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Peristaltic Industrial Hose Pump

Supplementary iDura
Document 5, 7, 10, 15, 25, 35
Version 1.0v-11/2020
Print-No. 01
Version 1.0v-11/2020
Print-No. 01
iDura
5, 7, 10, 15, 25, 35

The information in this document is essential for the safe operation of Verderflex® iDura pumps.
This document must be read and understood thoroughly prior to installation of unit, electrical con-
nection and commissioning.

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© Verder International B.V
Table of Contents
1 About this Document
1.1 Target Groups
1.2 Warnings and Symbols Used in the Manual

2 Safety
2.1 Intended Use
2.2 General Safety Instructions
2.2.1 Product Safety
2.2.2 Obligation of the Operating Company
2.2.3 Obligation of Personnel
2.3 Specific Hazards
2.3.1 Hazardous Pumped Liquids
2.3.2 Lubricants
2.3.3 Sharp Edges

3 Transport, Storage and Disposal


3.1 Transport
3.1.1 Unpacking and Inspection on Delivery
3.1.2 Lifting
3.2 Storage Conditions
3.3 Interim Storage After Using the Pump
3.4 Interim Storage Before Using the Pump
3.5 Disposal

4 Electrical Safety
4.1 Electrical Connection
4.2 Electric Shock Hazard
4.3 Connecting to the Power Supply

5 Operation (supplementary)

6 Maintenance
6.1 Hose Change
6.1.1 Draining Lubricant
6.1.2 Hose Change Using Inverter
6.1.3 Hose Change Manually
6.1.4 Re-installing the Hose, Port Flanges, Lubricant
Refill and Fitting the Inspection Window
7 Service and Inspection of Electrical Components

8 Troubleshooting for the iDura (Inverter Range)


8.1 Hose Burst Detection and Vent Kit
8.2 iDura Inverter Functionality

9 List of Figures and Tables


9.1 List of Figures
9.2 List of Tables

10 EC Declaration of Conformity

Appendix A - iDura 05-35


11 Technical Specifications
11.1 Pump Specifications
11.2 Ambient conditions
11.3 Tightening Torques
11.4 Preservatives
11.5 Cleaning Agents (After hose is removed)
11.6 Lubricants
11.7 Rotor Options

12 Trademarks

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© Verder International B.V
1 About this Document
This manual is a guideline for qualified users for the safe operation and maintenance of Verderflex® iDura pumps. This is a sup-
plementary document to the Dura operating manual and the Inverter instruction manual. The operating manuals must be read
and understood both by the installing personnel and the responsible trained personnel / operators prior to following additional
guidelines in this document.
Instructions in this manual should be read in conjunction with instructions and guidelines in pump, motor, gearbox and inverter
operating manuals.

1.1 Target Groups


Target Groups Duty
Operating Company u Keep this manual available at the operating site of the pump.
u Ensure that personnel read and follow the instructions in this
manual and any other applicable documents, especially all safety
instructions and warnings.
u Observe any additional rules and regulations referring to the system.

Qualified personnel, fitter u Read, observe and follow this manual and the other applicable
documents, especially all safety instructions and warnings.

Table 1 Target Groups

1.2 Warnings and Symbols Used in the Manual


Warning Risk Level Consequences of disregard

DANGER Immediate risk Death, serious bodily harm

WARNING Potential acute risk Death, serious bodily harm

CAUTION Potential hazardous situation Potential damage to the pump

Note For information


Possible incorrect use/maintenance
of pump

Table 2 Warnings Used in the Manual

Symbol Meaning
Safety warning sign in accordance with DIN 4844 - W9
u Take note of all information highlighted by the safety warning sign
and follow the instructions to avoid injury or death.
u Instruction

1., 2., Multiple-step instructions

[ Checklist

g Cross-reference

Information

Table 3 Symbols Used in the Manual

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© Verder International B.V
2 Safety • In the event of any safety-relevant faults, shut down the
pump immediately and have the malfunction corrected by
The manufacturer does not accept any liability for damage qualified personnel.
resulting from disregard of this documentation as well as • The installation of the pump must comply with the require-
instructions in pump, motor, gearbox and inverter manu- ments of installation given in this manual and any local,
als. national or regional health and safety regulations.
• The pump and drive unit must not be mounted in direct
2.1 Intended Use sunlight or exposed to rain without suitable shade cover
u Only use the pump to handle compatible fluids as which is well ventilated.
recommended by the manufacturer (g 11 Technical
Specifications). 2.2.2 Obligation of the Operating Company
u Adhere to the operating limits.
u Consult the manufacturer regarding any other use of the Safety-conscious operation
pump. • Ensure that the following safety aspects are
u Inverters should be wired to the power supply before use observed and monitored:
and this should be completed only by qualified personal – Adherence to intended use
and in accordance with the provisions of EMC Directive – Statutory or other safety and accident-prevention
and EC Machinery Directive 2006/42/EC. regulations
– Safety regulations governing the handling of
Prevention of obvious misuse (examples) hazardous substances if applicable
u Note the operating limits of the pump with regard to tem- – Applicable standards and guidelines in the country
perature, pressure, flow rate, motor speed and frequency where the pump is operated
(g 11 Technical Specifications). • Make personal protective equipment available
u Do not operate the pump with any inlet/outlet valves closed pertinent to operation of the pump.
u Install the inverter as recommended in this man-
ual, in conjunction with instructions in the pump, Qualified personnel
motor, gearbox and inverter instruction manuals. • Ensure that all personnel tasked with work on the pump
For example, the following are not allowed: have read and understood this manual and all other
– Installing the pump without proper support. applicable documents, including the safety,
– Installation in the immediate vicinity of extreme hot or maintenance and repair information, prior to use or
cold sources. installation of the pump.
• Organize responsibilities, areas of competence and
2.2 General Safety Instructions the supervision of personnel.
Observe the following regulations before carrying • Have all work carried out by specialist technicians
out any work. only.
• Ensure that trainee personnel are under the
2.2.1 Product Safety supervision of specialist technicians at all times when
• These operating instructions contain fundamental infor- working with the pump.
mation which must be complied with during installation,
operation and maintenance. Therefore this operating Safety equipment
manual must be read and understood both by the Provide the following safety equipment and verify its
installing personnel and the responsible trained personnel functionality:
/ operators prior to installation and commissioning, and it – For hot, cold and moving parts: safety guarding
must always be kept easily accessible within the operating should be provided by the operating company.
premises of the machine. – For potential build up of electrostatic charge: ensure
Not only must the general safety instructions laid down appropriate grounding if and when required.
in this chapter on “Safety” be complied with, but also the
safety instructions outlined under specific headings.
• Operate the pump only if it and all associated systems are
in good functional condition.
• Only use the pump and inverter as intended, fully aware of
safety and risk factors involved and the instructions in this
manual.
• Keep this manual and all other applicable documents
complete, legible and accessible to personnel at all times.
• Refrain from any procedure or action that would pose a
risk to personnel or third parties.

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© Verder International B.V
Warranty
The warranty is void if the customer fails to follow any
Instruction, Warning or Caution in this document. Verder
has made every effort to illustrate and describe the prod-
uct in this document. Such illustrations and descriptions
are however, for the sole purpose of identification and do
not express or imply a warranty that the products are mer-
chantable or fit for a particular purpose, or that the prod-
ucts will necessarily conform to the illustration or descrip-
tions.

Obtain the manufacturer’s approval prior to carrying out


any modifications, repairs or alterations during the war-
ranty period. Only use genuine parts or parts that have
been approved by the manufacturer.

For further details regarding warranty, refer to terms and


conditions.

2.2.3 Obligation of Personnel


It is imperative that the instructions contained in this
manual are complied with by the operating personnel
at all times.
u Pump and associated components:
– Do not lean or step on them or use as climbing aid
– Do not use them to support boards, ramps or beams
– Do not use them as a fixing point for winches or sup-
ports
– Do not de-ice using gas burners or similar tools
u Do not remove the safety guarding for hot, cold or moving
parts during operation.
u Reinstall the safety equipment on the pump as required
by regulations after any repair / maintenance work on the
pump.

2.3 Specific Hazards


2.3.1 Hazardous Pumped Liquids
Follow the statutory safety regulations when handling haz-
ardous pumped liquids (e.g. hot, flammable, poisonous or
potentially harmful).
Use appropriate Personal Protective Equipment when car-
rying out any work on the pump.

2.3.2 Lubricants
Ensure that the lubricant and pumped liquid are compat-
ible with each other. This is a precautionary measure in
case of accidental hose burst whereby the pumped liquid
comes in contact with the lubricant. (g Refer datasheet
for lubricant to ensure compatibility and also refer to (g 11
Technical Specifications) for specific lubricant limitations)

2.3.3 Sharp Edges


Pump parts, such as the shims and impellers, can be
sharp
– Use protective gloves when carrying out any work on
the pump

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© Verder International B.V
3 Transport, Storage and 3.2 Storage Conditions
Disposal
1. Make sure the storage location meets the following
3.1 Transport conditions:
– Dry, humidity not to exceed 85%, non-condensing
Always transport the pump in a stable position and ensure – Out of direct sunlight
that the pump is securely attached to the pallet. – Frost-free; temperature range -5° to +45°C
– Vibration-free
3.1.1 Unpacking and Inspection on Deliv- – Dust-free
ery
2. Depending on these conditions, it may be advisable to
1. Report any transport damage to the manufacturer/distribu- place a moisture-absorbing product, such as Silica gel,
tor immediately. inside the pump’s housing or to coat the pump’s inner
2. Retain the pallet if any further transport is required. surfaces with moisture-repelling oil, such as WD40,
whilst the pump is stored.
3.1.2 Lifting
3. Hoses should be stored as supplied in their wrapper and

DANGER should be stored away from direct sunlight, flat without


any bends or kinks and at room temperature, with end
Death or crushing of limbs can be caused by falling caps fitted.
loads!
4. Lubricants should be stored under normal warehouse
1. Use lifting gear appropriate for the total weight to be trans- conditions with their caps securely fastened.
ported.
2. Make sure the pump and accessories are lifted and moved 5. Gearboxes may require intermittent attention as indicated
by qualified lifting personnel equipped with suitable lifting by the gearbox manufacturer’s recommendations.
gear.
3. Where lifting eye is available, fasten the lifting gear to the
lifting eye as shown in the following illustration. The lifting 3.3 Interim Storage After Using the
eye is available for Dura 15, 25 and 35 only. Pump
4. Do not stand under suspended loads.
u The hose should be removed from the pump.
u The pump housing lubricant should be drained.
u The pump housing should be washed out, allowed to dry
and any external build up of product removed.

3.4 Interim Storage Before Using


the Pump
CAUTION
Pump damage caused by interim storage!
u Allow the pump to reach ambient temperature before
use.
u Please observe the storage recommendations and use
by dates which apply to hose you may wish to bring into
service after storage.

Figure 1 Fastening Lifting Gear to Pump

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© Verder International B.V
3.5 Disposal 4.2 Electric Shock Hazard
With prolonged use, pump parts can be contaminated 1. Disconnect and ISOLATE the Inverter before attempting
by hazardous pumped liquids to such an extent that cleaning any work on it.
may be insufficient. 2. High voltages are present at the terminals and within the
drive for up to 10 minutes after disconnection of the elec-
WARNING trical supply. Always ensure by using a suitable multimeter
that no voltage is present on any drive power terminals
Risk of poisoning and environmental damage by the prior to commencing any work.
pumped liquid or oil! 3. Where supply to the drive is through a plug and socket con-
u Use suitable personal protective equipment when carrying nector, do not disconnect until 10 minutes have elapsed
out any work on the pump. after turning off the supply.
u Prior to disposal of the pump: 4. Ensure correct earthing connections. The earth cable
– Drain and dispose the lubricant in accordance with must be sufficient to carry the maximum supply fault cur-
local regulations. rent which normally will be limited by the fuses or MCB.
– Collect and dispose of any leaking pumped liquid or Suitably rated fuses or MCB should be fitted in the mains
oil in accordance with local regulations. supply to the drive, according to any local legislation or
– Neutralize residues of pumped liquid in the pump. codes.
u Dispose of the pump and associated parts in accordance 5. Ensure correct earthing connections and cable selection
with local regulations. as per defined by local legislation or codes. The drive may
have a leakage current of greater than 3.5mA; furthermore
the earth cable must be sufficient to carry the maximum
4 Electrical Safety supply fault current which normally will be limited by the
fuses or MCB.
4.1 Electrical Connection 6. Suitably rated fuses or MCB should be fitted in the mains
supply to the drive, according to any local legislation or
codes.
DANGER 7. Do not carry out any work on the drive control cables whilst
Risk to health due to electric shock! power is applied to the drive or to the external control cir-
u All electrical work must be carried out by qualified cuits.
electricians.

Death or crushing of limbs caused by falling loads!


u Use lifting gear appropriate for the total weight to be
transported.
u Do not stand under suspended loads.
u Ensure the travel plug is removed and disposed correctly
before the motor and gearbox is attached to the pump.

1. The Inverter uses high voltages and currents, carries a


high level of stored electrical energy, and is used to control
mechanical plant that may cause injury. Close attention
is required to system design and electrical installation to
avoid hazards in either normal operation or in the event of
equipment malfunction.
2. Only qualified electricians are allowed to install and main-
tain this product.
System design, installation, commissioning and mainte-
nance must be carried out only by personnel who have
the necessary training and experience. They must care-
fully read this safety information and the instructions in
this Guide and follow all information regarding transport,
storage, installation and use of the Inverter, including the
specified environmental limitations.
3. Do not perform any flash test or voltage withstand test on
the Inverter.
4. In order to protect inverter and motor from high voltage
or transient damage, it is recommended to use suitable
Surge Protection Device (SPD) when wiring the inverter.

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© Verder International B.V
4.3 Connecting to the Power Supply 5 Operation (supplementary)
Select the correct specification of cable for connecting the 1. Check inverter directional switch (1) is in central “0” posi-
inverter (g Refer to the Invertek manual for cable instal- tion and that power is available to the inverter.
lation guidance) 2. Switch on the inverter using the built-in isolator switch and
check no errors are displayed on screen. (2)
1. Remove the terminal cover from the inverter (Phillips 3. Directional switch governs which direction the pump will
screwdriver) turn. When set to the right position, the pump should turn
2. With power isolated, remove the plug in the gland and clockwise. (if not, refer to g 4.3 Connecting to the Power
feed the supply cable through. Supply)
3. Connect earth to the closest earth point within the terminal 4. Speed dial allows governance over pump rotor speed, be-
cavity. tween a minimum and a maximum set by the manufac-
4. Connect phases as denoted by “A” in the Figure 2 Wiring turer. A speed of 0 RPM is achieved by setting directional
Diagram - Single and 3 Phases Supply (varies on supply by setting directional switch to zero.
phase).
5. Terminal screw Torque values are provided in the Invertek
manual supplied with the pump USB memory stick.
Note
6. Check connections and glands are secure by tugging The pump will still turn when the speed dial is set to the mini-
lightly on the cable. mum position.
7. Replace terminal cover and set isolator switch to 1. This
will turn on the device and output connections may be live. 5. The display can show motor parameters such as power
8. Check pump rotational direction matches up with the di- consumption (kW), current draw (A) and speed (4). The
rectional switch on the inverter, refer to g 5 Operation custom parameter “C” shows nominal flow rate of the
(supplementary). pump. To switch between which parameter is displayed,
press hexagonal button for <1s and repeat until desired
CAUTION parameter is displayed. (5)
6. Additional control methods can be programmed if desired,
If pump turns in opposite direction to switch, change a pair of e.g. modbus/4-20mA control. Refer to the included In-
motor phases will change motor direction (e.g. switching con- vertek manual and consult your local Invertek supplier for
nection of cable in terminal U to terminal V. Ensure that inverter guidance on how to do this.
is isolated from the electrical supply.
Specific parameters which if changed will void Verder-
flex warranty, so consult with Verder distributor be-
fore changing parameters.
Single Phase Supply

A - Incoming Power Connection

C - Control Terminal Conection

3 2
B - Motor Connection

1
Three Phase Supply

A - Incoming Power Connection

C - Control Terminal Conection

4
B - Motor Connection

Figure 2 Wiring Diagram - Single and 3 Phases Supply


Figure 3 iDura Inverter Overview

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© Verder International B.V
6 Maintenance 2. Set directional dial to whichever direction is preferable,
and the speed dial to minimum setting.
3. The motor will slowly drive out the hose. If at this point you
Only trained service technicians should be employed
are performing inspection on the rotor or pump cavity, turn
for fitting and repair work. Present a pumped medium
off inverter and lock-out using an appropriate lock-out-tag-
certificate (DIN safety data sheet or safety certificate)
out.
when requesting service.
4. Clean the pump housing.
5. Inspect the flanges for damage and signs of wear.
6.1 Hose Change
6.1.3 Hose Change Manually
WARNING
CAUTION
Risk of injury!
Risk of injury if the hose is expelled too quickly!
u Always isolate the power supply before working on the
u When performing a hose change manually, turn directional
pump.
switch on inverter to central “0” position, power off and lock
u If inspection cover is removed for cleaning the pump cavity,
out the inverter using the isolator switch. Allow 10 minutes
isolate the inverter until inspection cover is replaced.
for internal circuits to de-energise.
The hose change involves removal and re-installing the
1. Remove both the flanges. Remove and dispose of both
port flanges.
clamp rings (where fitted).
Disconnect inlet and outlet pipework. Clear the area to
2. Remove the fan cover and turn the fan shaft by hand or
provide safe working space and clearance to replace the
using suitable leverage. Care must be taken not to damage
hose.
the fan blades when using this method.
3. Clean the pump housing.
6.1.1 Draining Lubricant
4. Inspect the flanges for damage and signs of wear.
Checklist:

[ Motor isolated.
[ System secured against being switched back on again.
6.1.4 Re-installing the Hose, Port Flanges,
Lubricant Refill and Fitting the Inspection
Window
WARNING
1. Apply lubricant to new hose surface and insert into the
Slip hazard due to spilt lubricant!
pump inlet.
u Care must be taken when lubricant is drained into
2. When the hose is installed by using the inverter controls
a container.
in the opposite direction will turn the rotor to drive the hose
u Dispose of used lubricant in accordance with local
into the pump.
laws and good environmental practices.
3. When the hose is installed manually, turn motor cooling
fan in opposite direction to drive the hose into the pump.
1. Remove the drain plug at the rear of the pump.
2.
3.
Drain the lubricant into a suitable container.
Remove the lower flange and allow any excess lubricant
CAUTION
to drain out.
Ensure the hose is installed as indicated in the Dura 05-35
operating manual, section 5.6 Flange Assembly.
6.1.2 Hose Change Using Inverter
4. Follow step by step the instructions listed in Dura 05-35

CAUTION operating manual for how to install the port flanges, refill
the lubricant and fit the inspection window.
Risk of injury if the hose is expelled too quickly!
u Keep body parts clear of the rotor which presents an
entrapment risk.
u Set speed dial to minimum position. Disable and
disconnect any remote control that has been programmed
into the inverter.
u Slowly remove the hose by using the inverter to turn the
pump at low speed.

1. Remove both the flanges. Remove and dispose of both


clamp rings (where fitted).

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© Verder International B.V
7 Service and Inspection of
Electrical Components
It is understood that electrical components must be
periodically inspected to ensure site health and safety
regulations. Only a trained electrician should service the
pump’s electrical components. When doing so, ensure the
following:
1. Power to the inverter is disconnected and locked out
2. The inverter has been turned off and locked out
3. The speed dial is set to minimum and directional dial is set
to zero
4. The inverter has been allowed at least 10 minutes to de-
energise.

8 Troubleshooting for the iDura


(Inverter Range)
A comprehensive list of error messages and their causes
can be found in the Invertek OptiDrive E3 operation
manual.

Below are the typical troubleshooting error messages that


may be received based on Verder factory settings and
relate to the pump configuration:
1. “E-TriP” - the hose burst sensor has been triggered. Check
for a hose burst.
2. “l_t_trP” - suspected motor overtemperature. Allow motor
to cool and restart inverter.

8.1 Hose Burst Detection and Vent Kit


Hose burst sensor supplied as standard with the iDura,
have been pre-wired to the inverter. No further wiring has
to be done by the user to use the hose burst detection.

Verderflex hose burst detector and vent kit provide three


basic functions:

1. Stops the pump in conjunction with the inverter, in


case of accidental hose burst;
2. Detect over pressure inside the pump;
3. Release excess pressure from pump housing

The calibrated sensor detects any increase in the pressure


inside a pump casing. As the pressure threshold is reached, the
sensor changes state and this can be used to turn-off the pump.
The system has a detection threshold of 0.4 Bar (5.8 P.S.I) and
when the casing pressure exceeds this, it initiate triggers the
inverter to stop the pump. In the event of a pressure rise inside
the pump casing exceeding 2bar, the vent kit helps to release
this excess pressure from the pump.

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© Verder International B.V
8.2 iDura Inverter Functionality
Values set during assembly at Verder should not be changed. These have been determined to be specific to the
selected hardware. Some functionality in the inverter can be set by the customer to make it work with their system
and control method, though the following parameters should not be changed and will result in warranty being voided
if changed:

Parameter Description User can change?

1 Maximum speed/frequency limit No


2 Minimum speed/frequency limit No
3 Acceleration ramp time Yes
4 Deceleration ramp time Yes
5 Stopping mode/mains loss response Yes
6 Energy optimiser No
7 Motor rated voltage DELTA/STAR No
8 Motor rated current DELTA/STAR No
9 Motor rated frequency No
10 Motor rated speed No
11 Low frequency torque boost No
12 Primary command source Yes
13 Operating mode select No
14 Extended/Advanced menu access code Yes
15 Digital input function select Yes
16 Analog input 1 signal format Yes
17 Maximum effective switching frequency No
18 Output relay function select Yes
19 Relay threshold level Yes
20 Speed 1 Yes
21 Speed 2 Yes
22 Speed 3 Yes
23 Speed 4 Yes
24 2nd ramp time (fast stop) Yes
25 Analogue output function select Yes
26 Skip frequency hysteresis band Yes
27 Skip frequency centre point Yes
28 V/F characteristic adjustment voltage No
29 V/F characteristic adjustment frequency No
30 Start mode, automatic restart, fire mode operation Yes
31 Keypad start mode select No
32 DC injection mode and duration No
33 Spin start Yes
34 Brake chopper enable (not size 1) No
35 Analog input 1 scaling/slave speed scaling Yes
Table 4 iDura Inverter Parameters (continued)

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© Verder International B.V
8.2 iDura Inverter Functionality (continued)

Parameter Description User can change?

36 Serial communications configuration Yes


37 Access code definition Yes*
38 Parameter access lock Yes
39 Analog input 1 offset Yes
40 Display scaling No
41 PI controller proportional gain Yes
42 PI controller integral time Yes
43 PI controller operating mode Yes
44 PI reference source select Yes
49 PI control wake up error level No
50 User output relay hysteresis Yes
51 Motor control mode Yes
52 Motor parameter autotune Yes
53 Vector mode gain No
54 Max current limit in vector control No
55 Motor stator resistance No
56 Motor stator d-axis inductance No
57 Motor stator q-axis inductance No
58 DC injection speed No
59 DC injection current No
60 Motor overload management Yes

Table 4 iDura Inverter Parameters (continued)

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© Verder International B.V
9 List of Figures and Tables
9.1 List of Figures
Figure 1 Fastening Lifting Gear to Pump 3.1.2
Figure 2 Wiring Diagram - Single and 3 Phases Supply 4.3
Figure 3 iDura Inverter Overview 5

9.2 List of Tables


Table 1 Target Groups 1.1
Table 2 Warnings Used in the Manual 1.2
Table 3 Symbols Used in the Manual 1.2
Table 4 iDura Inverter Parameters 8.2
Table 5 Declaration of Conformity 10

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© Verder International B.V
10 EC Declaration of Conformity
EC declaration of conformity according to machinery directive, appendix II A

We,
VERDER Ltd., Unit 3 California Drive, Castleford
hereby declare that the following machine adheres to the relevant EC directives detailed below

Designation iDura MK IV 05
iDura MK IV 07
iDura MK III 10
iDura MK III 15
iDura MK III 25
iDura MK III 35

EC directives:
• Machinery Directive (2006/42/EC)
• Low-voltage directive (2014/35/EU)
• EMC directive (2014/30/EU)
• RoHS Directive (2011/65/EU) and Delegated Directive (EU) 2015/863

Applicable harmonized norms:


• EN ISO 12100: 2010

Manufacturer VERDER Ltd.


Unit 3 California Drive
Castleford
WF10 5QH
UK
Date: 01/ 11/ 2020 Company Stamp / Signature: Company Stamp / Signature:

Anthony Beckwith Paul Storr


Head of Development/Construction Head of Quality

Table 5 Declaration of Conformity

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© Verder International B.V
Appendix - iDura 05-35 11.5 Cleaning Agents (After hose is
removed)
11 Technical Specifications Cleaning Agents
11.1 Pump Specifications Wax solvents, diesel paraffin, alkaline cleaners, Warm Water
Size Value
Table 3 Cleaning Agents
Max. delivery pressure iDura 5-7 5 bar
iDura 10-25 6 bar Note
iDura 35 6 bar
Depending on medium being pumped, please use suitable
Temperature of pumped < 100 °C (subject to hose
cleaning agent to neutralise any residue
liquid material)

Max. continuous operation *(refer pump datasheet)


pump speeds 11.6 Lubricants
Dimensions *(refer pump datasheet)
Recommended lubricants for longer hose life
Table 1 Pump Specifications
are VERDERLUBE or VERDERSIL.

11.2 Ambient Conditions Pump Type Amount of Lubricant

iDura 5 0.25 Ltrs (0.06 US Gallons)


Operation under any other ambient condition would
require approval from the manufacturer iDura 7 0.25 Ltrs (0.06 US Gallons)

Operating conditions iDura 10 0.25 Ltrs (0.06 US Gallons)


• Ambient temperature –5 °C to +40 °C
iDura 15 0.50 Ltrs (0.13 US Gallons)
• Relative humidity (non-condensing) – long—term ≤ 85 %
• Setup height above sea level ≤ 1000 m iDura 25 2.0 Ltrs (0.53 US Gallons)

Storage conditions iDura 35 2.5 Ltrs (0.66 US Gallons)


• Ambient temperature +10 °C to +50 °C Table 4 Lubricant
• Relative humidity (non-condensing) – long—term ≤ 85 %

11.3 Tightening Torques


Note
The pump lubricant is filled to the lowest screw hole of the
Following tightening torques should be applied in inspection window.
conjunction with pump tightening torques indicated in
pump manual
Position Torque Values (Nm) 11.7 Rotor Options
iD5,7,10 iD15 iD25 iD35
Verderflex iDura 5-35 range has only standard pressure
Motor foot bolts 7 16
rotor as follows:
Motor plate bolts 12 27 54
Inverter mount bolts 1 Pump Type Rotor Option (bars)
Inverter terminal panel 2
Standard
Inverter power terminals 1.5
iDura 5 5 bar
Inverter control terminals 0.5
Cable glands/locknuts 3.5 iDura 7 5 bar
Motor terminals 2
iDura 10 6 bar
Gland reducer N/A 35
iDura 15 6 bar
Table 2 Tightening Torques
iDura 25 6 bar.
11.4 Preservatives
iDura 35 6 bar
Use RUST-BAN 335 or similar preservatives on
Table 5 Rotor Options
bare metal.

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© Verder International B.V
12 Trademarks
VERDERFLEX® is a registered trademark of Verder International B.V. No permission is granted to use any Verder, trademarks or
trade names included in this document without the prior written agreement of Verder International B.V.

Modbus® is a registered trademark of Schneider electric USA, INC.

Tri-clamp® is a registered trademark of Alfa Laval Corporate AB.

Hypalon® is a registered trademark of RSCC Wire & Cable LLC.

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© Verder International B.V

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