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    394+560 P3-P3, RHS Final+++

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    394+560 P3-P3, RHS Final+++

    Uploaded by

    bineetmishra1990
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    394+560 P3-P3, RHS FINAL+++

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    10 views15 pages

    394+560 P3-P3, RHS Final+++

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    bineetmishra1990

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    © All Rights Reserved
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    of 15

    REPORT OF ROUTINE PILE LOAD TEST IN

    VERTICAL ON RCC BORED CAST-IN-SITU PILE


    AT 394+560, P3/P3 RHS

    MILESTONE ENGINEERING
    FOUNDATION

    EXPERTS IN JOBWORKAND SERVICES OF PILE TESTING

    ALL OVER INDIA

    OFFICEADDRESS:-
    C/O SONU SURGICALS A/301, 3 RD FLOOR P.S.B CHAMBERS
    NANPURA SURAT 395001

    EMAIL:[email protected] (M) +91 97253 57001


    PROJECT : CONSTRUCTION OF SIX LANNING FRM
    START OF THALIKULAM (DESIGN KM
    370+140) KODUNGALLUR (DESIGN KM
    381+700) SECTION OF NEW NH 66 (OLD NH
    17) IN THE STATE OF KERALA ON HYBRID
    ANNUITY MODE UNDER BHARATMALA
    PARIYOJNA.

    CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA.

    IE : L.N. MALAVIYA INFRA PROJECT PVT. LTD.

    CONTRACTOR : SHIVALAYA CONSTRUCTION COMPANY


    PVT. LTD.
    C O N T E N T S:-

    Sr. No DESCRIPTION

    1. INTRODUCTION

    2. LOCATION

    3. SCOPE OF WORK

    4. PROCEDURE FOR VERTICAL COMPRESSION.

    5. SPECIFICATION PILE AND EQUIPMENTS’


    LOADING DETAILS

    6. RESULTS

    7. LOAD TEST READING AND GRAPHS


    1.0 INTRODUCTION:
    The Load Test Procedure followed, data recorded and analysis
    performed, as Required To Conduct Load Test and analysis is
    to be performed On Existing Bored Cast -In-Situ pile for
    proposed Construction.

    1.1 The test was conducted as per IS:2911 (part-4) -2013,


    specification and General Engineering practices, onward to
    conduct Load test in compression on Bored Cast-in-situ pile to
    Confirm the safe load bearing capacity.

    1.2 The proposed Test Pile is 1200 mm Dia. and depth 21.00 Mtr.
    has already been constructed and Test was proposed to be
    conducted up to Design load 304.70 x 1.5 = 457.05 MT load in
    compression Vertical.

    2.0 LOCATION:
    The Pile Load Test Is Proposed At CH: 394+560, FLYOVER
    THALIKULAM - KODUNGALLUR, Kerala.

    3.0 SCOPE OF WORK:

    To Conduct the Pile Load test in compression on Bored


    Cast-in situ RCC pile as per IS code of practice IS: 2911
    Part-4 2013 to determent settlement under working load of
    pile confirm the safe load of pile for safe load bearing
    capacity in Vertical compression.
    4.0 PROCEDURE FOR COMPRESSION TEST:

    4.1 TEST ARRANGEMENT:-

    Load shall be provided by Hydraulic Jack inserted between


    Test Pile and R.S. Joist which shall be held down by anchor
    piles attached with ISMB as detailed on anchor pile design
    calculation sheet, loading setup, design calculations, plan and
    sectional elevations for test is submitted as earlier.

    4.2 WORKING LOAD TEST MAINTAINED METHOD:-


    I. Load test shall be carried out after achieving
    acceptable/required strength of concrete.
    II. Test load on pile 457.05 MT. ON WORKING PILE
    III. The test load may be applied by means of a hydraulic jack
    against rolled steel joist.
    IV. The test should be carried out by applying a series of
    incremental load each increment being of about 20 percent
    of safe load on the pile. The application of increment test
    load and taking of measurement or displacement in each
    stage of loading is maintained till rate of settlement of is
    either 0.1 mm in first 30 minutes or 0.2 mm in first one
    hour or till 2 hour whichever occur first.
    V. Settlement reading shall be taken before and after the
    application of each new load at every 15 minutes until the
    application of next load increment.
    VI. Settlement shall be recorded with minimum 4 dial gauges of
    0.01 mm sensitivity for single pile and fixed on non-
    movable support with magnetic bases and tips resting on
    glass plates, fixed on base plate, placed on top of pile,
    equally spaced around the pile top.
    VII. Support of datum bar is 3D or 2.0 Mtr. away from test pile.
    VIII. The test load shall be maintained for 24 hours and
    settlement shall be recorded as in note 4 above. After first
    one hour deflection shall be measured every one hour
    interval up to 24 hours.
    IX. Unloading may be carried out; if possible a period of 15
    minutes may be allowed to elapse between the two
    successive stages of load decrement.
    X. The safe load on single pile for the Initial pile/Routine
    load test should be least of the following:
    i. Two - thirds of the final load at which the total
    displacement attains a value of 18 mm.
    ii. 50 percent of the final load at which the total
    displacement equal to 10 percent of the pile
    diameter in case of uniform diameter piles.
    XI. For any discrepancy or reference please follow IS: 2911
    (Part 4)2013.
    5.0 Specification:

    Specification shall include the following Information:

    5.1 Pile Specifications.

    I. Pile No : P3/P3 RHS

    II. Pile Location : CH: 394+560 (PKG 5)

    III. Diameter of Pile : 1200 mm.

    IV. Grade of Concrete : M-35.

    V. Ground Level : NA

    VI. Cut off Level : 21.00 Mtr.

    VII. Method of pilling : Bored Cast in Situ.

    VIII. Date of Pile Casting : 05/08/2023

    IX. Date of Testing Started : 27/05/2024

    X. Date of Testing Completed : 28/05/2024

    5.3 Load test Equipments’ details.

    I. Ram dia. of Jack : 31.0 cm. (2 nos)

    II. Pressure least count : 10.0Kg/cm2.

    III. Dial Gauge least count : 0.01mm.


    5.4 Load Test Plan details.

    IV. Capacity of Jack : 600 MT (600 MT x2 Nos).


    V. Ram dia. of Jack : 31.0 cm.
    VI. Ram area of Jack : 754.39 cm2 (1508.78 cm2).
    VII. Pressure Gauge : 10 Kg/cm2.

    VIII. Dial Gauge : 0.01mm.

    5.5 Loading Details.

    I. Test load : 304.70 X 1.5 = 457.05 MT.

    5.6 Nature of loading / loading plan.

    Pressure (kg/cm2) = Load

    Jack Ram Area

    = 457.05 X 1000

    1508.78

    Say = 308.93 kg/cm2

    Load Pressure Total


    Load in
    Increment in Pressure
    (MT)
    No Division (kg/cm2))
    1 5.0 50.0 75.44
    2 10.0 100.0 150.88
    3 15.0 150.0 226.31
    4 20.0 200.0 301.76
    5 25.0 250.0 377.20
    6 30.0 300.0 452.63
    7 31.0 310.0 467.72
    6.0 Results.

    PILE TEST LOAD 457.05 MT

    DESIGN LOAD 304.70 MT


    TOATL SETTELEMENT 05.69 MM
    NET SETTELEMENT 04.62 MM
    TOTAL REBOUND AFTER 01.07 MM
    LOAD REALESED

    I. As per IS 2911 (Part –IV), pile is not settlement at 18 mm.


    II. Pile is Safe for Design achieved Load
    III. Rebound of Settled pile 1.07 mm.

    6.1 Discussion.

    I. When the pile having 1200 mm diameter 21.00 meter depth


    from cut off level was loaded up to 457.05 MT the Total
    settlement achieved is 5.69 mm, and after unloading a Net
    settlement is 4.62 mm. thus the Rebound comes to be 1.07
    MM.

    II. As per is code of practice IS: 2911 Part-4 2013 WORKING


    PILE LOAD Test is Success for Final Test load of 457.05 MT.

    III. Graph of Load v/s Settlement, Log Sheet, Tables are enclosed.
    SHEET NO 01
    LOAD
    TIME DIAL GAUGE READING IN MM SETTELEMENT
    APPLIED
    Kg Cm2 LOAD 1 2 3 4 IN MM
    Date :- 27-05-2024 Average
    15.00 0.0 0.0 0.01 0.01 0.01 0.01 0.01

    15.00 50.0 75.44 0.81 4.25 5.63 1.25 2.99


    15.15 50.0 75.44 0.81 4.25 5.63 1.25 2.99
    15.30 50.0 75.44 0.82 4.25 5.63 1.25 2.99

    15.30 100.0 150.88 1.13 4.56 5.84 1.47 3.25


    15.45 100.0 150.88 1.15 4.56 5.90 1.47 3.27
    16.00 100.0 150.88 1.15 4.56 5.90 1.47 3.27

    16.00 150.00 226.32 1.37 4.77 6.11 2.13 3.60


    16.15 150.00 226.32 1.40 4.77 6.13 2.13 3.61
    16.30 150.00 226.32 1.42 4.78 6.15 2.13 3.62

    16.30 200.0 301.76 2.13 4.94 6.31 2.46 3.96


    16.45 200.0 301.76 2.15 4.95 6.32 2.47 3.97
    17.00 200.0 301.76 2.18 6.01 6.32 2.47 4.25

    17.00 250.0 377.20 3.11 6.88 7.03 3.46 5.12


    17.15 250.0 377.20 3.13 6.90 7.05 3.50 5.15
    17.30 250.0 377.20 3.13 6.90 7.05 3.50 5.15

    17.30 300.0 452.64 3.19 6.86 7.05 3.51 5.15


    17.45 300.0 452.64 3.20 6.86 7.05 3.52 5.16
    18.00 300.0 452.64 3.20 6.86 7.05 3.52 5.16

    18.00 310.0 467.72 3.13 6.92 7.05 3.52 5.16


    19.00 310.0 467.72 3.15 6.95 7.12 3.53 5.19
    20.00 310.0 467.72 3.19 7.03 7.11 3.53 5.22
    21.00 310.0 467.72 3.12 7.11 7.14 3.55 5.23
    22.00 310.0 467.72 3.18 7.23 7.19 3.60 5.30
    23.00 310.0 467.72 3.21 7.25 7.24 3.66 5.34
    0.00 310.0 467.72 3.34 7.26 7.34 3.67 5.40
    1.00 310.0 467.72 3.70 7.26 7.30 3.66 5.48
    2.00 310.0 467.72 3.54 7.42 7.36 3.66 5.50
    3.00 310.0 467.72 3.61 7.53 7.43 3.71 5.57
    4.00 310.0 467.72 3.66 7.53 7.44 3.71 5.59
    5.00 310.0 467.72 3.66 7.51 7.46 3.74 5.59
    6.00 310.0 467.72 3.66 7.51 7.46 3.74 5.59
    7.00 310.0 467.72 3.66 7.51 7.46 3.74 5.59
    8.00 310.0 467.72 3.66 7.51 7.46 3.74 5.59
    9.00 310.0 467.72 3.66 7.51 7.46 3.74 5.59
    10.00 310.0 467.72 3.66 7.51 7.46 3.74 5.59
    11.00 310.0 467.72 3.66 7.51 7.46 3.74 5.59
    12.00 310.0 467.72 3.66 7.51 7.46 3.74 5.59
    SHEET NO 02
    LOAD
    TIME DIAL GAUGE READING IN MM SETTELEMENT
    APPLIED
    Kg Cm2 LOAD 1 2 3 4 IN MM
    Date :- 28-05-2024 Average

    13.00 310.0 467.72 3.66 7.51 7.46 3.74 5.59


    14.00 310.0 467.72 3.66 7.51 7.46 3.74 5.59
    15.00 310.0 467.72 3.66 7.51 7.46 3.74 5.59
    16.00 310.0 467.72 3.66 7.51 7.46 3.74 5.59
    17.00 310.0 467.72 3.66 7.51 7.46 3.74 5.59
    18.00 310.0 467.72 3.66 7.51 7.46 3.74 5.59
    SHEET NO 03
    LOAD
    TIME DIAL GAUGE READING IN MM SETTELEMENT
    APPLIED
    Kg Cm2 LOAD 1 2 3 4 IN MM
    Date :- 28-05-2024 Average
    UNLOADING

    18.00 300.0 452.64 3.66 7.51 7.46 3.74 5.59

    18.15 250.0 377.20 3.66 7.51 7.46 3.74 5.59

    18.30 200.0 301.76 3.65 7.41 7.46 3.74 5.57

    18.45 150.0 226.32 3.61 7.37 7.43 3.62 5.51

    19.00 100.0 150.88 3.54 7.14 7.31 3.54 5.38

    19.15 50.0 75.44 3.13 6.94 7.01 3.27 5.09

    19.30 0.0 0.00 2.68 6.47 6.43 2.91 4.62

    TOTAL SETTLEMENT = 5.69 MM


    NETT SETTLEMENT = 4.62 MM
    REBOUND = 1.07 MM
    Graphical Representation of Load v/s Settlement.

    LOAD V/S SETTLEMENT


    600.0

    550.0

    500.0

    450.0

    400.0

    350.0
    LOAD IN MT

    300.0

    250.0

    200.0

    150.0

    100.0

    50.0

    0.0
    0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0

    SETTLEMENT IN MM
    SETT LOAD
    0.00 0.00
    2.99 75.44
    3.27 150.88
    3.62 226.32
    4.25 301.76
    5.15 377.20
    5.16 452.64
    5.59 467.72
    5.59 452.64
    5.59 377.20
    5.57 301.76
    5.51 226.32
    5.38 150.88
    5.09 75.44
    4.62 0.00
    Name: Name:

    Signature: Signature:

    Designation: Designation:

    END OF DOCUMENT.

    THANKING YOU.

    FOR, MILESTONE ENGINEERING FOUNDATION

    TEST CONDUCTED
    MR. MARMIK SONI.
    (B.TECH CIVIL)

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