Experiment No 04

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EXPERIMENT NO.

-04

AIM: - To design and fabricate single phase transformer.

COMPONENTS USED IN CONSTRUCTION OF TRANSFORMER:-

1 Silicon steel core ( Iron core) It made off silicon coated Steel stampings (E & I Shaped )(The
capacity will decide the core size)
2 In centre of he core a bob in is fixed, In this primary & secondary windings wire are wound.
3 Winding wire made of super enameled copper wire we have to select the size according to the
capacity of primary & secondary current & voltage Standard wire size & current will be
available in Tables.
4 No of turns are calculated according to the size of centre Limp area of the core (8 turns / 1
square inch / Volt) my old thumb rule (According to the quality of core it will change)
5 If you want to design 240/ 12 volts x 48VA If your core centre limp size is 2 square Inch
Primary winding Approximately 960-1000 turns. Secondary 48-50 turns.

CIRCUIT DIAGRAM:-
Design Procedures for a Single-Phase Transformer:-

1. Identify Technical Specifications of the Transformer:


Input voltage (V1)
Output voltage V2
Rated output apparent power S (VA) or output current (S=V2*I2)
Rated frequency (Hz)
Rectifier circuit topology (bridge, half-bridge, and full-wave center tap)
Number of phases (single-phase or three-phase)
Voltage regulation ΔV% (%).

2. Conduct Basic Steps of Calculations

:Step 1: Core size estimation


1) Select current density J (2.5 - 4 A/mm2).
2) Select voltage regulation ΔV% (5% - 20%).
3) From Figure 1, select no-load magnetic flux density 0 B (T) at the “knee point” of the B-H curve.

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Pre Lab Questions:

1.) What are Different Types of Transformers?


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2.) What is Transformer Ratio?


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Post Lab Questions:

1. What is the principle of transformer?


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2. Why do transformers only use AC?


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3. What are the losses in transformer?


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