TOWERMARK X F X50Z45 G50

Machine Manual R 1.0

Original instructions
In according to the machinery directive 2006/42/CE

LASIT S.p.A. Sede Legale: Via Solferino, 4- I-80058 Torre Annunziata (NA) Italia
Numero Verde: 800 821 577 Tel: +39 081 536 88 55 Fax: +39 081 536 10 99
Mail: [email protected] Web: www.lasit.it Skype: clienti.lasit

P. Iva 02747991210 C.F. 01803670643 Capitale Sociale i.v. 1.154.000,0 €

LASER MARKING INNOVATION

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Index 4.4 How to get of the discarded material

1. General Information ..............................4 24
1.1 Introduction ..................................... 4 5 CE ......................................................... 25
1.1.1 Manual storage ........................5 5.1 CE label .......................................... 25
1.1.2 Limitations of liability ...............5 5.2 CE Certificate ................................. 26
1.2 Schematics and attachments .......... 6 6 Machine running .................................. 27
1.2.1 Attached documentation .........6 6.1 Environment condition ................. 27
1.3 Useful information .......................... 7 6.2 Allowed environmental values...... 27
1.3.1 Manufacturer ...........................7 6.3 Lighting of the operative area ....... 27
1.3.2 Customer care ..........................7 6.4 Electrical connection ..................... 27
6.5 Pneumatic connection .................. 27
1.4 Abbreviations .................................. 8 7 Description of the machine ................. 28
2 Security and Limitation of Liability..............9
7.1 Axes movement ............................ 32
2.1 Pictograms present on the machine 7.2 Working station ............................. 33
10 7.3 Control panel ................................. 34
2.2 Symbology ..................................... 12 8 Operation to turn On and turn Off
2.3 Protective measures against machine ....................................................... 35
presumed risks ......................................... 13
2.4 Emergency stop commands .......... 14 8.1 How to turn on .............................. 35
2.5 Risk to eyes and skin...................... 15 8.2 How to turn off.............................. 35
2.5.1 Eyes risk ..................................15 8.3 How to restart machine after an
2.5.2 Skin risk ..................................15 emergency stop ....................................... 36
9 How to start to work with machine ..... 37
2.6 Individual protection devices (D.P.I.)
16 9.1 Working distance .......................... 37
2.7 Electrical Risks ............................... 17 9.1.1 Manual measure .................... 38
2.8 Classification of Danger ................. 18 9.1.2 Smart focus (if requested as
2.9 Safety precautions ......................... 19 optional) ............................................... 38
2.9.1 Administrative Procedures and 9.1.3 How to regulate the working
Standard Operative Procedures (P.S.O) distance on the new piece ................... 39
19 9.2 Cycle description ........................... 40
2.9.1 The training of Personnel .......19 10 Correct and wrong uses of the machine
2.10 Residual Risk .................................. 20 42
2.11 Awareness to minimize residue risks 10.1 Expected uses ................................ 42
21 10.2 Unexpected uses ........................... 42
3 Transport ..............................................22 11 Safety devices ...................................... 43
3.1 Handling of the packing................. 22 11.1 Safety switch position ................... 43
3.2 Dimensions .................................... 23 11.2 Lamp position ................................ 44
4 Installation ...........................................24 11.2.1 Lamp operation...................... 44
4.1 Location for use and maintenance 24 11.3 Emergency buttons ....................... 45
4.2 Positioning ..................................... 24 11.4 Fume extractor .............................. 46
4.3 Fixing.............................................. 24 11.5 Inspection window ........................ 48
12 Out of order machine .......................... 49

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12.1 Energy sources disconnection ....... 49

12.2 Lens covering ................................. 49
12.3 Dismantling and demolition .......... 49
13 Maintenance ........................................50
13.1 Maintenance information ............. 50
13.2 Ordinary maintenance................... 51
13.2.1 Components for optical
cleaning 53
13.2.2 Instruction for axes
maintenance ........................................54
13.2.3 How to replace the filters, LASIT
55
13.2.4 How to replace the filters, BOFA
59
13.3 Electrical cabinet - maintenance ... 62
13.4 Frequency of verification of the
emergency devices ................................... 63
13.5 Special Maintenance ..................... 64
13.6 Instruction for changing the motor
65
13.6.1 Motor position .......................65
13.6.2 How to remove a motor – direct
drive 66
13.6.3 How to remove a motor –
indirect drive ........................................67
13.7 Troubleshooting ............................ 68
13.8 Equipment and PPE ....................... 72

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1. General Information
1.1 Introduction
This manual contains the description and functions of the machine, the description of the
commands and the procedures for use. The manual also contains procedures for routine
maintenance.

It is recommended to read the manual carefully to obtain and maintain the nominal
performances and safety conditions.

The subdivision in paragraphs of the manual facilitates the consultation, it is recommended

to read the safety information before proceeding with the installation and use of the
machine.

Destination of use and conservation

This publication is indicated to:
• To the operator and to all those that work with the machine
• To the maintenance personnel, cleaning and lubrication of the machine

This manual is an integral part of the machine and must accompany it until it is demolished.

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1.1.1 Manual storage

The user is required to keep this manual in a place accessible to maintenance personnel
In case of loss or damage you can contact Lasit S.p.a to request copies or replacement
updates.

The machine is for professional use only, for which it is impossible to replace the user's
experience and it is necessary to use expert and qualified personnel.

1.1.2 Limitations of liability

LASIT not liable for damage to persons and property if the machine is used improperly.
Imperative that the information showing in this manual, in case of doubt as to 'what else to
do consult your service representative.
Specifications and dimensions given in the manual are a starting point. In case of need to
refer to any technical documentation and wiring diagrams and functional attachments.

In case of doubt, contact the manufacturer.

All rights related to text, image or documentation contained in this manual are reserved.
any reproduction is forbidden without the previous written consent of Lasit S.p.a.

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1.2 Schematics and attachments

The electrical schematics, the software manuals and all the attached documentation are to
be considered an integral part of this manual.
Consulting this material will make the content of the manual clearer and will facilitate the
operator's task.

1.2.1 Attached documentation

The following material can be attached to this instruction manual:
• Marking software manual
• Electrical drawing
• PC manual, Operating System license
• Third-party documentation if applicable
• List of spare parts and consumables

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1.3 Useful information

1.3.1 Manufacturer
Lasit S.P.A. Sistemi e Tecnologie Elettrottiche

Registered Office & Operational Headquarter

Via Solferino 4
80058 Torre Annunziata (NA) ITALIA
Phone number: +39 0815368855
Fax: +39 0815361099

1.3.2 Customer care

LASIT Customer Care can be contacted at the following address [email protected] for:
- Technical assistance
For inquiries on the operation of the machinery or control software.

- Repairs
To send a component for repair.
The LRN (Lasit Return Number) form will be received via email; once filled, attach it
to the shipment.

- Spare parts
To order spare parts or consumables.

Please, report the following information in the email:

• Details of the request
• Photo of the CE label (see CE label paragraph)

To contact the customer service, available on working days from 8am to 5pm:
Phone number: +39 081.536.885
Fax: +39 081.536.1099

Note
- Lasit reserves the right not to accept packages sent without notice, the packaging of which is not
suitable or damaged.
- The material received without an LRN form may be delayed in the repair.

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1.4 Abbreviations
The following abbreviations and symbols are found within the manual:

POS Standard Operating Procedure

DPI Individual Protection Device
DO Optical Density
EMP Permitted Maximum Exposure
LEA Emission Limit
DMX DataMatrix
SW Software
P1 Main Control Panel
P2 Secondary Control Panel

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2 Security and Limitation of Liability

All the warnings and operating methods, present in this chapter of the manual, are of a
general nature. For a greater and more detailed explanation of the topics, please refer to
the relative specific points in the manual.
It is of the utmost importance that the personnel working with the machinery read,
understand and follow the information and instructions contained in this manual; LASIT is
not liable for damage to persons and property if the machine is used improperly.
LASIT machines have been designed and built-in compliance with current safety standards.

The safe use of this equipment is reinforced by safety labels attached to the equipment.
The use of controls, spare parts, procedures other than those specified in this manual may
cause exposure to any of the following hazards:
• Laser dangers
• Electrical dangers
• Dangers for the environment
• Mechanical dangers.

The degree of severity of the hazard is indicated by the use of the following keywords:
Indicates an imminent danger which, if not avoided, is extremely
DANGER likely to result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
WARNING could result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

could result in minor or moderate injury. It is also used to alert the
CAUTION user of unsafe work practices and potential equipment damage.
It is used to alert about practices not related to physical injury.
NOTICE

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2.1 Pictograms present on the machine

List of all possible pictograms present on the machine.

Hot surface hazard

Laser
Laser beam hazard
dangers

Visible and invisible laser

radiation hazard

Hand crushing hazard

Mechanical
dangers

Rotating rollers hazard

Air pressure equipment

Pneumatic
pressure
danger

Attention, pneumatic circuit

under pressure

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High voltage

High voltage

24 volts

Electrical
dangers Dangerous voltage

Dangerous electrical voltage

Electrical equipment
hazardous voltage

CE label

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2.2 Symbology
Danger electric voltage It is forbidden to execute maintenance operations
when the machine is powered

Generic warning

Laser emission risk

Fire risk

Explosion risk

Do not repair or lubricate whilst machinery is in motion

Do not remove safety covers and safety device

Do not use water to extinguish the fire on electrical parts

Wear the eyes protection

Switch off mains before starting repairs

Wear the mask protection

Wear the gloves protection

Wear the shoes protection

General obligation

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2.3 Protective measures against presumed risks

Risks related to laser emission

Class IV lasers emit invisible radiation which is extremely harmful to the eyes. Not only
its direct beam is dangerous but also any indirect and / or diffuse radiation.

Fire risks
Due to the high power of direct or reflected radiation emitted by a Class IV laser, a wide
range of materials such as - including but not limited to - paper, not fireproof curtains,
thin wood panels or similar can easily catch fire.
Therefore, when the laser beam path is unprotected, appropriate safety measures must
be taken.
Containers of flammable or explosive substances such as- including but not limited to -
spray cans containing cleaning substances, galvanized paints, aluminium or magnesium
must be kept away from the laser action area.
In fact, fires and sudden explosions can occur when containers of this kind are
accidentally exposed to the invisible but intense laser beam.

Avoid that flammable objects come into contact with direct or

DANGER
reflected radiation emitted by a laser otherwise fires could occur.

Risk of electrocution
The maintenance of lasers can be dangerous because there are high voltage components
present. Only properly trained technicians are allowed to repair the machinery.
When working on electrical or electronic components:
• Make sure all power sources are disconnected
• Follow the safety rules reported in this manual.

Before touching any electrical component, make sure the power is

DANGER
off.

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2.4 Emergency stop commands

The machinery is equipped with a red mushroom-shaped EMERGENCY stop button.

Emergency button – example image

The EMERGENCY stop command must be used to:

• Avoid dangers and injuries for people.
• Avoid damages to the machine.

The emergency command immediately stops the machine regardless of the

NOTICE operation in progress. It will arrest all the motors and the laser emission,
only PC will remain powered.

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2.5 Risk to eyes and skin

2.5.1 Eyes risk
Argon, YAG or CO2 lasers, which radiate all continuous or long pulse waves, cause the
following problems due to thermal or photochemical reactions:

1. Laser beams whose wavelength does not fall within the perceptive field (ranging
from 200 to 400 nm for ultraviolet and near-infrared from 1400 to 106 nm) are
absorbed by the cornea tissues or lens, causing a cataract with burns to the cornea
or deterioration of vision.

2. The laser beams whose wavelength is within the perceptive field (that for visible
light ranging from 400 to 780 nm and for the infrared from 780 to 1400 nm) focus
on the retina because of the optical systems of the eye (cornea and crystalline) and
the density increases by about 105 times. This causes the following problems:

a. The laser beams that produce continuous waves are absorbed into the
retina (in the centre or near it) and cause mostly retinal burns due to the
thermal effect.

b. The laser beams that produce continuous waves are absorbed into the
retina (in the centre or near it) and cause mostly retinal burns due to the
thermal effect.

2.5.2 Skin risk

If the human body is exposed too long to a very powerful laser beam, a slight erythema
first developed, then the blisters are formed and then carbonization occurs.

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2.6 Individual protection devices (D.P.I.)

These devices must be seen as a further safety measure to complete
CAUTION the systems of protection adopted by the builder and not as the
principal or only safety measure.

In circumstances which risk exposure to harmful levels of radiation (repairs a/o regulations
of the Laser), the personnel at risk must be aware when the laser is active and, if so, they
must wear protective glasses. These have to be certified to conformity (EN 207), being the
last barrier between the eye and the radiation. Goggles provide protection against laser
radiation, direct, indirect or diffuse. However, even if you are wearing is certainly not
advisable to look directly into the laser beam.
Indeed, intense laser radiation can cause breakage of the protection filter.
Before wearing goggles, they must be inspected for defects. Since the filter lens provides
protection for a narrow band of wavelengths, make sure that the glasses you are using are
the correct ones for the laser system with which you are working.
It is extremely dangerous to use the wrong type because, for example, the most commonly
used glasses for CO2 laser (10600 nm ± 400 nm) absolutely do not protect against radiation
irradiated by a laser 1060 ÷ 1070 nm.

Choose appropriate protective eyewear for the laser wavelength:

• Laser CO2 (wavelength: 10,6 µm/10600nm, LB: >5)
• Fiber laser (wavelength: 1070 nm, LB: 5-6)

Protective eyewear has the function of protecting the

DANGER eyes from diffused light. Never use protective glasses
against direct or reflected light.

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2.7 Electrical Risks

The most serious risks associated with the laser apparatus could be lethal and almost
certainly caused by electricity. This can occur when the instructions and procedures
imposed by LASIT are not followed.

Unauthorized and inexperienced personnel should never intervene with electrical

components.

Safety devices must never be removed and must be checked periodically for
efficiency.

Access to inside parts of the electric apparatus is permitted only to

authorized, qualified and educated personal.

For maintenance and breakdowns only LASIT personnel or trained

technicians should intervene.

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2.8 Classification of Danger

Different classes of Laser danger have been established by IEC60825-1, according to their
ability to produce damage or injury against personnel - from Lasers in Class I, intrinsically
safe in all conditions, to the Lasers of Class IV, dangerous in different conditions.

Class I lasers that don’t damage the eyes when their protection is generally provided by the
reflection of the eyelids

Class IV lasers can produce risks not only due to direct or indirect radiation, but also due to
scattered radiation. These lasers can present a considerable risk also to the skin and can
ignite flammable materials.
For these reasons, personnel that could be exposed to laser radiation must be informed of
the risks and must be equipped with the proper D.P.Is. such as certified radiation
protection glasses and appropriate protective garments.

LASIT laser apparatus contains a visible laser in Class I (for preview, not used for marking
but only for positioning) and invisible Class IV laser for marking.

The marking process within the machine complies with Class I, since the laser is integrated
into a structure with fixed and mobile protections.

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2.9 Safety precautions

2.9.1 Administrative Procedures and Standard Operative Procedures (P.S.O)

The regulations must be respected to ensure the correct use of the laser apparatus; they
are essentials in order to don’t frustrate the efforts made by the manufacturer on the
safety and forces the user to take responsibility of the correct use of protection foreseen
by the manufacturer.

It is highly recommended to define an Operational Standard Procedure (P.S.O.) for the

operators affected by the setting of the machinery in operation and out of service, making
reference to this manual.

➢ How to turn off the machine

➢ How to turn on the machine
➢ How to operate with the machine

NOTICE Operational Standard Procedure must be performed as intended for the operator.

2.9.1 The training of Personnel

The training of the personnel assigned to the maintenance of the machine is carried out
by LASIT who offer specific training courses.

The training is ESSENTIAL and it’s intended to

1. Familiarize the procedures of operation and intervention on the system.
2. Use appropriate procedures of control and danger, warning signals, etc
3. Promote the understanding of the necessity of individual protection
4. Bring awareness of the biological effects of the laser on the eyes and skin

All points are carefully covered in this manual.

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2.10 Residual Risk

Residual risks are derived from the use of the apparatus and it is not possible to eliminate
them with safety devices.

Due to its raised density of power, the laser beam can trigger the
combustion of inflammable substances and volatile substances - including
but not limited to - solvents, gasoline, ethers, alcohol as well as other
materials such as resins, plastics, paper and wood.
Therefore, in the case that it is necessary to submit such materials to the
action of the laser, it is extremely important to adequately regulate the
power to control its effect.
If the apparatus should be used on materials that produce smoke and
irritating or toxic vapour, it is necessary to install a system to remove the
smoke and to filter it before introducing it to the environment.
The interaction of the laser beam with organic and inorganic material
provokes the formation of smoke and exhalation that, in some cases, can be
harmful to the health and or toxic.
Electric risk due to the presence of elements in voltage inside the
containment casing of the electrical equipment (laser box or motor box).
Before the electrical connect, make sure that no maintenance operations
are in progress machine

It is recommended not to change the destination of use without having

contacted LASIT.

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2.11 Awareness to minimize residue risks

With the aim of minimizing the residual risks it is necessary to underline the following
instructions:
• Do not direct the laser beam on materials thought to be inflammable.
• Evacuate the smokes through a special aspirator.
• Do not emit smoke into the atmosphere if has not been filtered
• Apply a machine maintenance warning sign when performing such operations

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3 Transport
Description of transport, handling and installation of the machine.

3.1 Handling of the packing

1 Insert the forklift forks (of adequate capacity)

in a central position with respect to the length
of the box

2 The forks must protrude from the opposite side

of the packing; make sure that the back of the
package is free of obstacles

3 Carefully lift the box and transport it to the

place where it will be unpacked

4 Be very careful to the protruding parts of the

packing, obstacles, difficult passages, etc.

Note:
• the forks should be long enough in order to lift the pallet along its width
• the machinery must be lifted strictly for the minimum high that allows its
movements
• once lifted, the machinery must be moved very slowly
• all the operators involved in moving the machine must be wearing appropriate
personal protective equipment

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3.2 Dimensions

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4 Installation
Carefully remove the packaging so as not to damage or scratch the machine, make sure
there are no damages, dents or damaged parts.

4.1 Location for use and maintenance

Before you locate the machine, it is necessary that you leave enough space around it for an
easy use, a proper ventilation and a safe maintenance.

4.2 Positioning
The machine is supplied in a wooden box with an underlying platform designed to be
mounted on a lift.

• Insert the forks of the forklift under the wooden platform

• Lift carefully
• Position the machine

4.3 Fixing
Machine does not need to be ground anchored. In case of risk due to vibrations anchor it

4.4 How to get of the discarded material

The equipment is wrapped up in wood and plastic material which will have to be recycled
in compliance with the current regulations.
When using the equipment, you will not have any discarded material.
During the maintenance you will have to get rid of the filters, which will have to be recycled
in compliance with the current regulations.

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5 CE
5.1 CE label
On the machine there is the CE label containing the information to be reported for
intervention or order of spare parts.

Model

Serial
Number
Order

Example - CE label

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5.2 CE Certificate
Comes with original document of the laser, by the customer carefully preserve the original.

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6 Machine running
6.1 Environment condition
The working environment is the normal workshop environment.
Do not place the equipment in a corrosive steamy environment or near heat sources.
Always place the equipment in an arranged environment which is in compliance with the
current regulations.

6.2 Allowed environmental values

Humidity Under 80%
Working temperature From 05°C to 40°C
Max altitude 1000m above the sea level

The machine is not suitable for working in

environments with danger of explosion.

6.3 Lighting of the operative area

The machine is equipped with its own lighting for what concerns the working area.
All the machine parts must be lighted with minimum 300 Lux.

6.4 Electrical connection

Standard electric supply features:
Nominal voltage 220Vac
Phases number 1F + N + Earth
Frequency 50 Hz

6.5 Pneumatic connection

The machine requires a connection to a source of compressed air.
Pressure 4÷4.5 Bar

Diameter of the air tube: 8mm.

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7 Description of the machine

In this chapter the machine is shown in its main parts, the machine is designed to perform
laser marking operations inside a security chamber, Class I, delimited by panels and a
mobile guard and an inspection window (details in the paragraph “Inspection window ”).

Inside the machine there are axes used for appropriate positioning of the laser head for
focusing and the marking pieces.

Front view
Item Description
1 Lamp
2 Monitor
3 Main control panel P1
4 Service compartment
5 Open door button(s)
6 Inspection window

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If a manually operated door is provided, the machine will have the following
configuration.
6

Front view – manual door

Item Description
1 Monitor
2 Main control panel P1
3 Service compartment
4 Manual door
5 Inspection window
6 Lamp

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Lateral view
(if the automatic door is present)
Item Description
1 Pneumatic ssytem

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Marking room
Item Description
1 Z axis motor
2 Laser head
3 Fume extractor pipe
4 Upper limit switch sensor
5 Bottom limit switch sensor

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7.1 Axes movement

The picture shows the direction of the axes.

Axes movement

The machine axes are controlled by PC.

NOTICE It is not possible to manually move the axes.

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7.2 Working station

This paragraph describes the workstation and all the commands of the control panels of
the machine.
The machine foresees the presence of the operator standing in front of the machine, to
allow the loading / unloading operations, start cycle or stop cycle, activate emergencies.

Working station

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7.3 Control panel

The control panel is positioned at a suitable height and arranged to avoid any risk or injury
to the operator. Each command is identified by appropriate identification labels while the
emergency stop, marked by red and yellow colours, is visible and easily accessible.

1 2 3 4 6 7 8 9
5

Main control panel P1

1 Emergency Stop Press to stop the machine immediately

2 Extractor fume filter The light is constantly on when the filters are dirty and
they need to be replaced
3 Start cycle button Press to start cycle
4 Stop cycle button Press to stop the cycle
5 Led On/Off Turn ON and OFF the light inside the marking room
6 Stand-by ON/OFF key Turn and release the key in the right position to turn on
the machine; to the left position to turn-off the machine
7 Usb Auxiliary Usb
8 Main switch Turn-on or turn-off the machine
9 Joy Used for moving axis in marking preview and adjust focal
lens

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8 Operation to turn On and turn Off machine

Before starting the machine, make sure that:
1. electrical connections are conformed to technical data;
2. pneumatic connections (if installed) and working pressure are correct;
3. emergency buttons are released;
4. lens covers have been removed.

NOTICE Wrong connections my damage the machine.

Below the descriptions of the procedures on how to turn on/off the machine.

8.1 How to turn on

1. Turn ON the main switch

2. Check that the emergencies are

released

3. Turn right the Std-by key and

release

8.2 How to turn off

1. Push the Stop Cycle button on
the main console P1

2. Close marking software (FlyCAD/custom Software)

3. Turn off the PC and, if present, switch off the UPS

4. Turn-off the machine from main

console P1

5. Turn OFF the main switch

Note: Make sure that the Pc is turned-off before to turning-off the machine using the main switch

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8.3 How to restart machine after an emergency stop

1. Remove the emergency cause;
2. Be sure all safety systems (doors, emergency, switch door…) are active;
3. If necessary, release the Emergency-Stop and close opened door;
4. Start again machine as in chapter “How to turn on”.

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9 How to start to work with machine

9.1 Working distance
On surface to the scanner head is present the label with the information of the working
distance adequate for the choose focal.
The working distance is the right distance between the laser and the marking piece.

Label on the scanner head

It’s possible to verify that the laser has the right working distance in two modes:
1. Through a manual measure
2. Or measuring the distance through the smart focus (if requested as optional).

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9.1.1 Manual measure

Instructions for manually measuring the focus distance.

1 Start FlyCAD

2 Perform the axis home

3 Active the joystick mode

4 Move the X axes at centre of

the working table and write 0
(zero)into the Z motor box

5 Place a ruler from the working

table to scanner head base

6 Verify that the distance

matches with what reported
on the label

9.1.2 Smart focus (if requested as optional)

This verification consists in matching the red dot issued by smart focus positioned at one
side to the scanner head and a red line issued by scanner head

1. Start FlyCAD

2. Perform the axis home

3. Active the joystick mode

4. Write into the Z motor box 0 (zero)

5. Select the command FOCUS on the

bottom part of the screen

6. If the dot and the line are already

coincident: the working distance is ok

7. If not coincident: move the Z axis in

up or in down position through the joystick

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9.1.3 How to regulate the working distance on the new piece

Marking products with different heights foresees a correction of the working distance

Example:
• Laser distance – working table 320mm
• Load of a piece with height 10mm
• Working distance reduction of 10mm

In this example, the marking will not be in focus because the piece height reduces the
distance between the laser and the working table.

How to adjust the height:

1 Start FlyCAD

2 Write 0 (zero) into the Z motor box to

get the Z axes at the 320mm (distance
between the laser and the working
table)

3 Measure the piece height

4 Insert the height measured (e.g.

10mm), into the Z motor box and press
Enter

5 In this way the axis will move upwards

of 10mm to bring the laser in the
correct position

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9.2 Cycle description

1. Turn-on the machine from the main switch
2. Turn right the Std-by key and release (the emergency stop button must be released)
3. Login as Windows user: Laser
4. Start the FlyCAD software
5. Connect to the laser
6. Perform an axis home
7. Select the Joystick button and move the X axis at the centre of the marking area
8. Insert 0 (zero) in the Z section in order to focus on the working panel
9. Place the piece to be marked at the red dot you see on the working panel*

*Note: The focus distance is set between the laser head and the working plane; when working with pieces
with different heights, please see the following paragraph: “ How to regulate the working distance on the new
piece”.

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Create a drawing to mark by selecting:

a. Features
b. Sketch

Or if you want to mark a text:

a. Features
c. Single line text

10. Select Preview to verify where the laser will mark

11. Close the door of the marking compartment
12. Press the green button on the console or the yellow symbol in FlyCAD to start
marking
13. Once the marking is complete, access the marking compartment after opening the
door
14. Unload the piece

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10 Correct and wrong uses of the machine

To avoid any risk for both the operator and the equipment:
• Always follow the safety regulations,
• Always follow the instructions reported in this manual.

10.1 Expected uses

This machine has been designed to mark metals and some plastics compatible with the
wavelength reported in the laser source section of the CE label present on the machine.

10.2 Unexpected uses

This Equipment is not designed to mark on:
• Explosive or flammable materials
• Pressurized containers
• Materials that release toxic gases. Including but not limited to:
plastic materials: aliphatic, aromatic and polynuclear hydrocarbons
ceramic materials: aluminium oxide

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11 Safety devices
11.1 Safety switch position

Safety switches

The safety switches immediately cut off the laser beam if the access door to the marking
compartment is opened while the cycle is in progress.

The removal or tampering of the switches compromises the

WARNING safety class of the machinery.

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11.2 Lamp position

The lamp is positioned on top of the machine to be clearly visible to the operator and to
those who work in the area surrounding the machine.

Lamp – example image

11.2.1 Lamp operation

As soon as the machine is started (via the main switch), the flashing light starts working for
a few seconds to complete a test cycle.

After that:
- the laser has been switched on (Stand-By switch
on)
- and FlyCAD has been started
- and one of the following buttons has been
pressed:
• RUN MODE
• Connect

The lamp will begin to function to indicate that the

laser is operational.

The flashing light will remain active until the Stand-By switch is turned off or the laser fails.

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11.3 Emergency buttons

The emergency button is a red mushroom shaped located on the console P1.

Emergency buttons

The emergency button must be used:

• To avoid injuries.
• To avoid damages to machine.

Emergency button will stop all motors and laser emission, only
NOTICE
PC will be powered

The emergency control circuit is classified as Category 2.

When the machine is in emergency the power supply is removed from the laser and
motors, the compressed air circuit is discharged; mechanical movements by pistons and
engines are not allowed.
The PC and sensor power supplies remain active, which do not constitute danger but allow
supervision of the machine's operation. This solution has been adopted to minimize the
time required to restore machine operation and to prevent breakage of sensitive
components (PCs, sensors, electronic devices) in cases of sudden voltage failure without
the correct shutdown sequence.

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11.4 Fume extractor

The laser marking generates a release of fumes and dust obtained from marking the
surface of the object; these fumes can be harmful for both the operator and for the
machine.
Human harm involves inhaling smoke particles or dangerous gas emitted by some
materials, please note that in the presence of the latter the operator must already be
protected with the conform PPE.
The damage to the machine can be consequent to the deposit of smoke or processing dust
that will be deposited on the lens or in some cases also on the electrical components (for
example: iron dust).

This machine can be is equipped with an external / integrated fume extractor produced by
LASIT / BOFA. It can also have a pre-filtering unit.

Below are all possible options compatible with the AXIS ZX platform.

Integrated filter system, produced by LASIT

External filter system, produced by LASIT

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BOFA filter system

Pre-filter unit

Filter’s specification
Lasit filter system is composed by:
• Prefilter, efficiency ePN1 70% (EN ISO 16890)
• Hepa filter, efficiency H14 99.995% MPPS
• Active carbon filter

BOFA filter system is composed by:

• Prefilter, efficiency F7 99% @ 0.8µ
• Hepa filter H13 99.997% @ 0.3µ
• Active carbon filter

Note: the filters are not washable or reusable; if worn they must be replaced.
Contact Lasit customer care to request the spare parts.

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11.5 Inspection window

The inspection windows are equipped with a special anti-radiation glass (in acrylic 3.2 mm
thick, Optical Class 1) whose levels of protection are reported on the label placed in the
lower right side of the window.

NOTICE Do not replace the protection windows with others not certified

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12 Out of order machine

12.1 Energy sources disconnection
• Switch off the machine.
• Unplug the machine supply cable from the electric system.

12.2 Lens covering

• Cover properly the optical parts.

12.3 Dismantling and demolition

The demolition of the machine doesn’t have particular requirements other than
compliance with the current regulations for the dismantling and the respect safety of the
operators involved in the demolition.

When disposing of this LCD monitor, please refer to the

NOTICE documentation provided by the manufacturer.

Operative procedure:
• Leave enough space around the machine to store up pieces and for moving around;
• Disconnect all the electric supplies;
• Disassemble the various components of the machine and separate them, as far as
possible, by type of material;

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13 Maintenance
13.1 Maintenance information
The standard UNI 11063:2017 classifies the maintenance operations in:
- Ordinary maintenance;
- Special maintenance.

To carry out ordinary maintenance, commonly used equipment and tools are required, as
the operations are minor. Ordinary maintenance is necessary so that the quality of the
marking made with the Laser system is always constant.

To ensure that the laser marking system always operates at maximum efficiency, the
following activities must be followed:
• Periodically check the efficiency of the machine to plan any maintenance
• Periodic cleaning of the focal lens
• Check and replace the filters, and where present, the fan filters.

CAUTION Maintenance must be done with machine turned off.

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13.2 Ordinary maintenance

WHEN DESCRIPTION PICTURE

Laser lens cleaning

Weekly
or
• If some parts are not well marked
50h
• If there is dust due to marking

Cleaning the laser filter

Weekly
or • If the laser suddenly turns off
50h • If the laser signals overtemperature
• If the filter is dirty

Monthly Check the filter status

or
200h • If the filter is dirty

6 months Guides
or
1250h • Grease ACCA HD91 – NLGI2 or similar

6 months Guides
or
1250h • Grease ACCA HD91 – NLGI2 or similar

If present:
Weekly Clean the suction line between the fume
or extractor pipe and the water prefilter.
monthly
Empty the filter using the drain key located
(dependent on on the left side.
residual load)

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If present:
Weekly Check the integrity of all the component
or parts of the pneumatic door.
50h
By way of example but not limited to: nuts,
(dependent on
the use of the
piston.
machine)

Example image

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13.2.1 Components for optical cleaning

Only specially trained personnel should handle or clean optical components. All these
components are high precision and high-quality products. Before being installed all optical
components are checked and tested for compliance with specification.

NOTICE Optical components are not covered by the warranty

The coated surfaces of all optical components are particularly
CAUTION sensitive. The slightest damage to these coatings may cause the laser
to malfunction or make the components unusable.

Object affected

Optical of the laser head

1. Spray of compressed dry air
Equipment needed 2. Lens paper, for example KODAK
3. Lens cleaning solution (quality ethyl alcohol)

If the optical surface is corrupted only superficially, you can spray some
dry air on it.
Procedure
If there is something sticked on it, you can remove it using optical papers
soaked in optical cleaning liquid.

Generally, every week, check the cleanliness of the focal lens. It depends
Periodicity
on the use of the machine and the dust generated by the marking.

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13.2.2 Instruction for axes maintenance

NOTICE Maintenance must be done with the machine switched off.

You need to be aware of the risks, mechanical, electrical and

CAUTION pneumatic. Wear safety clothing and equipment compliant with
safety regulations.

Object affected

guides

Equipment needed Grease ACCA HD91 – NLGI2 or similar

- Turn off the machine

Procedure - Access the marking compartment
- Proceed with maintenance
Cleaning:
Generally every week check the cleanliness of the dust or
marking deposits - depending on the efficiency of the
vacuum cleaner.
Periodicity Do not use compressed air jets but it is preferable to have
an aspirator to avoid spreading the dust on the optics.

Ball Screws:
Grease the ball screws every six months.

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13.2.3 How to replace the filters, LASIT

Follow the below instructions only if the machine is equipped with a LASIT fume extractor.

In order to replace the filters, the following safety materials are required:
• Gloves
• Protective mask
• Safety glasses
• Bag for the disposal of the exhausted filters

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1. Remove the external screws

(4x)

2. Remove the cover

3. Remove the internal screws

(4x)

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4. Remove the steel fins

5. Remove the filters' holder

6. Extract the filters

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7. Replace the filters

Note
- the figure reports the part numbers of
the consumable components
- reinsert the components in their original
positions

To reassemble the filter box, carry out the operations in reverse order.

Spare parts list

The part number of the individual component is located on one side of the filter.

Spare parts table:

COMPONENT PART NUMBER
F8 Filter 031881
HEPA Filter 031882
Active Carbon Filter 031883
Filter Gasket 055400

Example – position of the filter label Example – filter label

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13.2.4 How to replace the filters, BOFA

Follow the below instructions only if the machine is equipped with a BOFA fume extractor.

In order to replace the filters, the following safety materials are required:
• Gloves
• Protective mask
• Safety glasses
• Bag for the disposal of the exhausted filters

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1. Ensure that the back switch is off.

2 1 3
2. Disconnect the power supply cable
3. Disconnect the remote-control cable

4. Open the side hinges and remove the

cover to access the filter
compartment

5. Extract the filter block (highlighted in

the picture): it will be disposed in the
bag reported at the beginning of the
document.

Note: disposing of it according to the regulation of

your city.

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6. Insert the new Hepa filter (1) on top

of the brand-new combined filter (2).

Pay attention to the arrow indicating

the correct insert direction.

7. Insert the combined filter into the

BOFA extractor.

Pay attention to the arrow on the side

label indicating the correct insert
direction.

8. Close the two hinges and reconnect the cables.

Table of the spare parts:

ITEM PART NUMBER
Combined filter 016510
HEPA filter 016509

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13.3 Electrical cabinet - maintenance

The wirings are conformed to the standard EN60204-1 and are equipped with labels.
The switches positioned into the electrical cabinet are easily accessible and are equipped
with labels. For more information about the electrical cabinet, refer to the wiring diagram.

Any operation on an electrical control cabinet and / or on the

CAUTION electrical system must be entrusted exclusively to technical
personnel qualified for this purpose.

It is forbidden to carry out work on electrical equipment in voltage.

Cut off the power supply to the machine (main switch on OFF) before
carrying out maintenance and / or cleaning work.

It is mandatory to wear safety electrically isolate shoes

Only and exclusively technical personnel duly qualified can operate on the electrical panels
or on control equipment. The checks to be carried out must not create a danger for the
technician; the addition, replacement or removal of a component must always take place
with the machine off.

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13.4 Frequency of verification of the emergency devices

The emergency stop (mushroom-shaped red button) is activated to prevent damage to the
operator and the machine, it is possible to demonstrate the correct function by activating
the emergency stop before each work shift.
(For restart the machine after test, refer to paragraph “How to restart machine after an
emergency stop”)

Control panel P1 – example image

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13.5 Special Maintenance

Special maintenance refers to interventions aimed at restoring the operation of the
machine with special equipment or instruments
It consists in the execution of interventions to be carried out on the occasion of
unforeseeable problems (for example: anomalies, breakdowns, breaks), which normally
must be carried out by specialized technicians.

Lasit (Producer) or Lasit authorized technicians can perform special

NOTICE maintenance.

Before proceeding, we recommend contacting your dealer or Lasit service.

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13.6 Instruction for changing the motor

This is a maintenance operation, it must be done with the
WARNING machine switched off
You must be aware of mechanical, electrical, pneumatic risks can
face. Wear clothes and safety devices as conform to safety rules.

13.6.1 Motor position

This machine has the following motors:

Motor position

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13.6.2 How to remove a motor – direct drive

Direct drive motors are mounted on the following axes: Z.

Turn-off the machine and disconnect the power supply.

Remove any panels needed to access the engine.
1. Remove the connectors
2. Remove any protection carter (remove its screws)
3. Remove the fix screws x4 from the motor
4. Remove motor
5. Remove pulley
To assemble the motor, carry out the operations in reverse order with the machine off.

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13.6.3 How to remove a motor – indirect drive

Indirect drive motors are mounted on the following axes: X and Y.

Turn-off the machine and disconnect the power supply.

Remove any panels needed to access the engine.
1. Remove the connectors
2. Remove any protection carter (remove its screws)
3. Loosen the fixing screws
4. Remove the timing belt
5. Remove the pulleys
6. Completely unscrew screws # 3, remove the motor
To assemble the motor, carry out the operations in reverse order with the machine off.

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13.7 Troubleshooting

The machine does not turn on

Check the emergencies button released Check that the

Check that the main ignition key is
switch 07QS1 is ON turned on

Example images

The PC does not turn on

Check that the circuit breaker

Check that the main switch
inside the electrical cabinet is ON Check if the PC supply
07QS1 is ON
is well plugged in

Example images

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Motor supply

5
3

Example images

1. Check that the main switch 07QS1 is on

2. Check that the machine is not in emergency
3. Check that the cable supply is well plugged
4. Check the fuse on the box
5. Check that the led “65V “24V” “5V” are on

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Problem description Problem resolution

Check that the protective cover on the lens is not inserted
(turn off the laser and check)

The laser does not mark Check that the laser is turned on

Check that no emergency buttons are pressed

Check that there are no alerts on the laser software
Over temperature light on.
Check the condition of the filters
The laser suddenly turns off.
Check that the drawing to be marked is inside the marking
The laser marks a line or a point
field.
The laser not marking despite the
Check that no emergency buttons are pressed
closed doors
The lamp inside the marking
Check the lamp and its switch on the control panel
compartment is off

Lack of communication with the

engines

Check that the converter (RS232-RS422) is powered

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Laser marking quality is poor

1 2 3

1. Check the focal distance between piece and scanner head according your focal
lens, check the label on the laser head
2. Check if the focal lens is dirty or damaged (check to be performed with the
machine turned off)
3. Check the following parameters in the marking software (e.g. FlyCAD)
a. Speed
b. Frequency
c. Power

Motor error #588

1. Check that the machine is turn-on
2. Check that all emergencies command is released
3. Turn and release the ignition key to turn-on

The operating system updates are often the cause of the loss of the COM setting,
in this case proceed as follows:

a. Start the Flycad

b. Click on the Tools/Special options/motor settings
c. Select the COM
d. Return to the home screen
e. Press reset
f. Execute the home axes

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13.8 Equipment and PPE

The laser safety glasses shown below are highly recommended for use of the machine, for
information contact Lasit service.

Component Manufacturer/supplier Description Model/Code

Laser protective LASIT Laser protective 018717
glasses glasses.

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