4000 Optima®

Bondtesting Optimized

www.nordsondage.com
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The Nordson DAGE 4000 Optima® is The 4000 Optima delivers unrivalled performance, to meet
optimized for fast, accurate and and exceed test standards, combined with ultimate speed Faster Testing
and flexibility. Whilst heralding progression in bond testing Maximize your throughput with quick load tool to bond positioning, superior ergonomics
reliable bond testing in the volume
and quick test speeds. Typical test times less than 2 seconds per bond for wire pull and
manufacturing environment. technology, its heritage is built upon the established Nordson ball shear.
DAGE 4000 test platform, so you can be assured that your
The combination of patented Superior Accuracy
test data will correlate between the two systems with no
Gain repeatable and reproducible test results, which are guaranteed and qualified with
technology and superior ergonomics compromise to data integrity. MSA and GR&R studies.
with intelligent and intuitive software What’s more, the 4000 Optima is compatible with many of
Ultimate Flexibility
makes the 4000 Optima the number the 4000 and 4000Plus load cartridges including the unique Perform pull tests from 0.25 grams to 50 kilograms and shear testing from 0.25 grams right
one production bond tester; providing multi-function cartridge. through to 200 kilograms.
repeatable and reproducible results.

The Fastest and Most Accurate Bond Tester

Optics optimized
for small geometry ParagonTM software

Integrated
image capture

Unique multi-function cartridges

Nudge control
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Ultimate Speed and Flexibility

Switch Applications in Just Seconds Unique Features of the Industry Leading Optimized for Speed and Efficiency Fast Post Test Inspection
Nordson DAGE’s thorough understanding of bond Multi-Function Cartridges* At Nordson DAGE, we understand the importance of operator The unique ability to save images and videos with your
testing in the volume manufacturing environment comfort and its correlation to fast and efficient testing. test results aids failure analysis at different magnifications.
n Guaranteed correlation with both 4000 and
underpins the no-compromise development of Therefore, great attention has been given to the ergonomics
4000Plus cartridges Integrated camera
industry-unique multi-function cartridges (MFC’s).* and usability of the 4000 Optima bondtester.
view within
n Operators can easily identify, which transducer is
Initially designed to be used in conjunction with active when not in use, via the cartridge window
You can test faster with the 4000 Optima’s unique vector Paragon software
automatic test routines on the 4000Plus bondtester, nudge controls, utilizing the newly styled key pad featuring
the uniquely designed MFC’s expand the versatility of n ‘Park Position’ protects the transducers inside the programmable nudge buttons for precise positional alignment.
manual testing on the 4000 Optima, enabling cartridge rather than leaving one of them exposed
and susceptible to damage
ultra-quick application changeover.
n Ergonomic and low-mass with grab handles for
safe and secure removal Powerful Paragon™ Software with
n Quick and easy to interchange with single load Intuitive Interface
Two multi-function cartridges are available:
cartridges Paragon software enables quick test set-up and
Semiconductor 250 gram shear / 5kg shear provides easy access to advanced functionality,
n Frictionless pull to record true load
and wire pull 100 gram increasing efficiency and providing 100% confidence
n Patented air bearing technology for shear testing Optional quick XY stage jog Operator programmable in your bond testing results.
Hybrid 20kg shear / 1kg pull and 10kg pull speeds nudge controls
n Minimum off-axis tool deflection
n The fast search wizard eliminates wasted time trawling
n Sealed load cells for high reliability applications To test bonds quickly and accurately, it is essential to through the database
n Compliant load cells for collision detection and have a stable image for load tool to bond alignment. n The Paragon software database is designed around
controlled load application The 4000 Optima’s advanced optics combined with the the Microsoft SQL Server to provide full network
microscope’s dual vibration reduction mount and capability. The structure allows for fast saving and
n Automatic electromagnetic damping at low loads
adjustable eye-line, provides unparalleled image stability. retrieval of test data and enables multiple machines
n Dual application calibration jigs to seamlessly use the same database
What’s more, it is possible to include a camera through
the microscope to record the test. n Paragon can be configured to output results in Third
Party Statistical Process Control (SPC) packages
Unparalleled image n Data can be manipulated in a number of ways
stability
including; ODBC compatibility, RS232 including a
fixed field option, CSV file, copy results to the clip
board and paste directly into another package or
save direct to ExcelTM or WordTM

The customizable software allows specific user profiles

to be set-up, making the changeover between operators
quicker and easier.
The lights can be configured to dim to confirm key pad
actuation; a user friendly indication providing peace of mind
Cartridge window displays the active transducer or
and increasing speed and efficiency.
indicates that it is in ‘Park Position’
At the end of the test, you can rely on Paragon™ test Customizable views for test data analysis
*Patent pending. software for quick data acquisition and test result output.
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Extensive Application Capability

Wire and Ribbon Pull Ball Shear Ribbon Peel Small Geometry Pull
Wire pull is a long established technique for testing The 4000 Optima provides ball shear and solder ball shear The 4000 Optima uses active stage control to assess the The 4000 Optima’s low force load cells and jaws
the integrity of wire bond interconnects within testing performed in accordance with; solder ball shear - adhesion of ribbons. Angle and pull speed are accurately enable testing of emerging interconnect technology
microelectronic packages. Nordson DAGE has been at JEDEC JESD22-B117A and wire bond ball controlled through the system’s multi axis controller. such as copper ball bonds and stud bumps, as small
the forefront of such testing since its inception and shear - JEDEC JESD22-B116 and ASTM F1269. The Paragon™ software, which drives the test platform, as 50 microns in diameter. Stable optics and precise
continues to be with the 4000 Optima, which fully The ball shear test methodology involves the precision enables quick setup of test parameters and collection of stage control ensure that the tool can be positioned
conforms to all recognized industry standards. alignment of the load tool to the bond through the use of force-displacement data. Peel rates from microns up to accurately, avoiding damage to the bond area prior
A wide range of wire pull cartridges span measurement stable viewing optics and precise and responsive joystick 5mm/s can be set. to testing.
loads from just a few grams up to 50kg. Controlled control of the XY stage. Image capture optics provides a high
loading rates are ensured through our zero friction load magnification top view of the failure, so that a failure mode Die and Zone Shear
cell design, which ensures minimal off-axis movement of can be graded. The 4000 Optima will perform shear measurements
the tool. All our load cells can be calibrated in situ using Shear height is absolutely critical and the 4000 Optima uses with loads up to 200kg, enabling it to be used for
standard weights. Equal care is taken with regard to the an optical sensor to detect the exact point at which the tool both die and zone shear testing. Its +/-1 micron test
signal processing path, with automatic detection of load touches the surface of the sample. Exceptional control of step height step back accuracy also proves very useful for
cell failure and built-in calibration of signal gain. height is assured through our patented tool clamping performing aluminum wedge shear or low profile
These features are essential for high reliability pull technology and constant force, backlash free, drive system. die shear.
measurements. Zone shear not only requires high forces, but shear
Interchangeable hooks ensure that wires and ribbons Wide range of shear tools to test up height and speed must be maintained over long
can be firmly held. For wide ribbons, tweezers and to 200kg distances. Our work holders, stages and cartridges
special load cartridges are available. ensure these conditions are met even in the most
demanding applications. 80µm Copper pillars under test

Cold Bump Pull Specifications

The 4000 Optima supports our patented cold bump pull Footprint W= 630mm (including left and right joysticks), D=600mm, H=830mm
jaws, enabling a tensile load (up to 5kg) to be applied Weight 90kg including XY table
directly to a solder ball. The jaws contain a cavity that Power Supply 90-264VAC single phase

matches as closely as possible the Pneumatic Supply 4 bar minimum, 6mm OD plastic pipe. Note some specialized applications may require increased pressure, clean dry air

diameter of the solder ball, reducing Vacuum Supply 500mm Hg (67kPa) minimum, 6mm OD plastic pipe

the possibility of extrusion during the test.

The jaw grips the solder ball without
Dedicated range of hook tools System Accuracy
damaging the bonding area and applies a
load that is virtually symmetrical to the Total system accuracy using load cartridges +/- 0.1% full scale deflection for selected load range (see detailed load cell specifications)

area of attachment. Tests are performed in Pull 50kg maximum Please consult factory for full range of applications

accordance to JEDEC JESD22-B115A and Shear 200kg maximum Please consult factory for full range of applications

Customizable cold bump JEITA EIAJ ET-7407.

pull jaw options
 A Partner You Can Trust
Nordson DAGE is the market leading provider
of award winning test and inspection systems
for destructive and non-destructive mechanical
testing of electronic components and are
experts in small geometry testing, taking pride
in delivering support to multinational
organisations globally. Founded in 1961, with
global headquarters in Aylesbury, UK, Nordson
DAGE is part of the Nordson Corporation, which
has direct operations in more than 30 countries.

With over 6,000 test systems installed globally,

we use our extensive experience and application
know-how to provide test systems and support
that you can rely upon.

Nordson DAGE continues to invest significantly

in research and development to remain at the
cutting edge of test and inspection technology and
is recognised as the industry standard for test and
inspection technology.

For more information on the Nordson DAGE

4000 Optima bondtester, please contact your
Nordson DAGE regional office or speak with your
Nordson DAGE representative, all of which are
listed on www.nordsondage.com.

FM 57424 BS EN ISO 9001 2008

Americas Tel: +1 510 683 3930
email: [email protected] Specifications subject to change without prior notice.
Copyright © Nordson DAGE 2013. Other products and company names
China Tel: +86 512 6665 2008 mentioned are trademarks or trade names of their respective companies.
email: [email protected]

Germany Tel: +49 7021 950690

email: [email protected]
Issue date: July 6, 2013
Japan Tel: +81 432 995851 BR-BT-4000Optima-EN-060713-V1
email: [email protected]

South East Asia Tel: +65 6796 9500

email: [email protected]

United Kingdom Tel: +44 1296 317800

email: [email protected]

www.nordsondage.com