FDAA-520037 B YD-702D-6238D 3.5in 2mb

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YD-702D-6238D

Product Specifications
3.5 FLOPPY DISK DRIVE
25.4 mm HEIGHT
2.0/1.0 MB 2 MODE TYPE

FDAA-520037 REV.B
Revisions
Month/Year Revision Reason for Revision Revised Pages Product Revision
July, 2000 Rev. A 1st edition A
July, 2002 Rev. B Corrected errors. P.1,2,3,11 A~
Added “For the usage of this product for
High Safety use”.

This product specification describes the YD-702D series double-sided, 3.5 floppy
disk drive for portable applications.

(1) In this manual, the term “drive” refers to the YD-702D series double-sided,
3.5 floppy disk drive. The term “disk” refers to the 3.5 floppy disk.

z This specification may be revised without prior notice.


Make sure to check the revision number when placing an order.
z Unauthorized duplication of this document is prohibited.

For the usage of this product for High Safety use


This product is assumed for general uses, such as an object for general office work, personal and
home use, and is not designed or manufactured supposing for High safety use. Make sure not to use
this product without taking measures to ensure the safety required for the high safety use.

High Safety Use means the use that requires extremely high security (see examples), and that
accompanies a serious danger for the life and body directly, if security cannot be ensured.
*Nuclear control, airplane flight control, air traffic control, mass transportation operation control, life support,
weapon launch control, etc.

FDAA-520037 REV.B
Chapter 1. Introduction 3. High Reliability

To guarantee high reliability, the YD-702D-623xD


The YD-702D-623xD series has been designed for 3.5 series employs a floating structure so as to increase
(90mm) floppy disk. stiffness and decrease mounting strain caused by
improper installation in a host system.
A lead screw stepping motor actuator and new
excitation control sequence insure highly accurate
1. Full Read/Write Compatibility heads positioning. In addition, a brushless direct
drive motor is used for accuracy and stability in
The YD-702D series provides total read/write rotational speed.
compatibility in both ISO standard 2.0MB (high
density 2HD) and 1.0MB(double density 2DD) modes 4. Operation in a Variety of Environments
of operation.
By equipping the YD-702D series drive with a lead
2. Supports Two Capacity Modes screw head actuator, we have been able to greatly
improve resistance to shock and vibration, thereby
The YD-702D-6238D provides for two capacity modes protecting the magnetic heads and media from the
(2.0/1.0MB). Automatic capacity mode switching is effects of adverse environmental conditions.
performed according to the disk type in the drive.
The drive is in 2.0MB mode with high density disk
(2HD) and in 1.0MB mode with double density disk
(2DD).

-1- FDAA-520037 REV.B


Chapter 2. Product Specifications
2.1 Performance
Item 2.0MB Mode 1.0MB Mode
Capacity
zUnformatted 2.0Mbytes 1.0Mbytes
zFormatted
1)Sectors/Track 16: 655.4kBytes
2)Sectors/Track 18: 1474.6kBytes 9: 737.3kBytes
3)Sectors/Track 5: 819.2kBytes
Recording Density
(bits/mm){BPI} 686.4{17434} 343.2{8717}
Track Density
(tracks/mm){TPI} 5.315{135} 5.315{135}
Cylinders 80 Cylinders 80 Cylinders
Tracks 160 Tracks 160 Tracks
Encoding Method MFM MFM
Rotational Speed(min-1){RPM} 300 300
Transfer Rate 500 kbits/s 250 kbits/s
Latency(Average) 100 ms 100 ms
Access Time
zAverage 94 ms 94 ms
zTrack to Track 3 ms 3 ms
zSettling Time 15 ms 15 ms
zTurn Around Time 4 ms 4 ms
Motor Start Time 0.5 sec 0.5 sec
Table 2.1 Performance

2.2 Physical Specifications 2.3 Reliability and Maintenance


DC Power Requirements Refer to Table 3.8 MTBF 30,000POH
Power Consumption 1.5W TYP PM* None
Environment MTTR 30 minutes
zOperating Component Life 5years or 15,000POH
Temperature 5˚C to 50˚C Error Rates
Relative Humidity 20% to 80% zSoft Errors 1 per 109 bits read
Maximum Wet Bulb 29˚C zHard Errors 1 per 1012 bits read
Vibration 4.9m/s2{0.5G} (10-500Hz) zSeek Errors 1 per 106 seek operations
Shock 49m/s2{5G} Table 2.3 Reliability
(11ms half-sine wave)
* Preventive maintenance
zNon operating
Temperature -20˚C to 60˚C
Relative Humidity No condensation
Vibration 19.6m/s2{2G}(10-500Hz) Note: Non-operating shock and vibration values
Shock 686.5m/s2{70G} are the same as above with or without disk in the
(11ms half-sine wave) drive.
Acoustic noise 45dB(A)MAX(500mm)
3ms or 6ms seek operation
Mechanical Dimensions
Width 101.6mm
Height 25.4mm
Depth 148mm
Weight 430g(TYP)
Safety Approvals UL, CSA, TÜV, CE
Mounting Recommendations See figure 5.2
Table 2.2 Physical Specifications

FDAA-520037 REV.B -2-


3.1.1.5 WRITE DATA
Chapter 3. Interface
The “WRITE DATA” line provides the data to be written
The interface consists of two parts: Signal and Power.
on the disk. Each transition from “High” to “Low” on the
Refer to figure 3.6 for all interface connections.
line causes the current through the read/write heads to be
reversed, thereby writing a data bit. This line is enabled
3.1 Interface Signals
when the “WRITE GATE” line is “Low” active.
Refer to figures 3.2 and 3.12 for the timing information.
3.1.1 Input signals
The YD-702D has input lines as shown below.
FM Recording
All lines are active (true)when “Low”
a c
(1) DRIVE SELECT 1
(2) MOTOR ON
(3) DIRECTION SELECT
(4) STEP
(5) WRITE DATA
(6) WRITE GATE C D C C
(7) SIDE ONE SELECT
Table 3.1 Input Signals d
3.1.1.1 DRIVE SELECT 1
MFM Recording
When “DRIVE SELECT 1” is “Low”, the in use lamp will a b c
light and all input/output signals except “MOTOR ON”
will become valid.
If you wish to connect two drives in daisy chained, please
refer to “3.1.3.1 Daisy Chain Connection”.

3.1.1.2 MOTOR ON C C D D D
C:Clock
When “MOTOR ON” is “Low” and a disk is inserted into
d D:Data
the drive, the spindle motor will start. The spindle motor
operates regardless of “DRIVE SELECT 1”. However if Fig.3.2 WRITE DATA
the disk is removed, the spindle motor will immediately Notes:
stop. 1.
2.0MB 1.0MB
3.1.1.3 DIRECTION SELECT a 2.00us±10ns 4.00us±20ns
This line determines the direction of read/write heads
b 3.00us±15ns 6.00us±30ns
movement when the “STEP” line is pulsed.
c 4.00us±20ns 8.00us±40ns
“High” level Out(away from the center of the disk)
d 150-1000ns 150-2000ns
“Low” level In(toward the center of the disk)
2. All timings indicate the values without write pre-
Table.3.2 .DIRECTION SELECT
compensation.
3. The recommended write pre-compensation value is
Any change on this line must be done at least 1
refer to below:
usec.before the leading edge of the step pulse, and at least
1 usec. after the trailing edge of the step pulse. Capacity 2.0MB 1.0MB
Refer to figure 3.10 for timing. WPC value 125 ns 0-250 ns
4. The recommended condition during read operation is to
3.1.1.4 STEP not input “WRITE DATA”.
This signal moves the read/write heads in the direction 5. Automatic capacity mode switching is performed
defined by the “DIRECTION SELECT” signal. The access according to the disk type in the drive.
motion is initiated on each “Low” to “High” level
transition, in other words, with the trailing edge of the 3.1.1.6 WRITE GATE
signal pulse. In a seek operation, an 18 ms delay
following the last “STEP” pulse is required for settling A “Low” active level on this line allows “WRITE DATA” to
time before any read/write operation can be initiated. be written on the disk. A “High” inactive level enables
After completing a seek operation, minimum 4 ms delay is read data logic and stepping logic. Refer to figure 3.12 for
required before initiating the next seek operation. the timing information. Activation of “DRIVE SELECT”
Please do not change the interval of step pulse during and “MOTOR ON”, changing “SIDE ONE SELECT”
seek operation. It will be cause of seek error. and/or activation of “STEP” must be delayed at least the
Refer to figure 3.10 for timing. values indicated (see the following READ RECOVERY
TIME table 3.3) following deactivation of “WRITE GATE”
3msMIN
because the erase heads remain active during this period.
Capacity 2.0MB 1.0MB
RRT MIN 650 us 1000 us
Table 3.3 Read Recovery Time

Fig. 3.1 STEP


1usMIN

-3- FDAA-520037 REV.B


3.1.1.7 SIDE ONE SELECT 3.1.2.4 READ DATA

This line defines which side of a two sided disk will be This line provides the “READ DATA”(clock and data
used for reading or writing. A “High” level on this line together) as detected by the drive electronics. Normally
selects the read/write head on side 0 surface on the disk. this signal is “High” level and becomes “Low” level for
A “Low” level on this line selects the read/write head on each flux reversal. The transition from “High” to “Low”
the side 1 surface. When switching heads, a 100 usec. level should be used for separation of data bits from read
delay is required before any read or write operation can data. This signal is inhibited to output during seek and
be initiated. not ready. The different value between the leading edge
of each bit pulse and its nominal position is below
note 2. Timing characteristics are shown in figure 3.11.

3.1.2 Output signals FM Recording


a c
Output signals are shown below. All lines are active when
the “DRIVE SELECT” signal is “Low”.
(1)TRACK 00
(2)INDEX
(3)WRITE PROTECT
(4)READ DATA C C C C
(5)DISK CHANGE
Table 3.5 Output Signals d
3.1.2.1 TRACK 00 MFM Recording

A “Low” active level on this line indicates that the


a b c
read/write heads are positioned at track 00(the outermost
track). The line goes “High” inactive when the heads are
positioned elsewhere. Refer to Fig.3.9 for the timing
information.
C C D D D
3.1.2.2 INDEX
C:Clock
One index pulse is output at each revolution of the disk d
D:Data
when the drive is ready to read/write. Normally this
signal is at “High” level, and makes the transition to Fig.3.5 READ DATA
“Low” level when a pulse is generated. This signal is Notes:
inhibited to output during seek and not ready. The 1.
controller should detect “INDEX” with the leading edge of 2.0MB 1.0MB
the transition rather than with the signal level. a 2.00us NOM 4.00us NOM.
b 3.00us NOM. 6.00us NOM.
200.0ms±1.5% c 4.00us NOM. 8.00us NOM.
d 125-1200ns 125-2100ns
2.
Capacity 2.0MB 1.0MB
Difference ±350ns ±700ns
1~8ms
3.1.2.5 DISK CHANGE

The “DISK CHANGE” signal indicates that the disk has


Fig.3.4 INDEX been removed. This signal becomes “Low” after power
has been applied to the drive and the disk has been
removed. This signal remains active until the following
conditions have satisfied:
3.1.2.3 WRITE PROTECT
(1) A disk is correctly inserted;
(2) A drive has been selected and a step pulse has been
A “Low” active level on this line indicates that a disk
applied.
with a write protect notch is loaded. During normal
operation the drive will prevent writing when a
protected disk has been inserted.

FDAA-520037 REV.B -4-


The illustration below shows the recommended controller
Host System Drive interface circuit.
Signal Connector (P1/J1)
Host System Drive 0 Drive 1
N.C 2 1 N.C.
4 N.C.
N.C. 6
8 INDEX
N.C. 10 +5V +5V
26 TRACK 00
DRIVE SELECT 1 12
28 WRITE PROTECT 1kΩ 1kΩ
N.C. 14
30 READ DATA
MOTOR ON 16
34 DISK CHANGE
DIRECTION SELECT 18
STEP 20 7438 or
WRITE 22 Equivalent
WRITE 24
SIDE ONE SELECT 32
Signal Returns 5-33 3 KEY
+5V
Power Supply Connector (P2/J2)
1kΩ
1 Signal
+5 V DC
DC GND
+5 V Return 2
GND
+5 V Return 3
N.C. 4
Frame GND
74LS14 or
Notes:
(1) Main frame and connector fittings have been shorted. Equivalent
Refer to “4.1.3 Frame Ground” for details.

Fig.3.6 Interface Connection


Cable 1.5 m MAX
3.1.3 Interface Circuits
Fig.3.7 Interface Circuit
The YD-702D series uses open collector drivers as output
line drivers, and TTL level gates as input line receivers. 3.1.3.1 Daisy Chain Connection
The input of each receiver is terminated in 1 k ohms
pulled up to Vcc (+5V). Input/output circuit electrical When using two drives connected in a daisy chain, it is
specifications are as shown below. inadvisable to leave any of them unpowered. Each drive
Inactive "High"Level 2.2 V to Vcc should receive power from the host system.
Active "Low" Level 0 to 0.8 V And further, the drives have to be connected to the system
Input Impedance 1 k ohms pulled up to Vcc with the exclusive flat cable shown below.
Table 3.6 Input Circuit Electrical Specifications
Flat cable from No. 10 through No. 16 must be twisted for
Inactive "High"Level Open a daisy chain connection.
Active "Low" Level 0 to 0.4V
Sink current: 38mA MAX
Table 3.7 Output Circuit Electrical Specifications

Host system Drive B Drive A

Fig. 3.8 Flat Cable

3.1.3.2 Host System Terminal Resistor

Because the line driver of the drive is an open collector


output, please use a terminal resistor on the host system
side.

-5- FDAA-520037 REV.B


3.1.4 Timing 3.1.4.3 Read Timing
3.1.4.1 Track 00 Timing
MOTOR ON
ON
DIRECTlON
500 ms MAX
STEP
DRlVE SELECT

TRACK 00
SIDE ONE SELECT
2.9ms MAX 17us MAX

Fig.3.9 Track 00 Timing


100us MAX 100us MAX
3.1.4.2 Seek Timing STEP

In order to reduce the peak current, we recommended


that no seek operation be performed for 0.2 seconds after 18 ms MAX Xus MAX
motor start. Figure 3.10 shows the preferred timing. WRITE GATE

MOTOR ON READ DATA(VALID)


ON
VALID VALID
200 ms MIN
Note:
DRlVE SELECT Capacity 2.0MB 1.0MB
X us MIN 650 us 1000 us
Fig.3.11 Read Timing
0.5us MIN
3.1.4.4 Write Timing

DIRECTlON SELECT MOTOR ON


ON
1us MIN 1us MIN

STEP 500 ms MIN

DRlVE SELECT
1us MIN
3 ms MIN 4 ms MIN 3 ms MIN
Xus MIN
SIDE ONE SELECT
Fig.3.10 Seek Timing

100us MIN Xus MIN


STEP

18 ms MIN Xus MIN

WRITE GATE

WRITE DATA

Yus MAX Yus MAX

Note:
Capacity 2.0MB 1.0MB
X us MIN 650 us 1000 us
Y us MAX 4 us 8 us

Fig.3.12 Write Timing

FDAA-520037 REV.B -6-


3.2 Power Interface

3.2.1 Power Supply Specifications


Voltage Operating Mode TYP(mA) MAX(mA)
+5VDC ±10% Standby 3 5
(Ripple: 100 mVp-p MAX) Read 300 400
Write 300 400
Seek 600 750
Peak Motor Start 880 960
Seek 880 960
Table 3.8 Power Supply Specifications

Notes:
(1) “MAX” values reflect measurement taken at maximum voltage; “TYP” values reflect measurement taken
at nominal voltage.
(2) “Standby” refers to the state where all input signals are inactive.
(3) “Read” and “Write” refer to the state where the heads are at track 40, side 1 and the In Use Lamp is on.
(4) “Seek” refers to the average current with the drive continuously seeking at 3 ms and the spindle motor
rotating.
(5) When the spindle motor starts, “Motor Start” current will continue for approximately 200 ms.
(6) Peak current of “Seek” refers to the state of maximum seek current when the spindle motor is rotating and
the heads are stepping at 6 ms.
The above specifications must be met when voltages are measured at power connector on PWB.

3.2.2 Current Waveform

[mA] 5 V DC(TYP)
1000

800

600

400

200

STAND MOTOR READ SEEK READ WRITE STAND


BY START BY

Fig 3.13 Current Waveform

-7- FDAA-520037 REV.B


Chapter 4. Physical Interface 4.1.1.2 Flat Cable Connector(P1)
The connection with the host system is made with two
connectors, signal connector P1/J1 and power connector P1 is a mating connector which connects J1 and the flat
P2/J2. Figure 4.1 shows the cable connections. cable of the host system.

Recommended connector: 3M 3414-6500xx


Signal cable
Cable: 3M 3365/34(1.5 m MAX)
P1 P1
4.1.2 DC Power Connector and Cable (J2/P2)
J1 J1
The J2 connector is a four pin male connector
Host Drive 0 Drive 1 (AMP:171826-4 or equivalent) located at the rear of the
drive.
System
J2 J2 Recommended components:
P2 P2 Receptacle(4 pin): AMP 171822-4
Contact: AMP 170262-1
Cable: AWG20
Power Cable
4 3 2 1
Fig.4.1 Cable Connections

4.1 Connector and Cable

4.1.1 Signal Connector and cable (J1/P1)


PWB
4.1.1.1 Connector( J1)
The J1 connector is a 34 pin male connector (JAE:PS-
34PE-D4LT1-P1 or equivalent) located at the rear of the Fig.4.3 J2 Connector Position
drive. The row of pins closest to the PWB are the odd
numbered pins. Refer to figure 4.2 for the J1 connector 4.1.3 Frame Ground
dimensions.
The internal circuit ground on the PWB has been
40.64 connected with the frame for shielding purposes. The
frame ground of the system will be connected to the signal
2.54 ground through the drive when the drive is installed into
the system.

34 PIN 2 PIN

Unit: mm
Fig.4.2 J1 Connector Dimensions

FDAA-520037 REV.B -8-


4.2 Connector Pin Assignments

4.2.1. Signal Connector Pin Assignments


Return Pin# Signal Pin# Signal name
1 N.C.
2 N.C.
(3) 4 N.C.
5 6 N.C.
7 8 INDEX
9 10 N.C.
11 12 DRIVE SELECT 1
13 14 N.C.
15 16 MOTOR ON
17 18 DIRECTION SELECT
19 20 STEP
21 22 WRITE DATA
23 24 WRITE GATE
25 26 TRACK 00
27 28 WRITE PROTECT
29 30 READ DATA
31 32 SIDE ONE SELECT
33 34 DISK CHANGE
Table 4.1 Signal Connector Pins

Note:(3)is used as a key pin.

4.2.2 DC Power Connector Pin Assignments


Pin # Name
1 5V DC
2 5V RETURN
3 5V RETURN
4 NO CONNECTION
Table 4.2 Power Supply Connector Pins

4.3 Terminators

All input lines on the drive are terminated with non-removable resistors of 1 k ohms. Terminator resistance values
are changed with the number of connected drives, with one drive: 1 k ohms, and two drives: 500 ohms.

-9- FDAA-520037 REV.B


Chapter 5. Diagrams
The color for the front is as follow:
Ivory (Munsell 6Y8.5/0.5 equivalent)
In use lamp(LED) color is green.

YD-702D DIMENSIONS

148MAX

101.6+/-0.3

14.7

5 1
BUTTON STROKE
25.4+/-0.3

5+/-0.5

9.4
6

5.1

27.5 28.5
6

9.4
16.5

60+/-0.5 6-M3TAPx6L
7.95 24.48
21+/-0.5 90+/-0.5
4-M3TAPx5L

Tolerance unless noted +/-0.5mm.


94+/-0.5

4 31+/-0.5 70+/-0.5

Fig.5.1 Mechanical Dimensions

Recommended angle of the drive when the drive is installed is less than +30 degrees.
Fig.5.2 Recommended Mounting

FDAA-520037 REV.B - 10 -
5.1 Caution on Mounting Chapter 6. Other Functional Characteristics

1) Mounting screws should be tightened by 0.5 ~ 6.1 Standby Mode


0.6Nm{5 ~ 6 kgf•cm} in torque.
2) Mounting bracket is recommended not to make The YD-702D includes standby mode to reduce the
contact with the drive except the mounting spots, load on the host system power supply when the drive is
and should not be designed that any portion on not actually in use. When the spindle motor stops,
the drive except the mounting spots is pressed power to the read/write and spindle motor control
and/or crushed. systems is cut off, and power to the stepper is cut off
3) Recommended to fasten the drive at 3 mounting when the stepper is not seeking.
spots with screws (4 spots available).
4) Mounting bracket should be provided structure to 6.2 Mask Function
absorb strain.
5) The drive should be separated or shielded from “READ DATA” and “INDEX” signals are inhibited to
noise sources. output during seek (includes 18 ms MAX after the last
Do not strain the drive. Do not install the drive in step pulse) and not ready (500 ms MAX after motor
large electromagnetic fields. start).
Otherwise, failure may result.

5.2 Caution on handling

1) Strong vibration and shock can damage the drive.


It may cause an error. Do not use or store the
drive under such conditions.
2) We recommend handling the drive on side frame,
portion of mounting spots, of the drive as well as
possible. If you handle like pressing the top or
the bottom of the drive, it may cause damage of
heads and PWB.
3) Do not disassemble the drive by yourself because
of an adjusted product. If you do so, we can not
assure you of adjusted accuracy.

- 11 - FDAA-520037 REV.B

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