CPS SP Configurator 2

Operation Manual Ver1.16

CPS SP Configurator 2 Operation Manual

Introduction
Thank you very much for purchasing our Servo press.
This manual describes the hardware scheme, installation procedures, connections,
running, operations, communication, status display and daily inspections.
Make sure to thoroughly understand the contents and use the product properly.

Request
We have taken all possible measures to ensure the contents of this instruction
manual, however, please contact us if you have any questions or find any errors.

The product names, etc. are generally registered trademarks of various companies.

* To secure safety and quality, never fail to refer to this manual.

-1-
 CPS SP Configurator 2
Operation Manual Ver1.16

Table of contents

1. SPECIAL FEATURE OF SYSTEM ............................................................................... 7

1.1. SINGLE CONTROLLER TYPE ....................................................................................... 7

1.2. CORRESPONDENCE TO DATA COLLECTION. ............................................................... 7
1.3. HIGH-SPEED NETWORK ............................................................................................. 7
1.4. FA NETWORK ............................................................................................................. 7
1.5. THE SUBSTANTIAL MONITOR FUNCTION ................................................................... 7
1.6. MAINTENANCE FUNCTION ........................................................................................ 7
1.7. NEW PROGRAM LANGUAGE ....................................................................................... 7
1.8. ZONE JUDGING .......................................................................................................... 7
1.9. VARIOUS TABLES ....................................................................................................... 7

2. SETUP ............................................................................................................................. 8

2.1. PC AND OS TYPE ....................................................................................................... 8

2.2. ENVIRONMENT OF OPERATION.................................................................................. 8
2.3. INSTALLATION ........................................................................................................... 8
2.4. WINDOWS FIREWALL ................................................................................................ 8
2.5. POSSIBLE OPERATION ............................................................................................... 8
2.6. RESTRICTION MATTER ............................................................................................... 8
2.6.1. Operation authority ......................................................................................... 8
2.6.2. Data collection .................................................................................................. 9
2.6.3. Data format ...................................................................................................... 9
2.7. ATTACHMENT OF A BACKUP BATTERY........................................................................ 9
2.7.1. The method of equipping ................................................................................. 9
2.7.2. Check of operation............................................................................................ 9

3. COMMUNICATION SETUP ....................................................................................... 10

3.1. CABLE ..................................................................................................................... 10

3.2. THE IP ADDRESS BY THE SIDE OF A CONTROLLER ................................................... 10
3.2.1. A spindle number ........................................................................................... 10
3.2.2. Default gateway ............................................................................................. 10
3.3. THE IP ADDRESS BY THE SIDE OF PC ...................................................................... 10
3.4. THE IP ADDRESS BY THE SIDE OF APPLICATION .......................................................11
3.5. COMMUNICATION CHECK ........................................................................................ 12
3.6. CORRESPONDENCE TO ABNORMALITIES ................................................................. 13
3.6.1. Reset operation ............................................................................................... 13
3.6.2. Check of operation.......................................................................................... 14

-2-
 CPS SP Configurator 2
Operation Manual Ver1.16

4. OPERATION PROCEDURE ........................................................................................ 15

4.1. SETUP OF A CLOCK .................................................................................................. 15

4.2. SETUP OF A TOOL TYPE ............................................................................................ 15
4.3. PROOFREADING OF A TOOL...................................................................................... 16
4.3.1. CS series ......................................................................................................... 16
4.3.2. SP series.......................................................................................................... 18
4.3.3. Load-sensor-less type tool.............................................................................. 19
4.4. SETUP OF A PROGRAM ............................................................................................. 20
4.5. SETUP OF A RESULT MONITOR ................................................................................. 22
4.6. EXECUTION OF A PROGRAM ..................................................................................... 23
4.7. CHECK OF A RESULT ................................................................................................ 24

5. PROGRAM LANGUAGE ............................................................................................. 25

5.1. OUTLINE ................................................................................................................. 25

5.2. INTERNAL VARIABLE ............................................................................................... 25
5.2.1. The internal variables by which the contents are updated by real time ... 25
5.2.2. The internal variables by which peak value is held .................................... 25
5.2.3. The internal variable where the minimum value is saved ......................... 26
5.2.4. The internal variables saved as the final value ........................................... 26
5.3. ORNAMENTATION OF I/O ......................................................................................... 26
5.4. INTERNAL VARIABLE REGISTER ............................................................................... 26
5.4.1. Numerical preservation ................................................................................. 27
5.4.2. Allotment to a judgment table ...................................................................... 27
5.5. TIMER ...................................................................................................................... 27
5.6. JUDGMENT REGISTER ............................................................................................. 27
5.6.1. Composition of a judgment register .............................................................. 28
5.7. TABLE ...................................................................................................................... 29
5.7.1. Judgment table............................................................................................... 29
5.7.2. Speed table...................................................................................................... 29
5.7.3. Load table ....................................................................................................... 29
5.7.4. Position table .................................................................................................. 29
5.8. HOME POSITION ...................................................................................................... 30
5.9. BRAKE ..................................................................................................................... 30
5.10. COMMAND DESCRIPTION ..................................................................................... 30
5.10.1. Data preservation ....................................................................................... 30
5.10.2. Judgment control ........................................................................................ 30
5.10.3. Mode specification ...................................................................................... 31

-3-
 CPS SP Configurator 2
Operation Manual Ver1.16

5.10.4. Setup of limit value, others........................................................................ 33

5.10.5. Branch control ............................................................................................ 34
5.10.6. Variable operation ...................................................................................... 36
5.10.7. General-purpose input and output............................................................ 36
5.10.8. Bit operation ............................................................................................... 37
5.10.9. Four arithmetical operations ..................................................................... 38
5.10.10. Timer control............................................................................................... 39
5.10.11. End .............................................................................................................. 40
5.11. THE EXAMPLE OF PROGRAMS ............................................................................ 40
5.11.1. Waiting for fixed time................................................................................. 40
5.11.2. Positioning and the waiting for completion of positioning ...................... 40
5.11.3. Waiting for a bit input ................................................................................ 40
5.11.4. Speed mode specification and waiting for load condition ..................... 40

6. MENU OUTLINE ......................................................................................................... 42

7. FUNCTIONAL DETAILS ............................................................................................ 45

7.1. FILE ......................................................................................................................... 45

7.1.1. File Manager .................................................................................................. 45
7.1.2. Data File Merge.............................................................................................. 46
7.1.3. Data Complement .......................................................................................... 47
7.1.4. Data Convert .................................................................................................. 48
7.1.5. Disp. Setup File .............................................................................................. 48
7.1.6. Exit .................................................................................................................. 48
7.2. MONITOR ................................................................................................................. 49
7.2.1. Numerical Monitor ......................................................................................... 49
7.2.2. Waveform monitor .......................................................................................... 51
7.2.3. Sensor.............................................................................................................. 57
7.2.4. I/O .................................................................................................................... 58
7.2.5. Index................................................................................................................ 58
7.2.6. Serial communication .................................................................................... 59
7.2.7. Connection table of spindles .......................................................................... 60
7.2.8. Wave Monitor(Multi) ...................................................................................... 61
7.2.9. Work Position Monitor ................................................................................... 65
7.2.10. Anybus Monitor .......................................................................................... 67
7.3. VIEWER ................................................................................................................... 69
7.3.1. Numerical viewer ........................................................................................... 69
7.3.2. Waveform viewer ............................................................................................ 71

-4-
 CPS SP Configurator 2
Operation Manual Ver1.16

7.4. PROGRAM ................................................................................................................ 72

7.4.1. Editor .............................................................................................................. 72
7.4.2. Execution ........................................................................................................ 73
7.4.3. Tables .............................................................................................................. 74
7.4.4. Judgment table............................................................................................... 75
7.4.5. Zone ................................................................................................................. 76
7.4.6. Automatic generation .................................................................................... 79
7.4.7. Post Judge....................................................................................................... 82
7.5. MANUAL .................................................................................................................. 90
7.5.1. I/O .................................................................................................................... 90
7.5.2. Tool operation ................................................................................................. 90
7.5.3. Alarm reset ..................................................................................................... 92
7.5.4. Battery reset ................................................................................................... 93
7.5.5. Brake ............................................................................................................... 93
7.6. MAINTENANCE ........................................................................................................ 93
7.6.1. Information ..................................................................................................... 93
7.6.2. Backup ............................................................................................................ 95
7.6.3. Alarm history.................................................................................................. 97
7.6.4. Origin Sensor Monitor ................................................................................... 97
7.7. SETUP ...................................................................................................................... 98
7.7.1. Data collection ................................................................................................ 98
7.7.2. Date ............................................................................................................... 105
7.7.3. Serial port ..................................................................................................... 105
7.7.4. Operation authority ..................................................................................... 105
7.7.5. Tool selection ................................................................................................ 105
7.7.6. JOG Speed .................................................................................................... 105
7.7.7. Others ........................................................................................................... 106
7.7.8. Anybus .......................................................................................................... 109
7.7.9. Home position ................................................................................................110
7.7.10. Area Signal................................................................................................. 111
7.7.11. Anybus Static Item ....................................................................................112
7.8. VIEW.......................................................................................................................114
7.8.1. Tool bar...........................................................................................................114
7.8.2. Icon .................................................................................................................115
7.8.3. All close ..........................................................................................................115
7.8.4. Startup Display .............................................................................................115
7.8.5. Unit of Load ...................................................................................................115

-5-
 CPS SP Configurator 2
Operation Manual Ver1.16

7.9. HELP ......................................................................................................................115

7.9.1. Help ................................................................................................................115

-6-
 CPS SP Configurator 2
Operation Manual Ver1.16

1. Special Feature of System

The special feature of this servo press system is explained briefly.
1.1. Single controller type
The tool to 5-75kN is covered by one kind of controller.
1.2. Correspondence to data collection.
Data collection of a maximum of 31 spindles is possible by CPS SP Configurator
which is exclusive application.
1.3. High-speed network
A controller is equipped with Ethernet and data collection is performed quickly.
1.4. FA network
The expansion bus can be equipped with the option card of Anybus standard.
Thereby, it can correspond to various FA networks including DeviceNet.
1.5. The substantial monitor function
It has abundant system monitor functions. It is utilizable for systems analysis,
such as tool speed, power supply voltage, motor current, regeneration resistance
temperature, a regeneration generating state, electronic thermal, and a program
execution step.
1.6. Maintenance function
The information about maintenance, such as an exchange date of a backup battery,
net backup time, and a cooling fan's total hours worked, is managed inside.
1.7. New program language
Since it corresponded to the various usages, program language was made new. In
the former, the impossible fine control is possible.
1.8. Zone judging
A judgment zone is set up in the domain of stroke-load and a continuous judgment
of O.K./NG is possible. A zone table can be set up to 32 pieces and can create a zone
easily from real operation data.
1.9. Various tables
It has a position, load, and the speed table 32 pieces, respectively. If it describes
that a program sets up various parameters on a table, parameter change of a
program can be simply performed by edit of a table.

-7-
 CPS SP Configurator 2
Operation Manual Ver1.16

2. Setup
2.1. PC and OS type
PC for installation of this software is IBM PC/AT compatible machine. Moreover,
operation is checked by the following OS,Windows XP/Vista/7/8/8.1. In Vista,7,8
and 8.1, if installed in Program Files forder, it will not work well. Please be careful.
2.2. Environment of operation
Give the recommendation value of OS as a standard about CPU clock and memory
capacity. Hard disk availability 50MB or more is a standard. Moreover, LAN i/f is
needed.
2.3. Installation
Please execute SETUP.EXE or CPS_CFG2_En.MSI of a setup disk. When you use
together with an old version, please set aside the folder of an installation place. If
the same folder is chosen, an old version will be overwritten and it will be
impossible to use it.
2.4. Windows Firewall
Windows firewall displays warning about a communicative block at the time of the
first starting after installation. Please choose "Unblock".When "Keep blocking" is
chosen, the communication with a controller is impossible. In this case, please call
the setting screen of Windows firewall from a control panel, and add the executive
file -SP_CFG2.EXE of this application to the exceptions.
2.5. Possible operation
The following operations are possible.
・ Monitor of sensors, I/O and a result.
・ Data collection.
・ Tool type setup.
・ Edit of various tables and programs.
・ Change of the parameter of a part of tool table.
・ Proofreading of a load cell.
・ Manual operation.
・ Management of maintenance information.
2.6. Restriction matter
2.6.1. Operation authority
Restrictions can be hung on a function by setting up operation authority.
Operation Possible operation
authority
Only monitor Only monitor is possible.
All operations All operations are possible.
Operation is restricted by un-displaying of a menu and an operation button. In

-8-
 CPS SP Configurator 2
Operation Manual Ver1.16

the following explanation, the screen in which all operations are possible is
used. Please be careful.
2.6.2. Data collection
If CPS-SP-75xB and CPS SP Confogurator Ver1.02.xx are used, a product
name, a product serial number, etc. can collect as numericall data. License
registration is required to use this function. Even if it does not register a
license, the conventional numericall data item is collectable.
2.6.3. Data format
Data format differs between CPS SP Confogurator Ver1.01.xx and Ver1.02.xx.
The file of a different format cannot be displayed mutually. When seeing the
data of Ver1.01, we recommend you to use Ver1.01 or to change into CSV file.
2.7. Attachment of a backup battery
The contents of a setting to a controller are held by the backup battery.
Although various setup is explained to below, when not equipped with the
backup battery, if a control power supply is turned off, the contents of a setting
will disappear in some dozens of seconds. Please equip with a backup battery
and check normal backup operation first.
2.7.1. The method of equipping
Wearing of a backup battery should be performed in the state of control power
supply ON. If it equips with a backup battery in the state of control power
supply off, a backup circuit will not carry out normal operation, but
superfluous consumption of a battery will be caused.
Please equip CN11 of the front panel lower part with a backup battery. Please
equip for a red lead to turn up.
2.7.2. Check of operation
The check with normal backup operation is performed after attaining the
communication between a controller and PC. It is explained by the last of a
communication setup of Chapter 3.

-9-
 CPS SP Configurator 2
Operation Manual Ver1.16

3. Communication setup
A communication setup with a controller and PC is explained.
3.1. Cable
We recommend you selection of LAN connection. Although connection is possible
with a serial port, compared with LAN, it is far inferior in respect of
communication speed. Moreover, a serial port may be occupied by other option
articles.
Please use a cross cable, when you make direct connection of between a controller
and PC using LAN. Please use a straight cable, when you go via a hub.
3.2. The IP address by the side of a controller
The IP address of a controller is set up as follows.
192.168 .55. (spindle number)
3.2.1. A spindle number
CPS controller is connectable with the same communication system to 31 sets. In
this case, in order to discriminate each controller, it is necessary to set up a spindle
number.

How to set up an spindle number

The front of a controller With the left figure, it has set up with the
axial number 5.
2 3

IDx10 is the beam of 10.

4
1

IDx10 IDx1 is the beam of 1.

0

5
9

Please set up an axial number in one

8 7

2 3 communication system not to overlap.

Duplication of an axial number starts a
4
1

IDx1 communication error.

0

5
9

Please set up the number between 01-31.

8 7

In the other setup, it becomes an error.

* When a master number and a spindle number are changed, a new number
becomes effective after re-starting of a controller.
3.2.2. Default gateway
The default gateway of the controller is 192.168.1.1.
3.3. The IP address by the side of PC
Please set the IP address by the side of PC as a fixed IP address. Be careful for it
not to overlap with the IP address by the side of a controller.
Example of a setting IP address 192.168.1.1
Subnet mask 255.255.0.0

- 10 -
 CPS SP Configurator 2
Operation Manual Ver1.16

A subnet mask is set up with 255.255.255.0 by the default. This setup can also
communicate normally except for a part of function. A part of function means
functions which uses broadcasting commands, such as alarm reset and battery
reset.
3.4. The IP address by the side of application
It is necessary to specify the controller for communication also by the application
side. The setting method is explained.
Selection of a pull down menu Setup-Data collection-Communication setup of a
main screen displays a figure 3-1 Communication setup screen.

(1) (2)

(3) (4) (5) (6) (7) (8)

Fig.3-1 Communication setup screen

No. Item Explanation
(1) Port No. Please specify LAN port number. A floating window is
displayed by a right click. 5004 to 5007 can be set up.
(2) LAN Interface The network interface card used for the communication
Card Name between this application and CPS controller can be
specified. The network interface card name is diaplayed on
a floating window by right click. It is convenient if you use
this function in PC equipped with two or more network
interface cards.
(3) Master No. An IP address is decided as follows by the master number.
192.168 .(master number +54). (spindle number)
Please refer to the IP address by the side of the controller
of Chapter 3 [2].
(4) All Port No. The port number of all spindles is set up collectively.
(5) Port No. It is used when setting arbitrary Port No. to a controller.
Refer to 7-7-1 for the details about this.
(6) IP Adrs. It is used when setting arbitrary IP addresses to a
controller. Refer to 7-7-1 for the details about this.
(7) OK A setup is reflected and a screen closes.
(8) Exit A setup is canceled and a screen closes.

- 11 -
 CPS SP Configurator 2
Operation Manual Ver1.16

3.5. Communication check

If a communication setup is completed, it will check that communication is actually
performed normally.
Selection of the pull down menu Setup-Data Collection-Receive Filter of a main
screen displays a figure 3-2 Receive Filter screen. The object spindle of data
collection is set up on the receive filter screen. In order to collect data, polling of the
status of an object spindle is carried out at intervals of fixed time. In Fig. 3-2, it is a
setup which collects data to the spindle number 1.
The data items collected differs by the software versions of a controller. Please set
up the version suitable for the controller of each spindles correctly. When the
version is not set up correctly, data collection is not performed normally. The
software version of a controller can be checked on the maintenance information
screen and the connected spidles list screen.

Fig.3-2 Receive Filter screen

- 12 -
 CPS SP Configurator 2
Operation Manual Ver1.16

Next, a check is put into pull down menu Setup-Data Collection-Collection of a

main screen. Please refer to Fig. 3-3 Collect. Data collection is started by this setup.

Fig. 3-3 Collect

The state of data collection is displayed on the status bar of the main screen lower
part. The status bar is shown in Fig. 3-4.
(1) (2) (3) (4) (5)

Fig. 3-4 Status bar

No. Item Explanation

(1) Spindle number The spindle number is shown.
(2) Status The status of the spindle displayed on (1) is shown.
Nothing is displayed when normal. When communication
is not normal, it is displayed as "Error."
(3) Existence of The existence of the numerical data of the spindle
numerical data displayed on (1) is shown.
(4) Existence of The existence of the waveform data of the spindle
waveform data displayed on (1) is shown.
(5) Alarm message The alarm message of the spindle displayed on (1) is
shown.

When communication is not normal, please check the contents of Chapter 3 once
again.

3.6. Correspondence to abnormalities

3.6.1. Reset operation
If a power supply is switched on, without setting a tool type etc. to a controller,
various errors may come out. Please cancel these by error reset operation. It is
reset by Nanual-Alarm reset of the pull down menu. Moreover, when it equips
with a backup battery first, it may be in a battery unusual state. This is
resettable by Manual-Battery alarm reset of the pull down menu. Battery

- 13 -
 CPS SP Configurator 2
Operation Manual Ver1.16

alarm remains, unless reset operation is carried out. Trouble is not in

operation in the state of battery alarm.
3.6.2. Check of operation
Backup operation is checked by the clock function. A figure 3-5 Date Setup
screen is displayed by Setup-Date-Setup Date of the pull down menu. If the
spindle number is set up and a Send button is pushed, the time of PC will be
set as a controller. Please turn off a power supply and wait 1 minute or more. A
power supply is re-switched on after that, and if the time of a controller and
the time of PC are in agreement, the backup function will operate normally.

(1)
(2)

(3)

(4) (5) (6)

Fig. 3-5 Date Setup screen

No. Item Explanation

(1) Spindle The spindle number for communication is chosen.
number
(2) Controller date The date of a controller is displayed.
(3) PC date The date of PC is displayed. *
(4) Recieve The date of a controller is received.
(5) Send The date of PC is transmitted to a controller.
(6) Close The screen is closed.

* Although a date and the display form of time can be arbitrarily set up with
PC, please set it as the following display form in this system. Unless it chooses
the right display form, a date cannot be set up to a controller.
Date yy/MM/dd
Time H:mm:ss

- 14 -
 CPS SP Configurator 2
Operation Manual Ver1.16

4. Operation Procedure
Procedure required in order to work a system is explained. A system is connected
correctly and a control power supply is switched on.
4.1. Setup of a clock
Please Refer to chapter 3-6-2 Communication Setup-Correspondence to
Abnormalities-Operation Check .
4.2. Setup of a tool type
The figure 4-1 Tool Selection screen opens by Setup-Tool Selection of the pull down
menu. Please choose the tool type connected to the controller from the list.
Selection of a tool type fixes the numerical value of other items in the screen. These
numerical values are read from the tool table on PC. The Max. Stroke, Acceleration
Time, and Deceleration Time are correctable on this screen. If a Send button is
pushed after changing numerical values if needed, it will be set to a controller.
When a tool type is changed, please turn off a power supply at once. Please
switch on a control power supply again, and if you can check that communication
has resumed by the status bar of the main screen lower part, push the Recieve
button of the Tool Selection screen. If the latest setup is read as it is, a setup is
performed normally.

(1)
(2) (6)
(3) (7)
(4) (8)
(5) (9)

(10) (11) (12) (13) (14) (15) (16) (17)

Fig. 4-1 Tool Selection screen

No. Item Explanation
(1) Spindle No. The spindle number for operation is chosen.
(2) Tool Type A tool type is chosen. The list of tool types is a list of the
tool table in the predetermined folder of PC. Please
choose the same form as the tool connected to the
controller.
(3) Max. Load The maximum load which can be used with the tool of (2)
is shown.
(4) Max. Stroke The maximum stroke of the tool of (2) is shown. It can
change.

- 15 -
 CPS SP Configurator 2
Operation Manual Ver1.16

(5) Origin mode The sequence of origin is chosen. As for the conventional
mode case, the ram goes to +direction at maximum of
20mm from the origin point. As for the contacted mode
case, the ram goes to –direction at maximum of 10mm
from the origin point.
(6) Motor Type The motor type of the tool of (2) is shown.
(7) Offset Gear The offset gear of the tool of (2) is shown.
(8) Deceleration The time required by the time it stops from the maximum
Time speed of the tool of (2) is set up per ms. Since the
generating frequency of regeneration electric discharge
will go up if a numerical value smaller than initial value
is set up, please be careful.
(9) Acceleration Time until it reaches top speed from the stop state of the
Time tool of (2) is set up per ms. If you set it as a numerical
value smaller than initial value, load should increase,
and since there is a possibility of shortening the life of a
system, please be careful.
(10) Proofread The proofreading screen of a load cell is called. A
proofreading screen changes with tool types.
(11) Open The setting value of a tool can be saved at the file other
than the original tool table. It is opened.
(12) Save The setting value of a tool is saved at the file other than
the original tool table.
(13) Send The parameter about a tool is transmitted to a controller.
(14) Recieve The parameter about a tool is received from a controller.
(15) Print The details of the tool currently displayed on the screen
are printed.
(16) Collation A setup of a controller is compared with the contents
currently displayed on this screen.
(17) Close The screen is ended.

4.3. Proofreading of a tool

Three kinds of tools are connectable with CPS controller. Proofreading screens
differ, respectively.
4.3.1. CS series
CS series is the tool of the type with which the microcomputer is carried in
load cell amplifier. Tool ID, a tool name, the proofreading value of a load cell,
etc. are memorized in the microcomputer. CS series carries out the collation
check of the tool name with CPS controller. When it is in agreement,
proofreading value is loaded from a tool microcomputer. Therefore, it is not
necessary to set up proofreading value by the user side.

- 16 -
 CPS SP Configurator 2
Operation Manual Ver1.16

(1)
(2)
(3)

(4)
(5)

(6)
(7)

(8)
(10) (9)
(11) (12) (13) (14) (15)

Fig. 4-2 CS series tool proofreading screen

No. Item Explanation

(1) Spindle No. The spindle number for operation is chosen.
(2) Tool Information Various setting value of a tool can be checked. Change is
impossible.
(3) Monitor The monitor of a load cell output is performed.
(4) ZERO Aloowance The error permissible value of the load cell output at the
time of no-load is shown.
(5) Auto ZERO Manual operation of auto ZERO is performed. Offset is
added so that the output at the time of turning on may be
made into zero.
(6) CAL Aloowance The output error permissible value at the time of a
calibration is shown. It is based on CAL voltage of tool
information.
(7) CAL Manual operation of a calibration is performed. Please
perform calibration operation after auto ZERO operation.
(8) User Load The full-scale value of tool information is multiplied by
Adjust-Gain the compensation ratio, and full-scale value is rectified.
The ON/off control and a compensation ratio are set up. It
is equivalent to-less rectifying when 100% is set up.
(9) User Load Offset compensation of load was attained in Ver1.02.54 of
Adjust-Offset CPS controller. The offset value set up here remains even
if ZERO adjustment is done. Please be careful.
(10) Write Permission The range of rewriting of tool data is chosen when
(13)Send button is cliked When a check is put here, the

- 17 -
 CPS SP Configurator 2
Operation Manual Ver1.16

data of the (2) tool information frames is also rewritten.

Proofreading value peculiar to a tool is included in the
data of the tool information frames.
(11) Open The setting value of a tool can save at a file. This button
opens it.
(12) Save The setting value of a tool can save at a file.
(13) Send The parameter about a tool is transmitted to a controller.
(14) Recieve The parameter about a tool is received from a controller.
(15) Close The screen is ended.
4.3.2. SP series
Information, such as a tool name and proofreading value, is not memorized by
load cell amplifier. It is necessary to tune proofreading value finely for every
tool. Fig. 4-3 In IPS tool Proofread screen, (2) full scale and (4)CAL voltage are
value peculiar to a tool. Since each value is indicated by the main part of a tool,
please read it and set it to the Proofread screen. Load accuracy is not
guaranteed unless it sets these value to thr Proofread screen correctly. If a
check is put into the check box of Write Permission and Send button is pushed,
the Full Scale and CAL Voltage will be set to a controller.

(1)

(2) (9)
(3) (10)
(4) (11)
(5)
(6) (12)
(7) (13)
(8)

(14) (15) (16) (17) (18)

Fig.4-3 IPS Tool Proofread screan
No. Item Explanation
(1) Spindle No. The spindle number for operation is chosen.
(2) Full Scale The full-scale value of a load cell is shown. Since it is
value peculiar to a tool, a setup is indispensable.
(3) Full Scale Output voltage is shown at the time of the full scale of
Output load cell amplifier. In IPS type tool, it is 2.5V fixation.
(4) CAL Voltage The output voltage at the time of a calibration is shown.
Since it is value peculiar to a tool, a setup is
indispensable.

- 18 -
 CPS SP Configurator 2
Operation Manual Ver1.16

(5) Write Permission It is a protection function in the case of setting the item
of (2), (3), and (4) to a controller. Even if a Send button is
pushed, when there is no check in Write Prmission, the
item of (2), (3), and (4) is not rewritten.
(6) ZERO Allowance The permissible value of the load cell output at the time
of no-load is shown.
(7) CAL Allowance The output permissible value at the time of a calibration
is shown. It is based on (4)CAL Voltage.
(8) User Load What multiplied (2)Full Scale value by the compensation
Adjust ratio can be treated as full-scale value. The ON/off control
and a compensation ratio are set up.
(9) Monitor The monitor of a load cell output is controlled.
(10) Voltage It is the monitor value (voltage) of a load cell output.
(11) Load It is the monitor value (kN) of a load cell output.
(12) Auto ZERO Auto ZERO is operated manually. The output at the time
of turning on serves as zero.
(13) CAL Calibration is operated manually. Please operate
Calibration after auto ZERO operation.
(14) Open The setting value of a tool can be saved at the file other
than the original tool table. It is opened.
(15) Save The setting value of a tool is saved at the file other than
the original tool table.
(16) Send The parameter about a tool is transmitted to a controller.
(17) Recieve The parameter about a tool is received from a controller.
(18) Close The screen is closed.

4.3.3. Load-sensor-less type tool

It is the tool of the type which computes load from motor current. The
microcomputer is carried for tool ID and tool name discernment. Load accuracy
is ±15%.

- 19 -
 CPS SP Configurator 2
Operation Manual Ver1.16

4.4. Setup of a program

A figure 4-4 editor screen opens by Program-Editor-New Editor of the pull down
menu. A program is edited on this screen and it transmits to a controller. Please
refer to the Chapter 5 program language about the grammar of a program. Two or
more editor screens can be opened. The program of 31 is storable in a controller.
Within a controller, a program is managed by the program number. The number of
the maximum steps of a program is 128.
Please also refer to Chapter 7 [3] program (6) Automatic Generation about creation
of a program. A program can be created in simple only by numerical setup.
(1)

(2) (3) (4) (5) (6)

(7) (8) (9) (10) (11) (12) (13) (14)

(15) (16) (17) (18) (19) (20) (21) (22)

Fig.4-4 Editor screen

No. Item Explanation
(1) File name The file name under edit is shown.
(2) Spdl. No. The spindle number for operation is chosen.
(3) Program No. The program management number within a controller is
shown.
(4) Edit An input assistant function is turned off in the state of a
Comment check. Please change into a check state at the time of the
input of a comment.
(5) Tool Type The tool type for control is shown. It is transmitted also to a
controller as header information on a program.
(6) Optoin This option can cancel restriction of the input range of load.
(7) Copy A copy function is performed.
(8) Cut A cut function is performed.
(9) Paste A paste function is performed.
(10) Insert An insertion function is performed.
(11) Undo Undo is effective once.
(12) Exec. monitor The background color of the step under execution is shown

- 20 -
 CPS SP Configurator 2
Operation Manual Ver1.16

by yellow. Since the updating interval of data is 0.2 seconds,

although a fine motion cannot be followed, the number of
steps does not have restriction.
(13) Trace An execution monitor's result is reproducible with this
function.
(14) TAG Trace An execution result is traceable by tag number with this
function. Only when tag number is updated, tag number is
recorded to a trace buffer. Therefore, a loop portion is not
recorded. However, performed tag number can be traced,
without leaking.
(15) Check The grammar of a program is checked. When there is an
error, the part which has an error as shown in Fig. 4-5 is
pointed out.
(16) Open The program file in PC is opened.
(17) Save It saves as a file at PC.
(18) Send A program is sent to a controller. Before sending, a program
is surely checked. When there is an error, it cannot send to a
controller.
(19) Receive etc. The program list in a controller is displayed.(Fig. 4-6)
(20) Clear The contents of an editor screen are all eliminated.
(21) Print The contents of an editor screen are printed.
(22) Close The screen is closed.

Fig.4-5 Program check result

(1) (2) (3) (4)

Fig.4-6 Program list

No. Item Explanation
(1) Recieve The selected program is received from a controller and it

- 21 -
 CPS SP Configurator 2
Operation Manual Ver1.16

displays on an editor screen.

(2) Delete The selected program is deleted from a controller.
(3) Collation The selected program is compared with the program
currently displayed by the present editor. When there is
disagreement, a collation result is displayed as shown in Fig.
4-7.
(4) Exit The screen is closed.

Fig.4-7 Program collation result

4.5. Setup of a result monitor

If a setup about data collection is performed, the monitor of a numerical value and
a waveform is possible at the time of program execution. It sets up with the
Setup-Data Collection-Receive filter of the pull down menu. Please refer to the
figure 3-2 Receive filter screen of 3-5.

- 22 -
 CPS SP Configurator 2
Operation Manual Ver1.16

4.6. Execution of a program

Although execution of a program is usually controlled by PI/O, if a program
execution function is used, even when neither wiring of PI/O nor the sequence by
PLC will be completed at the time of system starting, operation with a servo press
simple substance can be checked. Fig 4-8 Execute Program screen opens by
Program- Execute Program of the pull down menu.

(1)
(2)
(3)
(4) (6)
(5) (7)

(8)
(9) (10) (11) (12) (13) (14)

Fig4-8 Execute Program screen

No. Item Explanation

(1) Sequential Eight programs are controllable within a sequence.
step
(2) Program No. The program number performed at each step is shown.
(3) Interval The execution waiting time between steps is shown.
(4) Spindle No. The spindle number for control is shown.
(5) Running The number of cycles to perform is set up.
Cycle Times
(6) Running The program number currently performed is shown.
Program
Number
(7) Running Step The step number in the program currently performed is
Number shown.
(8) Finishe Cycle The already performed number of cycles is shown.
Times
(9) Start Execution of a sequence is started.
(10) Stop Execution of a sequence is stopped per cycle.
(11) Pause Execution of a sequence is paused per step. Pause button is
clicked again or a click of a Start button, then execution of a
sequence are resumed.
(12) Emergency Execution of a sequence is stopped immediately.
Stop
(13) Setup The screen which sets up the disposal in NG judging is
opened.

- 23 -
 CPS SP Configurator 2
Operation Manual Ver1.16

(14) Close The screen is closed.

4.7. Check of a result

If a program is performed in the state of data collection execution, numerical
monitors, such as peak load and a peak stroke, and waveform monitors, such as the
load of program execution process and a stroke, are possible. Refer to the Chapter
7-2 Monitor for the details about them.

- 24 -
 CPS SP Configurator 2
Operation Manual Ver1.16

5. Program Language
5.1. Outline
A program consists of a maximum of 128 steps. Each step consists of tag number, a
command code, a parameter 1, a parameter 2, and a jump address. A tag number
serves as the target address of a jump command. Various commands go into a
command code. As a kind of command, there are data preservation control,
judgment control, mode specification of operation, a limit value setup, jump control,
loading to a register, general-purpose input-and-output control, numerical
operation, and timer control. Internal variables, such as speed, a position, and load,
and various tables go into parameters 1 and 2. A tag number used as the jump
place of a jump command goes into a jump address.
5.2. Internal variable
Numerical values, such as speed, a position, and load, are treated in a program as
an internal variable of a peculiar name. All the sizes of an internal variable are 32
bits.
5.2.1. The internal variables by which the contents are updated by real time

Name Explanation
SPD Speed.
STRK It is a position absolutely.
LOAD Load.
LDRT Load rate of change
EX_STRK External position *

PINn General-purpose input ch_n(n=1,2).32 bits is assigned by 1ch.

POUTn General-purpose output ch_n(n=1,2).32 bits is assigned by 1ch.
USR_IN What rearranged the user input in the order of the number.
What can be used is only USR_IN.LL.
USR_OUT What rearranged the user input in the order of the number.
What can be used is only USR_OUT.LL.
* Offset calculation of the external position EX_STRK is internally carried out
so that it may become equivalent to STRK at the time of CAL execution.

5.2.2. The internal variables by which peak value is held

Name Explanation
P_STRK Peak absolute stroke
P_LOAD Peak load

P_LDRT Peak load rate of change

P_EX_STRK Peak external stroke

A peak can be set as arbitrary value by load command in a program.

- 25 -
 CPS SP Configurator 2
Operation Manual Ver1.16

5.2.3. The internal variable where the minimum value is saved

Name Explanation
B_LOAD Bottom load

Bottom load can be set as arbitrary value by load command in a program.

5.2.4. The internal variables saved as the final value

Name Explanation
F_STRK The final absolute stroke
F_LOAD The final load

F_LDRT The final load rate of change

F_EX_STRK The final external stroke

The last value is determined by the thing of the earliest timing of the following
case.
１． The end command of data collection was executed in the program.
２． The end command was executed.
３． Program execution was interrupted for the error.

5.3. Ornamentation of I/O

About the unit of treatment of I/O, it corresponds to a bit, a byte, worf, and long
word. Although discernment is unnecessary since, as for operation of a bit, the
command itself turns into a bit operation command, operation of a byte, word, and
long word embellishes I/O, in order to discriminate. PIN1 is mentioned as an
example and explained.
Expression The unit of treatment Bit range to mean
PIN1 long word 0-31
PIN1.H word 16-31
PIN1.L word 0-15
PIN1.HH byte 24-31
PIN1.HL byte 16-23
PIN1.LH byte 8-15
PIN1.LL byte 0-7

This ornamentation can be used to general-purpose input and output and I/O
register. Please embellish after loading the target variable to I/O register, when it
embellishes other variables.

5.4. Internal variable register

The exclusive registers for saving, calculating and outputting an internal variable

- 26 -
 CPS SP Configurator 2
Operation Manual Ver1.16

are prepared. Those data sizes are 32 bits. Four registers are prepared at a time
about all internal variables. It is the range of n=1-4.
5.4.1. Numerical preservation
The register of n= 1 is saved as numerical data. Moreover, only within load and a
stroke, the register of n= 2 is also saved as numerical data.
5.4.2. Allotment to a judgment table
The register of n= 1 has the allotment to a judgment table, and is applicable to a
judgment of O.K./NG. Moreover, only within load and a stroke, the register of n= 2
also has the allotment to a judgment table.

Name Explanation
SPD_Rn Speed register
STRK_Rn Stroke register
LOAD_Rn Load register
LDRT_Rn Load rate register
IO_Rn IO register

5.5. Timer
The timer is prepared three kinds. The data size of a timer is 32 bits and is treated
without a mark.
Name Explanation
TIM_1s The timer in a cycle of 1 second.
TIM_10m The timer in a cycle of 10 m seconds.
TIM_1m The timer in a cycle of 1 m seconds.

5.6. Judgment register

It is the register where a judgment result is saved.
Name Explanation
JR_TABLE The judgment result by the judgment table is saved.
JR_STRK The stroke value set to NG by the zone judging is saved.
JR_LOAD The load value set to NG by the zone judging is saved.

- 27 -
 CPS SP Configurator 2
Operation Manual Ver1.16

5.6.1. Composition of a judgment register

A corresponding bit is set to 1 when judged as NG by each judgment item.
Item Bit Explanation Item Bit Explanation
position position
ZONE_JDG+ 0 Zone judging ZONE_JDG- 16 Zone judging
+NG -NG
P.LOAD+ 1 Peak load +NG P.LOAD- 17 Peak load -NG
F.LOAD+ 2 Final load F.LOAD- 18 Final load -NG
+NG
B.LOAD+ 3 Bottom load B.LOAD- 19 Bottom load
+NG -NG
P.STRK+ 4 Peak stroke P.STRK- 20 Peak stroke
+NG -NG
F.STRK+ 5 Final stroke F.STRK- 21 Final stroke
+NG -NG
P.LDRT+ 6 Peak load rate P.LDRT- 22 Peak load rate
+NG -NG
F.LDRT+ 7 Final load rate F.LDRT- 23 Final load rate
+NG -NG
R1.LOAD+ 8 Load register 1 R1.LOAD- 24 Load register
+NG 1 -NG
R1.STRK+ 9 Stroke register R1.STRK- 25 Stroke
1 +NG register 1 -NG
R1.SPD+ 10 Speed register R1.SPD- 26 Speed register
1 +NG 1 -NG
R1.LDRT+ 11 Load rate R1.LDRT- 27 Load rate
register 1 +NG register 1 -NG
R2.LOAD+ 12 Load register 2 R2.LOAD- 28 Load register
+NG 2 -NG
R2.STRK+ 13 Stroke register R2.STRK- 29 Stroke
2 +NG register 2 -NG
P.EX_STRK+ 14 Peak external P.EX_STRK- 30 Peak external
stroke +NG stroke -NG
F.EX_STRK+ 15 Final external F.EX_STRK- 31 Final external
stroke +NG stroke -NG

- 28 -
 CPS SP Configurator 2
Operation Manual Ver1.16

5.7. Table
5.7.1. Judgment table
It is the table which sets up the judgment range or specifies the output bit at
the time of NG to various internal variables. 32 tables can be set up in a
controller. The example of a setting of a judgment table is shown below.
It can set up whether it is used about each judgment item. NG output shows
the user bit output position at the time of becoming NG judging. 1-7 are setting
ranges.

Judgment Lower limit Upper limit Explanation

item Use Value NG output Value NG output
ZONE_JDG YES 1 2 Zone judging result. A setup of a lower
and upper limit value is invalid. When
not using a zone judging, a result is
always set to OKing.
P.LOAD NO Peak load
F.LOAD YES 20.3 3 24.8 4 Final load
B.LOAD YES 10.3 No 15.4 No Bottom load
P.STRK NO Peak stroke
F.STRK NO Final stroke
P.LDRT NO Peak load rate
F.LDRT NO Final load rate
R1.LOAD NO Load register 1
R1.STRK NO Stroke register 1
R1.SPD NO Speed register 1
R1.LDRT NO Load rate register 1
R2.LOAD NO Load register 2
R2.STRK NO Stroke register 2
P.EX_STRK NO Peak external stroke
F.EX_STRK NO Final external stroke

5.7.2. Speed table

32 speed value can be set up. It can be used in a program by name called
SpdTbln (n=1-32). If it is used for a speed parameter, a motion of a program
can be changed by change of a speed table.
5.7.3. Load table
32 load value can be set up. It can be used in a program by name called
LoadTbln (n=1-32). If it is used for a load parameter, a motion of a program can
be changed by change of a load table.
5.7.4. Position table
32 stroke value can be set up. It can be used in a program by name called
PosTbln (n=1-32). If it is used for a position parameter, a motion of a program
can be changed by change of a position table.

- 29 -
 CPS SP Configurator 2
Operation Manual Ver1.16

5.8. Home position

Two home positions are defined.One is a system home (sys_home) common to the
whole system.The remainder is the user home (usr_home) specified within a
program. The starting point of usr_home is sys_home. Usr_home is specified in a
program using a home position table. 32 position data is contained by the home
position table. All the position data treated in a program starts from usr_home.
Specification of usr_home remains in the effective state also after a program end.
Please be sure to specify usr_home at the head of a program.
5.9. Brake
An electromagnetic brake is attached to a tool as an option. The brake is
controllable in a program. Even if a command of brake-on is executed in a program,
brakes are not applied during servo on. The brake will be applied if the brake-on
command is issued when turned to servo off.
This brake is prepared for position maintenance and is not an object for braking.
If used for a braking use, it will exhaust for a short time. Please be careful.
At the time of a servo error and an emergency stop, a brake is controlled by the
controller side.
5.10. Command description
5.10.1. Data preservation
Command clct
Meaning Start or an end of data collection is performed.
The clct,begin
example 1
Description Data collection is started. Moreover, the increment of the index is
1 carried out.
The clct,end
example 2
Description Data collection is ended.
2
Caution Data is not saved when there is no clct,begin/end in a program.

5.10.2. Judgment control

Command zone
Meaning Start of a zone judging and an end are performed.
The zone,ZoneTbl2
example 1
Description A zone judging is started using the zone table 2.
1
The zone,off
example 2
Description A zone judging is ended. When “zone,off” are omitted, a zone
2 judging is ended by “clct,end”.
Caution 1 The effective stroke range is set to the zone table. A zone judging

- 30 -
 CPS SP Configurator 2
Operation Manual Ver1.16

is not performed out of the range.

Caution 2 Start of a zone judging and an end do not have restriction in the
number of times of description in a program. However, the
number of the zones used for a judgment at once is one. The zone
table specified later becomes effective.
Caution 3 When jumping a program at NG processing in the case of zone
judging NG, a jump command can describe. Please refer to a
jump command.
Caution ４ Although the stroke in the case of zone judging NG and load are
saved at the register of exclusive use, an exclusive register is
overwritten when execution of a program is continued.

Command judge
Meaning It judges.
The judge,JT31
example 1
Description It judges using the judgment table 31.
1
Caution If judge command is executed, the numerival data saved as a
result will be decided. Please be sure to describe in a program
only once.

5.10.3. Mode specification

Command origin
Meaning Origin is performed.
The origin
example 1
Description The following step is not performed until origin is completed.
1
Caution

Command spd
Meaning It operates at the specified speed.
The spd,SpdTbl5,ACC_ON
example 1
Description It operates at the speed specified on the speed table 5. It
1 accelerates using the acceleration (acceleration time,
deceleration time) specified on the tool selection screen.
The spd,#10.5,ACC_OFF
example 2
Description It operate at 10.5 mm/s. The acceleration (acceleration time,
2 deceleration time) specified on the tool selection screen is not
used, but shifts to specification speed immediately.
Caution If a sudden slowdown is carried out in ACC_OFF, excessive
regeneration electric power may occur, and regeneration
discharging may become impossible. Moreover, since there is a
risk of giving a damage also mechanically, please be careful
enough. A shock will be eased if lmt_load-load restrictions is
used.

- 31 -
 CPS SP Configurator 2
Operation Manual Ver1.16

Command pos_a
Meaning It positions by position specification absolutely.
The pos_a,SpdTbl6,PosTbl3
example 1
Description At the speed specified on the speed table 6, it moves to the
1 position specified on the position table 3.
The pos_a,#20,#56
example 2
Description It moves in position of 56mm by 20mm/s in speed.
2
Caution 1 About specification of a position, a user home is a starting point.
Caution 2 In positioning, the acceleration (acceleration time, deceleration
time) specified on the tool selection screen is surely used.

Command pos_r
Meaning It positions by relative position specification.
The pos_r,SpdTbl6,PosTbl3
example 1
Description It moves to the position which applied the position specified to be
1 the present position on the table 3 at the speed specified on the
speed table 6.
The pos_r,#20,#56
example 2
Description It is in 20mm/s in speed, and moves in position of 56mm from the
2 present position.
Caution 1 In positioning, the acceleration (acceleration time, deceleration
time) specified on the tool selection screen is surely used.

Command srv_off
Meaning A controller will be in a ser vo off state.
The srv_off
example 1
Description A controller will be in a ser vo off state.
1
Caution 1 In an end of a program, it will not be in a servo off state
automatically.
Caution 2 If srv_off is performed while ram operates, it will be in a free run
state and there is danger of a collision.

Command zero_cal
Meaning A check of ZERO value and CAL value are performed.
The zero_cal
example 1
Description A check of ZERO value and CAL value are performed.
1
Caution 1 Usually, although execution of ZERO and CAL is performed
before program execution according to a setup of a tool table, it is
controllable also within a program.
Caution 2 When you use it, please be sure to describe at the head of a
program.

- 32 -
 CPS SP Configurator 2
Operation Manual Ver1.16

5.10.4. Setup of limit value, others

Command lmt_load
Meaning Output load is restricted.
The lmt_load,LoadTbl32
example 1
Description An output is restricted to the load specified on the load table 32.
1 Immediate value can also be used for specification of load value.
Caution 1 It is that load restrictions become effective from the mode
command after this command description.
Caution 2 If zero are specified with load restrictions, the load computed
from the maximum rated torque specified on the motor table will
serve as restriction value.
Caution 3 Acceleration of ram may become blunt if load restrictions are set
up small. Load restrictions are because it has realized with
motor current restrictions internally.

Command lmt_pos+
Meaning Specify stroke restrictions of + direction.
The lmt_pos+,PosTbl16
example 1
Description The position specified on the position table 16 is considered as a
1 limit of the direction of +. Specification of a position is possible
also at immediate value.
Caution 1 A starting point is a user home position.
Caution 2 Although a setup which exceeds the maximum stroke specified
on the tool table is possible, it does not act effectively.
Caution 3 The starting point of the maximum stroke specified on the tool
table is a origin sensor.
Caution 4 This setup becomes invalid after a program end.
Caution 5 When it compares with lmt_pos- and inconsistency arises, it
becomes an error at the time of mode command execution.
Caution 6 When there is no specification into a program, the maximum
stroke specified on the tool table becomes a limit of the direction
of +.

Command lmt_pos-
Meaning Specify stroke restrictions of - direction.
The lmt_pos-,#20
example 1
Description The position of 20mm is considered as a limit of the direction of -
1 from a user home position. A position table is also possible for
specification of a position.
Caution 1 A starting point is a user home position.
Caution 2 When it compares with lmt_pos+ and inconsistency arises, it
becomes an error at the time of mode command execution.
Caution 3 This setup becomes invalid after a program end.
Caution 4 When there is no specification into a program, -5mm becomes a
limit of the direction of -. This is a position on the basis of a
origin sensor.

- 33 -
 CPS SP Configurator 2
Operation Manual Ver1.16

Command home
Meaning A user home position is specified.
The home,HomeTbl8
example 1
Description The position specified on the home position table 8 is specified to
1 a user home.
Caution 1 A starting point is a system home position. The amount of offset
from the orign sensor of a user home position becomes what
applied the specification value in home command to the system
home position.
Caution 2 Only a home position table is possible for specification of a
position.
Caution 3 This setup is effective after completing a program.

Command brake
Meaning A mechanical brake is controlled.
The brake,on
example 1
Description A brake is turned on.
1
The brake,off
example 2
Description A brake is turned off.
2
Caution 1 Even if it executes a brake-on command in the state of servo on,
a brake does not operate. If it will be in a servo off state, a brake
will operate.
Caution 2 After completing a program, a brake command remains in the
effective state.
Caution 3 A brake is an object for position maintenance. There is no
durability for braking.

5.10.5. Branch control

Command jmp_al
Meaning An unconditional jump (always)
The jmp_al,tag10
example 1
Description It jumps unconditionally to the step of tag10.
1

Command jmp_eq
Meaning Comparison = jump (equal)
The jmp_eq,STRK,#30,tag2
example 1
Description When a stroke is 30mm, it jumps to the step of tag2.
1

Command jmp_gt
Meaning Comparison > jump (greater than)

- 34 -
 CPS SP Configurator 2
Operation Manual Ver1.16

The jmp_gt,STRK,#30,tag2
example 1
Description When a stroke is larger than 30mm, it jumps to the step of tag2.
1

Command jmp_ge
Meaning Comparison >= jump (greater or equal)
The jmp_gt,LOAD,#10,tag8
example 1
Description When load is 10kN or more , it jumps to the step of tag8.
1

Command jmp_st
Meaning Comparison < jump (smaller than)
The jmp_st,SPD ,#3.6,tag8
example 1
Description When speed is less than 3.6mm/s, it jumps to the step of tag8.
1

Command jmp_se
Meaning Comparison <= jump (smaller or equal)
The jmp_se,P_LOAD ,#12.3,tag8
example 1
Description When peak load is 12.3kN or less, it jumps to the step of tag8.
1

Command jmp_pe
Meaning Positioning end jump (positioning end)
The jmp_pe,tag8
example 1
Description When positioning is completed, it jumps to the step of tag8.
1

Command jmp_of
Meaning Servo off jump (off)
The jmp_of,tag8
example 1
Description In servo off, it jumps to the step of tag8.
1

Command jmp_bh
Meaning Bit high check & jump (bit high)
The jmp_bh,PIN1.LH,#0,tag8
example 1
Description When the bit 8 of the general-purpose input ch1 is high, it jumps
1 to the step of tag8.
Caution 1 The object of a bit check is restricted to general-purpose input
and output and IO register.

- 35 -
 CPS SP Configurator 2
Operation Manual Ver1.16

Command jmp_bl
Meaning Bit low check & jump (bit low)
The jmp_bl,PIN1,#14,tag8
example 1
Description When the bit 14 of the general-purpose input ch1 is low, it jumps
1 to the step of tag8.
Caution 1 The object of a bit check is restricted to general-purpose input
and output and IO register.

Command jmp_zn
Meaning Jump tag specification at the time of zone judging NG (zone)
The jmp_zn,tag100
example 1
Description The jump place at the time of being set to NG by zone judging is
1 set to tag100.
Caution 1 When you carry out operation other than usual by zone judging
in the case of NG, please specify a jump place by this command.
When there is no description of this command, even if zone
judging NG occurs, it becomes the same program execution as
the time of normal.
Caution 2 A jmp_zn command always acts effectively after the step it was
described to be in the program. It is processed in the background
like processing of a zone judging.

5.10.6. Variable operation

Command load
Meaning A numerical value is set to a register etc.
The load,LOAD_R1,LOAD
example 1
Description The present load value is substituted for the load register 1.
1
The load,P_LOAD,#0
example 2
Description Peak load value is set as zero.
2
Caution 1

5.10.7. General-purpose input and output

Command out
Meaning It outputs to a general-purpose output.
The out,POUT1.LH,#16
example 1
Description 16 is outputted to the bit 15-8 of the general-purpose output ch1.
1
The out,POUT2,P_LOAD
example 2
Description Peak load value is outputted to the general-purpose output ch2.
2
The out,POUT2.L,IO_R1.H

- 36 -
 CPS SP Configurator 2
Operation Manual Ver1.16

example 3
Description The bit 31-16 of the IO register 1 is outputted to the bit 15-0 of
3 the general-purpose output ch2.
Caution 1 It can be used only to a general-purpose output.
Caution 2 Please arrange the bit width of an outputting agency and an
output place. Operation when bit width is uneven is unfixed.
Caution 3 Please use IO register, when you output an internal variable per
a byte and word.
Caution 4 When an output place is a system allotment bit, the state of the
concerned bit does not change.

Command in
Meaning It inputs from a general-purpose input.
The in,IO_R2.HH,PIN1.LH
example 1
Description The bit 15-8 of the general-purpose input ch1 is inputted into the
1 bit 31-24 of the IO register 2.
The in,IO_R3.H,PIN2.L
example 2
Description The low rank word of the general-purpose input ch2 is inputted
2 into the higher rank word of the IO register 3.
Caution 1 IO register and a general-purpose input are operation objects.
Caution 2 An inputting agency is inputted also except a user input.
Caution 3 Please arrange the bit width of an outputting agency and an
output place. Operation when bit width is uneven is unfixed.

5.10.8. Bit operation

Command orb
Meaning Logic sum operation for every bit is performed.
The orb,POUT1.LH,0x8
example 1
Description The bit 15-8 of the general-purpose output ch1 and the logic sum
1 of 0x8 are calculated, and a result is reflected in the bit 15-8 of
the general-purpose output ch1.
The orb,IO_R1.L,PIN1.L
example 2
Description The logic sum of the low rank word of the IO register 1 and the
2 low rank word of the general-purpose input ch1 is calculated, and
it is reflected in the low rank word of the IO register 1.
Caution 1 IO register and a general-purpose input are operation objects.
Caution 2 Please arrange the bit width of two parameters.Operation when
bit width is uneven is unfixed.

Command andb
Meaning Logic product operation for every bit is performed.
The andb,POUT1.LH,0x8
example 1
Description The bit 15-8 of the general-purpose output ch1 and the logic
1 product of 0x8 are calculated, and a result is reflected in the bit
15-8 of the general-purpose output ch1.

- 37 -
 CPS SP Configurator 2
Operation Manual Ver1.16

The andb,IO_R1.L,PIN1.L
example 2
Description The logic product of the low rank word of the IO register 1 and
2 the low rank word of the general-purpose input ch1 is calculated,
and it is reflected in the low rank word of the IO register 1.
Caution 1 IO register and a general-purpose input are operation objects.
Caution 2 Please arrange the bit width of two parameters.Operation when
bit width is uneven is unfixed.
Caution 3 A result is not reflected in the system allotment bit of a
general-purpose output.

Command setb
Meaning The specified bit is set to high.
The setb,POUT1.LH,#0
example 1
Description The bit 8 of the general-purpose output ch1 is set to high.
1
The setb,IO_R2,#19
example 2
Description The bit 19 of the IO register 2 is set to high.
2
Caution 1 IO register and a general-purpose output are operation objects.
Caution 2 A result is not reflected in the system allotment bit of a
general-purpose output.

Command rstb
Meaning The specified bit is set to low.
The rstb,POUT1.LH,#5
example 1
Description The bit 13 of the general-purpose output ch1 is set to low.
1
The rstb,IO_R2,#26
example 2
Description The bit 26 of the IO register 2 is set to low.
2
Caution 1 IO register and a general-purpose output are operation objects.
Caution 2 A result is not reflected in the system allotment bit of a
general-purpose output.

5.10.9. Four arithmetical operations

Command add
Meaning It adds.
The add,LOAD_R2,#2.5
example 1
Description 2.5 is added to the load register 2.
1
Caution 1 An internal variable register can be used for a parameter 1, and
an internal variable, an internal variable register, and

- 38 -
 CPS SP Configurator 2
Operation Manual Ver1.16

immediate value can be used for a parameter 2.

Command sub
Meaning It subtracts.
The sub,STRK_R3,STRK
example 1
Description Stroke value is pulled from the Stroke register 3.
1
Caution 1 An internal variable register can be used for a parameter 1, and
an internal variable, an internal variable register, and
immediate value can be used for a parameter 2.

Command mul
Meaning Multiplication is performed.
The mul,SPD_R2,#1.5
example 1
Description 1.5 is applied to the speed register 2.
1
Caution 1 An internal variable register can be used for a parameter 1, and
an internal variable, an internal variable register, and
immediate value can be used for a parameter 2.

Command div
Meaning Division is performed.
The div,LOAD_R1,#1.8
example 1
Description The load register 1 is divided by 1.8.
1
Caution 1 An internal variable register can be used for a parameter 1, and
an internal variable, an internal variable register, and
immediate value can be used for a parameter 2.

5.10.10. Timer control

Command tm_rs_st
Meaning A timer is reset and started.
The tm_rs_st,TIM_10m
example 1
Description "10 m second timer" is reset and calculation is started
1 simultaneously.

Command tm_stp
Meaning A timer is suspended.
The tm_stp,TIM_1m
example 1
Description The calculation of "1m second Timer" is stopped.
1

Command tm_sta

- 39 -
 CPS SP Configurator 2
Operation Manual Ver1.16

Meaning A timer is started.

The tm_sta,TIM_1s
example 1
Description The calculation of a "1 second timer" is started.
1

5.10.11. End
Command end
Meaning A program is ended.
The end
example 1
Description It is one or more places necessity in a program.
1

5.11. The example of programs

5.11.1. Waiting for fixed time
tag command Para. 1 Para. 2 jump Explanation
tm_rs_st TIM_10m "10ms timer" is reset and started.
tag1 jmp_st TIM_10m 50 tag1 When "10ms timer" is less than 50
(less than 500ms), it jumps to tag1.
If it becomes 50 or more, it will
progress to the following step (tag2).
tag2 nop Nothing is performed.

5.11.2. Positioning and the waiting for completion of positioning

tag command Para. 1 Para. 2 jump Explanation
pos_a #20.00 #35.00 It is positioning execution to
35.00mm in 20mm/s in speed.
tag1 jmp_pe tag2 If positioning is completed, it will
jump to tag2. When positioning has
not been completed, it is to the
following step.
jmp_al tag1 It jumps to tag1 unconditionally.
tag2 nop Nothing is performed.

5.11.3. Waiting for a bit input

tag command Para. 1 Para. 2 jump Explanation
tag1 jmp_bl USR_IN.LL #1 tag1 When USR_IN1 is Low, it jumps to
tag1. If it is Hi, it progresses to the
following step.
nop Nothing is performed.

5.11.4. Speed mode specification and waiting for load condition

tag command Para. 1 Para. 2 jump Explanation
spd #40.00 ACC_ON 40mm/s in speed is specified by
control of acceleration.
tag1 jmp_st LOAD #2.0 tag1 If load value is less than 2.0 kNs, it

- 40 -
 CPS SP Configurator 2
Operation Manual Ver1.16

jumps to tag1. If it is 2.0kN or

more , progress to the following
step.
nop Nothing is performed.

- 41 -
 CPS SP Configurator 2
Operation Manual Ver1.16

6. Menu Outline
main sub1 sub2 Function
File File Manager The various files used with this
application are managed.
Data File The file of a numerical value and
Merge waveform data is merged.
Data The data which has not been collected
Complement with the obstacle of PC etc. is collected
from the buffer of controllerｓ.

Data Convert The file of Ver1.01 form is changed into

Ver1.02 form.
Disp. Setup Read A setup of a receive filter, a work
File position name, etc. is read from a file.
Save A setup of a receive filter, a work
position name, etc. is saved at a file.
Close Application is ended.
Monitor Num. Monitor It acts as the monitor of the numerical
value of a program execution result.
Wave Monitor It acts as the monitor of the waveform
of a program execution result.
I/O It acts as the monitor of the
general-purpose input and output.
Sensor It acts as the monitor of the various
sensors.
Index It acts as the monitor of the number of
times of program execution.
Serial Com. It acts as the monitor of the contents of
communication of serial ports.
Connected It acts as the monitor of the connection
Spdls. situation of each spindle, and the
software version.
Wave The waveform monitor of 4 screens or 8
Monitor(Multi) screens can be done simultaneously.
Work Position The judgment result of O.K./NG for
every work position is displayed on the
picture of a work.
Anybus It acts as the monitor of the contents of
Monitor communication between PLC ans CPS
controllers via Anybus i/f.
Viewer Num. Viewer The numerical file saved at PC is
perused.
Wave Viewer The waveform file saved at PC is
perused.
Program Editor An editor is started.
Execute A program is executed.
Program Tables are edited.
Tables
Judgment A judgment table is edited.
table
Zone A zone is created.

- 42 -
 CPS SP Configurator 2
Operation Manual Ver1.16

Automatic A program is automatically generated

generation by setup of few parameters.
Exec. Multi A program is simultaneously performed
to two or more spindles.
Post Judge A post judgment file is edited.
Manual I/O General-purpose input and output are
operated manually.
Tool Operation A tool is operated manually.
Alarm Reset Alarm is reset.
Battery Reset Battery alarm is reset.
Brake A brake is operated manually.
Maintenance Information Preservation information is managed.
Backup A setup of a controller is backed up.
Alarm history It acts as the monitor of the alarm
history.
Operation It acts as the monitor of the operation
history history to a controller.
Origin Sensor The position relation between z-phase
Monitor of the encoder and the origin sensor is
monitored.
Setup Data collection Collect Collection is started or it stops.
Communication The communication method between
PC-controllers is set up.
Reciev Filter The filter of the data to collect is set
up.
Data Forder The preservation holder of collected
data is set up.
PC Watch It sets up about the surveillance of PC
of operation.
CSV Save A setup about the automatic
preservation to CSV file is performed.
Post Judge Give a check if Post Judge will be used.
Date Setup Date A clock is set up.
Format A date format is set up.
Serial Port The serial port of a controller is set up.
Operation Operation authority is set up.
authority
Tool Select A tool type is set up.
JOG JOG speed is set up.
Others Others are set up.
Anybus Anybus is set up.
Home A home position is set up.
Area Signal Stroke ranges of the area signal are set
up.
Anybus Static Setup items for Anybus Static i/f.
Item
View Tool Bar A tool bar is customized.
Icon All display screens are icon-ized.
All Close All display screens are closed.

- 43 -
 CPS SP Configurator 2
Operation Manual Ver1.16

Startup When application is started, the

Display monitoring screens displayed
automatically are set up.
Help Help The help is displayed.
Licens License registration of the data
collection function extended by Ver1.02
is performed.

- 44 -
 CPS SP Configurator 2
Operation Manual Ver1.16

7. Functional Details
7.1. File
7.1.1. File Manager
Although many files were treated in this application, the management function of a
file was collected.

(1) (2)
(3) (4) (5)

(6) (7) (8) (9) (10) (11) (12) (13)

(14)
Fig.7-1-1 File manager screen
No. Item Explanation
(1) File Type The file type for operation is set up.
(2) Tool Type The tool type for operation is set up. A program file is
managed by another folder for every tool type.
(3) Name A file list is sorted by the name.
(4) Size A file list is sorted in file size.
(5) Update A file list is sorted under a date.
(6) Rename The name of the selected file is changed.
(7) Visible The selected file is setup visible.
(8) Hide The selected file is setup hiden. The hidden file is
expressed in red as this screen. Moreover, '_' is added to
the end of an extension and it is un-displaying in the
file selection dialog of each function.
(9) Delete The selected file is deleted. Since it does not go into the
garbage box of OS, please be careful.
(10) Memo The memorandum of the selected file is edited.
(11) Auto Deletion The automatic deletion setting screen of a waveform
file opens.(Fig. 7-1-2)
(12) Optimize The memorandum without necessity is deleted.
(13) Close The screen is ended.
(14) The number of The number of files currently displayed on the file list
files is shown.

- 45 -
 CPS SP Configurator 2
Operation Manual Ver1.16

(1) (2)

(3) (4)
(5) (6)

(7) (8)

Fig.7-1-2 Waveform file automatic deletion setting screen

A waveform file has the size of a maximum of 16KB by one data, and if it saves
much waveform data, it may occupy many domains of HDD. This is a setup about
the function to delete a waveform file automatically per file.
No. Item Explanation
(1) Startup If a check is put in, file deletion processing will be
carried out at the time of application starting.
(2) Scheduled time If a check is put in, when a date changes, file deletion
processing is carried out.
(3) Preservation If a check is put in, the file for deletion will be decided
days by preservation days.
(4) Day A file older than the set-up days is set as the deletion
object.
(5) Sum total file If a check is put in, deletion processing will be carried
size out in the sum total size of a waveform file.
(6) Size Deletion is carried out when the sum total size of a
waveform file exceeds setting size. It is deleted in the
order of a date of a file.
(7) OK The screen is ended reflecting a setup.
(8) Exit A setup is canceled and the screen is ended.

7.1.2. Data File Merge

Two or more data files are merged into one file.
No. Item Explanation
(1) Open The file dialog which chooses the file to merge opens.
(2) Merge The files currently displayed on the list are merged.
The file dialog which inputs the file name of the file
which is merged and is newly created opens.
(3) Delete The file chosen in the list is deleted from the list.
(4) Clear All the contents of a list are deleted.
(5) Close The screen is closed.

- 46 -
 CPS SP Configurator 2
Operation Manual Ver1.16

(1) (2) (3) (4) (5)

Fig. 7-1-3 Data file merge screen

7.1.3. Data Complement

This is the function which reads the data from the buffer of a controller which has
not been collected in the trouble of PC or a network during data collection, and
complements a data file. The controller to access follows a setup of a receiving filter.

(1)

(2) (3) (4)

Fig. 7-1-4 Data complement screen

No. Item Explanation

(1) Seek Num. The number of the buffers for which this function seeks
is set up. Maximum is 25 affairs. 25 or more
complements cannot be performed.
(2) Make List The list of the data which has not been collected is
created.
(3) Complement The additional writing of the data currently displayed
in a list is carried out at a data file.
(4) Exit The screen is closed.

- 47 -
 CPS SP Configurator 2
Operation Manual Ver1.16

7.1.4. Data Convert

The file of Ver1.01 form is changed into the file of Ver1.02 form.The file of
Ver1.01 form cannot be displayed directly with the viewers.Please use this
function, and have a look with a viewer after changing into Ver1.02 form.In
Ver1.01, numerical data and waveform data are saved at the separate files.In
Ver1.02, numerical data and waveform data are saved at the same file.In
changing into Ver1.02, please choose either a numerical data file or a waveform
data file.The remaining file of the same name is searched automatically and
changed into the file of Ver1.02 form in a perfect form.
7.1.5. Disp. Setup File
A setup of a receive filter, a work position name, etc. is saved at a file, or is
read. It is convenient when copying a complicated display setup to other PCs.
7.1.6. Exit
Application is ended.

- 48 -
 CPS SP Configurator 2
Operation Manual Ver1.16

7.2. Monitor
7.2.1. Numerical Monitor
It acts as the monitor of the numerival data of a program execution result.

(1) (2) (3) (4) (5) (6)

Fig.7-2-1 Numerical Monitor screen

No. Item Explanation
(1) Display style Display style is chosen. In the case of Recieve Order, the
selection data received newly is displayed on the top line. The
existing datas are shifted downward.
In the case of Spindle No., a display position is decided for
every spindle number, and only the newest data of each
spindle is displayed.
In the case of Work Position, a display position is decided
for every Work Position, and only the newest data of each
Work Position is displayed.
(2) WP Setup The screen which sets up Work Position name for every
display position opens. (Figure 7-2-15-2 Work Position
Name Setup screen) It is used with a waveform
monitor(multi) 's Work Position Name Setup screen in
common.
(3) Recieve The numerical data of a maximum of 2700 affairs currently
held in the controller is received, and they are displayed on
a figure 7-2-3 Numerical Viewer screen. The number of
receiving data can be specified arbitrarily. The newest data
to the data of the number of specification are received.
(4) Display item The screen for setting up the display item of the screen
opens.(Fig. 7-2-2)
(5) Filter The filter setting screen of display data opens.(Fig. 7-2-3)
(6) Close The screen is ended.

- 49 -
 CPS SP Configurator 2
Operation Manual Ver1.16

Fig. 7-2-2 Display item selection screen

A check is put into the item to display. It does not have influence on the data
collected from a controller. It is restricted to a setup of the display on PC.

(1)

(2) (3)
(4)

(5) (6)

(7) (8) (9)

(10) (11)
Fig. 7-2-3 Filter screen

No. Item Explanation

(1) Spindle The numerical data of the spindle containing the check is
Number displayed.
(2) All ON A check goes into all spindle numbers.
(3) All OFF The check of all spindle numbers turns off.
(4) Program The numerical data of a program number containing the
Number check is displayed.
(5) All ON All program numbers will be in ON state.
(6) All OFF All program numbers will be in OFF state.
(7) All When displaying regardless of a judgment result, it turns
ON.
(8) OK When displaying only the numerical data of judgment
O.K., it turns ON.
(9) NG When displaying only the numerical data of judgment NG,

- 50 -
 CPS SP Configurator 2
Operation Manual Ver1.16

it turns ON.
(10) OK The screen is ended reflecting a setup.
(11) Exit A setup is canceled and the screen is ended.

Cautions 1 A filter function is restricted to a display and is unrelated to collection of

data.
Cautions 2 Displaing of a numerical monitoring screen and data collecting are
unrelated.If it is a setup to which data collection is carried out even if it is not
displayed, numerical data is saved at PC.

7.2.2. Waveform monitor

It acts as the monitor of load, the stroke, etc., and displays them by the waveform.
30 graph is displayed at the maximum. A monitor is possible for four kinds of
waveforms. Load and a stroke are fixed. Remaining two are an extended function
and the kind of data can be chosen.

(1) (2)

(3)
(4)
(5)

(6)

(7) (8) (9) (10) (11) (12) (13) (14) (15)

Fig. 7-2-4 Waveform monitoring screen
No. Item Explanation
(1) Waveform A waveform number and its drawing color are shown. The
No. newest waveform is No. 1.
(2) Extended The data name chosen by the extended waveform data 1 and
waveform 2 is shown.
name
(3) Scale A scale setup of graph is performed. Three kinds of setup,

- 51 -
 CPS SP Configurator 2
Operation Manual Ver1.16

Auto, Data, and Manual, is possible for a scale.

You can set up a scale by drug operation of a mouse as
another method. Graph is expanded with the drug to the
direction of the lower right. A scale returns to Auto with the
drug to the direction of the upper left. Graph is scrolled with
the drug in a right click.
(4) Waveform The waveform displayed on graph is chosen. Four kinds of
selection data loads, a stroke, the extension 1, and extended 2- can be
drawn with a time-axis base or a stroke axis base.
(5) Cursor A waveform number is chosen and a numerical value can be
read with cursor.
(6) Cursor Cursor is moved. Movement of cursor is possible by left click.
operation
(7) Spindle A spindle number is chosen. When "Select" is chosen, the
Number spindle number selection screen opens. Only the newest data
is overwritten in the waveform data of the spindle number
chosen on the screen. (Multi- spindles type display) When
one of spindle numbers is chosen, it becomes a history type
display.
(8) Waveform The screen which chooses the data of the extended
selection waveforms 1 and 2 is displayed. Please refer to a figure 7-2-5
waveform selection screen.
(9) Display The screen which sets up the color of graph, the number of
data collection, a sampling cycle, etc. is displayed. Please
refer to Fig. 7-2-6-1 - 4 display setting screen.
(10) Save The waveform currently displayed is saved at a waveform
file .
(11) Recieve The waveform data saved in the controller is received.
(12) Data Disp. The numerical data of the waveform currently displayed is
displayed.
(13) Print The graph currently displayed is printed.
(14) Clear Graph is eliminated.
(15) Close The screen is ended.

Fig. 7-2-5 Waveform selection screen

Some typical waveforms are explained.

Name Explanation
Load Rate It is the change rate of load. Suitable filter processing needs to

- 52 -
 CPS SP Configurator 2
Operation Manual Ver1.16

be set up.
DC voltage It is the voltage of the both ends of an electrolysis capacitor
after rectifying AC input. It becomes the standard of
regeneration generating. Regeneration electric discharge is
started by 375V.
DC current It is the current value supplied to a power IGBT module from
an electrolysis capacitor. In the case of regeneration electric
discharge, the current value of several A is seen in the shape of
a spike. Moreover, if DC current exceeds 20A as over-current
protection, a drive of IGBT will be stopped by hardware. Please
create a program so that DC current does not exceed 20A. DC
current value rises by high speed and high load operation.
Motor current It is the current value proportional to the torque of a motor. It
absolute value becomes a 1.73 times as many numerical value as phase
current.
Step It is the execution step of a program. It can use for the analysis
of a program by acting as a monitor combining other waveforms.
Tool speed It is the speed of ram. It can use for the action analysis of a tool
againt to load change etc.
Electronic If this exceeds fixed value, it will become the abnormalities in
thermal electronic thermal. At the time of program start, if electronic
thermal is zero, the abnormalities in electronic thermal will not
be generated.

(1) (2) (3) (4)

(5) (6)

Fig. 7-2-6-1 Setup Display screen-Display

A setup about graph drawing of a waveform screen is performed.
No. Item Explanation
(1) Number As for the case of a multi-spindle type display, it means
a spindle number. In a single spindle display, it shows a
history number. No. 1 becomes the newest data.
(2) Color The drawing color of graph is set up.
(3) Visible The graph set as "Yes" is displayed.
(4) Line The width of the line of graph is set up.
(5) OK The screen is closed reflecting a setup.
(6) Exit A setup is canceled and the screen is closed.

- 53 -
 CPS SP Configurator 2
Operation Manual Ver1.16

(1)
(2)
(3)
(4)
(5)
(6) (7)

(8) (9)
Fig. 7-2-6-2 Setup Display screen-collection
A setup about waveform data reception of a waveform screen is performed.
No. Item Explanation
(1) Spindle Number The spindle number for a setup is chosen.
(2) Start Step The step number in the user program which starts
waveform data preservation is set up.
(3) End Step The step number in the user program which ends
waveform data preservation is set up.
(4) Interval The sampling cycle of data is set up per ms.
(5) Data Number The maximum number of waveform data which
receives is set up.
(6) Send A setup is sent to the controller of an appointed spindle
number.
(7) Recieve A setup is received from the controller of an appointed
spindle number.
(8) OK The screen is ended reflecting a setup.
(9) Exit A setup is canceled and the screen is ended.

(1)
(2)
(3)
(4)

(5) (6)

(7) (8)
Fig. 7-2-6-4 Setup Display screen-Judging Frame
Judgment area can be drawn on a waveform screen by choosing a stroke and load

- 54 -
 CPS SP Configurator 2
Operation Manual Ver1.16

from a judgment table. A setup about it is performed. Judgment area is drawn

when both selected stroke and / load item are set as "YES" on the judgment table.
Please check on the judgment table used by the program performed.
No. Item Explanation
(1) Show Judge Check it, when displaying a judge frame.
Frame
(2) Spindle Number The spindle number for a setup is chosen.
(3) Load It chooses from the variable which expresses load on a
judgment table. Peak load, Final load, Bottom load,
load register 1, and load register 2 are selection
candidates.
(4) Stroke It chooses from the variable which expresses a stroke
on a judgment table. Peak stroke, Final stroke, stroke
register 1, and stroke register 2 are selection
candidates.
(5) Send A setup is sent to the controller of an appointed spindle
number.
(6) Recieve A setup is received from the controller of an appointed
spindle number.
(7) OK The screen is ended reflecting a setup.
(8) Exit A setup is canceled and the screen is ended.

(1)
（2） (3)

(4) (5)
Fig. 7-2-6-5 Setup Display screen-Post Judge
On this screen, it sets up about a display of the judgment base line at the time of
using the Post Judge function.
No. Item Explanation
(1) Show Post Judge Check it, when displaying judgment base line of Post
Judge function.
(2) Color The drawing color of each lines are set up.
(3) Visible The line set as "Yes" is displayed.
(4) OK The screen is ended reflecting a setup.
(5) Exit A setup is canceled and the screen is ended.

- 55 -
 CPS SP Configurator 2
Operation Manual Ver1.16

(1) （2）

(3)
(4) (5) (6)

(7) (8)
Fig. 7-2-6-5 Setup Display screen-Post Judge
On this screen, it sets up about a display of the judgment base line at the time of
using the Post Judge function.
No. Item Explanation
(1) Recieve Please choose this “Recieve” button, when you want to
display the zone used in a program.
(2) File Please choose this “File”button, when you want to
display a zone file in PC.
(3) Open The screen which chooses a zone file opens.
(4) Color The drawing color of each lines are set up.
(5) Visible The line set as "Yes" is displayed.
(6) Line The width of the line of graph is set up.
(7) OK The screen is ended reflecting a setup.
(8) Exit A setup is canceled and the screen is ended.

- 56 -
 CPS SP Configurator 2
Operation Manual Ver1.16

7.2.3. Sensor
It acts as the monitor of the information on various sensors.

(1)

(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9) (10)

Fig. 7-2-9 Sensor screen

No. Item Explanation
(1) Spindle No. The spindle number which acts as a monitor is chosen.
(2) Load It acts as the monitor of the load value.
(3) Speed It acts as the monitor of the ram speed.
(4) Stroke It acts as the monitor of the stroke.
(5) Motor Current It acts as the monitor of the motor current.
(6) DC Voltage It acts as the monitor of the DC voltage. DC voltage is the
voltage after flat and smooth of AC supply, and 1.41 times
of AC voltage are shown in the state of a stop. Since the
maximum value of AC is 230V+10%, the monitor value in
that case is set to about 357 V. When 357V are exceeded
at the time of a power supply injection, it becomes "the
abnormalities in over voltage." Moreover, if regeneration
electric power is taken into consideration, since the
frequency of regeneration electric discharge increases,
use near AC maximum cannot be recommended. We
recommend you use at AC200V strongly.
(7) Regeneration It acts as the monitor of the regeneration resistance
resistance temperature. It becomes "the abnormalities in
temperature regeneration" above 70 degrees C. When regeneration
resistance of an option is used, please take the measure
against overheating protection with a thermostat etc.
separately.
(8) Electronic It acts as the monitor of the rate of electronic thermal
Thermal load. It becomes "the abnormalities in electronic thermal
" at 100%.
(9) Strok Ref. The screen which sets up the standard of a stroke opens.
(Fig. 7-5-3)
(10) Close The screen is ended.

- 57 -
 CPS SP Configurator 2
Operation Manual Ver1.16

7.2.4. I/O
The monitor of I/O can be done.

Fig. 7-2-10 I/O monitoring screen

7.2.5. Index
An index is the reference number which shows the number of times of
execution of programs. An index number is held in a controller and used
continuously. Updating of a date sets index to 1. In a numerical data file and a
waveform data file, unless a user pre-sets, an index number is unique.

Fig. 7-2-11 Index monitoring screen

- 58 -
 CPS SP Configurator 2
Operation Manual Ver1.16

7.2.6. Serial communication

It acts as the monitor of the contents of communication of a serial port.

(1) (2) (3) (4) (5)

(6) (7) (8)

Fig.7-2-12 Serial communication monitor screen

No. Item Explanation
(1) Spindle number The spindle number for a monitor is chosen.
(2) Monitor Chanel The serial port for a monitor is chosen.
(3) Monitor buffer A check is put into the buffer for a monitor.
(4) Format It chooses whether a monitor result is displayed in
written form or it displays in hex code.
(5) Monitor A monitor is carried out in the state where it was
depressed.
(6) Clear A monitor result is eliminated.
(7) Setup The screen which sets up a communicative header and a
delimiter opens.
(8) Close The screen ends.

Fig.7-2-13 Serial communication monitor setup screen

The start code of serial communication and a terminus code are set up. Two or
more codes can be set up. Please divide by ', 'between codes. Please describe a
code by the number expression of hex.

- 59 -
 CPS SP Configurator 2
Operation Manual Ver1.16

7.2.7. Connection table of spindles

A list display of CPS controller connected to the same communication system is
possible.
A tool type, a microcomputer software version, and a communication state are
displayed in a list for every spindles.
When it is in the state where the spindle scan button was depressed, scan of
each spindles is carried out.
A software version consists of the numerical value of 6 figures, and is divided
2 figures at a time by the period. It becomes a major version and middle
version and a minor version from left-hand side. The version is added also like
this application CPS SP Configurator. Transmission (setup) is impossible
although reception is possible when more than a middle version is not in
agreement with a controller and application. Please use CPS SP Configurator
of a suitable version after arranging the middle version of a controller, and a
major version, when the system of multi-spindles composition is built.

Fig.7-2-14 Connection table of spindles screen

- 60 -
 CPS SP Configurator 2
Operation Manual Ver1.16

7.2.8. Wave Monitor(Multi)

The monitor of 4 or 8 waveforms is possible simultaneously. If switched by tab
operation, display of 32 waveforms is possible at the maximum.

(1)

(2) (3) (4) (5) (6)

Fig.7-2-15 Wave Monitor(Multi) screen

No. Item Explanation
(1) WP Name When (3)Displ.Style is selected as Work Position, select
the work position name which are set up by (4) WP.
Setup. When (3)Displ.Style is selected as Spdl.No-Prg.No,
select a spindle number and a program number as shown
in Fig. 7-2-15-1.
(2) Wave Sel. The waveform displayed on graph is chosen. Four kinds
of data loads, a stroke, the extension 1, and extended 2-
can be drawn with a time-axis base or a stroke axis base.
(3) Disp. Style Please set up the specification method of the waveform
source displayed on each graph screen. Work Position or
Spdl.No + Prg.No is chosen.
(4) WP. Setup The Work Position Name Setup screen of Fig. 7-2-15-2
opens.The work position name set up here must be the
same name as what is set to the controller via Anybus i/f
from PLC.A waveform is not displayed when work
position names differ.
（5） Clear All the graph currently displayed is eliminated.
（6） Setup The setup screen about drawing color of graph or a
judgment refernce line opens.

Caution A Work Position Name is a part of a numerical data set up to a

contoller via Anybus i/f from PLC.

- 61 -
 CPS SP Configurator 2
Operation Manual Ver1.16

When Disp. Style is selected as

Spdl.No-Prg.No,an appointed
waveform is drawn by specifying
a spindlel number and a program
number.

Fig.7-2-15-1 A screen selected Spdl.No-Prg.No

A work position name is set to each graph

number.The work position name set up here must
be the same name as what is set to the controller
via Anybus i/f from PLC.A waveform is not
displayed when work position names differ.

Fig.7-2-15-2 Work Position Name Setup screen

- 62 -
 CPS SP Configurator 2
Operation Manual Ver1.16

(1)

(2) (3)
(4)
(5) (6)
(7)
(8) (9)

Fig..7-2-15-3 Wave Monitor(Multi) Setup screen-Display tab

No. Item Explanation
(1) Drawing Color The drawing color of waveform data, a judgment frame, a
zone, and a blocking point is set up.
(2) Judge Frame A check is put in when displaying the judgment frame by
the post judgment.
(3) Zone A check is put in when displaying the zone by the post
judgment.
(4) Blocking Point A check is put in when displaying the blocking point by
the post judgment.
(5) Judge Farme A check is put in when displaying the judgment frame by
the judgment table of a controller.
(6) Zone A check is put in when displaying the zone line by zone
judging of a controller.
(7) Change of a A check is put in when once eliminating the whole graph
serial number by change of a serial number. A serial number means a
part of numericall data set up to a contoroller via Anybus
i/f from PLC.
(8) OK The screen is ended reflecting a setup.
(9) Exit A setup is canceled and the screen is ended.

- 63 -
 CPS SP Configurator 2
Operation Manual Ver1.16

(1)
(2)
(3)
(4) (5)

(6) (7)

Fig.7-2-15-5 Wave Monitor(Multi) Setup screen-Judge Frame tab

It is a setting screen in the case of drawing a judgment frame according to the
setting value of the judgment table in a controller.
No. Item Explanation
(1) Spdl.No. An spindle number to set up is chosen.
(2) Load It chooses from the variable which expresses load on a
judgment table. Peak load, Final load, Bottom load, load
register 1, and load register 2 are selection candidates.
(3) Stroke It chooses from the variable which expresses a stroke on
a judgment table. Peak stroke, Final stroke, stroke
register 1, and stroke register 2 are selection candidates.
(4) Send A setup is sent to the controller of an appointed spindle
number.
(5) Recieve A setup is received from the controller of an appointed
spindle number.
(6) OK The screen is ended reflecting a setup.

- 64 -
 CPS SP Configurator 2
Operation Manual Ver1.16

7.2.9. Work Position Monitor

O.K. / NG judging of each work position or each spindle number are displayed
on the picture of a work.

(1)

(2) (3) (4) (5) (6)

Fig..7-2-16 Work Position Monitor screen

No. Item Explanation
(1) Judgement When a program execution result is O.K., it is displayed
display green. In the case of NG, it is displayed on red. If the
judgment display is right-clicked,the floating menu which
refers to numerical data and waveform data will be
displayed.
(2) File Name The name of a work position monitor file on display is
shown.
(3) Open The screen which chooses the work position monitor file
to display opens.
(4) Refresh by It is a setup about reset of a judgment display. A check is
Serial No. put in when resetting a judgment display to the timing
from which the serial number of a work changed. A serial
number means a part of numericall data set up to a
contoroller via Anybus i/f from PLC.
(5) Edit The edit screen of a work position monitor file opens.
(Fig. 7-2-16-1)
(6) Close The screen is closed.

- 65 -
 CPS SP Configurator 2
Operation Manual Ver1.16

(1)

(2) (3) (4) (5) (6) (7)

(8) (9) (10) (11) (12)

Fig..7-2-16-1 Work Position Monitor File Edit screen

No. Item Explanation
(1) Judgment It can arrange in arbitrary positions with a drug. A
display judgment display setting screen is displayed if it is
right-clicked. (Fig. 7-2-16-2)
(2) File name The name of the work position monitor file under edit is
shown.
(3) Selection of a It chooses whether the display method of a judgment
display method display is made by Work Position name, or it is made by a
spindlel number + program number.
(4) Adjust A check is put in when bmp file chosen by (5) is adjusted
to screen size.
(5) Work Picture The screen which chooses the file of bmp form opens. The
selected file is displayed as a work form picture.
(6) Add Please click, when you add a judgment display. A
judgment display setting screen (Fig. 7-2-16-2) opens.
(7) Clear All the contents of a setting are cleared.
(8) Open The screen which chooses a work position monitor file
opens.
(9) Save The contents on display are saved. A file dialog opens.
(10) WP. Setup A work position name setting screen opens. (Fig. 7-2-16-3)
The work position name set up here must be the same
name as what is set to the controller via Anybus i/f from
PLC. When a work position name is not right, a judgment
display does not work well.
(11) OK The screen is ended reflecting a setup.
(12) Cancel A setup is canceled and the screen is ended.

- 66 -
 CPS SP Configurator 2
Operation Manual Ver1.16

(1) (2)

(3)
(4) (5) (6)

Fig..7-2-16-2 Judge Disp.Setup

No. Item Explanation
(1) Spdl.No The judgment result of the spindle chosen on this screen
is displayed.
(2) Prg.No The judgment result of the program chosen on this
screen is displayed.
(3) Work Pos. Name The name set up on the work position name setup
screen(Fig..7-2-16-3) is displayed in a list. The judgment
result of the work position chosen from the list is
displayed.
(4) Delete A judgment display is deleted and a screen is ended.
(5) OK The screen is ended reflecting a setup.
(6) Cancel A setup is canceled and the screen is ended.

This is the same as that of the work position name

setup screen of Fig.7-2-15-2. No. is the internal
management number of a judgment display. This is
also a graph number of waveform monitor (multi) . The
work position name set up here must be the same
name as what is set to the controller via Anybus i/f
from PLC. When a work position name is not right, a
judgment display does not work well.

Fig.7-2-16-3 Work Position Name Setup screen

7.2.10. Anybus Monitor

This screen acts as the monitor of the contents of communication between PLC
ans CPS controllers via Anybus i/f. The display is updated when the contents of
the control part or the data part change.The display is not updated when both
the control part and the data part are zero altogether.
The lower picture is the screen of 4 times extension specification. The number

- 67 -
 CPS SP Configurator 2
Operation Manual Ver1.16

of data to link is recognized automatically and a suitable screen is displayed.

(1) (2)

(3)

(4) (5) (6) (8)

(7)

Fig 7-2-17 AnybusMonitor screen

No. Item Explanation
(1) Input The output from PLC is displayed.
(2) Output The output from CPS controller is displayed.
(3) Data part value The display form of the numerical value of the data part
type is chosen.
(4) SP No. Please choose the spindle number for monitoring.
(5) Interval(ms) A time interval to access CPS controller is set up.
Generally data communication of CC-Link etc. is
performed at intervals of some dozens of Milli second.
Since the shortest time of this screen is 100ms, all the
contents of data are not necessarily displayed.
(6) Monitor The monitor is performed where this button is depressed.
(7) Logging The data for the past 10 times is saved.
(8) Close The screen is end.

- 68 -
 CPS SP Configurator 2
Operation Manual Ver1.16

7.3. Viewer
7.3.1. Numerical viewer
The numerical data which was collected by PC and saved at the file can be
seen.

(1) (2) (3) (4) (5) (6) (7) (8) (9)

(10) (11)
Fig. 7-3-1 Numerical viewer screen
No. Item Explanation
(1) Open A numerical data file is chosen.
(2) Save The contents of a display are saved.
(3) Filter The filter setup screen of display data opens. (Fig. 7-3-2)
(4) Print The contents of a display are printed.
(5) Delete The data of the selected line is deleted.
(6) CSV The contents of a display are formed into CSV file.
(7) Display The screen for setting up the item to display opens.
Items
(8) Wave View Selected data can be seen with the Waveform Viewer. (Fig.
7-3-3)
(9) Close A screen is ended.
(10) File name A file name on display is shown.
(11) Data The number of records on display is shown.
number

- 69 -
 CPS SP Configurator 2
Operation Manual Ver1.16

It is the filter setup screen of the display data of a numerical viewer screen. When a
file is opened by the numerical viewer, all filter setup is invalid. Please set up a
required item, put in a check and push an execution button. The filtered data is
displayed on a numerical viewer screen. Wild card "*" and "?" can be used for a
product model name, serial number, and work position name.

Cation When "%" and "_" are contained in a product model name, serial number,
and work position name, a filter may not function correctly.

Fig. 7-3-2 Numerical viewer Filter setup screen

Fig. 7-3-3 Waveform display function

In the case of Over Write, waveforms are displayed from the head of a waveform
number only for the number of selected data . In the case of Additional, selected
data is displayed from the next of the waveform already displayed. In the case of
Reference, only two waveforms are displayed on the domain which is not rewritten
by Over Write or Additional.

- 70 -
 CPS SP Configurator 2
Operation Manual Ver1.16

7.3.2. Waveform viewer

The waveform data saved as a file at PC can be displayed. A screen is almost the
same as that of a figure 7-2-4 waveform monitoring screen. Please make a reversal
display the data which you want to display. Please push the Open button. Then, the
waveform of selected data will be displayed.

(1)

(2) (3) (4) (5) (6) (7)

(8)
Fig. 7-3-4 Data selection screen
No. Item Explanation
(1) Filter setup Please set up the filter of the data displayed on a data list.
The item which put in the check becomes effective. Wild card
"*" and "?" can be used for a Model Tp , Serial No., and WP.
Name.
(2) Display style The display style of waveform data is set up.In the case of
Over Write, waveforms are displayed from the head of a
waveform number only for the number of selected data . In
the case of Additional, selected data is displayed from the
next of the waveform already displayed. In the case of
Reference, only two waveforms are displayed on the domain
which is not rewritten by Over Write or Additional.
(3) Filter A filter is applied to the file specified by the contents set up
by (1).
(4) Open A data file is chosen.*
When a zone file (dgz) is chosen, both lines of the upper and
lower of a zone are displayed as reference waveforms.
(5) CSV Selected data is formed into CSV file. One CSV file per data
is created. A file name is given automatically. Exampleof a
file name:03-05-2010-SP_02_0076.csv
(6) OK Selected data is displayed on the waveform viewer.
(7) Exit The screen is ended.
(8) File name A file name on display is shown.Also the number of data
contained in a file on display is shown.

* The file of Ver1.01 form cannot be displayed. Please use a data conversion
function and change into Ver1.02 form.

- 71 -
 CPS SP Configurator 2
Operation Manual Ver1.16

7.4. Program
7.4.1. Editor
About the editor, the basic function is explained at the Chapter 4 operation
procedure [4] a setup of a program. Here, the other function is explained.
１． Operation of Line
A floating menu is displayed by right click in step number of an editor.
Clear All the contents of the line are deleted.
Insert One line is newly inserted in the line.
Delete The line is deleted.
Remark The line is comment-ized. The comment-ized line is disregarded at the
time of program execution. The comment-ized line is displayed in red.
Macro A macro is inputted.

Fig. 7-4-1 Operation of line

- 72 -
 CPS SP Configurator 2
Operation Manual Ver1.16

２． Input Assistance
The input candidate of a floating menu is displayed by right click of a
command code and the parameters 1 and 2. For example, if a positioning
command is inputted into a command code, only a speed parameter can be
inputted no longer into a parameter 1, and only a position parameter can be
inputted no longer into a parameter 2.

Fig. 7-4-2 Input assistance

7.4.2. Execution
Please refer to the Chapter 4 operation procedure [6] execution of program.

- 73 -
 CPS SP Configurator 2
Operation Manual Ver1.16

7.4.3. Tables
If the position, speed, and a load parameter in a program are indirectly
specified on a table, operation of a program can be changed by change of the
table value. The contents of a table are rewritable with Anybus. If a system
which rewrites table value by PLC, the touch panel, etc. is designed, it can
correspond also to multi-kind production. Please refer to the CPS CTRL for SP
Instruction Manual Vol Network for details.
Specification of a user home position is possible only by the home position
table.

(1)
(2) (3)

(4) (5)

(6) (7) (8) (9) (10) (11) (12)

Fig. 7-4-3 Table setting screen

No. Item Explanation
(1) Spindle No. The spindle number for operation is set up.
(2) Position A position table is displayed.
(3) Speed A speed table is displayed.
(4) Load A load table is displayed.
(5) Home A home position table is displayed.
(6) Open A table is read from a file. A file selection screen opens.
(7) Save A table is saved at a file. A file selection screen opens.
(8) Send A table is sent to a controller.
(9) Recieve A table is received from a controller.
(10) Print A table on display is printed.
(11) Collation The contents on display are compared with the table in the
controller specified by the spindle number.
(12) Close The screen is ended.

- 74 -
 CPS SP Configurator 2
Operation Manual Ver1.16

7.4.4. Judgment table

A judgment table is used when judging a result. Use, a maximum, minimum
value, and the output place at the time of NG are set to the judgment table
about each internal variable. 32 judgment tables can be saved for a controller.
The user output at the time of NG can use USER 0-6.

(1) (2)
(3) (4) (5) (6) (7) (8)

(9) (10) (11) (12) (13) (14) (15)

Fig. 7-4-4 Judgment table screen
No. Item Explanation
(1) Spimdle No. The spindle number for operation is set up.
(2) Table No. The table number to edit is set up.
(3) Name It is the internal variable name used for a judgment.
(4) Use When using this internal variable for a judgment, it is set as
"Yes."
(5) Lower Value The minimum value of a judgment of this internal variable
is set up.
(6) Lower NG A user output number when an internal variable is less than
out bit minimum value is set up.
(7) Upper Value The maximum value of a judgment of this internal variable
is set up.
(8) Upper NG A user output number when an internal variable exceeds
out bit maximum value is set up.
(9) Open The judgment table saved at PC is opened.
(10) Save A judgment table on display is saved at PC.
(11) Send A judgment table on display is sent to a controller.
(12) Recieve A judgment table is received from a controller.
(13) Print A judgment table on display is printed.
(14) Collation A judgment table on display and the judgment table in a
controller are compared.
(15) Close The screen is ended.

- 75 -
 CPS SP Configurator 2
Operation Manual Ver1.16

7.4.5. Zone
A zone is the judgment area created based on an actual waveform of operation.
It can judge continuously in the domain of stroke-load. A controller can hold 32
zones. By using zone command in a user program, 32 zones can be used
arbitrarily. Creation of a zone and the usage are explained briefly.
１． Operate a servo press on actual conditions of operation, and collect the
sample of waveform data.
２． Choose the waveform data used as the standard of a zone. Please refer to a
figure 7-4-6 waveform file selection screen.
３． Set up zone creation conditions. Effective stroke range, the margins of a
zone maximum and a minimum, automatic creation mark, etc. are set up.
Please refer to a figure 7-4-7 zone operation screen.
４． Send the created zone to a controller.
５． Describe that a zone is used in the user program.
６． Verify by operating the user program.
７． If you are necessity, please add a new reference waveform or correct a zone
manually.

(1)
(2)

(3)
(4)

(5)
(6)
(7)
(8)

((9) (10) (11) (12) (13) (14) (15) (16) (17)

Fig. 7-4-5 Zone creation screen

No. Item Explanation
(1) Data ID, Data ID of waveform graph and a color are shown. ID
Color serves as an spindle number-program number-index
number.
(2) Spindle No. The spindle number for operation is set up.

- 76 -
 CPS SP Configurator 2
Operation Manual Ver1.16

(3) Zone No. A zone number is set up. 1-32 can be set up.
(4) Operation The screen which operates a setup of a zone opens.
(5) Zone line A zone is displayed as two lines.
(6) Wave line Reference waveforms are displayed.
(7) Delete Zone The Upper anｄ lower linrs of a zone are eliminated.
(8) Delete Wave A waveform display is erased and reference waveform data
is also eliminated.
(9) Open The zone saved at PC is called.
(10) Save A zone on display is saved to PC. Standard waveform data
is also saved in the same file.
(11) Send A zone on display is sent to a controller.
(12) Receive The zones in a controller are displayed in a list.
(13) Wave File The waveform file used as the standard of a zone is chosen.
(14) Line Color The screen which performs many setup about zone creation
opens.
(15) All Clear All the data in a screen is eliminated.
(16) Print A zone on display is printed.
(17) Close The screen is ended.

(1) (2) (3) (4)

(5)
(6) (7)

(8)

(9) (10) (11) (12)

Fig. 7-4-6 Waveform file selection screen

No. Item Explanation
(1) Spindle No. A filter by spindle number is applied to the wavefoem data.
(2) Program No. A filter by program number is applied to the wavefoem
data.
(3) Judge A filter by judgement result is applied to the wavefoem
data.
(4) File name The selected waveform file name is shown.
(5) Waveform The waveform data suitable for the conditions of (1) - (3) is
data selection displayed in a list, and a check is put in to what is made
into the standard waveform of a zone.
(6) Open A waveform file is chosen.

- 77 -
 CPS SP Configurator 2
Operation Manual Ver1.16

(7) Add The waveform data checked in the area of (5) is added to
the area of (8).
(8) Standard The waveform data chosen as a standard waveform of a
waveform zone is displayed in a list.
data
(9) Delete Selected waveform in the area of (8) is deleted.
(10) Clear All the waveform data in the area of (8) is deleted.
(11) OK The screen is ended reflecting a setup.
(12) Cancel A setup is canceled and the screen is ended.

(1) (2)
(3)
(4)

(5)
(6)
(7)
(8)

(9)
(10)
Fig. 7-4-7 Zone operation screen
No. Item Explanation
(1) Scale If graph is dragged when this button is depressed, the drug
range will be set as a manual scale.
(2) Scale The scale of graph is chosen. It can choose from Auto and
Manual.
(3) Upper The upper margin of load is set up by left click, when this
button is depressed.
(4) Lower The lower margin of load is set up by left click, when this
button is depressed.
(5) Start The point of a zone start will be set up by left click, when
this button is depressed.
(6) End The point of a zone end will be set up by left click, when this
button is depressed.
(7) Number of The number of basic dots of a zone line is set up.
dots
(8) Zone update A zone is updated according to the contents of the operation
screen.
(9) Upper When this button is depressed, the upper dots of a zone can
be dragged.
(10) Lower When this button is depressed, the lower dots of a zone can
be dragged.

- 78 -
 CPS SP Configurator 2
Operation Manual Ver1.16

7.4.6. Automatic generation

It is the simple creation function of a program. A program will be created if the
numerical value is set up according to the guide screen displayed. If a tool type, a
program number, and a judgment table number are chosen and a "next" button is
clicked, a course selection screen will be displayed. A course can be chosen from
simplicity, general, and proofreading.

Fig.7-4-8 Initialize screen Fig.7-4-9 Course selection screen

In the case of a simple course, there is two choice, a load target and a stroke target.
A standard program can be obtained only by all setting up five parameters.
Approach speed, pressing speed, etc. are set up with the value decided beforehand.
These parameters should edit the generated program directly and should change it
into the numerical value suitable for the purpose. Moreover, if a general course is
chosen, these parameters can also be set up arbitrarily.

Fig.7-4-10 Load target screen

- 79 -
 CPS SP Configurator 2
Operation Manual Ver1.16

In addition to the load target and the stroke target, through the general course,
four choice called the position keep after pressing and load keep is prepared. The
position keep after pressing is the program which performs operation which holds a
position until it gives a trigger in a user input after pressing of a stroke target.
Load keep is a program holding the defined load value during the time on which it
decided.

Fig.7-4-11 General course screen

Through a general course, the parameters of important points are set up on the
operational chart of speed-load. Therefore, the program of operation more detailed
than a simple course can be obtained.

Fig.7-4-12 General course -Load target screen

- 80 -
 CPS SP Configurator 2
Operation Manual Ver1.16

Through a proofreading course, the program used when inspecting the load of a tool
and stroke accuracy where a standard load cell and a linear scale are attached
outside can be obtained. The outline of the program obtained by the load target is
as follows. It starts pressing in speed of 0.3mm/s from 1mm of the upper parts of a
standard load cell. Load proofreading can be performed by comparing peak load
between CPS controller and a standard load cell.
Moreover, in a stroke target, the program which performs 0.2mm positioning down
can be obtained from the contact position of a standard load cell. In this program,
repetition positioning accuracy and repetition load accuracy can be checked in case
there is some load.

Fig.7-4-13 Proofread course Fig.7-4-14 Proofread-Load target screen

Important
1.When using an automatic generation function, if the contact position with a work
is not set up correctly, there is a risk of leading to breakage of a tool, a work, and a
system. Please be careful enough.
2. If a predetermined numerical value is not set as a program table, in the case of
the program of table reference form, it becomes the motion different from
expectation, and it has the same danger as the above.
3. Since two or more programs may be referring to one program table, please pay
attention enough to rewriting them.

- 81 -
 CPS SP Configurator 2
Operation Manual Ver1.16

7.4.7. Post Judge

It is the function to take in a waveform to PC, to analyze a waveform within PC,
and to return a result to CPS controller. The requirements for composition for using
a post judgment function are as follows.
CPS SP Configurator Ver.1.02.42 or more
CPS-SP-75 Ver. 1.02.24 or more
Anybus i/f CC-Link,DeviceNet,Profibus-DP
The contents of waveform analysis are three kinds, Judge Frame, Zone, and
Blocking Point.
Judge Frame Four judgment frames can be set up. The kind of judgment is
three kinds, pass frame, non-pass frame, and peak frame.
Zone What set up the up-and-down load margin to standard waveforms and
stroke range is called zone . If a waveform is settled in a zone, it will be judged
as O.K. This differs from the zone which analyzes on real time within a
controller.
Blocking Points It is based on a peak stroke. It judges with a load rate of
change and load value in a certain position in front of a peak stroke.

The Post judge's using procedure

1. Create a post judgment file and register with PC.
2. Set a post judgment number to CPS controller via Anybus i/f from PLC.
3. Start a program.
4. PC takes in waveform data and analyze it.
5. PC returns an analysis result to CPS controller.
6. Output O.K./NG to IO on the basis of the analysis result of the judgment in
CPS controller, and PC.

Creation procedure of a post judgment file

1. Choose standard waveforms.
2. Set up the contents of analysis of Judge Frame, Zzone, and Blocking Point.
3. Perform a simulation and check the contents of analysis.
4. Save the file.
5. Register a Post judge number.

- 82 -
 CPS SP Configurator 2
Operation Manual Ver1.16

Result check of Post Judge

A result of Post Judge can be checked by PJ No
and PJ Resul of a numerical monitor or
numerical viewer. PJ No shows the used Post
Judge number. PJ Result shows the details of a
judgment result.

If the display domain of PJ Result is left-cliked, the

judgment result screen will be displayed. These data
can be read into PLC via Anybus i/f. A result of Post
Judge is not reflected in the conventional Judge Code.

(1) (2)
(3)

(4) (5)
(6)

(7)
(8)
(9)

(10) (11) (12) (13) (14) (15) (16)

Fig.7-4-15 Posy Judge Editor screen

No. Item Explanation

(1) Reference Wave The information about a standard waveform is displayed.
information
(2) Post Judge The Post Judge number registered into PC currently used
Number is displayed.
(3) File Name A Post Judge file name on display is displayed.
(4) Scale A scale setup of the graph by drug operation is possible in
the state where this button was pushed in. Scrolling of

- 83 -
 CPS SP Configurator 2
Operation Manual Ver1.16

graph is also possible by drug operation with right click.

(5) Scale The scale of a graph screen is chosen. In Auto, the
optimum scale for display data is set up automatically. In
Data, it becomes a scale setup as which display data is
displayed on the maximum.
(6) Edit The operation dialog of each judgment item
opens.(Fig.7-4-15-1,2,3)
(7) Display The screen which sets up a display of a judgment base
line and a waveform and a drawing color
opens.(Fig.7-4-15-4)
(8) Usage The screen which sets up usage of each judgment item
opens. (Fig.7-4-15-5)
(9) Simulation A simulation is possible with the post judgment file on
display to the existing waveform data. (Fig.7-4-15-6)
(10) Open A post judgment file is opened.
(11) Save The contents of a display are saved at a file.
(12) Regist/etc The post judgment number and post judgment file which
have already been registered are displayed in a list.
Registration of a post judgment, release, etc. are
possible.(Fig.7-4-15-7)
(13) Wave File The screen which chooses a standard waveform opens.
(Fig.7-4-6)
(14) Clear All the contents of a display are eliminated.
(15) Print The contents of a display are printed.
(16) Close The screen is ended.

(1)
(2) (3)
(4)
(5)

(6)
(7)

Fig.7-4-15-1 Post Judge-Judge Frame Editor screen

Four judgment frames can be used. There is three kinds of usage of a frame.
1.Pass When a waveform passes two sides of right and left of a frame, it is
judged as O.K.
2.Non-Pass When a waveform does not pass through the inside of a frame, it
is judged as O.K.
3.Peak When the point which recorded peak load exists in a frame, it is judged
as O.K.
The usage is set up on a usage screen (Fig. 7-4-15-5).

- 84 -
 CPS SP Configurator 2
Operation Manual Ver1.16

The drawing color of a frame and a display are set up on a display screen (Fig.
7-4-15-4).

No. Item Explanation

(1) Make New Where this button is pushed in, the frame of the number
specified is created newly by drug operation of the mouse on
the graph of an editor screen.
(2) Edit Where this button is pushed in, the position and size of a
frame can be edited by drug operation of a mouse.
(3) Del. The judgment frame of the specified number is deleted.
(4) Load-Upper The upper load value of the specified judgment frame is
shown. It is also possible to input a value directly by clicking
the editing box.
(5) Load-Lower The lower load value of the specified judgment frame is
shown. It is also possible to input a value directly by clicking
the editing box.
(6) Stroke-Upper The upper stroke value of the specified judgment frame is
shown. It is also possible to input a value directly by clicking
the editing box.
(7) Stroke-Lower The lower stroke value of the specified judgment frame is
shown. It is also possible to input a value directly by clicking
the editing box.

(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)

Fig.7-4-15-2 Post Judge-Blocking Point Editor screen

There are two kinds of analyses of a blocking point. One is a load rate of
change in an analysis point. An analysis point means the position from which
an appointed distance was deducted from the peak stroke.

- 85 -
 CPS SP Configurator 2
Operation Manual Ver1.16

Another is the range of bottom load. The bottom search range is specified on
the basis of a peak stroke. The lowest load value of the bottom search range is
bottom load.
When the check is put in the check box on the right of each operation button,
the judgment base line of the corresponding item is drawn on the graph of the
editor. Control of the right shows the drawing color of a judgment base line. It
can be set as arbitrary colors by left click.
No. Item Explanation
(1) Ref. Waveform The waveform used as the standard of a peak is specified.
(2) Show Ref. Only a reference waveform will be displayed if a check is put
Only in.
(3) Set Peak(P) The peak value of a standard waveform is searched.
(4) Search Where this button is pushed in, if left click is given on the
Rng.(Br) graph of the editor screen ,the search range of bottom load
will be set up.
(5) Load Up(Bu) Where this button is pushed in, if left click is given on the
graph of the editor screen ,the maximum value of bottom
load will be set up.
(6) Load Low(Bl) Where this button is pushed in, if left click is given on the
graph of the editor screen ,the minimum value of bottom
load will be set up.
(7) Analy.Point(A) Where this button is pushed in, if left click is given on the
graph of the editor screen , the analysis point of the load
rate will be set up.
(8) Load Rate The upper value of a load rate of change is set up. Please
Upper click the editing box and input numerical value directly.
(9) Load Rate The lower value of a load rate of change is set up. Please
Lower click the editing box and input numerical value directly.
(10) Sample The number of data used in order to compute a load rate is
Number for set up. Although the correspondence to change of graph will
Calc. become good if the number of data is small, smoothness falls
victim.
(11) Stroke The stroke value of the monitor cursor is displayed.
(12) Load Rate The load rate of monitor cursor is displayed.
(13) Monitor Where this button is pushed in, if left click is given on the
graph of the editor screen , monitor cursor will move.
Monitor cursor is movable also in lower slide control. When
a focus is in the slide control, the monitor cursor can be
moved by the arrow key of a keyboard.

- 86 -
 CPS SP Configurator 2
Operation Manual Ver1.16

(1)
(2)

(3)
(4)
(5)
(6)
(7)

Fig.7-4-15-3 Post Judge-Zone Editor screen

What set up the up-and-down load margin to reference waveforms and stroke
range is called zone. The line of a zone is drawn in accordance with the
enverope form of reference waveforms.
Caution Although a zone judgiment is performed on real time inside the CPS
controller, the zone explained here is another with it.

No. Item Explanation

(1) Load Where this button is pushed in, if left click is given on the
Margin graph of the editor screen , the upper value of a load margin
Upper will be set up.
(2) Load Where this button is pushed in, if left click is given on the
Margin graph of the editor screen , the lower value of a load margin
Lower will be set up.
(3) Stroke Where this button is pushed in, if left click is given on the
Range graph of the editor screen , the upper value of a stroke range
Upper will be set up.
(4) Stroke Where this button is pushed in, if left click is given on the
Range graph of the editor screen , the lower value of a stroke range
Lower will be set up.
(5) Dots The number of dots which constitutes zone lines is set up.
Number
(6) Re-draw A zone lines are redrawn. The result manually edited by the
dot edit function is reset.
(7) Edit Dots Where these buttons are pushed in, the dots of a zone can be
Manualy edited by drug operation.

- 87 -
 CPS SP Configurator 2
Operation Manual Ver1.16

A setup about the display except the blocking

point is performed. Please put a check into
the line to display.

Fig.7-4-15-4 Post Judge-Display screen

The usage setup screen of each judgment item-a

judgment frame, a blocking point, and a zone
opens. Please put a check into the item used for a
judgment. Three kinds of usage of a frame can be
chosen about a judgment frame.
1.Pass When a waveform passes two sides of
right and left of a frame, it is judged as O.K.
2.Non-Pass When a waveform does not pass
through the inside of a frame, it is judged as O.K.
3.Peak When the point which recorded peak load
exists in a frame, it is judged as O.K.

Fig.7-4-15-5 Post Judge-Usage screen

Stroke Offset
The stroke offset function was added in CPS SP Configurator Ver1.02.80. This
is the function to set offset to all strokes in a post judge. The peak stroke of the
reference waveform 1 is used as a standard. The difference with a peak stroke
of the waveform data for evaluation is set up as offset. This function enables
the judgment on the basis of the so-called blocking point.

- 88 -
 CPS SP Configurator 2
Operation Manual Ver1.16

According to the contents of a judgment set up on the

editor screen, a simulation can be performed to arbitrary
waveforms. If a simulation button is clicked, the screen
which chooses a waveform file and waveform data will
open one by one, and if selection of waveform data is
completed, a simulation result as shown in the left figure
will be displayed. Moreover, selected waveform data and
each selected judgment standard line are displayed on the
editor screen.
A simulation is performed to the waveform data before
and after the waveform file chosen if the arrow button of
the screen lower part is clicked.
Fig.7-4-15-6 Post Judge-Simulation Result screen

(1) (2)
(3) (4) (5)

Fig.7-4-15-7 Post Judge-Regist/etc. screen

No. Item Explanation
(1) Open The post judgment file chosen in the list is opened.
(2) Regist The post judgment file currently displayed on the editor screen
is registered into the post judgment number specified in the
list. The post judgment file needs to be saved with a name. The
maximum of a post judgment number is 255.
(3) Unregist Registration of the post judgment number chosen in the list is
canceled.
(4) Delete The post judgment file chosen in the list is deleted, and
registration is also canceled.
(5) Close The screen is ended.

- 89 -
 CPS SP Configurator 2
Operation Manual Ver1.16

7.5. Manual
7.5.1. I/O
General-purpose input and output can be operated by the manual. Although d
the same screen as a figure 7-2-10 I/O monitoring screen are used, an operation
object is chosen by lower left I/O operation combobox. When operating an input,
emulation processing by communication is performed within a controller.

Fig. 7-5-1 I/O operation screen

7.5.2. Tool operation

A tool can be operated manually.

(1)
(2)
(3)

(4)
(5)
(6)
(7)

(8) (9) (14) (16) (17) (20)

(10) (11) (15) (18) (21)
(12) (13) (19) (22)
(23) (24) (25) (26)

Fig. 7-5-2 Tool operation screen

No. Item Explanation
(1) Spindle No. The spindle number for operation is set up.
(2) Tool Type The tool type for operation is shown.

- 90 -
 CPS SP Configurator 2
Operation Manual Ver1.16

(3) Acc The acceleration in JOG operation is specified. Although "NO"

is the specification without acceleration, since there is a
possibility of giving a mechanical damage to a tool or
over-current, please use it only at the time of low-speed
operation.
(4) Monitor The present position of a tool is shown. The standard of a
position is set up in (24) stroke reference.
(5) Instruction The target stroke of positioning is specified.
(6) Relative In positioning of relative position specification, a check is put
in.
(7) START Positioning is started. It is toggle operation.
(8) FWD(+) JOG operation (the direction of +) is started.
(9) BACK(-) JOG operation (the direction of -) is started.
(10) STOP It becomes speed zero. Servo on state is maintained.
(11) SERVO It will be in a servo off state.
OFF
(12) ZERO ON ZERO compensation of load value and the motor current value
is carried out.
(13) ZERO OFF ZERO compensation is canceled for load value and motor
current value.
(14) Instruction A speed of operation is specified.
(15) Monitor It is a monitor display of speed.
(16) Speed limit Speed limit value is set up.
value
(17) Load limit Load limit value is set up.
value
(18) Load It is a monitor display of load value.
monitor
(19) Valid Load limit will become effective if a check is put in.
(20) Current Current limit value is set up.
limit value
(21) Current It is a monitor display of motor current. A 1.73 times as many
monitor numerical value as phase current is displayed.
(22) Valid Current limit will become effective if a check is put in.
(23) Origin Origin is started.
(24) Stroke Ref. The screen which chooses a standard position opens.(Fig.
7-5-3)
(25) Unit The screen which chooses the display unit of a position and
speed opens. (Fig. 7-5-4)
(26) Close The screen is ended.

- 91 -
 CPS SP Configurator 2
Operation Manual Ver1.16

(1)
(2)
(3)
(4) (5)

Fig.7-5-3 Stroke reference screen

The reference position of stroke calculation is set up.
No. Item Explanation
(1) Origin An orign sensor serves as the standard of a stroke.
Sensor
(2) SYS_Home A system home position serves as the standard of a stroke.
(3) User_Home A user home position serves as the standard of a stroke.
(4) OK The screen is ended reflecting a setup.
(5) Exit A setup is canceled and the screen is ended.

(1)
(2)
(3) (4)

Fig. 7-5-4 Display unit setup screen

No. Item Explanation
(1) Motor Axis The unit of a stroke is the pulse of an encoder. The unit of
speed is the rotation speed rpm of a motor axis.
(2) Tool Axis The unit of a stroke is the position mm of ram. The units of
speed are the speed mm/s of ram.
(3) OK The screen is ended reflecting a setup.
(4) Exit A setup is canceled and the screen is ended.

7.5.3. Alarm reset

An alarm reset command is transmitted to all spindles.

- 92 -
 CPS SP Configurator 2
Operation Manual Ver1.16

7.5.4. Battery reset

A battery alarm reset command is transmitted to selected spindle.
Reset of battery alarm is impossible except this screen.

Fig. 7-5-5 Battery Alarm Reset screen

7.5.5. Brake
A mechanical brake is operated manually. Although a brake operation result
remains as it is, a brake is turned off during servo on.

7.6. Maintenance
7.6.1. Information
Information, such as a version, is managed in a general information tab. In a
memorandum tab, it can leave a memorandum in text form using the memory
capacity of about 300 bytes. Since these informations are memorized by
EEPROM, even if it extracts a backup battery, it is not eliminated.

(1)

(2) (10)
(3) (11)
(4) (12)
(5) (13)
(6)
(7) (14)

(8)
(9)
(15) (16) (17)

Fig. 7-6-1 Maintenance information screen

- 93 -
 CPS SP Configurator 2
Operation Manual Ver1.16

No. Item Explanation

(1) Spindle No. The spindle number for operation is set up.
(2) Software The software version of a microcomputer is displayed. Since
version it is the information described in the program code, rewriting
is impossible.
(3) FPGA The version of FPGA is displayed. Since it is the information
version described in the program, rewriting is impossible.
(4) Hardware A hardware version is shown like this (CPU board
version version).(inverter board version).
(5) Serial No. A serial number is shown. As for rewriting, a user cannot do.
(6) Manufacture A manufacture date is shown. As for rewriting, a user cannot
date do.
(7) Proofreading The proofreading date of current amplifier is shown. As for
date rewriting, a user cannot do.
(8) Exchange The exchange date of a backup battery is shown.
date
(9) Total The accumulation backup time of a backup battery is shown.
Backup
Time
(10) Total AC ON Accumulation of the time which AC power supply turns on is
Time shown.
(11) FAN A cooling fan's total hours worked are shown.
Working
Time
(12) Total Accumulation of the number of times of execution of
Runninng programs is shown.
Number
(13) Total The total of the mileage of ram is displayed.
Running
Distance
(14) Date Format The display form of a date is chosen.
(15) Send The contents of a display are sent to a controller. Moreover,
the contents of (12) and (13) which are the operation history
of a tool are saved at the tool.
(16) Recieve Maintenance information is received from a controller.
(17) Close The screen is ended.

- 94 -
 CPS SP Configurator 2
Operation Manual Ver1.16

7.6.2. Backup
The tool type, programs, tables, various parameters, etc. are set as the
controller backed up as a file to PC. Moreover, a backup file can be read and it
can be set as a controller. If a detailed display function is used, the individual
contents of a backup file or receiving data can be checked.

(1) (2)

(3) (4)

(5) (6) (7) (8) (9) (10)

(11) (12) (13) (14) (15)

Fig. 7-6-3 Backup screen

No. Item Explanation
(1) Receive Spindle The spindle number for operation is set up.
Number
(2) Send Spindle The spindle number to which the contents of a backup file
Number are sent is set up. If Select is chosen, the spindle number
selection screen will open. Simultaneous sending on the
spindle chosen on the screen is possible.
(3) File Name A backup file name is displayed.
(4) Collation The selection screen of a backup file opens. The data of
this screen and the selected file are compared. When
there is disagreement as a result of collation, a figure
7-6-4 collation result screen is displayed.
(5) Tool A tool selection screen is displayed and the data of a
backup screen is displayed there.
(6) Program An editor screen is displayed and the data which the
backup screen has is displayed there. Please choose a
program number.
(7) Table A table setting screen is displayed and the data which the
backup screen has is displayed there.
(8) Judge A judgment table screen is displayed and the data which
the backup screen has is displayed there. Please choose a
table number.
(9) Zone A zone screen is displayed and the data which the backup
screen has is displayed there. Please choose a zone
number.
(10) Other The screen which displays other setting items is
displayed and the data which the backup screen has is
displayed there.
(11) Open The selection screen of a backup file opens.

- 95 -
 CPS SP Configurator 2
Operation Manual Ver1.16

(12) Save The contents received from the controller are saved at a
file.
(13) Send A setup specified by the file name is sent to the controller
specified by sending spindle number.
(14) Recieve The contents of a setting of the controller specified by (1)
are received.
(15) Close The screen is ended.

Fig.7-6-4 collation result screen

- 96 -
 CPS SP Configurator 2
Operation Manual Ver1.16

7.6.3. Alarm history

The 100 newest alarms are saved for a controller. It can be displayed in a list.

(1)

(2) (3) (4) (5)

Fig. 7-6-5 Alarm history screen

No. Item Explanation
(1) Spindle No. The spindle number for operation is set up.
(2) CSV The contents of a display of a screen are saved as a CSV
file at the folder of specification of PC.
(3) Recieve An alarm history is received from a controller.
(4) Clear All the alarm histories in a controller are deleted.
(5) Close The screen is ended.

7.6.4. Origin Sensor Monitor

(1)
(2)
(3)
(4)
(5)

Fig.7-6-6 Origin Sensor Monitor screen

No. Item Explanation
(1) Spindle No. The spindle number for monitor is set up.
(2) Distance from The position relation between Z-phase of the encoder and
Z-ph an origin sensor at the time of orign finished is shown.
(3) Present position The phase of the present of an encoder is displayed on the
basis of Z-phase.
(4) Origin sensor ON or off of an origin sensor is displayed.
(5) Close The screen is closed.

- 97 -
 CPS SP Configurator 2
Operation Manual Ver1.16

7.7. Setup
7.7.1. Data collection
Collect
A check is put in when collecting data. When collecting data, data files are
created newly whenever a date is updated by the predetermined folder of PC.
The data size of each file is shown.

Numerical data 132 bytes / data.

Waveform data It is 4 bytes in one point of one waveform. If it collects 1000
point by four waveforms, it will become 16 K bytes.
Waveform data is compressed and saved. When efficiency is the best, it
becomes about 1/4 size.
Communication
The communication method between PC and a controller is set up. Please refer
to Chapter 3-4 communication setting-The IP address by the side of application.
Here, the port number of LAN and a route setup are explained.
It is also possible to install two CPS SP Configurators in one PC, and to start
simultaneously. Starting of the 2nd Configurator displays the message "the
port cannot be used." It is because the 1st Configurator has already used the
port number 5004 (default value). Then, at the 2nd Configurator, it is set up so
that the port number except 5004 may be used. In the menu of the 2nd
Configurator,Setup-Data collection-Communication is chosen, and the
communication setting screen is opened.
Please choose 5005 at the list-box of All Port No. button, and click O.K. button.
Please re-start the 2nd Configurator. Two Configurators can be used if the
message about a port is not displayed. If two Configurators are used, data can
be displayed by the
station.
Moreover, when you set
arbitrary IP addresses to a
controller, please click IP
Adrs. button of this screen.
Then, an exclusive screen
(Fig.7-7-1-2) opens.
Fig7-7-1-1 Communication Setup screen
If LAN Interface Card Name in the Communication Setup screen of Fig7-7-1-1
is used, the communication route between a PC and controllers can be specified.

- 98 -
 CPS SP Configurator 2
Operation Manual Ver1.16

Mixture of a network is avoidable if this function is used when using two or

more network interface cards. Moreover, if two Configurators are started and
data collection is performed by the separated network interface card, the time
of data collection can be shortened.
As shown in Fig7-7-1-1, the network interface card names are displayed in a
floating window by right click of the lower part of LAN Interface Card Name.
A setup will become effective, if LAN Interface Card Name of you wish is
chosen and O.K. button is clicked.
Arbitrary IP address setup
Arbitrary IP addresses can be set up now to the controller of a version 1.02.31
or later. On Fig. 7-7-1-1 Communication Setup screen if IP Address button is
clicked, Fig.7-7-1-2 IP Address Setup screen will open. The IP address of
Configurator and the IP address
of a controller can be arbitrarily
set up on this screen. Address 4 is
decided by the spindle number. A
spindle number is set up with the
rotary SWs of the front upper part
of a controller. The setting range
of a spindle number is from 1 to
31.

Fig.7-7-1-2 IP Address Setup screen

Notes
Communication is impossible unless Configurator and a controller are the
same IP addresses. Moreover, it is necessary to also change the IP address of
the network interface card used with a personal computer. Please setup
addresses 1 and 2 with the same addresses of a controller.
A setup of a controller becomes effective after a re-injection of a power supply.

The communication method with an IP address unknown controller

Please use a default fixed IP address to the controller with an unknown setup
of an IP address. When a spindle number is set as 71 to 99 with the rotary SW
of the upper part in front of a controller, the IP address of the controller is as
follows.
192.168.55.(spindle number - 70)

- 99 -
 CPS SP Configurator 2
Operation Manual Ver1.16

A new IP address becomes effective by re-injection of a power supply.

Arbitrary Port number setup
Arbitrary port number can be set up now to the controller of a version 1.02.50
or later. On Fig. 7-7-1-1 Communication Setup screen if Port No. button is
clicked, Fig.7-7-1-3 Port No. setup screen will open. The port numbers of
Configurator and those of a controller can be arbitrarily set up on this screen.

Fig.7-7-1-3 Port No. Setup screen

Notes
Communication is impossible unless Configurator and a controller are the
same port number.
A setup of a controller becomes effective after a re-injection of a power supply.
Default port number of the system are 5004-5007.
The communication method with a port number unknown controller
Please use a default port number to the controller with an unknown port
number. When a spindle number is set as 71 to 99 with the rotary SW of the
upper part in front of a controller, the port number of the controller becomes
default setting.
A new port number becomes effective by re-injection of a power supply.

- 100 -
 CPS SP Configurator 2
Operation Manual Ver1.16

Receive filter
The kind and its collection condition of the data saved as a file at PC are set
up.

(1) (2) (3) (4) (5) (6) (7)

(8) (9)

Fig. 7-7-2 Receive filter screen

No. Item Explanation

(1) Numerical-Recieve When receiving numerical data, it is set as "Yes."
(2) Numerical-Judge The receiving condition of the numerical data by
judgment of a program execution result is set up.
O.K. ... Only O.K. data is received.
NG ... Only NG data is received.
ALL ... All data is received.
(3) Waveform-Recieve A setup about reception of waveform data is carried
out.
NO ... Waveform data is not received.
2.... Two waveforms of torque and angle are received.
4.... Four waveforms of torque, angle, the Expansion1,
and the Expansion2 are received.
(4) Waveform-Judge The receiving conditions of the waveform data by
judgment of a program execution result are set up.
O.K. ... Only O.K. data is received.
NG ... Only NG data is received.
ALL ... All data is received.
(5) PrgNo ALL ... The data of all program numbers is received.
Select ... Only the data of the program number set up
on the number selection screen is received.
The number selection screen is displayed when a setup
is changed into Select from ALL.
(7) Zone In the version 1.02.52 of Configurator, when a zone is
used, it has been improved so that the zone to use
might also be saved as data. The version of the
controller corresponding to this function is 1.02.34 or
more. The zone display method in a waveform monitor

- 101 -
 CPS SP Configurator 2
Operation Manual Ver1.16

and a viewer is also changed.

Note The zone pointed out here is a zone processed
within a controller. It is not a post judgment's zone.
(6) Version The software version of a controller is set up. The
numerical data items collected by Ver1.01 and Ver1.02
differ. Please check the version of a controller with the
maintenance information screen or the connected
spindles list screen, and set up correctly. When an
error is in a version setup, data collection cannot be
performed correctly.
(8) OK The screen is closed reflecting a setup.
(9) Exit A setup is canceled and the screen is closed.

Data forder
The folder which saves collected data is set up. Unless the data folder is set up
correctly, numerical data and waveform data are not saved. Moreover, those
monitor ability does not operate normally, either.

(1)
(2)
（3） (4)

（5）
（6） （7）
(8)

（9） (10)

Fig.7-7-3 Data Save Forder etc. screen

No. Item Explanation
(1) Forder Name The preservation folder of data is set up.
(2) Stopping of When the residual quantity of HDD is less than setting
Data … value, it sets up about the function to stop data collection
automatically.
(3) Valid A check is put in when using the function of (2).
(4) Resudial(MB) The residual quantity of HDD which data collection stops
is set up.
(5) Offset time… A data file is newly created at the timing by which the
date of PC to save is updated. If this function is used, the

- 102 -
 CPS SP Configurator 2
Operation Manual Ver1.16

creation timing of a data file can be set up arbitrarily.

(6) Valid A check is put in when using the function of (5).
(7) Offset time(h) Time to create a data file is set up.
(8) Selection of This function is effective with the controller of version
management 1.0.2.52 or later. If this function is used, Up to 4 sets of
area for data PCs can perform data collection to one controller
collection simultaneously. Each PC should set up a different
management domain number. Data is collected by only
PC which accessed the controller previously when two or
more PCs of the same management domain number exist.
(9) OK The screen is ended reflecting a setup.
(10) Exit A setup is canceled and the screen is ended.

PC Watch
When data is uncollectible in the trouble of PC, it is the function which outputs
an error. While the controller set as Yes in PC watch performs a program, when
there is no access from PC, it is regarded as the trouble of PC and an error is
outputted.

(1) (2)

(3) (4) (5)

Fig.7-7-4 PC Watch screen

No. Item Explanation
(1) Numerical The access surveillance to numerical data is set up.
(2) Wave The access surveillance to waveform data is set up.
(3) Send The contents of a display are sent to a controller.
(4) Recieve The setting state of PC surveillance is received from a
controller.
(5) Close The screen is ended.

- 103 -
 CPS SP Configurator 2
Operation Manual Ver1.16

CSV Save
Numerical data and waveform data are automatically saved to files in csv form.
The preservation function to csv works on the checked item. The preservation
place of files is Data of the installation folder.

(1) (2) (3)

(4)

(5)

(6) (7) (8)

Fig.7-7-5 CSV Save screen

No. Item Explanation

(1) Numerical Please give a check if you will save numerical data in csv files. A
Data csv file is created for every day.
(2) Wave Data Please give a check if you will save wave data in csv files.
When saving waveform data in csv file, a folder is created for
every date, and one waveform is saved at one file. Moreover, since
file size becomes several times as large as mdb, please be careful.
(3) Judge Table Please give a check if you want to save the upper and lower limits
of Judge Table used in judgement.
(4) Wave file A waveform file name can be freely set up in the range of the
name contents currently displayed on the tool hint.
(5) Wave Data When you save the newest waveform data file, please put a check
Save into Use. A data format, a preservation place, and a file name can
Temprary be set up.
(6) Apply The contents of a display of a screen are saved.
(7) OK The contents of a display of a screen are saved and a screen is
ended.
(8) Cancel The screen is ended, without saving the contents of a display of a
screen.

- 104 -
 CPS SP Configurator 2
Operation Manual Ver1.16

Post Judge
If you use Post Judge,give a check here.

7.7.2. Date
The controller has a clock function. The time of PC is copied to a controller.
7.7.3. Serial port
The baud rate of the serial port of a controller and a use are set up.
As a use, Printer, LED DISPLAY, PC Application, and PC Application (ASCII)
can be chosen. When you perform reading/writing of a parameter using the
serial communication unit of PLC, please choose PC Application (ASCII).
Please refer to CPS servo press contoroller handling
description-communication section about a communicative protocol.
7.7.4. Operation authority
Please refer to Chapter 2-5-2 setup-restriction matter-operation authority
about the authority in each operation level. A password setup of each operation
level and a setup of the operation level at the time of application starting are
possible.
7.7.5. Tool selection
Please refer to a Chapter 4-2 operation procedure-tool type setup.
7.7.6. JOG Speed
JOG speed is set up. JOG speed is switched to four stages. The output
limitation in JOG operation were implemented to CPS controller after
Ver1.01.58. The output at the time of JOG operation can be restricted by
setting up the ratio to the maximum output. This setting value can be
rewritten from PLC, when CPS controller is equipped with Anybus option.
Please refer to “CPS CTRL for SP Instruction Manual Vol Network” for details.
This setting value does not have influence on the time of program execution.
The lmt_load value set up within the program acts as output restrictions at the
time of program execution.
Note Setup of output limitation is invalid to the controller ver1.01.57 or less.

- 105 -
 CPS SP Configurator 2
Operation Manual Ver1.16

Fig. 7-7-6 JOG speed setup screen

7.7.7. Others

(1)
(2)
(3)
(4)
(5)
(6)
(7)

(8)
(9)
(10)
(11)
(12)
(13)
(14) (15) (16)

Fig. 7-7-7 Others setup screens

No. Item Explanation

(1) Spindle No. The spindle number for operation is chosen.
(2) Load Rate It is used for filter processing of load rate-of-change
Sampling calculation. The sampling interval of data is set up. A
Term load rate of change is more smooth as a sampling
interval is longer, however delay becomes larger.
(3) Load Rate It is used for filter processing of load rate-of-change
Sample calculation. The number of samples for asking for an
Number approximation curve is set up. A load rate of change is
more smooth as a sampling number is bigger, however
delay becomes larger.
(4) Load/Stroke When PC Application (ASCII) is chosen for the use of a
Output port, load and position data are outputted from a serial
Interval port at intervals of specification time. The time interval
is set up.It will not be outputted if 0 is set up.
(5) ZERO,CAL The validity of ZERO and CAL described by the tool
in tool table table is set up. Usually, please choose Yes. The program

- 106 -
 CPS SP Configurator 2
Operation Manual Ver1.16

effective start from the state to which load is applied may serve
as an error with the check of ZERO and CAL. In such a
case, please choose No and describe a zero_cal command
in a program if needed.
(6) ZERO,CAL When the load of a motor exceeds setting value, ZERO
auto skip and CAL check are skipped automatically.
This function is effective to the controller after a version
1.02.50.
(7) ZERO,CAL When you use the function of ZERO,CAL auto skip,
auto skip please set up the rate of load of a motor here.
load(%) When the load of a motor exceeds this setting value, the
check of ZERO and CAL is skipped.
(8) Post Judge After program execution ending inside a controller, the
Response maximum value of time until a judgment of a post
Time(s) judgment returns from PC is set up. When setting value
is exceeded, it becomes the alarm of a "post-judgment
response error" (alarm code 51).
(9) Update of Please choose "Yes", when you record the operation
operaion history of a tool to the tool. The operation history in a
history controller is transmitted to a tool after a power supply
injection each time. Be careful not to turn off a power
supply in the meantime. There is a risk of data peculiar
to a tool disappearing. Transmission is ended in about 2
seconds. Although there is such no danger when "No" is
chosen, the operation history of a tool remains only in a
controller. When the version of a controller is 1.02.33 or
less, an operation history is transmitted to a tool
irrespective of this setup.
(10) Usage of Please choose the usage of F.LDRT from Final, Bottom
F.LDRT and Register. When Rregister is chosen, F.LDRT is not
updated automatically with Final value nor Bottom
value of changing rate of load against to stroke. It can
be used as a general-purpose register in the case of
saving and judging arbitrary numerical values within a
program. Selection of Register is effective when the
version of CPS controller is 1.02.55 or later.
(11) Usage of Please choose the usage of P.LDRT from Peak and
P.LDRT Register. When Rregister is chosen, P.LDRT is not
updated automatically with Peak value of changing rate
of load against to stroke. It can be used as a
general-purpose register in the case of saving and
judging arbitrary numerical values within a program.
Selection of Register is effective when the version of CPS
controller is 1.02.55 or later.
(12) NG The NG judgment output method of POUT is set up.
Judgement Default: When a result is not O.K., NG is always
Output outputted.
Program: NG is outputted according to the contents of a
program and a judgment table.
For example, in case of a program in which Judge
command is not included, both O.K.and NG will not be
outputted.

- 107 -
 CPS SP Configurator 2
Operation Manual Ver1.16

Selection of Program becomes effective after Ver1.02.48

of CPS controller.
(13) Auto Move This is the function automatically moved to 0mm of a
to 0mm system home position after Origin search end.
This function is effective to the controller after a version
1.02.50.
(14) Send The contents of a display are sent to a controller.
(15) Recieve A setup is received from a controller.
(16) Close The screen is ended.

- 108 -
 CPS SP Configurator 2
Operation Manual Ver1.16

7.7.8. Anybus
CPS type controller is equipped with i/f of Anybus standard made from HMS.
In Anybus, various i / f cards for FA networks, such as DeviceNet, are offered.
It can correspond to various FA networks by equipping with Anybus card.
When using Anybus, general-purpose input and output become invalid.

(1)
(2)

(3)

(4)

(5)

(6)

(7) （8） (9)

Fig. 7-7-8 Anybus screen

No. Item Explanation
(1) Spindle No. The spindle number for operation is chosen.
(2) Basic IO Selection Basic input and output are chosen. When Anybus is
chosen, I/O allotment of basic input and output shifts to
Anybus, and PI/O becomes invalid.
If 4 times extension is chosen, the number of the devices
for communication will increase 4 times. Therefore,
high-speed communication is possible. In addition to the
conventional i/f method with the PLC, in CPS-SP-75xB
Ver1.01.54, the static method was newly added. Please
refer to CPS CTRL for SP Instruction Manual Vol
Network1.06 for details. Please refer to 7.7.11 Anybus
Static Item about a detailed setup of a static system.
(3) Device Type The type of Anybus card to use is set up. The standard
which corresponds now is CC-Link and DeviceNet.
(4) Ethernet/IP,PROFI In the case of using Ethernet/IP or PROFINET I/O, a setup
NET I/O of an IP address, a subnet mask, and a gateway are

- 109 -
 CPS SP Configurator 2
Operation Manual Ver1.16

required. In the case of EtherNet/IP, please put a check

into "Use". The IP Address set up here becomes effective.
In the case of PROFINET I/O, IP Address may be set up
from a master side. In thats case, please do not put a check
into "Use".
(5) Check This is a communication monitoring function with the
communication master machine at the time of choosing Anybus. Alarm is
generated when the communication with a master stops.
(6) PROFINET Device In the case of PROFINET I/O, it is necessary to assign an
Name unique device name to each station. When you set up a
device name using an application for a master, please do
not put a check into "Use".
A device name is memorized to the non-volatilized domain
on Anybus card.
A device name cannot be read by click of the receive
button.
(7) Send The contents of a display are sent to a controller.
(8) Recieve A setup is received from a controller.
(9) Close The screen is ended.

7.7.9. Home position

Refer to the Chapter 5 program language [8] home position for explanation of a
home position. On this screen, a setup of a system home and a user home and a
check are possible.

(1)

(2)

(3)
(4)

(5) (6) (7)

Fig. 7-7-9 Home position screen

No. Item Explanation
(1) Spindle No. The spindle number for operation is chosen.
(2) System home The value of a system home is shown.
(3) Table number A home position table number is shown.
(4) Value The setting value of the home position table shown by (3) is
shown.
(5) Send The contents of a display are sent to a controller.
(6) Recieve A setup is received from a controller.
(7) Close The screen is ended.

- 110 -
 CPS SP Configurator 2
Operation Manual Ver1.16

7.7.10. Area Signal

The area signal is prepared for the interlock with other apparatus by the
position of ram. When ram is in the installed stroke range, an area signal
turns on. An area signal is not outputted before origin.
Note A stroke of the servo press is calculated from the encoder pulse of a motor.
When the timing belt cuts, a stroke of the servo press and the position of actual
ram are not in agreement.

(1)
(2) (3)

(4) (5) (6)

Fig.7-7-10 Area Signal screen

No. Item Explanation

(1) Spindle No. The spindle number for operation is chosen.
(2) Upper The maximum value of the stroke which an area signal
Strk.(mm) turns on is set up.
(3) Lower The minimum value of the stroke which an area signal
Strk.(mm) turns on is set up.
(4) Send The contents of a display are sent to a controller.
(5) Recieve A setup is received from a controller.
(6) Close The screen is ended.

* In CPS controller of Ver1.02.36, the area signal was extended to four.

- 111 -
 CPS SP Configurator 2
Operation Manual Ver1.16

7.7.11. Anybus Static Item

In CPS-SP-75xB Ver1.02.54, the static method was newly added to i / f of
Anybus. In the case of a static method, all data items are set up on this screen.
Although access to all defined data was possible for the conventional dynamic
method, setup of access code and calcilation of checksum are needed. Although
the number of data which can be accessed has restriction in the case of a static
system, PLC can access the predetermined data with control of STROBE signal
and bank-switching signal.

(1)
(2) (3)
(4)
(5) (6) (7) (8)
(9)

(10)

(11) (12) (13) (14) (15)

Fig.7-7-11 Anybus Static Item

No. Item Explanation

(1) Spdl. No. The spindle number for operation is chosen.
(2) Device Type The kind of network is chosen. Please make it match with
Basic I/O Setup of Anybus setting screen. The information on
this part is not sent to a controller.
(3) Link Device Choice is a standard and 4 times extension. Please make it
Number. match with Basic I/O Setup of Anybus setting screen. The
information on this part is not sent to a controller.
(4) Bank No. When 4 times extension specification is chosen, please set up
the bank number to operate.
(5) Input Tab The screen which sets up the input item from PLC is chosen.
(6) Output Tab The screen which sets up the output item to PLC is chosen.
(7) Setting item list The list of setting items is chosen.
(8) Judge Table No. When a judge table is chosen by (7), please choose a judge table
number here.

- 112 -
 CPS SP Configurator 2
Operation Manual Ver1.16

(9) <<Add The item chosen by the right list is added to the place where
the left list was chosen.
(10) Delete The item chosen by the left list is deleted.
(11) Open The file which saved the contents of a setting is opened.
(12) Save The contents of a setting are saved at a file.
(13) Send The contents of a display of the screen are sent to a controller.
(14) Receive The contents of a setting of a controller are received.
(15) Print The contents of a display of the screen are printed.
(16) Close This screen is closed.

- 113 -
 CPS SP Configurator 2
Operation Manual Ver1.16

7.8. View
7.8.1. Tool bar
All the items of a pull down menu are icon-ized to the tool bar, and can be
displayed on it. Please customize a required function and display on the tool
bar.

(3)
(1)
(4)
(2)
(5)

(6)
(7)
(8)

(9)
(10)
(11) (12)

Fig. 7-8-1 Tool bar setup screen

No. Item Explanation
(1) Main Menu The item of a main menu is chosen.
(2) Menu name The sub menu of the item chosen by (1) is displayed in a
list.
(3) Tool Bar The display item of a tool bar is shown.
(4) Add If the item of a menu name is chosen and this button is
pushed, it will be added to (3).
(5) Delete If the item of (3) is chosen and this button is pushed, it will
be deleted from (3).
(6) Clear All the contents of (3) are eliminated.
(7) Separator A separation line is inserted in (3).
(8) Rename A name can be changed, if the item of (3) is chosen and this
button is pushed.
(9) Up If the item of (3) is chosen and this button is pushed once, it
will move to up side by one line.
(10) Down If the item of (3) is chosen and this button is pushed once, it
will move to down side by one line.
(11) OK The screen is ended reflecting the contents of a display.
(12) Exit The contents of the display are canceled and the screen is
ended.

- 114 -
 CPS SP Configurator 2
Operation Manual Ver1.16

7.8.2. Icon
All the screens currently displayed are icon-ized.
7.8.3. All close
All the screens currently displayed are ended.
7.8.4. Startup Display
Please set up the screen to display when this application starts.
The characters set at Caption are displayed on a title following the application
name. It is convenient when using two or more Configurators.

Fig. 7-8-2 Startup Display screen

7.8.5. Unit of Load

Unit of load is selectable between kN and N. However, the numerical notation
does not change.

7.9. Help
7.9.1. Help
The help file is described by HTML. The default browser of PC starts and the

EUROPEAN REPRESENTATIVE
burster Italia S.r.l.
Via Cesare Battisti, 16/18
24035 Curno (BG) - Italy
tel. +39/035/618120 - fax. +39/035/618250
[email protected] - www.burster.it

- 115 -