Sinamics v90 Manual
Sinamics v90 Manual
Sinamics v90 Manual
Servo drive
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The SINAMICS V90 servo drive system – member of the SINAMICS and the SIMOTICS family
SINAMICS V90
and SIMOTICS S-1FL6
Optimized servo drive solution
for motion control applications
Content
Servo drive system overview ................................ 03 Servo drive system
The performance-optimized, user-friendly servo drive sys-
Servo drive system advantages ............................. 05
tem comprises a SINAMICS V90 servo drive and a SIMOTICS
SINAMICS V90 servo drive system S-1FL6 servomotor. Different frame sizes and motor shaft
in the automation environment ............................ 10 heights cover a wide range of applications for operation on
single- and three-phase line supplies. There are eight servo
SINAMICS V-ASSISTANT engineering tool .............. 10
drive frame sizes and seven motor shaft heights with power
SINAMICS V90 technical data ratings ranging from 0.05 to 7.0 kilowatts, to realize a wide
and control features .............................................. 12 range of applications, with the focus on dynamic motion
and processing – for example positioning, transporting
System overview and connection diagrams .......... 15 and winding. In addition to operation in the TIA Portal V14
SIMOTICS S-1FL6 technical data with the new SIMATIC S7-1500 T-CPU Advanced Controller,
and torque-speed characteristics .......................... 18 the servo drive system is also suitable for use with the
SIMATIC S7-1500 Advanced Controller and the SIMATIC
S7-1200 Basic Controller.
Step-by-step selection ........................................... 2A
SINAMICS V90 and SIMOTICS S-1FL6
ordering information ............................................ 3A
SINAMICS V90 and SIMOTICS S-1FL6
dimensions and mounting clearances ................... 6A
Highlights of the SINAMICS V90 and SIMOTICS S-1FL6 servo drive system:
Optimized servo performance Easy to use
• Advanced one-button tuning and real-time • Simple connection to a control system
auto tuning enables machines to achieve a high • Easy, all from a single source
dynamic performance • Easy servo tuning and machine optimization
• Automatic suppression of machine resonances • Easy commissioning with SINAMICS V-ASSISTANT
• 1 MHz high-frequency pulse train input • Parameter cloning
• Different encoder types to address the requirements • Easy integration via PTI, PROFINET, USS, Modbus RTU
of your applications
SINAMICS V90 servo drive system SINAMICS V90 servo drive system
1AC/3AC 200 V... 240 V Low Inertia 3AC 380 V... 480 V High Inertia
for high dynamic performance for smooth operational performance
SINAMICS V90 servo drive SINAMICS V90 servo drive
Line supply 1AC 200 V … 240 V (–15% / +10%), Line supply 3AC 380 V … 480 V (–15% / +10%),
and power: 0.05 kW … 0.75 kW and power: 0.4 kW … 7 kW
3AC 200 V … 240 V (–15% / +10%),
0.05 kW … 2 kW
Pulse train (PTI) version Positioning with pulse train, Pulse train (PTI) version Positioning with pulse train,
Control mode: internal positioning, speed, torque Control mode: internal positioning, speed, torque
PROFINET (PN) version Speed control via PROFINET with PROFINET (PN) version Speed control via PROFINET with
Control mode: PROFIdrive profile** Control mode: PROFIdrive profile**
Degree of protection: IP20 Degree of protection: IP20
SIMOTICS S-1FL6 servomotor SIMOTICS S-1FL6 servomotor
4 shaft heights: 20 mm, 30 mm, 40 mm, 50 mm 3 shaft heights: 45 mm, 65 mm, 95 mm
Rated torque: 0.16 Nm up to 6.37 Nm Rated torque: 1.27 Nm up to 33.40 Nm
Rated/max. speed: 3000 rpm / 5000 rpm Rated/max. speed: 2000 rpm / 3000 rpm
Encoder: Incremental encoder Encoder: Incremental encoder TTL 2500 ppr;
TTL 2500 ppr***; Absolute encoder 20-bit + 12-bit
Absolute encoder single-turn 21-bit* multi-turn
Degree of protection: IP65, natural cooling Degree of protection: IP65, natural cooling
Additional advantages: Additional advantages:
High dynamic performance: High acceleration for Smooth operation: Higher torque accuracy and low speed
shorter cycle times as a result of the very low moment ripple as a result of the higher moment of inertia ensures
of inertia a better product quality
High speed: Maximum speed up to 5000 rpm can Robust design: High-quality metal connector and
increase machine productivity standard motor oil seal can withstand harsh environment
Compact size: The reduced motor length/height Sufficient torque output: Wide range of rated torques
compared to High Inertia variants and compact drive up to 33.4 Nm
size can address critical mounting requirements
* Absolute encoder single-turn 21-bit available in the 2nd half of 2016 ** Position and speed control in combination with a motion function (TO axis)
of SIMATIC S7-1500 T-CPU / S7-1500 / S7-1200
4 *** For very low speed, high accuracy or high dynamic application TTL encoder is
not recommended
Cost effective
Many integrated functions to reduce machine costs
n
The encoder is available up to 21-bit resolution
PTI version
(approx. 2.1 billion pulses per motor rotation).
t The command:
n
21 bit • Signaling rate up to 1 MHz (pulse train version)
• 100 Mbit/s transfer rate (PROFINET version)
t
Allows machines to achieve a high positioning
accuracy with low speed ripple.
PN version
21 bit
High
Positioning data 10
Med t
required.
Low
Reliable operation
Robust in design and a safe choice
Water
Dust
Industry Mall
SINAMICS V-ASSISTANT
Easy-to-use engineering tool for commissioning and diagnostics
10
Task
7 A SINAMICS V90 servo drive is to control a SIMOTICS
1
S-1FL6 servomotor. A SIMATIC S7-1200 is to be used
to select the following functions via a touch panel.
4
2 Solution
The SINAMICS V90 is controlled via the pulse/direction
interface (PTI) of the SIMATIC S7-1200. Technology
objects are employed along with the PLCopen motion
6 6
control standard to control the axis.
3 The move commands are entered at a SIMATIC Basic
5 Panel, which communicates with the SIMATIC controller
via Ethernet.
11
12
* SINAMICS V90 PROFINET 200 V version not available in frame size A (FSA).
The power range from 0.1 kW to 0.4 kW is covered with frame size B (FSB).
** When SINAMICS V90 controls a motor equipped with brake, the tolerance of the 24 V DC
power supply must be –10% to +10% to comply with the voltage required by the brake.
*** PROFINET version requires a 24 V DC supply with max. 1.5 A (without a holding brake),
or 3.5 A (with a holding brake). Refer to the operating instructions for detailed information.
**** SINAMICS V90 PROFINET 400 V version is available in the 2nd half of 2016
13
Connection diagram
Standard wiring for pulse train input (PTI) position control mode (for detailed information and connection
diagrams for other control modes such as via PROFINET communication, please refer to the operating instructions).
The diagram below provides a reference for selecting the drive type. When commissioning the selected servo drive
system, establish the wiring connections according to the connection diagram and the instructions provided in the
operating instructions.
Servo drive
Channel 1: high-speed
5 V differential pulse A phase pulse
train input
B phase pulse
Channel 2: 24 V single-
end pulse train input
Z phase pulse
Recommended:
12 V max. current: 100 mA
200 Ω to 500 Ω, ≥ 5 W
Speed limit
Zero mark
(open collector)
Output torque
Shielded cable
Twisted-pair wires
Only one of the pulse train input channels can be used.
Other control signals can be assigned to digital inputs and 6 digital outputs, please refer to the operating instructions.
* Digital inputs, supporting both PNP and NPN types.
2)
The 24 V power supplies in the connection diagram are as follows: Isolated digital input power supply.
1) The controller power supply can be used.
24 V power supply for SINAMICS V90. All the PTO signals must
3)
be connected to the controller with the same 24 V power supply Isolated digital output power supply.
as SINAMICS V90. The controller power supply can be used.
14
System at glance
15
Control/status interface
Pulse train version
Setpoint interface
• 50 pins
• Pulse train input
Braking resistor • Encoder emulation
pulse output
• If the internal braking resistor is
• DI/DO, AI/AO
not sufficient, disconnect DCP and
• Motor holding brake*
R2, then connect DCP and R1 with
(only for SINAMICS V90, 200 V version)
an external braking resistor
PROFINET version
I/O interface
• 20 pins
• DI/DO
Shield plate • Motor holding brake*
• Easy shield connection to (only for SINAMICS V90, 200 V version)
cables and improved EMC
behavior Motor encoder connector
* Motor holding brake signal (only for SINAMICS 200 V version). The SINAMICS V90, 200 V version requires an external relay to connect the motor holding brake.
SIMOTICS S-1FL6, High Inertia motor SIMOTICS S-1FL6, Low Inertia motor
16
System connection diagram for the SINAMICS V90 pulse train version
SINAMICS V90
Circuit breaker (optional)
24 V DC
EMC line filter (optional)
11 3 Brake cable**
1 Power cable ➄
4 Control / Setpoint
cable (PTI)
Controller
7
9 7 9 8
24 V DC
Line filter (EMC optional)
12 3 Brake cable**
1 Power cable ➄
5 I/O cable (PN)***
Controller
* SIMOTICS S-1FL6 Low Inertia motors SH20, SH30, SH40 use outlet connection concept.
** Brake cable connection shown here is for 400 V version only. The 200 V version requires an external relay to connect the motor brake cable.
The relay has to be connected via the setpoint cable for the SINAMICS V90 pulse train version and via I/O cable for the SINAMICS V90 PROFINET version.
*** I/O cable is necessary for the brake control of the SINAMICS V90 PROFINET 200 V version, and for applications requiring additional DI/DO in addition
to PROFINET communication.
**** For further information of PROFINET cable refer to http://automation.siemens.com/sc-static/catalogs/catalog/IK_PI_2015_en.pdf 17
1)
Rated torque, rated power and maximum torque listed in the table above allow a production tolerance of 10%.
2)
It is not permissible to use the holding brake for an emergency stop.
18
0.6 1.2
Torque (Nm)
Torque (Nm)
0.5 1
0.4
B 0.8
B
0.3 0.6
0.2 0.4
0.1 A 0.2 A
0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Speed (rpm) Speed (rpm)
1FL6022-2AF21 1FL6024-2AF21
2.5 4.5
Torque (Nm)
Torque (Nm)
4
2 3.5 B
B 3
1.5
2.5
2
1
1.5
0.5 A
1 A
0.5
0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Speed (rpm) Speed (rpm)
1FL6032-2AF21 1FL6034-2AF21
8 12
Torque (Nm)
Torque (Nm)
7
B 10
6
8
B Notes:
5
4 A: Continuous operating area
6
B: Short-term operating area
3
4
2 A A
2 Supply voltage 220 V
1
Supply voltage 198 V
0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Speed (rpm) Speed (rpm)
1FL6042-2AF21 1FL6044-2AF21
16 20
Torque (Nm)
Torque (Nm)
14 18
B 16 B
12
14
10 12
8 10
6 8
6
4 A 4 A
2 2
0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Speed (rpm) Speed (rpm)
1FL6052-2AF21 1FL6054-2AF21
19
5 10 12
Torque (Nm)
Torque (Nm)
Torque (Nm)
4 8 10
8
3 6 B
B B 6
2 4
4
1 2 2
A A A
0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000 0 1000 2000 3000
Speed (rpm) Speed (rpm) Speed (rpm)
1FL6042-1AF6 1FL6044-1AF6 1FL6061-1AC6
16 25 30
Torque (Nm)
Torque (Nm)
Torque (Nm)
14 25
20
12
20
10 15
B B 15
B
8
6 10 10
4
5 5
2 A A A
0
0 0 0 1000 2000 3000
0 1000 2000 3000 0 1000 2000 3000
Speed (rpm) Speed (rpm) Speed (rpm)
1FL6062-1AC6 1FL6064-1AC6 1FL6066-1AC6
35 45 60
Torque (Nm)
Torque (Nm)
Torque (Nm)
40
30 50
35
25
30 40
20 25 B
B B 30
15 20
15 20
10
10
5 A A 10
5 A
0 0 0
0 1000 2000 3000 0 1000 2000 3000 0 1000 2000 3000
Speed (rpm) Speed (rpm) Speed (rpm)
1FL6067-1AC6 1FL6090-1AC6 1FL6092-1AC6
80 100
Torque (Nm)
Torque (Nm)
70 90 Notes:
80
60 A: Continuous operating area
70
50 60 B: Short-term operating area
40
B B
50
30 40
30 Supply voltage 400 V
20 Supply voltage 380 V
10
A 20
A
10
0 0
0 1000 2000 3000 0 1000 2000
Speed (rpm) Speed (rpm)
1FL6094-1AC6 1FL6096-1AC6
20
1)
The rated torque, rated power and maximum torque listed in the table above allow for a production tolerance of 10%.
2)
For SIMOTICS S-1FL6 motors with brake, when the ambient temperature exceeds 30 ºC, the power should be derated by 10%.
Power derating is not required for other motors.
3)
It is not permissible to use the holding brake for an emergency stop.
4)
Motor weight with incremental encoder.
21
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Selecting the SINAMICS V90 and SIMOTICS S-1FL6 servo drive system
1 Select your motor: SIMOTICS S-1FL6 1. Select your motor based on the
control properties:
2. Determine the motor power rating
at the required torque and speed
• Low Inertia motor for the 60
10
A
2 Select your servo drive: SINAMICS V90 1. Select your servo drive based on the motor power rating
and communication
SIMOTICS S-1FL6 SINAMICS V90
Power Article number Power Line supply Article number
(kW) (kW) voltage
High perf. 0.05 1FL6022-2AF21-1 1 0.05 230 V 1AC/3AC 6SL3210-5FB10-1U 0
(Low Inertia) ... ... ... ... ...
2.00 1FL6054-2AF21-0 1 2.00 230 V 3AC 6SL3210-5FB12-0U 0
Smooth 0.40 1FL6042-1AF61-0 1 0.40 400 V 3AC 6SL3210-5FE10-4U 0
operation ... ... ... ... ...
(High Inertia) 7.00 1FL6096-1AC61-0 1 7.00 400 V 3AC 6SL3210-5FE17-0U 0
2A
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Selecting the SINAMICS V90 and SIMOTICS S-1FL6 servo drive system
Rated Rated Rated Shaft Article number Rated Line supply Frame Article number
Power torque speed height power voltage size
(kW) (Nm) (rpm) (mm) (kW)
High dynamic 0.05 0.16 3000 20 1FL6022-2AF21-1 1 0.10 200 ... 240 V FSA*** 6SL3210-5FB10-1U 0
performance 0.10 0.32 3000 1FL6024-2AF21-1 1 1AC / 3AC
(Low Inertia) 0.20 0.64 3000 30 1FL6032-2AF21-1 1 0.20 6SL3210-5FB10-2U 0
0.40 1.27 3000 1FL6034-2AF21-1 1 0.40 FSB 6SL3210-5FB10-4U 1
0.75 2.39 3000 40 1FL6042-2AF21-1 1 0.75 FSC 6SL3210-5FB10-8U 0
1.00 3.18 3000 1FL6044-2AF21-1 1 1.00 200 ... 240 V FSD 6SL3210-5FB11-0U 1
1.50 4.78 3000 50 1FL6052-2AF21-0 1 1.50 3AC 6SL3210-5FB11-5U 0
2.00 6.37 3000 1FL6054-2AF21-0 1 2.00 6SL3210-5FB12-0U 0
Incremental encoder TTL 2500 ppr A
Encoder type
Absolute encoder single-turn 21-bit* M
Smooth opera- 0.40 1.27 3000 45 1FL6042 -1AF61-0 1 0.40 380 ... 480 V FSAA 6SL3210-5FE10-4U 0
tion (High Inertia) 0.75 2.39 3000 1FL6044 -1AF61-0 1 0.75 3AC FSA 6SL3210-5FE10-8U 0
0.75 3.58 2000 65 1FL6061 -1AC61-0 1 0.75 6SL3210-5FE11-0U 0
1.00 4.77 2000 1FL6062 -1AC61-0 1 1.00
1.50 7.16 2000 1FL6064 -1AC61-0 1 1.50 FSB 6SL3210-5FE11-5U 0
1.75 8.4 2000 1FL6066 -1AC61-0 1 1.75
2.00 9.5 2000 1FL6067 -1AC61-0 1 2.00 6SL3210-5FE12-0U 0
2.50 11.9 2000 90 1FL6090 -1AC61-0 1 2.50
3.50 16.7 2000 1FL6092 -1AC61-0 1 3.50 FSC 6SL3210-5FE13-5U 0
5.00 23.9 2000 1FL6094 -1AC61-0 1 5.00 6SL3210-5FE15-0U 0
7.00 33.4 2000 1FL6096 -1AC61-0 1 7.00 6SL3210-5FE17-0U 0
Encoder type Incremental encoder TTL 2500 ppr A SINAMICS V90 pulse train (PTI) version A
Absolute encoder 20-bit + 12-bit multi-turn L SINAMICS V90 PROFINET (PN) version F
(V90 PROFINET version 400 V available
Shaft type Feather key, without holding brake A
in the 2nd half of 2016)
feather key and Feather key, with holding brake** B
holding brake Plain shaft, without holding brake G *** SINAMICS V90 PROFINET 200 V version is not available in
Plain shaft, with holding brake** H frame size A (FSA). The power range from 0.1 kW to 0.4 kW
is covered with frame size B (FSB).
* available in the 2nd half of 2016
** The SIMOTICS S-1FL6 Low Inertia motor requires an external relais to actuate the motor
holding brake. See SINAMICS V90 operating instructions.
3A 1)
With one of the recommended line filters, EN 61008-3 category C2 can be reached in combination with SINAMICS V90, more information please refer to
SINAMICS V90 Operating instruction – EMC instructions.
2)
When the internal braking resistor is not sufficient, select a standard braking resistor according to the table.
3)
7 m cable length is only available for high inertia motors (3AC 400 V).
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3 MOTION-CONNECT 300 cables between SINAMICS V90 servo drive
and SIMOTICS S-1FL6 servomotor
Power cable Encoder cable Brake cable Cables between SINAMICS V90 servo drive
and PLC
Article number Article number Article number
Article number
or
6FX3002-5CK31-1 0 6FX3002-2 10-1 0 6FX3002-5BL02-1 0
6SL3260-4NA00-1VA5
Control/setpoint cable 0.5 m cable with
connectors on both sides and separate
terminal block (MDR 50-pin connector,
terminal block to controller side)
6FX3002-5CL01-1 0 6FX3002-2 10-1 0 6FX3002-5BL02-1 0
6FX3002-5CL11-1 0
I/O cable between SINAMICS V90 drive
and controller
Article number
6SL3260-4MA00-1VB0
I/O cable, 1 m cable with 20-pin MDR
connector (free pins to controller side)
Length: 3 m A D A D A D
Length: 5 m A F A F A F PROFINET cable
Length: 7 m3) A H A H A H 6GK1901-1BB10-2AA0
Length: 10 m B A B A B A RJ45 data plug-in connector,
Length: 20 m C A C A C A with 180° (straight) cable outlet
6XV1840-2AH10
For incremental encoder TTL 2500 ppr C T Standard bus cable (4-core), sold by meter,
For absolute encoder single-turn 21-bit not assembled
Absolute encoder 20-bit + 12-bit multi-turn D B
6XV1871-5BH10
Preassembled cable, 1 m, with two RJ45 plug-180
For SIMOTICS S-1FL6 motors with shaft heights of 45, 50, 65, 90 1 30
For SIMOTICS S-1FL6 motors with shaft heights of 20, 30, and 40 2 5
4A
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SIMATIC S7 controller
4 SINAMICS V90 pulse train (PTI), USS/Modbus RTU version to SIMATIC controller
SIMATIC S7-1500/1500 T for advanced motion control SIMATIC S7-1200 for basic motion control
Standard CPU Article number Failsafe CPU Article number CPU Article number
S7-1511 6ES7511-1AK01-0AB0 S7-1511F 6ES7511-1FK01-0AB0 1211C DC/DC/DC 6ES7211-1 -0XB0
S7-1513 6ES7513-1AL01-0AB0 S7-1513F 6ES7513-1FL01-0AB0 1212C DC/DC/DC 6ES7212-1 -0XB0
S7-1515 6ES7515-2AM01-0AB0 S7-1515F 6ES7515-2FM01-0AB0 1214C DC/DC/DC 6ES7214-1 -0XB0
S7-1516 6ES7516-3AN01-0AB0 S7-1516F 6ES7516-3FN01-0AB0 1215C DC/DC/DC 6ES7215-1 -0XB0
S7-1517 6ES7517-3AP00-0AB0 S7-1517F 6ES7517-3FP00-0AB0 1217C DC/DC/DC 6ES7217-1 -0XB0
S7-1518 6ES7518-4AP00-0AB0 S7-1518F 6ES7518-4FP00-0AB0
For further information about PROFINET cables refer to
Technology CPU Article number Failsafe CPU Article number
http://automation.siemens.com/sc-static/catalogs/
catalog/IK_PI_2015_en.pdf
S7-1511T 6ES7511-1TK01-0AB0 – –
For further information about SIMATIC controllers
S7-1515T 6ES7515-2TM01-0AB0 – –
please refer to the SIMATIC S7 catalog or web page:
S7-1517T 6ES7517-3TP00-0AB0 S7-1517TF 6ES7517-3UP00-0AB0 http://siemens.com/simatic
Note:
Technology Objects: SINAMICS V90 as a PROFINET I/O device with PROFIdrive supports technology objects
of S7-1200/S7-1500/S7-1500 T-CPU for speed and positioning control. Function blocks: SINAMICS V90
only supports SINA_SPEED (speed), SINA_POS (positioning) is NOT supported yet.
Accessories
Training case SINAMICS V90 LI, 200 V 6AG1067-2AA00-0AC0
(PTI, USS/Modbus RTU version)
SINAMICS SD card for SINAMICS V90 in 400 V version 6SL3054-4AG00-2AA0
5A
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SINAMICS V90 dimensions
SINAMICS V90
Dimensions and mounting clearances
45 38 8.5 85 170
100
100
2- 5.6 2- 5.6
6
6
7
7
11 11
158
158
170
170
202
202
FSA* FSB
80 85 95
SINAMICS V90 200 V frame size C
100
100
2- 11
7
6
7
158
170
170
158
200.5
200.5
FSC FSD
SINAMICS V90 400 V frame size AA
SINAMICS V90 400 V frame size A
FSAA FSA
SINAMICS V90 400 V frame size B
FSB FSC
Mounting
clearances (mm)
>100
5V differential
5V differential
5V differential
>10 >10 >10 >10
ontroller
Motion controller
>100
24V single24V
endsingle24V
endsingle end
* SINAMICS V90 PROFINET 200 V version is not available in frame size A (FSA).
The power range from 0.1 kW to 0.4 kW is covered with frame size B (FSB)
PLC PLC
6A
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SIMOTICS S-1FL6 dimensions
Brake connector 35
0
350
QK ) ∅LZ
(8)
(6
(6)
GA
LH
∅D
F
∅LB
∅D
LC
∅L A
E
°
T 45
LG
LR
DB
LL
Oil seal
SH50 KB1 59 1
KB2 38 3
2
∅LZ
KL 1
QK
GA
KL 2
∅D
F
∅D
∅LB
LC
E
∅L A
T
LG °
LR 45
DB LL
Oil seal
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SIMOTICS S-1FL6 dimensions
Oil seal
8A
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SIMOTICS S-1FL6 High Inertia
Dimension drawings (mm) SIMOTICS S-1FL6 High Inertia servomotors
with absolute encoder
Oil seal
9A
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