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Usêí Manual ( 09N070103 )

HY.H/S SERIES
(17 120 123 M LTGS&.S 1 624lS0909 M od el)
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USER MANUAL
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SHANGHAI YIN SCIENCE&TECHNOLOGY CO.,LTD

 Shmghai Yin S€ience & Technolo$ Co.. Ltd

Preface

With üe exchange of information and technology world wide and WTO membership, Chinese

market is more attractive to intemational brand and orders, meanwhile a big opporunity for

Chinese fashion industry. Many facitties available for the middle and later procedure of fashion

industry now but except only cutting this pre sewing procedure, due to high price and model

limitation of cutting machine.

Most fashion factories adopt traditional production way, which restict the development speed of

the industry.

Aiming at matching üth stâDdard, formal criteria of intemational fashion industy, Application

of auto. cutting machine is necessary. Thus eúance effrciency, stabilize production amount, lower

defect rate, and scientiÍic management.

Thank you for purchasing YIN AUTOCUTTER series product. This user manual will
introduce the selection of model, installation, operation maintenance and inspection and counter

measurement during malfirnction.

I This manual note doç,n the info of YIN AUTOCUTTER and related device.
Í
Please read the manual and understand totally before use. Keep the manual properly.

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 Shanghai Yin Science & Technok )c\ Co.. Lrd

Content

1-2 Character and advantage oíYin Service............ l1

(1)Yin service 8 characters. ll
(2)Yin cutter technical advantage ........ t2
l-3 Yin H series cutter main spec. ............,..,.......,.. 13
(1)Yin cuner working principle: t3

Vacuum absorb and fix material to cutting area, knife goes up and down and move to cuL............... 13
(2)Outer Spec Fi9............. l3
(3)Yin series cutter related spec t4
The Spec Below may varies according to Model..................... t4

installation
Chapter 2 Model selection and ........ 15

2-l Reference for Choosing...... ...........................,... 16

(l )Reference for model selection t6

(l) Movable cuner installation and adjustprocedure.........-............... ............ l8

(2) Fix cutter installation and adjust procedure ............ l8

Chapter 3 Software instollation... ........................ 19

(l)Power Movie PCI software instaIIation............................... 20

(2)SEEK card installation... 2t
Switch on machine, Start Windows XP, put (YIN system CDI into CD-ROM driver, enter Fig.l ( My Computer I
Screen 22
(3)Lock installation 23
(4)Cunercontro l' NT soft instal1............. 30
(5)MARKEDIT installarion................. 32

Chapter 4 Operation......... .......... 35

(I) key deplolment ........... .............36

(2) key function...... ...........36

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 Shanghai Yin Science & Technolog Co.. Lrd

Other parameter: 3tr

Chapter 6 Maintenance and inryection ......-........ 57

61 H and S series checking list ...................... 58

(I )Daily inspection and maintenance........... 59
(2)Weekly inspection and Maintenance. 59
(3)Monthly inspection and maintenance ..............................59

É2 Regular Wearing PaÍs rep1ace............... ......... 60

( l)Replace bristle.. ................... 60
(2)Change knife.... .....61
(3 )Change grind stone.......................... .....61
(4)Change needle.. 62
(5)Change knife plate and paÍs 62
(6) Slide block maintenance..... 64
(7) Servo driver adjustment ..... 64
(8)Chang balance belt 66
(9)Pickup Motor chain installation 67

Chapter 7 solve common failure.......---. ............68

7-l Common mechanical failure and solution .. ....................,........... 69
( I )Header aDd Y beam paÍ 69
(2)main body and bristle convey paÍt 7t
(3)Vacuum absorption paÍt..... 72
(4)Picky up table part. 72

7-2 Common elecÍric failurr and solution ...,.... 11

(l )Invener pan.... 72
t.Pump inven failure code and Solution....... 72
2.bristle and pick up invener ........................ t5
(2)Servo part............... 73
74
77
(5)PC part. 77
(6)CutterControl and MarkEdit software paÍ.......... 77
(7)Yaskawa servo and Omron servo alarm Solution 77
(E)Cuning enor S),Ínptom and Solution 80

Chapte r 8 Part SpeciÍication............ 82

83

89

8-3 Punch PaÍ 9l

 Shanghai Yin Science & Technolog) Co.. Ltd

8-4 Grind Part.. 95

103

107

&8 Vacuum frâme Pârt......... 113

8-9 Air piping part in the head 115

Chapter 9 ,S series............. ........................... 120

Chapter 10 Standard wearingpara.-------- ....................... l3l

10-1 H series standard wearing parts -------. ............................... 132

l0-2 IIY-Sf624/S09xíS16xx series stândard wearing prrts ând their work life.'..............'............. 134

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 Shanghai Yin Science & Technolog" Co.. Ltd

Chapter I Summarize

Brief:
1-1 Company Pmfile
1-2 Access I nstructions

1-3 After-sales service and technical superiority of Yin

(1)Eieht characteristics of Yin Âfter-sales service
(2)Technical superiority of Yin autocutter
l-4 líain technical paraneters of Yin cutter H series
(1)0perational principle of YÍn cutter
(2) Dimensions
(3)Related paraÍneter list of Yin cutter

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 Shanghai \ln Scicnce & Technolog] Co.. Lrd

1-1 Shanghai Yin Science & Technology Introduction

Shanghai Yin Science & Technology Co..Ltd inroduce and transfer world modern technology,
combine abundant Chinese market resource, research produce and sell whole system of
CAD/CAS/CAM. Yin had cooperated with renowned high technique company in Japa4 Spain,
Turkey, Germany, and Romania. Product range covers Auto Cutting Machine, auto cutter for leather,

spreading machine and entire CAD system.

Yin group conform first class production base, world advanced service, research capability,
peÍsistently introduce, digest innovate world advance technology, develop from single auto cutting

machine supplier to a Chinese leading solution provider in the field including design, software, and

equipment manufacture.

Yin group consist of an experienced research team including many oversea intelligence and
long time field senior experience technician. Possess auto cutter and spreader production line,
research and produce the all servo spreader and world No. I thickness of l1cm and real leather

cutting system. Monthly production capability reaches 40 cutters and 50 spreaders.

Yin group dedicate to the client after sales service, a rich experienced technician tearn can offer

installation, debug, maintenance and problem solving service and free toll line, realize the parts on

time supply and problem site solve.

Yin group innovatively introduce 45 service mode in the cutting equipment area. Built a bunch

of 45 shop around chila and world úde marketing channel. Yin group will base on the sale
channel, production and research capability, dedicate to be affordable and well-used cutter and

spreader maker for fashion industry, bag, shoe car mat and so on. Work hard to realize the

Popularity of auto cutting system with partners.

 Shanghai Yin Science & Technologl Co.. Ltd

Safetv Not I ce
I For the safety and proper usage of YIN AUTOCUTTE, please read carefirlly Í Safety Noticel ,Use after
familiar with equipment safety knowledge, information and special noticê
I User purchase this product mus possess this manualr
I Keep in handy after read for later inquiry

Sign Explain

I Please strictly obey the notice and safe related content.

I Detailed content and meaning as below

A Darser Wrong operation leads to heavy injure or death.

A warn Wrong operation leads to damage or healy injure.

Other serious consequence may happen as well. Please obey sricly.

Warning

! Please install the machine according to the stipulation in the book for over and safety dwice.

A Danger
A Please be sure that electrical wire is grounded.

A Please confirm the power supply is abundant.

Voltage fluctuation should be within *59Á rated.
Severe voltage fluctuâtion may leads to mechanical suspension.

A When power lines are bearing high-current loads

generated by solenoids, the unit may take an error action.
or electromagnetic induction are

A Please nole that the power cable to connect üe station should not hinder the operation in
úe future.
A Please confirm in advance electric quantity the cutter need
When installing the cutter, if using circuit breaker for leakage protection in your own
A distribution equipment, please select products with the rated sensitive power higher úan
lOmA.

A Do not remove the front cover. terminal coveq cables. Parameter Units, or optional
items while the Dower is being supplied.Doing so may result in electric shock.

A When touching úe terminal bolrq make sure the system's circuit is breaked off. After the
work be sure to install the terminal cover that have be removed.

A Installation.operation,maintenance, or inspection must be performed by authorized

personnel. Not doinq so may result in electric shock.

A Wiring or inspection must nol be performed for at least five minutes after tuming offthe
power supply. Doing so may result in electric shock or iniurv.

A Do not damage, pÍess, or put excessive stress oÍ heavy objects on the cables. Doing so
may result in electric shoch stopping operation ofthe producl or buming.
Do no1 touch the rotating paÍs ofthe motor in opemtion. Doing so may result in injury.

A For inspection, maintenance and other needs to take down the V-belt of the drive part or
to operate in the vicinity of the drive gear, make sure the power is switched off. and
confirm the machine has completely stopped working.
Please do not casually put your hands or fingers into the safety bezel, olherwise the
running gear or belt may clip your hand or finger. causing injury.
A When the machine is running or when you start to adjust each part of the machine,
please never put you hând inside the machine or dip into úe machine. Doing so may
cause iniury.
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 Shanghai Yin Science & Technolo s\ Co.- l-1d

\ Do not modif the product. Doing so may result in injury or damageto the product.
In order to cut lhe power in time. our company has set extemal emergency stop devices.
A Please keep the emeÍgency stop device run properly ând agilely, otherwise there may be

Do not come close to the machine immediately after resetting momentary power

A interruption to avoid an unexpected restar ( Take appreciate meÍsures 10 secure safety

against an restaÍt. ) so result in
Do not drive each motor directly by exemal power. Doing so may cause fire.

fÂI Do not place the machine in the vicinity ofthe combustibles. Doing so may cause fire

A Do not fiequently tum on or tum offthe device.

so result in malfuncÍion.

Da n er
Please use the equipment according to the appeaÍance configuratiorl do not replace
mechanical or electrical paÍts from ectemal souÍces besides our compzury. Doing so
may cause Íire, equipment damage.

A Do not sÍore or install the product in the following places:

'Locations subject to tempeÍatures or humidity outside the range specified in the
specifications.
'Locations subject to condensation as the resulit of severe changes in temperatuÍe.
.Locations subject to corrosive or flammable gases.
'Locations subject to exposure to water, oil. Or chemicals..
':Locations subject to shock or vibration.
Doing so may result in fire. electric shoclq or damage to the product.

A Do not touch the motoÍ and driver while the power is being supplied or soon after the
power is tumed off. Doing so may result in a skin bum due to thê hot surface-

A After úe long running ofthe vacuum pump, the silencing tube and the lower pipe box
may have a high temperature. do not touch. Doing so may cause dÍrmage.

Storage and Transportation Precautions

A Danger
A Do not hold the product by the cables or motor shaft while transporting it. Doing so
may result in iniury or malfunction.

A Do not place any load exceeding the figne indicated on the product. Doing so may
result in iniury or malfunction.

A Please contact with ouÍ customer service department when move the whole machine,
please do not dismantle, remove the machine by yourself..Doing so may cause injury
or malfunction.

Installation and Wiring Precautions

A Danger
A Avoid the blocking ofthe exhaust port, and avoid the entry of íoreign matter into the
vaccum pump. Not doing so may result in malfunction.

A Be sure to install he product in the correct direction. Not doing so may result in
malfunction.

A Do not appl)'any strong impact. Doing so may result in malfunction.

A Be sure to install the unit correctly and securely. Not doing so may result in motor
nmaway. iniury. or malfuction.

A Be sure that all the mounting screws, terminal screws. And cable connecÍor screws
are tiútened to the torque specified in the relevant manuals. lncorrect tightening

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 f in Science & T€chnolog) Co.. Lld

torque ma!' result in malfuncion.

A Take appropriate measures to ensure that the speciíied power with the rated voltage
and frequency is supplied. Be particularly careful in places where the power suPply
is unstable. An incorrect result in to the

A Take appropriate and sufficient countermeasures when

following locations.Not doing so may result in damage to the
installing systems tn
product.
.Locations subjecl to strong electromagneticfields and magnetic fields.
.Locations subject to possible exposure to radioactivity.
Locations close to

Operation and Adjustment Precautions

A Danger
A Air-source requirements are as folloüng:
Air Pressure 0.55Mp(5.5Kgflcm) Quant§ of air flow l60l/min(H series)
60l/min(S series)
lfthe air-source requirements can not be satisfied.the cutter may not work correctly.
A In the following situations,pleast install air drier in the air compressor.
O the gas contains a lot ofwater.
@ the location subject to condensation as the result of severe changes in
temperature.
Nol doing so may cause blocking ofthe gas circuit and malfunction ofthe machine.

A lf the air source contains a lot of carbon particles. impurities (most of the air solenoid
valve failure is caused by carbon particles). please make sure air filters are working.

A Comfirm that no adverse effects will occur in lhe system before perfoming the test
operation. Not doing so may result in damage to the product.

A Make sure no foreign objects around impede the operation ofthe machine before you
start. Not doing so may cause malfunjction.

A Do not make any extreme adjustments or setting changes. Doing so may result in
unstable oDeration and iniury.

A When an alarm occurs, remove the câuse, reset the alarm after confirming safety, an
then resume operation. Not doing so may resuh in injury.

A When an unknown alarm occurs, please contact with our service personnel in time.
In the following situations, please imrnediately press the emergency stop button or
tum offthe power switch, refer to related service personnel:
@ the movement ofüe cutter is different from normal movement;
@ the cutter generates abnormal noise.
Doing so may cause serious malfunction.
Two people cooperate with each other in the operation.

A To set the parameters needing a password, you need to be authoÍized by Yin's

technical department.
Do not open the parameters of type classification -Doing so may cause paÍameters
disorder. and the machine in aa unusúle state.

Maintenance and Inspection

A Danqer
A Ifthere is a maintenance or repairment, please make a backup ofthe data beforehand.
Not doing this may cause a data lost.

A Maintenance or inspection must be performed by authorized persormel. Not doing

this may resuh in result in iniury or malfunction.

A Please do not leave tools on the cutter (especially electrical installations), otherwise
it will cause the circuit break or a shock.
When replace the parts. please do not put the paÍts on the bristles.

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 Shanghai \in Science & TcchnolosJ.. Co.. Ld

A warning ID:

A waming ID is atached to the part where there maybe a danger.the contents are as followings:

WARN I NG

Waming:

This part has mechanical hazards, when operating the machine, do

not touch here.

IIECHAN I CAL
HAZÁRDS

À {íARN I NG
Waming:

This part has mechanical hazards, when operating the machine, do

not touch here.

CUTTING HAZARDS

À Y{ARN I NG

Waming:

This part has a strong power, do not touch it before you make sure
úe power has been rÍuned off.

HAZARDOUS H IGH
VOLTAGE INSIDE

 WARN I NG

Waming

The temperature ofthis paÍ can be high, do not touch it when the
machine is running or soon after the machine is tumed off.

HOT SURFACE

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 Shanghai Yin Scicnce & Technolo&\ Co.. Ltd

Notice b ore oDen the Seal

Please confirm the following when open the seal:
'ls this the model u ordered?
.ls there damage during the delivery?

'parts or manual missing?

I Accessory ofthe product

'The accessory ofthe product have been súpulate in the contract, pleas confirm wiú it.
'Please check the accessory list with our after sales dept after normal running of the equipment.
'Any missing parts. damage, or mismatch. please mark on the transaction form.

f Model explain
Model no consist the pÍoduct series, maximum width, height after vacuum.

HY-H 17 05 LJMT§G
HY, Means Ín Group -]
Suitable for mass production,
Maximum width 2000mm,
If longer model, Maximum 2300mm;

l7 indicate Maximum width is l700mm.

20 is 2000mm: 23 is 2300mm

05 indicate maximum height is 5cm;

For different material 7cm.l I cm available

Optional. means longer

Normal length 2m. longer type 3.3m

Optional, enhanced.
For thick and hard material, to enhance production.

Optional. movable
Wheel on bottom. move on the rail, with hand set control

Optional, double punch

Punch by pipe with sharp edge. rotate and cut whole of different size.

Optional, means safety pole on the side ofY beam

Machine will stop running when the safety bar is touched.

Optional. Camera on the Head to match the strip and check ofthe fabric

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 Shanghai Yin Science & Technolos\ Co.. Ltd

1-2 Character and advantage ofYin Service

(l)Yin service 8 characters

1. After sales professional qualification and training

Strong Stutr of over 30 technician, wiú experience of install whole machine from parts,

understand eqúpment thoroughly, solve problern on time reduce the client loss on facility.

2. Assure training quality

Training can be realized on the production line, more detail, more with, faster way to
undeNtand the technique.

3.Golden Service-on time service (2 only)

The only one in the field can provide 24-hour china after sale service even weekend and

holiday.

The only company in field with 45 base- CAM show room, parts, 2 time training, presentation

and service base, l0 45 base before Apr 2009.

Zhongshan, Dongguan, Shishi, Wúan, Ningbo, Beijing, Qingdao, Yiwrl Wenzhog Dalian.

4. Parts supply on time

Yin produce on order, Parts in warehouse for over l0 sets to guarantee the delivery of order
and maintenance.

5. Yin focus on service

Release client worry about big eqúpment service; supply the part with import cost.

6. Tailor made knife

Tailor make knife to factory preciseness, order thin knife to eúance preciseness.

7. Customize hard and software

Over 20 research stuff in shanghai, customize to factory request.

8. Low operation cost- Noble facility, ciülian price

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 Shanehai Yin Science & Technolog] Co.. Ltd

(2)Yin cutter technical advantage

High preciseness
X. Y, Z. C four axis movement for 3D cutting face, perfect result for various curve. The cutter
adopt servo, inverter to fulfill the preciseness of order.
Unique software control system, cutting can adjust the cutting spe€d accord to straight line or
curve.
Fabric flat and tidy after absorption, guarantee cutting coherence
Unique grind method, trimness of knife for high preciseness.

Power saving
Sealed bristle cavity, few air leakage to save power.
8 level ofabsorption to save power.
Synchronized recoveÍ velum 1o cover the cut slol. avoid air leai<age, to save power.

Low Maintenance Cost

Adjust grind interval for different material to maximum knife lifetime.
Knife plate set up to avoid static.
Sealed Bristlê cavity, avoid leakage, save power.
Software conúolled 8 level absorption to save power.
Synchronized belt for movement, reduce fi'action, save conswÍrption.
Emery grindstone, eúance lifetime-
Special Nylon Material Bristle, flexibility to avoid knife, extend lifetime..

Unique control Method

Yin cutter use PC integrated card to control equipment, while traditional Integrated circút control
is complex and occupy bigger space.
X . Y. Z ( Contml position ). C ( Control knife up and down ) 4 axis servo motor.
Symmetrical whole under bristle, tidy and flat fabric absorption, eúance cuÍing preciseness.
Cutting scraps will be filtered then pâss through air pipe, clean working environment. Avoid
different color contaminaüon for fabric.
Sealed cavity, avoid leakage, save power, normal power is 12KW.

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 Shanghai Yin Science & Technolo e.1 Co.. Lrd

1-3 Yin H series cutter main spec

(l)Yin cutter working principle:

Vacuum absorb and fix material to cutting area, knife goes up and down and move to cú.

(2)Outer Spec Fig.

«.D II ITIi

pickup tablê

r
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5153

--hoad

contaol box 3R6Í)

Fig. refer to X. Y. Z size as follows (mm)

1705(7.1 r ) 200s(7.r1) 2305(7.1l) 1705L(7L,1tL) 200sL(7L.1 r L) 2305L(7L,1tL) s1624 s0909

x 53 53 535i 53 53 7930 7930 7930 3500 12400

2t45 2445 2745 2145 2145 27 45 :300 1620
I
z 775 775 775 775 775 775 830 830

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 Shanghai Yin Science & Technolo§' Co.. Ltd

(3)Yin series cutter relaÍed spec

The Spec Below may varies according to Model

Arailable Height after Cutting silld Air AN Packing

:. Model Power Voltage
are4mrn) Vacuum(cm) method system PressuÍe Consumption Measurement

H 1705 1700,2000 5 2.6.4.611.6

H 1707 t70012000 7 2.6* 4.6* I .65

H l7tI t600* 1900 ll 2.61 4.6r t.7

ll 2005 200012000 5 2.9* 4.6* 1.6
H 2007 200012000 1 2.9+ 4.6. | .65
AC,
H 201 I 1900* 1900 lt 2.9+ 4.6t t.7
380V
H 2305 2300.2000 5 3.2*4.6* 1.6 |

5OHz
H 2307 2:i00*2000 1 3.2+4.6* 1.65
Three
H 23tI 2200'1900 ll 3.2* 4.6' t.7
30Ks phase l60L/min
H 1705L 1700*3300 ) 2.616.6611.6
four
H 2005L 2000*1300 0.55MPa 2.9*6.66*r.6
line.
H 2305L 2300*3300 ) 3 .2* 6.66. t .6
around
H t707L 1700*3300 1 2.ó*6_6ó' 1.65
25cÍíü
H 2001L 2000*3300 7 2.9*6.66* t.65
(s162
H 2307L 2300*3300 1 3.2.6.66* t.65
4
H l7l lL t 600*3200 tl l6cm2) 2.616.66* 1.1
H 201lL 1900*3200 lt 2.9*6.66* l-7
H 231lL 2200*3200 lt 3 .2+ 6.66a l, .1
s 1624 1600,i2400 0.5 l0K\r 2.4* 3.'7* t .6
60L/nin
S 0909 90019000 0.5 l2Ks I

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 ShanghaiYin Science & Teçhnoloc\ Co.. Ltd

Chapter 2 Mode! selection and installation

Chapter Brief:

2-l llodel selection

(1) Reference to model selection I
2-2 Crfiter installation steps /
(1) ltrovable Cutter installation and adjustnent procedure
(2) Fix Cutter installation and adjustnent procedure

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 Shanshai Yin Scicnce &-lechnolo!\ Co.. l.Id

2-1 Reference for Choosing

Yin group can offer various model of high-speed cuner- For general case, clienl cân choose base on following
elements:
l. Mass production Fabric (Knil wave, and other material) Width:
Thickness of fabric, hardness is the key to choose cuÍer, the width of cutter is up to the width of fâbric.
2.Product category ( Suit, shiú coat or Car mat )
Different products have various preciseness request, fabric character, confirm whether machine need to be
longer.
--- 3.Marker length
If u need to order air floaution lable, then the marker length is needed.
4. Daity yield
If the daily yield is high, úen the cutting QTY need to suit for higher thickness cutteÍ.
5. Plâcement
Need to know whether there is enough space to move.

(1)Reference for model selection

Ladys'Dress
.Characteristic: various Styles, numerous cut pieces, miscellaneous fabrics
oRequirement: high accuracy ofthe cutting and good adaptability ofthe fabrics.
oRecommended model: lry-H1705
. Reasons:
a Ladys' Dress are mainly made of woven, which is generally no more than I .6m in width.
b Ladys' Dress require high accuracy, so we commend 5cm model.
c The fabrics of Ladys' Dress are miscellaneous, so you have to deal with the meltability. The
thickness of úe fabrics is uncertain, and the cutting knife is úin.
Men' Suit
.Châracteristic: the styles change little, bigger cut piece, larger output
.Requirement: High accuracy ofthe cutting and plain adaptability ofthe fabrics
o Recommended model: HY-HI705G HY-Hl705LG
. Reasons:
a Because the cut pieces are bigger, king-size model can be very effective and efficient.
bWe commend 5cm model as ladys'Dress require high accuracy.
cAs the output is large, we recommend the G function(strip matching) to solve the strip mâtching
problem.
Trousers
.ChaÍacteristic: thicker fabrics, longer cut pieces , simple shape.
oRecommended model: try-H l707LJ
. Reasons:
a The fabrics are thicker, so reinforced type is neccessery.
b Because the cut pieces are bigger and the shape is simple. king-size model can be more
effective and efficient.
C 7cm model is recommended as it mainly deals with QTY.
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 Shanghai Yin Science & Technolog Co.. Ltd

Children's wear
.CharacterisÍic: small cut piece, miscellaneous fabrics, large output( knitting and woven)
.Requirement: High accuracy ofüe cutting
.Recommendedmodel: HY-H2007J HY-H2307J
o Reasons:
a The large output 5r.'ggest the 7cm model.
B The miscellaneous fúrics suggest a reinforced type.
Camisole
.Characteristic: small cut piece, tend to melt
.Requirement: High accuracy ofthe cutting
.Recommendedmodel: HY-2005 HY-H2305
.Reasons:
a The high âccuracy suggest the 5cm model
bThe wider model is recommended as the fabrics are wide.
Sportswear
oCharacteristic: settled fabrics, lower accuracy , large quantities (withmany grids)
.Recommended model: HY-H2007L (G) HY-H201IL (G)
.Reasons:
aThe large quantities suggest the 7cm or I I cm model
bThe strip match device is recommended as the striped fabrics are common.
Thermal underwear
oCharacteristic: settled fabrics. lower írccuracy, large quantities
.Recommended model: HY-H2007 (L) HY-H2011 (L)
.Reasons: Settled fabrics and lower accuracy suggest the 7cm or I lcm model.
Shirt
.Characteristic: settled fabrics, high accuracy, large quantities ( wiú more grids )
oRecommended model: HY-H1705 (G) HY-H1705(L)
. Reasons:
a The high accuracy suggest úe 5cm model.
bThe cut pieces aÍe ceÍtain and big in size, thus the king size model can be more effective and
efficient.
c The strip match device is recommended as the striped fabrics are common.
Car cushion
.Characteristic: bigger cut pieces, large quantities, airtight and composite fabrics
.Requirement Settled fabrics and plain accuracy
. Recommended model : HY-H l 705JL ( leather substitute ) HY-H l 707JL ( PE ) HY-H20 1 1 ( PE )
oReasons:
úe king size model to impove the efficiency.
a The bigger cut pieces suggest
b Reinforced type is recommended as the fabrics are hard to cut
CTcm or I lcm model is recommended as it remains high after the adsorption.
Hat
.Requirement: high accuracy, smaller cut pieces, large quantities
. Recommended model: HY-H1705 HY-HI703
.Reasom: The cut pieces are small with high írccuracy, and the the fabrics are made of thick hard
cotton woven, so we recommend 5cm, or 3cm model.
Senior suis. female fasion.et
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 Shanghai 'rin Science & Technolos Co-. Ltd

.Chamcteristic: tailor made/sigle cut ,small output

. Requirement: super high accuracy
oRecommendedmodel: HY-SO9series HY-S'I6series
oReasons: ffY-S series are recommended as the sigle-cut pieces are required to be highly accurale.

2-2 Cúter installation Step

(l) Movable cutter installation and adjust procedure

l. Position Equipment according Ío factory disposal.

2, Dig 15x15xlocm whole, check the straighmess and cormection spec. Then cement lhe paÍt
3, Install cutter on rail after cement solid
4, Install cover and paÍs, câble and computer.
5Âir table insrallation height 85CMr
6.lnstall Spreader and parts;
7, Inspection before switch on power;

(2) Fix cutter instâllation and adjust procedure

L Adjust equipment according to client disposal chart;

2. After frame in position, adjust equipment horizon ( assue the equipment height 80CM, 5MM lower than air
table ) I
3, Install computer, cable lines;
4. Install cover and inspect before power on.;

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 Shan Yin Science & Technolog] Co.- Ltd

Ghapter 3 Software installation

Brief:
3-1. Softvare instal lation
(1)PowerMovie PCI software instal lation
(2)SEEK card install
(3)Lock install
(4) Cuttercontrol ,/NT software installation
(5)MARKEDIT software installation

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 Sharghai Yin Science & Technolos Co.. Ltd

3-l.Software installation
Cutter related software as below:
a) Power Movie PCI driver:
b) SEEK caÍd installation: SEEK card driver for cutter control
c) Cuttercontro I Software: Cutter specialized software;
d) MarkEdit software: Cutter specialized software
e) Lock driver: Cuttercontrol& MarkEdit lock driver

(l)Power Movie PCI software installation

Dudng start of CutteÍContro 1 / NT, must do the initialization of SEEK card

Ifthese drive is not ready, (Basic soft for control), there will be start up problem.
/ NT set up
Driver sel up must CutteÍControl
X Without Strip Mrtching frtnction ( 1. Without Strip Matching frrnction I
X With Strip Metching tunction (2. With Strip Matching functionl
Installation as below:
Switch on pc, start windows )(P, Pú Í Cuttercontro I / NT CDI into CDROM driver. Enter Chartl [My
computer) screen

rro an ão t§ ll0' lo
c(. i,É :É =.
-O i 08.",,,;tr.r E.
. a.à

l-1m
úi.sor r,.tA;-a
É+ .r5 |

E
g'.=. Q- t?tt
)
I 'r*
Fig.l ÍMy Computerl Fig.2 Í Install CD(G:)I
Fig.l (My Computer I screen, left double click I lnstall CDI disk Change to Fig.2 [ lnstall CD (c:)I
Fig.2 Ilnstall CD(G:)l screen, left double clickYrn software t Fig.3 ÍYin softwarel Screen

I'it' aas aaq (lq, rlti l!i{r ãcr llE *q úc,3!§

rtst,
§:u.- t . r O"!- .. ? , tr r"i f.
...-....-., ;orl ' 5à{
) I iJ"* )*
,E ,*y*

Fig.3 (Yin softwarel Fig.4 ( soft-otherl

Fig.3 ÍYin software I screen, leff double click soft-oüer folder. change to Fig.4 [ soft-otherl screen
Fig.4 [soft-other) screen, left double click [Power Movie PCII folder, change to Fig.5 [ Power Movie PCI)

20
 Snunghri \-i. Scienci & Technoio!\ ( o.- Lld

ê) ..\,

à."" 'a-'
§*- r;-i_] §*=
§-" d=-
E-

-
Fig.5 Í Power Movie PCI I Fig.6 [ Wiú000-l I
Fig.5 (Power Movie PCII screen, leff double clicklWiú000I file. Change to Fig.6 Í Mú000-1) screen, Ieft
click and choose Í PMPNT installation iúol file, change to Fig.7 [ Mn2000-2I screer-r" open ( File (F)l Menu click
and choose Í install(l) Iitem, change to Fig.8( Power Movie PCI driver installationlscreen, show Power Movie PCI
driver is copying file. After a while, show Fig.9 ( system setup change I screen, left click Í (Y)I button, system will
reboot átÍ+-
iFttF x

lI \ürrs\sFt-3a
C:

i {;À-l

Innsãe!*
b4Éffi Ê4)i+ Éúlt Éɧ$ÉÊÊ,..
37 g4ãÉ:EtÍEúits,tq?

I---s:p:= ?§el I

.êÉ
él §:'
! DE
! .L* §T:
! áli-

Fig.7 (Wiú00G-2I fig.t (Power Movie PCI Driver installation I Fig.9 Ísystem set up changel
Power Movie PCI driver installation finished

(2)SEEK card installation

-2t -
 Shanshai \]n Science & Techno los Co.. Ltd

Switch on machine. Staí windows XP, pú ÍYIN system CDI into CD.ROM driveÍ, enter Fig.l ÍMy Computerl

<a,a I
É--"
)-
r---:1 É-
lra l
:\ --

Screen

Computer)
Fig.1 (My Fig.2 Í Install CD (c)I
Fig.'l (My Computerl screen, left double click ( Install CD (G)I ,change to Fig.2 [ Install CD (G:)I screen.
left double click(SEEKIfile, change to Fig.3[SEEKI.left double click Í PC_INSTALL.exe I file inro Fig.4 ( SEEK
drive- l I

ii . - --. xÍ, _-.

1{ ! E i - t= . !: í I _; á: !:
=
I ?= aí
l*1
EG'- 9:--i:-
E

Fig.3 (sEEKl Fig.4 ÍSEEKDriver-lI

Fig.4 [ SEEK drive- I I screen, if show Fig.4 eÍror, copy CD SEEK folder to any dislç then install, as Fig.5
( SeeK driver-2l .

l-i

Fig.5 ÍSEEK driver-2l Fig.6 ÍSEEK dÍiverinsralt-l I

Click Fig.5 ÍSEEK driver-2l Menu ÍINS],àLLI option, change to Fig.6 (SEEK driverinstall-l I screen
showing SEEK card driver installing. Then Fig.7 (SEEK driverinstall-2l screen, left click ÍYesI button.
-22-
 Shanghai Yin Science & Technolog] Co.- Lrd

aêe, úo ttú lirc,

: É&q -' -c: aao,
rrã!. L c r+ -n.
-E
_ -lE-
'E=* -!t

+
In rúdr
lrgtmrr*r !.*
'l* _
a-"- ]ál
E
l-*e' f j.'
e-=:+

Fig.7 Í SEEK driverinstall-2l Fig.8 ISEEKI

Copy SEEK install folder ashgapc2_b.dll and asfugapc2_c.dll file as Fig.8 ( SEEK I to
CIwINDOWS\system32 folder,Fig.g (system32I ,SEEK card driver install finished.

I syst er32
nf+o mG) rÍg) üE q) tlq) t9L ül

O*' .*; t -'m ;- l*x

!Àli ül \Írrurs\'rt'3e
lê c: ã+ta
I
t*&* -1 ,)
à Ét rÊf+xá!Êã t-) I

Í, r*rrlflmÊF §ãrc
, HÍr+fi*fx )
!258!4
'---.)
I

ti+ftf+*êí
* erfilsE
ô qãiÍrlEE
I E@E
't
c
*4, I d)D
Ifr*: lrrlDÀuhr4e-r1rl-6aHlro.lc2s41,

iÉÊ 2 aE! 1IÊ EE &É!ã.E

Fig.9 [system32I

(3)Protect key- installation

Note r

To control Cutting Adúser / NT software and protect the security ,we must install the software of
pÍotect key.
Installation:
Tum on the power of computer, start WINDOWS )(P, the screen shovr's as frgure lwindows XPI . I

-23-
 _
Shlnshai f in Science & Technoltte] Co.. l,rd

qF
: -- E.

_-
F H

Figurel lwindows XPJ Desktop

The screen shows as Íigure I I windows XPJ desktop, inseÍ the CD-ROM I Cuuing Adviser / NT
system J into CD-ROM drive. Then click lmy computer l,double click left button onlMy ComputerJ,
the screen changes into figure 2 [My Computer J
ru

9J

J.,r,r-

Figure 2 [My Computerl

The screen shows as figure 2 [My Computerj , double click left button on the driver of I Adviser
(G:) J , the screen changes into figure 3 lAdüser (G:).l .
re,i: a

E
a ))) )4

l§.i3.* l ! EE aÊ
ã; ãS aÇ
_1 í

Figure 3 lAdviser (G:)J

The screen shows as figure 3 lAdüser (G:) J , double click left button on the file of I Sentinel System
,
Driver .l the screen changes into 4 [ Sentinel System Driver J

-24-
 Shanghai Yin Science &. Technologl Co.- Lrd

'r:, =tql4
te Ed uá{ FôÉIB rodr *b I
!r"-r - . : s.ü.r, F.lêr'

'= G:\56üô.1 5y*6 Dri€ §e.

iE=gF. r#r
l--
O
É
Anl+

ÍEé
EE foldr ro

úÉ f.ld.'
ô.
,-- ft
EI
,t. .H
l.:) Àdris2.2s (G,
Q t'troorat D6dE: Sâ! LUÊÊ
Cdpúvl Rdoír rctuet
!: Írdld Doomt!
í i.r coíis.a!, D.t cl..aÊdr lllsl2úí 10:6 mt
*arí,ãiD
§ ia, !.a..daet
-

4 lSentinel System DriverJ

Figure
The screen shows as figure 4 I Sentinel System DriverJ , double click left button on the file of
lssD54l0-32bitl ,the screen changes into figure5 lPreparing to install...I .
InstôllShield wazôrd

pI Preparing to lnstall...
EI §entinel System Driver 5.41.0 [32-bit)Setup is preparing
the lnstôllshield V,/izêÍd, which will guide you thÍough the
pÍogrôm setup process. Please wait.

Cancel

Figure 5 [ Preparing to install...]

The screen shows as figure 5 i Preparing to install...l ,the screen changes into figure 6 [ Confirm
UpgradeJ automatically.

-25 -
 Shanghai Yin Science & Technologl Co.. Ltd

1fl Sentinel System DrivÊr 5.41.0 (?-àit)- !

EonÊrm UpgrôdÊ
Previous versbn detected, pleasc confirm.

Important Note:

5etup has &tected the instôllôtion of ân older version of the sentinel System driYer. In
grder to cortifiue, this version will be uninstalled now, If you select "upgrade" and then
côncel out of the instdlê5oÍr, you willnot hôve the driver instàlled ôt all.

Please rcfiEye a[ U58 SuperPro keys bdore continuing!

Llpgràde > Côncel

Figurr 6 [ Confirm Upgrade.]

The screen shows as flgure 6 [ Confrrm Upgrade ] , double cück left button on f Upgade ,the i
screen changes into figure 7 I Welcome to the Install Shield Wizard for Sentinel System Driver
5.41.0(32-bit) l.
1f Sentinel System DriyeÍ 5.41.O (32-bit) - Inst#lifl -rl
Welcome to the InstallShield Wizard for
Sentinel System Driver 5.41.0 (32-bit)

The Installshield(R) wizôrd witr instôll seÍtinel system OriveÍ

5,41.0 (32-bit) on youí Eomputer, To continue, click Next,

Next > côncel I

Ffuue7 luturotukrffi UbrdtuSetrlhdqÉhllir.rÍ5írr(I*9 I

The screen shows as figure 7 I Welcome to the Install Shield Wizard for Sentinel System Driver
5.41.0 (32-bit) I , double click left button on lNext] ,úe screen changes into figure 8 ll.icense
Agreement-l J

_26_
 Shanghai Yin Scicnc. & Technoio-s\ ( o.. l.ld

-t# Sentinel System DriveÍ 5.41.0 (32-bit) - IrÉõGl-ddreaÍd I :i

License AgrÊÊrtGnt
Plea:e read úe Íollolirg ücense agreement caá.dy,

ürborç Te clurolo gies, úlc. Lic ense -{g'e ernent

ORTAIiIT: Read üis before using your copy of Rainbow's softwtre

s document is a legal agreement betwean you (eiüer an inúviú:al or m
entty) and Ranrbow Technologies Inc.. Use ofúe softrpare iodicates your
acceptance ofúese terms. As used ia ths Iecease Agreernenl, úre term
'Software' rneans üe Rainbow softwa:e rncluded oo the medà or
dware provided rnith tlus License Agreement
1. PROPRIETÁRY RiGHTS. fhe Software is a proprietarr product ôf E
a I accept the telms in úle license ôgreeÍnent
li I do not ôcaept the terms in the licênse agreement

< Bêck cêncel I

FgurS ll,icense Agreement-l I

The screen shows as figure 8 ll-icense Agreement-l.1, if the dialog box is displayed, select ll
accept the terms in úe license agreement I the screen changes into figure 9 [ License Agreement-2 .1 .
lf Sentinel System DÍiver 5.41.o (32-bit) - Instansaú{d lrrlz.td -ãl
LiceÍse Agreement
Please read the following li.ense àgreement côrefully.

Rainb orr' T e clurolo gre s. Lrc. Lic ens e -{gre ernent

ORTANT: Read this before using your copy of Rainbow's softwae

s document is a legal agreement between you (eiúer an inúvidual or ao
entity) and Rainbow Technologres Inc.. Use ofthe softqrare iadicates your
acceptance of these terms. As used in this License Agreement, úe term
"Software' means úe Rainbow software included or the medra or
ardware prodded wrth ttus License Agreement
1. PROPRIETÁRY BIGIIIS. The Software is a proprietarv product of :J
ô I ôc.eÊ tlÉ tefms in the license ôgfeement
(- I do nú accept ttE termr in the license ôgreerneÍt

< Bàck Next >

Í!urr9 [ License lgreement-2.1

,
The screen shows as figure 9 [ License Agreement-2 ] if the dialog box is displayed, select I I
accept the tenns in the license agreementl and lNexl changes to gray ,click lNext] , the screen
changes into figure 10 I Setup TypeJ .

-27 -
 Shanghai Yln Science & Technoloet Co.- Ltd

lÉ sentinet system DriveÍ 5af .O (3É-hit) - :l

Setup Type
Choose the retup type that best suits your needs,

PleôsÊ rele€t ô s*!p type

ô corndete
All fogrêm feôtwes will be instàlled. (Requires the most disk

rB space,)

C cuqorn
Choose whió program feahJres you want instailed and where úley
úEl
-.L -JJ
laill be initalled. Recommended for advanced users.

< BôEk lExt > côncel I

rEnel0 T Setup Type.l

The screen shows as figure 10[ Setup TypeJ,click left button onlNext],the screen changes into figure
11 I Ready to Install the Program J
-t-# §entinel system DriyeÍ 5.41.0 (32-bit) - InstaEfti{d !
Ready to IEtà[ the PÍogÍôm
The wizôrd ir reôdy to begin instôllôtion,

Click lrEtàll to begín the instdldiÍrn.

ú yül yíôrÊ to review or ctrange arry of your instôllôtion settirEs, did( Badc Cllckcancel to
ext tte r{zard.

IMPORTANT:
Pleàse remoye all USB SuperPro keys hefore rontinuing!

< Bàck Install côncel I

Fluell lRead to Install the Program.l

The screen shows as figure 11 [ Read to Install the Program.] , click on I Install.l .the screen changes
into figure 12 [ Installing Sentinel System Driver 5.41.0 (32-bit)l .

-28-
 \ln Science & Co.- Lrd

# sentinelsystem DiiyeÍ 5.41.0 (32-bit) - - l-llí

Instôlling sentinel System Driyer 5,41.0 (32-bit)
The program features you selected aíe being installed,

-B Pleee wdt trrtÍle the IrdaüsüieH trdtsrd ar*ds 5€í*hd 5yCem DrivEÍ
5.a1.0 (32-bt), Íhis may tdçe sererd mirutes,

5tafusi

!rttttlrlttrrrttlttttrlttlttl

I cinrel

IEltreU I Instaling Sentinel System Driver 5.41.0 (32-bit)]

The screen shows as figure 12 [ Installing Sentinel System Driver 5.41 .0 (32-bit) ] , úe screen changes
into figure 13 I Install Shield Mzard Completed J automatically.

i*sentinel System DriveÍ 5.41.0 {32-bit) - Instal6hiÊtd*izard T

I
-xl
Installshield wizârd Completed

TtÊ ImtalslieH wizard has sucesíuly h*ôned Senthel

SysteÍn Driver 5.,11.0 (32-bit). Oick Finish to exit the wizàrd.

Finish

FEuel3 I Instâll Shield Wizard Comptetedl

The screen shows as figure 13 [ Install Shield Wizard Completed J , click on lFinish] to complete the
setup.

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 Shang hai Yin Science & Technolog Co-- Lrd

(4)CutterControl / NT soft install

To stârt CutteÍControl / NT, must run Power Movie PCI driver.

If the 3 driver is not setup, there will be staÍ up problem, the set up of úe three driver must before
CutteÍContÍol / NT set up.
Make sure úe 3 driver is installed before install CutteControl / NT system.
Install step as follow:

riú -rtr aaú iao üo lDo

j"n' :..8 rti
=' - OEr-- irG re* g.
)..
t- J*.'
!-

Fig.l ( Install CD (G:)I Fig.2 [yin software]

Fig.l I Install CD (G:) I screen, left double click Yin software folder. Enter Fig.2 [yin software]
Fig.2 [Yin software], double click Crmercontro I folder, enter Fig.3 [CuterContro t ]
!*o Io ilo níD ÍllD üo
Ofl'ü ,;';arÊr E' Wê&qiÉ lo d! Crrlacrtd S€{.p pr.qm TlÊ
^rl
É) p..gre Yi idJ qnscdrrd o ra, cdrsra

'_:i.
! i. .!üEb ÉÊúrúÉd üd FJ at .l \úrda{r F.qÍeu
It

*-s
h{ú. nÍiE uB 5!t, FogÍ
n
= =ir-.
r. il B, CtEd b qt S.tt rd úEr ct r. ry
hàÉn lrE CB Nad lo cúrilr.! rd! úE
qqr6 Fr
SGÀ.p qoq

3']::t '
,tl wÁAxNG lin sogra i qüd.d q, c.crnCl bví ad

§:!'' '' a Uia-rffi Eqod"dtn o d.üihrb d üü rolIa- o ry

3rurP* .! EIüI
Edr d a Íi4, ..ãt n .!ce ovt ,ü oiid oá.riB- ald
rd b. Foar.d io lhê nsiú ÉaÉr po..ÀL úrb IrN

c-u I

Fig.3 [CutteÍControl ] Fig.4 I Welcomel

Fig.3 [CutteContro I ] screen, lefr double click I SETIIP.EXE I
file, charge into Fig.4 ( Welcomel .

Fig.4 after (WelcomeLleft click (Nextl key, change to Fig.5 ( Software License Agreementl

-30-
 ShanghaiYin Science & Technolog, Co.. Lrd

x x
"ul Phd É.d ir dor§! tituÀ{EEt PÉr úr PAGE o(,wN rq, loE TJFêlt, lÉDb.lo'r Yoq nd ds he tlÉ lÚÉ ot út
E 6rpdr rúr Ét í, rld üE Eodd s*i rÍôà

T
:
Ih. .dt{r. Crrirg Ad,Ú hõ b.ãr &dop.n ld livrB ãÉ &tvi! ú üE lrÂfr79r
@E Aú. ortE nEdir IHáêdtà Étio.d 6
Áql l! ô Fú *E Étffi tÉ d-rtsíHãrcb íErtú.d ô [0ÉàIl
%s [úr
ira{Pio
lMmF TÁllT
is ô
üPLa
ler.l
oru . r, d
ã€Er ü.a a
@ lo
.ürd
Én úE
Iq
,nlo,! b.rE .CEÉt IlÉ
tdrs! qod.d !.rk]
itrii
A/úToF|qp..diÍ {tia!.lta Ericld 6 [TÁXÁÍoB|! rü dr oJddÊ 0l v
DordJE C.lltlEDdú!sdELEEÁ9lãúr? [Je crE.flo, S.ü,
dch ÍD iErd Crr.,tcsú re [À @r rtn {ÉEr

r x. I c-te I

Fig.5 ( Software License Agreement I Fig.ó (User Information I

$ Fig.5 ( Software License Agreementl ,left click ÍYesI key, change to Fig.6 ÍUser Information I .
* Fig.6 (User lnformationl screen, enter [Name:l column type,[HY-H1705N], ICompany:I column [001],
ISerial:I column [TACPRO], left click lNext) key,Fig.7 (Choose Destination Locationl .
x x
S.nD .i .rdd OüáCdúd n ül Í\r&*ip íob S.ip ria .d !.qrs is L úE Pr.lra Fdd.. td.d h.aô{
Y@ rq, !+. . ú íold.. ,lE, d r.l.d fr 1,6 úÉ à.rnE
To rÉ' E ÚB loldã- ócl Na{ F.i&* Lt O.t Nait 6 úliD.
To iniJ b . .tL.ãr tul§. .t l 8M. rú ..L.t rldtÊ

Y@ d d@ !dbir.d qÀlcrü b cúú crrd t

%s lx,*ror-
*rd :.Ê
D.rnbrF&
C:\Prote F.s\Y.\f,!üqcqü
4
< !êd ffi* C-,"g I
c-'a I

Fig.7 (Choose Destination Location) Fig.S (select Program Folderl

Fig.7 ( Choose Destination Location) ,left click ÍNextl key, change to Fig.8 Í Select Program Folderl
Fig.8 (select Program Folderlleft ctick [NextI key change to Fig.9 ÍHeying CutteControl Setup I

fu Celrdcdrrnol §arp

Reãd Only Fil€ tretect€d x

A r!.d dú ne. c:\l**i{s§].1ún3ãnEp.d, l{ê ícrld í'B
.ttcnÉ?E b
copr n s to ür d€dilâtim hcàtir. Í o ovErwite tE Re. dck ltE Yês
bdtú. dhÉ{üs! cU( dÉ No hll61.
-
it . Dúi d6da9 ü*s nBac adl

t Y.- No c".'"a I

Fig.9 (Heying CuneControl Setup I Fig.t0 [Read Only File Detected)

Fig.9 ( Heying Cuttercontrol Setup I show instâllation of cutting software. After a while, change to Fig. I 0
Í Read only File Detected I
Fig.l0 Í Read Only File Detected Lleft clickYes, change to Fig.11 ( Setup Completel

- 3l -
 Shanqhxi Yin Sciencc & Technoloc\ Co.. l-ld

S.t hBfrúítdid.lEc'Í.íc.rüdorE!dtst -

6
S.à,F brrh tu Bêad X. f,. dí ü{ãC.cü.t t}@
ü. dir yoJ ,tt !.loí

*"s
.'-$ Ock Friú !o 6p&le 5.{.p

l, Itraá !l

Fig.1 I [Sehrp Complete]

When Fig.ll ÍSetup Completel shows, left click (Finish I key, install frnished.

(5)MARKEDIT installation

Switch on pc, sraÍ Windows XP, enter Mndows Uplift double click (My Computer! icoÍL change to Fig.l
(My Computerl

-o al@ í@ io rro llú

Ori. j , /,rt: r't E.
) "- , Í-***
irú., €a.:& o

Qr-._,
t=:_:::J , E

Fig.l IMy Computerl Fig.Z I Install CD (G:)I

Fig.l [My Computerl ,left double click (Install CD (G:)I Icon, change to Fig.2 ( Insrall CD(G:)I screen.
Fig.2 ( Install CD (G) I screen, left double click Yin software folder,Fig.3 [Yin software] screens
ri3 !ic, alo1 rrlrr (l, arrr,
OÉ,r.- l/Iâ aÊ. E.

J-*-, J*-*
'-
I
Fig.3 [Yin software]

Fig.3 [Yin software] screen. left double click MarkEdit folder. Fig.4 [MaÍkEdit] screen

3:
 Shanghai Yin Science lL Technolo$, Co-- Lrd

,ie art í'!, üt Jt rlc

Uá!. - : r. rE 'f- it W.l6E to üE MdtEá Se+ Eeró Tlil
: Err H Eqrú via rdJ ídllrl. ú ld, @rE d

__J ll B rtrrg, lEm.rd.d üd ran G.d C Wtúi. Fogre

b.íúê rrilq ti! S.Àt Fqra
fl .
$-':'
l.-.'r 1 %s CLk Côd lD qi S.üp ün ôú
h.E.rrilr
clo.. r, Fo96 rú,
[Ict l{..r b cdriu rdr lE S.ap Eqh

qtsú . EíÊd .ÇÉrr h ,n

u _} ,.'§ \raABllNG: Trn hJ

flurr-' Ur€-ürdi..n rs# -{ir d ú!üàrnr o, ,i! p.olrh ,

pdlin d a nE, Éa hffi.rva rÉ #C F.*.-
yl bÊÊ@r.d ro t}l EiM ê..r D...ibb un í l*
,,
rn

c.,"e I

Fig.4 Í MaÍkEdit I Fig.5 (Welcomel

Fig.4 Í MarkEdit I screen, Ieft double click I SE]-UP.EXE) file, screen change to Fig.5 (Welcomel .
Fig.5 ÍWelcomel screen, left click INextl key,change to Fig.6 [ Software License Agreementl screen.

ã.é t.d 0E í.ao-, LmA{lwr. ft§ürPÂEE DOw rrb- TrÉlE,imb.5., Yú rrc .eo §D.ltE ,l@ d |tr
E
^,rl úpàr rdr Éi Íú ad ú* Eldd Gil lubo
U] SENIÂ6AEEMENI

l*ffid
dúndd .r..íi:.àor d Sl4â O.r. *.ldr lB bãt .b!Éhp.d b Bim ltE

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E
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Fig.6 [ Software License Agreement I Fig.7 [User Information)

Fig.6 Í Software License Agreementl screen,left click [YesI key, screen chaage to Fig.7 (User lnformationl .
Fig.7 lUser lnformation I screen, ÍName:I column enter [ffY-H1705].ü, [Company:I column [001],
[serial:I column [MARKEDIT], then left click ÍNextl key, screen change to Fig.8 [Choose Destination
Locationl .

Choos. Irê31úâtion Locatron El s"r".t P'ogt! rolilet ,

5â.C d itrd MtiElt a ür hadr! da d d E@rô is lÉ Êolró Foldr hr.d b.5.r
s.t p ao
Y@ ô !Ü Íolb .uE- r t*.r d tn úE êidi'g
i!q, !,F
Tô idd b úa d.b- .a.l Nat foEssa,t ca.tNsrt.driE
Tô iddtô. illürt l&..â 8müú r& td!

I
Y@ ú d6úr b.rdÍ*!t b.3ir c.n drod
*-s @

i.., -:?t

Ê\Prolre F|.\Y,Uíàilú er*.. I

,r.a lEffi c--r I

c-"a I

Fig.8 Í Choose Destination Locationl fig.l (Select Program Folderl

When Fig.8 [ Choose Destination Locationl screen shown, left click (Nextl key, chaÍrge to Fig.S (Select
Program Folderl screen.
When Fig.9[Select PrograÍn Folderl screen showrL Ieft click (NexIkey change to Fig.10 (Heying MarkEdit
Setupl screen.
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 Shanghai Yin Scienc.€ & Technologl Co.. Lrd

fin Àlul'Ffu Saup i!ú!! Mrlld ôla, cd$rÉ.

sd.p ha ffi
§.tp à íttE.a O@ ür
Lá.à ü! B..d l|. iê r'd

--= i"-d CIck Fri.à lo cúohtê S.ra

l.-: aE=
l- lL*' il

Fig.l0 (Heying MarkEdit SetupI Fig.ll I Setup Complete)

Fig.l0 (Heying MarkEdit SerupI screen show installing, screen change to Fig.11 (Setup Complerel screen.
Left click Finish installation.

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 Shanghai !'in Science & Technolog) Co.. Ltd

Ghapter 4 Operation

Chapter Brief:

4-l Key function

(1)Key deployment
(2)Key function
1. Pick up control area
2. Main control area
3. Y rail control area
4. Bristle control area
4-2 Operation steps

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 Shanghai Yin Science & Technolog) Co.. Ltd

4-í key Function

(1) key deployment

'*l-'
4. Bristle control

3. Ybeam control
l. Pick up area 2. Main control

Yin Cutter got 25 keys and 2 pedal switches, in four control area-
Pick up area- main control area Y beam control areq bristle control area.

7
(2) key function

l. Pick up control area.

!
IB

rI}
Ii
l)
!; : Pick up stop key
SÉre: The light is on when the power is supplid and offwhen the picking-up rable is working.
Function: To stop the picking-up table.
Operation: Press this button ifyou want to stop the running picking-up table.

2)
@ Name: Sending the picking-up table back key.
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 Shanghai \in Science & 'lechnologl Co.. Ltd

State: The light is off when you do nor send back rhe picking-up table. and on when you do ir.
Function: To run the picking-up table toward the bristles.
Operation: Press this button if you want the picking-up table to Írm toward the bristles when it stops running.
Note: Optional speed ( low speed if you press it once and high speed ifyou press it twice ).

SrÍqle
E@

3) ame: Option key ( sigle acting )

Funcion: To swich between sigle acting and coupled acting ofthe picking-up table and bristle table.
Note: It is sigle acting uÍlder this state, the bristle table does not work when the picking-up table works, while
the picking-up table does not work when the bristle table works.
Operationr Ifthe key points at the coupled acting sign, press this key and rotate it 90" anticlockwise to the
sigle acting sign.

Srdc
B
4) Name: Option key (coupled acting )
Funcionr To swich between sigle acting and coupled acting of the picking-up table and bristle table.
Note: It is coupled acting under this state, the bristle table and úe picking-up table run together ifone ofthem
start to work.
Operation: Ifthe key points at the sigle acting sign, press this key and rotate it 90' clockwise to the coupled
acting sign.

s) t Name: Emergency stop key

State: The lighl is on when the general power is supplied, and off when the cutter's power is supplied..
Funcion: Prcss this key to cut úe power of the cutter if you want to stop it when something emergent
happened.
Operation: Press the key when something emergent happened.
Note:The "on" key ofthe cutter can not work after the emergency stop key is pressed down as it is locked.You
will have to unlock it by rotating it clockwise until it bouced up.
Note: In the non-movable N series, there is a emergency stop key each in the picking-up section, mâster
section, Y rail seclion and the briíle section with the same function.

6) n Name: Picking-up table foot pedal

Funcion: To run the picking-up table forward, optional speed ( high speed and low speed).
Operation: Step on the key slightly and the picking-up table will nm forward in a low speed, ifyou step on
haÍder, it will run in a high speed. ro The picking-up.

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 Shanghai Yin Science & Technolog Co.. Ltd

2. Master Section

E,
q

l) I
Name: Power on key oftlE cutter
State: The light is on when the power is supplied and offwhen the power is broken off.
Funcion: To start the power supply ofthe cutter.
Operation: Check the air pressure, voltage, servo drivers, key system beforehand., then prcss this key to
cut.After a slight bang and the light is on, you can work on wiú it.

a I Name: Power offkey ofthe cutter

Stater Normally the light is off.
Funcionr To cut off the working power.
Operation: hess this key ifyou want to tum down the cutter.

i^h
l,-a§
a -.
3) Namer Start up key
Stater Normally úe liglrt is off, and the light is on during cutting.
Funcion: l. Bristles origin reset
2. To pause during cutting
3. Cross cuÍsor origin reset
4. Mechanical origin reset
5. To confirm during the cutting
Operation, I . To Íeset the bristles origiq perss this key, and the bristles will rotate to the left and right for one
time.
Note: You can also rcset it by pressing the start up key in the Y rail control section or pressing the "origin" key
of the bristles.
2. Press this key for aboú one second ifyou need a brcak during the cutting. The cutter will pause for
a while, and you can move the head by the direction key or modi! the parameters ofthe cutting. Ifyou want to cut
on, press úis key twice.

38
 the stan up key at the same time. the head will run to úe cross cursor origin" and the head's cross cursor will
conincide with the cutter's cross cursor. Then the transform buíon light starts to shine, the restting work has been
done-
4. Press the transform key and úe start up key at the same Íime when úe transform button light is
on.The head will run to the mechanical origin automatically. The transform button light is on.
5, Normally if the start up light is on, press it by the hint on the compúer.
Note: The start up key in the master section has the function ofthe 1.2,5 item.
The start up key ofthe Y rail has the firnction.

3. Y Rail Section

,§t @
7 0

4il
ts!"
@ G
â
.ityr

.,sl
l) Name: Cü off key

State : The light is on when you staÍ the function and off when you stop it.
Funcion: !. To start the vacuum absorption.
2. To locate to the cutter's origin of the last time aúomatically if used together with the transform key.
3. To cancel the function of cutting offthe plastic film.
Operationr l. To staÍt vaccum absorptior! press úis key once, and the light will be enlighted. To stop vaccum
absorping press this key again, and the light will the off.
2.To relocate to the cutter's origin of the last time, pÍess the transform key together with this key when
the transform light is on. The head will run to the location automaticâlly.
3. Ifyou want to cancle the operation riíhen you are cutting offthe plastic film, just press üis key.

I
,
2)
Name: Move key
state: The light is always off.
Funcion: To move üe head along the Y rail.
Operation: Ifyou want to move the head along the Y rail, prcss these keys.
Nore: To press this key is to jog nomally the distance is lmm( ir can be modified ). Note:lt will move in a
high speed ifoperaled together with üe transfonn key.

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 Shanghai Yin Science & Technologl Co.. Ltd

I
3) Name: Transform key
Stater The light will be offafter the cutter is staÍed, and on after the cross cuÍsor is rcset. Make sure the light
is on during the normal working.
Function: The key to be combined wiú others. It can be operated together with start up key , cut of keÍ
direction key and encoder key.
Operationr I . When the transform light is ofi press this key together with start up key to reset the cross cursor
origin, the light is on herc.
2. When the light is on , press this key together with start up key to reset the mechanical origin. The
light is on here.
3. When the light is on, press this key together with the cú off key to relocate the head to úe crming
origin ofthe last time automatically.
4. When the light is oÍ! press this key together with any direction key to move the head in a high
speed.
5. When the light is on and the encoder symbol is "5", press this key and the encoder confirm key to
rotate úe Z axis in a high speed.

t)r
,'
4) Name: Restârt kev
Srate: The light is always off.
Function: To dischaÍge the alarm hint.
Operation: The computer will alarm if something abnormal happened, and a dialog column will show up
together with the alarm whistle. Click the "tOK" button wiú the mouse.

Digital coder up key

Digital coder down key

s)

Name: Coder
State: Normally the digital symbol is"0", and it can be varied by the function
Function: Different digital symbols stand for different function.
Note: (S) is the instruction ofthe S series.
When üe coder is 0. Function is: cú the velum.
When the coder is 1, Function is: open and close wind pipe.
Note: In and out wind pipe work simultaneously.
When úe coder is 2, Function is: grinding motor rotation
When the coder is 3, Function is: Punch
When the coder is 4. Ftmction is: Check the rotation speed ofKnife.
When the coder is 5, Function is: Z axis rotation.
When the coder is 6, Function is: grind knife once.
Note: Must do origin restoration.
When the coder is 7, Function is: knife plate up and down.
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 Shanghai Yin Science & Technolo g] Co.- Lrd

When the coder is 8: Not defrned

When the coder is 9. Function is: Press plate goes up and down.
Operation: This function must combine with coder 7, switch coder 7 first. confirm the krife plate dowÍL then
switch to coder 9, press on, then the press plate down and up, then switch back to coder 7, to life knife plate.

6) Name: Coder confirm key

4. Bristle Control Section

(}

t
r ,lt fe ( 'o
t
-{ a +,I

l) Name: sizing key

2) State: Normally the light is offand on only when this fimction is started.
Function: Send the fâbric to the cutting area aúomâticâlly by the rotation of biristles.
Operation: Send the fabric to the area l50mm from the sizing are4 press this key, the bristles witl rotate in a
high or low speed to send the fabric to he cuning area. The moving distance is the disance between the sizing
sign and the origin sign.
Note: The bristle origin key should be on when using this function.

rill
3) Name: Bristle origin key
State: Normally the light is off, and on after resetting the bristle origin- Ensure the light is always on in normal
use.
Function: To reset the bristle origin
Operation: Press this key to reset the bristle origiÍL and the bÍistle \àrill rotate to he left and right once. Then úe
light is on, which means the work is done.

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 Shanghai Yin Science & Technolog) Co.. Ltd

-L
,.,^'a,
4)
!o .+ Namer Bristles sending key
State: Normally this light is off, it is on only when you staÍ the function by pressing this key.
Function: To run úe bristles towaÍd the picking-up lable.
Operation: Press this key if you want to run the bristles toward the picking-up table.
Note: Optional speed ( low speed ifyou press it once and high speed ifyou press it twice ).

s)
@ Name: Bristles ruÍming back key
State: The light is on only when you start the function by pressing this key.
Funcüon: To run the bristles toward the air bedplate
Operation: Press úis key if you want to run the brisles toward the air bedplate.
Note: Optional speed Qow speed if you press it once and high speed ifyou press it twice )

4-2 Operation Procedure

Note: H series ând 51624 is wbole area r,âcuum, 30909 is vacuum by section (r,acuum onlyto and move with

cutting head area )

Note: Option-lechnician parameter-âxis control set up-lTcutting axis resolution, H series is 3.I4

( S series 104)

H Series operâtion procedure:

1: Main air pressure meter reach 0.5Mpa, switch on power

'lf less than 0.5MP4 pull out adjusünent valve and adjust, clockwise increase, be careful of the main power
switch naked cable.
'lf air pressure lower than 0.35MP4 the air pressure switch will off and cutting will stop. Screen will show
"Detect low air pressure", need to check whether úe air compressor is used elsewhere.
'lf still múle to adjust, please check whether the compressor is on, if shortly âfter last shut down, then air
remainder in the cavity will influence the 0.5MPa and 0.lMpa meter, manual release air by some knife plate up
down operation.

2: Turn on pc, check whether Y besm meter is 0.1 Mpa

'During üe cutting, this air pressure can be adjusted according to request.
'The air pressure adju§ed here is the press plaÍe; decide the press çnwer of the knife plate on the fabric, 0
means the press cylinder is not working. Press plate should be adjused to be down slower than knife plate and up

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 Shanghai Nn Science & Technolog] Co.. Ltd

faster.

'lf Pc cannot on, check whether the switch in the control box is on.

3r CutterControl stârt running on pc, then JOG and mechanical origin restoration.
'Cuttercontrol control cutter, cutter cannot move if software is not running.
'ifcutter cannot switch on, check whether emergency button and the air breaker in the control box.
'after every on/off(including emergency stop or poweÍ off), must do JOG and mechanical origin restoration.

4: Put fabric within 150mm from Regular size, bristle origin restoration, hold the middle of fabric

with one hand, press Regular size key delivery the frbric to cutting area, then cover velum.
'Send fabric within 3 bristle from Regular size, press Regular size, then bristle will move low speed-high
speedJow speed again until 3 bristle near origin.
'after bristle restoralioÍr, sensor of origin confirms position. (As pc indicates convey position), symbol will be:
bristle move left and right, then the bristle sensor point at the gear.
'Please hold the middle offabric to avoid bristle moving without fabric moving.
'when cover the velum, avoid úe gear strip- .

'Put whole paper under fabric to avoid thir; slipper fabric from slip into bristle after vacuum.
.Velum on top of fabric to avoid air leakage, coving üe whole bristle area.

.Regular size deteÍmination: For common cuner lenglh 2m, then Regular size : 7ogear.* IengÍh per gear
(about25.4mm).forlongermodelavailablecuttinglength3.3m,Regularsize=l3ogears*lengthpergear.

5: Adjust parameter in Cutter{ontrol

'[n Marker, staÍ-cutting point, punch point. show different color on the piece, indication of each color are listed
in the icon regi stration.
'if shown'OKURI ERR2 convey tracking abnormal, whether forget convey tracking? Unable to cut" pop up.
Need to reopen the chaÍ in MarkEdit (if set up remain fabric cutting, need to delete choice ) .change
parameter-initialize cutter length and width according to CutteÍControl software, the click edil--+rack
transfer-after tracking, overwrite save. Then reopen the drawing in CutterContro I.

.Even no need to change parameter, always open cut setup and Marker to check dara.

.when pick up certain part to cut, please note that the cutter will cut the overlap area ofthose set up to be cut in

Marker and úose can be cut.

.if shown *Y_UNDER cutting data exceed cutting area limit, please redo CAD datq or .Y_OYER cutting
data exceed cutting area opposite limit. please redo CAD datâ" please check wheüer Maker by designed by CAD
had over the cutting limit.

6: After parameter setup, check whether bristle origin and SHIFT key both light up, then click CUT

Icon, follow the hint.

.When the SHIFT light is o4 means the JOG is restored, origin light up means bristle is restored.

7. click cut key to start vacuum, cut key light up, also use dircction key to set up cutling origin.
 Shanghai Yin Science & Technolo$ Co.. Lrd

.cutting origin should set up âfter press cul, before vacuum.

.lf one Marker need to change section, please check cr.ming origin cannot exceed origin righr side three bloch
ozws will show X direction exceed. Also cannol set Y direction origin close to cutter edge. If change sections,
please make sure.

'if cut a single piece, or Marker is small, then only need to male sure it is between the origin and Regular size.,

then choose cutting origin at will.

.ifX. Y sensor is interfered by some metal subject, then cannot move to the direction.

E: Start light up after vacuuml fx origin then click stârt to cuÍ

'Cutter punch cut origin as mark, then move Ío the end of the cutting are4 can use direction key to adjust the
fabric distortion. then press start, head back to cut.
.To use press plate loclq the knife plate need to be adjust and locked before cut.

'During cutting press staÍt for one sec then release, the cut will pause, can change parameter about knife plate

Ioclq vacuum level, Then double click staÍ to continue cutting.

'if pause during cutting, no matter head position, double click start, the head will back to last position and
continue to cut.
'If stop (power off) during cutting after restaÍt, can only stârt from ceÍain part, eyen it had been cut.
'During cutting, if air pressure is low, screen will show and buzzer will ring, press restart to can cancel alarm,
wait for pressure increase to continue.

9: After finish one section, cutter will punch ât the beginning of next section to make a marlç tben

prcss stara to change section.

.Please set "stop before and after change section": the parameter will give u time to confirm.
sJOG move: if choose nq then cânnot move to next section origin and cannot move JOG

'The origin ofnext section is the point taking next section as a whole, úe smallest X position.
'Make sure linkage is on and lM extra velum in spare before change section.

l0r When the complete next section into the cutting ar€a, staÉ button will light up, check wbether

origin matches with JOG, then stert to cut. The cut part will be separâted and packed.
'if the origin match with JOG, press start Io cut, ifnot, use direction key to match them, then stal to cut.
'After change section, the next origin should within l50mm from origin. Ozws cannot cut.
'During changing section(head move with bristle), ifpower off, affer reopen, restoration mechanical origin. use

pedal to move fabric, then press cut button - vacuum - matching origin úen start.

11: After finish one Marker, Íhen cut the velum.

'Cut finish, head will back to JOG origin, 0 axis restoration. Move header 1o cutting place, ifpower off before
that. need to do JOG restoration.
'No matter Y position, choose code 0, press CONFIRM button, and then head back Y direction 50mm.
.cutting points is knife center, not JOG

'Cutting length Y direction 50- 1650 ( 1705 Model ) , please hold velum to avoid distortion.
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 Shanghai lin Science & Technolog] Co.. Ltd

'Must mechanical restoration after cut. to avoid fabric mess up under recover velum when pedal move to pick
up area,

12r Pedal move cut section to pick up and paclc

13: Move head to center of cutting areâ, then power oíÍ, close monitor.
.center of cutting area is safety are4 avoid knife plate fall down crack claw after air pressure down.

S series operation procedure:

1: Main air pressure meter reach 0.5Mpa, switch on power

'If less than 0.5MP4 pull out adjustme valve and adjust, clockwise increase, be careful of the main power
switch naked cable.
'If air pressure lower than 0.35MPa. the air pressure switch will off and cutting will stop. Screen will show
"Detect low air pressurc". need to check whether the air comprcssor is being used elsewhere.
'If still unable to adjust, please check whether the comprcssor is on, if shortly after last shut down, then air
remainder in úe cavity will influence the 0.5MPa and 0.lMpa meter, manual release air by some knife plate up
down operation..

2: Turn on pc
Ifpc cannot switch or1 please check switch in control box.

3: CutterContnol pop out on pc, then rcstoration JOG and mechanical origin.
.CutteÍControl control cutter, cutter cannot move if software is not running.
.if cutter cannot switch on. check whether emeÍgency button and the air breake! in the co Íol box.
.after every on/off(including emergency stop or power off), must do JOG and mechanical origin restoration.

4: Put fabric on cutting anea and cover with velum

'Within tree block from origin. ( l50mm)
'Put whole paper under fabric to avoid thin, slipper fabric fiom slip into bristle after vacuum.
'Velum on top of fabric to avoid air leakage, coving the whole bristle area.

5: Adjust parameter in CutterContml

.ln Marker, staÍt-cutting point, punch point, show different color on the piece, indication of each color are listed

in the icon registration.

.if shown "OKURI ERR2 convey tracking abnormal, whetheÍ forget convey tracking? Unóle to cut!' pop up.
Need to reopen the chaí in MarkEdit ( if set up remain fabric cutting, need to delete choice ) ,change
parameter-initialize cutter length and width âccording to CutteÍContro l software, the click edit--+rack
transfer-after tracking, over*rite save. Then reopen the drawing in Cutte€ontrol.
'Even no need to change parameter, always open cut setup ând Marker to check data.
.when pick up certain part to cut, please note that the cutter will cut üe overlap aÍea of those set up to be cut in
Marker and those can be cut.
.if shown "Y_IINDER cutting data exceed cutting area limil please redo CAD data or .Y*OVER cutting
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 Sharghai \in Science & Technologl Co.. Ltd

data exceed cutting area opposite limit, please redo CAD dala ' please check wheúer Maker by designed by CAD

had over the cutting limit.

6: Check SHIFT key light up after parameter set up, thên pÍ€ss cut key' follow clew to operate
.SHIFT light up means JOG restoration.

7. click cut key to stâÉ vacurm, cut key light up, also use direction key to set up cutting origin.
.cutting origin should set up after press cut, before vacuum.
.If Marker within cutting are4 can choose cutting origin at will.
.if X. Y sensor is interfered by some metal subject, then cannot move to úat direction.

Er Start Iight up after vacuuml Íir origin then click start to cut
'Cutter punch cut origin as marh then move to the end ofthe cutting are4 can use direction key to adjust the
fabric distonion. then press start, head back to cut.
'During cutting, press start for one sec then release, the cú will pause, can change parameter about knife plate

loclc vacuum level. Then double click staÍ to continue cutting.

'if pause during cutting, no matter head position, double click starl the head will back to last position and
continue to cú.
'If stop (power off; during cutting, after restârt, can only staÍt from ceÍain paÍ, even it had been cut.
'During cutting, if air pressure is low, screen will show and buzzer will ring press restart to can cancel alarm,
wait for pressure increáse to continue.

9: After finish one Marker, then cut the velum.

'Cul finish, head will back 10 JOG origin, 0 axis restoration. Move header to cutting place, if power off before
that, need to do JOG restoration.
'No matter Y positioÍL choose code 0, press CONFIRM button, and then head back Y direction 50mm.
'cutting points is knife center, not JOG
'Cutting length Y direction 50- 1650 ( 1705 Model) , please hold velum to avoid distortion.
'Must mechanical restoration after cú, to avoid fabric mess up under recover velum when pedal move to pick
up ârea-

l0: Move head to center ofcutting area, then power oÍf, close monitor.
'centeÍ ofcutting area is safety area. avoid knife plate fall down crack claw after air pressure down.

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 Shanghai Yin Science & Technolog] Co-- Ltd

Chapter 5 Software

Briefi
5-l CIient side peripheral
5-2 fabric cutting template
5-3 Paraineter setup
Comnon paraneter
Other paraneter

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 Shanghai Yin Science & Technoio Co.. Lrd

5-lClient side peripheral

Before úe cutter installation, make sure the below items.

1. Air compressor (lset)

Client can buy air compressor suitable for Yin cutter request. ( Air flow l60l/min (S series 60
L/min) I; air pressure 0.55MPa(5.5kgf/cm'z); generally, (2Pll.5Pabove),is workable with tolerance.

2. Power cable deployment

Deploy as drawing, enough length of power cable[3 ptrase4 line,25mm2(S series 16mm'?)];

3. Install Field preparation

Eqúpment can be insalled according to site condition. A"/C is not necessary.

4. Equipment poweÍ spec.

l. Cutter power: 380V/50H2 Max.30kw

2. To ensure cutter servo system safety, please be sue to install 15KW standard regulator.

5. Eqúpment install

Yin group will install. adjust the machine, please proüde help.

l8
 SI[nghaiYi| S0isncc & llchnolog] fi).. l,td

5-2 Fabric Cutting template list:

( l'enrplate lor relêrence onl

Ileight Vncuu SheÍp
Reconrm lleight l\Irr x lligh l,ow
â fter Meltrbili m en
I'roducts F,rhric eled beÍore nrrmber o1 cutting cutting Rclnnrks
{bsorpt ty sucaio interv
model absorp hyer speed spced
ioo n 8l
Raise thc knile up bclbrc cutting bigger pieces with ME sollware.i[crease the gritliltg
Cotton 6
l()uscrs t705Jt. 4cnl 3.5cnr Ít0 lin lc llnr/rnin í)rn/nrirr (l.5nr times.ll'thc knilb is dcllcclcd. sct thc 28item as using knil'e adiusting Í'l'lncti{ , and the
wovcrr lirbrix Iotch
29item as adjusting the angle 2-4"
7 Replace the ílat Srinding wheel by asphalt felt, cover with the plastic íilm manually whcn
Car scat lnritation loâthcr t705Jt. 3cnr 2.5cnr l0 gootl l2nr/nrin l0 nr/nrin l).5rrr
notch cutting small pi€ces.
I hcrmal 5 l)se cuttcrhcad locking linrcli(nl. raisc the cuttcrhcad 5nrm hy"^ul(Ínati0 and Iiille
I\rlâr Íloccc 20tl l(rcrn llcnl 80-9() lirt lo l0rn/nriI 7 m/nin lrn
undcrwcar ndch tuning".covcÍ with the plastic íilm manually wher cutting small pieces.
[,oose the fabÍic foÍ 24 hours before the cutting. coveÍ wilh the plastic íilm manually when
Cott(»r kr itcd 5
l'-shirt I t2001 7.5cnr 5-6cnr 90- t t0 lin lo l2nr/nrirr 9 nr/nrin lnr §utting small pieces. lf the neighboring pieces are line, sct the interval onrnr.lf the
lâbric Iolch
ner8hboring pieçes sre curving, s€t the i[terval 3mm according to tlre accuÍacy Íequirement.
Râise (he klife up befoÍe cutting bigger pieces with ME softwarc,increase the 8Íiding times.
7
Ii0nsers Denin ( 14 ounce ) ut701Jt. 5cnl l.5cnr 40-50 lin lc 8nr,/nrin 6 nr/nlin 0.5nr lf the knife is deÍIected when lhe interval is 0mm, set the 28item as using knife adjrsting
notch
[un0tion, and the 2gitem as adjusting the angle 2-4"
7
Outcrrvcar I)cninl t707 5cnr 4-5cnr t0-50 liltlc 8n/nrin 6 nr/nrin l).501 Raise the knil'e up before cutting bigger pieccs wilh ME soílwaÍe
notch
Use cutterhead locking function, rsise the cullcrhead smm by"^utomatic and lline
Sponge vtscosc 5
t707t. l{)cnr 6cnl 20 lilllc l5n/rrin l2 n/nlir! lnr tuning" ,cover with the plastic íilm mnnually when cutting small pieces. lÍ the nerghborinp
ckÍh notch
pieces are curving, set the inteíval 3mm occording to the accuracy rcquirçment.
C'Âr scal [Jsc culleÍhead lockÍrg function, Íaise the cutterhead lmm by"Automfltic and l:ine
7 luning" ,covú wilh the phstic film manually whetl cuttin8 small pieces. Replace the ílflt
I'tl lcalhcrcttc |17071. 2cnr 2cnr 20 goorl l5nr/nlin l5 rr/nrin
notch
lnr
gÍinding wheel hy aslhalt felt. lf the cutteÍhead is trenlbling, adiust he platen pÍcssure to
D.5MI'A
Cotton 6 Raise the knife up before cutting bigger pieces with ME soflwarc. CloveÍ wilh the plastic
llat pieçes
woven labric
I 703 2.5cnr 2.2cnt 25 lirrlc lonr/rnin I tl/llrill
rctch
l).5m
Íilm manually when cutting small pieces.
lncrcase 2 to 3 layers ofpaper accoÍding to drilling results. Delete extra poirts ol'the cornel
H2305t- 5
Car air bag Safty air bag 2cllr l.8cnr l{) slighl 25rrr/nrin 20 n/rrrin lnr by MU accoÍding to the Íesults Ír thc grooves.Grind thc drill on time. You can cut 30
I' Nltch
layers ifyou do not need to punçh.
6 Cover with thc plastic Íilm manually wh6n cutting small pieces. lJsc cutterhead lockinC
Shirl lcrylcne I |701t 4.5crn 4crn t{)0- 0 lilllc l2rn/nrin l0 rn/tlri
notoh
lrn
function, raise the cutt€rhead lmm by"^utomatic and Irine tuning".
5 Cover with lhe plastic lilm manually wlren cutting small pieces. [,se cutterhead locking
Unricrwcar lllasticitv cloth 2l{)5 l.5cm lcni l(,-40 lilllc l5nr/nlin l2 nr/nrin lnl
notch funçtion, râisa lhe cutterhead lmm by"^utomatic and fine lulrillg".

,t9
 ,^

f
í 'oo

E.9

ú
=.â

!.t

b9 ,á
!-.9-

ia
-r.

-_E-
I

é
-9-

---s_

==
 Shanghai Yin Science & Technol oe) Co.. Lrd

5-3 Parameter setup

Common pârâmeter in Marker set up

8. Grinding interval r
l
1.1 Set up grind every few
3 1 1-1
g!m i.m.lm.E.rll." meter, according to fabric
5
6
15(D
l
l!:!e!!** layer, material.
l I . §;ltir
I 1S íú -iúim" -
9 2ú :=to-tiiJoF^- 17. I Notch Depth:
10 2ú :1AD-rom^
11 z@
2@ ;
lOlD'1Omm
-1diii: 1o-0-;o
Set up as request or
1?
o@ :-!oó:ioú-- default as CAD datÀ
13

15
0m
0@
,'@Ery
tOlI)-1OúE
r6 0@ .íoüt-10m8
17
.
0{D 'sií; t oaD dd.-
t8 ;ü'
"iü-"*íú- -
19
2ú

..,t 0r c."a I

Marker parameter explanation :

1. Cutting procedure: classified as. Stârt fiom Íirst piece/start from

D
A E appointed piece/only-appointed piece
E From first piece: all piece on the Marker, (2, 3 column cannot choose)
B From appointed piece: cut continuously the piece between 2 and 3 column)
ônly appointed piece: certain piece, column 3
4. I(nife lift to change angle
U

E In order to cut sharp and precise angle like ABC, set lift knife at this angle
The meaning of this parameter:
0 When angle (ABC) supplementary angle 0 is bigger than setup value, then
knife will lift turn to guarantee the sharpness.
5. Knife change angle
c C,miog obtuse angle like ABC, caÍl tum knife diÍectly to save time, and
keep preciseness and aÍistic.
Meaning of úis parameter: When ABC supplement angle 0 smaller than
setup value, knifewill tum directly, and the angle will be smooth.
t) 6. Cutting speed (High)
Refer to ctming speed with no neighboring piece.
7. Cutting speed (low)
Refer to cutting speed with no neighboring piece, and cutting end of
piece.
9/10. Before and after cul
Oexcept start and end, intemal cut off, and appointed cuning point.
@every knife lift
I 5/16: Refer to over cut point in MarkEdit.

18.: I notch cutting method

5l
 Shanghai Yin Science & Technolog) Co.. Lld
Choose "before cutting contour". cul notch then outer contour.
Same wav to lain outer contour
,{aÍbÍ seiup

Sdlir ãa
t1 .10 00 .

12 am .10.m.lomrm
13 f'e oelrc{àrútgl 000 -t O.m - t O.O ,r.n
14 &É oveícu{sta ire) 0.00 .l 0.m . 1 0.m í'm
'15 000 -1Om-10m'rm
16 o.m rom. úó "*
17 0.00 , SúÊr b CAD ddà
t8 nolch clftílo -l
19 Ítê bdde I not*l âniE -l
20
0.00
:]
21

22 0lÍser 6 sÊr mnÊlly êíd codÍüe.s àÍlã l€Êóng

:.J
243 Ror rc{ -:l Sdlilg s ÍEt iêcÊssdy
21
ã Seuhg § Ípt rÉcessdy
26
ínaslbdi{dãeítct
Do wlile
1m.m
rotati! lh3 d
il 1.m.18{0mfln
CrnÍB maríiti,{slrEE vdrl 1m.(B Ínm - 1lm.m,Ím
29 1m0.00 1.m.2ãnmtÍí,
:a

I OK c-"a I

Parameta explanúion:
22. Fabric correction set up:
Initialize before conveyr Every time confirm JOG at end ofcutting section
Initial set up, then following sa up on discrepancy.
23. Fabric Melting level r

Change üis parameter to adjust knife up and down speed. Speed will slow down if the fabric is melting due to high
friction.

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 Shanghai Yin Science & Technologl, Co.. Lrd

Cuttilg rPlup

0êscriltioi Settma vdue Settine Íànqe

5.50 - 8.00 ÍÍn
,1
Cuíeíi cutta widh 8.m
? CutteÍ t\idü1 h no use{beíoÍel 4.00 1.00 - 20.00 mm
3 Cutter width h no use[átêrl 4.00 1.00 . m.00 mm
4 CutteÍ Íeplêcing time 5.50 '1.00 . 8.00 Ínm
5 Cutta rareaíng oiÍ amount peÍ one EEüsh 0.0025 0.000m . 8.múO ÍÍtrn

6 Cdteí polbh deüce timer vdt€ 0.80 -

0.01 1.00 Sec
7 Cutting qap lirit ú ôÍc põt 0.50 0.01 - 20.ttr nm
PÍetÍindy Íeeding.peed {5 1- 45 rÍt/Íil
S Túrinq speed 60 1- 50 Íílry|
10 Patan m*ching moê 0ption
Not stop lêmpoÍúly
tr-.] JOG movEínenl
Pause in Íeeding

t!_l
13 lvlambd. notch sel€ction
I
dte, Íeeding Not ex@ute
SelectV noich
14 I AÍeô check function Not u.ê the Íunctbh
15 |
Chth width checking fumclion Not use the Íurcion.
16 RernôirirE cbth cúinq Not use the íunctEn.
17 BemdriÍE cloth c1.ltinq oveío{ ômourt Setting is not necêssàr,
'18
'19
Becd on stat irÉ
oíÍset cfislànc. .t end pcirú
Not qrecute
il Nq!!9+e41E
I
20 ongm cooídhôte Axis Y oÍfset vàbe 00! -10.ú - 0.ú rm

_,,,r" I OK àncel

Cutting Set up Parameter explainr

I . Knife now:
Operator need to vemier caliper measure every day and fill in.
2/3. unused knife ( front. back )
Fixed as 4.0 and 4.0. no need to change.
4. Knife width to change
N series 7.8mm knife. gÍind to 4mm then change; M series 6mm, grind to 3mm then changer
5. Amount of each grinding
Calculate from grinding 400 times.
8. Knife move speed
Speed of Head move between pieces, back to origin after cutting.
9. Switch speed
Axis Z rotation speed when cut angle.
14. Section checking fuaction
Ifchoose fabric correclion. and move JOG by key, head will move around fabric to check whether Marker space is
enough.
15. Fabric width checking
lf doubt the width of fabric. can move head before cutting. the coordinate ofthe point will show on screen.
I6. cut remain fabric
'
Ifchoose remain fabric cut in MarkEdit, parameter can be change here too.
I I . Pause when change section
Change this parameter to realize pause before and after change section.
12. JOG movement after changing section
Choose this function to manual move rematch JOG with punch hole afier change section.
13. IVA notch selection
Parâmeter available for notch changed in MarkEdit.
Ifchoose "l notch". need IVA information to cut same for other oplion.
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 Shanghai Yin Science & Technolo Co.. Ltd

CüttinB 5etsp

Description Settina vôlue 9êttinq rênoe

.
7 {99,sç!={4
J_oc_Io1!_tE{tl
15 ,1
45 m/min

?2
BbírÉítvel h oitim_
- '1
- 1

0
-4Smimin
/ Level
:_0

24 Blorle.levd h heerq 0
b tro cdta íd o*r i,I üro- -l
26
27
cqqcglo.keoeÊE
rya19t*IJfttq. _
crcs* 1qq _
____jl!ot3..dt
,2.m__
r- 0.00-10.00 mm

?8
-9{gÊgp-L--- 'oT--
qq ,-
0.00.2.00 Sec
23
lry!-tgeg4s*'sL
Íddr ovÊof(datid
-- -1Oú - 10.Ítr rrn

Jogllqqür --
30 I iom lqqlrqjqTl"
31
:tlm :Om.1.mmn
.Ert:efellslsdoÊar? --i- OÍtr. 1.(tr Sec
Eteu.dh d ôl hde
tinc 0.m o-m.zmlíI)ln)*-
gtaltr" _ ----u"n*- -l
31
__
35 Aryle pnríra.ge d - pdd
V noa*r Êish 0.m 0.00. 1.00
36 cl 19" -'p1!lar q'1{E1irf _ __lg gsSE
{4 e§-'4t4 .lo! qqE !q qq&
:l
37 ê4"*'E!E49!
s4a§:{,*rü1!E-29}P- -:l 0.00-1000.00 ms
lSry
3S
-BMor -:1
40 CodDevÊs 0diqt
!
,,1 fo.__l Cancel

Cut s€t up paraÍneter

2l . JOG moving velocity ( high speed ) is the velocity setting pararneter when the head move faster( by pressing
conveí key and direction key together).
22. lOG moving velocity ( low speed ) is the velocity setting para.meter when the heâd move slowe( by pressing
direction key).
23.Air exhausting prcssure during the cutting
Adjust the adsorption intersity according to the fabrics and the number of the layers. There are 0-7 notches 10
choose from.
25. Automatic cutter head lock
To set the parameters of the cutter head locking functiorq especially for flexibility, airtight fúrics. It is to prevent
the cutter head bring along the plastic film and the first layer of fabric, thus affect the cutting.
After the parameter is selected âs "automatic and frne-tuning", the cutter head will pause for a second during its
downfall, meanwhile uplift the cutter head slightly according to the hint on the computer before cutting on.
26. Cleaning after the blade grinding:
To avoid the metal filings contaminate the fabrics requiring high cleanliness, set this paÍameter to move the lnife to
lhe edge ofthe fabrics, insert it once ro get rid ofthe metal filings.
27. Added value ofthe coordinates due to knife cleaning :
To set the distance from the edge where the knife is inserted.
28. The time ofthe knife cleaning:
To set how long the knife stays when it is inserted into the waste fabrics.
31. Jogging distancer
When the time you press the direction key shorter thaÍr the time you move manually in a low speed, the head will
jog in a more accurate way.
34.Velocity control during arc paÍts cutting:
To ensure üe accuracy ofthe aÍc paÍts cutting. set the head to move in a lower speed.

51
 Shanghai Yin Scioce & lechnolo \ Co.- Ltd

Other parameter:

System set up

I . Alarm when some malfunction happens:

Make sure the buzzer will issue a sound when some malfunction happens.
12. Locate the origin after the cutting:
Locate the head after the cutting , normally set the mechanical origin as the locatioÍr that is to retum to the cross
cursor origin. There are several origins to choose from.
The localion can also be assigned by the 13 and 14 item, inputing the X,Y value.
22. Cut offthe left over in X direction:
lf CA offthe left over, define the interval in X direction.
is set to cut
23. The Íinal maximum region in X direction:
Set the maximum region when cutting offthe left over.
24. The size ofthe partition ofthe long pieces:
Set the size ofthe paÍition ifthe long pieces can be divided up.
28. Prevent offset ofthe recuíing :
If the interval between pieces is within the setting range and satisfied the 29 item, this fimction can play a role if it
is setted as executable in Cuttercontrol. The cutter will treat the tow outer lines as internal line, and úe two
gaÍments as one piece.
29. To avoid üe check of lhe recutting pieces:
Please inqure the taining teacher.
30. The way to read the markers:
The maximum markers thal can be unclosed.
3l . Display time of úe file:
Whether the editing time ofthe file is displayed on úe right side ifyou open the marker.
32. Marker edit dialog box:
Whether the edit dialog box will shut automatically if you copy or move the operating dialog box.

Initial set up
34- Check the interval between the adjacent pieces:
The cutting speed is effected if there are adjacent pieces. This paraÍneter is to decide whether these aÍe adjacent
pieces.
41. Be in line wiü úe origin tolerance of the fabric:
To set this parameter is not to send the fabrics beyond l50mm from úe origin-
40. Valid range in the negative direction:
The designer may sometimes pú the makers to the negative direction ofthe coordinate origin. Set this parameter to
allow a lomm oveBtep in the negative direction.

Mechanical Set up
1.The lengh and width ofthe cutter:
The maximum length and width that can be cú of this model-
2.The lengú of one block while changing beds :
Ser it during the debugging. Meanwhile to tesl the distance the bristles move through each time a teeth passes by
the origin sensor.

)l
 Shanghai Yin Scienc.€ & Technolog] Co.. Lrd

3.Speed ro Íetum to the origin (high or low speed)r

When staÍt the cutter each time, the head will run in a high speed to find the XY origin in advance, and in a low
speed once it sense the pre-origin sensor
4.The moving speed ofthe pulvinis(high speed, low speed):
The bristles can run in a high or low speed. and this parameter is the speed ofthe bristles.
5.The §pe ofthe grinding device:
To decide whether to use a gridstone.
6.Pump control of the rab station r

To set the acting ofthe rab stâtion pump;

Mechanical Set up
50. Startpoint and endpoint ofthe plastic film to cut:
The startpoint and endpoint is on the Y-coordinate while cutting the plastic film.
Axis control set up
I . Origin correction ofthe X and Y axis motorsr
You can set the paramúer if üe cross curse and the mark does not coincide after cross cursor origin reseting.
I7 . The decompose function of the cutting axis :
Set it during the debugging , normally it is 3.14 ( 104 for S series).
20. Spindle grinding rotation times :
This parameter is set as knife fluctuate times per rnin. Set it 1000 times per min during the endurance test.
2l . The maximum rotation times ofthe spindle:
The maximum rotation times ofthe C axis during the cutting. Set it 1000 during the endurance test
22 . Rotalion times during the R parameter period I

Choosing one from the five notches according to the metability ;educe the spindle rotation times each time the
notch is down. Set it 200 during úe endurance test.
23. Deceleration during the angle cutting :
Rtm in a low speed when cutting the angle. Set it 1000 in the endurance test.

Option set up
7. Drilling device control:
Whether the punch is installed.
10. Time to alarm automatically after the hight is checked:
Ifthe hight ofthe fabrics is over limit, the cutter will alam within this rime.
I l. Endurance test setting:
Modify this parameter if an endurance test is needed,.Change the nomal setting as the enduring setting.
13. Method to relocate 0 axis origin:
When you relocate 0 axis origin, run it in a high speed , when a low speed to the origin. That is two classes type .

30. Left over cutting off:

To decide whether to use the left over cutting offfunction in the Cütercoftrol software.
3l, Cut the long pieces apart:
lfthe pieces are to long for the cutter to cut normally, set up this function, the cutteÍ will cut one piece in tow úmes,
not once as usual.
34. Prevent recutting!
To avoid meltability and wasting time, set this parÍrmeter so that the cutter will cut once if there is tow pieces
joined together.

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 Shanghai Yin Science & Technolog) Co.. Ltd

Chapter 6 Maintenance and inspection

Brieí:

6-l Hand S series regular check list

(l)Daily check maintainence items
(2)Weekl]'items
(3)Monthly items

6-2 Conmon wear out replacement

(l) change bristle
(2) change knife
(3) change grind stone
(4) change needle
(5) knife plate clean and change pan
(6) slide mainranence
(7) Servo adjustrnent
I YASKÁVA servo adjustrnent
2 OMRON scrvo adjustment
(8) Balance belt replacement
(9) Pick up motor and chain installlation

5,1
 Shanghai )'in Science & Technolog) Co.. Ltd

6-1 H and S series checking list

-lro eNtN\Ê-lc ^a -,
^-lddns
I
z
I r,
a
p -{
D
t) 'a z.
É
ô i
I
o i
a Jat'
§
e
I
zÍl!
I
z,
E
9 I I |lr
I

z
q o
ã o Il 9o
€,

I - \ í)
J-
rn
5
9
@ E err ()
a -
L
-I (=r,

õ ?
b
àl<
9,q
)lã
@ =.-rrr>
Iõ
la t: I
-
I
I
E
t'
I t-
q
\ x E I
)33HC
zI J I _l ,
*z
--
í)

e ilo l
I
C-
,

ãB
Bí :,1

Eã
Er ?
I
B
t_ - -í!
§
d
E

58
 Shanghai f in Science & Technolo \ Co.. Ltd
(l)Dailf inspection and maintenance

Note: (S) is procedure needed for S series

OOetactr punch. take out knife, vemier caliper 3 width top, middle, down, take average input to clÍ set up
columnl.(S)
@Take out slider, wipe clean used grease, smear red high temperature grease then múe even wiú scrap free fabric.

Reinstall slide. Due to high up and down speed. slide life will shorten if not greased well (S)

@ Oil the connection of eccentric sleeve and pull rod to avoid wear out breakage.
@Check chief air gauge reach 0.5MPa, Y beam0.l.MPa, to ensure cylinder working. (S)
@Make sure header belt move smoothly and free of úrasion and fraction. Slow moving indicates gear wear out,
which influence cutting quality.
@emrm grinaing belt work smooth. smear oil as well. (S)
----above done daily before work.
@Air blow clean X. Y trail surrormding, header and gear belt.(S)

@Air blow knife plate, avoid scrap and so onjam knife plate, abrasion gear and influence cutting. (S)
@Affrrm origin restoralion and JOG back to cÍoss label. (S)
-----above done daily after work.

(2)Weekly inspection and Maintenance

Olubricate X, Y direction slide way to guarantee buoyancy movement. (S)

@Uncover oil cap, inject oil for gear for silent normal movement. (S)
@Open inspection window and remove filter net to clean scrap and dust. (S)
@Cylinder rod lubrication for buoyancy movement. (S)
@Air blow or pick up scrap broken bristle, âvoid breakage caused by bristle bent, slot. (S)
@clean blower motor inveÍ fan, avoid over heal shorten life. (S)

(3)Monthly inspecÍion and maintenance

Ocheck bristle screu, oil chain from Íusty influence.

@check blower V belt, tigitness, abrasion and fraction. (S)

59
 Sharghai Yin Scicnce & Technolog' Co.- Lrd

6-2 Regular Wearing Parts replace

A Attention Must Switch offbefore chânge any paÍts.

X. Y.
A Warning Z sensor have been in position at work, don't touch.
Cylinder speed had been adjusted in factory, please do not touch.

(1)Replace bristle

A Attention When change bristle. avoid small part falling which will cause mechanical failure.

Follow as below when chaage bristle:

O FiR1, take off side protecting plates.

ar§
rI
Flat-round-head
a
T
O Remove fix screw (2 pieces), take off bristle
tube from chain.

a'
I
@ @ slide down bristle.

M4
@ install new bristle.

screw @ refx bristle tube onto chain.

Plastic

spread
pi pe

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 Shanghai Yin Science & Technolog] Co.. Ltd
(2)Change knife

Change Knife as following:

(1) Make sure knife will not fall on anyúing.

Eccsntric shaft I (2) Remove fix screw "a", detach guide and link rod

Fixing (3) lift link rod to top, tâke off screw "b"

(4) loosen screw "c", pull up twist ro4 slide block to

change.
FlxlnS ecre6
(5) loss screw "d", remove knife
rixing ecre9
Sliding blockbox (6) change knife, fix screw "d", do not tight, cleaÍl slide
block and inside, smear new grease.

(7) do procedure as reverse order (2) to (5).

Sliding block
fixi
(8) fix knife, tum eccentric shafl make sure knife can
up and down fieely.
GD
wÍong installation will lead to heary movement.

t9) fix screw "d" after adjustment.

Cloth-pressing

(3)Change grind stone

I
!
!
!
I
! I
t
i
Sh.ft !
I
th.ft O

Bê.ring

(l) Remove belt from wheel.

(2) Screw M4 countersink, take down grinder (l). (2).
(3)install the round belt first, then insert new grindeí1). (2)into shaft. Fix with gâsket and M4'
(4)install the whole set with belt to position.
X Sâme method to change the round belL

6I
 Shanghai Yin Science & Technolog Co.. Ltd
(4)Change needle

Shált
Please change need as following:
(l) Remove the punch cover..
(2) loosen chuck with atlached screw. remove
old needle to new one.
Press head solenoid valve NO2, adjust
plate position when needle inside bristle 6mm.

l§

I
.ltilnl
llrl

(S)Change knife plate and parts

l. As Fig.l belou,. please loose 4 stop screw.

!
i
E
Fig.l
2. As Fig.2, remove 3 grub screws

7
\1,
a

o
Fig.2
3 As Fig.3. open knife plare

62
 Shanqhai Yin Science &. Technolo \ Co.. Ltd

a
-/
Fig.3
4. clean plate, check 5 pulley which should be movin freely, as Fig-4

'-----Tl
rt ,'Í-
t a

Fig.4
5. Chang damaged . loose screw in Fi take off klife holder B.

6. Loose scre* C, D in Fig.5

Fig.5
7. Remove stop screw as Fig.6.
,
-a r*-e
j rf

Stop screu at G position should be taken off first as Fig.6

I
^ -7'!

! I -)

one sr other side

Fi9.6
8. As Fig. below, Use T or L spanner to take 4 pulley shaff and bearing.

63
 Yin Science & Co.- Ld

.< ir|

10. Clean then reinstall pulley and shaft.

ÊD

I l. Reinstall knife cover and knife holder.

cÔi
;-)
I ?. A new knife should be able to move inside the knife plate.

-T ,/

(6) Slide block maintenance

1.Po\xer of cutteri
2. Take offpunch for convenience.
3. Take offknife and measure top, middle, down knife width; fill in Cutting set up columnl.
4. Take offpull rod and link rod. Loose the screw and take out slide block, smear grease.
Attention . wipe off used grease then smear evenly 'high temperature" grcase not common oil
5. Reinstall slide block, be sure the whole below match wiú knife whole, the whole should face outside.
6. lnstall pull and link rod screw.
Attention: Fix pull rod and make surc it is tight.
7. Install knife
Attention: Push the knife back to the holder with a ruler, until screw is fixed.
8. Reinstall punch, cover.
Attention: Be careful about the air pip,e when install prmch and header.

(7) Servo driver adjustment

1 YASKAWA servo adjustment

l. X. Y. Z. C servo upper paÍ is screen, lower paÍ MODE/SET and DATA adjustment key (As Fig. below left )
2. Adjust parameten . Press MODE/SET key. As Fig. below right )
(

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 Yin Science & Co,- Ltd

.r::.r,. .:. 200\_,

A À
)
EC.O
POwEs
C CHANGE eoivra
Q

Fr :

Press red circle key MODE/SET as Fig, Coder will show: Fn 000, press again MODE/SET, Show: Pn
flebE
l--=

000,press3rd times, show: Un 000 to choose section (Fn.

Pn Un are parameter sections . Take Pn 100 as . )
example, press MODE/SET to Pn 000, last 0 of Pn 000 is winking, press DATA/ key, winking position change
'.then use "À"up and "V" down kev to ad ust

'' :' ' 200\,

.

A !Êtt! A
I eeÍ}al j:: w !iÂi:-r
o I C
c o
$coa
^
Q cr
"n.
clúAGE
"0,r. Q
ETql _l L1
Et
fllr
3. Save and adjust after adjusting.
Adjust parameter to th 100, press DATA/ 2 sec, coder change ffom Pn 100 into its data setting status. After
setting, press DATA/ key 2 sec, coder back to parameter from data phase. Press MODUSET agairl back to original
status.

200v

A
I ee o rtaiisai
^
f cr*n. "o-*]

: ..-

2 OMRON Servo adiusünents

Step I : Press (DATA)key appear [UN-SPD] ( as Fig.2 ) ,press left top key, screen sho§n[PN-OO].

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 Shan Yin Science & Technologl' Co.. Ltd

Fig. I Fig.3 Fig.4

Use down to find PN- I 0 ( as Fig.3 ) ,prcss @ATA)key into Fig.4, use up and

to change parameter.
Press @ATA) key after finish. then PN-10 (as Fig.5) press circle key to show EE-SEB (as Fig.6) , press

( DATA)key. pop EEP (asFig.7) then up key key over I sec. shown (FINISH) as Fig.8

t 5'l

Fig.5 Fig.6 Fig.7 Fig.8

Press (DATA)key then up and down key to UN-SPD (as Fig.9) .then circle key, then parameter
changed. back to Fig.l0. Finish set

I u

a
Fig.9 Fig. l0

(8)Chang balance belt

change belt before too slack and slippery.

Balance belt change procedure:
l.Loose fix idler screw G
2.Adjust A. B. C to be ar grade
3.Tighten belt
4.Tighten idler screw G
5. loose screw D. E
6.adjust C and B at grade, then tight E
T.adjust A and B to be at grade then tieht D

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 Shanghai Yin Science & Technolog; Co.. Ltd

Êr,l.u.{ÉF Dt.rtÉI
i*&fâ atÉ.Í;
E2r.'.ÉD
BÚ
trt l6

(9)Pickup Motor chain installation

l. Motor fix block 45mm from base plate. malie them parallel.

Ii
2 Press the chain and slackness 4mm
3 Chain connection chunk cli p should be installed cotmter clockwise

!\

4Two chain gear should be at grade.

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 Shanghai l'in Science & Technolog) Co.. Lld

Chapter 7 solve common failure

Brief: lectronic part

l.sensor
7-1 comon nechanical problen and solution
2.solenoid valve
F)head and Y beam
3. Adapter
(3main body and bristle
4. contactor and relay
(avacuumpart
5. DC power
@Pick up part
@Cable line
7-2 comon electrical error and solution (iPc part
1. vacuun uotor error and solution t-icuttercontrol and }larkEdit softrare
2. bristle and pickup inverter (âYaskara and 0mron servo driver alarn code and
Oservo part solution
1. Yaskara servo driver alarn code and solution
2. Omron servo driver alarn code and solution
0§Cutting error and solution

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 Shanghai Yin Science & Technolos Co.. Lrd

7-l Common mechânical failure and solution

(l)Header and Y beam part

N
Failure Reason Solution
o

l.whetheÍ pin install well, lubricaÍe shaff

I.Pin install or sleeve problem 2.chunk 2.Check rod and shaft installation.
and gear mismatch 3.motor bearing break concentric 3. Check carbon brush whether
l Punch noisy
or bearing disengage with the rolor used up, punch motor inner bearing and shell
4.cylinder too fast 5.punch touch grinder wheüer loosen 4.ajust punch cylinder speed
5.check punch and grinder's position

l.pin loosen or fabric too hard or thick

Pin fall I .check pin- fasten or replace 2. clean pin
I 2.fabric melting, and stick the pin
I . pipe out 2. connection loose 3. sensor
I . check pipe connection 2. check line ald valve
Punch break 4. block by grinder 5. Cylinder
3. check punch sensor 4. check grinder punch
system valve loose 6. Cutterconrol set no
position 5. Check software set with punch
Unable move punch T.punch Solenoid vâlves or
6.check contol and sensor line.
circuit break
l.sensor loose 2. sensoÍ related joint l. Check sensor. Check up and down position
Punch a few
4 loosen 3.fabric too hard 4.pipe value light, whether light up normally, Ozws change
then alarm
adjust sensor position.2. check sensor cable

Front grind
1 .
belt loose or break 2.bearing break
1 . check cross and round belt 2.change bearing
) wheel stop
3.lower screw block bearing 4.upper
3. change wheel 4.change screw
screw block wheel

Rear grind
L belt break 2.bearing break 3.lower 1 . check belt 2. change bearing 3.change wheel
6 screw block bearing 4.upper screw block
I wheel stop rod 4.change fix screw I
wheel
l. Vbelt breakr 2. round belt break: l. belt! Wheel stuck? 2. check V
check round
3bearing stuck; 4. grind motor breali or
Both gnd belt .
motor run unload, bearing ok? 4.change
3
7 carbon brush u 5. motor connection 6.
stone stop carbon brush 5. check motor connection and
motor breaker off. RT relay bum 7.
breaker, RT relay
parameter

GÍind svstem
l. grind screw loosei Wheel up and down
'l
. check grinder and fix screw 2. manual move
8 loose 2. Carbon brush used up 3. two wheel freely, change too loose part-3. adjust
I noisv
wheel íiiction 4.wheel and holder two wheel if friction 4. check carbon brush
I . grind valve loose and no air 2.
I . manual check cylinder pressure and pulling
connection rod screw loose 3, grind
9
No grind or
cylinder or sensor break. 4.solenoid valve
rod 2. check solenoid valve and connection- 3-
alarm
or circuit break 5,knife plate deform loose
check cylinder sensor and cable.4. check
problem . parameter.
I . Grinder buffer ahead 2. Grinder down,
grinder cannot match knife holder 3. l. Manual check buffer position 2. manual
cannor grind
I l0 to 4mm
Grind cylinder pressure low or stroke check wheel with knife holder. 3.check grinder
short. 4. Grinder and shaft distance cylinder stroke 4. adjust angle of wheel shaft
S.wheel rod and knife rod not parallel. I

l.wheel position change 2.need to change l. wheel shaft position readjust 2.change new
lt Grind bad wheel 3.holder wear out and knife lean wheel 3. change knife holder 4.change knife
4.knife bearing and shaft abrasion bearing or lean the shaft

l2 Knife break
l. Knife too narrow 2 bearing wearing out l. knife width lower than 5mm, cutting hard
or iammed 3. bearing too tight. Holder fabric wiú same speed, easy to break 2. change

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 Shan hai Yin Science & Technolo Co.. Ltd

oved. or screw loose 4. Grand bâd 5. wear our bearing in knife plate 3. adjust knife
ng speed too fast. melting too low 6 plate holder position to enable knife up and
oo many lâyers 7. switch too fast.S.knife down freely, especial when bum mark on knife
9.wheel reverse (S series). back, must check bearing and holder. 4. readjust
wheel to ensure sharp knife S.cutting speed
should match with melting level 6.reduce layer
or cutting speed 7. lower tum speed avoid break
knife 8. knife screw
l.reduce melting fabric ând layer thickness 2.
I . Fabric melt or thickness too high
Check cylinder sensor and adjust valve. 3.check
Knife cannot 2.sensor or line problem 3 .cylinder or
solenoid valve and circuit J20 connection 4.
13 up and down pipe break 4. knife plate touch grinder or
Avoid knife plate touching other pans 5. clean
normally oüer paÍs. 5.krife plate rod or bearing
knife plate rod and bear grease 6.ensure plate up
greasy 6.limit pin or buffer loose
and down fieely
l.puller rod screw loose 2 thickness or
Puller rod hardness too high, speed too fast, break Lcheck puller 2 fix screws 2. break knife will
t4 break or knife and puller, slide block can break too break puller. check bearing and holder 3.check
deform 3 hard thing inside fabric. slide. bearing slide, wheúer move freely
or holder not in position
l.header cover not tight, slot at 1. check noise source, tightens cover, grinder,
connection. 2.grinder system 3.punch and punch, or balance wheel, slider puller rod
system 4.C axis S.balance device 6.fork 2. balance wheel noise check fork rod and
puller rod, eccentric sleeve wear out eccentric wheel. bearing.3. slider and puller
l5 Header noisy
T.knife adjust block holder. bearing concentric, oÍ too loose 4. rod and bearing on
mismatch 8. slider too tight or shaking knife plate will cause shaking noise 5.make
9.cylinder too fast and bumping sound sure cylinder move freely, buffer effective.
lO.fabric too hard 6.fabric too hard. then reduce layer or speed
'1. Lcheck knife box outer size and rod flexibility
Break knife jam bearing box. 2.
Jam knife 2.check knife box deform. 3. check knife box
l6 Bearing box slot too narrow. 3.knife
box and puller concentric check knife and bearing
screw too long will break slider
abrasion I

Link and I
I.bearing abrasion or breali 2. link road 1. whether rod knife break 2. check related
17 fork rod I
eccentric sleep bearing abrasion 3. tighten related screw
stuck
l.belt over tense or abrasion l. check belt break point to know the
balance belt
2.banlancewheel and middle wheel not reason.2.check whether balance wheel over
l8 slippery or
at grade.3. Iong sleeve not vertical wilh tense. 3. check idler and wheel in straiút line
break
base plate 4.check belt straightness
l. check cylinder pressure and pipe 2.check
l.fabric too thick, over melting stuck 2
bearing. bearing abrasion cause shaking. 3.
Knife plate press plate cylinder low or break 3. knife
l9 enlarge press plate pressure. 4. check fabric
shake and bearing, holder abrasion 4. rod and
thickness and melting. 5.check knife and holder.
bearing slot too big
bearing abrasion

Grind round 1. advert abrasion situation when change belr. 2.

l.abrasion 2.belt install abrasion or belt
20 belt fall or check size and installation ifbelt break 3.
size wrong
breali correct cross belt and grease when fall down

l. Severe belt abrasion; 2. belt stop screw I

Grinding V loose and gear move 3.belt too low and l.check break point abrasion. 2.check V belt
31
belt break V belr friction with frame 4.belt too and wheel at grade.
tense
l.check trail and bearing 2. check right and Ieft
Y beam l.X axis belt over tense or not balanced
suppoÍ plate and belt tighmess 3.M series. gear
shake 2.too greasy on single trail, screw loose
and belt slot big, abrasion
Y beam belt l.Motor belt and wheel not at grade. 2 l.check Y trail two belt wheel at grade 2. check
broken belt loose or too tense belt straight
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 ShanghaiYin Science & Technologl Co.. Ltd

I .Y trail cover install. friction with belt or I

1. check Y beam cover with beh or motor
molor 2.Y beam chain or belt fricrion
Y beam 2 -check Y beam small chain and belt friction
2.+ with belt cover 3.Servo install venical
noisy with cover 3.Servo venical position with belt
position and belt mismatch. servo buzz
wheel mismatch then buzz, then adjust position
when header close to Y origin

(2)main body and bristle convey part

No failure Reason Solution

Bristle
l.bad connection ofcable 2. Bristle l.check bristle sensor and circuit J7
origin
I motor chain break 3. Bristle origin connector. control box CN5connection 2.check
cannot
sensor break 4.clear bristle sensor bristle motor chain. 3.tighten bristle axis tree
restore
New l,Check bristle origin sensor position, small
section I .sensor too far fiom gear 2.sensor cúle chain gear height 2 check sensor and cable
Origin wrong.3. bristle chain sretch 4.liaison connection 3.bristle chain elongated after long
differ with check linkage move.S. fabric too heavy time 4. readjust bristle inverter paÍameter
punch hole S.check front wheel stop screw and position
l.Claw loose 2.bristle chain elongate
Bristle touch bottom 3. front wheel position l.check claw tightness 2.check bristle chain
) movement change, chain abrase side plate 4. slack 3. check guiding slot friction 4. check big
noisy touching bristle blower plate.5.bristle chain wheel loose
fraction with tiúten block
I . check claw 2. check bristle wheel tightness,
l.claw jammed 2. bristle screw loose 3. check bristle screw tighmess 4. check chain
Bristle tube
4 PVC guide strip up 4.bristle chain loose tightness, block scre*' S.chain slackness 6.two
stuck
5.two wheel chain not concentric front wheel eccentric.T.check PVC guiding strip
flatness
X axis I .X axis over tense.2. motor and wheel
1. check wheel and belt crap and abrasion 2.
) motor belt not at same line.3.Motor belt loose
check wheel position, check motor installation
break 4.crap on belt
X axis not
I
l.loose belt , loose tighten screw, adjust left
6 synchroniz l.installation problem
right synchronize
ed
l.screw fall in X axis plate 2. check head
cover fraction with trail 3.M series
X trail
'7
check synchronize gear strip 4.support Solve according to reason.
noisy
brick friction with cover 5. slider
bearing ball break
X axis
l beh slack, tight or change belt 2.
la
I
synchroniz
e
check belt wheel
Tighten belt

Air pipe
l.
cylinder, valve or pipe choke or l.check valve. wind pipe 2. check cylinder
valve not
I
9 control valve loosen 2. solenoid valve or clean water and filter 3.check leaf and cylinder
move oÍ
I
circuil 3.screw loose screw
slow

I I -bristle tube stuck or friction wiü

Bristle
base 2. move when vacuum 3. chain over
i0 motor Solve according to reason
tense 4.chain quality 5.two chain not at
chain break
I
grade

Bristle
l.axletree screw loose 2.bristle big chain
II move axis
too tight 3.parts quality problem
Solve according to reason
break

11
 Shanghai fin Science & Technologl Co., Ltd
(3)lhcuum âbsorption part

No symbol Reason Solution

l.check motor wether fan loose or not or
1.fan loose or cover deform 2.motor axis
scraps 2. move motor belt, run motoÍ only to
Motor break 3.vacuum moÍor fan scrap 4.slot
1 check noise. Check bearing fan, ot cover 3.
noisy between belt and axis s.motor screw
noisy with belt, then check parallel, lubricate
loose, buffer deform
bearing

I
Vacuum l. suppoÍ bolt deform 2. belt too tense l.check support bolt, check cushion socket
) frame 3.equipment on the building with main wether deform 2. check belt tensity with
shaking frame can be better. slackness

Vacuum
l. air box leakage 2. crap in pump 3. l. check vacuum pump connecÍion leakage
J pump leaf loose or bearing breakage
pump noisy 2.check bearing. fix bolu buffer position
4.pump fix screw loose 5. buffer deform
l.fiame or pipe leakage 2. front and back l.check pipe movement 2. check pump crap
Absorption
4 pipe or leafloose 3.inverter paraÍneter 3.check motor inverter paraÍneter 4. check
low
wrong 4.filter net not closed or not clean frame and pipe leakage 5. check filter net
Motor no Signal line interfered Check inverter line N24 connection and
l stop after condition.
cutting end

(4)Pick up table part

No sympÍom Reason Solution

Pick up belt l. belt 2 sides tightness differ or diagonal
I l. adjust belt tightness synchronize
slipper error big I

1. pick up motor chain break. 2.motor

Belt not l. motor running check. 2. check bearing 3.check
inverter bum 3-motor cable error 4. too
moving invert cable
many crap inside belt s.bearing stuck
1. motor chain break 2. belt loose
Motor l. motor wheel and belt axis parallel 2. big belt
J resistance high 3.belt wheel not at grade
chain break tensity
4. belt quality Reason
Belt axis 1. bearing Reason
4 l.change bearing
break 2. bearing cover leakage

7-2 Common electric failure and solution

(l)Inverter part

l.Pump invert failure code and Solution

No Code Symptom Reason Solution

Low voltage Main circuit protection at low

I LU Check voltage fl uctuarion
when power on voltage I

Overheat when
1 oHl running
Dust block fan filter hess air clean cooler fan filer

Overheat in
oH3 Protection for overheat in inveÍer Press air clean cooler fan filter
inverter

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 Shanghai ) in Science á: Technob-s] ( o.. Lrd

l-check motor bearing 2.check pump

4 oL1 Motor overload
bearing

2.bristle and pick up inverter

N
Code symptom Reason Solution
o

I No movement Overload or key reverse

Power offl0-20 min laleÍ restaí.
green light means ok
,1 Pedal switch move l.switch break 2.cable error l.fix switch and cable 2. change
slow 3.PC card related connection related broken paÍs.

(2)Servo part

No code confirm Reason Solution

Cor l.check signal cable

(x\YV) connection (C axis in
signal cable
Yaskawa CNCE line. servo t connection bad
Fix connection or change cable
servo AC9 CN2C .Y beam
alarm CNClE)
( omron
2.whether occur
2tt certain place
Signal cable break Change cable

Change motor Must do:

X axis: OpaÍameter inputi @inertia testr
1 @X resolution @Righr left check OJoc
setup.
3.check running after
Motor failure Y axis: add Y belt excursion parallel
change motor
Z axis: @servo parameter input @torque
test, @Z angle setup.
C axis' Oparameter input @orque test
@C axis rcsolution
Change servo
4.check servo after
Servo failure ( Must do: @parameter input; @torque
change
test )

Cutting, 1, assure cable

c(x\Y\Z) connection ( SMD-C in
Power cable wrong Change plug or cable
Yaskawa control boxr CNCI Y
AF5(AF6) beam r CNC header)
alarm
2,assure occur certain
a (omron Power cable break Change power cable
position
16,24,38I
3,assure new motor
Servo motor error Change motor
run well

4.assure new servo

Servo enor Change servo
works
C axis Assure C axis 1
-4 part bearing Change bearing of I -4part, adjust slide
Yaskawa resistance l. eccentric wear out. Slide and and sockel knife and holder. bearing
servo shaft. 2- balance socket mismatch' slot. position. also balance belt tension

73
 Shanshai Yin Science & Technol og] Co.. Ltd
A72 wheel. 3. pulling rod. blade and holder,
( overloa 4. link rod Sslide bearing mismatch,
d) alarm 6.holder 7.bâlance belt balance belt over
I omrom entsion8. bearing tension
t6I

(3)Electric component part

1 . sensor

No Part symptom Solution Reason

I Bristle Normally sensor will light I. check sensor 1-sensor or cable break or bad
origin upon every gear passed, position.2. check sensor connection
sensor effective distance is cable (J7 sensor
NSlO 2-3mm, assure sensor and side.CNs contol box)
chain center same line
X. Y axis Normal status off. If light, l. check sensor cable l. bad connection 2.screw too tighl
sensor cannol find origin. connection. 2 check or crap
before Restoration speed is low sensor fix screw for Y 4 sensor Jl6 under Y
(

origin metâl;3XdirectionY beam,CN2 control box! X origin,

NS4\NS8 beam L plate deform before and after, one set Jl sensor
side. CN5 control box)
X. Y axis Normal status off. lf light. l.Cuttercontrol L recheck Cuttercontrol set up
origin cannot restore and alarm. optioÍ/axis contÍoYaxis X,Y origin correction valuer 2,
sensor set upD(,Y axis change servo or motor
NSI\NS5 correction error 2.servo
motor error
4 Y axis + Normally light up, Ozws Sensor cable or crap Check sensor and cable, clean
side sensor key cannot move head sensor. or short circuit two line for
NS2\NS6 emergency,
) Y- side Normal sensor lighl up Sensor and cable Clean dust, check sensor and
sensor problem. dust. circút , or shoÍ circuit two line for
NS3\N57 emergency.
6 l.assure Z axis sensor
Z aris sensor cleanness Clean dust or grease.
cleanness
2.check in sensor (ONI
IOFFI
diagnose\circuitV axis no change, Z sensor or
checlq use metal to see
Change Z sensor or cable
cable break
Z axis sensor (oNI (oFFI
rotate no sensor (ON) (OFFI l.check pc-card-Z servo cable
stop when changes, high to low connection 2. change Z servo driver
restore speed when approach 3. change Z servo motor
sensor. Z axis motor can
not find 0 phase . reason
l.pc--card-Z servo
signal connection loose
or break 2.2 servo error:
3.2 servo motor error
7 Punch Normally AS3 light up, Sensor related line error Manual move punch. check sensor
sensor AS4 light up when punch and cable: (Related socket 5pin
AS3\A54 down, failure mode will be JIZD---Jl2B head-Ybeam
punch keep punching J l3---+CN I control box )
cannot stop then alarm
8 Grind Sensor light up when l.Sensor or cable error I .Manual check solenoid value for
Cylinder cylinder back flash once 2. Grinder cvlinder error connection 2.check wether waler

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 Shanghai Yin Science & Technolog] Co.- Lld
AS5 grind once. alarm if sensor in cylinder 3. connection ât head
not light up, also grinder Jl2C-Y
time longer than 06 sec beamJ I 3-CN lcontrolbox
9 hessure Alarm "Detect low air l.Check air compressor l. Pressure low normally the
sensor PS I pressure". equipment or and pipe. 2.check outside gauge will show low 2,
pressure lower than sensor cable
sensor cable loose. connectoÍ:
0.35Mpa will alarm
close to pressure switch J4---+CN5
control box.
l0 JOG WL2 JOG not light up or l. check 5V DC Line. l. DC cable or connection 2. É
ambiguous 2. Adjust JOG focus JOG move due to vibration.
Connection: JOG coÍmector Head
0---Y beam J l3-*CN I Control
JI

box )

2.Solenoid Valve and Cylinder

No Parts Symptom Solution Reason

I Knife plate I .
Manual press l. Pull out pipe to see ifair l.Solenoid valve break. 2
Cylinder and switch 2. Manual though 2 check cylinder for Cylinder break 3 connection bad
Solenoid works, then check water. 3. check cormection (Connection! Valve
SOLI cable cable. 4 exchange cable with connector--+Head J20---Y beam
2 Punch different line. to exclude J l3A-CN I control box)

Cylinder and solenoid or cable

Solenoid
SOL2
Press plate
Cylinder and
Solenoid
SOL3
4 Grind Grind alarm or no I Check valve and line for
Cylinder and movement error, check cylinder and pipe
Solenoid 2 circuit check or multimeter
SOL4 check solenoid 3Cylinder air
check
5 Lock Knife plate l.valve or cylinder check l.valve or cylinder check. 2.inspect
Cylinder and shake 2.locker breakage valve or circuit ( connector-head
Solenoid J20--*Y beam Jl 3A--CNlcomrol
soL5 box )
6 Bristle air No air blow when 1.SOL9 Connection loose l.check valve connectioÍI, pipe,
blow bristle move 2.Pipe bent. (J5 below X motor, CN5 control
Solenoid box)
SOL9
.?
Front and Absorption Cvlinder and Solenoid break I.Manual check front and reaÍ air
reaÍ air valve insufficient valve move 2. circuit check about
Cylinder and move. 3. check leaf position 4
Solenoid adjust air flow ( Connection: valve
SOLI2 SOL I 2--*connector J5---CNI
control box )

3.Adapter

No Part Symptom Solution Reason

I 380V to 220V3 I .Main switch l.check adapter output l.circuit Reason, input 380V voltage
phase adapter on. no power meter, Multimeter check, input 380V+5oÁ, confirm NFBI ;
2. Equipment check 3 phase input and 2.check 380V switch 380V, exclude main
canÍlot on out put 2.check control switch error 3.confirm TFo adapter out
box breaker put 220V+5oÁ, check control box input
f-i
 Shanghai YiÍ Science & Technolos' Co.. Ltd
TB I 220V. exclude adapter error,
measure TB1 220V to exclude error.

220V to DC power and Multimeter check DC power, punch or grind circuit short or
I l0vAdapter punch grind adapter input. whether leakage bum adapter
TFI motor no power adapter work Punch system circuitr @heck adapter
TFI input 220v, output I l0v.CPlpunch
input and ouçut @check RM punchy
relay @CN1l connectorr @J22 connecÍor
É Y Beam cable; @J22Aon head
@J22B2pin socket @J22C on motor.
Grind system circút, OCheck adapter
TFI input 220V, output I l0V,CPI punch
input and outputr @check RT grinder
relay @CNl2 connectorr @J23 connector
Beam cable; @J234 4 head t, @cNtz
in control box.

4.Contactor and Relay

No Pafi Symptom Solution Reason

I Air breaker Breakerjump Check connector and circuil Open phase, leakage or short circuit
NFBO ( IOOA) for shoí or false
Air Breaker j ump Check connector and circuit Open phase. leakage or short circuit
NFBlbreúer for short or false
50A
3 Punch Contâctorjump, Check punch motor carbon Motor error, leakage or shoí circuit
Contactor RM open then jump brush installation, check
again motor and related circuit for
shon.
4 Grind contactor Contactor j ump, Check grind motor carbon Motor error, leakage or shon circuit
RT open then jump brush installatioru check
again motor and related circuit for
shoÍ.
5 Servo power Power switch l.check emergency switch l. emergency switch on 2.
supply MSV (onl , power 2.check contactor for dust contactor connector weaÍ out 3.
and relay RSV cânnot supply and abrasion 3.check relay Relay connector dusted or wear out
for contact abrasion
6 Air flow table Cannot start air Check relay break, check Outer line leakage or short circuil
REA\REB flotation connector for false
connection, check input
connector for short

5.DC power

No Part Symptom Solution Reason

I

I 24V DC power l.light not upr I Check connector. use DC power break or connector false
2.software shox I multimeler to check voltage
different waming on branch or chanE,e cable
I
5V DC power JOG not ligher Use multimeter to check DC DC power break or connector
power, circuit, falser JOG break
connection .check JOG line

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 Shanghai \in Science & Technoloe\ Co.. Lrd
(4)Cable

No Part Symptom Solution Reason

1 All servo signal Machine stop, Lcheck related connector 2. check False connection or
line Servo pop AC9 whether head error at ceíain place, then line break
alarm change cable
2 All servo power Machine stop and Lcheck and tighten related conneclor 2. False connection or
line AF5 or AF6 alarm check whether alarm when head at certain line break
place, change cable line

(5)PC part

No PaÍ Symptom Solution Reason

1 Cannot open On/off button no l. check whether CD in driver 2. l.No power 2. Voltage too
reflection check power socket low
a Origin cannot Restore origin X in l.check cable and sensor.
Íestore position, ,head cannot 2.assure Y axis origin correction
find position on Y parameter
beam
Control Pc crash l.Assure PC power l.Dust inside PC, overheat then l.Clean úe dust in PC.
2.check pc for virus abnormal crash Z.virus in PC, Enable cooling 2. kill
during data passing virus" and use specialized
hard ware for data transfer.

(6)CutterControl and MarkEdit software part

No Svmptom Solution Reason

1 PC show " software cannot Install C uttercontrol software C uttecontrol software file
open" crash
2 PC show "CAD Data error" Recheck CAD Data format CAD data format error

J rc show "Parâmeter Check CutteÍControl software Mechanical Mechanical set up/Marker

abnormal" set up/Marker JOG and punch )§Y JOG and punch X\Y
coordinate coordinate error
4 PC show "No piece in In MarkEdit software, optior/divide long Long piece exists in Marker
convey tracing" piece function/choose

(7)Yaskat'a servo and Omron servo alarm Solution

1. Yaskawa servo alzum and Solution

If servo driver malfunction, then panel show alarm A.oo or CPFoo. Beside alarm as A.9tr. However, A._not
alarm-
Code Conlent Alarm status Reason solution
A.02 Parameter eror When comect power RestaÍ power then initialize
(EPPROM data Control power of AC30^ó0V
data (Fn005)

17
 Shanghai Yin Science & Technolo Co.. Ltd

storage Power off when wntlng

lnitialize with user
abnormal) dala
paramete(Fn005). then rewrite
Power off when writing parameter
alarm
Exceed writing times(control Change sewo unit(reevaluate
scan, parameter change etc.) parameter writing method)
Servo unit EPPROM and
Change servo unit
outside ciÍcuit error
A.03 Main circuit During control power Control power of AC30^ó0V Reset power
inspection coÍmection or n nning
abnormal
(6.0KW above servo unit error Change servo unit
no detect)
A.04 PaÍameter set up During connecting Input wrong parameter
error (exceed control power (denied due to abnormal Initialize with USCI
setup scope) value when operate data paramete(Fn005)
control)
Servo unit EPPROM and
Change servo unit
outside circuit error
A.l0 Over Current During connecting Too frequent ;»ower of and
(power control power Change alarm reset method
Íeset
transistor IGBT False connection between
over current or servo board and thermo
fin overheat) switch Change servo unit

Servo circuit board error

During connecting U,V,W, ground cable error
main power or motor Check and assure the
Ground cable on other connection
over currenl when connector
running Motor circuil U,V.W cable
short circuit with ground
Correct or change cable
Motor cable U,V.W shoÍ
circuit
Resistance layout wrong
Check and assure the I

connection
Servo rmit U,V,W short
gound I

Servo unit eror(curre feed Change servo unit

back circuit, power transistor I

or circuit enor)
Servo circuit U.V.W shoÍ
ground Change servo motor
Servo U,V.W phase shon
Overload with big inertia and
Change servo rmit(reduce load
high speed. dynamic break
or rotation)
stop. DB circuit error
DB too frequent (DB Change servo uni(reduce DB
overload alarm) fiequency)
Frequent power overload and
Change alarm reset st_vle
alarm
Position, speed change to
Revaluate value
acute
Load too big, excess handle Recheck load condition.
range operation condition

78
 Shanshai \in Science & Technol Co.. Lrd

I
Servo install method I

(direction, distance with

Servo unit temperature below
other unit) improper
5sc
(whether some part over
heat)

Servo unit fan stop

Change servo unit

Servo unil error

4.72 C axis servo Check C axis I bearing wear oú; slide

-4 Change I -4 bearing; adjust
472 ( overload ) resistance l. eccentric slide socket position, adjust
block mismatch socket, knife
alarm shaft 2. balance wheel mismatch holder, bearing knife holder, bearing position,
3.link rod. 4.small rod and cam, balance belt too change belt tension
5.slide block 6.knife tense
holder 7.flar bearing
8.cam bearing
9.banlance belt tension
I

A.C9 Coder During control power Coder connection error Recheck connection I

communication connection or running

Change 1o strànded wire and
elTor
Coder cable size difference with shield, core over
disturbance 0.12mm2, stranded galvanized
copper wire
Coder cable too long and
Cable should shorter than 20m
disturbed
Coder cable breakage, signal
Change cable deployment
distuÍbed
Coder cable too close to high Coder cable away from surge
current cable curÍent
FG polential fluctuate by Ground to avoid PG to FG
nearby equipment current
Coder signal disturbed Redeploy coder cable
Coder had been bump or Reduce mechanical shock and
shocked install servo motor correctly
Coder error Change servo motor
Servo unit circuit error Change servo unit
A.FI Power cable During control power I
Servo unit enor Change servo unit
shon phase connecdon
(when power During main power
I

I
Three phase wire error Correct cable deployment
ON. one of connection Correct power balance(change
RS,T phase low 3 phase not balanced phase)
voltage for
overl sec) Servo unit error Change servo unit
+check when When servo motor on 3 phase wire wrong Correct power line deployment
I
main power is
3 phase wire wrong Balance power
on
Servo unit error Change servo unit

79
 ShanghaiYin Science & Technolos Co.. Ltd

2. Omron alarm code and Solution

Code Content lann situation fi.eason bolution

I] Over currenl en power on main circuit range to main circuit range
motor sl inertia too big culate Íegenerale ener$/ ân
stance, to extend decelerate time

cfcult vo over limit to main circuit

low gravity
f.-*T*tytorquetoobig calculate rc energy to

t6 overload when able deployment wÍong or cable

on
c arrester setup Iease arrester

r*- eÍTor servo

ng runnlng al torque over rated or maxim heck load, nmning conditi
ue motor
adj ustment cause gain value
brati fluctuation
ervo eIToI servo

2t Detector runnrng line connectton

coder line connection
break connectl0n
break molor
ver eÍTor driver
echanical lock orrect mechanical lock
i8 Driver Switch on servo orpoT input and NOT input closed a{Check cable. sensor, assure control
prohibit running time check Pn04 setup
input eÍror fame fower

(8)Cutting error Symptom and Solution

No Symptom Solution Reason

I Fur or saw tooth l.Reduce layer 2.reduce speed L 0 distance cutting(Knife not adjusted
on piece 3.checkholder, blocker, knife plate, bearing to angle);
situation 4.change start and sequence 2.fabric too hard or stuQ
5.enhance vacuum.6.adjust grind T.readjust 3.speed too fast
krife parallel 4.grind bad
5 .knife parallei
1 Piece discrepancy, l.check unit: 2.check size. CAD data and l.fabric too elastic and shrink do fabric
big or small size| 3.check stretch dudng spreading loosen 2.template input erÍor 3.unit
4.check fabric shrinkage and elastic input error 4.machine preciseness
5.reinitialize, perform right left check wrong
Upper and lower ( I ) Top bigger úan lower l.resistance deform knife I

piece discrepancy Lreduce layer, speed, eúance C axis speed 2.knife plate and related parts wear out I

2.check slide block, holder, knife plate,

bearing situation 3.knife correction function (ll) fabric too elasric tr.n tt.
to*., I

or change knife shrink deform more than upper. Release

back
I
( Il ) Top smaller than lower then
l.Reduce vacuum and layer I

I Piece symmetnc l.enhance vacuum. reduce speed or enhance **

bad C axis speed 2.use automatic + fine tum ;*:HJ[1:Til[,"'**'''
3.check knife holder, plate and bearing; 4.
change cutting direction. musÍ staí at place
far from svmmetric line |

80
 Shanghai )-in Scicnce & Technolog) Co.- Lrd
Piece V notch bad l.check knife size with data with caliper l.grind amounl eror cause knife width
2.check CAD notch setup, (normal width error after many grinding 2.slide bloclq
2tims depth. width 5mm depth2.5mm ) knife plate, bearing wear out 3.CAD
3.enhance switch speed for melting fabric notch error 4.fabric melting cause
4.check holder. knife plate and bearing wear resistance
out condition. 5.if notch left higher than
.ighf uajust V Íinish ratio from 0.0 to 1.0
( clockwise cutting )
6 Punch hole I .check pin installation 2.whether set motor 1.pin thin fabric thick 2.wrong pin
shallow to punch when running 3-adjust punch pammeter
delay time 4.change pin

7 Piece linked I .check parameter for over cú amount and l.grind amount error cause knife width
eúance z.use automatic and fiÍle tum to lift error after many grinding 2.slide bloclq
plate 3-5mm for slipper fabric 3.check knife plate, bearing wear out 3.fabric
knife width and data with caliper 4.enhance too hard and thin knife deform
absorption or reduce layer. speed S.check 4.operâlor misuse 5.CAD deployment
block" plate, bearing for úrasion 6.bad overlap
cutting due to wrong operation or change
section, check origin with prmch hole,
origin should be riút l -2mm of hole
T.check Marker for overlap
8 Common l.Fur or saw tooth due to cutting and wave I .bad deployment of 0 spacing neighbor
symptom for 0 direction 2.change cutting direction and piece. 2.bad direction for neighbor
starL staÍt from big to small spacing
spacing cutting l. piece
Fur or saw tooü 3.neighbor v notch link due to soft fabric.
2. link neighbor Lay hole paper under or lower speed
piece 3.staÍt 4.chose start carefully which will influence
influence 0 spacing cutting, avoid double cutting.
neighbor piece
9 Fabric Melt. knife l. adjust parameter to avoid melting or 1. happened when cutting synthetic I

sticky reduce C axis speed 2.increase cutting fabric or man made fabric
speed. Use auto-fine tum. life plate smm or 2. parameter adjustmenl or layer
reduce layer 3.put paper between every few amount wTong
layer 4. clean knife plate regularly, change
flat bearing and cooler after every cut

81
 Shanshai Yin Science & Technoloet Co-- Ltd

Chapter I Part Specification

Brief'
8-7 Body frare part
8-1 Head part
8-8 Yacuun frâne part
8-2 0 axis part
8-3 Punch part
8-9 Head air path part
8-10 Air path part
8-4 Grind part
8-11 Control box part
8-5 Head' s cover part
8-6 Y bean part

8l
 Shanghai Yin Scicnce Á! Techrologt ('o.. Ltd

8-l head part

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No Pans Name Q'r

4++zffi Naine Pans Name v )cm I
I lcm
(+a) ( E+ã) (English) QT 7cm(J)
Y
I Eti l"^'-1 Head Base l cH08-01-23 I NF08-0t-08
^r
ÉÊEÊ4 "'rlH.iÍÉ Belt Fining Plate l cH08-01-29 cH08-01-33(T) NF08-0 t-23
Éffirr ^'rl.âÃ(r) Belt Bracket 2 cH08-0t-30 NF08-01-24
I Éffitrffi ^'rlâÂ(2) Belt Bracket cH08-01-31 NF08-01-25 NF08-0t.25
) írffi ü*'r" r' Proximitv Dog I cH08-0r-26 NF08-01-17 NF08-01- r 7
6 ,7"7'r-I (R) Lid Pla1e (R) l CH08-01-2,1 NF08-01-05 NF08-0t-05
7 t 7"7'v-l <L) Lid Plate (L) I cH08-0r-35 NF08-01-06 NF08-01-06
8 Base Plare I cH08-01-28 NF08-01-04 NF08-01-03
9 j:ffi. , lgtt Shú Suppon I cH08-01-04 NF08-0t -08
t0 Én.++xffi rrll Slide ShaÍi 1 cH08-01-25
'4ÍÍE& ^i.ll" Stopper Bolt I cH08-0r -33 cH08-0r -33(T) NF08-01-33
t2 +& :tt)r|'1'1ttl Cylinder Bracket I cH08-01- l9
t3 Í7-:,/lr9'- Air Cylindcr I cDGlBN25-t I
I
0-c73L
t.l i+a&ir )si1'./r':/'21r1 Floatins Joint I JA3G.l0-125 I

I t5 t,Ê& 7^i,ft'1'V-l Slide Plate I cH08-01-05

t6 #e ,'11r1 Joint I cH08-01-55 NF08-01- t4 NF08-0t-t4
l1 _tQ\ Slide Case (l)
-18ft4 cH08-0r-03
t8 Ét\++tLW ^ilt1"t
t)=77':t:/a Linear Bush ,1 LMIOUU LMH.IOLUU
l9 güEÊffi Í-5-)'v-l Motor Plate l cH08-0r -51 NF08-01-01 NF08-0 r-01
20 7'-r)-( I) Pullel (I) I cH08-01-36 cH08-01-3«T) NF08-0t-07
-cüÉÉfê
2l faií ,7'Àr-^''l,lu I
Belt 9GJ -3
22 H4 lf:ttr'- Stopper l cH08-0t-54 NF08-01-20
2l ,'"1lvl" l-^ Bearing Case I cH08-0r-46 NG08-01-08 NG08-01-08
:5 +ÉÃ Bearing 2 6203 Z Z 600322 600122
^'71)rr"
26 trÊ ^'7lrr' Bearins I 62022 Z 600222 60032,z
27 +#4â Eccentric Shaft I CH08-0l-.t4 NG08-0 t-01 NC08-01-01
t8 1Í.lr'í t'r Nut I cH08-01-59 NG08-01- l4 NG08-01-14
29 4,+ ^"'Ít)rtt" frt?il Washer cH08-0r -13
30 {Ê,ü'ã :zpyI"(t) Connecúng Rod I cH08-01-43 NG08-01- 10 NG08-0 t-10
(upDer) I

3t #É. ;7\rr" Bearing i zz

620t 6201 ZZ 6202 ZZ
l3: i i,7 Srop Ring 1 RTw32 I I

êtí &ãi* r, r. ) Set Pin I cH08-01-42 NG08-0r-20

34 7'-\12) Pulle] (2) l cH08-01-50 NG08-01-04 NG08-0r-04
35 *ÉÉ íÊ.t" ltyl Suppon Bmcket I cH08-01- 17
36 K+É vÉ.t', Fuicrum Pin l cH08-01- l6 NF08-01- l0 NF08-01-10
37 F# Balancer (l) I cH08-01-41 NG08-01-16 NC08-0r -r 6
"" 77+-11)
38 4.r+ti ,' úvl(A\ Joinr (A) I cH08-0140 NG08-0t-t I NG08-0r-r l
39
'àÊ*Mt't" 1l=' Needle Bearing
Wiúout inner ring
I RNAFTI,í8N
l'' r^'71 7r"
, ^*t
10 iÊã4* t'llL , Guide Pin I cH08-0 t-38
4l üã l+ u ,7 irlr" rtil U-Nut 1 M5
12 Étr i"íf'r'"'- Guide Lever l cH08-01- l8
.t3
^"
Tlrr' Bearing 690tzz
.14 3É1'{i. E_r Srop Ring 1 RTW-24
1i 4.Éú ^'7lrr" ttra Bearing Lid I cH08-01-45 NG08-01-r 2 NC08-01-12
46 4.,8ã ^"
7t)rl" 11- Bearinp Collar l cH08-01-49 NG08-01-09 NG08-01-09
47 E*ârg 1r r 1, BKT Tension Bracket cH08-0t-08
J8 1í +a 'í),t'tu1'-t)- Idle Pulle) cH08-0t-06
.t9 ffi41 \" 7t)rr' Bearine .t 690022 I

50 Pfi+ té Stop Ring RT\[ -:2 I I

5t +'-ít)rl" li- Bearing Collar I cH08-01-r 5

52 1ü4'ã ^'7t)rl' m7):rt Washer l cH08-01-07

85
 Shanghai Yin Science & Iechnologl Co.. Ltd
53 Ê+ê+Él+.ã
^'7t)rrm1r:/1
\[ asher cH08-0r-r2 | I

5l ÉÉfrre ,4;tr'7'-\- Timing Pulle)' cH08-01- r0

fl Bearins I 6901zz
^'71>t'
56 Í+i++E It) SIop Ring 1 RT\\'-24
5,1 Ft*# 91art'^'tl Timins Belt I Bt 00DS5M550 H
58 EÉHYà# t\'1'J1t -(2\ Balancer (2) cH08-0r-09
59 ÊfliÍir h'lt't'> Guide Pin ) cH08-01- l I
60 E#i Inner Ring I cH08-01-39 I

6t fà4.ã ^'7\trh)- Bearing cH08-01-t.1 I

62 4.H tr'lv^'7ft)f t Cable Bear I cH08-01-32

63 gü,Êffi. 1l.rr-t y\1I I cH08-0t -01 NF08-01-21 NF08-01-21
64 hffi a|rr-tr:,r1t l cH08-0r -02 NG08-03-10
65 É.W.+)'1,Í11 Solenoid I cH08-01-52 cH08-01-52H3
66 x# '/'1111B Join(B) I cH08-01-37 NG08-0t-07 NG08-01-07
61 4fl ãt RNAF7|48N I

68 4i+ã* '/ztr77")- t\'- Shock Absorber cH08-01-34

69 &frfl* Lí*71rí Proximi§ DC73L
70 c *É€fl +-r- Motor l SGMAH-O8AA
A4l I

7t T ker Kel I DKW050520

72 TEfi4 7i1f't-7(2) Slide Case (2) 2 cH08-01-22
73 'úÍr,# ,vrrt+ 7l1t\"-t Sropper Bolt I cH08-01-33 cHo8-01-33(T)
'Ll
74 +'fr8', I'in t6 ó4xl4L A(m6)
75 H*.8*nW t)=7)'v'tt Linear Bush 1 LMIOLUU
76 Tffi irTll,r(:./tl Shaft I cH08-0r-27
SuDDort(Lower)
71 ,:rÊ 3: tÍ-)'L^'7 Cable BeaÍ I TKM I8G2BR2
8.9L-IA.KA I

78 EARà b,,1, 6 cH08-01-48

79 79>r'-l'9' , t\'- Standard Damper 6 cH08-01-57
80 Tiãs 7711'7"v-l Slide Plate I cH08-0r -21
8l 44 ,a|r»'v-t Joint Plate I cH08-0r -20 I

82 +*ffi ttl& Nut Plate I cH08-01-47 NG08-0 r-15 NG08-01- t5

83 4'h' n1- Collar cH08-0r -53
8l #ÉâÊ 9l+ih+tt,\'17' Pipe cH08-01-58 NF08-01-22 NF08-0r -22
É&4 t NF08-01- t2 NF08-0r -12
IfiEÊÉ NF08-01-13 NF08-01-r 3
1Ííiti NF08-01-1,1
_L& I NF08-01-t5 NF08-01-15
fffi NF08-01-16 NF08-0t -16
&t+X NF08-01- l7
E+*4 2 NF08-01-19 NF08-01-19

86
 Shân,.rhai Yin Sci.'nce á. I.chnolL)c\ f o.. Ltd

E ru l 7

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? ffi fl 77,ú €),

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5CM 7CM J (11CM)

No 5cm 7cm (J) llcm Name QTY
C A3TAC420l7 NG08-01-01 NG08-01-01 Medium pulle) 1

@ A3TAC42O37 NG08-01-04 NGo8-01-04 Long pulley 1

Doublc-cdged
DKW050520 DKW0i0520 DKW050520 1
hemicvcle key
@ FUO2SS NG08-01- t 1 NC08-01- 14 Fretsaw flat nut 1

@ A3TAC420 I6 NG08-01-08 NG08-01-08 Sleeve 1

(g A3TAC42022 NG08-01-09 NG08-0r -09 Screrv cover 1

@ 620322 60032.z 600422 Beârinp 2

(, 620222 600222 600322 Bearing l
@ A3TAC4202I NG08-01- l2 NC08-01-12 Cover plate 1

DS3,8 DS3,8 DS3 '8 Flar head screu 6

9 NG08-0r-15 NC08-01-15 Cover plate I
IO cH08-01-42 cH08-01-42 Baffle I
ll NG08-01-16 NG08-0 t-16 Tumplale I

87
 Shanghai f in Science & Technolog Co.. Ltd

-/
(f ,I
rs;. I

I í

I r
t-- .t
ÇqE l,
l
@

r\
lr

ri

No 5cm 7cm(J) I lcm Name QTY

o AI TAC23OO3 NG08-01-10 NG08-0t -10 Off-center cover 1

RTU-32 RT\L-.32 RT\4'-32 Axle locking 1

dns
620122 620tzz 620222 Bearing l
@ Q\rrDoso I 6ZC QWD050l6ZC QWD050l62C Axle shim 2
KB5,l2-BW KB5' I:-B\\ KB5,l2-BW Socket head
scre\\'
.1
A3TAC4204I NG08-01-l I NG08-01-t I Coonectiry rod I
KB4,l5-BW KB4,l5-BW KB4,l5-BW Socket head I
scre\4
RNAF7I48N Rr*\AF7l48N RNAF7I48N Roller bearing
@ AlTAC23002 NG08-0r -07 NC08-01-07 Rod ja,.r
i:v A3TAC42O4O cH08-01-r 8 cH08-01-18 ConÍllcting rod 1

RT\\'.24 RTW-24 RT\r'-24 lockins l

a tri"
@ A2'74034 A214034 Distance sleeve 1
ô,2't4034
a oÓ axleree
690tzz 690122 a 690tzz Bearing 2
AtTAC330l9 AlTAC330l9 AITAC33OI9 Fluring sleeve l
KB5' l5 KB5, 15 KB5,l5 Socket head I
scre\À'
KB4, l5 KB4, l5 K84" t5 Socketa head 3
a scre§
.A I TAC42020 NF08-01-10 NF08-0t -10 Long a>iis l
Al TAc070l7 cH08-01-39 ! cH08-0r-39 Slide bushing I
A27{201 cH08-01-38 a cHo8-ol-38 Slide lushing l
&xle
\í5 M5 M5 Locknur I

lt8
 Shanghai Yin Science & Technolog Co.- Ltd

8-2 0 Axis part

38

rDs-03 ÔE
-{ 25

32
24 --------
20
"-L]6
2a
----o
",-=-a
t8 À
29
4C

-{ /.í\ rcs-o2c5 b-xB-a505

iYi XDs-O4lO ----f)

t6
19

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ru ri à I

37 ll
tt
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12

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t 22
KDS-430E

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 Sharg hai \in Scicnce & Technolog Co.. L1d

Parts Name

N Q'ty lcm
o t#**
(+t)
Nrme
(Eâ#)
Prrts Nsme
(English)
QTT
5cm 7cm(J) I

I
L+
t*al-1' Push Case I cH08-02-24 a NF08-02-10 NF08-02-r 0
litiÀ ir"tla Work Piece Presser I cH08-02-22 I NF08-02-13W2.5(T) NG08-02-13
AE$â rrü(t)2_5MM Metal I cH08-02-29 |
I *Ã ;tttufi' l=-l' ü;'Tlrl Needle Bearing I TLA48ZN(FJP-48) I
5 4.ffi :-l" r!-r- Needle Roller I cH08-02-2E I
5FÊIâ rrr(2)l.2MM .l
6 Meral .t cHo8-02-27
1 ffià iÍü" l---l'Ív^"7t)'yt Needle Bearing 1 TLA4SZN(FJP-48).1
8 4'ffi ,-'t" n-1' Needle Roller I cH08-02-28 i
9 t(r»t,rtl FiÍing Plate I cH08-02-19 i l.vF08-02-09 NFo8-02-09

cH08-02-23
t0 ''t/n" 4i'(rl) Tool Guide(L) I cHoS-02-23 t NF08-02-23\À'2.5
w2.5

lt iE*:4 ,'r/r"í|'(iÍ) ToolGuide(lJ) I cH08-02-r8 NG08-02-03

t2 tIs,t ^'tl'tr' tt\B) Bearing Lid I cH08-02-16 NF08-02-08 NFo8-02-08
t3 4'ÊH ^''rlrr' t 1.\c) BeaÍing Lid I cH08-02-30 NF08-02-17 NF08-02- I 7
t4 E4âffi 7141'l-^ Slide Case I cH08-02-r 4 NF08-02-05 NG08-02- 10

l5 H*.++)L t)=77' tl t Linear Bush 2 LMIOL

t6 .r-r--^' -^ Base I cH08-02-t 3 NF08-02-04 NF08-02-04

t7 ^-7l,rr- Bearing 68t5ZZ I

t8 Etiifií +'fL'' Pin O4xl4L A(m6)

19 Bearing Collar( I ) l cH08-02-t 0 NF08-02-12 NF08-02-12
^'7t)/r',111)
20 4.h NF08-02-r 2 NF08-02-12
^'1\rr'ti12) Bearing Collar(2) l cH08-02-10
l1 J.Éfâ ,-t-+' r- Gear I cH08-02-09 NF08-02-03 NG08-02-09

22 Ezffi )Í-^ Slide Case I cH08-02-07 NF08-02-07 NG08-02-l I

iã4 ^i41"
23 Slider I cH08-02-t7 NF08-02-06 NG08-02-08
^i,lt'-
24 Slide Bearing F6-l2M
ztÉ# ^i^l^'7\rr'
25 -t' , Slide Pin I cH08-02-t2 NF08-02-247 NG08-02-06
êH. ^i,ll"
26 17^in7{l) Collar I cH08-02-t 5 NG08-02-07

2'1 \'7\rt' lrrt'/r Washer I cHo8-02-20

28 l*tr4 tÍrí1t Sensor Dog I cH08-02-08 NF08-02-18 NF08-02-r8
t9 E,EI* nfult)ttt' , Tool Finins Pin I cH08-02.21 cH08-02-21w2.0 NG08-02-04

30 âin n+h(r.6M]"1\ Tool I cH08-02-25 NG08-02-05

3l ]r*14 +,t7 BKT Bracket I cH08-02-26 NF08-02- 19 NF08-02-19

4\&
^'7t)rt'# I
32 Beârinp Lid I cH08-02-t I NF08-02- 16 NF08-02-16
4'â4É ,-r-i'ií l) Gear I cH08-02-06 NF08-02-02 NFo8-02-02

34 x14l'rr7l Slide Shaft cH08-02-04 NF08-02-15 NC08-02-02

35 í5 r' tlít)r r' PÍess Ring I cH08-02-02 NF08-02-14 NF08-02- 1.1

36 4'S ,)i1D" L Press Rubber I cH08-02-01 NF08-02-01

31 Éi t-,'BKT Motor Bracket l cH08-02-05 NFo8-02-01

i8 ,17'lo ri' Trvist Rod I cH08-02-03 NF08-02-l l(T) NG08-02-0r

39 z fi ÊtrilI Í-r- Motor I tororl-45A,tf,41
,10
&úffx fr*t'lt+ Proximit]' S\\'itch l E2E.CR8CI

90
 Shanghai Yin Science & Technologl' Co.. Ltd

8-3 Punch Part

I
I
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a zB 2l
a
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a 12
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 Shang hai Yin Science & Technoios Co.. Ltd

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 Shanghai Yin Science & lechnolo$ Co.. Lrd
Parts Name Q't
e#*8 Nsme
(E+#)
Prrts Name v
QT
!cm 7cm(J) llcm
(rFA) ( English)
I
v
) +tí ,-^ Slide Case l cH08-03-r 2
^i4t' Nr08-03-l t( NF08-03-t
I

Tl) I
2 Éi*.+1hr4 Slide Bearins LMH IOL
I
^i4l' ^'7lrr"
.t ltrlr" t Chuck Shafl l cH08-03-09
ttü'il, 1'" lróttl 4 * Drill Chuck No.4 I 08 €r4M,M (0.44)
6 +I+LM :-i'', p2.0 Needle ô2.0 l cH08-03-07 NG08-03-0
5
+àÉ :-f ',r'.íl" (^' .í 2) Needle Guide I cH08-03-01
8 T& vr7lrt -l' Shaft Suppon I cH08-03-02
9 çi+ 7141'rr'11 Slide Shafi sF l0G6-380L SFl0g 40l
l0 1Eã hess Spring 2 cH08-03-04 NG08-03-0
3
1l 1,ã#E ttlti- Set Collü cH08-03-25
12 J:& la't' V-l Upper Plare l cH08-03-23 NF08-03-08 NF08-03-0
8
l3 Slide Bearin-e LMH-IOL
^i.ll' ^'7\rt"
I,1 _1úr ,lvt' - Cl linder l cDU20-80D-A93
l5 _1El ,\rl" - Cl linder I CDU20-70-DCH l.í I lH

16 i+ú&*. 1ei trr' i" trl Floating Joint I JAl5-6100

t7 EÊfH +'fr1'' Pamllel Pin 1 O4xl4L(m6)
t8 Li Pin 1 cH08-03-27
t9 m& 'í\t t"
."." BeaÍing l 68722
20 ãiiüffi t.í1.'BKT(I) Side Bracket I cH08-03-t9 NF08-03-03 NF08-03-0
3
ll .EJI] ,\t)lt'7.^'+ i/'1, Lock c-2r - l
22 Êlr,rjÉ ü{l' BKT(2) Slide Bracker I cH08-03-20 NF08-03-02 NF08-03-0
2
23
&4 | ?-+r|hr| Mârkins Plate l cH08-03-17
l5 í4 2't -*t)y,t-I Plale Fitting BoaÍd cH08-03-21 NG0&03-0
I 8
26 I

27 Êfi I
f_t-l,t Motor I UM.M5.3
28 gffi :t'21>17í- Joint Sta) I cH08-03-24 NF08-03-10 NG08-03-0
a
29 ,.'-:. L hll' L-Bracket I cH08-03-08 NF08-03-05 NGo8-03-0
9
30 irr-)'v-l Connector Plate I cH08-03-22
3t Írír+É :-f',1,(a2.5 ffi) Needle I cH08-03-07 cH08-03-07H
3
32 ÍTíLH :-l",rt'{l'(q2.5 ffi) Needle Guide I cH08-03-07 cH08-03-07H
I

33 *+6'll 7-+rr'7'D:,/'úr- Ma*ing Projector I R785

3.1 tTfi ,ttD'ot, Merai Block cH08-03-r3 NF08-03-06 NF08-03-0
6
35 iÊth 7í- Sta)' I cH08-03-18 NF08-03-01 NF08-03-0
I
l6 trÊ4 )'»l Block I cH08-03-15
31 t*++** 7lroD'12'1r') Micro Coupler l MCSHl
38 &&Ê* Tlrof iQrtt) Micro Coupler 2 I\,ÍCSH 84
39 fiHÊ!À :/t)rr'-' ,tryf Cylinder Bracket I cH08-03-r0
l0 tfr I 17-:,t\)9'- Air Criinder I CI,JPBI5.5D
4t iÊ* )rr(11 Rack( I ) I cH08-03-30
42 itr(2\ Rack(2) I cH08-03-06 cH08-03-06H NGo8-03-0
3 4
li #1r Slide Guide I cH08-03-28
^i1t'r'1t'
93
 Shanshai Yin Science & Technolo gl Co.. Ltd
41 Ir4 oyih'.ll' Lock Ouide I cH08-03-29
45 írin E ,vrrr+l\!t\'-fr'ttl Stopper Bolt I cH08-01-33
46 fE+ f'ií jrtt Dn' Metal cH08-03-t4
t)--T)'t:n Linear Bush LM8UU
48 #fr+E 1,,) Stop Ring I sTw-8
49 Bft I Slide Shaft I SF8G62I5L SF8s6-245L
50 XXHE& ^111''./t)l Bearing Plate l cH08-03-05 NF08-03-07 NFo8-03-0
^'7\rr')'v-f 1
5l ffi##Ê hL)toT Cam Flower I CF5
52 rEtfI n'*)ttr(C) Spring Hooke I cH08-03-26 NF08-03-09 NF08-03-0
9
5i t+^'l Pull Spring I F-06-03-l l0L
i{ rldl
_T,
lÍ Spring Hooke I cH08-03-26 NF08-03-09
)) rôiiffii] ^'+rrt(c)
fr'-tt )')r,,,'\ Adjust Boh I SPJH6
56 Éáx* t-1711+ Aüo Switch I A93L
51 AàTÍf'- t-lAlt+ Auto Switch A93
58 +á* :-l'JLr'í1.'(a1.6 ffi ) Needle Guide I cH08-03-0t
59 4H ^'7t)r)'ffifr,y:/\-
Washer 1 QWE40r oZR
60 É Collar I cH08-03-l I
6l rÉf :-f'[.à'{1.(ô1.4 H) Needle Guide I cH08-03-01
Shim NF08-03-04

91
 Shanghai 'i'in Science & Technologl Co.. L1d

8-4 Grind Part

36

39
2

4 ==_
3
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14
I
I 30
38
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33
1

16
12

24
17 I l
20
22

27 21
20 6

26 18

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95
 Shanghai Yin Science & Technolog Co.. Ltd
\o Pârts Name Q'§
€l+*# Name Pârts Name QTT' !cm 7cm(J) llcm
(+t) (E+#) (English)
I It'õ'ti v 7 -rj-(B) V-pulle! i cH08-0,1-02
v !_Ê# l' t)"rtlX^" tul Belt l 3M250
,-\ Beârine Case ) cH08-04-03
l
^'7ltl'
,," 1\rt" Bearing ll 69022f_
F Y:/+ l" 1t:tr Bracker i cH08-04-08 NF08-0-í-02 NF08-04-02
6 ffiÀê |,(rt fr4rr7\ GÍindins stone shaft I cH08-04-04 cH08-0,1-0,1H3 cH08-04-04H3
7
^'1\, t" Bearing + 68622
8 4.Étr+â '7'-tl- Pulle) I CH08-0,1-10
9 lrl ? 1í
^'
,ar'n\,,: *l Round Belt I q3x29OL 93r390L q3x390L
l0 lÀ ?5 ^'zalrav\" ll Round Belt I rp3x240L 93,363L 93,363L
E Round Belt rp3xl32L q3x l32L p3" l32L
^'n1'ntu^' I l
1I t-Àtri
t2 Idler Shaft l cH08-04-05 cH08-04-05H3 c H08-04-05 H 3
l3 -L*E lr- ' Lever I cH08-04-06 cH08-04-06
l4 ifrE#)+:* 'l7lÍ7')-^" - Soft Absorber I FA - OSO5SBI -S
t5 1Et-ã*
^rtrl.' zlTl' 7' t- Adapler I oP - 0r osB
t6 ,Êrá I'7 BKT Tum BÍâcket I cH08-04-09 NF08-04-01 NFo8-0+01
t1 E)n í,rtrr' t Middle Shaft I cH08-04-13 cH08-04-13H3 cH08-04- l3H3
l8 4.+ W'asher for Bearing I MA08-01-34
t9 4\ Ín'íd íLr'tt>2'-t)- Middle Pulle) I cH08-04- 14
20 Bearing 68822
^'7ttrr' (l)
2t Éü*t l1:/(t) Grinding íone I cH08-04-12 NF08-04-05 NG08-04-02
22 Bearing I 680022 6t802-22 6t802-12
^'7t)>r'
23 1ÊÀ Bearing I 69822 6t901-22 6t90t-22
^'7t)>r'
21 ú'ràfs 11r!-) Grinding stone shaff cH08-04- 15 NF08-01-06 NG08-04-03
25 BH ^'71)>r'Ht)1:./l
WÀsher for Bearins 1 cH08-04- 16
26 B:l íita lí:.,(2) Grinding stone (2) lc cH08-04-l I NF08-04-04 NG08-0+01
27 +EÊ Bearing I 680022 680222 68022'2
^'7t)tr'
Bearing I 69822 690122 690tzz
^'71>r'
29 4üÉ# vfâ v 7'-t-(A) V-pulley(A) I CH08-0,1-01
t0 +ri--- ,tt'18'' Crevice PiÍr lr cH08-04-r7 NG08-0+04
3l -1itr tt)r9'- Air Cvlinder I CDJ2DI6.2O-C73S
32 13.iS* 0yfÍ)l' Rod End I PHS-5
33 Et4 Li'J BKT L-Bracket ll cH08-04-07
34 iÉ í1{38 .p"tlhi- Ser Collar I cH08-04-18
35 í:ffi +-9-Vrtt t\', Motor Connection Plate I cH08-04-2t
36 Ê+,t f.:+-1.r, Motor I MUM-MI_5-2
31 +fit', Parallel Pin (D4\l4l(m6) I

38 ádl]Í* +rtY71)í Proximi§ Switch I DC73

39 1Í+ t?'v-l Positioning Plare I cH08-0.r-r 9
'10 Coliar I cH08-03-t I
4t
-1't& t-r-^'-.1 Motor Base I cH08-0.1-20 cH08-0+20(Tr)

96
 ShanghaiYin Science & Technolog.Co.. Lld

Parts name: Grinding wheel spindle device of the head

tt--: @

r^ @

o
@

3 6 @

n
) r=t --!ll-. -l
r

'--f
-.

No 5cm 7cm(J) I lcm Name QTY

o H2TAC42OO? cH08-04-03 cH08-04-03 Bearing seat 2

@ 690222 690222 690222 Bearing 2

@ H2TAC42OO7 cH08-04-06 cH08-04-06 Up niping seat 1

KB5x20 KB5x20 KB5x20 Socket head 1

skrew
(o HITAC36003 cH08-04-08 cH08-04-08 Down nipping I
seat
K84x20 KB4x20 KB4x20 Socket head 2
skrew
@ 68622 68622 68622 Bearins 4

@ H2TAC4zOO4 cH08-04-04 cH08-04-04 Bearing pipe 1

o H I TAC33OOI cH08-04-02 cH08-04-02 Strap wheel 1

K54x4 KS4x4 K54x4 Fixing skrew 2

@ H2TAC47006 cH08-04-05 cH08-04-05 Bearing axle I

@ H I TAC36005 cH08-04-10 cH08-04-10 Srap wheel 1

K54x8 KS4x8 K54x8 Fixing skew ,

97
 Sharghai Yin Science & Technolos Co.. Ltd

Parts name:head air cvlinder

il. 7

:.)

!r

Grinding of the

-,

No 5cm 7cm(J) llcm Name QTY

o CDJ2DI6-20 cDJ2Dt6-20-C'73 cDt2Dl6-20-C73 Air cvlinder I

S S

@) H I TAC33OI5 cH08-04-17 NG08-04-04 Bearing rod l

@ A I TACLBOI T cH08-04-18 cH08-04-r 8 Adjusting nut I

KS4x4 KS4x4 KS4x4 Fixing skew

@ EOTAC421I6E EOTAC42I1óE EOTAC42I I6E Cable I

processing
Fig.AS-5
@ BJ2-016 BJ2-016 BJ2-0r6 Cylinder lock I

ring
@ PHS.5 PHS-5 PHS-5 Cylinder I

universal joint
@ ASl2l I F-M5-04 ASl2l I F-M5-04 AS121lF-M5-04 Air velocity I

regular
@ ASl20l F-M5-04 ASl20l F-M5-04 ASl20tF-M5-04 Air veloci§ I

regular
98
 Shanshai Yin Science & Technolo$ Co.. Ltd

Parts name :Grinding wheel of the head

I
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l
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iJ
r-l
ri
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NO 5cm 7cm(J) I lcm Name QTY

I H2TAC42OO8 NF08-04-01 NFO8-04-01 Base plate I
KS3+6 fla1 KS3+6 flat KS3*6 flat Sunk screw 6
washer washer washer
1 Hl TAC42OI3 NF08-04-04 NG08-04-01 Grinding I
whee[2
J HITAC42OI3 NF08-04-05 NG08-04-02 Grinding 1

wheell
4 69822 690tzz 690122 Bearing
'l
QWD040lozc QWD040rozc QWD040lozc Shim
KB4+ l0-BW K84*10-BW KB4+ l0-BW Socket head 1
screw
6 680022 680222 680322 Bearine ?
NF08-04-06 NG08-04-03 Grinding wheel a
7 H I TAC42OI2
axle
8 H TAC3600l0
r cH08-04-14 cH08-04-14 ldle puller, I

9 68822 68822 68822 Bearinq l

l0 H I TAC36009 lntermediate I
cH08-04-l iH3 cH08-04-13H3 shaft
1l QWD040l2ZC owD040l2zc QWD040l2ZC Shim I
K84* l0-BW KB4*10-BW KB4,i l0-BW Socket head l
screw
12 H2TAC42OI6 cH08-04-07 cH08-04-07 L bracket I
KB5*20 KB5+20 KB5'*20 Socket head
screw

99
 \-in Science & Techno Co-- t-td

li FA-O8O5SBI-S FA-O8O5SBI -S FA.O8O5SB 1-S Shock absorber I

t4 I
oP-O10s8 oP-o r osB oP-O10s8 Adjusting I
colum
l5 YTB3+ t 32 YTB3+ 132 YTB3* 132 Round belt I
l6 YTB3+240 YTB3 +363 YTB3*363 Round belt I

100
 Shanghai Yin Science & Technologl Co.. Ltd

8-5 Head's cover Pârt

10

14
4 I

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5 ,ü'\
,]
'13 12

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 Shanghai Yin Science & Technolog) Co.. Ltd
Q't
Parts Name
No 5cm 7cm I lcm
1,t+&# Nsme Parts Neme
(+a) (E+#) (English)
l BÚã ^7f
" r/," í"r.) Head Cove(Front) I cH08-05-05 I

Head
Jtrã | ^',;'r'i 1ôro) I cH08-05-0t
Cove(Black)
#tE f.it; tíY(i)\ Lock c-23-l
NF08-0
NF08-05-02
1 sffi t r" l.lvt,l, Fitting Plate
I
I cH08-05-04 5-02
5 {y* l1l" rí)l^'t Metal 2 TH23
6 Lffi, el'n^' -lt))r.ll I Head Cover Plate 2 cH08-05-03
1 ir+0ElÊffi Titll' (lr|l Metal(Back) cH08-05-02
8 I.]+NEEÊffi 1ittr" (a!) Metal(Frono 2 cH08-05-l I
9 &Ê& 7t Lid l cH08-05-09
t0 ll-ffi.1't' Screw 2 M4.8L
lt 8t1fi. i,; -l''lri BKT(R)
Cover Fitting
l cH08-05-06
BrÀcket(R)
Cover Fitting
I
=
t2 ,,; -!) rl BKTO) Bmcket(L)
l cH08-05-07
t3 ií|fr. 7í- Sta\ l cH08-05-10 I

14
&ÉlLltffi I 7, ,I
l] )à BKT I Lid Fitting Brackel
I
cH08-05-08

102
 Shanghai Yin Science & Technolog] Co.. Ltd

8-6 Y Beam Part

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 Shanghai Yin Science & Technolos Co.. Ltd

Parts l\ame Q'tv

No *#*# Name ( Eâ*) Psrts \ame QTY 5Cm
I

7cm(J) llcm
(+t) (English)
I Y +IH Y T. -I Y BeaÍn I cHot- t5
TKP0320-3B-R5G36L-
,-7" ü\'7 Cable Bare I IA.KÁ
Y *rrtE& Y r'-rr' {(rr) Y Beam Table(Upper) I cHot- t7 I

I -9üEÊ& Í-t-t" ,l Motor Table l cHor -30

) ffi+ê (l) ,lirr" 7' -l1t) Timing Pullev( l) I cHor -32
6 leJlt fr ,1:,rt'^' tl Timing Belt I 4530-5GT-60
7 /7/'/ Flange FS 10051039
Y Beam
cHol-31 Y ,l(rt)
8 L" -t^r' Table(Lower) l FI TAC42OO2
9 cH0l-34 7Vl" |i" t Stop Ring I FITAC42004 I

l0 +Êf{ ,,'7t)rl' Bearin-s 2 690322

ll 5Étt+E l.r, Stop Ring l sTw-t7
l2 fr* (?) t4i-rr'7' -\-(2) Timins Pullev(2) I cH01-t I
li 'í1: 71ri' Flange 2 FS 1051039 I

l4 r" 7t)rl" Bearing l 690422

l5 5+it+E I/, Stop Ring l RTW-37
t6 n1- Collar I CHO I-I2
t7 t1- Collar l cH0l-14
l8 QwE +,+ U asher MA08-0r-35
l9 .I,TEÊ4 ,r7l'rt BKT Shú Brackel 2 cH0r-09
Proximi!v switch
20 4'41+ +2tv BKT(A)
bracket(A)
2 cHol -18 I

Proximity switch
2t +)t7 BKT(B) I cH0l-19
bracke(B)
22 Y *1.|EHL* LM ,'1I'(Y r" r) LM Guide(Y Shat) 2 cHot-20
23 fi,* ty !ffi Nut Plate : cH0t-40
íd,q&€fr -t- Motor I sGw-02A3G16 I

25 *frxf< )8*ztLí Proximitl switch TL.W3MC2

26 &ú#i€ tú*t'tÉ Proximit-v s\a itch I TL.W3MC I5
27 *úlÍ* tí&t.t yí Proximit-v switch I TL.W3MCI
28 Efi4. +y i& Nut Plale cH0l -43 I I

Y +iãTEtí Y Beam
29 Y L' -Lr' 4(rt) Table(Lower) I cH0l-4t
30 Y EtEd[ I Y t'-r.(r!) Y Bearn Table(Upper) l cH0l -04
31 Y ELEffi.2 ," l7' Shaft Plate(A) I cHol -07
32 "t' -l-r"'-l(A)
, Pullev Shafl l CHOI -I3
33 É84 +r i'ffi. Nut Plate cHol -.r2
34 Y rÉffi vvt')-7' r-l(3\ Connecting Plate I cH0t -24 I

35 *f'Êl+ã+É ," tllh Shafl SuppoÍt l cH0l -25

36 4ÊÉ Bearins .l 690lzz
37 ,t7l Shafi I cHot-23
i8 Éü?à t1^1" l/'1 Flât Geâr l cHot-22 I

39 4.ffi+â 7,7'rlll(l\ Sprocket( I ) I cHot-29 I

40 4.ffiã í!-rt\a' Chain l FITÂC42O5I I

.ll rttá4 ,^"-r^'+- Cover Spacer -1 cHot-t0

12 E4 1l') "- BKT Stopper Bracket cHot-26
.13

u +t +la Operation Panel I cHot-03

.t5 Nut for Operation I cll0t-5 t
I Panel
16 Értffi ,^"- BKT Cover Bracket I cH0t.05
47 É?tffi )"'- BKT Cover Brackel I cH0l-37
.18 TI+IE ,-7" ,^" 7 BKT Cable bare bkl I cHol-36
19 É#ffi , ^'- Cover I cHol -38
50 Y i*#.& Y i"-li^" - Y Beam Cover I cHol -35

t05
 S hai \]n Sçiençe & Technolos Co.. Lld
5l Y ÊÉffi Y t'-ri/"- | Y Beam Cover! I cH0t-02 I

52 i,'" - Cover I cHor-08 I

53 YEHffi, Y t'-1r,,'- 2 Y Beam Cover2 I CHO I-]6 I

5,1

)) 4,tE l-r-1 v-l Meter Plate I cHor-39

56 Ê- t,: - I Cover I cHot-21
51 11- Collar I cHol-33
58 &)E ÍX lÍ&
^
l1'r Proximin Switch I GXL.8FUB.C5
59 4,ti 11- Collar I cH0l-28
60 )íWlt, Sprocke(2) I cH0t-,11
61 gü4/i ^7'Frll(2\
,:/rI Washer I cH0r -5? I

62 &t!ff Star 2 cHot -45 I

63 ++étE -\í-
)t,; Cover SIat I CHOI.55
6-1 íiʧ xlv"'- Stopper I cHol -27 I

65 frÍ? fi rl7/'' - Stopper I cHot -27 I

66 ÊÉ&a&. jg#7 r-i,(l ) Comccting Plate( I ) I cH0l-47 I

61 Êiê1*E!ffi ê#7 t -l'(2) Connccting Plate(2) I cH0l-18

68 l)^1to1- Cam Follower cFl2-A I

69 #fftt"tt,t- Carn Follower 2. CFH I2-A

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 Shang hai Yin Science & Technolog] Co.. Ltd

8-7 Frame Part

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 Shanghai Yin Scicnce & Technol Co.. Ltd

Parts Name
No *t+À* Iiame Parts Nsme Q'§ 5cm 7cm(J) llcm
(+a) ( E+ffi) (English) QT}'
I +n* firr,p" 4(A') Main Bod] Table(A) I CH04-80a
rst$â ,: 17 7.í- Pipe Stal l cH04-07
1g z-r tg Pillos Block l BLF207
4 LE- t, a/,F 1Ê) Main Bod) Table(B) I CH04-38a
)
6 ,1" lrr1 | Drive Shaft I cH04-19
* key +- Ker DKW-080740 I

8 * ke1 Ker I DK\r'-080725 I

9 +É&e It' ot'ttt Pillou Block BLF2O6 I

IO
_qüEÊÍá :.!- BKT Motor Bracket I cH04-06
tl t rrf BKT SuppoÍ Pillo\À Block I cH04-16
l3
t,t)rffií;. Sprocket( I ) 2 cH04-20
l5 Éffi{t
^7'ol1l(l\ Sprocket(2) cH0+61
^7'ol)l'(2\) .l
t6 ^'7\rl" Bearing 620622 I

t7 HT+,+E Ii, Stop Rine RTW-62

t8 qü,8É+ê Drive Pulley I cH04-05 I

l9 +E -f- Kel DK\\1100870

20 Hrt# ,'tl'/r'^' I Timing Belt I 560-8YU-60
2l ffi+tffi irTf Shaft I cH04-69
*,&+*n LMi"{t' LM Guide l cH04-53
LE ,7-7+^' ,11' Air Pipe I cH04-08
lêBrlÉ )" ,Ír^' '17' Plastic Spread Pipe 98 cH04-40
25 )í#.+ Chain cH0+67
26 É+t4 i"íl'^'- Guide Bar I CH04-65a
27 -1ülJffi ,' {1"
^'- Guide Bar cH04-63 I

soL7" 7tÍ71 SOL Bracket I cH04-29

29
30 r*fr,m ,.:,I'" BKT Driving Bracket 1 cH04-51
3l 4'W+t ' Sprocket I CHO+2I
ffi^ í12 Chain I RS50-59
3i ,"íI'^'12) Guide Ba(2) .l cH04-64
34 ÉÉffi. LM
^'-1(l) LM Base(l ) l cH04-68
35 EIRffi LM ^"-r(2) LM Base{2 ) I cH04-59
36 E4 ," ly+ BKT( A ) Jack Bracket(A) cH0.1-58 I

37 1ۃ4 i'l'/+ BKT Jack Bracket cH04-+8

38 t54 ," tyt BKT(C) Jack Bncket(C) cH04-50 I

39 QwB sh' ,rir(B) Washer(B) MA08-01-33

40 _CüE€IE T_,- BKT Molor Bracket I CH04-62a

.ll É-irl +" i-I" t--r- Geared Motor, I GL\\'28-90-0 4 I

12 qitft+ê Sprocket(A) I CH04-24a

^'1'nt)l(A\
,13 ,1atr')'-t)- Timing Pulley I cH0.1-03
.t,t Éffia*+t ,/,irr'1' -l- Timins Pullcr I cH04-75
45 +ÉÍL ,,llrr'7' -\- Timing Pulle) I cH04-26
46 8t5â hsyl Mechanic Lock I MA35
47 ,,1\rr'^" tul Timing Belt 7 5768-8YU-60
49 #*â€ffi ,'"rI", BKT(2) Driving Bracker(2) I cH04-44
50 l;' =r | , srror Driving Bracket(3 ) I cH04-56
5l Éffi?à v'rrI-'17" -)- Driving Pulley 1 cH04-70
5: +ÉÃ ^'Tlyt)" Bearing 4 620722 I

1t0
 Shanshai Yin Science & Technol Co.. Ltd

53 4É.tt+E It, Stop Ring 2 RTW-72

5.1 QwB 4H 9tt r(B) Washer(B ) MA08-0r-33
lf -1itE4 i'l)i BKT Jack Bracket cH04-22
i7 trtrg LM 111! LM Upper Plale l cHol-16
58 F.ffiri ,ir1' l ' Clamp Meral I cH0+33 I

59 Base 8 cH02-08
^'-7,
60 +íâá (D) Main Bodj Tabl(D) I CH04-3la
61 , )i ira' L Cushion Rubber It cH02-08 I

62 ,4ã t" ,"' ' DampeÍ l cH04-

63 Fi T- ," ,t\' Â" , Damper Lid I cH04-12
61 F1./iH l' ,^' -r" , Damper Shaft I cH04-10
65 ilqã Ütu Metal cH04-14
66 -1Elfç * l'1"' -vn' - Damper Lever I cH04-09
61 :,1,)à'- Cylinder I cM2E20-50 I

68 h,tu** -:úl1th/'1.1'/I Joint I Y-0208

69
70 ,ifi&* tvt" Clevis Suppon l CM-EO2OB
7t ^lrtlt)'
'72 Éni, ^' -^1\' r+2
Base Pâckine I cH04-15 I

73 ffiãffiã ni- Collar ) cH04-57

74 w\+ 3" lÍl Plasic Spread t1@ CH(M-4]
75 +í6â( ) E Main Bod] Table(E) I CH04-27a
16 K15ffi fi/,\'n' 4l' Slide Guide 1 cH04-'r7
1',7 +4tE lrl-+ ) | Sensor Nut I cH04-35
78 ,fr#.ffi+I Í:it.íü'rl. Adjuí Boh {J cH02-35
79 i+E t7t- BKT( l) S€nsor Bracket( I) I cH04-36
80 Ãrt7 t),- BKT(2) Sensor Bracket(2) I cH04-49 I

8l Êír++ +í+á(F) Main Bodi Table(F) I G2TAC4200ó

82 fiÉE lvtrYTTl)^' -1" t l Stopper Bolt 4 cHot-27 I

83
84 í a-rv-tu Chain Rail 2 CH04-71a I

85 ü4 n' /,1" tt Guide Support I CH04-01a

86 r lz," - BKT(A) Stopper Bracket(A) cH04-0,1
87 Íãj* lrl-l' t' Sensor Dog I cH04-34
88 iÊtE alit\'2 Plare l cH04-13 I

89 ídNE ê'L r-r- Motor I SGMAH-O8AAÁGB6I I

90 \í**x fr&t,tú Proximiq Switch TL-W5MC2

9t Lt#.fl* ú&711í Proximi§ Switch I TL-W5MCt
92 úÍ*n,* :Í&z'4yí Proximitv Switch I TL-W5MCl5 I

93 ú&#* )É&7'1fi Proximitl'Si!itch I E2E.X5MEI

94 1Í*.Nffi fr9i71)í Proximitv Switch r lcHo+23
I

95 Efâ4 rl'r" - BKT(B) Stopper Brackct(B) cH0+25

96 qzwn' Solenold Valve SY3I2O-5MZE-CGF2
91 €Hr'4 FAUli' Solenoid Valve I vQzl l5Y-5M-C6-PR
98 iÉEêU ,+" t(l ) Join(l ) I cH0,1-32
99 )+' i(2\ loi (2) I cH0.1-02 I

100 Eͧ4 fi/,|" n" 4l Slide Guide I cH04-46

r 01 P.HEÉffi, ^" I.tir1' (A-r\ Belt Clamp(A-l ) l cH0l-49
102 E#ÉÉffi \" tulr1r1' (A-2) Beh Clamp(A-2) l cH0l -53
103 E#ÉETE ^"
r,lrirT' (B-r) Belt CIamp(B-l ) I cH0l -50 I

104 \' t"lrir7' (B_2) Belt Clamp(B-2) I cH0l-52 I

106 -Le\ +n v-t'1t(A\ RailPlate(A) l CHM-39

't
07 LÉTE t-t.lt(B) Rail Plate(B) l cH04-,r3
108 I Êrl t,z t-t,lt(c\ Rail Plate(C) l cH04-66
109 ÍÉia. v-L.l t(D) Rail Plale(D) l cH04-7.1

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 Yin Science & Co.- Ltd

I to l4tE lz -rr-t,.'-r,;- lsrul l lcHM-77 I

ill lffiÉ lr -rr-r1,.'-1t:.1 lco,., r lcHM-7ó

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 Sh1ln hai Yin Science & Technolog\ C o.. Lrd
8-8 Vacuum frame Part

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 Shanshai Yin Science & Technolog] Co.- Lrd

Parts Nâme
No 4,i+** Name Psrts Name 5cm 7cm(J) llcm
Q'ty
(TFI) (E+*) (Etrglish) QTY
I )'07-^'-7 Blouer Base I cH02-07
Éfr i-r1!kãfF-*fí) lvlotor I MRA7I67A.22AOA
ÉtL Í-4-(Fhffits-*rV) Motor I MRA7I67A.24AOA
Êfjl r-§1,hffi1#*Yr't Motor I TIKKDC2I - I6OL
3 €+Ít,Ê& Í-r-^)11'^'-^ Motor Slide Base l ND(Bl0O9(SBl60L)
3 É.fI.,Êe Í-r-^111'^'-7 Motor Slide Base I t60L
-{ *;t)l)a'L Rühher Plate .l KB-50
) ATf,. t'D7íÇlÍE) Blower I LITAC42OO3
6 +Ê+t i ar,/')'-t)- Puller I 140-3v-+Q r

1 v 4ÊÊ ,ri'^'/t,l Belt I tv-560

1 v 4Êffi üÍ:,/'^'ltl Bel( -1 3V-ó00 T-----t
8 lté MB Bushing l +S442 .ffi
9 ÊjÉffi t'vtl7 Box I cH02-02Gr
l0 #& )t Lid I cH02-09
ll &tB4 Í7'l:r1 Dust Packina I TM-238-5-10
t2 iê&â: Packing I cH02- 10
^"1*,
l3 ry.tr4 ,\'r+r79<G460> Packins Lid I cH02-21
l1 iÁ,riÉ& ,'11 BOX ,r+7: Dust Box Wire Net I cH02-04
l5 iÉrrffi4 ,'ll^"v+, Dusr Packing I cH02-28
16 iÊÊê t {v'.ü-(ta\t l* I cH02-01
20 Eãffi, ,'rl Box Dust Box I cH02-12
2l ft19É )'o7- L htr' BloweÍ L-Metal I cH02-l I
E.â.F_ts )'07-f,..rr,l Blo\\er I cH02-03Gt
23 iE*{3il ffiÉt',rrl Adiust Bolr I cH02-35
21 Base 1 4A0850
^'-1
25 ,):/'ar7' L Cushion Rubber l 40'7362
26 (= J'rn'- Damper I CH0,1- l I
21 ei,t 9')^'-n'2 DamDer Lid I cH04-t2
28 t'r,\'-:/', Damper Shaf, l cH04-t0
29 +Ãt Irtu Metal cH04-14
30 tfi&* t'r,\'-v,\'- Damper Lever I cH02-36
31 1úl 'tt)>9'- Cvlinder l cM2E20-50
t2 ifi&* +v, Ít'./'ilrl Joint l Y-0208
33 ifi&+ ,vE'7'*t Clevis Suppon I CM.EO20B
31 E++tÀ Base Packing l cH0.1-15
^'-7'^'1+,
35 l.tlíffi. l),\'-l\!119 Damper Base Plate l cH02-23
36 R.tr1i4H ttr\rr' Press Ring l cH02-26
31 F.EÉ4h 1i,í\rr' Fixed tung l cH02-24
38 *tr+4H n'.t*) Packing I cH02-25

114
 Shanghai Yin Science & Technologl Co.. Lrd

8-9 Head air path part

3
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 hai f in Science & Co.. l-td
Psrts Name
No *#*ffi Name Parts Nrme Q'§ 5cm 7cm(J) llcm
(rFA) ( E*#) (English) QT\
I El + rr.
i\:.t":'! Solenoid Valve -l sY3 r 20-5MZE-C4 I

+*ffi ?:f,'-,lI Manifold I ss5Y3-2G.05

dEtiq b*"-t- Regulator I AR2000-01 I

I i'>:.,t'^'> Solenoid Valve I sY3l20-5MZE-C4-X20

5 iEül'Ii lt'-1.'trl!-7- Speed Controller I ASl00lF-04
:ií,íüE+ Miniature Pressure
I
ARJt020F-M5-06
6 Reducinp Valve I

1 Eh* Er-a+ Pressure Gauge l G46-4-01-C I I

I lt'-1.'t)lE-7- Speed Controller ASl2l I F-M5-04S I

9 iEü],! rt'-1.'rrltr-i- Speed Controller ,t ASl20lF-M5-04 I

I

l0 1t'-1.'l)l+-r- Speed Controller I ASl2r I F-M5-04 I

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Shanghai \in Science & Technologl Co.. Ltd

8-10Air path part

65

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 Shanghai Yin Science & Technolo Co-. Ltd

Parts Name
Q'§
No 4t+E*.
(+r)
Name Psrts Name 5cm ucm
( EâãE) ( English)
QTY
| ^.,,
l 74t'l-v+' ,v-l- Fi lter Regulator I AW2000-028D-N
I
tr.hfr* Eht.ltí Pressure Switch 1 lsl000E-202Y
&&&* r"-i' I.í) | No.28 I 3 4t17' v4
,l í** ,-'Í-)), Air Cock I TK600-l/4
Eh+. Pressure Gauge I G46.7-02M-C
Pressure Gauge for
6 trh*. H4H Vacuum
I o246A-0lM-c
1 *.ffi*e 4v^" -r- lnvener I FRN I8.5P1I 52
8 4fi:* 1Y^" -r' lnverter I FRr.\l8.5Pll54

8-11 control box Part

5 2 1

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 Shanghai Yin Science Á. Technolo c\ Co.- Ltd

Parts Name
\o *++âffi Name Q',tv )cm 7cm(J) Remârks
Parts Name l lcm
(+l) ( E+#) (English) QT\- I

I l rt'j- Invener I CIMR.J7CA2OP4 INV4

\\1-â
1n'-9-
í.8ffi?á
Invener
Terminalboard
I
I
CIMR.JTCÁ20P2
T20C08
III TB.2
l Terminal board I T60C0l TB-I
:?rr-É& Connector circuit board I E0203370
6 :r r! ã* I7r7 Trans former I YSOI KE TFI
Rt 5-5(DC24V/2.2A
1 x*.4.i8 Switching regulator I
)
AVR2
^1rírt'v+'*-9-
t8 f*€iF T,lttrl'b|'tv-9- Switching repulator I R5G.2«DC5V/3A) AVRI
9 )'t -h- Brcalier l EA53A,/50 NFB2
t0 €Eãí*fr+* , -+rl1'oi rt- Circuil protector l cP3l/3XW cPl
ll Ê.8âíRf *g t-ltt-1'oíll- Circuit protecto. I cP3l/7X\\' CP2
t2 ,-+)l-1'rírl- Circuit protector I NRFI l(LI A FI
l3 Ê88,ít FãS t-+rl-1'rirr' Circuit protector I NRFI I O.I OA F]
14 íf,,88Êft(á3 t-f,,'rt'vl Servo pack l SGDM.O8ADA SMD-X
l5 tl-fr'rItt Servo pack I SGDM.02ADA SMD-Y
l6 t-fr'ffi)1>21ttt- Line filter I LF-320 NFz
17 iÊi,*ã* |17')|nr- Noise filter 1 zAc22l0-00u NFI
t8 €EãÊtsãT t-+vl7'oí r r- Circuit protector I cP3l/3XW
t9 t)v- Rela\ I c2R-t-sD
20 ffiE ,r1l Socket I P2Rr-08
2t Êe&ÊÊ*B Magnetic contaoor I sc-0(Ac200v4A) MSV
22 sÉãÊ t)v' Relar I G2R-2-SD RSV
l3 ,hl Socket I P2RF-08 I

2.r s €ãÊ Relar l G2R-I -SD RM RT

25 llyl Socket 2 P2RT-05 I

26 4ÉãÊ t)v- Rela)' 2 MY-4D(DC24V) IREA.REB

21 Sockel PYF-I1A
28 t-i'tt'ttl Servo pack I SGDM.A5ADA SMD-Z
29 íAXEÊfiU+} !-h',r"ti Servo pack I SDGL.O4AP
800w
30 íAIEÊfirlã* t-t'r, y7 Servo pack 1 SGDM-O8ADA
SMD-C
3l atr'rr- Connector I 10236-6202VE I CNC
ICNX.ICN\:
31 ,4.t t- Connector t0250-6202VE
I CNZ
54t l- Connector PS.5OPE-D4T I .LP 1 cN20.cN2l
cN30.31.32.3
i1 ,111' Connector l PS.4OPE.D4TI -LPI
3
35 rll**§ 17ll- Connector 2 MR-25RFD2 CNI.3
36 r{**§ atr'lt- Connector MR.34RFD2 cN2.5.7
37 ;::aÉà a1,rh- Connector 2 MR.2ORFD2 CN4.8
i8 a1.l t- Connector l MR-I6RFD2 CN6
39 ,11+ã* al.lt- Conneclor I B8P-SHF-1AA CNE
10 34lr' Conneclor I 350,129-l CN9E
,ll 14'lt- Connector 1 350428- r CN9
,l: #À" tvtltí Push butron s\\ itch AH 164-TLW I lE3 PBI.PB:
13 14.E 1tt Fan I T.MU1225.55I-GP FAN I

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 Shanghai Yin Science & Technolos Co.. Ltd

Chapter 9 S series

Briefi
9-t Head part
9-2 0 axle part
9-3 Punch part
9-4 Sharpen part

120
 Shanghai Yin Science & Technolog] Co.. Ltd

9-1 head Part

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NO Drawing No Name QTY NO Drawing No Name QTY

I A3TAC43I I6 lPlate I 35 A I TAC62O 12 Rins I

A3TAC43I I2 Fixed strip 1

36 A I TAC62OOI Middle I

J A:]TAC43OI4 Narrow I
coveÍ
37 690722 Bearing )
skewback
4 A3TAC43OI5 Skew plate I 38 A2TAC47O39 Screw 6
sleeve
A3TAC43I 02 Skewback
39 D-05 Screw 6
6 AI TAC5gO I2 Strip I
sleeve
7 AJTAC43l OO Block 1
40 A1TAC62OI3 Ring I
8 A3TAC431OI Square block I 4t 600222 Bearing I
9 A3TAC43OO8 Fixed block I A I TAC62009 fung l
r0 A3TAC43O3O Orifice 1 4J A2TAC62OOI Fixed I
ll A3TAC43O3 I Long oriÍice I shaft
't2 A3TAC43OO9 Nipping block I sleeve
t3 SFl096-121 Slick rod I 44 A I TAC6?015 Arc ring I

l4 SFl096-284 Slick rod I 45 A1TAC62OO7 Pulley I

l5 SFl096-125 Slick rod 1

46 90-J-3 Belt 1

47 QwD0602524 Shim I
t6 SMlOL Linear bearing 4
AITAC62OI O Pulley
l7 A2TAC43OO7 Holing block 14 ]
,18

49 A3TAC43O29 Screw
1

l8 A3TAC43OI8 Fix block I

orifice
t9 JAl5-6-100 Cylinderjoint 1
50 AI TAC62OIO Protrudin 1

20 CI TAC62OO2 Long slice 2 l g board

2l Cl TAC62OO l Long slice l 5l SAGAH-OIAA Servomot I
1',t A3TAC43OI I l A2t or
CITAC62OOT Space block 1 52 A I TAC62OO4 Cormectin I
24 A3TAC43O IO Long clip I s rod
block 53 Al TACó20I1 Axle I
') 54 608ZZ Bearing 1
25 Rl -25-HD Buffer seat
26 RST6.IO Anti-bit block ) )J A I TAC62OI4 Shim 1

27 AITAC590 IO S block I 56 69822 Bearing I

57 QWD040t?24 Shim I
28 C3TAC43OO9 Nipping plate l
58 RNAF7I48N Bearing J
29 CITAC620l O Nipping block I
59 AI TAC23OO2 Rod iaw I
LED61T5.O3 Cross cursor I
60 AI TACO7017 Sliding I
lisht
sleeve
3l SY3I2O-5MZE-C4.FI Solenoid valve I
6l AITAC33OI9 Holding 1
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62 A I TAC62OO5 Bearing I
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NO Drawing No Name QT NO Drawing No Name QTY

Y ?0 BJTAC43O IO L plate I
1 B2TAC62OO5 Tie bar i 2l SGMAH.A5AAA2l Servomotor l
1 Bl TAC62004 Axle I 1) B2TAC43OO7 pale I
T-t150 Sliding 1 23 68ttzz Bearing
bearing 24 B2TAC43O12 Sleeve I
4 84TAC430050 Square l 25 B2TAC43O11 Bearing I
convex sleeve
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) CIMR5- 10-0.0'l Shim 1 z7 H ITAC43OI9 Fixed block I
6 QWD0300924 Shim l 28 B2TAC43O19 Strip I
7 B1'IAC59O11 Square I 29 QBD0409024 Slick rod I
blade 30 wY6-60 Spring 2
carrier JI B2TAC33OO4 Plain t2
8 B6TAC43OO3 Strip I grinding
9 B I TAC59OO9 Skew strip I wheel
l0 B7TAC43OI4 Knife l0 32 B2TAC33OO3 Convex I
ll BI TAC62005 Knife fix I grinding
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l2 B4TAC43O06 Big gear I JJ TLA4SZN Bearing
13 B2TAC43OI8 Gusset I 34 4+23.8 I
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35 4x7.8 Pin
14 B3TAC43O2O Bearing I 36 B2T4C43115 Seat block I
sleeve 37 B2TAC43OI6 Cuner head I
t5 B3TAC4302I axle ( rail ) 1
38 B2TAC62OO1 Fixed L I
16 83TAC43021 axle ( rail ) a plate
17 QWE0300924 Shim I
18 B4TAC43OO5 Big wheel I
l9 B l TACó2003 Axle gear I

126
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9-3 Punch Part

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strip t4 C5TAC43OO8 Fixed plate I
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CI TAC62OO3 Stip block l l6 C2TAC43O13 Sleeve 2

4 RWRI2WZMUU+I IOL Rail I t7 STW-8 Clamp spring 1

5 C3TAC43OO5 Clamp I
l8 C5TAC43OI I Sleeve 1

block l9 CI TAC62OO4 Plate 1

6 CITAC59OO3 Square I 20 RS-540SH-5045 Motor I

block 2r Floating i
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seat C3TAC43OO4 PIate I
8 C3TAC43O15 Slimsy l 23 I CDU|630D.A93 Cylinder I
axle 24 CITAC59OO4 Punching needle I
9 I

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11 LM4 Linear 4
rail
t? SF4g6-115L Slick rod | 2

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NO Drawing No Name QTY

NO Drawing No Name QTY l6 HI TAC43OO3 Strip block I I

1 H2TAC62OI5 S plate 1
t7 HI TAC43006 Long axle I
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UM.ML5-2 Motor 1
t8 HI TAC43OO5 Pullev I
J H4TAC,1300l Motor V belt I l9 HI TAC43OO8 PIate I
4 3M265 Feeding belt I 20 FA-O8O5SB I.S Hydraulic I
f HI TAC43OOI Bullev I buffer block
6 HI TAC43OO7 Nipping block I 2l H2TAC62OO5 Axle
7 PHS.5 Cylinder I 22 H2TAC62OO4 Wheel shaft l
universal ioint H2TAC62OO3 Wheel shaft l
8 CDJ2D I6.I5C73S Cvlinder 1
24 H2TAC62OOI Grindstone I
9 HI TAC43O 15 Axle I 25 t12T4C6200? Grindstone I
10 Al TACBO I T Axle block I 26 HlTAC43OIO Pullev
11 HlTAC43OI8 Shim 1
27 68722 Bearing 6
t? 680222 Bearing 28 606ZZ Bearing
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1l HI TAC43O2O Square block 1

29 QWEo4009ZC Shim 4
t4 68522 Bearíng 4 30 ).::) Belt I
15 HI TAC43OO4 Bearing tube axis I 3l 2*95L Belt l

130
 Shanghai \in Science & Technologt Co.- Ltd

Chapter í0 Standard wearing parts

Brief
'
l0-1 H series standard wearing parts and parts name
10-2 S series standard wearing parts and parts name

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 Shànehai Yin Science & Technolos Co.- Lld

l0-1 H series standard wearing parts

Note:Base working life is 8 hours per day, 22.5days per mont[ the working life will be shortened if operated hour
after hour under high load.
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 Shanshai Yin Science & Technolost Co.. Ltd

l0-2 HY-Sf624/S09xíS16xx series standard wearing parts and their working

life
No Drawing No Name o Work life of the standard co
T wearing parts m
Y Rigid denim
fabric ( hour)
Softkniüed
fabrics,
imitation
lealher
po
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nt
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2 B 1TAC62OO4 axle 1 1080

(hour)
1440
gri
J T- I 150 Slip 2 1080 1440 set
beamg §-
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4 84TAC430050 Square
convex
1 1080 1440
g
plate 'i9,.
5 ctMR5-10-0.01 Shim 1 1080 1440
&
6 QWD03009ZC Shim 1 1080 | 440
7 B 1TAC590I1 Square I 1080 1440
blade

8 B6TAC43OO2
block
strlp I 1080 1440
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9 B I TAC59OO9 Skew I r080 1440 à
strip
I
l0 B7TAC43O14 Knife 10 30 50
:
Skew 1080 1440
I
B6TAC59OO9 strip 2 ;

B4TAC43OO3 Strip 2 1080 1440

90-J-3 Caxle 1 1800 2160
motor belt

Note: Based on 8 hours per day,22.5days per month, the work life will be shortened accordingly if operated hour
after hour under high load

o
N Drawing No Nam Work life of standard wearing
q
I

o e T parts
fugrd
g I

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Y denim Softknitted
fabric (how) fabrics,
imitation leather
(hour)
ó'n
.lt
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ç+er
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,ffir
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clMRS5-10-0.01
clMRS5-10-0.05
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Shim I
1080
1080
1440
1440
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clMRS5-10-0.1 Shim 1080 t440 e
30 Belt 1 1080 1260 Í q... g-". é
31 2+95L Belt I 1080 1260 à
I E
RS54OSH Punc 1 4320 5400 I
I
hing I
j

moto
I

Note: Based on 8 hours per day,22-5days per month, the work life will be shortened accordingly if operated hour
after hour under high load

13.1
I

Shmghai Yin Science lt Technologl ( o.. l-td

N Drawing No Name QT Work life of wearing pans

o Y Rigid denim Softknitted co
fabric ( hour fórics.
imitation
m
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@** I
per month ) po
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ne
nt
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32 B2TAC33OO3 Convex I 540 720
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wheel
A
r{ '14
JJ TLA48ZN Bearing 5,t0 720
3l B2TAC33OO4 Plain a 540 720 se
grinding t
wheel
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35 4+7.8 Pin 120 900
I
\ v
-t20
J4 4+23.8 Pin 1 900
3M265 Sharpen I 1080 1440
motor V
blet
Note: Based on 8 houn per day,22.5days per month, the work life will be shonened accordingly if operated hour
after houÍ under high load.

135
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SHANGHAI YIN SCIENCE&TECHNOLOGY CO,,LTD

Add! 17th FlooÍ,Building ÀNo2388,XuPU Road,PuDoflg Nêry Arêa,Shanghai Chinâ
TEL, +86 2í 6118 2378 FA)(: +86 2í 6'l'18 2380 Eflail! info@yingíoup.com
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