Sinamics v90 Manual

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Siemens SINAMICS V90

Servo drive

www.eltra-trade.com [email protected] +421 552 601 099


Sinamics V90 is complex servo drive system, which includes
converter and SIMOTICS S-1FL6 servo motor. The series includes
converter models with 8 frames sizes and 7 different motor shaft
lengths.
Main features of v90 servo drives:
8 different converters framesizes;
7 different motor shaft lenghts;
It provides the solution for power range from 0.5 kW to 7 kW;
The tool’s operations can perfectly be integrated with PTI,
PROFINET, USS and also Modbus RTU;
Ensures variable power supply.

To find out stock ability and delivery time to


your region, please contact our manager.
[email protected]

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[email protected]
[email protected] +421
+421
+421552
552
552601
601
601099
099
099
The SINAMICS V90 servo drive system – member of the SINAMICS and the SIMOTICS family

SINAMICS V90
and SIMOTICS S-1FL6
Optimized servo drive solution
for motion control applications

Content
Servo drive system overview ................................ 03 Servo drive system
The performance-optimized, user-friendly servo drive sys-
Servo drive system advantages ............................. 05
tem comprises a SINAMICS V90 servo drive and a SIMOTICS
SINAMICS V90 servo drive system S-1FL6 servomotor. Different frame sizes and motor shaft
in the automation environment ............................ 10 heights cover a wide range of applications for operation on
single- and three-phase line supplies. There are eight servo
SINAMICS V-ASSISTANT engineering tool .............. 10
drive frame sizes and seven motor shaft heights with power
SINAMICS V90 technical data ratings ranging from 0.05 to 7.0 kilowatts, to realize a wide
and control features .............................................. 12 range of applications, with the focus on dynamic motion
and processing – for example positioning, transporting
System overview and connection diagrams .......... 15 and winding. In addition to operation in the TIA Portal V14
SIMOTICS S-1FL6 technical data with the new SIMATIC S7-1500 T-CPU Advanced Controller,
and torque-speed characteristics .......................... 18 the servo drive system is also suitable for use with the
SIMATIC S7-1500 Advanced Controller and the SIMATIC
S7-1200 Basic Controller.
Step-by-step selection ........................................... 2A
SINAMICS V90 and SIMOTICS S-1FL6
ordering information ............................................ 3A
SINAMICS V90 and SIMOTICS S-1FL6
dimensions and mounting clearances ................... 6A

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Pulse train version (PTI) PROFINET version (PN)

SINAMICS V90 servo drive SIMOTICS S-1FL6 servomotor


SINAMICS V90 can be integrated into a wide range of SIMOTICS S-1FL6 servomotors are naturally cooled, per-
applications, either using the pulse train version (pulse/ manent-magnet synchronous motors where the heat is
direction, analog, USS/Modbus RTU) or the product version dissipated through the motor surface. The motors can
with integrated PROFINET interface. be simply and quickly installed using the full thread and
The SINAMICS V90 pulse train version features internal quick-release connectors. They have a 300 percent over-
positioning, positioning with pulse train as well as speed load capability and can be combined with SINAMICS V90
and torque control modes. SINAMICS V90 PROFINET version servo drive to create a powerful servo system with a high
is equipped with an integrated PROFINET interface for link- degree of functionality.
ing the drive to an automation system via PROFIdrive pro-
file. With integrated real-time auto tuning and automatic
suppression of machine resonances, the system automati-
cally optimizes itself to achieve high dynamic performance
and smooth operation.

Highlights of the SINAMICS V90 and SIMOTICS S-1FL6 servo drive system:
Optimized servo performance Easy to use
• Advanced one-button tuning and real-time • Simple connection to a control system
auto tuning enables machines to achieve a high • Easy, all from a single source
dynamic performance • Easy servo tuning and machine optimization
• Automatic suppression of machine resonances • Easy commissioning with SINAMICS V-ASSISTANT
• 1 MHz high-frequency pulse train input • Parameter cloning
• Different encoder types to address the requirements • Easy integration via PTI, PROFINET, USS, Modbus RTU
of your applications

Cost effective Reliable operation


• Integrated control modes: Pulse train positioning, • High-quality motor bearings
internal positioning with traversing block or Modbus, • All motors have IP65 degree of protection and are
speed and torque control modes equipped with oil seal
• Integrated internal positioning function • Integrated Safe Torque Off (STO)
• Integrated braking resistor in all frame sizes
• Integrated holding brake switch (for the 400 V version),
no external relay necessary

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The SINAMICS V90 servo drive system – member of the SINAMICS and the SIMOTICS family

Power, performance, typical applications

SINAMICS V90 servo drive system SINAMICS V90 servo drive system
1AC/3AC 200 V... 240 V Low Inertia 3AC 380 V... 480 V High Inertia
for high dynamic performance for smooth operational performance
SINAMICS V90 servo drive SINAMICS V90 servo drive
Line supply 1AC 200 V … 240 V (–15% / +10%), Line supply 3AC 380 V … 480 V (–15% / +10%),
and power: 0.05 kW … 0.75 kW and power: 0.4 kW … 7 kW
3AC 200 V … 240 V (–15% / +10%),
0.05 kW … 2 kW
Pulse train (PTI) version Positioning with pulse train, Pulse train (PTI) version Positioning with pulse train,
Control mode: internal positioning, speed, torque Control mode: internal positioning, speed, torque
PROFINET (PN) version Speed control via PROFINET with PROFINET (PN) version Speed control via PROFINET with
Control mode: PROFIdrive profile** Control mode: PROFIdrive profile**
Degree of protection: IP20 Degree of protection: IP20
SIMOTICS S-1FL6 servomotor SIMOTICS S-1FL6 servomotor
4 shaft heights: 20 mm, 30 mm, 40 mm, 50 mm 3 shaft heights: 45 mm, 65 mm, 95 mm
Rated torque: 0.16 Nm up to 6.37 Nm Rated torque: 1.27 Nm up to 33.40 Nm
Rated/max. speed: 3000 rpm / 5000 rpm Rated/max. speed: 2000 rpm / 3000 rpm
Encoder: Incremental encoder Encoder: Incremental encoder TTL 2500 ppr;
TTL 2500 ppr***; Absolute encoder 20-bit + 12-bit
Absolute encoder single-turn 21-bit* multi-turn
Degree of protection: IP65, natural cooling Degree of protection: IP65, natural cooling
Additional advantages: Additional advantages:
High dynamic performance: High acceleration for Smooth operation: Higher torque accuracy and low speed
shorter cycle times as a result of the very low moment ripple as a result of the higher moment of inertia ensures
of inertia a better product quality
High speed: Maximum speed up to 5000 rpm can Robust design: High-quality metal connector and
increase machine productivity standard motor oil seal can withstand harsh environment
Compact size: The reduced motor length/height Sufficient torque output: Wide range of rated torques
compared to High Inertia variants and compact drive up to 33.4 Nm
size can address critical mounting requirements

Application examples Application examples


Electronic assembly • Pick and place machine Metal forming • Punching machine
industry, • Stencil cutting machine machinery, • Engraving machine
for example • PCB assembly machine for example • Edging press
• IC handling machine
• Chip sorting machine Converting/printing • Winders
• Bonding machine industry, • Slitter machine
Converting/printing • Labeling machine for example • Laminating/coating machine
industry, • Slitter machine • Screen printing machine
for example • Laminating/coating machine • Wire drawing machine
• Screen printing machine
Packaging industry, • Filling and sealing machine Packaging industry, • Filling machine
for example • Blister machine for example • Blister machine
(pharmaceutical packaging) (pharmaceutical packaging)
• Bag packing machine • Bag packing machine
Material handling • Automatic palletizers Material handling • Storage and warehouse
machinery, machinery, systems
for example for example • Conveyor systems

* Absolute encoder single-turn 21-bit available in the 2nd half of 2016 ** Position and speed control in combination with a motion function (TO axis)
of SIMATIC S7-1500 T-CPU / S7-1500 / S7-1200
4 *** For very low speed, high accuracy or high dynamic application TTL encoder is
not recommended

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The SINAMICS V90 servo drive system – advantages

Cost effective
Many integrated functions to reduce machine costs

Pulse train PROFINET


Integrated control modes (PTI) (PN)
SINAMICS V90 Servo drive
Pulse train input position control mode (PTI), internal
Position 1
DI signal/Modbus position control mode (IPos) with traversing block or
Position 2
Modbus, speed control mode and torque control are
⋯⋯
Analog input all integrated in the SINAMICS V90.
Speed/torque
The drive has various integrated control modes to
Pulse
Pulse counter
address a wide range of applications.

Pulse train PROFINET


Integrated PROFINET – the industrial Ethernet standard for automation (PTI) (PN)

SINAMICS V90 PROFINET version features a PROFINET


interface, enabling real-time transmission of user/
process data and diagnostic data with a single cable.
This solution offers wide-ranging functions with
reduced complexity.

Pulse train PROFINET


Integrated positioning function (PTI) (PN)

• Positioning function is integrated in the drive.


Positioning
Target positions and respective speeds can be
Advanced PLC
function stored in the drive during commissioning or
changed via communication.
• Absolute or relative positioning
• Rotary or linear axes
Positioning • Referencing in the drive
PLC function Point-to-point positioning possible using a PLC
without positioning functionality.

Pulse train PROFINET


Integrated braking resistor for all frame sizes (PTI) (PN)

Braking resistor All frame sizes have an integrated braking resistor to


dissipate the regenerative power for fast braking.
Most applications can be realized
without an additional braking resistor.

Pulse train PROFINET


Integrated holding brake switch (SINAMICS V90, 400 V version) (PTI) (PN)

Integrated holding brake switch – the brake can be


directly connected to the drive when a motor with
Holding brake holding brake is used.
External relay Holding brake can be connected without requiring
not required an external relay (only for SINAMICS V90, 400 V
version).

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The SINAMICS V90 servo drive system – advantages

Optimized servo performance


Quick, smooth and precise positioning

Pulse train PROFINET


Advanced one-button tuning and real-time auto tuning (PTI) (PN)
n n
Control loop parameters are optimized automatically.
Settling time Settling time One-button tuning can be used when commissioning.
This allows machines to achieve a high dynamic
Auto tuning
performance and smooth operation in a wide range
of applications.
t t

Pulse train PROFINET


Automatic suppression of machine resonances (PTI) (PN)
Gain Gain
(dB) (dB) When this function is activated the drive identifies
mechanical resonance frequencies and automatically
f (Hz) f (Hz)
Notch frequency suppresses these using a filter. Vibration and noise
during operation are reduced.
This ensures a high dynamic response of the
machine while reducing machine vibration levels.

Pulse train PROFINET


Sufficient encoder resolution and high data transfer rates (PTI) (PN)

n
The encoder is available up to 21-bit resolution
PTI version
(approx. 2.1 billion pulses per motor rotation).
t The command:
n
21 bit • Signaling rate up to 1 MHz (pulse train version)
• 100 Mbit/s transfer rate (PROFINET version)
t
Allows machines to achieve a high positioning
accuracy with low speed ripple.
PN version

21 bit

Pulse train PROFINET


Optimized system performance (PTI) (PN)
Torque
300% MN • 300% overload capability of drive and motor
• Low motor torque ripple
Time
• Motor and drive are perfectly harmonized
Speed Fast acceleration and braking while maintaining
n
Faster acceleration smooth operation to ensure high machine
productivity.
Time

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Easy to use
Simple tuning and quick commissioning

Pulse train PROFINET


Easy servo tuning and machine optimization (PTI) (PN)
Commissioning Tuning Optimizing
The system can be automatically optimized using
Dynamic Machine
factor stiffness
the auto tuning function and automatic suppression
Settling time
of machine resonances.
n

Amplifier internal setting

High
Positioning data 10

Simply plug & play, no in-depth servo know-how


Position loop gain
Speed loop gain
Speed loop integral time
…..

Med t
required.
Low

Pulse train PROFINET


Easy commissioning using the SINAMICS V-ASSISTANT engineering tool (PTI) (PN)

Graphic user interface guides the user when setting


application-specific parameters; intuitive drive and
motor status check; integrated trace and measuring
functionality.
SINAMICS V-ASSISTANT makes commissioning
and diagnostics quick and easy.
https://www.siemens.com/sinamics-v-assistant

Pulse train PROFINET


Simple connection to a control system (PTI) (PN)

PTI version • Two-channel pulse train for position setpoint,


5 V differential one exclusively for 5 V differential (RS 422 standard),
5 V differential pulse input
one for 24 V single-ended signal (for pulse train
24 V single ended
24 V single-ended pulse input version)
USS/Modbus RTU
RS 485 communication port • Standard RS 485 interface supports USS and
Modbus RTU (pulse train version)
PN version • Industrial Ethernet standard PROFINET with
PROFINET
PROFINET interface PROFIdrive (PROFINET version)
Standard interface makes it easy to connect
the drive with PLCs and motion controller.

Pulse train PROFINET


Easy, all from a single source (PTI) (PN)

• Predefined drive/motor bundles and accessories,


easy to select
• Tested with SIMATIC PLC / HMI and ready-to-run
application examples for connecting a
SINAMICS V90 drive to a controller
• Different application examples can be downloaded
free of charge from the Online Support Portal
(see also page 11)

Pulse train PROFINET


Parameter cloning (PTI) (PN)

Commissioning SD SINAMICS V90 servo drives are equipped with a stan-


Copy dard SD card slot (400 V version) and a Micro SD card
parameters slot (200 V version), so that parameter settings can be
easily transferred between drive devices.
Efficient commissioning of machine series.

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The SINAMICS V90 servo drive system – advantages

Reliable operation
Robust in design and a safe choice

Pulse train PROFINET


Suitable for harsh environments (PTI) (PN)

• Wide range of line voltages:


–– 200 V ... 240 V 1AC / 3AC (–15% / +10%)
–– 380 V ... 480 V 3AC (–15% / +10%)
• Coated PCB increases robustness of the drive
to cope with harsh environments
• Motor is equipped with high-quality
bearings
323V~528V

Pulse train PROFINET


High degree of motor protection (PTI) (PN)

• SIMOTICS S-1FL6 motors have degree of protection


IP 6 5 Protected against
IP65 as standard
• Oil seal at shaft end as standard
water jets
• High-quality metal motor connector
No ingress of dust (High inertia motors)

Water
Dust

Pulse train PROFINET


Integrated STO safety function (Safe Torque Off) (PTI) (PN)

The STO function is a standard feature of all SINAMICS


v STO V90 servo drives. This function prevents the motor
from moving unexpectedly and complies with safety
standard SIL 2 according to EN 61508 resp. PL d, Cat 3
according to EN ISO 13849. This safety functionality
can be realized without additional components
(activation only via terminals of SINAMICS V90, not
supported via PROFINET/PROFIsafe).
t

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9

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The SINAMICS V90 servo drive system – in the automation environment

Integrated and innovative


Support when selecting, commissioning and operating: powerful software tools

Industry Mall

The Industry Mall supports you with:


• Selecting products, services and training courses

The Industry Mall supplies you with:


• The product selection of the complete and up-to-date
Siemens automation and drive technology product
spectrum
• System configuration, DT Configurator
https://siemens.com/dt-configurator
• Download of CAX data, data sheets and schematic
diagrams
• Online shopping cart orders
• Price and order overview
• Availability check and order tracking

Link to Internet page:


https://mall.industry.siemens.com

SINAMICS V-ASSISTANT
Easy-to-use engineering tool for commissioning and diagnostics

A PC with installed SINAMICS V-ASSISTANT software tool


can be connected to SINAMICS V90 via a standard USB
port. It is used for setting parameters, test operation,
troubleshooting – and has powerful monitoring
functions.
SINAMICS V-ASSISTANT can be downloaded free of
charge from the SINAMICS V90 Internet page.

Link to Internet page:


https://siemens.com/sinamics-v90

User task-centric design for prompted machine commissioning

10

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SINAMICS V20 technical data

Complete motion control solutions


from Siemens
SINAMICS V90 System and SIMATIC – Siemens offers comprehensive solutions from
a single source for general motion control applications. We can provide you with highly
efficient systems, especially through the optimum interaction between SIMATIC control
technology and SINAMICS drive technology with our “SINAMICS Application Examples.”

Siemens application examples comprise Benefits for the customer


the following
• Ready-to-run application example including • An operational project is configured properly
wiring diagram and parameter description • A motor is quickly made operational
• Sample configuration to connect SINAMICS V90 drives • Basis for a customer-specific configuration
to the appropriate SIMATIC controller – this includes • TIA advantages are optimally leveraged
hardware and software, a corresponding wiring • Can be downloaded free of charge via the
example, installation instructions for the S7 project Online Support Portal:
provided, drive parameterization and a HMI sample https://siemens.com/sinamics-applications
project

Example: Positioning with SINAMICS V90 using pulse/direction interface


and SIMATIC S7-1200 control via HMI

Task
7 A SINAMICS V90 servo drive is to control a SIMOTICS
1
S-1FL6 servomotor. A SIMATIC S7-1200 is to be used
to select the following functions via a touch panel.
4
2 Solution
The SINAMICS V90 is controlled via the pulse/direction
interface (PTI) of the SIMATIC S7-1200. Technology
objects are employed along with the PLCopen motion
6 6
control standard to control the axis.
3 The move commands are entered at a SIMATIC Basic
5 Panel, which communicates with the SIMATIC controller
via Ethernet.

Link to Internet page:


1 SITOP PSU100L power supply https://siemens.com/sinamics-applications
2 SIMATIC S7-1200, CPU 1217C
3 KTP700 Basic
4 SINAMICS V90
5 SIMOTICS S-1FL6 servomotor
6 Mechanical limit switch
7 Inductive reference cam

11

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SINAMICS V90 technical data

Technical data – SINAMICS V90 servo drive


Line supply 200 ... 240 V 1AC / 3AC
Article No. Pulse train: 6SL3210-5F B10-1UA0 B10-2UA0 B10-4UA1 B10-8UA0 B11-0UA1 B11-5UA0 B12-0UA0
PROFINET: 6SL3210-5F B10-1UF0 B10-2UF0 B10-4UF1 B10-8UF0 B11-0UF1 B11-5UF0 B12-0UF0
Max. motor power (kW) 0.1 0.2 0.4 0.75 1 1.5 2
Rated output current (A) 1.2 1.4 2.6 4.7 6.3 10.6 11.6
Max. output current (A) 3.6 4.2 7.8 14.1 18.9 31.8 34.8
Voltage 1/3AC 200 V ... 240 V (–15% / +10%) 3AC 200 V ... 240 V (–15% / +10%)
Frequency 50 Hz / 60 Hz, (–10% / +10%)
Line supply
Capacity (kVA) (1AC) 0.5 0.7 1.2 2 – – –
Capacity (kVA) (3AC) 0.5 0.7 1.1 1.9 2.7 4.2 4.6
Cooling Natural cooling Fan cooling
Frame size FSA* FSB FSC FSD
Dimensions WxHxD (mm) 45x170x170* 55x170x170 80x170x195 95x170x195
Weight approx. (kg) 1.07 1.20 1.94 2.49
Line supply 380 ... 480 V 3AC
Article No. Pulse train: 6SL3210-5F E10-4UA0 E10-8UA0 E11-0UA0 E111-5UA0 E12-0UA0 E13-5UA0 E15-0UA0 E17-0UA0
PROFINET****:
6SL3210-5F E10-4UF0 E10-8UF0 E11-0UF0 E111-5UF0 E12-0UF0 E13-5UF0 E15-0UF0 E17-0UF0
Max. motor power (kW) 0.4 0.75 1 1.75 2.5 3.5 5 7
Rated output current (A) 1.2 2.1 3 5.3 7.8 11 12.6 13.2
Max. output current (A) 3.6 6.3 9 15.9 23.4 33 37.8 39.6
Line supply Voltage 3AC 380 V … 480 V (–15% / +10%)
Frequency 50 Hz / 60 Hz, (–10% / +10%)
Capacity (kVA) 1.7 3 4.3 6.6 11.1 15.7 18 18.9
Cooling Natural cooling Fan cooling
Frame size FSAA FSA FSB FSC
Dimensions WxHxD (mm) 60x180x20 80x180x200 100x180x220 140x260x240
Weight approx. (kg) 1.45 2.09 2.73 5.95

Control power Voltage** 24 V DC (–15% / +20%)


supply Current*** 1.6 A (without holding brake)
3.6 A (with holding brake)
Line supply system TN, TT, IT, TT earthed line
Overload capacity 300% x rated current for 300 ms every 10 s
Control system Servo control
Braking resistor Integrated
Ambient Operation 0 °C to 45 °C: without power derating, 45 °C to 55 °C : with power derating
temperature Storage –40 °C to +70 °C
Ambient Operation < 90% (no condensation)
humidity Storage 90% (no condensation)
Pollution class 2
Vibration Operation Shock Operational area II
Peak acceleration: 5 g, 30 ms, 15 g, 11 ms
Quantity of shocks: 3 per direction × 6 direction
Duration of shock: 1 s
Vibration Operational area II
10 Hz to 58 Hz: 0.075 mm deflection
58 Hz to 200 Hz: 1 g vibration
Product Vibration 2 Hz to 9 Hz: 3.5 mm deflection
packaging 9 Hz to 200 Hz: 1 g vibration
Quantity of cycles: 10 per axis
Sweep seed: 1 octave/min
Degree of protection IP20
Altitude ≤ 1000 m (without power derating); > 1000 m and up to 5000 m (with power derating)
Standards CE, KC, EAC, cULus, C-tick
Interface
SINAMICS V90 Pulse train version (PTI) SINAMICS V90 PROFINET version (PN)
USB Mini USB Mini USB
Pulse train input 2 channels, one exclusively for 5 V differential –
signal, one for 24 V single-end signal
Pulse train encoder output 5 V differential signal, A, B, Z phase –
Digital inputs/outputs 10 inputs, NPN/PNP; 6 outputs, NPN 4 inputs, NPN/PNP; 2 outputs, NPN/PNP
Analog outputs 2 analog outputs, output voltage range ±10 V, –
10 bits
Communication USS/Modbus RTU (RS 485) PROFINET RT/IRT interface with 2 ports (RJ45 sockets)
SD card slot Standard SD card with 400 V version, Standard SD card with 400 V version,
Micro SD card with 200 V version Micro SD card with 200 V version
Safety functions Safe Torque Off (STO) via terminal, SIL 2 Safe Torque Off (STO) via terminal, SIL 2

12

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Control features – SINAMICS V90 servo drive
Control modes
SINAMICS V90 Pulse train version (PTI) SINAMICS V90 PROFINET (PN)
Control modes • Pulse train input position control (PTI) • Speed control mode: position and speed
• Internal position control (IPos), setpoints control in combination with a motion
selected using a combination of digital inputs, function (TO axis) of SIMATIC S7-1500 / S7-1200
or Modbus/USS and PROFINET
• Speed control (S)
• Torque control (T)
• Compound controls, switches between position
control, speed control, and torque control
• Jog using buttons on the integrated operator
panel
Speed control Speed input External analog input or internal speed setpoint PROFINET or internal speed setpoint
Torque limit External analog input or set using a parameter PROFINET or set using a parameter
Pulse train input Max. pulse • Differential line driver (5 V), 1 MHz –
position control frequency • Optical coupler (24 V), 200 kHz
Multiplying Electronic gear ratio (A/B), A:1-65535, –
factor B:1-65535, 1/50<A/B<200
Torque limit External analog input or set using a parameter –
Torque control Torque input External analog input or internal torque setpoint –
mode Speed limit Prevents speed limits from being violated, Set using a parameter
set using a parameter for analog input
Control features
Real time auto tuning Estimates the machine characteristic and sets the closed-loop control parameters
(gain, integral time, etc.) continuously in real time without any user intervention
Resonance suppression Suppresses mechanical resonance, such as workpiece and foundation vibration
One-button auto tuning Estimates the machine load inertia and mechanical characteristics with internal movement
command (pre-configured in the SINAMICS V90). This feature can be initiated using the
SINAMICS V-ASSISTANT engineering tool
Gain switch and PI/P switch Switches between gains or from PI to P control –
using an external signal or internal operating
conditions
Torque limit Limits motor speed using an external analog Motor torque is internally limited
input or internal torque limit
Travel to fixed stop – Can be used to move an axis to a fixed stop
at a specified torque without a signal fault
DI/DO parameterization Freely assigns the control signals to digital inputs and digital outputs
External braking resistor An external braking resistor can be used when the internal braking resistor is not capable of
handling the regenerative energy
Measure machine The machine frequency characteristics are analyzed using SINAMICS V-ASSISTANT
Parameter cloning and Firmware Standard SD card with 400 V version, Micro SD card with 200 V version.
update Maximum supported capacity is 32 GB
Safety functions Safe torque off (STO) via terminal, complies with safety standard SIL 2 according to EN 61508
resp. PL d, Cat 3 according to EN ISO 13849 (activation only via terminals of SINAMICS V90,
not supported via PROFINET/PROFIsafe)
Basic Operator Panel (BOP) Integrated, 6-digit / 7-segment display, 5 buttons
Engineering PC tool SINAMICS V-ASSISTANT engineering tool exclusively for SINAMICS V90. SINAMICS V90 in combination
with S7-1500 and STEP 7 Professional engineering via TIA Portal V14 possible.

* SINAMICS V90 PROFINET 200 V version not available in frame size A (FSA).
The power range from 0.1 kW to 0.4 kW is covered with frame size B (FSB).

** When SINAMICS V90 controls a motor equipped with brake, the tolerance of the 24 V DC
power supply must be –10% to +10% to comply with the voltage required by the brake.
*** PROFINET version requires a 24 V DC supply with max. 1.5 A (without a holding brake),
or 3.5 A (with a holding brake). Refer to the operating instructions for detailed information.
**** SINAMICS V90 PROFINET 400 V version is available in the 2nd half of 2016

13

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SINAMICS V90 technical data

Connection diagram
Standard wiring for pulse train input (PTI) position control mode (for detailed information and connection
diagrams for other control modes such as via PROFINET communication, please refer to the operating instructions).
The diagram below provides a reference for selecting the drive type. When commissioning the selected servo drive
system, establish the wiring connections according to the connection diagram and the instructions provided in the
operating instructions.

Servo drive

Channel 1: high-speed
5 V differential pulse A phase pulse
train input

B phase pulse

Channel 2: 24 V single-
end pulse train input
Z phase pulse

Recommended:
12 V max. current: 100 mA
200 Ω to 500 Ω, ≥ 5 W
Speed limit
Zero mark
(open collector)

Torque limit Motor speed

Output torque

Max. output current:


100 mA

Shielded cable
Twisted-pair wires
Only one of the pulse train input channels can be used.

Other control signals can be assigned to digital inputs and 6 digital outputs, please refer to the operating instructions.
* Digital inputs, supporting both PNP and NPN types.
2)
The 24 V power supplies in the connection diagram are as follows: Isolated digital input power supply.
1) The controller power supply can be used.
24 V power supply for SINAMICS V90. All the PTO signals must
3)
be connected to the controller with the same 24 V power supply Isolated digital output power supply.
as SINAMICS V90. The controller power supply can be used.

14

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System overview

System at glance

SINAMICS V90 servo drive system


1/3AC 200 ... 240 V Low Inertia (LI) for high dynamic performance

PTI PTI PN PTI PN PTI PN


Frame size A Frame size B Frame size C Frame size D Control / setpoint / I/O cable

SH 20 SH 30 SH 40 SH 50 Power cable Encoder cable

SINAMICS V90 servo drive system


3AC 380 ... 480 V High Inertia (HI) for smooth operational performance

PTI PN PTI PN PTI PN PTI PN


Frame size AA Frame size A Frame size B Frame size C

SH 45 SH 65 SH 90 Power cable Control / setpoint / I/O cable


Encoder cable

15

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System overview

SINAMICS V90 servo drive

Pulse train version (PTI) SINAMICS PROFINET version


• RS 485 interface for • 2 RJ45 connectors for
MODBUS RTU/USS to PROFINET communication
communicate with a PLC with a PLC

Status indicator Standard mini USB socket


• RDY indicates servo • To connect a PC with
ready/alarm state engineering tool
• COM indicates
communication with PC SD card slot
• To copy parameters
• Standard SD card slot
Integrated operator panel (400 V version)
• 6 digits, 7-segment LED • Micro SD card slot
• 5 buttons (200 V version)

Safe Torque Off

Motor holding brake


(only for SINAMICS V90,
High-quality connectors
400 V version)

Control/status interface
Pulse train version
Setpoint interface
• 50 pins
• Pulse train input
Braking resistor • Encoder emulation
pulse output
• If the internal braking resistor is
• DI/DO, AI/AO
not sufficient, disconnect DCP and
• Motor holding brake*
R2, then connect DCP and R1 with
(only for SINAMICS V90, 200 V version)
an external braking resistor
PROFINET version
I/O interface
• 20 pins
• DI/DO
Shield plate • Motor holding brake*
• Easy shield connection to (only for SINAMICS V90, 200 V version)
cables and improved EMC
behavior Motor encoder connector

* Motor holding brake signal (only for SINAMICS 200 V version). The SINAMICS V90, 200 V version requires an external relay to connect the motor holding brake.

SIMOTICS S-1FL6, High Inertia motor SIMOTICS S-1FL6, Low Inertia motor

High-quality metal connector Cost-efficient,


Quick-release connector compact cable

IP65 as standard for


all motors
High-quality bearings
IP65 as standard for
Shaft sleeve protection all motors

Oil seal with high High-quality bearings


wear resistance Oil seal with high wear
resistance

16

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System connection diagram

System connection diagram for the SINAMICS V90 pulse train version

SINAMICS V90
Circuit breaker (optional)

24 V DC
EMC line filter (optional)

11 3 Brake cable**

1 Power cable ➄
4 Control / Setpoint
cable (PTI)
Controller

External braking 2 Encoder cable


resistor (optional) 10
7 8 9

7
9 7 9 8

SIMOTICS S-1FL6 High Inertia SIMOTICS S-1FL6 Low Inertia*

System connection diagram of SINAMICS V90 PROFINET version

SINAMICS V90 6 PROFINET cable****


Circuit breaker (optional)

24 V DC
Line filter (EMC optional)

12 3 Brake cable**

1 Power cable ➄
5 I/O cable (PN)***
Controller

External braking 2 Encoder cable


resistor (optional) 10
7 8 9

1 Power cable 7 Power connector (motor side)


2 Encoder cable 8 Encoder connector (motor side)
3 Brake cable 9 Brake connector (motor side)
4 Control/Setpoint cable (pulse train version) 10 Encoder connector (drive side)
5 I/O cable (PROFINET version) 11 Setpoint connector (Pulse train version)
6 PROFINET cable 12 I/O connector (PROFINET version)

* SIMOTICS S-1FL6 Low Inertia motors SH20, SH30, SH40 use outlet connection concept.
** Brake cable connection shown here is for 400 V version only. The 200 V version requires an external relay to connect the motor brake cable.
The relay has to be connected via the setpoint cable for the SINAMICS V90 pulse train version and via I/O cable for the SINAMICS V90 PROFINET version.
*** I/O cable is necessary for the brake control of the SINAMICS V90 PROFINET 200 V version, and for applications requiring additional DI/DO in addition
to PROFINET communication.
**** For further information of PROFINET cable refer to http://automation.siemens.com/sc-static/catalogs/catalog/IK_PI_2015_en.pdf 17

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SINAMICS
SIMOTICS S-1FL6
V90 technical
technical
data
data

SIMOTICS S-1FL6 Low Inertia


for high dynamic performance
Motor
Technical data
Article number 1FL6 022-2AF 024-2AF 032-2AF 034-2AF 042-2AF 044-2AF 052-2AF 054-2AF
Shaft height (SH) 20 30 40 50
Rated power (kW)1) 0.05 0.10 0.20 0.40 0.75 1.00 1.50 2.00
Horsepower (HP) 0.07 0.14 0.27 0.54 1.02 1.36 2.04 2.72
Rated torque (Nm) 0.16 0.32 0.64 1.27 2.39 3.18 4.78 6.37
Rated speed (rpm) 3000
Maximum torque (Nm) 0.48 0.96 1.91 3.82 7.2 9.54 14.3 19.1
Maximum speed (r/min) 5000
Rated current (A) 1.2 1.2 1.4 2.6 4.7 6.3 10.6 11.6
Maximum current (A) 3.6 3.6 4.2 7.8 14.2 18.9 31.8 34.8
Torque constant (Nm/A) 0.14 0.29 0.48 0.49 0.51 0.51 0.46 0.55
Moment of inertia (10 −4kg∙m2) 0.031 0.052 0.214 0.351 0.897 1.15 2.04 2.62
(with brake) (0.038) (0.059) (0.245) (0.381) (1.06) (1.31) (2.24) (2.82)
Thermal class B (130 ℃)
Degree of protection IP65
Recommended load to Max. 30x Max. 20x Max. 15x
motor inertia ratio
Encoder types Incremental encoder TTL 2500 ppr;
Absolute encoder single-turn 21-bit (available in the 2nd half of 2016)
Type of construction IM B5 (IM V1 and IM V3)
Weight (kg) 0.47 0.63 1.02 1.46 2.8 3.39 5.35 6.56
(with brake) (0.70) (0.86) (1.48) (1.92) (3.68) (4.20) (6.76) (8.00)
Operating temperature 0 ~ 40 ℃ 0 ~ 30 ℃
(without any restrictions) (without any restrictions)
Operating humidity 90% RH maximum (no condensation at 30 ℃)
Vibration severity grade Grade A
Radial runout tolerance Class N
Installation altitude ≤ 1000 m (without power derating); > 1000 m and up to 5000 m (with power derating)
Standards
,
Holding brake data 2)

Holding torque (Nm) 0.32 Nm 1.27 Nm 3.18 Nm 6.37 Nm


Rated voltage (V) 24 V DC ± 10%
Opening time (ms) 35 75 105 90
Closing time (ms) 10 10 15 35
Rated current (A) 0.25 0.3 0.35 0.57

1)
Rated torque, rated power and maximum torque listed in the table above allow a production tolerance of 10%.
2)
It is not permissible to use the holding brake for an emergency stop.

18

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SIMOTICS S-1FL6 Low Inertia
Torque-speed characteristic when connected to SINAMICS V90

0.6 1.2
Torque (Nm)

Torque (Nm)
0.5 1

0.4
B 0.8
B

0.3 0.6

0.2 0.4

0.1 A 0.2 A
0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Speed (rpm) Speed (rpm)
1FL6022-2AF21 1FL6024-2AF21

2.5 4.5
Torque (Nm)

Torque (Nm)

4
2 3.5 B
B 3
1.5
2.5
2
1
1.5
0.5 A
1 A
0.5
0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Speed (rpm) Speed (rpm)
1FL6032-2AF21 1FL6034-2AF21

8 12
Torque (Nm)

Torque (Nm)

7
B 10
6
8
B Notes:
5
4 A: Continuous operating area
6
B: Short-term operating area
3
4
2 A A
2 Supply voltage 220 V
1
Supply voltage 198 V
0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Speed (rpm) Speed (rpm)
1FL6042-2AF21 1FL6044-2AF21

16 20
Torque (Nm)

Torque (Nm)

14 18
B 16 B
12
14
10 12
8 10
6 8
6
4 A 4 A
2 2
0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Speed (rpm) Speed (rpm)
1FL6052-2AF21 1FL6054-2AF21

19

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SIMOTICS S-1FL6 High Inertia
Torque-speed characteristic when connected to SINAMICS V90

5 10 12
Torque (Nm)

Torque (Nm)

Torque (Nm)
4 8 10
8
3 6 B
B B 6
2 4
4
1 2 2
A A A
0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000 0 1000 2000 3000
Speed (rpm) Speed (rpm) Speed (rpm)
1FL6042-1AF6 1FL6044-1AF6 1FL6061-1AC6

16 25 30
Torque (Nm)

Torque (Nm)
Torque (Nm)

14 25
20
12
20
10 15
B B 15
B
8
6 10 10
4
5 5
2 A A A
0
0 0 0 1000 2000 3000
0 1000 2000 3000 0 1000 2000 3000
Speed (rpm) Speed (rpm) Speed (rpm)
1FL6062-1AC6 1FL6064-1AC6 1FL6066-1AC6
35 45 60
Torque (Nm)

Torque (Nm)

Torque (Nm)

40
30 50
35
25
30 40
20 25 B
B B 30
15 20
15 20
10
10
5 A A 10
5 A
0 0 0
0 1000 2000 3000 0 1000 2000 3000 0 1000 2000 3000
Speed (rpm) Speed (rpm) Speed (rpm)
1FL6067-1AC6 1FL6090-1AC6 1FL6092-1AC6

80 100
Torque (Nm)

Torque (Nm)

70 90 Notes:
80
60 A: Continuous operating area
70
50 60 B: Short-term operating area
40
B B
50
30 40
30 Supply voltage 400 V
20 Supply voltage 380 V
10
A 20
A
10
0 0
0 1000 2000 3000 0 1000 2000
Speed (rpm) Speed (rpm)
1FL6094-1AC6 1FL6096-1AC6

20

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SINAMICS V90 technical data

SIMOTICS S-1FL6 High Inertia


for smooth operation
Motor
Technical data
Article number 1FL6 042− 044− 061− 062− 064− 066− 067− 090− 092− 094− 096−
1AF 1AF 1AC 1AC 1AC 1AC 1AC 1AC 1AC 1AC 1AC 2)
Shaft height (SH) 45 65 90
Rated power (kW)1) 0.40 0.75 0.75 1.00 1.50 1.75 2.00 2.50 3.50 5.00 7.00
Horsepower (HP) 0.54 1.02 1.02 1.36 2.04 2.38 2.72 3.40 4.76 6.80 9.52
Rated torque (Nm)1) 1.27 2.39 3.58 4.78 7.16 8.36 9.55 11.90 16.70 23.90 33.40
Rated speed (rpm) 3000 2000 2000
Maximum torque (Nm)1) 3.8 7.2 10.7 14.3 21.5 25.1 28.7 35.7 50.0 70.0 90.0
Maximum speed (rpm) 4000 3000 3000 2500 2000
Rated current (A) 1.2 2.1 2.5 3.0 4.6 5.3 5.9 7.8 11.0 12.6 13.2
Maximum current (A) 3.6 6.3 7.5 9.0 13.8 15.9 17.7 23.4 32.9 36.9 35.6
Torque constant (Nm/A) 1.1 1.2 1.5 1.7 1.6 1.7 1.7 1.6 1.6 2.0 2.7
Moment of inertia (10 −4kg∙m2) 2.7 5.2 8.0 15.3 15.3 22.6 29.9 47.4 69.1 90.8 134.3
(with brake) (3.2) (5.7) (9.1) (16.4) (16.4) (23.7) (31.0) (56.3) (77.9) (99.7) (143.2)
Thermal class B (130 °C)
Degree of protection IP65
Recommended load to Max. 10x Max. 5x Max. 5x
motor inertia ratio
Encoder types Incremental encoder TTL 2500 ppr
Absolute encoder 20-bit + 12-bit multi-turn
Type of construction IM B5 (IM V1 and IM V3)
Weight (kg)4) 3.3 5.1 5.6 8.3 8.3 11.0 13.6 15.3 19.7 24.3 33.2
(with brake) (4.6) (6.4) (8.6) (11.3) (11.3) (14.0) (16.6) (21.3) (25.7) (30.3) (39.1)
Operating temperature 0 ~ 40 °C (without any restrictions)
Operating humidity 90% RH maximum (no condensation at 30 °C)
Vibration severity grade Grade A
Radial runout tolerance N
Installation altitude ≤ 1000 m (without power derating); > 1000 m and up to 5000 m (with power derating)
Standards
,
Holding brake data3)
Holding torque (Nm) 3.5 12.0 30.0
Rated voltage (V) 24 V DC ± 10%
Opening time (ms) 60 180 220
Closing time (ms) 45 60 115
Rated current (A) 0.9 1.5 1.9

1)
The rated torque, rated power and maximum torque listed in the table above allow for a production tolerance of 10%.
2)
For SIMOTICS S-1FL6 motors with brake, when the ambient temperature exceeds 30 ºC, the power should be derated by 10%.
Power derating is not required for other motors.
3)
It is not permissible to use the holding brake for an emergency stop.
4)
Motor weight with incremental encoder.

21

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SINAMICS V90
Step-by-step selection
and ordering information

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09909
Selecting the SINAMICS V90 and SIMOTICS S-1FL6 servo drive system

SINAMICS V90 servo drive system


Step-by-step selection

1 Select your motor: SIMOTICS S-1FL6 1. Select your motor based on the
control properties:
2. Determine the motor power rating
at the required torque and speed
• Low Inertia motor for the 60

highest dynamic performance in


50
40
B
30

terms of speed and acceleration 20

10
A

• High Inertia motor for better


0
0 1000 2000 3000

load adaptation and optimum 3. Select encoder resolution


control quality in terms of torque 4. Select motor holding brake
and speed accuracy 5. Determine shaft type

2 Select your servo drive: SINAMICS V90 1. Select your servo drive based on the motor power rating
and communication
SIMOTICS S-1FL6 SINAMICS V90
Power Article number Power Line supply Article number
(kW) (kW) voltage
High perf. 0.05 1FL6022-2AF21-1 1 0.05 230 V 1AC/3AC 6SL3210-5FB10-1U 0
(Low Inertia) ... ... ... ... ...
2.00 1FL6054-2AF21-0 1 2.00 230 V 3AC 6SL3210-5FB12-0U 0
Smooth 0.40 1FL6042-1AF61-0 1 0.40 400 V 3AC 6SL3210-5FE10-4U 0
operation ... ... ... ... ...
(High Inertia) 7.00 1FL6096-1AC61-0 1 7.00 400 V 3AC 6SL3210-5FE17-0U 0

3 Select your cables 1. Select your MOTION-CONNECT 300


connection system
2. Control/setpoint cable
to connect the drive to the PLC
• Power cable acc. to length and cross
section
• Encoder cable acc. to length and
encoder type
• Brake cable when motor holding
brake is selected acc. to length

4 Select your controller 1. Select your SIMATIC S7 controller


Basic Controller SIMATIC S7-1200 or
Advanced Controller SIMATIC S7-1500/1500 T-CPU

The optimum servo drive solution


SINAMICS V90
has now been configured!

2A

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Selecting the SINAMICS V90 and SIMOTICS S-1FL6 servo drive system

SINAMICS V90 servo drive system


Step-by-step selection
Ordering information:
SINAMICS V90 Servo system

1 SIMOTICS S-1FL6 servomotor 2 SINAMICS V90 servo drive

Rated Rated Rated Shaft Article number Rated Line supply Frame Article number
Power torque speed height power voltage size
(kW) (Nm) (rpm) (mm) (kW)

High dynamic 0.05 0.16 3000 20 1FL6022-2AF21-1 1 0.10 200 ... 240 V FSA*** 6SL3210-5FB10-1U 0
performance 0.10 0.32 3000 1FL6024-2AF21-1 1 1AC / 3AC
(Low Inertia) 0.20 0.64 3000 30 1FL6032-2AF21-1 1 0.20 6SL3210-5FB10-2U 0
0.40 1.27 3000 1FL6034-2AF21-1 1 0.40 FSB 6SL3210-5FB10-4U 1
0.75 2.39 3000 40 1FL6042-2AF21-1 1 0.75 FSC 6SL3210-5FB10-8U 0
1.00 3.18 3000 1FL6044-2AF21-1 1 1.00 200 ... 240 V FSD 6SL3210-5FB11-0U 1
1.50 4.78 3000 50 1FL6052-2AF21-0 1 1.50 3AC 6SL3210-5FB11-5U 0
2.00 6.37 3000 1FL6054-2AF21-0 1 2.00 6SL3210-5FB12-0U 0
Incremental encoder TTL 2500 ppr A
Encoder type
Absolute encoder single-turn 21-bit* M

Smooth opera- 0.40 1.27 3000 45 1FL6042 -1AF61-0 1 0.40 380 ... 480 V FSAA 6SL3210-5FE10-4U 0
tion (High Inertia) 0.75 2.39 3000 1FL6044 -1AF61-0 1 0.75 3AC FSA 6SL3210-5FE10-8U 0
0.75 3.58 2000 65 1FL6061 -1AC61-0 1 0.75 6SL3210-5FE11-0U 0
1.00 4.77 2000 1FL6062 -1AC61-0 1 1.00
1.50 7.16 2000 1FL6064 -1AC61-0 1 1.50 FSB 6SL3210-5FE11-5U 0
1.75 8.4 2000 1FL6066 -1AC61-0 1 1.75
2.00 9.5 2000 1FL6067 -1AC61-0 1 2.00 6SL3210-5FE12-0U 0
2.50 11.9 2000 90 1FL6090 -1AC61-0 1 2.50
3.50 16.7 2000 1FL6092 -1AC61-0 1 3.50 FSC 6SL3210-5FE13-5U 0
5.00 23.9 2000 1FL6094 -1AC61-0 1 5.00 6SL3210-5FE15-0U 0
7.00 33.4 2000 1FL6096 -1AC61-0 1 7.00 6SL3210-5FE17-0U 0

Encoder type Incremental encoder TTL 2500 ppr A SINAMICS V90 pulse train (PTI) version A
Absolute encoder 20-bit + 12-bit multi-turn L SINAMICS V90 PROFINET (PN) version F
(V90 PROFINET version 400 V available
Shaft type Feather key, without holding brake A
in the 2nd half of 2016)
feather key and Feather key, with holding brake** B
holding brake Plain shaft, without holding brake G *** SINAMICS V90 PROFINET 200 V version is not available in
Plain shaft, with holding brake** H frame size A (FSA). The power range from 0.1 kW to 0.4 kW
is covered with frame size B (FSB).
* available in the 2nd half of 2016

** The SIMOTICS S-1FL6 Low Inertia motor requires an external relais to actuate the motor
holding brake. See SINAMICS V90 operating instructions.

Recommended line-side components


SINAMICS V90 Recommended line filter1) Recommended fuse/circuit breaker – IEC-compliant Recommended fuse/circuit breaker to – UL-compliant

Fuse Circuit breaker Fuse Circuit breaker


Line Article number Rated Article number Rated Article Rated current, Article number Rated Class Rated current, Article number
supply 6SL3210-5F… current current number voltage current, voltage
voltage voltage
200 ... 240 V B10-1 18 A 6SL3203-0BB21-8VA0 6A 3NA3 801-2C 2.8–4 A, 230/240 V 3RV 2011-1EA10 6A Listed JDDZ 2.8–4 A, 230/240 V 3RV 2011-1EA10
1AC B10-2 6A 3NA3 801-2C 2.8–4 A, 230/240 V 3RV 2011-1EA10 6A Listed JDDZ 2.8–4 A, 230/240 V 3RV 2011-1EA10
B10-4 10 A 3NA3 803-2C 5.5–8 A, 230/240 V 3RV 2011-1HA10 10 A Listed JDDZ 5.5–8 A, 230/240 V 3RV 2011-1HA10
B10-8 16 A 3NA3 803-2C 9–12.5 A, 230/240 V 3RV 2011-1KA10 20 A Listed JDDZ 9–12.5 A, 230/240 V 3RV 2011-1KA10
200 ... 240 V B10-1 5A 6SL3203-0BE15-0VA0 6A 3NA3 801-2C 2.8–4 A, 230/240 V 3RV 2011-1EA10 6A Listed JDDZ 2.8–4 A, 230/240 V 3RV 2011-1EA10
3AC B10-2 6A 3NA3 801-2C 2.8–4 A, 230/240 V 3RV 2011-1EA10 6A Listed JDDZ 2.8–4 A, 230/240 V 3RV 2011-1EA10
B10-4 10 A 3NA3 803-2C 2.8–4 A, 230/240 V 3RV 2011-1EA10 10 A Listed JDDZ 2.8–4 A, 230/240 V 3RV 2011-1EA10
B10-8 16 A 3NA3 805-2C 5.5–8 A, 230/240 V 3RV 2011-1HA10 20 A Listed JDDZ 5.5–8 A, 230/240 V 3RV 2011-1HA10
B11-0 12 A 6SL3203-0BE21-2VA0 16 A 3NA3 805-2C 7–10 A, 230/240 V 3RV 2011-1JA10 20 A Listed JDDZ 7–10 A, 230/240 V 3RV 2011-1JA10
B11-5 25 A 3NA3 810-2C 10–16 A, 230/240 V 3RV 2011-4AA10 25 A Listed JDDZ 10–16 A, 230/240 V 3RV 2011-4AA10
B12-0 25 A 3NA3 810-2C 10–16 A, 230/240 V 3RV 2011-4AA10 25 A Listed JDDZ 10–16 A, 230/240 V 3RV 2011-4AA10
380 ... 480 V E10-4 5A 6SL3203-0BE15-0VA0 6A 3NA3801-6 3.2 A, 690 V AC 3RV 2021-1DA10 10 A Listed JDDZ 3.2 A, 600 V AC 3RV 2021-1DA10
3AC E10-8 6A 3NA3801-6 4 A, 690 V AC 3RV 2021-1EA10 10 A Listed JDDZ 4 A, 690 V AC 3RV 2021-1EA10
E11-0 10 A 3NA3803-6 5 A, 690 V AC 3RV 2021-1FA10 10 A Listed JDDZ 5 A, 690 V AC 3RV 2021-1FA10
E11-5 12 A 6SL3203-0BE21-2VA0 10 A 3NA3803-6 10 A, 690 V AC 3RV 2021-1HA10 15 A Listed JDDZ 10 A, 690 V AC 3RV 2021-1HA10
E12-0 16 A 3NA3805-6 16 A, 690 V AC 3RV 2021-4AA10 15 A Listed JDDZ 16 A, 690 V AC 3RV 2021-4AA10
E13-5 20 A 6SL3203-0BE22-0VA0 20 A 3NA3807-6 20 A, 690 V AC 3RV 2021-4BA10 25 A Listed JDDZ 20 A, 690 V AC 3RV 2021-4BA10
E15-0 20 A 3NA3807-6 20 A, 690 V AC 3RV 2021-4BA10 25 A Listed JDDZ 20 A, 690 V AC 3RV 2021-4BA10
E17-0 25 A 3NA3810-6 25 A, 690 V AC 3RV 2021-4DA10 25 A Listed JDDZ 25 A, 690 V AC 3RV 2021-4DA10

3A 1)
With one of the recommended line filters, EN 61008-3 category C2 can be reached in combination with SINAMICS V90, more information please refer to
SINAMICS V90 Operating instruction – EMC instructions.
2)
When the internal braking resistor is not sufficient, select a standard braking resistor according to the table.
3)
7 m cable length is only available for high inertia motors (3AC 400 V).

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3 MOTION-CONNECT 300 cables between SINAMICS V90 servo drive
and SIMOTICS S-1FL6 servomotor
Power cable Encoder cable Brake cable Cables between SINAMICS V90 servo drive
and PLC
Article number Article number Article number
Article number

6FX3002-5CK01-1 0 6FX3002-2 20-1 0 6FX3002-5BK02-1 0 6SL3260-4NA00-1VB0


Control/setpoint cable, 1 m cable with
connector (MDR 50-pin connector,
free pins to controller side)

or
6FX3002-5CK31-1 0 6FX3002-2 10-1 0 6FX3002-5BL02-1 0
6SL3260-4NA00-1VA5
Control/setpoint cable 0.5 m cable with
connectors on both sides and separate
terminal block (MDR 50-pin connector,
terminal block to controller side)
6FX3002-5CL01-1 0 6FX3002-2 10-1 0 6FX3002-5BL02-1 0

6FX3002-5CL11-1 0
I/O cable between SINAMICS V90 drive
and controller
Article number
6SL3260-4MA00-1VB0
I/O cable, 1 m cable with 20-pin MDR
connector (free pins to controller side)

Length: 3 m A D A D A D
Length: 5 m A F A F A F PROFINET cable
Length: 7 m3) A H A H A H 6GK1901-1BB10-2AA0
Length: 10 m B A B A B A RJ45 data plug-in connector,
Length: 20 m C A C A C A with 180° (straight) cable outlet

6XV1840-2AH10
For incremental encoder TTL 2500 ppr C T Standard bus cable (4-core), sold by meter,
For absolute encoder single-turn 21-bit not assembled
Absolute encoder 20-bit + 12-bit multi-turn D B
6XV1871-5BH10
Preassembled cable, 1 m, with two RJ45 plug-180

Requirements for external braking resistor Replacement parts


External braking resistor2) Replacement connector kits for SINAMICS V90 400 V FSAA 6SL3200-0WT00-0AA0
Line Frame size Resis- Max. Rated Max. (contains control connectors, for SINAMICS V90 400 V FSA 6SL3200-0WT01-0AA0
supply tance power power energy power connectors)
for SINAMICS V90 200 V FSA/FSB 6SL3200-0WT02-0AA0
voltage (Ω) (kW) (W) (kJ)
for SINAMICS V90 200 V FSC/FSD 6SL3200-0WT03-0AA0
200 ... 240 V FSA 150 1.09 20 0.8
Replacement fan for SINAMICS V90 400 V FSB, 200 V FSD 6SL3200-0WF00-0AA0
1AC/3AC FSB 100 1.64 21 1.23 for SINAMICS V90 400 V FSC 6SL3200-0WF01-0AA0
FSC 50 3.28 62 2.46
FSD, 1 kW 50 3.28 62 2.46 Connectors
Connectors Plug on Article number Packaging
FSD, 1.5 to 2 kW 25 6.56 123 4.92
unit (pcs)
380 ... 480 V FSAA 533 1.2 30 2.4
50-pin MDR connector for setpoint cable drive side 6SL3260-2NA00-0VA0 30
3AC FSA 160 4 100 8
Encoder connector drive side 6FX2003-0SB14 30
FSB 70 9.1 229 18.3 20-pin MDR connector for I/O cable drive side 6SL3260-2MA00-0VA0 5
FSC 27 23.7 1185 189.6 Power connector motor side 6FX2003-0LL1
Incremental encoder TTL 2500 ppr connector motor side 6FX2003-0SL1
Brake connector motor side 6FX2003-0LL5
Absolute encoder single-turn 21-bit motor side 6FX2003-0DB1
Absolute encoder 20-bit + 12-bit multi-turn
connector

For SIMOTICS S-1FL6 motors with shaft heights of 45, 50, 65, 90 1 30
For SIMOTICS S-1FL6 motors with shaft heights of 20, 30, and 40 2 5

4A

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SIMATIC S7 controller

4 SINAMICS V90 pulse train (PTI), USS/Modbus RTU version to SIMATIC controller

SIMATIC S7-1200 Basic controller Communication

CPU Article number Digital outputs RS 485 Article number


communication for USS or Modbus RTU
CPU 1211C DC/DC/DC 6ES7211-1 -0XB0
CM 1241 RS 422/485 6ES7241-1CH32-0XB0
CPU 1212C DC/DC/DC 6ES7212-1 -0XB0 4 DO with 100 kHz
CPU 1214C DC/DC/DC 6ES7214-1 -0XB0 rest 30 kHz or or
CPU 1215C DC/DC/DC 6ES7215-1 -0XB0
CB 1241 RS 485 6ES7241-1CH30-0XB0
CPU 1217C DC/DC/DC 6ES7217-1 -0XB0 4 DO with 1 MHz rest 100 kHz
Note:
Signal boards One SIMATIC S7-1200 CPU can control up to 4 SINAMICS V90 axes,
CPU Article number Digital outputs while each axis requires 2 fast digital output for the pulse train interface.
One SIMATIC S7-1200 CPU is only expandable with either a signal board
SB 1222 DC 200 kHz 6ES7222-1BD30-0XB0 4 x 24 V DC 200 kHz or a communication board.
SB 1222 DC 200 kHz 6ES7222-1AD30-0XB0 4 x 5 V DC 200 kHz
For detailed and further information about SIMATIC controllers please
SB 1223 DC/DC 200 kHz 6ES7223-3BD30-0XB0 2 x 24 V DC 200 kHz refer to the SIMATIC S7-1200 brochure, catalog or web page:
SB 1223 DC/DC 200 kHz 6ES7223-3AD30-0XB0 2 x 5 V DC 200 kHz http://siemens.com/simatic-s7-1200

4 SINAMICS V90 PROFINET version to SIMATIC controller

SIMATIC S7-1500/1500 T for advanced motion control SIMATIC S7-1200 for basic motion control

Standard CPU Article number Failsafe CPU Article number CPU Article number
S7-1511 6ES7511-1AK01-0AB0 S7-1511F 6ES7511-1FK01-0AB0 1211C DC/DC/DC 6ES7211-1 -0XB0
S7-1513 6ES7513-1AL01-0AB0 S7-1513F 6ES7513-1FL01-0AB0 1212C DC/DC/DC 6ES7212-1 -0XB0
S7-1515 6ES7515-2AM01-0AB0 S7-1515F 6ES7515-2FM01-0AB0 1214C DC/DC/DC 6ES7214-1 -0XB0
S7-1516 6ES7516-3AN01-0AB0 S7-1516F 6ES7516-3FN01-0AB0 1215C DC/DC/DC 6ES7215-1 -0XB0
S7-1517 6ES7517-3AP00-0AB0 S7-1517F 6ES7517-3FP00-0AB0 1217C DC/DC/DC 6ES7217-1 -0XB0
S7-1518 6ES7518-4AP00-0AB0 S7-1518F 6ES7518-4FP00-0AB0
For further information about PROFINET cables refer to
Technology CPU Article number Failsafe CPU Article number
http://automation.siemens.com/sc-static/catalogs/
catalog/IK_PI_2015_en.pdf
S7-1511T 6ES7511-1TK01-0AB0 – –
For further information about SIMATIC controllers
S7-1515T 6ES7515-2TM01-0AB0 – –
please refer to the SIMATIC S7 catalog or web page:
S7-1517T 6ES7517-3TP00-0AB0 S7-1517TF 6ES7517-3UP00-0AB0 http://siemens.com/simatic
Note:
Technology Objects: SINAMICS V90 as a PROFINET I/O device with PROFIdrive supports technology objects
of S7-1200/S7-1500/S7-1500 T-CPU for speed and positioning control. Function blocks: SINAMICS V90
only supports SINA_SPEED (speed), SINA_POS (positioning) is NOT supported yet.

Accessories
Training case SINAMICS V90 LI, 200 V 6AG1067-2AA00-0AC0
(PTI, USS/Modbus RTU version)
SINAMICS SD card for SINAMICS V90 in 400 V version 6SL3054-4AG00-2AA0

5A

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SINAMICS V90 dimensions

SINAMICS V90
Dimensions and mounting clearances

Dimension drawings (mm)


SINAMICS V90 200 V frame size A*

45 38 8.5 85 170

SINAMICS V90 200 V frame size B


28 8.5 85 170 55

100
100
2- 5.6 2- 5.6

6
6

7
7

11 11
158

158
170

170
202

202
FSA* FSB

80 85 95
SINAMICS V90 200 V frame size C

SINAMICS V90 200 V frame size D


63 85 195 78 195
8.5 4- 5.8
8.5 4- 5.8 2- 11

100
100

2- 11

7
6

7
158

170

170
158
200.5

200.5

FSC FSD
SINAMICS V90 400 V frame size AA

         
SINAMICS V90 400 V frame size A




 

   









FSAA FSA
SINAMICS V90 400 V frame size B

SINAMICS V90 400 V frame size C

         






 
     
 











FSB FSC

Mounting
clearances (mm)
>100

5V differential
5V differential
5V differential
>10 >10 >10 >10

ontroller
Motion controller
>100

24V single24V
endsingle24V
endsingle end
* SINAMICS V90 PROFINET 200 V version is not available in frame size A (FSA).
The power range from 0.1 kW to 0.4 kW is covered with frame size B (FSB)

PLC PLC
6A

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09909
SIMOTICS S-1FL6 dimensions

SIMOTICS S-1FL6 Low Inertia


Dimension drawings (mm) SIMOTICS S-1FL6 Low Inertia servomotors

Shaft Without With brake


height brake
Type LC LA LZ LB LH LR T LG D DB E QK GA F LL KB1 LL KB1 KB2 KL1 KL2
20 1FL6022 40 46 4.5 30 40 25 2.5 6 8 M3x8 22 17.5 9 3 86 – 119 – – – –
-2AF
1FL6024 40 46 4.5 30 40 25 2.5 6 8 M3x8 22 17.5 9 3 106 – 139 – – – –
-2AF
30 1FL6032 60 70 5.5 50 50 31 3 8 14 M4x15 26 22.5 16 5 98 – 132.5 – – – –
-2AF
1FL6034 60 70 5.5 50 50 31 3 8 14 M4x15 26 22.5 16 5 123 – 157.5 – – – –
-2AF
40 1FL6042 80 90 7 70 60 35 3 8 19 M6x16 30 28 21.5 6 139 – 178.3 – – – –
-2AF
1FL6044 80 90 7 70 60 35 3 8 19 M6x16 30 28 21.5 6 158.8 – 198.1 – – – –
-2AF
50 1FL6052 100 115 9 95 – 45 3 12 19 M6x16 40 28 21.5 6 192 143.5 226 177.5 32.5 135 80
-2AF
1FL6054 100 115 9 95 – 45 3 12 19 M6x16 40 28 21.5 6 216 167.5 250 201.5 32.5 135 80
-2AF

SH20, SH30 and SH40 Power connector Encoder connector

Brake connector 35
0
350

QK ) ∅LZ
(8)

(6
(6)

GA

LH
∅D
F

∅LB

∅D

LC

∅L A
E

°
T 45
LG
LR
DB
LL
Oil seal

SH50 KB1 59 1

KB2 38 3
2

∅LZ
KL 1

QK
GA
KL 2
∅D
F

∅D
∅LB

LC

E
∅L A

T
LG °
LR 45
DB LL

Oil seal

Note: ① Power connector, ② Incremental encoder connector, ③ Brake connector


Connectors should be ordered separately, for ordering information please refer to section “Options”
in this document.
Outline dimensions of ② incremental encoder connector ③ brake connector are the same. 7A

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SIMOTICS S-1FL6 dimensions

SIMOTICS S-1FL6 High Inertia


Dimension drawings (mm) SIMOTICS S-1FL6 High Inertia servomotors
with incremental encoder

Shaft Without brake With brake


height
Type LC LA LZ LB LR T LG D DB E QK GA F LL KB1 KB2 LL KB1 KB2 KL1 KL2 KL3 KL4
45 1FL6042 90 100 7 80 35 4 10 19 M6x16 30 25 21.5 6 154.5 93.5 - 201 140 31.5 136 92 - -
-1AF
1FL6044 90 100 7 80 35 4 10 19 M6x16 30 25 21.5 6 201.5 140.5 - 248 187 31.5 136 92 - -
-1AF
65 1FL6061 130 145 9 110 58 6 12 22 M8x16 50 44 25 8 148 85.5 - 202.5 140 39.5 158 115 23 22
-1AC
1FL6062 130 145 9 110 58 6 12 22 M8x16 50 44 25 8 181 118.5 - 235.5 173 39.5 158 115 23 22
-1AC
1FL6064 130 145 9 110 58 6 12 22 M8x16 50 44 25 8 181 118.5 - 235.5 173 39.5 158 115 23 22
-1AC
1FL6066 130 145 9 110 58 6 12 22 M8x16 50 44 25 8 214 151.5 - 268.5 206 39.5 158 115 23 22
-1AC
1FL6067 130 145 9 110 58 6 12 22 M8x16 50 44 25 8 247 184.5 - 301.5 239 39.5 158 115 23 22
-1AC
90 1FL6090 180 200 13.5 114.3 80 3 18 35 M12x25 75 60 38 10 189.5 140 - 255 206 44.5 184 149 34 34
-1AC
1FL6092 180 200 13.5 114.3 80 3 18 35 M12x25 75 60 38 10 211.5 162 - 281 232 44.5 184 149 34 34
-1AC
1FL6094 180 200 13.5 114.3 80 3 18 35 M12x25 75 60 38 10 237.5 188 - 307 258 44.5 184 149 34 34
-1AC
1FL6096 180 200 13.5 114.3 80 3 18 35 M12x25 75 60 38 10 289.5 240 - 359 310 44.5 184 149 34 34
-1AC

Version with feather key

Oil seal

Note: ① Power connector, ② Incremental encoder connector, ③ Brake connector


Connectors should be ordered separately, for ordering information please refer to section “Options”
in this document.
Outline dimensions of ② incremental encoder connector ③ brake connector are the same.
Shaft height 90 motor has M8 screws for eyebolts.

8A

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SIMOTICS S-1FL6 High Inertia
Dimension drawings (mm) SIMOTICS S-1FL6 High Inertia servomotors
with absolute encoder

Shaft Without brake With brake


height
Type LC LA LZ LB LR T LG D DB E QK GA F LL KB1 KB2 LL KB1 KB2 KL1 KL2 KL3 KL4
45 1FL6042 90 100 7 80 35 4 10 19 M6x16 30 25 21.5 6 157 100 - 203.5 147 31.5 136 60 - -
-1AF
1FL6044 90 100 7 80 35 4 10 19 M6x16 30 25 21.5 6 204 147 - 250.5 194 31.5 136 60 - -
-1AF
65 1FL6061 130 145 9 110 58 6 12 22 M8x16 50 44 25 8 151 92 - 205.5 147 39.5 158 60 - -
-1AC
1FL6062 130 145 9 110 58 6 12 22 M8x16 50 44 25 8 184 125 - 238.5 180 39.5 158 60 - -
-1AC
1FL6064 130 145 9 110 58 6 12 22 M8x16 50 44 25 8 184 125 - 238.5 180 39.5 158 60 - -
-1AC
1FL6066 130 145 9 110 58 6 12 22 M8x16 50 44 25 8 217 158 - 271.5 213 39.5 158 60 - -
-1AC
1FL6067 130 145 9 110 58 6 12 22 M8x16 50 44 25 8 250 191 - 304.5 246 39.5 158 60 - -
-1AC
90 1FL6090 180 200 13.5 114.3 80 3 18 35 M12x25 75 60 38 10 197 135 - 263 201 44.5 184 60 - -
-1AC
1FL6092 180 200 13.5 114.3 80 3 18 35 M12x25 75 60 38 10 223 161 - 289 227 44.5 184 60 - -
-1AC
1FL6094 180 200 13.5 114.3 80 3 18 35 M12x25 75 60 38 10 249 187 - 315 253 44.5 184 60 - -
-1AC
1FL6096 180 200 13.5 114.3 80 3 18 35 M12x25 75 60 38 10 301 239 - 367 305 44.5 184 60 - -
-1AC

Version with feather key

Oil seal

Note: ① Power connector, ② Absolute encoder connector, ③ Brake connector


Connectors should be ordered separately, for ordering information please refer to section “Options”
in this document.
Outline dimensions of ② absolute encoder connector ③ brake connector are the same.
Shaft height 90 motor has M8 screws for eyebolts.

9A

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+421 552552
601601
09909
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