D Scheme Mechanical Syllabus

DIRECTORATE OF TECHNICAL EDUCATION
GOVERNMENT OF TAMILNADU
CENTRAL POLYTECHNIC COLLEGE

(AN AUTONOMOUS INSTITUTION)
DIPLOMA IN MECHANICALENGINEERING
FULL TIME, SANDWICH & PART TIME
CPC 2022–2023
D - SCHEME
FROM THE ACADEMIC YEAR 2022–2023
CPTC, DEPARTMENT OF MECHANICAL ENGINEERING Page 1

(AN AUTONOMUS INSTITUTION)
DIPLOMA IN MECHANICAL ENGINEERING
D-SCHEME
(Implemented from the Academic year 2022 - 2023 onwards)
Chairperson
Dr. E. M. Srinivasan M.E., Ph.D.

Principal (i/c) Central Polytechnic College,
Chennai-600113.
Convener
Thiru. M.Sugumaran M.E.

Principal
Ramakrishna Mission Polytechnic College,
Chennai-600004
Members
Thiru. G Gopu, Tmt.V.Jeyachitra M.E.

HOD / Mechanical HOD / Mechatronics Engg.,
CPT, Chennai -113. Govt. Polytechnic College,
Sevvapet, Chennai.
Tmt.V.Sangeetha M.E. Thiru.K.K.Kalatharan M.E.

HOD / Mechanical HOD / Mechatronics Engg.,
CPT, Chennai -113. Govt. Polytechnic College,
R.K Nagar, Chennai-600039.
Tmt. S.Jeyabharathi M.E. Dr. Pathalamuthu M.E.,Ph.D.

HOD / Mechanical (sandwich) Professor and HOD / Mechanical
CPT, Chennai -113. Anand Institute Of Higher Technology
Chennai
N Kumaran M.E,
Supply chain Analyst Consultant,
TCS,
Chennai.

CENTRAL POLYTECHNIC COLLEGE, CHENNAI – 113
(Autonomous Institution)
DIPLOMA COURSES IN ENGINEERING
(SEMESTER SYSTEM)
(Implemented from 2022-2023)
D SCHEME
REGULATIONS
A. Description of the Course:
a. Full Time (3 years)

The Course for the Full time Diploma in Engineering shall extend over a period of three
academic years, consisting of 6 semesters* and the First year is common to all Engineering
Branches.
b. Sandwich (31/2 years)
The Course for the Diploma in Engineering (Sandwich) shall extend over a period of
three and a half academic years, consisting of 7 semesters* and the First year is common to all
Engineering Branches. The subjects of the three year full time diploma course are being
regrouped for academic convenience.
During 4th and /or during 7th semester the students undergo industrial training for six
months/one year. Industrial training examination will be conducted after completion of every 6
months of industrial training.
c. Part Time (4 years)
The course for the Part time Diploma in Engineering shall extend over a period of 4
academic years containing of 8 semesters*, the subjects of the 3 year full time diploma courses
are being regrouped for academic convenience.
* Each Semester will have 15 weeks duration of study with 35 hrs. / Week for regular Diploma
programme and 18 hrs. / Week (21 hrs. / Week 1 year) for Part time Diploma programme.
The Curriculum for all 6 Semesters of Diploma courses have been revised and the
revised curriculum is applicable for the candidates admitted from the 2022 - 2023
academic year onwards.

B. Conditions for Admission:
Condition for admission to the Diploma courses is as follows:
The candidate shall be required to have passed in the S.S.L.C Examination of

the Board of Secondary Education, Tamilnadu.
(Or)
The Anglo Indian High School Examination with eligibility for Higher
Secondary Course in Tamilnadu.
(Or)
The Matriculation Examination of Tamil Nadu.
(Or)
Any other Examination recognized as equivalent to the above by the Board of
Secondary Education, Tamilnadu.
Note: In addition, at the time of admission the candidate will have to satisfy certain
minimum requirements, which may be prescribed from time to time.
C. Admission to Second year (Lateral Entry):
A pass in HSC (Academic) or (Vocational) courses mentioned in the Higher Secondary

Schools in Tamilnadu affiliated to the Tamilnadu Higher Secondary Board with eligibility for
university Courses of study or equivalent examination, and should have studied the following
subjects.
H. Sc Academic H. Sc Vocational
S.No Courses Subject studied

Subject studied
Related subjects Vocational subjects
All the regular

Related vocational
and Sandwich Mathematics, Physics Mathematics,
1 subjects theory &
Diploma & Chemistry Physics & Chemistry
practical
Courses
• For the Diploma Courses related with Engineering / Technology, the related / equivalent
subjects prescribed along with Practical may also be taken for arriving the eligibility.
• Branch will be allotted according to merit through counseling by the respective Principal as per
communal reservation.
• Candidates who have studied Commerce subjects are not eligible for Engineering
Diploma courses.
D. Age Limit: No Age limit.

E. Medium of Instruction: English.
F. Eligibility for the Award of Diploma:
No candidate shall be eligible for the diploma unless he/she has undergone the
prescribed course of study for a period of not less than three academic years in any institution
affiliated to the State Board of Technical Education and Training, Tamilnadu, when joined in
First year and two years if joined under Lateral Entry scheme in the second year and passed the
prescribed examination.
The minimum and maximum period for completion of Diploma courses are as given
below:
Diploma Course Minimum Period Maximum Period

Full Time 3 Years 6 Years
Full Time (Lateral Entry) 2 Years 5 Years
Sandwich 3 ½ Years 6 ½ Years
Part Time 4 Years 7 Years
G. Subjects of study and Curriculum outline:
The subjects of study shall be in accordance with the syllabus prescribed from time to
time, both in theory and practical subjects. The curriculum outline is given in Annexure – I
H. Examinations:
Autonomous board examinations in all subjects of all the semesters under the scheme
of examinations will be conducted at the end of each semester.
The internal assessment marks for all the subjects will be awarded on the basis of
continuous internal assessment earned during the semester concerned. For each subject 25
marks are allotted for internal assessment and 75 marks are allotted for Autonomous Board
Examinations.
I. Continuous Internal Assessment:

A. For Theory Subjects:
The Internal Assessment marks for a total of 25 marks, which are to be distributed as follows:
I. Subject Attendance 5 Marks
Award of marks for subject attendance to each subject Theory / Practical will be as per
the range given below:
Attendance percentage range Marks awarded

80 % - 83 % 1 mark
84 % - 87 % 2 marks
88 % - 91 % 3 marks
92 % - 95 % 4 marks
96 % - 100 % 5 marks

II. Test 10 Marks
2 Tests each of 2 hours duration for a total of 60 marks are to be

conducted. Out of which the best one will be taken and the marks to be 05 Marks
reduced to
The Test III is to be the Model test covering all the five units and the
marks so obtained will be reduced to 05 Marks
Total 10 Marks
WHEN TO
TEST UNITS CONDUCT MARKS DURATION
Test I Unit I & II End of 6th week 60 2 Hrs
Test II Unit -II & IV End of 12th week 60 2 Hrs
Model Examination-
Compulsory
Covering all the 5 Units.
Test III (Autonomous Board End of 15th week 75 3 Hrs
Examinations- question paper-
pattern).
Question Paper Pattern for the Periodical Test I and Test II :
For Internal Assessment Test

8 Questions × 1 mark
Part A 08 marks
(Without Choice,1-8)
4 Questions × 3 marks
Part B 12 marks
Part C 30 marks
(Either or pattern,13-15)
Total 75 marks
(or)
Suitable as per Question pattern

For Model Exam : ( Same for End Semester Examination)
10 Questions × 1 mark
Part A 10 marks
Part B 15 marks
(With Choice,11-17)
Part C 50 marks
(Either or pattern,18-22)
Total 75 marks
I. Assignment 10 Marks
For each subject three assignments are to be given each for 20 marks and the average
marks scored should be reduced to 10 marks.
All test papers and assignment notebooks after getting the signature with date from the
students must be kept in the safe custody in the Department for verification and audit. It should
be preserved for 2 Semesters and produced to the flying squad and the inspection team at the
time of inspection / verification.
B. For Practical Subjects:-
The Internal Assessment marks for a total of 25 marks are to be distributed as follows:-
a) Attendance : 5 Marks
(Award of marks as same as Theory subjects)
b) Procedure/observation and tabulation/ other Practical : 10 Marks

related Work
c) Record writing : 10 Marks
…….
TOTAL 25 Marks
…….
• All the Experiments / Exercises indicated in the syllabus should be completed and the same
to be given for final Autonomous Board examinations.
• The Record for every completed exercise should be submitted in the subsequent Practical
classes and 20 marks should be awarded for each exercise as per the above allocation.
• At the end of the Semester, the average marks of all the exercises should be calculated for
20 marks and the marks awarded for attendance is to be added to arrive at the internal
assessment mark for Practical. (20+5=25 marks)
• The students have to submit the duly signed bonafide record note book/file during the
Autonomous Practical Board Examinations.
• All the marks awarded for assignments, tests and attendance should be entered in the

Personal Log Book of the staff, who is handling the subject. This is applicable to both
Theory and Practical subjects.
C. Project Work:
The students of all the Diploma Programmes have to do a Project Work as part of the Curriculum
and in partial fulfillment for the award of Diploma by the State Board of Technical Education and
Training, Tamilnadu. In order to encourage students to do worthwhile and innovative projects, every year
prizes are awarded for the best three projects i.e. institution wise, region wise and state wise. The Project
work must be reviewed twice in the same semester.
a) Internal assessment mark for Project Work & Viva Voce:
Project Review I 10 marks

Project Review II 10 marks
Attendance 05 marks
(Award of marks same as theory subject pattern)
Total 25 marks
Proper record is to be maintained for the two Project Reviews, and it should be preserved for 2
semesters and produced to the flying squad and the inspection team at the time of
inspection/verification.
b) Internship Report :
The internship training for a period of two weeks shall be undergone by every candidate at the end
of IV / V semester during vacation. The certificate shall be produced along with the internship report for
evaluation. The evaluation of internship training shall be done along with final year Project Work &
Internship Board examination. 10 marks is awarded for the Internship. The internship shall be
undertaken in any industry / Government or Private certified agencies in social sector / Govt. Skill
Centres / Institutions / Schemes.
A neatly prepared INTERNSHIP REPORT as per the format has to be submitted by the
individual student during the Project Work & Internship Board examination.
c) Allocation of Marks for Project Work & Internship in Board Examination:
Allocation of Marks for Project Work & Internship in Board Examination

Marks for Report Preparation, 35 marks
Project Work & Viva Demonstration & Presentation
Voce Viva Voce 30 marks
Internship Internship Report 10 Marks
Total 75 Marks
D. Scheme of Examination:

The Scheme of examinations for subjects is given in Annexure- II
E. Criteria for Pass:
1. No Candidate shall be eligible for the award of Diploma unless he/she has undergone the
prescribed course of study successfully in an institution approved by AICTE and affiliated to
the State Board of Technical Education & Training, Tamilnadu and pass all the subjects
prescribed in the curriculum.
2. A candidate shall be declared to have passed the examination in a subject if he/ she secures not
less than 40% in theory subjects and 50% in practical subjects out of the total prescribed
maximum marks including both the Internal Assessment and the Autonomous Board
Examinations marks put together, subject to the condition that he/she secures at least a
minimum of 30 marks out of 75 marks in the Autonomous Board Theory Examinations and a
minimum of 35 marks out of 75 marks in the Autonomous Board Practical Examinations.
14. Classification of successful candidates:
Classification of candidates who will pass out the final examinations from April 2025 onwards
(Joined in first year in 2022-2023) will be done as specified below.
First Class with Superlative Distinction:
A candidate will be declared to have passed in First Class with Superlative Distinction, if
he/she secures not less than 75% of the marks in all the subjects and passes all the semesters in
the first appearance itself and passes all subjects within the stipulated period of study 3/ 3 ½ / 4
years (Full Time/Sandwich/Part Time) without any break in study.
First Class with Distinction:

A Candidate will be declared to have passed in First Class with Distinction, if he/she
secures not less than 75% of the aggregate marks in all the semesters put together and passes all
the semesters except the I and II semester in the first appearance itself and passes all subjects
within the stipulated period of study 3/3 ½ /4 years (Full Time/ Sandwich/Part Time) without
any break in study.
First Class:
A candidate will be declared to have passed in First Class, if he / she secures not less than
60% of the aggregate marks in all the semesters put together and passes all the subjects within
the stipulated period of study 3/ 3 ½ / 4 years (Full Time/Sandwich/ Part Time) without any
break in study.
Second Class:
All other successful candidates will be declared to have passed in Second Class.

The above mentioned classifications are also applicable for the Sandwich/ Part Time
students who pass out Final Examination from October 2025 / April 2026 onwards (both
joined in First Year in 2022-2023)
15. Duration of a period in the Class Time Table:
The duration of each period of instruction is 1 hour and the total period of instruction
hours excluding interval and Lunch break in a day should be uniformly maintained as 7 hours
corresponding to 7 period of instruction (Theory & Practical).
16. Seminar:
For seminar, the total seminar 15 hours (15 weeks x 1 hour) should be distributed equally
to total theory subject per semester( i.e. 15 hours divided by 3/4 subject). A topic from subject
or current scenario is given to students. During the seminar hour students have to present the
paper and submit seminar material to the respective staff in-charge. It should be preserved for 2
semesters and produced to the flying squad and the inspection team at the time of inspections/
verification.
-----------

Diploma in Mechanical Engineering
List of Equivalent Subjects for C- Scheme to D-Scheme
THIRD SEMESTER
C-SCHEME D-SCHEME
Subject Name of the Subject Subject Name of Subject

code code
MEC310 Strength of Materials MED410 Strength of Materials
MEC320 Manufacturing Processes MED330 Manufacturing Technology-I
Fluid Mechanics and Fluid MED320 Fluid Mechanics and Fluid Power
MEC330
Power
MEC340 Machine Drawing MED340 Machine Drawing
Strength of Materials and Strength of Materials and Fluid

MEC350 MED350
Fluid Mechanics Practical Mechanics Practical
Workshop Practice – I Workshop- I (Foundry & Welding)
MEC360 MED360
(Welding & Foundry) Practical
Computer Applications and C
MEC370 Programming Practical
FOURTH SEMESTER
C-SCHEME D-SCHEME
code code
MEC410 Heat Power Engineering MED420 Heat Power Engineering
MEC420 Special Machines MED430 Manufacturing Technology-II
MEC430 Electrical Drives andControl MED440 Electric Drives and Control

Computer Aided Drawing(2D&
MEC440 MED450 CAD(2D) Practical
3D) Practical
Electrical and Drives Control Electric Drives and Control
MEC450 Practical. MED470 Practical
Workshop Practice – II Workshop- II (Lathe and

MEC460 Practical (Lathe & Drilling) MED370 Drilling) Practical
Workshop Practice – III

MEC470 MED450 Workshop III Practical
Practical

FIFTH SEMESTER
C-SCHEME D-SCHEME
code code
MEC510 Design of Machine Elements MED510 Design of Machine Elements
MEC520 Thermal Engineering MED520 Thermal Engineering –II
Industrial Engineering & Industrial Engineering & Industrial

MEC530 MED620
Industrial management Management
Elective Theory- I Elective Theory - I
Refrigeration and Air Refrigeration and Air
MEC541 Conditioning (ET-I) MED532 Conditioning
Metrology and Quality
MEC542 MED531 Metrology and Measurements
Control(ET-I)
Heat Power Engineering
MEC550 MED540 Heat Power Practical
Practical
Life and Employability Skills
C0001
–Practical**
Elective Practical- I Elective Practical- I
Refrigeration and Air Refrigeration and Air Conditioning
MEC561 Conditioning Practical (EP-I) MED572 Practical
Metrology and Quality Metrology and Measurements
MEC562 ControlPractical (EP-I) MED571 Practical
SIXTH SEMESTER
C-SCHEME D-SCHEME
Subject Name of the Subject Subject Name of the Subject
code code
Computer Aided Design and Computer Integrated
MEC610 Manufacturing MED610 Manufacturing
Green Energy sources and
MEC620 Renewable Energy Sources MED533 Energy Conservation.
Elective - II Theory
MEC631 Automobile Engineering (ET-II) MED631 Advanced Automobile Technology

Industrial Robotics and
MEC632 Robotics (ET-II) MED633
3D Printing
Elective - II Practical
Automobile Engineering
MEC641 MED651 Automobile Technology Practical
Practical (EP-II)

Industrial Robotics and 3D Printing
MEC642 Robotics Practical (EP-II) MED653 Practical
Computer Aided Manufacturing Computer Aided Manufacturing
MEC650 MED660
Practical Practical
MEC660 Process Automation Practical Process Automation Practical
MED550
MEC670 Project Work MED670 Project Work and Internship

ANNEXURE - I
D- SCHEME
Implemented from 2022-2023
1020: DIPLOMA IN MECHANICAL ENGINEERING (FULL TIME)
CURRICULUM OUTLINE
THIRD SEMESTER
HOURS PER WEEK
Subject Tutorial /
Subject
Code Theory Drawing Practical Total
MED310 Mechanics and Machines Theory
6 6
MED320 Fluid Mechanics and Fluid Power

6 6
MED330 Manufacturing Technology-I 5 5
MED340 Machine Drawing

2 2 4
Strength of Materials and Fluid
MED350
Mechanics Practical 3 3
Workshop- I (Foundry & Welding)
MED360
Practical 4 4
Workshop- II (Lathe and Drilling)
MED370 Practical 4 4
19 2 11 32
Extra / Co-Curricular activities
Library - - - 1
Physical Education - - - 2

FOURTH SEMESTER
HOURS PER WEEK

Subject
Code Subject Tutorial/
Theory Drawing Practical Total
MED410 Strength of Materials 5 5
MED420 Heat Power Engineering 6 6
MED430 Manufacturing Technology-II 5 5
MED440 Electric Drives and Control 5 5
MED450 Workshop III Practical 4 4
MED460 CAD(2D) Practical 3 3
Electric Drives and Control

MED470 Practical 4 4
21 11 32
Extra / Co-Curricular
activities
Library
- - - 1
Physical Education
- - - 2

FIFTH SEMESTER
HOURS PER WEEK
Subject
Subject Tutorial/
Code Theory Practical Total
Drawing
Design of Machine Elements
MED510 6 6
Thermal Engineering –II
MED520 5 5
Heat Power Engineering Practical
MED540 4 4
Process Automation Practical
MED550 4 4
Solid Modelling and 3D Printing

MED560 4 4
Practical
Elective I - Theory
MED531 Metrology and Measurements

Refrigeration and Air
MED532 Conditioning 5 5
MED533 Energy Conservation.
Elective I - Practical
Metrology and Measurements

MED571 Practical
Refrigeration and Air Conditioning
MED572 Practical
Green Energy sources and Energy 4 4
MED573 Conservation Practical
16 16 32
Library - - - 1

SIXTH SEMESTER
HOURS PER WEEK

Subject
Subject Tutorial/
Code Theory Practical Total
Drawing
MED610 Computer Integrated Manufacturing 6 6

Industrial Engineering & Industrial
MED620 5 5
Management
MED640 Entrepreneurship& Startups Practical. 4 4
Computer Aided Manufacturing
MED660 4 4
Practical
MED670 Project Work and Internship 3 3
MED631 Advanced Automobile Technology

Mechatronics 6 6
MED632
MED633
MED651 Automobile Technology Practical
MED652 Mechatronics Practical 4 4

MED653 Practical
17 15 32
Library - - - 1

ANNEXURE - II
D SCHEME
1020: DIPLOMA IN MECHANICAL ENGINEERING (FULL TIME)
SCHEME OF EXAMINATION
THIRD SEMESTER
Marks
Exam Hours
Duration of
Minimum
Examination
Assessment
for pass
Subject
Internal
Board
Total
SUBJECT
Code
MED310 Mechanics and Machines 25 75 100 40 3

Theory
MED320 Fluid Mechanics and Fluid Power 25 75 100 40 3
MED330 Manufacturing Technology-I 25 75 100 40 3

MED340 Machine Drawing 25 75 100 40 3

MED350 25 75 100 50 3
Mechanics Practical
Workshop- I (Foundry &
MED360 25 75 100 50 3
Welding) Practical
Workshop- II (Lath and Drilling)
25 75 100 50 3
MED370 Practical
FOURTH SEMESTER
Marks
Exam Hours
Duration of
Minimum
Examination
Assessment
for pass
Subject
Internal
Board
SUBJECT
Total
Code
MED410 Strength of Materials 25 75 100 40 3

MED420 Heat Power Engineering 25 75 100 40 3
MED430 Manufacturing Technology-II 25 75 100 40 3
MED440 Electric Drives and Control 25 75 100 50 3
MED450 Workshop III Practical 25 75 100 50 3
MED460 CAD(2D) Practical 25 75 100 50 3

Electric Drives and Control
MED470 25 75 100 50 3
Practical

FIFTH SEMESTER
Marks
Examination
Exam Hours
Assessment
Duration of
Subject
Minimum
SUBJECT
Code
for pass
Internal
Board
Total
25 75 100 40 3
MED510 Design of Machine Elements
25 75 100 40 3
MED520 Thermal Engineering –II
Elective –Theory I
MED532 Refrigeration and Air Conditioning 25 75 100 40 3
Green Energy sources and Energy

MED533 Conservation.
MED540 Heat Power Engineering Practical 25 75 100 50 3
Process Automation Practical 25 75 100 50 3

MED550
Solid Modeling Practical and 3D

MED560 25 75 100 50 3
Printing
Elective – Practical I
MED571 Metrology and Measurements Practical
MED572 Refrigeration and Air Conditioning Practical 25 75 100 50 3


SIXTH SEMESTER
Marks
Minimum for
Examination
Exam Hours
Assessment
Duration of
Subject
SUBJECT
Code
Internal
Board
Total
pass
MED610 Computer Integrated Manufacturing 25 75 100 40 3
MED620 25 75 100 40 3
Management

Mechatronics
MED632 25 75 100 40 3
MED633
MED640 Entrepreneurship& Startups Practical. 25 75 100 50 3
MED652 Mechatronics 25 75 100 50 3
MED653 Industrial Robotics and 3D Printing Practical
MED660 Computer Aided Manufacturing Practical 25 75 100 50 3
MED670 Project Work and Internship 25 75 100 50 3

ANNEXURE- II
C SCHEME
Implemented from 2022 – 2023
3020: DIPLOMA IN MEDHANICAL ENGINEERING (PART TIME)
CURRICULUM OUTLINE
THIRD SEMESTER
Subject Subject HOURS PER WEEK

Code
Tutorial/
Practical
Drawing
Theory
Total
4 4
MED330 Manufacturing Technology-I
MED320 Fluid Mechanics and FluidPower 4 4
DBE15 Engineering Graphics-I 4 4
Workshop- I (Foundry &Welding) 3 3
MED360
Practical
Workshop- II (Lath and Drilling)Practical 3 3
MED370
TOTAL 8 4 6 18
FOURTH SEMESTER

Code
Tutorial/
Practical
Drawing
Theory
Total

4 4
MED420 Heat Power Engineering
DBE25 Engineering Graphics-II 3 3
DBE01 Communication Skill Practical 4 4
DBE02 Computer Application Practical
Strength of Materials and FluidMechanics 3 3
MED350
Practical
TOTAL 8 3 7 18

FIFTH SEMESTER

Code
Tutorial/
Practical
Drawing
Theory
Total
MED310 Mechanics and Machines Theory 4 4
4 4
MED440 Electric Drives and Control
MED340 Machine Drawing 3 3
4 4
MED460 CAD(2D) Practical
3 3
Electric Drives and ControlPractical
MED470
TOTAL 8 3 7 18
SIXTH SEMESTER

Code
Tutorial/
Practical
Drawing
Theory
Total
4 4
MED430 Manufacturing Technology-II
Design of Machine Elements 4 4
MED510
3 3
MED450 Workshop III Practical
Heat Power EngineeringPractical 4 4
MED540
Solid Modeling Practicaland 3D Printing 3 3
MED560
TOTAL 8 - 10 18

SEVENTH SEMESTER

Code
Tutorial/
Drawing
Practical
Theory
Total
Computer IntegratedManufacturing 4 4
MED610
Thermal Engineering –II 4 4
MED520
Elective Theory-I

4 4
Refrigeration and AirConditioning
MED532
Green Energy sources andEnergy
Elective Practical-I
Metrology and MeasurementsPractical
MED571 3 3
Refrigeration and Air Conditioning
MED572 Practical
Green Energy sources and Energy Conservation
MED573 Practical
Computer Aided Manufacturing 3 3
MED650
Practical
TOTAL 12 - 6 18

EIGHTH SEMESTER

Code
Tutorial/
Drawing
Practical
Theory
Total
Industrial Engineering & IndustrialManagement 4 4
MED620
Elective-II Theory
4 4
MED632 Mechatronics
MED633
Elective-II Practical

4 4
MED652 Mechatronics
Industrial Robotics and 3D PrintingPractical
MED653
Computer Aided ManufacturingPractical 3 3
MED660
3 3
MED670 Project Work
TOTAL 8 - 10 18

ANNEXURE- II
D-SCHEME
3020: DIPLOMA IN MEDHANICAL ENGINEERING (PART TIME)
THIRD SEMESTER
Marks
Examination
Exam Hours
Assessment
Duration of
Subject
Minimum
SUBJECT
Code
for pass
Internal
Board
Total
25 75 100 40 3
MED330 Manufacturing Technology-I
MED320 Fluid Mechanics and Fluid 25 75 100 40 3
Power
DBE15 Engineering Graphics-I 25 75 100 40 3
Workshop- I (Foundry 25 75 100 50 3
MED360
&Welding) Practical
Workshop- II (Lath and
25 75 100 50 3
MED370 Drilling)Practical
FOURTH SEMESTER
Marks
Examination
Exam Hours
Assessment
Duration of
Subject
Minimum
SUBJECT
Code
for pass
Internal
Board
Total
25 75 100 40 3
MED410 Strength of Materials
25 75 100 40 3
MED420 Heat Power Engineering
DBE25 Engineering Graphics-II 25 75 100 40 3
DBE01 Communication Skill Practical &
DBE02 Computer Application Practical 25 75 100 50 3
MED350 25 75 100 50 3
Mechanics Practical

FIFTH SEMESTER
Marks
Subject
Minimum for
SUBJECT
Examination
Exam Hours
Code
Assessment
Duration of
Internal
Board
Total
pass
MED310 Mechanics and Machines Theory 25 75 100 40 3
25 75 100 40 3
MED440 Electric Drives and Control
CAD(2D) Practical 25 75 100 50 3

MED460
Electric Drives and Control 25 75 100 50 3
MED470 Practical
SIXTH SEMESTER
Marks
Examination
Exam Hours
Assessment
Duration of
Subject
Minimum
SUBJECT
Code
for pass
Internal
Board
Total
25 75 100 40 3
MED430 Manufacturing Technology-II
Design of Machine Elements 25 75 100 40 3
MED510
Workshop III Practical 25 75 100 50 3

MED450
Heat Power
MED540 25 75 100 50 3
EngineeringPractical
Solid Modeling
MED560 25 75 100 50 3
Practicaland 3D
Printing

SEVENTH SEMESTER
Marks
Examination
Exam Hours
Assessment
Duration of
Subject
Minimum
SUBJECT
Code
for pass
Internal
Board
Total
Computer Integrated 75 100 40 3
MED610 Manufacturing 25
Thermal Engineering –II 25 75 100 40 3
MED520
Elective-I Theory

MED532 Conditioning 25 75 100 40 3
Green Energy sources andEnergy
Elective-I Practical
MED571 Practical
25 75 100 50 3
MED572 Conditioning Practical


MED650 25 75 100 50 3
Practical

EIGHTH SEMESTER
Marks
Examination
Exam Hours
Assessment
Duration of
Subject
Minimum
SUBJECT
Code
for pass
Internal
Board
Total
MED620 25 75 100 40 3
Management
Elective-II Theory
25 75 100 40 3
MED632 Mechatronics 25 75 100 40 3
Industrial Robotics and 3D Printing 25 75 100 40 3
MED633
Elective-II Practical
MED651 Automobile Technology Practical 25 75 100 50 3

25 75 100 50 3
MED652 Mechatronics
Industrial Robotics and 3D Printing 25 75 100 50 3
MED653 Practical
Process Automation Practical 25 75 100 50 3
MED550
25 75 100 50 3
MED670 Project Work

ANNEXURE – II
D- SCHEME
Implemented from 2022 – 2023
2020: DIPLOMA IN MECHANICAL (SANDWICH)
ENGINEERING CURRICULUM OUTLINE
THIRD SEMESTER
Code Tutorial/
Theory Practical Total
Drawing
MED310 Mechanics and Machines Theory 6 6
MED320 Fluid Mechanics and Fluid Power 5 5
MED330 Manufacturing Technology – I 5 5
MED340 Machine Drawing 4 4

MED350 3 3
Mechanics Practical
MED460 CAD (2D) Practical 3 3
Workshop - I (Foundry & Welding)
MED360 3 3
Practical
Workshop -II (Lathe & Drilling)
MED370 3 3
Practical
16 4 12 32
Library - - - 1

FOURTH SEMESTER
Code Tutorial/
Drawing
MED420 Heat Power Engineering 4 4
Heat Power Engineering
MED540 3 3
Practical
MED480 Industrial Training Spell I # NA
TOTAL 4 - 3 7
# Examination will be conducted after completion of the training
FIFTH SEMESTER

Code Tutorial/
Drawing
MED510 Design of Machine Elements 6 6
MED430 Manufacturing Technology - II 4 4
MED440 Electrical Drives and Control 4 4
Elective - I Theory

MED532
Conditioning 4 4
MED533
Energy Conservation.
MED450 Workshop - III Practical 3 3
Electrical Drives and Control
MED470 3 3
Practical
Elective - I Practical

MED571
Practical 3 3

MED572
Conditioning Practical
MED573 Green Energy sources and
Energy Conservation Practical
23 09 32
Library - - - 1
SIXTH SEMESTER

Code Tutorial/
Drawing
MED520 Thermal Engineering 5 5
Computer Integrated
MED610 5 5
Manufacturing
Industrial Engineering &
MED620 5 5
Industrial Management
MED632 Mechatronics 5 5
MED633 Industrial Robotics and 3D Printing

MED660 3 3
Practical
MED560 Solid Modeling & 3D Printing 3 3
Advanced Automobile Technology
MED651
Practical
MED652 Mechatronics Practical 3 3

MED653
Practical

MED550 Process Automation Practical 3 3
20 12 32
Library - - - 1
SEVENTH SEMESTER

Code Tutorial/
Drawing
MED710 Project Work NA
MED720 Industrial Training spell II # 4 4

Entrepreneurship & Startups
MED640 3 3
Practical
TOTA
7 7
L
# Examination will be conducted after completion of the training.

ANNEXURE – II
D SCHEME
2020: DIPLOMA IN MECHANICAL ENGINEERING
(SANDWICH) SCHEME OF EXAMINATION
THIRD SEMESTER
Subject Subject Marks
Minimum for pass
Duration of Exam
Code
Examination
Assessment
Internal
Hours
Board
Total
MED310 Mechanics & Theory of Machines 25 75 100 40 3
MED320 Fluid Mechanics and Fluid Power 25 75 100 40 3
MED330 Manufacturing Technology – I 25 75 100 40 3
Strength of Materials and Fluid 25 75 100 50 3
MED350
Mechanics Practical
25 75 100 50 3
MED460 CAD (2D) Practical
Workshop - I (Foundry & Welding) 25 75 100 50 3
MED360
Practical
Workshop -II (Lathe & Drilling) 25 75 100 50 3
MED370
Practical
FOURTH SEMESTER
Marks
Minimum for pass
Examination
Exam Hours
Duration of
Subject
Assessment
Board
SUBJECT
Code
Internal
Total
MED420 Heat Power Engineering 25 75 100 40 3

Heat Power Engineering 25 75 100 50 3
MED540
Practical
MED480 Industrial Training Spell I # 25 75 100 50 3

FIFTH SEMESTER
Marks
Minimum for
Examination
Exam Hours
Duration of
Assessment
Subject
SUBJECT
Internal
Code
Board
Total
pass
MED510 Design of Machine Elements 25 75 100 40 3
MED410 Strength of Materials 25 75 100 40 3
MED430 Manufacturing Technology - II 25 75 100 40 3
MED440 Electrical Drives and Control 25 75 100 40 3
Elective - I Theory

MED532 25 75 100 40 3
Conditioning
MED533
Energy Conservation.
MED450 Workshop - III Practical 25 75 100 50 3
Electrical Drives and Control

MED470
Practical 25 75 100 50 3
Elective - I Practical

MED571
Practical
MED572
Conditioning Practical 25 75 100 50 3
MED573 Green Energy sources and Energy

Conservation Practical

SIXTH SEMESTER
Subject Subject Marks

Code
Examination
Exam Hours
Duration of
Assessment
Minimum
Internal
for pass
Board
Total
MED520 Thermal Engineering 25 75 100 40 3
MED610 Computer Integrated Manufacturing 25 75 100 40 3

Industrial Engineering &
MED620 25 75 100 40 3
Industrial Management
MED632 Mechatronics
25 75 100 40 3
MED633 Industrial Robotics and 3D Printing
MED660 Computer Aided ManufacturingPractical 25 75 100 50 3

MED560 Solid Modeling & 3D Printing 25 75 100 50 3
Advanced Automobile Technology
MED651
Practical
MED652 Mechatronics Practical 25 75 100 50 3
MED653
Practical
MED550 Process Automation Practical 25 75 100 50 3
SEVENTH SEMESTER
Marks
Exam Hours
Duration of
Minimum for
Examination
Assessment
Subject
SUBJECT
Code
Internal
Board
Total
pass
MED710 Project Work 25 75 100 50 3

MED720 Industrial Training spell II # 25 75 100 50 3
Entrepreneurship & Startups 25 75 100 50 3
MED640
Practical

Autonomous Examination - Question paper pattern
(Common for all theory subjects except Machine Drawing and Design of Machine Elements)
Time: 3 Hrs. Max.Marks: 75
PART A - (1 to 10)
All 10 Questions are to be answered, 1 marks each (From each unit maximum of two).
PART B - (11 to 17)

5 Questions are to be answered out of 7 questions, 3 marks each. (From each unit maximum
of two, 3 marks questions alone can be asked)
PART C - (18 to 22)

5 Questions will be in Either OR Pattern. Students have to answer these five questions.
Each question carries 10 marks. (Based on the discretion of the question setter, he/she can ask
two five mark questions (with sub division a & sub division b) instead of one ten mark question if
required)
Any tables required should be mentioned in the question paper. Steam table, Design Data
Book, Mollier chart, Psychometric Chart etc.

(AN AUTONOMUOUS INSTITUTION)
D - SCHEME
2022 -2023 onwards
II YEAR
III SEMESTER
MED310–MECHANICS AND MACHINES THEORY

D-SCHEME
(Implements from the Academic year 2022-2023 onwards)
Course Name : DIPLOMA IN MECHANICAL ENGINEERING
Course Code : 1020
Subject Code : MED310
Semester : III
Subject Title : MECHANICS AND MACHINES THEORY
TEACHING AND SCHEME OF EXAMINATIONS
No. of Weeks per Semester: 16 Weeks
Subject Instructions Examinati

on
Hours/ Hours/ Duratio
Marks n
Mechanics Week Semester
and Machines
Internal Board
Theory Total 3Hrs
6 96 Assessment Examination
25 75 100
Topics and Allocation of Hours:

Unit No Topic Hours
I STATICS OF PARTICLES 18
II DYNAMICS OF PARTICLES 18
III MECHANISM AND MACHINES 18
IV LOWER PAIR,FRICTION AND PRNCIPLE OF LIFTING MACHINES 18
V GEAR TRAIN,FLYWHEEL AND CAMS 17
TEST AND REVISION 7

TOTAL 96
OBJECTIVES
The students must be able to:
• Study the basics of Engineering Mechanics
• Acquire knowledge about Friction and Collision of bodies.
• Learn the Concept the Kinematics and Kinetics of Particles
• Study about basics of Mechanism and its Degree of freedom.
• Acquire Knowledge about Balancing and gear train
• Learn the Concept and Function of Flywheel and Governor.
MECHANICS AND MACHINES THEORY

Contents: Theory
Unit Name of the Topic Hours
I STATICS OF PARTICLES:
Introduction-Force-effects of a force – system of force- resultant of force –
Principle of transmissibility- parallelogram law of forces- Triangular law- resultant of
several forces acting on a particle – polygon law – resolution of a force into rectangular
components- resultant of a system of forces acting on a particle using rectangular
components- equilibrium of particles. 18
External and internal forces- moment of a force – Varignon’s theorem- moment of a
couple-equivalent couples-addition of couples-resolution of a force into a force and a
couple-Free body diagram- necessary and sufficient conditions for the equilibrium of
rigid bodies in two dimension- support reaction-types of support- removal of two
dimensional supports-simple problems only.
II DYNAMICS OF PARTICLES:
Kinematics of particle: Introduction- types of motion-Rectilinear Motion-Projectile
Motion-Curvilinear Motion- D’Alemberts Principle –simple problems.
Kinetics of particle: Force method- Newton’s law of motion-Application of Newton’s
second law of motion-motion of connected bodies- simple problems. Energy method-
work, Power, Efficiency and Energy-conservation of energy-work energy principle
18
applied to a particle moving against a spring – simple problems
Impact of elastic bodies- Introduction-Different types of collision of elastic
bodies-Direct central impact- Coefficient of Restitution-impact Against a fixed Plane –
simple problems.
.
III MECHANISM AND MACHINES
Introduction of mechanism and machine-Types of constrained Motion-Rigid and
Resistant bodies-Link-Kinematic pair-Types Of joints-Degree Of Freedom- Linkage,
Mechanism and structure-Mobility of Mechanisms- Application of Kutzbach Criterion
to Plane Mechanisms - simple problems. Classification of kinematic pairs- Kinematic
chain- Equivalent mechanisms- sliding pairs in place of turning pairs, spring in place of
turning pairs (elementary only)
18
Types of kinematic chains- Four bar chain, single slider crank chain and Double
slider crank chain. Law of inversion mechanisms - Inversions of Four bar chain: Crank
and lever mechanisms, Double crank mechanisms and double lever mechanisms.
Inversions of single slider crank chain: pendulum pump, oscillating cylinder engine,
rotary internal combustion engine, Crank and slotted lever quick return motion
mechanism. Inversions of Double Slider Crank Chain: Elliptical trammels- Scotch yoke
mechanism- Oldham’s coupling.
IV LOWER PAIR,FRICTION AND PRNCIPLE OF LIFTING MACHINES
Lower Pair: Pantograph- Straight line motion Mechanisms-Accurate straight line

motion mechanisms-Approximate straight line motion mechanisms-Parallel Linkages-
Toggle mechanism-Intermittent motion mechanisms.
FRICTION: Introduction-Definition-force of friction-Limiting friction-Static friction-

Dynamic friction-Angle of friction - Co-efficient of friction-Laws of static and dynamic
friction- simple problems.
18
Principles of Lifting Machines: Introduction -Simple Machine - Compound Machine
Lifting Machine - Mechanical Advantage - Input of a Machine - Output of a Machine -
Efficiency of a Machine - Ideal Machine . Velocity Ratio, Relation between Efficiency,
Mechanical Advantage and Velocity Ratio of a Lifting Machine. Reversibility of a
Machine Condition for the Reversibility of a Machine - Self-locking Machine simple
problem.
V GEAR TRAIN, FLYWHEEL AND CAMS
Gear Trains: Introduction-Simple gear Train-simple gear train problems-Compound gear
train-compound gear train problems-Sun and planet gear train- Epicyclic gear train-
Analysis of Epicyclic gear train-torques in Epicyclic gear train-Hypocycloid gear train-
Reverted gear train-Reverted gear train problems.
Flywheel: Introduction of flywheel-Application of flywheel-Turning moment Diagram
17
for multi cylinder engine- Fluctuation of speed-coefficient of fluctuation of speed-
Fluctuation of energy-Maximum Fluctuation of energy- Coefficient of fluctuation of
energy- Coefficient of steadiness – simple problems.
CAMS: Introduction, classification of followers-classification of Cams-terms used in
radial cam.
Recommended Books :
1. K L Kumar; Enginering Mechanics; Tata McGraw Hill, New Delhi.
2. Velamurali; Enginering Mechanics; OXFORD University Press, New York.
3. JS Rao and Dukkipati; Mechanism and machine Theory; Wiley Easter, New Delhi.
4. John J.Uicker, Joseph E.Shigley, Gordon R.Pennock ; Machines and mechanisms; OXFORD
University Press, New York.
5. Sadhu Singh ; Theory Of Machines; Panchsheel park, New Delhi.
6. S.S Rattan : Theory Of Machines; Tata McGraw Hill, New Delhi.
D - SCHEME
2022 -2023 onwards
II YEAR
III SEMESTER
MED320 – FLUID MECHANICS AND FLUID POWER

D-SCHEME

Course Code : 1020
Semester : III
Subject Title : FLUID MECHANICS AND FLUID POWER
TEACHING AND SCHEME OF EXAMINATIONS:

Subject Instructions Examination
Hours/ Hours/ Duration
Marks
Week Semester
Fluid
Mechanics 3 Hrs
Internal Board
and Fluid Total
Power
25 75 100
Unit Topics Hours

I PROPERTIES OF FLUIDS AND DIMENSIONAL 18
ANALYSIS
II FLOW OF FLUIDS AND FLOW THROUGH PIPES 18
III IMPACT OF JETS AND HYDRAULIC TURBINES 18
IV CENTRIFUGAL AND RECIPROCATING PUMPS 18

V PNEUMATIC AND HYDRAULIC SYSTEMS 17
TEST AND REVISION 7
Total 96
43
OBJECTIVES:
• Define the properties of Fluids.
• Explain the working of pressure measuring devices
• Explain continuity equation and Bernoulli’s Theorem
• Assess the impact of frictional loss of head in flow through pipes
• Estimate the discharge through orifices
• Distinguish the working principles of pumps and turbines.
• Explain the working of centrifugal pumps and reciprocating pumps.
• Compare pneumatic system with hydraulic system
• Draw Pneumatic circuits for industrial application.
FLUID MECHANICS AND FLUID POWER

I PROPERTIES OF FLUIDS AND DIMENSIONAL ANALYSIS
Introduction – definition of fluid – classification of fluids – ideal and real fluids –
properties of a fluid – definition and units. Pressure – units of pressure – pressure head
– atmospheric, gauge and absolute pressure – problems – Pascal’s law and its applications
- pressure measurement – piezometer tube – simple U-tube manometer – differential U-
tube manometer – problems – precautious in using manometers – mechanical gauges –
18
Bourdon’s tube pressure gauge – diaphragm pressure gauge. Hydrostatic forces –
definition– total pressure – centre of pressure- pressure diagrams.
Dimensional Analysis
Fundamental dimensions – dimensional homogeneity – uses of the principle of dimensional
homogeneity- Buckingham’s π theorem method.
II FLOW OF FLUIDS AND FLOW THROUGH PIPES

FLOW OF FLUIDS
Types of fluid flow – path line and stream line – mean velocity of flow – discharge of a
flowing fluid – equation of continuity of fluid flow – energies of fluid – Bernoulli’s
18
theorem – statement, assumptions and proof – applications and limitations of
Bernoulli’s theorem –venturi meter – derivation for discharge – orifice meter –
differences between venturi meter and orifice meter – problems. Orifice – types –
applications – hydraulic coefficients – determining hydraulics coefficients– discharge
44
through orifice discharging freely – problems – mouth pieces – classifications –
discharge through external cylindrical mouth piece – problems.
FLOW THROUGH PIPES
Flow through pipes – laws of fluid friction – hydraulic gradient line – total energy line –
wetted perimeter – hydraulic mean radius – loss of head due to friction – Darcy-Weisbach
equation and Chezy’s formula – problems - minor losses (description only) – power
transmission through pipes – problems.
III IMPACTOF JETS AND HYDRAULIC TURBINES

IMPACT OF JETS
Impact of jet – on a stationary flat plate held normal to the jet and inclined to the
direction of jet – on a flat plate moving in the direction of jet – on a series of moving
plates or vanes – force exerted and work done by the jet– problem.
HYDRAULIC TURBINES
18
Hydraulics turbines – classifications – Pelton wheel – components and working – speed
regulation – work done and efficiency of Pelton wheel – working proportions - problems
– Francis and Kaplan turbines – components and working– draft tube – functions and
types – surge tank – simple surge tank – differences between impulse and reaction
turbines.
IV CENTRIFUGAL AND RECIPROCATING PUMPS

CENTRIFUGAL PUMPS
Centrifugal pumps – classifications – working of single stage – components (with
types if any) multi stage pumps – advantages – priming – priming chamber – head of a
pump – manometric, mechanical, overall efficiencies – problems - cavitation – special
pumps – deep well and jet pumps – trouble shooting in centrifugal pumps.
18
RECIPROCATING PUMPS
Reciprocating pumps – classifications – working of single acting and double acting
reciprocating pumps – plunger and piston pumps – discharge of a reciprocating pump-
theoretical power required – coefficient of discharge – slip – problems – negative slip –
indicator diagram – separation – air vessels (functions and working).- Fluid power
pumps – external and internal gear, vane and piston pumps
V PNEUMATIC AND HYDRAULIC SYSTEMS

PNEUMATIC SYSTEMS 17
Pneumatic systems – elements – filter – regulator – lubricator unit – pressure control
45
valves – pressure relief valves – pressure regulation valves – directional control
valves – 3/2 DCV, -4/2 DCV, -4/3 DCV, 5/2 DCV, 5/3 DCV- flow control valves –
throttle, shuttle and quick exhaust values – ISO symbols of pneumatic components –
pneumatic circuits – direct control of single acting cylinder – operation of double
acting cylinder – operation of double acting cylinder with metering-in control /
metering-out control –use of shuttle valve in pneumatic circuits – use of quick
exhaust valve in pneumatic circuits – automatic operation of double acting cylinder –
merits and demerits of pneumatic system – applications.
HYDRAULIC SYSTEMS
Hydraulic system – elements – merits and demerits – pneumatic system Vs hydraulic
system- service properties of hydraulic fluids – hydraulic accumulators – weighted or
gravity, spring loaded, gas operated, bladder type accumulators –– ISO symbols for
hydraulic components – hydraulic circuits using sequence valve – counter balance
valve – hydraulic circuit for – shaping machine, surface grinding or milling machine –
hydraulic jack – hydraulic lift – hydraulic intensifiers – hydraulic press. Hydro –
Pneumatic system - comparison of hydraulic and pneumatic system- advantages and
application of Hydro pneumatics system.
Text Books:
1) A Text Book of Hydraulics, Fluid Mechanics and Hydraulic Machines, R.S.
Khurmi, - Edn.18, S.Chand& Co., Ram Nagar, New Delhi – 110 055, Ram
Nagar, New Delhi
2) A Text Book of Fluid Mechanics and Hydraulic Machines – by, R. K Rajput
andS.Chand&Co,Ram Nagar, New Delhi – 110 055.
Reference Books:
1) Hydraulic Machines, Jagadishlal, , Metropolitan Book Co. Pvt. Ltd., 1, Faiz
Bazaar, New Delhi – 110 006.
2) Hydraulics,Andrew Parr (A Technician’s and Engineer’s Guide)
3) Fundamentals of pneumatic control Engineering -FESTO Manual
4) Fluid Mechanics and Hydraulic Machines,R. K. Bansal, Laxmi
PublicationsPvt.,Ltd,22,Golden House, Daryaganj, New Delhi – 110 002
46
D - SCHEME
2022 -2023 onwards
II YEAR
III SEMESTER
MED330 – MANUFACTURING TECHNOLOGY - I
47
D-SCHEME

Course Code : 1020
Semester : III
Subject Title : MANUFACTURING TECHNOLOGY- I

No. of weeks per semester: 16 Weeks
Hours / Hours / Duration
Marks
Week Semester
Internal Board
Total
Assessment Examination
Manufacturing
5 80 3 Hrs
Processes 25 75 100

Unit Topics Hours
I FOUNDRY TECHNOLOGY 15
II WELDING TECHNOLOGY 15
III FORMING TECHNOLOGY AND MANUFACTURING OF 15

PLASTIC COMPONENTS
HEAT TREATMENT, THEORY OF METAL CUTTING AND

IV 14
CENTRE LATHE
SPECIAL PURPOSE LATHES, DRILLING MACHINES AND
V 14
METROLOGY
TEST AND REVISION 7
TOTAL 80
48
OBJECTIVES:
Students must be able to:
• Acquire Knowledge about types of pattern, casting, and moulding.
• Describe the various casting processes.
• Knowledge about various welding process and its working principle.
• Appreciate the safety practices used in welding.
• Acquire knowledge about various forming technologies.
• Knowledge about the lathe and its working parts.
• Describe the functioning of semi-automatic lathes.
• Study about the drilling process.
• Study about metrology and measuring instruments.
MANUFACTURING TECHNOLOGY- I
DETAILED SYLLABUS
Contents: Theory
I FOUNDRY TECHNOLOGY
Patterns: Definition – types of pattern – solid piece – split piece -
loose piece – match plate - sweep - skeleton – segmental – shell –
pattern materials – pattern allowances.
Moulding: Moulding sand – constituents – types – properties of
moulding sand – moulding sand preparation – moulding tools -
moulding boxes – types of moulds – green sand mould – dry sand
mould – loam mould – methods of moulding – moulding machines –
jolting – squeezing – sand slinger construction and working 15
principle.
Cores: Essential qualities of core – materials – core sand
preparation – core binders – core boxes - CO2 process core
making – types of core.
Melting furnaces: Blast furnace – Cupola furnace – crucible
furnace – types – pit furnace – coke fired – oil fired – electric
furnace – types – direct arc – indirect arc –induction furnace –
working principles.
49
Casting: Shell mould casting – investment casting – pressure die
casting – hot chamber die casting – cold chamber die casting –
gravity die casting – centrifugal casting – continuous casting -
defects in casting – causes and remedies.
II WELDING TECHNOLOGY
Arc Welding: Definition – arc welding equipment – electrode types
– filler and flux materials - arc welding methods – metal arc - Metal
Inert gas (MIG) - Tungsten inert gas (TIG) - Submerged arc -
Electro slag welding – resistance welding – spot welding – butt
welding – seam welding – Plasma arc welding – Thermit welding –
Electron beam welding – Laser beam welding – friction welding –
ultrasonic welding – Induction welding - working principle –
applications – advantages and disadvantages. 15
Gas welding: Oxy-acetylene welding – advantages - limitations -gas
welding equipment - Three types of flames – welding
techniques – filler rods. – Flame cutting – soldering – brazing –
difference between soldering and brazing.
Types of welded joints – merits and demerits of welded joints –
inspection and testing of welded joints – destructive and non-
destructive types of tests – magnetic particle test – radiographic and
ultrasonic test - defects in welding – causes and remedies.
III FORMING TECHNOLOGY, HEAT TREATMENT AND

MANUFACTURING OF PLASTIC COMPONENTS
Forming: Hot working, cold working – advantages of hot working
and cold working– hot working operations – rolling, forging, smith
forging, drop forging, upset forging, press forging – roll forging.
Powder Metallurgy: Methods of manufacturing metal powders – 15

atomization, reduction and electrolysis deposition – compacting –
sintering – sizing – infiltration – mechanical properties of parts made
by powder metallurgy – design rules for the power metallurgy
process.
Heat Treatment: Heat treatment processes – purpose – procedures –
50
applications of various heat treatment processes – Iron – carbon
equilibrium diagram – full annealing – process annealing stress relief
annealing - spherodising annealing – isothermal annealing – normalizing
– hardening – tempering – quenching medium – different types and their
relative merits – case hardening – pack carburizing – cyaniding –
nitriding – induction hardening and flame hardening.
Manufacturing Of Plastic Components
Plastic Components: Types of plastics - Engineering plastics –
thermosets – composite - structural foam, elastomers - polymer alloys and
liquid crystal polymers. Factors Influencing the Selection of Plastics
- Mechanical properties – degradation - wear resistance - frictional
properties - special properties –processing – cost.
IV Theory Of Metal Cutting And Centre Lathe

Theory of metal cutting: Introduction – orthogonal cutting – oblique
cutting - single point cutting tool – nomenclature – types of chips – chip
breakers – cutting tool materials – properties – tool wears – factors
affecting tool life – cutting fluids – functions – properties of cutting fluid.
Centre Lathe: Introduction - specifications – simple sketch – principal
parts – head stock – back geared type – all geared type – feed mechanism
- tumbler gear mechanism – quick change gear box – apron mechanism – 14
work holding device – three jaw chuck
– four jaw chuck – centres - faceplate – mandrel – steady rest – follower
rest – machining operations done on lathe - straight turning – step turning
- taper turning methods: form tool – tailstock set over method –compound
rest method – taper turning attachment – knurling - Thread cutting –
Facing – Boring – chamfering –grooving – parting-off – eccentric
turning - cutting speed – feed - depth of cut - metal removal rate.
51
V Special purpose Lathes, Drilling Machines and Metrology
Semi-Automatic Lathes: Types of semi-automatic lathes – capstan and
turret lathes – Geneva indexing mechanism – bar feeding mechanism -
difference between turret and capstan – work
holding devices – tool holders.
Automatic Lathes:
Automatic lathe – classification of single spindle automatic lathe –
principle of automatic lathes – automatic screw cutting machines – multi
spindle automatic lathes – use of cams in automats.
Drilling Machines: Drills - flat drills - twist drills – nomenclature of twist
14
drill - types of drilling machines - bench type - floor type - radial type -
gang drill – multi spindle type -principle of operation in drilling - methods
of holding drill bit - drill chucks - socket and sleeve –drilling operation –
reaming - counter sinking - counter boring - spot facing – tapping - deep
hole drilling.
Metrology: Definition – need of inspection – precision – accuracy –
sensitivity - magnification – repeatability – calibration – comparator –
Advantages – requirements – mechanical comparator – optical comparator
– electrical comparator – pneumatic comparator – Principles – advantages
and disadvantages.
Text Books:
1. Elements of workshop Technology Volume I & II – Hajra Chowdry &
Bhattacharaya - IIth Edition - Media Promoters & Publishers Pvt. Ltd.,
Seewai Building `B‘, 20-G, Noshir Bharucha Marg, Mumbai 400 007 –
2007.
2. Introduction of basic manufacturing processes and workshop
technology – Rajendersingh – New age International (P) Ltd.
Publishers, 4835/24, AnsariRoad, Daryaganj, New Delhi - 110002
Reference Books:
1. Manufacturing process – Begeman - 5th Edition -McGraw Hill, New Delhi
1981.
2. Workshop Technology- WAJ Chapman - Volume I, II, & III –
52
Vima Books Pvt. Ltd., 4262/3, Ansari Road, Daryaganj, New Delhi 110
002.
3. Workshop Technology – Raghuwanshi - Khanna Publishers. Jain & Gupta,
4. Production Technology, Edn. XII, Khanna Publishers, 2-B, North Market, NAI
Sarak, New Delhi 110 006 - 2006
5. Production Technology - P. C. SHARMA - Edn. X - S.Chand & Co. Ltd., Ram

Nagar, New Delhi 110 055 - 2006
6. Production Technology – HMT - Edn. 18 - published by Tata McGraw Hill

publishing Co. Ltd., 7 West Patel nagar, New Delhi 110 008 2001
53
D - SCHEME
2022 -2023 onwards
II YEAR
III SEMESTER
MED340 – MACHINE DRAWING
54
D-SCHEME

Course Code : 1020
Semester : III
Subject Title : MACHINE DRAWING

Hours/ Hours/ Marks Duration
Week Semester
Machine Internal Board

Drawing Total
4 64
3 Hrs
25 75 100
Unit Topics Hours
I SECTIONAL VIEWS 5
II LIMITS, FITS AND TOLERANCES 5
III SURFACE TEXTURE 5
KEYS, SCREW THREADS AND THREADED

IV FASTENERS 5
V ASSEMBLE DRAWING 37
TEST AND REVISION 7
Total 64
55
OBJECTIVES:
• Appreciate the need for sectional view and types of sections.
• Draw sectional views using different types of sections.
• Explain the use of threaded fasteners and the types of threads.
• Compare hole basis system with shaft basis system.
• Select different types of fits and tolerance for various types of mating parts.
• Appreciate the importance of fits and tolerance.
MACHINE DRAWING DETAILED SYLLABUS
Contents: Theory

I SECTIONAL VIEWS
Review of sectioning – Conventions showing the section – symbolic
representation of cutting plane- types of section – full section, half section,
offset section, revolved section, broken section, removed section – section 5
lining.
Conventional representation in section of various materials recommended
by BIS 11663-1986. Conventional representation of machine components
II LIMITS, FITS AND TOLERANCES
Tolerances – Allowances – Unilateral and Bilateral tolerances. Limits –
Methods of tolerances – Indication of tolerances on linear dimension of 5
drawings – Geometrical tolerances – application – Fits – Classifications of fits –
Selection of fits – examples
III SURFACE TEXTURE & LAY
Surface texture – importance – controlled and uncontrolled surfaces –
5
Roughness – Waviness – lay – Surface Lay indication, Machining symbols
IV KEYS, SCREW THREADS AND THREADED FASTENERS

Types of fasteners – temporary fasteners – keys – classification of keys – Heavy
5
duty keys – light duty keys. Screw thread – Nomenclature – different types of
thread profiles – threads in sections – threaded fasteners – bolts – nuts – through
56
bolt – tap bolt, stud bolt – set screw – cap screws – machine screws – foundation
bolts
V MANUAL DRAWING PRACTICE
Detailed drawings of following machine parts are given to students to assemble
and draw the Elevations / Sectional elevations / Plan / and Side views with
dimensioning and bill of materials
1. Sleeve & Cotter joint
2. Knuckle joint
3. Screw Jack
4. Foot step bearing 37
5. Plummer Block
6. Universal Coupling
7. Simple Eccentric
8. Machine Vice
9. Protected type flanged coupling
10. Connecting rod
Books:
1. Machine Drawing, P.S. Gill, Katsan Publishing House, Ludiana
2. A Text book of Engineering Drawing, R.B. Gupta, Satya Prakasan,
Technical India Publications, New Delhi
3. Mechanical Draughtsmanship, G.L. Tamta, Dhanpat Rai & Sons, Delhi
4. Geometrical and Machine Drawing, N.D. Bhatt, Cheroter book stalls,
Anand, West Railway
5. Engineering Drawing, D.N. Ghose, Dhanpat Rai & Sons, Delhi
57
AUTONOMOUS EXAMINATION - QUESTION PAPER PATTERN
Time: 3 Hrs Max Marks : 75
Note: All the questions will be answered in drawing sheet only
PART A: (7 x 5 = 35)
Theory questions: (1 to 8)
Two questions from each unit (I to IV) will be asked.
Answer any seven from the given eight questions.
PART B: (1X 40 =40)
Answer any one question by selecting either (i) or (ii).
9. (i). Assemble and Draw any two views and bill of materials.
(OR)
(ii). Assemble and Draw any two views and bill of material
58
D - SCHEME
2022 -2023 onwards
II YEAR
III- SEMESTER
MED350 – STRENGTH OF MATERIALS AND FLUID

MECHANICS PRACTICAL
59
D-SCHEME

Course Code : 1020
Semester : III
Subject Title : STRENGTH OF MATERIALS AND FLUID MECHANICS
PRACTICAL

Marks
Strength of Week Semester
Materials and Internal Board
Fluid Total
Assessment Examination 3 Hrs
Mechanics 3 48
Practical
25 75 100
OBJECTIVES:

• Determine stress strain relations for steel and cast iron.
• Determine hardness of materials.
• Perform torsion, bending, impact and shear tests.
• Determine coefficient of discharge of venture meter and orifice meter.
• Determine the friction in pipes.
• Verify Bernoulli’s theorem.
• Conduct performance test on centrifugal and reciprocating pump.
• Conduct performance test on impulse and reaction turbine.
• Design and make fluid power circuits.

60
STRENGTH OF MATERIALS LAB
1. Test on Ductile Materials: Finding Young’s Modulus of Elasticity, yield points, percentage
elongation and percentage reduction in area, stress strain diagram plotting, tests on mild steel and
cast iron. (Equipment: UTM)
2. Hardness Test: Determination of Rockwell’s Hardness Number for various materials like mild
steel, high carbon steel, brass, copper and aluminum. (Equipment: Rockwell’s Hardness Testing
Machine)
3. Torsion test: Torsion test on mild steel – relation between torque and angle of twist-
determination of shear modulus-determination of elastic constants for mild steel. (Equipment :
Torsion testing machine)
4. Bending and deflection tests: Determination of Young’s Modulus for steel by deflection test.
(Equipment : Deflection testing arrangement )
5. Impact test: Finding the resistance of materials to impact loads by Izod test or Charpy test.
(Equipment: Impact testing machine)
6. Tests on springs of circular section: Determination of modulus of rigidity, strain energy, shear
stress by load deflection method-Comparison and tension test (Closed coil spring only)
(Equipment: Tension testing arrangements)
7. Shear test: Shear test on M.S. bar (Equipment: Shear testing machine)
8. Compression Test: Determination of compressive strength of concrete cube. (Equipment:

compression testing machine)
9. Test on wood: Determination of strength of the given wood specimens under the following
types of loading:
(i.) Compression parallel to the grain.

(ii.) (ii) Compression Perpendicular to the grain, tension, bending.
FLUID MECHANICS LAB:
1. Verifying the Bernoulli’s Theorem (Equipment: The Bernoulli’s Apparatus).

2. Determination of Coefficient of discharge of a Venturi meter (or) Orifice meter.
(Equipment: A Centrifugal pump having the discharge line with Venturi meter or
Orifice meter arrangement)
3. Determination of the Friction Factor in a Pipe (Equipment: An arrangement to find

friction factor)
4. Performance test on a reciprocating pump and draw the characteristic curves.
(Equipment: A reciprocating pump with an arrangement for collecting data to find out
the efficiency and plot the characteristic curves)
61
5. Performance test on a centrifugal pump and draw the characteristic curves. (Equipment:
A centrifugal pump with an arrangement for collecting data to find out the efficiency and plot
the characteristic curves)
6. Performance test on an impulse turbine (Equipment: An impulse turbine with an

arrangement for collecting data to find out the efficiency)
7. Performance test on a reaction turbine (Equipment: A Reaction Turbine with an

arrangement for collecting data to Find out the Efficiency)
8. Determination of Coefficient of discharge of a small orifice (or) an external

mouthpiece by constant head method. (Equipment: An open tank fitted with a small orifice
(or) an external mouthpiece and a collecting tank with piezo meter)
9. Determination of Coefficient of discharge of a small orifice (or) an external

mouthpiece by variable head method. (Equipment: An open tank fitted with a small orifice
(or) an external mouthpiece and a collecting tank with piezo meter)
SCHEME OF EXAMINATION:
SCHEME OF EXAMINATION:
Strength of Materials Lab. (any one exercise) : 35 marks (1½ Hrs)

Fluid Mechanics Lab. (any one exercise) : 35 marks (1½ Hrs)
Viva – voce : 05 marks
Total : 75 marks
62
D - SCHEME
2022 -2023 onwards
II YEAR
III SEMESTER
MED360– WORKSHOP PRACTICE – I

(WELDING & FOUNDRY)
63
D-SCHEME

Course Code : 1020
Semester : III
Subject Title : WORKSHOP PRACTICE – I (WELDING & FOUNDRY)

Marks
Week Semester
Workshop Internal Board
Practice – I Total
(Welding &
Foundry) 4 64
25 75 100
OBJECTIVES:
• Identify the tools used in foundry.
• Identify the tools and equipment used in welding
• Prepare sand moulds for different patterns.
• Perform welding operation to make different types of joints.
• Identify the different welding defects.
• Appreciate the safety practices used in welding.
• Prepare a record of work for all the exercises.
64
FOUNDRY SECTION
1. Introduction of tools and equipment
2. Types of patterns
3. Types of sand
4. Preparation of sand moulds
5. Core sands, preparation of cores
Exercises:
Prepare the green sand mould using the following patterns.
Solid pattern
1. Stepped pulley
Split pattern
2. Bent Pipe with core print
3. T-pipes with core print
4. Tumbles
Loose Piece Pattern
5. Dovetail
Core preparation
6. Core preparation for Bent pipe / T-pipe
WELDING SECTION
1. Introduction of Safety in welding shop
2. Introduction to hand tools and equipment
3. Arc and gas welding equipment
4. Types of joints
Exercises :
Make the following welding joint / cutting.
Arc welding (Raw Material: 25 mm x 6mm MS flat)
1. Lap joint
2. Butt joint
3. T- joint
Gas Welding (Raw Material: 25mm x 3mm Ms flat)
4. Lap joint
Gas cutting: (GI/MS Sheet - 3mm thickness)
5. Profile cutting – circular profile
Spot welding: (GI/MS Sheet)
6. Lap joint
65
Scheme of Examination
Note: All the exercises in both sections have to be completed. Two exercises will be given
for examination by selecting one exercise in each section.
All the exercises should be given in the question paper and students are allowed to select
by a lot.
Record note book should be submitted during examination.
Detailed allocation
Foundry : 35 marks
Preparation of sand - 10
Ramming and vent holes - 15
Gate cutting / Finish - 10
Welding : 35 marks
Edge preparation - 10
Welding / Cutting - 15
Joint strength / Finish - 10
Viva-voce : 05 marks
Total : 75 marks
66
D - SCHEME
2022 -2023 onwards
II YEAR
III SEMESTER
MED370– WORK SHOP PRACTICE –II

(Lathe & Drilling)
67
D-SCHEME
Course Code : 1020
Subject Code : MED 370
Semester : III
Subject Title : WORK SHOP PRACTICE –II (Lathe & Drilling)

Marks
Work Shop Week Semester
Practice – II Internal Board
(Lathe & Total
4 64 Assessment Examination 3 Hrs
Drilling)
25 75 100
OBJECTIVES:
• Identify the parts of a lathe.
• Identify the work holding devices.
• Set the tools for various operations.
• Operate the lathe and machine a component using lathe.
• Identify the parts of drilling machine.
• Perform the various drilling operations.
• Identify the various tools and its holding devices.
• Prepare the record of work for the exercises.
Lathe section:
1. Introduction of safety in operating machines.
2. Study of lathe and its parts.
3. Types of tools used in lathe work.
4. Study of work holding devices and tool holding devices.
68
5. Setting of work and tools.
6. Operation of lathe.
7. Practice on a lathe.
8. Types of measuring instruments and their uses.
Exercises:
Make the following jobs in the lathe. Raw material ø32 mm M.S. Rod
1. Facing, Step turning & Chamfering
2. Step turning & Groove cutting
3. Step turning & Taper turning
4. Step turning & Knurling
69
5. Step turning & Thread cutting (L.H.)
6. Step turning & Thread cutting (R.H)
7. Bush: Turning & Drilling
8. Eccentric turning
70
Drilling section:
1. Introduction of safety in operating machines.
2. Study of drilling machines and its parts.
3. Study the types of tools used.
4. Study of work holding devices and tool holding devices.
5. Setting of work and tools.
6. Operation and practice.
7. Types of measuring instruments and their uses.
Exercises:
Make the following jobs in the drilling machine.
Raw material 50mm X 50mm X 20 mm thick M.S. Flat
1. Drilling & Tapping
2. Drilling & Counter boring
71
3. Drilling & Counter sinking
4. Drilling and Reaming – Radial drilling machine
BOARD EXAMINATION
Note: All the exercises in both sections have to be completed. Two exercises will be given
for examination by selecting one exercise in each section. All the exercises should be given
in the question paper and students are allowed to select by a lot.
Record note book should be submitted during examination.
Lathe : 45 marks (2hours)
Procedure / Preparation 10
Machining / Dimensions 25
Surface Finishing 10
Drilling : 25 marks (1 hour)
Procedure / Marking 10
Dimensions 10
Surface Finishing 5
Viva-voce : 05 marks
Total : 75 marks
72
D - SCHEME
2022 -2023 onwards
II YEAR
IV SEMESTER
MED410– STRENGTH OF MATERIALS
73
D-SCHEME

Course Code : 1020
Semester : IV
Subject Title : STRENGTH OF MATERIALS

Hours / Hours / Duration
Marks
Week Semester
Strength of Internal Board
Materials Total
25 75 100
Unit No Topics Hours

I MECHANICAL PROPERTIES AND MECHANICAL TESTING 14
OF MATERIALS
II SIMPLE STRESSES AND STRAINS 15
III SF AND BM DIAGRAMS, THEORY OF SIMPLE BENDING 15

IV GEOMETRICAL PROPERTIES OF SECTIONS AND THIN 15
SHELLS
V TORSION AND SPRINGS 14
TEST AND REVISION 7
Total 80
74
OBJECTIVES
• Calculate the deformation of materials, which are subjected to axial load and shear.
• Determine the moment of Inertia of various sections used in industries.
• Draw the Graphical representation of shear force and bending moment of the beam
subjected to different loads
• Construct SFD and BMD
• Estimate the stresses induced in thin shells.
• Calculate the power transmitted by the solid & hollow shafts.
• Distinguish different types of spring and their applications.

I MECHANICAL PROPERTIES AND MECHANICAL TESTING OF
MATERIALS
Mechanical properties of materials: Engineering materials – Ferrous and
non-ferrous materials - Definition of mechanical properties -Alloying
elements-effect of alloying element - Fatigue, fatigue strength, creep –
temperature creep – cyclic loading and repeated loading – endurance limit.
Mechanical testing of materials :
14
Compression test - bend test - hardness test - Brinell hardness test, Vickers
hardness test, Rockwell hardness test - impact test - fatigue test- creep
test. Tensile test of mild steel in UTM - stress strain diagram limit of
proportionality - elastic limit - yield stress - breaking stress - ultimate stress
- percentage of an elongation and percentage reduction in area - problems.
.
II
SIMPLE STRESSES AND STRAINS
Simple stresses and strains: Definition – Load, stress and strain -

Classification of force systems – tensile, compressive and shear force
systems – Behaviour of mild steel in tension up to rupture – Stress –
Strain diagram – limit of proportionality – elastic limit – yield stress – 15
breaking stress – Ultimate stress – percentage of elongation and

percentage reduction in area – Hooke’s law – Definition – Young’s
modulus - working stress, factor of safety, load factor, shear stress and
shear strain - modulus of rigidity. Linear strain – Deformation due to
75
tension and compressive force – Simple problems in tension,
compression and shear force.Definition – Lateral strain – Poisson’s ratio –
volumetric strain – bulk modulus – volumetric strain of rectangular and
circular bars – problems connecting linear, lateral and volumetric
deformation – Elastic constants and their relationship
Problems on elastic constants - Definition – Composite bar – Problem in

composite bars subjected to tension and compression – Temperature
stresses and strains – Simple problems – Definition – strain energy – proof
resilience – modulus of resilience – The expression for strain energy stored
in a bar due to Axial load – Instantaneous stresses due to gradual, sudden,
impact and shock loads – Problems computing instantaneous stress and
deformation in gradual, sudden, impact and shock loadings.
Thermal Stresses and strains: Nature and magnitude of stresses due to
change in temperature – total or partial prevention of expansion and
contraction – temperature stress on composite bar–simple problems.
III
SF AND BM DIAGRAMS, THEORY OF SIMPLE BENDING
Classification of beams – Definition – shear force and Bending moment –
sign conventions for shear force and bending moment – types of loadings
– Relationship between load, force and bending moment at a section –
shear force diagram and bending moment diagram of cantilever and
simply supported beam subjected to point load and uniformly distributed
load (udl) – Determination of Maximum bending moment in cantilever 15
beam and simply supported beam when they are subjected to point load
and uniformly distributed load. Theory of simple bending – Assumptions
– Neutral axis – bending stress distribution – moment of resistance –
bending equation – M/I=f/y=E/R – Definition – section modulus -
rectangular and circular sections – strength of beam – simple problems
involving flexural formula for cantilever and simple supported beam.
76
IV GEOMETRICAL PROPERTIES OF SECTIONS AND THIN SHELLS
Properties of sections: Definition – center of gravity and centroid -
position of centroids of plane geometrical figures such as rectangle,
triangle, circle and trapezium-problems to determine the centroid of angle,
channel, T and I sections only - Definition-centroidal axis-Axis of
symmetry. Moment of Inertia – Statement of parallel axis theorem and
perpendicular axis theorem. Moment of Inertia of lamina of rectangle,
circle, triangle, I and channel sections-Definition-Polar moment of Inertia-
radius of gyration – Problems computing moment of inertia and radius of
15
gyration for angle, T, Channel and I sections.
Thin Shells: Definition – Thin and thick cylindrical shell – Failure of thin
cylindrical shell subjected to internal pressure – Derivation of Hoop and
longitudinal stress causes in a thin cylindrical shell subjected to internal
pressure – simple problems – change in dimensions of a thin cylindrical
shell subjected to internal pressure – problems – Derivation of tensile
stress induced in a thin spherical shell subjected to internal pressure –
simple problems – change in diameter and volume of a thin spherical shell
due to internal pressure– problems.
V THEORY OF TORSION AND SPRINGS

Theory of torsion – Assumptions – torsion equation – strength of solid
and hollow shafts – power transmitted – Definition – Polar modulus –
Torsional rigidity – strength and stiffness of shafts – comparison of hollow
and solid shafts in weight and strength considerations – Advantages of
hollow shafts over solid shafts – Problems.
14
Types of springs – Laminated and coiled springs and applications – Types of
coiled springs – Difference between open and closely coiled helical springs
– closely coiled helical spring subjected to an axial load – problems to
determine shear stress, deflection, stiffness and resilience of closed coiled
helical springs
77
Text Books:
1. Strength of Materials, R. S. Khurmi, S.Chand& Co., Ram Nagar,
New Delhi.
th
2. Strength of Materials, S. Ramamrutham, 15 Edn 2004,
DhanpatRai Pub. Co., New Delhi.
Reference Books:
1. Strength of Materials, R.K. Bansal,,Laxmi Publications
Pvt. Ltd., New Delhi, 3rd Edition, 2010.
2. Strength of materials, S.S.Rattan, Tata Mcgraw hill, New
Delhi,2008, ISBN 9780070668959,
3. Strength of Materials, B K Sarkar, I Edition, 2003 Tata Mcgraw hill,
New Delhi.
4. Engineering mechanics, R.K. Bansal, Laxmi Publications Pvt. Ltd.,
New Delhi, 2nd Edition, 2007
78
D - SCHEME
2022 -2023 onwards
II YEAR
IV SEMESTER
MED420– HEAT POWER ENGINEERING
79
D-SCHEME

Course Code : 1020
Semester : IV
Subject Title : HEAT POWER ENGINEERING

Marks
Week Semester
Heat Power
Internal Board
Engineering Total
25 75 100 3 Hrs

Unit Topics Hours
I FUNDAMENTALS OF THERMODYNAMICS AND 18
THERMODYNAMICS PROCESSES
II STEADY FLOW ENERGY EQUATION AND AIR CYCLES 18
III AIR COMPRESSORS AND GAS TURBINES 18
IV INTERNAL COMBUSTION ENGINES 18
V COMBUSTION OF FUEL AND PERFORMANCE OF IC ENGINE 17
TEST AND REVISION 7
Total 96
80
OBJECTIVES
• Explain the basics of systems and laws of thermodynamics and
Thermodynamics processes.
• Apply steady flow energy equation for nozzles and condensers.
• Explain different Air Cycles.
• Familiarize the parts, functions and types of Air compressors and determine their
efficiency.
• Explain different type of fuels and their combustion phenomenon.
• Explain the types and functions of IC engines and their performance
• Compare the modes of heat transfer and evaluate the heat transfer by various
modes.
HEAT POWER ENGINEERING
DETAILED SYLLABUS
Contents: Theory
I FUNDAMENTALS OF THERMODYNAMICS AND 18
THERMODYNAMICS PROCESSES
Fundamentals of Thermodynamics:- Introduction – definitions and

properties – units – temperature, conditions – heat – specific heat
constants – work – power – energy – thermodynamics systems – types
– intensive and extensive properties – thermodynamics process – cycle
– point and path function – equilibrium –zeroth and first laws of
thermodynamics – Second law of thermodynamics- Kelvin planks
and clauses statements- heat engine- thermal efficiency – refrigerators,
heat pumps and Air conditioners- Reversible and irreversible processes-
thermodynamic reversibility- irreversibility- conditions of reversibility-
carnot principles- carnot theorem- corollary of the carnot theorem-
problems.
Expansion of gases -Perfect gases – law of perfect gases – General gas
equation- characteristic gas equation- relation between specific heats
and gas constant- universal gas constant- change in internal energy –
enthalpy – entropy- change in entropy- general equation for change in
81
entropy.
Thermodynamic processes:-Constant volume, Constant pressure, Constant
temp.(isothermal) ,Isentropic ( reversible adiabatic ) and, Polytropic Processes –
p-V and T-s diagrams, work done , change in internal energy , heat transfer ,
change in enthalpy, change in entropy for above processes –Simple problems –
hyperbolic ,Free expansion and throttling processes(Description only) .
II STEADY FLOW ENERGY EQUATION,AIR CYCLES AND HEAT 18
TRANSFER
Steady flow system- control volume- law of conservation of energy

– steady flow energy equation- Assumptions- engineering
applications- steam boiler – condenser – nozzles- steam and gas turbines –
reciprocating and rotary compressors- Non flow energy equation -
Problems.
Air cycles – assumptions – air standard efficiency – Carnot cycle – Otto
cycle – Joule cycle – Diesel cycle – ideal and actual P.V diagrams of
Diesel cycles – comparison – problems – Dual combustion cycle
(Description only)
Heat Transfer:
Basic concepts – modes of heat transfer - conduction heat transfer –
resistance concept – heat conduction through a cylinder - heat conduction
through a sphere – convective heat transfer – simple definitions – simple
problems – radiation heat transfer - introduction.
III AIR COMPRESSORS AND GAS TURBINES 18
Air Compressors:- Uses of compressed air – classifications of Air

compressor – reciprocating compressor - single stage reciprocating
compressor – compression processes – clearance volume and its effects –
volumetric efficiency – multi stage compression – merits and demerits –
Two stage compressor with imperfect cooling- with perfect inter cooling –
rotary compressors – Roots blower - vane blowers – centrifugal and axial
flow air compressors
Gas turbines – uses - classifications – merits and demerits - constant
pressure combustion gas turbine – gas turbine with intercooler, re heater,
regenerator - effects – closed cycle gas turbines - merits and demerits– jet
82
propulsion -turbojet engines – turbo propeller engines – ramjet– Working
principle - merits and demerits – Comparison of air craft and industrial gas
turbines- application of gas turbines-Rocket engines – solid and liquid
propellant rockets- applications of rockets.
IV INTERNAL COMBUSTION ENGINES 18

Introduction – classifications of I.C engines – I.C engine components
function, material and method of manufacturing - working principles of four
stroke and two stroke petrol and diesel engines – comparison of valve timing
and port timing diagrams – Delay period – Variables affecting delay period –
Combustion chamber – Methods of generating air swirl in diesel engine
combustion chamber – Types of combustion chambers – merits and
demerits. – fuel supply system – working principle of simple carburetor –
types – diesel fuel pump and injectors CAV fuel injection pump – fuel
injectors – types of nozzles -fuel filters. Ignition systems – battery coil
ignition systems – magneto ignition system - MPFI and CRDI System –
working principles – lubrication . Lubrication system – purpose – types of
lubricants – properties additives – Service rating of oil – types of lubricating
system - types of filters – methods of cylinder and piston lubrication – High
pressure system - oil pumps –Troubles in lubrication system – oil leakage ,
low oil pressure and excessive oil consumption – causes. and cooling of
purpose – methods.
V COMBUSTION OF FUEL AND PERFORMANCE OF IC ENGINE 17
Classifications of fuels - merits and demerits – requirements of a good
fuel –combustion equations – stoichiometric air required for complete
combustion of fuels – excess air – products of combustion - problems
– analysis of exhaust gases- Orsat apparatus - calorific value of fuels –
higher and lower calorific values – Dulong’s formula - problems –
determination of calorific value – Bomb and Junker’s calorimeter –
problems -Internal combustion engines.
Performance of IC engine:
Performance of IC engines – testing – thermodynamic and commercial tests –
indicated power – brake power – friction power – efficiencies of I.C engines –
brake thermal, mechanical and relative efficiencies - Morse test - procedure –
heat balance sheet – problems
83
Text Book:
1) Thermal Engg, R.K .Rajput , ,8th Edition, Laxmi publications, Pvt Ltd , New Delhi.
2) Applied Thermodynamics ,P.K. Nag, ,2ndEdition,TATAMcgraw - Hill
PublishingCompany, New Delhi .
3) Thermal Engineering, R.S. Khurmi and J.K. Gupta,18th
Edition,S.Chand&Co,NewDelhi
Reference Books:
1) Thermal Engineering ,P.LBallaney , 24th Edition ,Khanna Publishers, New Delhi.
2) Thermal Engineering ,B.K. Sarkar , 3rd Edition , DhanpatRai& Sons New Delhi .
3) Applied Thermodynamics, Domkundwar and .P.Kothandaraman, 2ndEdition,
Khanna publishers, New Delhi.
84
D - SCHEME
2022 -2023 onwards
II YEAR
IV SEMESTER
MED430-MANUFACTURING TECHNOLOGY-II
85
D-SCHEME

Course Code : 1020
Semester : IV
Subject Title : MANUFACTURING TECHNOLOGY II

Marks
Week Semester
Internal Board
Total
Special
5 80 3 Hrs
Machines 25 75 100

Unit Topics Hours
I RECIPROCATING MACHINES 15
II MILLING MACHINES- GEAR MANUFACTURING - 15

FORMING AND GENERATING PROCESS
III GRINDING, BORING, JIG BORING, JIGS & FIXTURES AND 15
PRESS WORKING
IV UNCONVENTIONL MACHINING PROCESS 14
V CNC MACHINE AND ITS COMPONENTS 14
TEST AND REVISION 7

Total 80
86
OBJECTIVES:
• Understand the plastic components and its process.
• Study the manufacturing of Composite materials.
• Study the working of various machine tools: Planer, Shaper and Slotter.
• Study the various work holding devices
• Study various types of milling cutter.
• Study the different types of grinders and grinding wheels.
• Study the broaching operation and their applications.
• Study the milling procedure for spur, helical and bevel gears.
• Study the various types of gear generating processes
• Study the use of non-conventional machining processes.
• Study the Compare the various types of jigs and fixtures.
MANUFACTURING TECHNOLOGY II
DETAILED SYLLABUS
Contents: Theory
I RECIPROCATING MACHINES 15
Planer: Introduction description of double housing planer – specifications -
principles of operation – drives - quick return mechanism - feed mechanism work
holding devices and special fixtures - types of tools operations.
Shaper: Introduction – specifications – principles of operations standard shaper –
quick return mechanism crank and slotted link – hydraulic shaper - feed
mechanism work holding devices – fixture - operations.
Slotter: Introduction – specifications - method of operation Whitworth
quick return mechanism - feed mechanism - work holding devices types of tools.
Broaching: Types of broaching machine horizontal, vertical and
continuous broaching - principles of operation types of broaches – classification -
broach tool nomenclature broaching operations.
87
II MILLING MACHINES- GEAR MANUFACTURING - FORMING AND 15
GENERATING PROCESS.
Milling Machines: Types - column and knee type – plain - universal milling
machine - vertical milling machine - principles of operation - specification of
milling machines - work holding devices - tool holding devices - arbor - stub
arbor - spring collet – adapter. Milling cutters: cylindrical milling cutter -
slitting cutter -side milling cutter - angle milling cutter - T-slot milling cutter -
woodruff milling cutter - fly cutter - nomenclature of cylindrical milling cutter.
Milling operations: straddle milling - gang milling - vertical milling attachment.
Gear forming : Gear forming process in milling-dividing head - principles of

operation - indexing plate - linear indexing – simple - differential angular and
compound indexing – simple problems - gear milling, cutter selection –module
- pressure angle - milling procedure for spur, helical and bevel gears –
problems.
Generating Process: gear shaper - gear hobbing - principle of operation only.
Gear finishing processes: burnishing – shaving - grinding and lapping - gear
materials.
III GRINDING - BORING - JIG BORING - JIGS AND FIXTURES- PRESS 15

WORKING
Grinding: Types and classification – specifications rough grinding
– pedestal grinders - portable grinders - belt grinders, precision grinding -
cylindrical grinder – center less grinders – surface grinder tool and cutter
grinder - planetary grinders principles of operations – grinding wheels –
abrasives - natural and artificial diamond wheels - types of bonds grit,
grade and structure of wheels - wheel shapes and sizes standard marking
systems of grinding wheels - selection of grinding wheel - mounting of
grinding wheels .Dressing and Truing of wheels Balancing of grinding wheels.
Boring and Jig boring:
Boring machines-horizontal and vertical types-fine boring machines-
boring tools-Jig boring machine-measuring system-hole location procedure-
deep hole boring.
Jigs and Fixtures:
88
Definitions and concept of Jig and fixture-Advantages of jigs and fixtures-
elements of jigs and fixtures-locating devices-'V' locators-fixed stop locators-
adjustable stop locators-clamping devices-strap clamp, screw clamp-cam
action clamp-types of jigs- box drill jig-indexing drill jig-types of fixtures-
keyway milling fixture-string milling fixture
Press working:
Types of presses-mechanical and hydraulic presses-press tools and accessories-
press working operations-bending operations-angle bending-channel bending -
curling- Drawing-shearing operations - blanking, piercing trimming-notching-
lancing-shaving- parting off.
IV UNCONVENTIONAL MACHINING PROCESSES 14

Introduction – classification – process selection – advantages – limitations –
demerits of conventional processes.
Mechanical energy based process: Introduction – abrasive jet machining –

metal removal rate process parameters – water jet machining – hydrodynamic
jet machining – ultrasonic machining process – advantages – disadvantages–
applications – compares ultrasonic machining with traditional abrasive
machining.
Electrical energy based processes: Introduction – electrical discharge
machine (EDM) – flushing system in EDM – tool (electrode) materials tool
wear – metal removal rate and surface finish factors affecting the metal
removal rate – advantages – disadvantages – applications – wire cut EDM ,
features of wire cut EDM– difference between EDM and wire cut EDM.
Thermal energy based processes: Introduction – electron beam machining –
laser beam machining – lasing materials – machining applications of laser –
plasma arc machining – gases used in plasma arc machining– types of plasma
arc torches –advantages – disadvantages – applications.
89
V CNC MACHINE AND ITS COMPONENTS 14
CNC machines : Numerical control – definition – working principle of a

CNC system – features of CNC machines – advantages of CNC machines –
difference between NC and CNC – construction and working principle of
turning centre – construction and working principle of machining centre
machine axes conventions turning centre and machining centre – co-
ordinate measuring machine – construction and working principle.
Components of CNC machine: Slide ways – requirement – types –
friction slide ways and anti-friction slide ways – linear motion bearing –
recirculation ball screw – ATC – tool magazine – feedback devices – linear
and rotary transducers – encoders– in process probing – tool material – tool
inserts.
CNC Programming: Introduction – Cartesian coordinate system – Polar
coordinate system – Absolute and incremental positioning – Purpose of G
and M codes. Basic codes – basic CNC program. CNC turning program
using linear interpolation and circular interpolation. Machine control panel
– Homing position – Offset setting – Auto. CNC milling program using
linear
Text Book:
1. Elements of Workshop Technology- Vol. I & II, Hajra Choudry & Battacharya, Edn.
11, published by Media Promoters and Publishers Pvt. Ltd., Seervai Buildings `B‘,
20-G, Noshir Bharucha Marg, Mumbai 400 007 – 2007.
2. Production Technology, Jain & Gupta, Khanna Publishers, 2-B, North Market,
Naisarak, New Delhi – 110 006 – 2006.
Reference Book:
1. Production Technology, HMT, Edn. 18, published by Tata McGraw Hill Publishing
Co. Ltd., 7, West Patel Nagar, New Delhi 110 008.
2. Manufacturing process, Myro N Begman, , Edn. 5, Tata McGraw Hill Publishing Co.
Ltd., 7, West Patel Nagar, New Delhi 110 008.
3. Workshop Tech Vol I,II, III, WAJ. Chapman, published by Viva Books Pvt. Ltd.,
4262/3, Ansari Road, Daryaganj, New Delhi 110 002.
4. Production processes, NITTTR, published by 5, Tata McGraw Hill Publishing Co.
Ltd., West Patel Nagar, New Delhi 110 008.
90
D - SCHEME
2022 -2023 onwards
II YEAR
IV SEMESTER
MED440 - ELECTRICAL DRIVES AND CONTROL
91
D-SCHEME

Course Code : 1020
Semester : IV
Subject Title : ELECTRICAL DRIVES AND CONTROL

Marks
Electrical Week Semester
Drives and Internal Board

Total
Control 5 80 Assessment Examination 3 Hrs
25 75 100
Unit Topics Hours

I DC CIRCUITS AND DC MACHINES 15
II AC CIRCUITS AND AC MACHINES 15
III STEPPER AND SERVO MOTORS & DRIVES 15
IV POWER SUPPLIES AND LOGIC GATES 14
V CONTROL ELEMENTS AND PLC 14
TEST AND REVISION 7
Total 80
92
OBJECTIVES:
• Explore fundamental electric circuit laws.
• Explain the working principle of DC and AC Electrical machines.
• Identify the effective uses of drives of Electrical machines.
• Analyze the various power supply circuits.
• Select the field controlled elements.
• Explain the construction and working of Transformer.
• Compare the different types of Logic gates.
• Appreciate the safety practices followed in Electrical system.
• Compare the use of servo motors and stepper motors in electrical driving system
• Identify PLC Input outputs.
• Identify the use of Control elements.
ELECTRICAL DRIVES &

CONTROL DETAILED
Contents: Theory SYLLABUS

I DC CIRCUITS AND DC MACHINES 15
Definition- Electric current, voltage and resistance -Ohm’s law and
Kirchoff’s law. Resistance in series and parallel and series, parallel – simple
problems electromagnetism(definitions only ) – magnetic flux, flux density
magnetic field intensity, MMF, permeability, reluctance, Faraday’s law of
electromagnetic induction, electrical and mechanical units DC generators –
construction, principle of operation, types and application. DC motors: -
construction, principle of operation, types and application. Necessity of
starters: Three point, four point starters.
93
II AC CIRCUITS AND AC MACHINES 15
Fundamentals of AC voltage, and current – peak, average, RMS value of
sine wave, frequency, time period, amplitude, power and power factor
(definition only)- star and delta connection relationship between phase, line
voltage and current in star and delta connections.
Transformer: Principle of operation and construction – EMF equation (no
definition)- losses in Transformer – efficiency – application.
Alternator construction – principle of operation – types and applications.
AC machine: AC motors- Principle of operation of single phase capacitor
start and universal motor induction motor- applications- Three phase
induction motors – Squirrel cage and slip ring Induction motors (construction
and working principle only) - application – speed control of 3Ф Induction
motor -Necessity of starters – DOL and
star/delta starter.
III STEPPER AND SERVO MOTORS & DRIVES: 15

PMDC, Stepper motor- construction and working principle and applications -
Servo motor – types: brushless servo motor, permanent magnet servo motor
construction and applications.
Industrial drives- types, group drive, individual drive, multi motor drive,
block diagram of Variable frequency drive , stepper motor drive: single
stepping and half stepping. Servo drives.
Electrical safety: - importance of earthing - electric shock: first aid,
precautions - causes of accident and their preventive measures. Energy
conservation
IV POWER SUPPLIES AND LOGIC GATES 14
Diode – terminals: anode and cathode, forward biasing and reverse biasing –
use of diode in rectifiers – half wave and full wave – necessity of filters-
Regulated power supplies: IC voltage regulators – SMPS, UPS and Inverters
– General description and their applications. Display devices – LED, 7
segment LED, LCD
Logic gates: Positive and negative logic, definition, symbol truth table,
Boolean expression for OR, AND, NOT, NOR, NAND, EXOR AND
EXNOR gates – Universal logic Gates: NAND, and NOR.
94
V CONTROL ELEMENTS AND PLC 14
Fuses – selection of fuse – necessity of fuse- fuse switch units. Sensors:
Photo electric sensor, Inductive proximity sensors, Temperature
sensors.
Switches: Push button switch, selector switch, limit switch, pressure switch,
temperature switch, float switch and reed switch.
Relays – NO, NC – usage- bimetallic thermal overload relays. Contactors-
usage – necessity of contactor- Solenoid type contactor Circuit breakers –
Miniature case Circuit breaker (MCCB) and Miniature Circuit breaker
(MCB), Oil Circuit breakers (OCB), Earth leakage circuit breaker (ELCB)
Features of PLC-PLC Block diagram- PLC scan - Fixed and modular PLC
Ladder logic-NO, NC contacts-
Coils-AND, OR.
Text Books:
1) A course in electrical engineering - B.L.Theraja - Multi Colour Edition, S Chand & Co,
Reprint 2006
2) Control of Machines - S.K Bhattacharya, Brijinder Singh – New Age Publishers, Second
Edition- Reprint 2010
3) Electronic Circuits & System- Analog and Digital – Y.N.Bapat - Tata Mc Graw Hill.
Reference Books:
1) Electrical Technology – Hughes - 8th Edition, Pearson Education.
2) Electronic Device and Circuits- An introduction – Allen Mottershed - Prentice Hall of India.
95
D - SCHEME
2022 -2023 onwards
II YEAR
IV SEMESTER
MED450– WORKSHOP III PRACTICAL
96
D-SCHEME

Course Code : 1020
Semester : IV
Subject Title : WORK SHOP PRACTICE –III

Marks
Week Semester
Work Shop Internal Board
Total
Practice – III Assessment Examination 3 Hrs
4 64
25 75 100
OBJECTIVES:
At the end of the course the student will be able to :
• Identify a shaping machine and its parts.

• Identify a planning machine and its parts.
• Identify a slotting machine and its parts.
• Identify a milling machine and its parts.
• Identify a cylindrical grinder, surface grinder and tool and cutter grinder.
• Identify the tools and instruments.
• hold the work in proper work holding devices
• Set the tools in shaping, planning and slotting.
• Mount the cutter in the milling machine arbor.
• operate the dividing head and index plate
• calculate the indexing for work
• Operate shaping, planing, slotting, milling and grinding machines.
97
Syllabus:
1. Introduction to shaping machine and its parts.

2. Introduction to planning machine and its parts.
3. Introduction to slotting machine and its parts.
4. Introduction to milling machine and its parts.
5. Introduction to grinding machine and its parts.
6. Introduction to turret and capstan lathe.
7. Introduction to work holding devices.
8. Types of tools used in shaping, planing and slotting machines.
9. Types of cutter used in milling machine.
10. Types of grinding wheels used in grinding machines.
11. Types of tools used in turret and capstan lathes.
12. Setting of work, tools and cutters in shaping, planing, slotting and grinding
machines.
13. Operation performed in shaping, planing, slotting, milling and grinding
machines.
14. Operation of shaping, planing, slotting, milling and grinding machines.
Note:
• All the exercises should be given in the question paper and students are allowed to select
by a lot.
• Dimensions of the component may be changed depending upon the availability of standard
dimensioned material without omitting any operations.
ALLOCATION OF MARKS
Job preparation/Marking : 15
Machining/ operations : 35
Dimensioning/surface finish : 25
Viva-Voce: 05
Total 75
98
EXERCISES
1. Study of Shaping machine and machine a flat surface
Su r f a c e t o be ma c h in e d
2. Study of Planing machine and machine a flat surface
Su r f a c e t o be ma c h in e d
3. Study of slotting machine and machine a simple slot.
75
75
6
12
99
4. Study of milling machine and machine a plane surface using plain milling cutter.
Su r f a c e t o b e ma c h in e d
5. Study of Cylindrical grinder and grind a cylinder
6. Study of surface grinder and grind a plane surface
Surface to be Ground
7. Study of tool and cutter grinder

8. Study of turret and capstan lathe and setting of tools to make simple component.
9. Shaping a V- Block
Ma t e r ia l : 7 5 x 5 0x 12 mm M.S F l a t .
10. Planing a square
100
Material: Ø36mmx50mm M.S Round Rod
11. Slotting : Drilling holes in Radial drilling machine. Making internal keyway and machining an
external profile
Key ways .
12. Gear Cutting in milling machine.
Sp u r Ge a r 1. No . o f T e e t h - 2 4 Mo d u l e - 2 mm
Sp u r Ge a r 2 . No . o f T e e t h - 17 D.P - 10
13. Grinding a cylinder in cylindrical Grinding machine.
Ma t e r ia l : Ø2 5 x 100mm MS Ro u n d Ro d .
14. Grinding a Flat surface in surface grinder
101
Ma t e r ia l :7 5 x 7 5 x 12 mm
15. Grinding a single point cutting tool in tool and cutter grinder
A - Top rake angle 1&6 - Face
B - Lip angle 2 - Shank
Front clearance
C - 3 - Side flank
angle
D - Side rake angle 4 - End flank
End clearance
E - 5 - Base
angle
Side cutting edge End cutting

F - 6 -
angle edge
End cutting edge

G - 7 - Nose
angle
Side cutting
H - Nose angle 8 -
edge
9 - Nose radius
102
D - SCHEME
2022 -2023 onwards
II YEAR
IV SEMESTER
MED460 - CAD (2D) PRACTICAL
103
D-SCHEME

Course Code : 1020
Semester : IV
Subject Title : CAD (2D) PRACTICAL

Computer Marks
Week Semester
Aided
Drawing Internal Board
Total
(2D) 3 48 Assessment Examination 3 Hrs
Practical
25 75 100
OBJECTIVES:
On completion of the exercises, the students must be able to
• Practice on CADD commands in making 2D Drawings.
• Draw assembled drawings of different types of joints and couplings.
• Draw assembled drawings using CADD
• Draw sectional views using different types of sections.
• Draw isometric views using CAD
104
INTRODUCTION
Introduction – History of CAD – Applications – Advantages over manual drafting –
Hardware requirements – Software requirements – Windows desktop – CAD screen interface –
menus – Tool bars – How to start CAD – How to execute command – types of co-ordinate
systems – Absolute – Relative – Polar.
DRAWING AIDS AND EDITING COMMANDS

Creating objects (2D) – Using draw commands – Creating text – Drawing with precision –
Osnap options – drafting settings – drawing aids – Fill, Snap, Grid, Ortho lines – Isoplane-
isocircle-Function keys - Editing and modify commands – Object selection methods – Erasing
object – Oops - Cancelling and undoing a command – Copy – Move – Array – Offset – Scale –
Rotate – Mirror – Break – Trim – Extend – Explode. Divide – Measure – stretch – Lengthen –
Changing properties – Color – line types –LT scale – Matching properties – Editing with grips –
Pedit – Ddedit – Mledit.
BASIC DIMENSIONING, HATCHING, BLOCKS AND VIEWS

Basic dimensioning – Editing dimensions – Dimension styles – Dimension system variables.
Machine drawing with CAD. Creation of blocks – Wblock – inserting a block – Block attributes
– Hatching –Pattern types – Boundary hatch – working with layers - Controlling the drawing
display – Blipmode – View group commands – Zoom, redraw, regen, regenauto, pan, viewres –
Real time zoom. Inquiry groups – calculating area – Distance – Time – Status of drawing –
Using calculator.-Pagesetup, Plot preview, plot.
2D CAD EXERCISES
Detailed drawings of following machine parts are to be given to students. Draw the assembled
views (two views only) and bill of materials.
The elevation / sectional elevation / plan / sectional plan / side view with dimensioning.
PART A
1. Sleeve & Cotter joint
2. Plummer Block
3. Simple Eccentric
4. Machine Vice
105
PART B
5. Screw jack
6. Protected type flanged coupling
7. Universal Coupling
8. Tailstock
Reference Books:
1) Inside AutoCAD - D. Raker and H. Rice - BPB Publications, NewDelhi
2) Engineering Drawing and Graphics + AutoCAD – K.Venugopal, - New Age International
Publications
3) AutoCAD with Applications - Sham Tickoo - Tata Mcgraw Hill.
106
Note:
• All the exercises have to be completed. One exercise will be given for examination in
each PART.
• All the exercises should be given in the question paper and students are allowed to select
by a lot.
• Record note book should be submitted during examination.
ALLOCATION OF MARKS
Drafting in 2D
15
Assembly 15
PART - A
Dimensioning
5
Total
35 marks
Drafting in 2D 15
Assembly 15
PART - B
Dimensioning 5
Total 35 marks
VIVA-VOCE 05 marks
Total 75 marks
LIST OF EQUIPMENT
1. Personal computer – 30 Nos.
2. Printer – 1 No.
3. Required Softwares :
Modelling package : Pro-E / CATIA / AutoCAD
107
D - SCHEME
2022 -2023 onwards
II YEAR
IV SEMESTER
MED470– ELECTRICAL DRIVES AND CONTROL PRACTICAL
108
D-SCHEME

Course Code : 1020
Semester : IV
Subject Title : ELECTRICAL DRIVES AND CONTROL PRACTICAL

Marks
Electrical Drives Week Semester
and Control Internal Board

Total
Practical 4 64 Assessment Examination 3 Hrs
25 75 100
OBJECTIVES:
• Identify starters for different motors.
• Study and prepare earthing
• Test the characteristics of DC and AC machines.
• Identify and select controlling elements.
• Explore the performance of ELCB, MCB.
• Design regulated power supplies.
• Identify display devices - LED, 7 segment LED, LCD.
• Identify the drive circuit for special motors.
• Test the speed control circuit of the special motors
109
LIST OF EXPERIMENTS:
Part A:
1. Verification of Ohm’s Law
2. Testing of DC starters – 3 point and 4 point starter
3. Load test on DC shunt motor
4. Testing of AC starters- DOL , star - Delta starter
5. Load test on single phase induction motor
6. Load test on three phase squirrel cage motor
7. Testing of relays, contactors, push buttons and limit switch
8. Connection and Testing of MCB, ELCB
Part B
9. Construction and testing of Half wave and Full wave rectifier.
10. Construction and testing of IC voltage regulator using IC 7805.
11. Verification of truth tables for logic gates.
12. Verification of universal gates.
13. Identification and testing of display devices- LED, 7 segment LED, Laser diode.
14. Testing of Stepper motor drive.
15. Testing of Servo motor drive.
BOARD EXAMINATION
Note: All the exercises are to be completed. One exercise from Part A and another one from
Part B should be given for the Examination.
Circuit diagram
05
Part A Connections & Readings 15
Calculations & Graph

15
Circuit diagram 05
Part B Connections & Readings 15
Execution 15
Viva Voce 5 marks
Total 75 marks
110
LIST OF EQUIPMENTS
Electrical Lab
1. DC ammeter 0-5A - 1no
2. DC ammeter 0-25A - 1no
3. DC voltmeter 0-30V - 1no
4. DC voltmeter 0-300V - 1no
5. Rheostat 10.8 ,8.5A - 1no
6. AC ammeter 0-5A - 1no
7. AC ammeter 0-10A - 2nos.
8. AC voltmeter 0-50V - 3nos
9. AC wattmeter 5A-10A - 3nos
(0-750W,0-600V)
10. Loading rheostat 5A,230V - 1no
11. Tachometer 0-1000rpm - 1no
(Analog type)
12. Variac 20A,250V - 2nos
(Auto transformer )
13. 3 point starter 20A,220V - 1no
14. DOL starter 16A,415V - 1no
15. Star /Delta starter 20a,600V - 1no
16. Over load relay 1 to 2.5A - 1no
17. Air break contactors 20A,220V - 4nos
18. Push button 2A ,220V - 2nos
19. Limit switch 20A,220V - 1no
20. MCB 20A single pole - 1no
21. MCB 20A double pole - 1no
22. ELCB 2pole 20A,100mA - 1no
23. ELCB 4POLE 20A,100mA - 1no
111
Electronics Lab
1. Transformer 230 / 9-0-9V, 1A - 4 nos.

2. Capacitor 1000 F/25V - 4 nos.
3. IC 7805 - 1 no.
4. Logic Gates IC (7400, 7408, 7432, 7404, 7402, 7486)-1 each
5. Stepper Motor Drive kit - 1no.
6. Servo Motor Drive Kit - 1no
7. Digital Multimeter - 1no.
8. LED, 7Segment LED, Laser Diode - 1 each
112
D - SCHEME
2022 -2023 onwards
III YEAR
V SEMESTER
MED510- DESIGN OF MACHINE ELEMENTS
113
D-SCHEME
(Implements from the Academic year 2022-2023 onwards) Course
Name : DIPLOMA IN MECHANICAL ENGINEERING
Course Code : 1020

Semester : V
Subject Title : DESIGN OF MACHINE ELEMENTS
Hours/ Hours/
Marks Duration
Week Semester
Design of
Machine Internal Board
Total
Elements 6 96 Assessment Examination
3 Hrs
25 75 100

18
I ENGINEERING MATERIALS, JOINTS & FASTENERS
18
II DESIGN OF SHAFTS, KEYS AND COUPLINGS
DESIGN OF FRICTION DRIVES (FLAT 18

III
BELT AND V-BELT)
18
IV DESIGN OF BEARINGS
V DESIGN OF LEVERS AND SPUR GEARS 17
REVISION AND TEST 7
TOTAL 96
114
OBJECTIVES:

• To study about the Design of riveted joints, welded joints, sleeve and cotter joint and
knuckle joint.
• To know about the Design of eye bolts, cylinder cover studs.
• To learn about the Design of shafts, keys and couplings required for power transmission.
• To know about the different types of couplings.
• To study about the Design of flat and V-belt for power transmission.
• To Study about the various types of bearings and their applications.
• To know about the Design of journal bearings.
• To study about the Design of spur gear
• To know the Design of hand lever, foot lever and cranked lever.
DESIGN OF MACHINE ELEMENTS

DETAILED SYLLABUS
Contents: Theory
I ENGINEERING MATERIALS, JOINTS AND FASTENERS 18
General Considerations in Machine Design. Engineering materials - Factors

affecting selection of material – BIS designation of Ferrous materials – Preferred
number - Factor of safety and allowable stress – Procedure for designing machine
elements – Types of failures
Stresses: Tension, Compression, Shear, Bearing pressure Intensity, Crushing,

bending and torsion - problem. Creep strain and Creep Curve- Fatigue, S-N curve,
Endurance Limit - Stress Concentration – Causes & Remedies. Theories of Elastic
Failures – Principal normal stress theory, Maximum shear stress theory &
maximum distortion energy theory.
Joints: Design of sleeve and cotter joint, knuckle joint and welded joint.
Fasteners: Design of bolted joints - eye bolts- cylinder cover with bolts, studs –
pins.
115
18
II DESIGN OF SHAFTS, KEYS AND COUPLINGS
Shafts: Design of shafts subjected to – twisting moment – bending moment –
combined twisting and bending moments – fluctuating loads – design of shafts
based on rigidity.
Keys: Types of keys - design of sunk keys only - Effect of keyways on shaft-
problems.
Couplings: Requirements of good couplings – types - design of - rigid

protected type flange couplings - marine couplings – pin type flexible coupling
(Description only).
III DESIGN OF FRICTION DRIVES (Flat belts and V-belts) 18

Flat Belts: Types of belts - materials for belt -– types of belt drives – Speed
ratio – effect of slip - length of flat belts –Tension Ratio T1/T2=e- centrifugal
tension - power transmitted – condition for maximum power - transmission –
Initial Tension - problems - design procedure of flat belts - design of flat belt
based on manufacturer’s data only – problems.
V-Belts: V-belt drive - comparison with flat belt drive - designation of V- belts
– length of belt - power transmitted – Design of V-belt using manufacturer’s
data only – Problem.
IV DESIGN OF BEARINGS 18
Bearings: Classifications of bearings – sliding contact and rolling contact
bearings - radial and thrust bearings - roller bearing – types - Designation of ball
bearings - materials used for bearings - journal bearings - heat generated - heat
dissipated - cooling oil requirement – problems - design of journal bearings –
Problems. Design based on approved data books only.
ENERGY STORING ELEMENTS AND ENGINE COMPONENTS
Various types of springs, optimization of helical springs – rubber springs –
Flywheels considering stresses in rims and arms for engines and punching
machines- Connecting Rods and crank shafts.
116
V DESIGN OF LEVERS AND SPUR GEARS 17
Levers: Types of levers – applications - mechanical advantage –
leverage - displacement ratio - design of-hand lever-foot lever-cranked lever -
problems.
Spur gears: Gear drives - merits and demerits over belt drive – Classification of
gears - gear materials - spur gear terminology - design of spur gears based on
Lewis & Buckingham equation - Problems – speed reducer – types –(Approved
data books only).
Text Book:
1) Machine Design, Pandya & Shah, Edn. 1995, Charotar Publishing House.
2) Machine Design, T. V. Sundararajamoorthy & N. Shanmugam, Revised
Edition June-2003–Anuradha Publications, Kumbakonam.
3) Design Data Book – by PSG College of Technology, DPV Printers, Coimbatore.
Reference Book:
1) A text book of Machine Design, R.S. Khurmi & J.K.Gupta, Edn. 18,Eurosia
Publishing House Pvt. Limited, New Delhi-110 055.
2) Machine Design Bandari,
3) Theory and Problems of Machine Design, Holowenko, Laughlin, Schaum’s
outline Series.
117
D - SCHEME
2022 -2023 onwards
III YEAR
V SEMESTER
MED520– THERMAL ENGINEERING -II

D-SCHEME

Course Code : 1020
Semester : V
Subject Title : THERMALENGINEERING -II


Marks
Week Semester
Thermal Internal Board
Engineering-II Total
5 80 3 Hrs
25 75 100
Unit Topics Hours
I FORMATION OF STEAM AND EXPANSIONS OF STEAM 15
II STEAM BOILERS AND PERFORMANCE OF BOILERS 15
THERMAL POWER PLANT - STEAM TURBINES & STEAM

III CONDENSERS 15
IV ENERGY ENGINEERING AND MANAGEMENT 14
V REFRIGERATION AND AIR CONDITIONING 14
REVISION AND TEST 7
Total 80
OBJECTIVES:
• To learn about the various types of steam.
• To learn about the of boiler and various types of boilers
• Familiarize boiler mountings and accessories.
• To learn about the various circuits used in the steam power plant.
• To study about the working of a nuclear power plant.
• To learn about the the application of refrigeration and airconditioning

• To learn about the the various parameters used in psychometry
• To learn about the different types of refrigeration & airconditioning system.
THERMAL ENGINEERING-II
DETAILED SYLLABUS
Contents: Theory

15
I FORMATION OF STEAM AND EXPANSIONS OF STEAM
Introduction-formation of steam-t-h diagram-t-v-diagram-t-s-diagram phase
diagram-critical conditions-enthalpy of water-enthalpy of evaporation-
conditions of steam-wet, dry and superheated steam- advantages of
superheated steam-dryness fraction-enthalpy of wet, dry and superheated
steam-specific volume of water and steam-density of steam-external work of
evaporation-internal latent heat-internal energy of steam-entrophy of water
and steam-steam tables-Mollier chart-problems. Expansion processes of
steam-constant volume, constant pressure, constant temperature, hyperbolic,
isentropic, polytropic and throttling processes-problems. Steam calorimeters-
bucket, combined separating and throttling calorimeters-problems.
II THERMALPOWERPLANT-STEAM TURBINE & STEAM 15
CONDENSERS
Classification of boilers-high pressure boilers-Lamount and BHEL high

pressure boilers-advantages of high pressure boilers, boiler mountings-
function, construction and working-boiler accessories-function, construction
and working-comparison of mountings and accessories-feed water treatment-
methods-starting boiler from cold condition- safety precautions in boiler
operation-Indian boiler act. Performance of boilers- actual, equivalent and
factor of evaporation-boiler efficiency-Factors influencing boiler efficiency-
boiler power-problems-efficiency of economizer and super heater-problems-
boiler trail-heat losses in a boiler- heat balance sheet-problems.
III 15
THERMAL POWER PLANT – STEAM TURBINE & STEAM
CONDENSERS
Layout of thermal power plant -fuel and ash circuit -water and steam circuit - air
and flue gas circuit - cooling water circuit -merits and demerits of thermal power
plant - air pollution by thermal power plants -pollutant and effects of pollution-
pollution control-cyclone separator-wet scrubber- electrostatic precipitator-control
of No2 and SO2. Steam turbine-steam power cycle-Carnot, Rankine and modified
Rankine cycles-classification of steam turbine-necessity of compounding-
Industrial turbines. Steam condenses - elements of condensing plant-classification
of condensers- jet condenser types-surface condensers-types-merits and demerits
of surface condensers-sources of air in condenser vacuum-vacuum efficiency-
condenser efficiency-mass of cooling water required-mass ofair present-number
of tubes-problems
IV 14
ENERGY ENGINEERING AND MANAGEMENT
Nuclear fuels-requirements-fissile and fertile fuels-Nuclear fission and

fusion-chain reaction-radio activity-layout of nuclear power plant-merits
and demerits-Nuclear reactors-classification-components of nuclear
reactor-reactor core-moderators-control rods-coolant-reflectors-biological
shield- and reactor vessel, functions and materials-pressurised water
reactor-boiling water reactor-Candu type reactor-fast breeder reactor-
effect of nuclear radiation – fuel cycle-disposal floating nuclear power
plant, uranium enrichment methods of nuclear wastes-comparison of
nuclear power plants with thermal power plants.
Futuristic Technologies : Fuel Cells ; MHD-steam plant ; Thermoelectric –

steam plant : Thermionic steam plant.
V REFRIGERATION AND AIR CONDITIONING 14
Refrigeration-refrigerators and heat pumps-types and applications of

refrigeration-vapour compression refrigeration system-vapour absorption
system-comparison-refrigerating effect-capacity of refrigerating unit-
C.O.P-actual C.O.P-power required-mass of ice produced-problems- C.O.P
of reversed Carnot cycle-Bell-Coleman cycle- problems- refrigerants-
desirable properties-classification of refrigerants.
Air conditioning-psychometric properties-dry air-moist air-water vapour-
saturated air-dry bulb temperature-wet bulb depression-dew point
depression-dew point temperature-humidity-specific and relative
humidity-psychometric chart-psychometric processes-sensible heating and
cooling-humidification-dehumidification-simple problems using
psychometric chart-air conditioning-classification and applications of air
conditioning system-room air conditioning -central air conditioning-
comparison-differences between comfort and industrial air conditioning-
factors to be considered in air conditioning-loads encountered in air
conditioning systems.
Text Books:
1. P.L.Ballaney, Thermal Engineering, Edn. 24, Khanna Publishers, 2B, North Market,
Naisarak, New Delhi 110 006.
2. R.S.Khurmi and J.K.Gupta, Thermal Engineering, Edn. 18, published by S. Chand &
Co., Ram Nagar, New Delhi 110 055.
Reference Books:
1. B.K.Sarkar, Thermal Engineering, Edn. 3, 1998, published by Dhanpat Rai & Sons,
1982, Naisarak, New Delhi 110 006.
2. S.Domkundwar, A.V.DomkundwarS.C.Arora, Power plant Engineering
3. Nagpal, Power plant Engineering, Edn. 8, published by by 24, Khanna Publishers, 2B,
North Market, Naisarak, New Delhi 110 006.
D - SCHEME
2022 -2023 onwards
III YEAR
V SEMESTER
MED540– HEAT POWER ENGINEERING PRACTICAL

D-SCHEME

Course Code : 1020
Subject Code : MEC540
Semester : V
Subject Title : HEAT POWER ENGINEERING PRACTICAL

Marks
Heat Power Week Semester
Engineering Internal Board

Total
Practical 4 64 Assessment Examination 3 Hrs
25 75 100
OBJECTIVES:
• Determine the flash and fire point and viscosity of oil.
• Identify the parts of petrol engine and their functions.
• Identify the parts of diesel engine and their functions.
• Draw the valve timing diagram.
• Draw the port timing diagram.
• Conduct performance test on petrol and diesel engines.
• Prepare heat balance sheet for an IC engine.
• Identify the parts of a high pressure boiler and their applications.
Study Exercise: (Not for examinations)
1. Study of petrol engine and diesel engine and its components.

2. Study of high pressure boiler.
3. Study of boiler mountings and Accessories.
List of Experiments:
1. Determine flash and fire point of the given oil using open cup apparatus.
2. Determine flash and fire point of the given oil using closed cup apparatus.
3. Determine the absolute viscosity of the given lubricating oil using
Redwood viscometer.
4. Determine the absolute viscosity of the given lubricating oil using Say
bolt viscometer.
5. Port timing diagram two stroke engines.
6. Valve time diagram for four stroke engines.
7. Load test (Performance test) on Petrol Engine.
8. Load test (Performance test) on diesel Engine.
9. Morse test on multi Cylinder petrol engine.
10. Heat balance test on IC engine.
11. Volumetric efficiency of Air Compressor.
12. Thermal conductivity measurement by guarded plate.
13. Effectiveness of parallel/ counter flow heat exchangers.
Scheme of Examination:
Two Experiment : 70 (Each 35 Marks)
Viva Voce : 05 Marks
Total : 75 Marks
…
D - SCHEME
2022 -2023 onwards
III YEAR
V SEMESTER
MED550 - PROCESS AUTOMATION PRACTICAL

D-SCHEME
Course Code : 1020
Semester : V
Subject Title : PROCESS AUTOMATION PRACTICAL

Marks
Week Semester
PROCESS
AUTOMATIO Internal Board
Total
N PRACTICAL Assessment Examination
4 64 3 Hrs
25 75 100
OBJECTIVES:
Students will be able to:
• Design and operate pneumatic circuits.
• Design and operate fluid power circuits
• Use PLC system and its elements for process control
• Familiarize the working of function blocks in PLC
• Use ON-Delay timer to control a motor
• Use OFF-Delay timer to control a motor
• Use counter function block (Up counter and Down counter)
• Control the automatic operation of pneumatic cylinder using PLC
• Record of work to be prepared.
PART A
I. Pneumatics Systems:-
1. Study of pneumatic system and its elements.
2. Direct operation of single and double acting cylinder
3. Operation of a single acting cylinder controlled from two different positions using
shuttle valve.
4. Operation of double acting cylinder with quick return using quick exhaust valve.
5. Speed control of double acting cylinder using metering-in and metering-out
circuits.
II. Hydraulics Systems:-
1. Study of hydraulic system and its elements.
2. Direct operation of double acting cylinder.
3. Direct operation of hydraulic motor.
3. Controlling the speed of a double acting cylinder using metering in and metering out
type control.
4. Sequencing of two cylinder using Sequence valve.
PART B
III. PLC
1. Study of PLC system and its elements
Control a Process Using PLC

1. Direct operation of a motor using latching circuit.
2. Operation of a motor using ‘AND’ logic control.
3. Operation of a mot or using ‘OR’ ‘control.
4. On-Delay control of a motor.
5. Off –Delay control of a motor.
6. Automatic operation of a Double acting cylinder-single cycle.
7. Automatic operation of a Double acting cylinder-single cycle - forward, time

delay, return.
8. Automatic operation of Double acting cylinder-Multi cycle.
9. Automatic operation of Double acting cylinder-N cycles (using counter function
block)
10. Sequential operation of a Double Acting Cylinder and a motor.
11. Sequential operation of two Double Acting Cylinders for the sequence A+, B+, B-, A-.
Part A: One question from Pneumatic And Hydraulic Lab (1½ Hrs) - 35
Part B: One question from PLC lab by lot (1½ Hrs) - 35
Viva-voce - 05
Total - 75
PART A: ALLOCATION OF MARKS

(either Hydraulic systems or Pneumatic Systems)
Circuit diagram : 20
Connection : 10
Execution : 5
Total : 35
PART B : ALLOCATION OF MARKS

Logic Circuit Diagram 15
Entry and Edit of Logic circuit 15
Execution of circuit : 5
Total 35
LIST OF EQUIPMENTS
1. Pneumatic Trainer Kit
2. Hydraulics Trainer Kit

3. Programmable Logic Controller (PLC) Trainer Kit with 1
• Solenoid operated DVCs
• Pneumatic Double Acting cylinders with limit switches Stepper motor

D SCHEME
2022-23 onwards
III YEAR
V SEMESTER
MED560 - Solid Modeling Practical and 3D Printing

D – SCHEME
(To be implemented for the students admitted from the year 2022 - 2023
onwards)
Course Name : 1020 Diploma in Mechanical Engineering

Semester : V
Subject Title : Solid Modelling Practical and 3D Printing
TEACHING AND SCHEME OF EXAMINATION

No of weeks per semester: 16 weeks

Marks
Solid Hours Hours /
Internal Board Duration
/ Week Semester Total
Modelling
Assessment Examinations
Practical
and 3D 4 64 25 75 100 3 Hrs.
Printing
RATIONALE
A Mechanical Engineering Diploma Engineer is expected to possess a thorough
understanding of drawing, which includes clear visualization and proficiency in reading and
interpreting a wide variety of production drawing. The market driven economy demands
frequent changes in product design to suit the customer requirements. The introduction of this
subject is to provide hands on experience in sketching and modeling of the industrial
components using any one of the Computer Aided Design and Modelling packages. The aim
of this subject is to help the student to attain the industry identified competency through
practice in CAD software.
OBJECTIVES
• Prepare 2D Drawing using sketcher or part modelling of any parametric
CADsoftware.
• Generate 3D Solid models from 2D sketch or part modelling of any parametric
CAD software.
• Prepare assembly of part models using assembly of any parametric CAD
software.
• Generate orthographic views of 3D solid models/assemblies using drafting of
any parametric software.
• Plot a drawing for given part model/assembly.
DETAILED SYLLABUS
Contents: Solid Modeling and 3D Printing Practical
Introduction
Parametric CAD software – sketch – elements – entities: line – circle – arc –
ellipse –polygon – text – dimensions – sketch tools – fillet – chamfer – offset –
trim – extend
– mirror – rotate – block. Part modelling– reference planes – reference point
– reference axes – co-ordinate system – extrude – revolve – swept – helix and
spiral –lofts – dome – shell – draft – rib – wrap – intersect – holes – patterns.
Assembly – approaches – mate – coincident – sub assembly –rebuild – isolate.
Drawing views – Save – Plot – model view – exploded view – projected view –
section view – import –export – Appearance – rendering.
Exercises
PART A:
• Draw the given 3D drawing using 3D modelling commands.
• Draw the part models and assemble the components using 3D modelling.
1. Revolving Centre
2. Tail stock
3. Machine Vice
4. Crane hook
5. Petrol Engine Connecting Rod
6. Pipe Vice
PART B - 3D Printing
1. Create the model and produce the Gear Train in 3D printing.
2. Create the model and produce the Geneva Gear & Ratchet mechanism.
3. Create the model and produce the Slide-crank mechanism.
Note: Every student is asked to design and produce only one component of an assembly. After
the completion of the product, individual parts are checked for its precision and matting in the
assembly. Hence group exercises can be given. The models can be scaled according to the print
area of the 3D Printer.
Board Examination
Note: All the exercises should be completed All the exercises should be given for examination, the
students are permitted to select by lot. Record note book should be submitted during
examination.
Two exercises will be given for examination by selecting one exercise in each PART. The printout
of exercises of the student work should be submitted with answer paper and the same have to be
evaluated as per the allocation.
DETAILLED ALLOCATION OF MARKS
Sl. No. Performance Indicator Marks

Part A – 3D Component Modelling
1 Sketching 15
2 3D Modelling 15
Part B – Assemble Drawing Modelling
3 Sketching / Part modelling 20
4 Assembly 30
5 Solid Model / Views 10
6 Viva voce 10
Total 100
Exercises
PART A: Draw the given 3D drawing using 3D modelling commands.
Model 1 Model 2
Model 3 Model 4
Model 5 Model 6
LIST OF EQUIPMENTS
(To accommodate a batch of 30 students in Practice / Board Examinations)
Personal computer: 30 Nos.
Laser Printer : 1 No.
Software : GUI System Software
Modelling package: Sufficient to the strength.

D - SCHEME
2022 -2023 onwards
III YEAR
V SEMESTER
MED531 - METROLOGY AND MEASUREMENTS
(ELECTIVE I - THEORY)
D-SCHEME
Course Code : 1020
Semester : V
Subject Title : METROLOGY AND MEASUREMENTS


Marks
Metrology Week Semester
and Internal Board
Quality Total 3 Hrs
control
25 75 100
TOPICS AND ALLOCATION OF HOURS
Unit Topic Hours

I INTRODUCTION TO METROLOGY 15
SCREW THREAD MEASUREMENTS – GEAR
II 15
MEASUREMENT AND TESTING
III TESTING TECHNIQUES 15
IV ADVANCES IN METROLOGY 15
MEASUREMENTS OF MECHANICAL PARAMETERS
V 15
REVISION AND TEST 5

TOTAL 80
OBJECTIVES:
• Study about the basic concepts of measurements.

• Acquire knowledge about precision and accuracy.
• Describe about the various linear and angular measurements.
• Acquire knowledge about the measurement of screw threads and gears.
• Study about the laser metrology and computer in metrology.
• Describe the measurement of mechanical parameters force, power and flow..
MEASUREMENTS AND METROLOGY

DETAILED SYLABUS

I INTRODUCTION TO METROLOGY 15
1.1 Metrology Basics-Definition of metrology, Categories of metrology,
Scientific metrology, Industrial metrology, Legal metrology, Need of
inspection, Precision, Accuracy, Sensitivity, Readability, Calibration,
Traceability, Reproducibility, Sources of errors, Factors affecting accuracy,
Selection of instrument, Precautions while using an instruments for getting
higher precision and accuracy.
1.2 Standards and Comparators- Definition and introduction to line
standard, end standard, Wavelength standard, Slip gauge and its Accessories,
Length bars. Definition, Requirement of good comparator, Classification, use
of comparators, Working principle of comparators, Dial indicator, Sigma
comparator, Pneumatic comparator, Electrical, Electronic, Relative advantages
and disadvantages.
1.3 Limits, Fits ,Tolerances and Gauges – Concept of Limits, Fits, And
Tolerances, Selective Assembly, Interchangeability, Hole And Shaft Basis
System, Taylor’s Principle, Design of Plug, Ring Gauges, IS919-1993 (Limits,
Fits & Tolerances, Gauges ) IS 3477-1973, concept of multi gauging and
inspection.
1.4 Angular Measurement – Concept, Instruments For Angular,
Measurements, Working And Use of Universal Bevel Protractor, Sine
Bar, Spirit Level, Principle of Working of Clinometers, Angle Gauges
(With Numerical on Setting of Angle Gauges).
II Screw thread Measurements – Gear Measurement and Testing 15
2.1 Screw thread Measurements – ISO grade and fits of thread, Errors in
threads, Pitch errors, Measurement of different elements such as major
diameter, minor diameter, effective diameter, pitch , Two wire method,
Thread gauge micrometer, Working principle of floating carriage dial
micrometer.
2.2 Gear Measurement and Testing – Analytical and functional
inspection, Rolling test, Measurement of tooth thickness ( constant
chord method), gear tooth vernier, Errors in gears such as backlash, runout,
composite .
III Testing Techniques 15
3.1 Measurement of surface finish – Primary and secondary texture,
Sampling length, Lay, terminology as per IS 3o73- 1967, direction of lay,
Sources of lay and its significance, CLA, Ra, RMS, Rz values and their
interpretation, Symbol for designating surface finish on drawing, Various
techniques of qualitative analysis, Working principle of stylus probe type
instruments.
3.2 Machine tool testing – Parallelism, Straightness, Squareness,
Co-axiallity, roundness, run out, alignment testing of machine tools as per IS
standard procedure.
IV 15
ADVANCES IN METROLOGY
Chapter: 4.1: Laser Metrology
Basic concepts of lasers - types of lasers - uses, advantages and applications -
laser telemetric system - laser and LED based distance measuring instruments
- scanning laser gauge - photodiode array imaging - diffraction pattern technique
- laser triangulation sensors - two frequency laser interferometer - gauging wire
diameter from the diffraction pattern formed in laser - interferometry - use of
laser in interferometry - interferometer - standard interferometer, single beam
interferometer, AC interferometer, Michelson interferometer, dual frequency
laser interferometer - Twyman green interferometer - applications.
Chapter: 4.2: Computer in Metrology
Coordinating measuring machine - introduction - types of measuring machines -
types of CMM - futures of CMM - causes of errors in CMM - 3 co-ordinate
measuring machine - performance of CMM - applications - advantages
disadvantages - computer controlled coordinating measuring machine -
mechanical system of computer controlled CMMs - trigger type probe system,
measuring type prop system, features of CNC and CMM - features of CMM
software - factors affecting CMM - digital devices - Computer based
inspection- Computer aided inspection using robots.
V MEASUREMENT OF MECHANICAL PARAMETERS 15

Chapter: 5.1: Force
Measurement of force - Direct methods - equal arm balance, unequal arm
balance, multiple lever system, pendulum scale -indirect methods -
electromagnetic balance - load cells – hydraulic load cell, pneumatic load cell,
strain gauge load cell, shear type loadcell, electronic weighing system. Torque
measurement – torque measurement using strain gauge - laser optical torque
measurement- stroboscope for torque measurement.
Chapter: 5.2: Measurement of power
Mechanical dynamometer-DC dynamometer-inductor dynamometer -
hydraulic dynamometer - diaphragm pressure sensor - deform cage with LVDT -
diaphragm gauge with strain gauges - piezoelectric sensors.
Chapter: 5.3: Measurement of flow
Types of flow metres - rotameter, electromagnetic flow metre, hot wire
anemometer, ultrasonic flow metre, laser Doppler anemometer (LDA) -
reference beam mode, interference French mode.
Learning Resources:
1. Mechanical Measurements and Instrumentation, Rajput R K, S.K.Kataria and
Sons.
2. Mechanical Measurement and Control, Jalgaonkar R.V, Everest Publishing
House.
3. Mechanical and Industrial Measurements, Jain R K, Khanna Publications.
4. Instrumentation Devices and Systems, Narang C S, Tata McGraw Hill
Publications.
5. Instrumentation, Measurement and Analysis, Nakra B.C, Chaudhary K.K, Tata
McGraw Hill Publications.
D SCHEME
2022-23 onwards
III YEAR
V SEMESTER
MED532- REFRIGERATION AND AIR CONDITIONING
(ELECTIVE I - THEORY )
D-SCHEME
Course Code : 1020
Semester : V
Subject Title : REFRIGERATION AND AIR CONDITIONING


Marks
Week Semester
Refrigeration Internal Board
and Air- Total
Conditioning 3 Hrs
25 75 100
Unit Topics Hours

I REFRIGERATION SYSTEM AND REFRIGERATION 15
EQUIPMENTS
II VAPOUR COMPRESSION & ABSORPTION REFRIGERATION 15
SYSTEM AND CRYOGENIC REFRIGERATION SYSTEMS
III REFRIGERATION FLOW CONTROLS, REFRIGERANTS 15
AND LUBRICANTS AND APPLICATIONS OF
REFRIGERATION
IV PSYCHOMETRICS AND COMFORT AIR CONDITIONING 15
SYSTEMS
V COOLING LOAD CALCULATIONS AND DUCT DESIGN , 15
ENERGY CONSERVATION TECHNIQUES
REVISION AND TEST 5
Total 80
OBJECTIVES:
• Explain the working of open and closed air system of refrigeration.
• Describe the working and construction of compressors used for air conditioning.
• Explain the vapour compression refrigeration system.
• Explain the vapour absorption refrigeration system.
• Compare the properties and applications of various refrigerants.
• Define the parameters used in psychrometry.
• Use Psychrometric chart
• Describe the equipment used for air conditioning.
• Estimate the cooling load for the given requirement.
• Explain the industrial application of refrigeration
REFRIGERATION AND AIR-CONDITIONING

DETAILED SYLLABUS
Contents: Theory
I REFRIGERATION SYSTEM AND REFRIGERATION EQUIPMENTS 15

Thermodynamic state of a pure substance, modes of heat transfer – laws of
heat transfer - mechanisms of production of cold - unit of refrigeration –types
of refrigeration - reversed Carnot cycle - C.O.P of heat engine-heat pump-
refrigerating machine – principle of working of open and closed air system of
refrigeration – advantages and disadvantages – and its application of air cycle-
problems
Compressor – principle of working and constructional details of reciprocating
and rotary compressors, hermetically and semi hermetically sealed
compressors- condensers-principle of working and constructional details of air
cooled and water cooled condensers, evaporative condensers- advantages and
disadvantages - natural and forced draught cooling towers.
Evaporators- natural circulation and forced circulation type – principle
of working constructional details.
II VAPOUR COMPRESSION REFRIGERATION SYSTEM ,VAPOUR 15
ABSORPTION REFRIGERATION SYSTEM AND CRYOGENIC
REFRIGERATION SYSTEMS
Principle of working of vapour compression system – analysis of vapour

compression cycle using T-s diagram and p-H diagram- refrigerating effect-
compression work - C.O.P - effect of superheating and under cooling – effect of
evaporative pressure and condenser pressure-problems – liquid vapour
refrigeration heat exchangers - advantages and disadvantages of superheating
and under cooling – use of flash chamber and accumulator.
Simple absorption system – Electrolux system - solar absorption refrigeration

system- absorption system comparison with mechanical refrigeration system.
Refrigerators for above 2 K- Philips Refrigerator—Giffered McMohan
Refrigerator- refrigerators for below 2 K - Magnetic refrigeration systems.
III REFRIGERATION FLOW CONTROLS, REFRIGERANTS AND 15

LUBRICANTS AND APPLICATIONS OF REFRIGERATION
Capillary tube-automatic expansion valve-thermostatic expansion valve-

electronic expansion valve-solenoid valve-evaporator pressure regulator –
suction pressure regulator-classification of refrigerants- selection of a
refrigerant-properties and applications of following refrigerants SO2 , CH4
,F22, and NH3 –CFCs refrigerants- equivalent of CFCs refrigerants (R-123a,R-
143a,R-69S)- blends of refrigerants(R400 and R500 Series) - lubricants used in
refrigeration and their applications. Slow freezing –quick freezing- cold storage-
frozen storage-freeze drying –dairy refrigeration –ice cream cabinets- ice
making – water cooler, milk cooler, bottle cooler-frost free refrigeration.
IV PSYCHOMETRICS AND COMFORT AIR CONDITIONING 15

SYSTEMS
Psychrometry properties - adiabatic saturation of air by evaporation of water-

psychometric chart and its uses – psychometric processes – sensible heating and
cooling - humidifying and heating - dehumidifying and cooling - adiabatic
cooling with humidification - total heating or cooling processes -sensible heat
factor - by pass factor – adiabatic
V COOLING LOAD CALCULATIONS AND DUCT DESIGN , ENERGY 15
CONSERVATION TECHNIQUES
Different heat sources – conduction heat load – radiation load of sun –
occupants load – equipment load - infiltration air load – miscellaneous heat
sources –fresh air load - problems.
Classification of duct systems - Duct design – equal friction method – velocity
reduction method – problems. Chilled water Systems -Air handling Units.
Energy conservation and design decisions - heat reclaim – thermal storage – ice
builder – ice harvester – variable refrigerant flow (VRF) – variable primary
flow (VPF).
Text books :
1. Refrigeration and air conditioning, P.L . Ballaney, Khanna Publishers, 2B,
North Market, Naisarak, New Delhi 110 006.
2. Refrigeration and air conditioning, V.K. Jain,
3. Industrial Refrigeration Hand Book, Wilbert F. Steocker
Reference Books:
1. A course in refrigeration and air conditioning , Domkundwar,
2. Principles of refrigeration, Dossat ,
3. Home refrigeration and air conditioning, Audels, Theo.Audel & Co. publisher, 199
rd
Edn.49, West 23 Street, New York. – 1998
4. Refrigeration and air conditioning, C.P Arora,
5. Cryogenic systems Randell Fd Barron.
D - SCHEME
2022 -2023 onwards
III YEAR
V SEMESTER
MED533 – GREEN ENERGY SOURCES AND ENERGY

CONSERVATION
(ELECTIVE I - THEORY)
D-SCHEME

Semester : V
Subject Title : Green Energy Sources and Energy Conservation

Marks
Hours Hours /
Green Energy Internal Board Duration
Sources andEnergy / Week Semester Total
Conservation
5 80 25 175 100 3 Hrs.
Topics and Allocation of Hours

I Fundamentals of Energy, Geothermal energy, Wind energy 15
II Bio mass energy, Solar Energy 15
III Photovoltaic (PV) 15
IV PV Technologies, Applications 14
V Energy conservation 14
Test and Model Exam 7
Total 80
There is an ever increasing demand for energy in spite of the rising prices of oil & other fossil
fuel / depletion of fossil fuels. Energy demand, in particular electricity production has resulted in
creation of fossil fuel based power plants that let out substantial greenhouse gas / carbon emission
into the atmosphere causing climate change and global warming. We have various forms of
renewable energy sources viz., Wind, Solar, Biomass, Biogas, etc. Municipal and Industrial wastes
could also be useful sources of energy while ensuring safe disposal. This subject is introduced to
learn about the major renewable energy sources and more focus on the PV module solar energy.
The government act and guidelines are discussed for the benefit of the Diploma Engineers.
OBJECTIVES
1. Study about the fundamentals of Energy.
2. Study of construction and principle of Wind energy, Solar energy, Geo thermaland Bio energy.
3. Understand the solar energy.
4. Understand the PV design and its components.
5. Study the energy conservation process.
6. Understand the Government Policies and Acts.
7. Study the TEDA projects in Tamil Nadu.

I Fundamentals of Energy, Geothermal energy, Wind energy Energy:
Introduction – Energy need and trends - Forms of Energy -First Law of 15
Thermodynamics - Second Law of Thermodynamics, energy requirement
and supply – Fossil fuels and climate changes – need of renewable
energy sources – Current renewable energy uses – Renewable energy
policies in India.
Geothermal energy: Introduction – Essential characteristic –
Sources – Power Plants – Single flash power plant – double flash power
plant – Flow diagram and principle only.
Wind energy: Introduction – energy conversion – site selection
considerations – Components of wind energy conversion system –
Classification. Wind mill: Horizontal axis machines - Vertical axis
machines – working principle, advantages and disadvantages.
Schemes for electric generation.

Bio mass energy, Solar Energy
II 15
Bio mass energy: Introduction – conversion technologies: Wet processes
– dry processes. Bio gas generation – factors affecting the bio gas
generation – classification of bio gas plants – Bio gasplant – construction
- advantages and disadvantages. Materials used for bio gas generation –
factors to be considered for the selection of site.
Solar Energy: Introduction – Sun’s energy: advantages – conversion
challenges– The Sun-Earth movement - Solar radiation - Different angles -
optimal angle for fixed collector, in summer and winter. Sun tracking -
measuring instruments of solar radiation – methods to estimate solar
radiation.
Photovotaic (PV)
III 15
Photovotaic (PV): Semiconductors as solar cell – types of unit cells -
electronic arrangement of silicon atom – intrinsic semiconductor-
extrinsic semiconductor – Description only. P-N junction diode -
forward bias - reverses bias. Solar cell - characteristics - descriptionof short
circuit current, open circuit voltage, fill factor and efficiency - losses in
solar cells.
Growth of solar PV and silicon (Si) requirement – production of

metallurgical grade (MGS) – production of electronic grade (EGS)
Production of Si wafers: ingot making - monocrystalline – multi
crystalline – wafer dicing. Si sheets. Solar grade silicon (SoG) refining
processes – Si usage in Solar PV. Process flow of commercial Si
cell technology – Description of saw damage removal and surface
texturing, diffusion process, thin-film layers for anti- reflection coating and
surface passivation, metal contacts and their deposition.
PV Technologies, Applications
V 14
PV Technologies: Thin film Technologies – materials for thin film
technologies – Thin film deposition techniques: Physical vapour
deposition – Evaporation – Sputtering. Chemical vapour deposition –
Low pressure – plasma enhanced. Advantages of thin film Si solar
cell technologies. Solar cell structures – substrate
arrangement – superstrate arrangement. Solar PV module: series and
parallel connections of cells – mismatch in cell / module- Design and
structure of PV module. Batteries for PV systems – factors affecting
battery performance – DC to DC converters – Charge controllers – DC
to AC converter (inverter) (Description only).
Applications: Flat plate collector - concentrating solar collectors – solar
pond – solar water heating – space heating and cooling – solar
pumping – solar cooking – solar green house. principle and applications
only.
Energy conservation 14
V
Energy conservation act 2001 - Power of state government to facilitate and
enforce efficient use of energy and its conservation - Finance, Accounts
and Audit of bureau - Penalties and Adjudication - Appellate tribunal for
energy conservation – Energy Conservation Guidelines for Industries by
BEE, Govt of India - Guide lines – heating, cooling and heat transfer –
waste recovery and usage – conversion of heat to electricity –
Prevention of energy loss due to heat radiation and electric resistance –
Industry energy management system. Net-metering policies – Tamil Nadu
Energy Development Agencies – Projects in Tami Nadu: Solar energy,
Bio energy and Wind energy – Tamil Nadu Solar policy
2019.
Reference Books
1. Non Conventional Energy Sources, G.D.Rai, Khanna Publishers.
2. Non Conventional Energy Sources and Utilisation, R.K.Rajput, S.Chand
&Company Ltd.
3. Renewable Energy, Stephen Peake, Oxford press
4. Non Conventional Energy Resources, B.H.Khan, Tata Mc Graw Hill.
5. Industrial energyconservation- D. A. Ray- Pergaman Press
6. Energy resource management, Kirpal Singh Jogi, Sarup and sons.
7. Solar Photovltaics, Chetan Singh Solanki, PHI Learning Pvt. Ltd.
8. Renewable Energy Engineering and Technology, V V N Kishore, TERI.
9. Principles of Solar Engineering, D.Yogi Goswami, Frank Kreith, Jan
F.Kreider,Taylor & Francis.
10. Energy conservation act 2001, Government of India.
11. Energy Conservation Guidelines for Industries, Bureau of energy Efficiency,
Ministry of Power, Government of India.
12. Tamil Nadu Solar policy 2019
13. https://teda.in/achievements/solar-energy-4/
14. https://teda.in/achievements/bio-energy-2/
15. https://teda.in/achievements/wind-energy-2/
D - SCHEME
2022 -2023 onwards
III YEAR
V SEMESTER
MED571-METROLOGY AND MEASUREMENTS PRACTICAL
(ELECTIVE I – PRACTICAL)
D - SCHEME
(To be implemented for the students admitted from the year 2022 - 2023 onwards)

Semester : V
Subject Title : Measurements and Metrology Practical

Marks
Hours Hours /
.Measurements Assessment Examinations
and Metrology
Practical
4 64 25 75 100 3 Hrs.
OBJECTIVES
• Familiarize about measuring techniques of Metrology instruments.
• Select the range of measuring tools. Study of accuracy of instruments and
calibration of instruments.
• Obtain accurate measurements.
• Determine the least count of measuring instruments.
• Acquire knowledge about linear measurement.
• Acquire knowledge about angular measurement.
• Acquire knowledge about geometric measurements.
• Study of Linear Measuring Instruments: Vernier Caliper, Micrometer, Inside
Micrometer, Vernier Height gauge and Slip Gauge.
• Study of Angular Measuring Instruments–Universal Bevel Protractor, SineBar.
• Study of Geometric measurement - Gear tooth Vernier, Thread Vernier.
PART A:
1. Measure the dimensions of ground MS flat / cylindrical bush usingVernier Calliper compare
with Digital / Dial Vernier Caliper.
2. Measure the diameter of a wire using micrometer and compare the result withdigital micrometer
3. Measure the thickness of ground MS plates using slip gauges
4. Measure the inside diameter of the bore of a bush cylindrical componentusing inside
micrometer compare the result with digital micro meter.
5. Measure the height of gauge blocks or parallel bars using vernier heightgauge.
6. Detect of cracks of the given two specimens using liquid penetrant test andmagnetic particle
test.
7. Measure the angle of a V-block / Taper Shank of Drill / Dovetail usinguniversal bevel protractor.
PART B:
1. Measure the angle of the machined surface using sine bar with slip gauges.
2. Measure the geometrical dimensions of V-Thread using thread micrometer.
3. Measure the geometrical dimensions of spur gear.
4. Find out the measurement of given component and compare with a standard component using
mechanical comparator and slip gauge.
5. Measure displacement by using inductive transducer. (Linear variable displacement transducer i.e.
LVDT) and verify its characteristics.
6. Measurement of Torque.
DETAILED ALLOCATION OF MARKS
Procedure / Preparation
10
Part A Observation / Dimensions 15
Finishing 10
Procedure / Preparation 10
Part B Observation / Dimensions 15

Finishing 10
Viva-voce 5 marks
Total 75 Marks
LIST OF EQUIPMENTS
(To accommodate a batch of 30 students in Practice / Board
Examinations)
1. Vernier Caliper - 2 Nos.

2. Digital / Dial Vernier Caliper. - 2 Nos.
3. Outside micrometer - 2 Nos.
4. Inside Micrometer - 2 Nos
5. Digital Micrometer - 2 Nos.
6. Slip gauges - 2 Nos.
7. Universal bevel protractor. - 2 Nos.
8. Sine bar - 2 Nos.
9. Digital inside micrometer - 2 Nos.
10. Surface plate - 2 Nos.
11. Vernier height gauge - 1No.
12. Thread Vernier - 1 No.
13. Thread micrometer – 1 No.
14. Gear tooth Vernier - 2 Nos.
15. Mechanical comparator - 2 Nos.
16. Dial indicator (0-10) - 2 Nos.
D SCHEME
2022-23 onwards
III YEAR
V SEMESTER
MED572 - REFRIGERATION AND AIR CONDITIONING

PRACTICAL
(ELECTIVE I - PRACTICAL)
D-SCHEME
Course Code : 1020
Semester : V
Subject Title : REFRIGERATION AND AIR CONDITIONING

PRACTICAL

Refrigeration Marks
Week Semester
and Air-
Conditioning Internal Board
Total
Practical 4 64 Assessment Examination
3 Hrs
25 75 100
OBJECTIVES:
• Identify the various tools used in R & AC.
• Demonstrate the construction and working of window air conditioner
• Demonstrate the construction and working of split type air conditioner.
• Set parameters for comfortable operation of an air conditioner.
• Determine the COP of an air conditioner.
• Determine the capacity of a window air conditioner.
• Describe the wiring of refrigerator and coolers.
• Perform servicing on air conditioning system.
EXERCISES:
1. BASIC REFRIGERATIONWORKSHOP OPERATION:
(a) Copper tubing
To study the various sizes of copper tubing. To study the various tools used for operations.
To become familiar with various operations on copper tubing –Flaring, swaging.
(b) Soldering methods used in R& A.C
2. TO STUDY THE CONSTRUCTION FEATURES OF THE FOLLOWING:

(a) Domestic refrigerators
(b) Water coolers
(c) Window Air Conditioner
(d) Split type air conditioner
3. PROPER METHODS OF SETTING AND ADJUSTING OF

(a) Thermostats
(b) Low pressure and high pressure cut-outs
(c) Thermostatic expansion valve
(d) Automatic expansion valve
4. TEST PROCEDURES
1. To determine the refrigerating effect, C.O.P and the compressor capacity of open
type system with
a. Thermostatic expansion valve
b. Capillary tube
c. Automatic expansion valve
2. To determine the C.O.P of sealed system by using electrical measurements
3. To determine the capacity of a window air conditioner.
4. To determine the efficiency of a cooling tower.
5. Wiring of refrigerator, water cooler, desert cooler, room air conditioner - packaged air
conditioner, panel board etc.
6. Performance valuation of Thermo-electric refrigeration system
7. Performance of vapour absorption refrigeration system
5. SERVICE PROCEDURES
i. To change refrigerant into service cylinder from storage cylinder.
ii. To evaluate the entire system
iii. To Pump down the system
iv. To Purge air from the system
v. To locate the leaks in a system.
vi. To charge the system
vii. To check the oil level in the compressor.
viii. Tracing the common faults in R& A.C units and their remedies
ALLOCATION OF MARKS
1. One Question from Test Procedure : 50
2. One Question from Service Procedure : 10
3. One Question from Setting and adjusting methods : 10
4. Viva - voce : 05
Total : 75
D SCHEME
2022-23 onwards
III YEAR
V SEMESTER
MED573 - GREEN ENERGY AND ENERGY CONSERVATION

PRACTICAL
(ELECTIVE I – PRACTICAL)
D - SCHEME
(To be implemented for the students admitted from the year 2022 – 2023 onwards)

Semester : V
Subject Title : Green Energy and Energy Conservation Practical

Subject
Instructions Examination
Green Energyand Marks

Hours Hours /
Energy Internal Board Duration
Conservation Assessment Examinations
Practical
4 64 25 75 100 3 Hrs.
Objectives:
• To demonstrate the I-V and P-V Characteristics of PV module.
• To show the effect of variation in tilt angle on PV module power.
• To study the characteristics of battery.
• To understand how a solar PV standalone system works
• To workout power flow calculations of standalone PV system AC load DC load
with battery.
• To understand how to use various electrical measuring equipments.
• To study the different electrical parameters of a monocrystalline and
polycrystalline silicon solar panel
• To study the effect of shading on the output of solar panel.
• To understand and determine the power flow in a solar DC system.
GREEN ENERGY AND ENERGY CONSERVATION PRACTICAL
DETAILED SYLLABUS
ExperimentsPART A
1. Study and demonstrate the I-V and P-V Characteristics of PV module withvarying radiation
and temperature level.
2. Study and demonstrate the I-V and P-V characteristics of series and parallelcombination of PV
modules.
3. Study and demonstrate the effect of shading on module output power.
4. Do a shading analysis on the site where solar PV system needs to be setup.
5. Study the wind power generation status in Tamilnadu.
6. Study the biogas generation status in Tamilnadu.
PART B
1. Conduct experiment to show the effect of variation in tilt angle on PV module power
2. Conduct the experiment to demonstrate the working of diode as Bypass diode and blocking diode.
3. Conduct the experiment to draw the charging and discharging characteristics of battery.
4. Conduct the experiment for the power flow calculations of standalone PVsystem of AC load with battery.
5. Conduct the experiment for the power flow calculations of standalone PVsystem of DC load with battery.
6. Conduct the experiment to determine the different electrical parameters of amonocrystalline and
polycrystalline silicon solar panel.
BOARD EXAMINATION
Note:
• All the experiments in both sections should be completed. Two experiments will be given for examination
by selecting one from PART A and one fromPART B.
• All the experiments should be given in the question paper and students are allowed to select by a lot.
• All regular students appearing for first attempt should submit record notebook for the examination.
• The external examiner should verify the availability of the facility for the batch strength before
commencement of practical examination.
• The external examiner should verify the working condition of machinery’s / equipment before
commencement of practical examination.
ALLOCATION OF MARKS
Part - A
Study explanation : 20
Part - B : 45
Procedure / Observation 15
/ Reading :
calculation : 20
Result 10
Viva-voce : 10
Total : 75
Equipment / Tools Required

S.No. Description Qty.
1 150 /160 Wp Polycrystalline Solar PV Modules 2 Nos.
2 340/350 Wp Mono crystalline Solar PV Modules 2 Nos.
3 80 / 90 Wp Thin film Solar PV Modules 2 Nos.

1000W/1500W Off-grid Grid Inverter with MPPT Charge
4 1 No.
Controller
5 Solar Structure 1 No.
6 Wall mountable ACDB Box 1 No.
7 Earthing kit 3 No.
8 DC Wire , AC Wire, PVC items 1 No.

Sufficientquantity
9 Accessories like MC4 connectors, Lugs, Screws etc
10 Solar System Analyser 1 No.
11 Solar Power Meter 1 No.
12 Solar Module Analyser 1 No.
13 Thermal Imaging Camera 1 No.
Drill m/c, Multimeters, Clamp meters, Tools & Tackles,

14 1 Set
Safety gear
SufficientQuantity
15 Electrical Measuring Instruments
SufficientQuantity
16 Shop Floor Tools
D - SCHEME
2022 -2023 onwards
III YEAR
VI SEMESTER
MED610 - COMPUTER INTEGRATED MANUFACTURING

D-SCHEME
Course Code : 1020
Semester : VI
Subject Title : COMPUTER INTEGRATED MANUFACTURING

Marks Duration
Hours / Hours /
Week Semester Internal Board
Computer Total
Aided Design
and
Manufacturing
6 96 25 75 100
3 Hrs

Unit Topic Hours
I COMPUTER AIDED DESIGN AND GEOMETRIC MODELING 18
II COMPUTER AIDED MANUFACTURING 18
III CNC PROGRAMMING 18
IV GT-FMS-CIM-AGV AND ROBOTICS 18
V ADDITIVE MANUFACTURING SYSTEMS 17

REVISION AND TEST 7
TOTAL 96
OBJECTIVES:
• To learn about the CAD and stages and benefits of CAD
• To learn about the CAM and CAPP its structures
• To learn about the MRP and MRP-II, JIT
• To study about the concept of rapid proto typing
• To know about the sequential engineering and concurrent engineering
• To study about the NC, CNC and DNC
• To learn about the turning centers and machining centers
• To know about CNC EDM, CMM machines
• To learn about the NC part programs using G code and M code
• To study about the concept of group technology, FMS , CIM , AGV and Robots
COMPUTER AIDED DESIGN AND
MANUFACTURINGDETAILED SYLABUS
Contents: Theory
I COMPUTER AIDED DESIGN AND GEOMETRIC MODELING 18

Introduction – CAD definition – Shigley‘s design process – CAD activities
– benefits of CAD – CAD hardware : Input / Output devices – CRT –
raster scan & direct view storage tube – LCD, plasma panel, mouse,
digitizer, image scanner, drum plotter, flat bed plotter, laser printer –
secondary storage devices : hard disks, floppy disks, CD, DVD, flash
memory. Types of CAD system: PC based CAD system – workstation based
CAD system – graphics workstation – configuration and typical specification
– CAD software packages – Auto CAM – computer networking: purposes
– topology – types – OSI networking standards – protocols (description only).
Geometric modeling techniques: wire frame, surface, solid modeling – graphics
standards: Need, GKS – IGES– DXF. Introduction to finite element methods –
procedure of finite element analysis (brief description only).
II COMPUTER AIDED MANUFACTURING 18
CAM definition – functions of CAM – benefits of CAM – integrated
CAD/CAM organization – process planning – master data – structure of a
typical CAPP – types of CAPP : variant type, generative type – advantages of
CAPP - aggregate production planning – MasterProduction Schedule (MPS) –
capacity planning – Materials Requirement Planning (MRP) – introduction to
enterprises resources planning – Manufacturing Resources Planning (MRP-II)
– just in time manufacturing philosophy – cost involved in design changes –
concept of Design for Excellence (DFX) – guide lines of Design for
Manufacture / Assembly (DFM/A). Product Development Cycle – sequential
engineering – concurrent engineering
III CNC PROGRAMMING 18
NC part programming – manual programming – tape format : sequence number,

preparatory functions and G codes, miscellaneous functions and M codes – CNC
program procedure – coordinate system – types of motion control: point-to-point,
paraxial and contouring NC dimensioning – reference points – machine zero,
work zero, tool zero and tool offsets. Part Program – tool information –
speed – feed data – interpolation – macro – subroutines – canned cycles –
mirror images –thread cutting – sample programs for lathe and milling –
generating CNC codes from CAD models–post processing
Conversational programming – APT programming.
18
IV GT-FMS-CIM-AGV AND ROBOTICS
Group Technology(GT) – concept of part family – parts classification and
coding – coding structure – MICLASS – OPITZ – benefits of GT.FMS &
CIM – introduction to FMS – types of manufacturing FMS components –
FMS layouts – types of FMS: flexible manufacturing cell – flexible
turning cell – flexible transfer line – flexible machine systems – benefits of
FMS concept of CIM – historical background –- CIM hardware – CIM
software – CIM wheel introduction to intelligent manufacturing system –
virtual machining. Integrated material handling – AGV: working principle and
benefits – Automatic Storage and Retrieval Systems (ASRS). ROBOT –
definition – robot anatomy and classifications–robot configurations –
industrial applications: characteristics, material transfer, machine loading,
welding, spray coating, assembly and inspection. Rapid prototyping:
Classification – subtractive – additive – advantages and applications -
materials. Types - Stereo lithography (STL) – Fused deposition model
(FDM) – Selective laser sintering SLS).
V ADDITIVE MANUFACTURING SYSTEMS 17

Introduction:
Need - Development of AM systems – AM process chain - Impact of AM on
Product Development - Virtual Prototyping- Rapid Tooling – RP to AM -
Classification of AM processes-Benefits- Applications.
Three dimensional Printing (3DP): Principle, basic process, Physics of 3DP, types
of printing, process capabilities, material system. Solid based, Liquid based and
powder based 3DP systems, strength and weakness, Applications and case studies.
Shape Deposition Manufacturing (SDM), Ballastic Particle Manufacturing (BPM),
Selective Laser Melting, Electron Beam Melting.
Text Books:
1. CAD/CAM/CIM, R.Radhakrishnan, S.Subramanian, V.Raju, 2nd, 2003, New Age
International Pvt. Ltd.
2. CAD/CAM, MikellP.Groover, Emory Zimmers Jr. Indian Reprint Oct 1993, Prantice
Hall of India Pvt., Ltd.
3. S.K.Sinha, NC Programming, I Edition, 2001, Galgotia Publications Pvt. Ltd.
Reference Books
1. Dr.P.N.Rao, CAD/CAM Principles and Applications, 2002, Tata Mc Graw Hill
Publishing Company Ltd.
2. Ibrahim Zeid, Mastering CAD/CAM, Special Indian Edition 2007, Tata

McGraw-Hill Publishing Company Ltd., New Delhi.
3. Mikell P. Groover, Automation, Production Systems, and Computer-Integrated

Manufacturing, 2nd Edition, Reprint 2002, Pearson Education Asia. YoramKoren,
Computer control of manufacturing systems, International
4. Gibson, I., Rosen, D.W. and Stucker, B., ―Additive Manufacturing Methodologies:
RapidPrototyping to Direct Digital Manufacturing‖, Springer, 2010.
D - SCHEME
2022 -2023 onwards
III YEAR
VI SEMESTER
MED620 - INDUSTRIAL ENGINEERING AND INDUSTRIAL

MANAGEMENT
D-SCHEME

Course Code : 1020
Semester : VI
Subject Title : INDUSTRIAL ENGINEERING AND
MANAGEMENTTEACHING AND SCHEME OF EXAMINATIONS:
Hours/ Hours/
Marks Duration
Week Semester
Industrial
Engineering Internal Board
and
Management Assessment Examination Total 3 Hours
5 80
25 75 100
UNI TOPIC HOURS

T
NO.
I PLANT ENGINEERING AND PLANT SAFETY 15
WORK STUDY, METHOD STUDY AND WORK
II 15
MEASUREMENT
III TOTAL QUALITY MANAGEMENT 15
PRINCIPLES, PERSONNEL MANAGEMENT AND
IV 14
ORGANIZATIOAL BEHAVIOR
V FINANCIAL AND MATERIAL MANAGEMENT 14
REVISION AND TEST 7
TOTAL 80
OBJECTIVES:
• To study the different types of layout.
• To study the safety aspects and its impacts on an organization.
• To study different work measurement techniques.
• To study total quality management.
• To study basic and modern management techniques.
• To study the staff selection procedure and training of them.
• To study capital and resources of capital.
• To study inventory control system.
• To study about organization and it’s behaviour.
DETAILED SYLLABUS
Unit Name of the Topics Hours

I PLANT ENGINEERING AND PLANT SAFETY 15
Plant Engineering : Plant – Selection of site of industry – Plant layout –
Principles of a good layout – types – process, product and fixed position –
techniques to improve layout – Principles of material handling equipment – Plant
maintenance – importance – Break down maintenance, preventive maintenance
and scheduled maintenance.
Plant Safety: Importance –accident-causes and cost of an accident-accident
proneness-prevention of accidents-Industrial disputes-settlement of Industrial
disputes-Collective bargaining, conciliation, Mediation, arbitration-Indian
Factories Act 1948 and its provisions related to health, welfare and safety.
II WORK STUDY, METHOD STUDY AND WORK MEASUREMENT
Work Study: Productivity – Standard of living – method of improving 15
productivity– Objectives – Importance of good working conditions.
Method Study: Definition – Objectives – Selection of a job for method study –
Basic procedure for conduct of method study – Tools used – Operation process
chart, Flow process chart, two handed process chart, Man machine chart, String
diagram and flow diagram.
Work Measurement: Definition – Basic procedure in making a time study –
Employees rating factor – Application of time allowances – Rest, Personal,
Process, Special and Policy allowances – Calculation of standard time –
Problems – Basic concept of production study – Techniques of work
measurement-Ratio delay study, Synthesis from standard data, analytical
estimating and Predetermined Motion Time System (PMTS)
III TOTAL QUALITY MANAGEMENT 15
Quality–Concept-Quality control- Definition - Factors affecting quality-
Advantages of quality control –Inspection-Different types of inspection.
Total Quality Management-Meaning- Principles of total quality management-
PDCA cycles- Quality Circles-definition-Function.
TQM Tools- Flow charts, Control charts, Histograms, Pareto charts, Cause and
effect diagram-5-S- Kaizen, and Six-sigma.
Quality Certification Systems- ISO 9000 series quality standards, QS14000– ISO
9000, ISO 9001,ISO9002,ISO9003 & ISO 9004- ISO9000 quality certification
procedure.
IV PRINCIPLES, PERSONNEL MANAGEMENT AND ORGANIZATIONAL 14
BEHAVIOR
Principles of Management: Definition of management – Administration -
Organization – F.W. Taylor’s and Henry Fayol’s Principles of Management –
Functions of Manager – Directing – Leadership -Styles of Leadership – Qualities
of a good leader – Motivation – Positive and negative motivation --Modern
management techniques- Just In Time – Total Quality Management (TQM) –
Quality circle – Zero defect concept – 5S Concept- Management Information
Systems – Strategic management – SWOT Analysis --Business Process Re-
engineering (BPR) – Enterprises Resource Planning (ERP) –Supply Chain
Management (SCM) – Activity Based Management (ABM) – Global Perspective
– Principles and brief description.
Personnel Management: Responsibility of human resource management –
Selection procedure – Training of workers – Apprentice training – On the job
training and vestibule school training – Job evaluation and merit rating –
objectives and importance – wages and salary administration – Components of
wages – Wage fixation – Type of wage payment – Halsey’s 50% plan, Rowan’s
plan and Emerson’s efficiency plan – Problems.
Organizational behavior: Definition – organization--Types of Organization – Line,
Staff, Taylor’s Pure functional types – Line and staff and committee type –
Organizational Approaches, individual behavior—causes—Environmental effect—
Behavior and Performance, Perception-organizational implications.
V FINANCIAL AND MATERIAL MANAGEMENT 14

Financial Management: Fixed and working capital – Resources of capital –
shares preference and equity shares – debentures – Type of debentures – Public
deposits, Factory costing – direct cost – indirect cost – Factory overhead – Selling
price of a product – Profit – Problems. Depreciation – Causes – Methods -
Straight line, sinking fund and percentage on diminishing value method –
Problems.
Material management - definition, functions- Purchase - Objectives, different
methods of purchasing -Purchase procedure-Comparative statement-purchase
order-Tender-Types of tender- Storekeeping- classification of stores - Functions of
store keeper. Store management- Bin Card - Material Issue Requisition- Material
Returned Note- Store ledgers -Codification of stores-Inventory Management-
Definition - functions of Inventory Control- Advantages of Inventory Control
Enterprise resource planning - concept, features and applications.- Material
Requirement Planning (MRP)-concept, applications -Just in Time (JIT)-concept
and benefits-Supply chain management-concept and benefits –FIFO(first in first
out) concept-definition.
Text Books:
1. Industrial Engineering and Management, O.P. Khanna, Revised Edition Publications

(P) Ltd – 2004, 67/4 Madras House, Daryaganj, New Delhi – 110002.
2. Engineering Economics and Management, T.R. Banga& S.C. Sharma, McGraw Hill
Editiion. 2 – 2001, New Delhi.
3. Herald Koontz and Heinz Weihrich,’Essentials of Management’,McGraw Hill

Publishing Company,Singapore International Edition.Latest
Reference Books :
1) Management, A global perspective, Heinz Weihrich, Harold Koontz, 10th Edition,

McGraw Hill International Edition.Latest.
2) Essentials of Management, 4th Edition, Joseph L.Massie, Prentice-Hall of India,

New Delhi 2004.
3) S.Chandran, Organizational Behaviours,Vikas Publishing House Pvt. Ltd. Latest
4) M.Govindarajan and S.Natarajan, Principles of Management,Prentce Hall of India

Pvt.Ltd. NewDelhi.Latest.
D SCHEME
2022-23 onwards
III YEAR
VI SEMESTER
MED640 - ENTREPRENEURSHIP& STARTUPS PRACTICAL

D-SCHEME
Course Code : 1020
Semester : VI
Subject Title : ENTREPRENEURSHIP& STARTUPS PRACTICAL

Marks
Week Semester
Entrepreneurship
Internal Board
& Startups 4 Total
Practical 64
25 75 100
TOPICS AND ALLOCATION OF HOURS
Unit Topic Hour

1 Entrepreneurship – Introduction and Process 10
2 Business Idea and Banking 10
3 Start ups, E-cell and Success Stories 10
4 Pricing and Cost Analysis 10

5 Business Plan Preparation 10
6 Field visit and Preparation of case study 14

report
Total 64
RATIONALE:
Development of a diploma curriculum is a dynamic process responsive to the society and
reflecting the needs and aspiration of its learners. Fast changing society deserves changes in educational
curriculum particularly to establish relevance to emerging socio-economic environments; to ensure
equity of opportunity and participation and finally promoting concern for excellence. In this context the
course on entrepreneurship and start ups aims at instilling and stimulating human urge for excellence by
realizing individual potential for generating and putting to use the inputs, relevant to social prosperity
and thereby ensure good means of living for every individual, provides jobs and develop Indian
economy.
OBJECTIVES:
At the end of the study of 5th semester the students will be able to
• To excite the students about entrepreneurship
• Acquiring Entrepreneurial spirit and resourcefulness
• Understanding the concept and process of entrepreneurship
• Acquiring entrepreneurial quality, competency and motivation
• Learning the process and skills of creation and management of entrepreneurial venture
• Familiarization with various uses of human resource for earning dignified means of living
• Know its contribution in and role in the growth and development of individual and the nation
• Understand the formation of E-cell
• Survey and analyze the market to understand customer needs
• Understand the importance of generation of ideas and product selection
• Learn the preparation of project feasibility report
• Understand the importance of sales and turnover
• Familiarization of various financial and non financial schemes
• Aware the concept of incubation and starts ups
DETAILED SYLLABUS
Unit Name of the Topics Hour

1 ENTREPRENEURSHIP – INTRODUCTION AND 10
PROCESS
• Concept, Functions and Importance
• Myths about Entrepreneurship
• Pros and Cons of Entrepreneurship
• Process of Entrepreneurship
• Benefits of Entrepreneur
• Competencies and Characteristics
• Ethical Entrepreneurship
• Entrepreneurial Values and Attitudes
• Motivation
• Creativity
• Innovation
• Entrepreneurs - as problem solvers
• Mindset of an employee and an entrepreneur
• Business Failure – causes and remedies
• Role of Networking in entrepreneurship
2 BUSINESS IDEA AND BANKING 10
• Types of Business: Manufacturing, Trading and Services
• Stakeholders: Sellers, Vendors and Consumers
• E- Commerce Business Models
• Types of Resources - Human, Capital and Entrepreneurial
tools
• Goals of Business and Goal Setting
• Patent, copyright and Intellectual Property Rights
• Negotiations - Importance and methods
• Customer Relations and Vendor Management • Size and
Capital based classification of business enterprises
• Role of Financial Institutions
• Role of Government policy
• Entrepreneurial support systems
• Incentive schemes for State Government
• Incentive schemes for Central Government
3 STARTUPS, E-CELL AND SUCCESS STORIES 10
• Concept of Incubation centre’s
• Activities of DIC, financial institutions and other relevance
institutions
• Success stories of Indian and global business legends
• Field Visit to MSME’s
• Various sources of Information
• Learn to earn
• Startup and its stages
• Role of Technology – E-commerce and Social Media
• Role of E-Cell
• E-Cell to Entrepreneurship
4 PRICING AND COST ANALYSIS 10
• Calculation of Unit of Sale, Unit Price and Unit Cost
• Types of Costs - Variable and Fixed, Operational Costs
• Break Even Analysis
• Understand the meaning and concept of the term Cash
Inflow and Cash Outflow
• Prepare a Cash Flow Projection • Pricing and Factors
affecting pricing
• Understand the importance and preparation of Income
Statement
• Launch Strategies after pricing and proof of concept
• Branding - Business name, logo, tag line
• Promotion strategy
5 BUSINESS PLAN PREPARATION 10
• Generation of Ideas,
• Business Ideas vs. Business Opportunities
• Selecting the Right Opportunity
• Product selection
• New product development and analysis
• Feasibility Study Report – Technical analysis, financial
analysis and commercial analysis
• Market Research - Concept, Importance and Process
• Marketing and Sales strategy
• Digital marketing
• Social Entrepreneurship
• Risk Taking-Concept
• Types of business risks
REFERNCE BOOKS:
1. Dr. G.K. Varshney, Fundamentals of Entrepreneurship, Sahitya Bhawan Publications, Agra -
282002
2. Dr. G.K. Varshney, Business Regulatory Framework , Sahitya Bhawan Publications, Agra -
282002
3. Robert D. Hisrich, Michael P. Peters, Dean A. Shepherd, Entrepreneurship , McGraw Hill
(India) Private Limited, Noida - 201301
4. M.Scarborough, R.Cornwell, Essentials of Entrepreneurship and small business management,
Pearson Education India, Noida - 201301
5. Charantimath Poornima M. Entrepreneurship Development and Small Business Enterprises,
Pearson Education, Noida - 201301
6. Trott, Innovation Management and New Product Development, Pearson Education, Noida -
201301
7. M N Arora, A Textbook of Cost and Management Accounting, Vikas Publishing House Pvt.
Ltd., New Delhi-110044
8. Prasanna Chandra, Financial Management, Tata McGraw Hill education private limited, New
Delhi
9. I. V. Trivedi, Renu Jatana, Indian Banking System, RBSA Publishers, Rajasthan
10. Simon Daniel, HOW TO START A BUSINESS IN INDIA, BUUKS, Chennai -
600018
BOARD EXAMINATION
EVALUATION PATTERN INTERNAL MARK ALLOCATION
Assignment (Theory portion)* - 10

Seminar Presentation - 10
Attendance - 5
Total - 25
Note:
* Two assignments should be submitted.
The same must be evaluated and converted to 10 marks.
Guidelines for assignment:
First assignment – Unit I

Second assignment – Unit II
Guidelines for Seminar Presentation –

Unit III Each assignment should have five three marks questions and two five marks
questions.
BOARD EXAMINATION
Note:
1. The students should be taught all units and proper exposure and field visit also
arranged. All the portions should be completed before examinations.
2. The students should maintain theory assignment and seminar presentation. The
assignment and seminar presentation should be submitted during the Board Practical
Examinations.
3. The question paper consists of theory and practical portions. All students should write
the answers for theory questions (45 Marks) and practical portions (55 Marks) should be
completed for board examinations.
4. All exercises should be given in the question paper and students are allowed to select
by lot. If required the dimensions of the exercises may be varied for every batch. No fixed
time allotted for each portion and students have liberty to do the examination for 3Hrs.
5. For Written Examination: theory question and answer: 45 Marks, Ten questions will be
asked for 3 marks each. Five questions from each unit 1 & 2. (10 X 3 = 30). Three questions
will be asked for 5 marks each. One question from each unit 1, 2 & 3. (3 X 5 = 15)
6. For Practical Examination: The business plan/Feasibility report or Report on Unit 4 &
5 should be submitted during the board practical examinations. The same have to be
evaluated for the report submission (40 marks).
DETAILED ALLOCATION OF MARKS

S.No Description Marks
Part A Written Examination - Theory Question and 35
answer 10 questions x 3 marks = 30 marks
3 questions x 5 marks = 15 marks
Part B Practical Examination – Submission on 30
Business Plan/Feasibility Report or Report
on Unit 4 & 5
Part C Viva voce 10
Total 75
D SCHEME
2022-23 onwards
III YEAR
VI SEMESTER
MED660 - COMPUTER AIDED MANUFACTURING PRACTICAL

D-SCHEME
Course Code : 1020
Semester : VI
Subject Title : COMPUTER AIDED MANUFACTURING PRACTICAL

Marks
Week Semester
Computer Aided
Internal Board
Manufacturing Total
Practical 6 96
25 75 100
OBJECTIVES:
• To know about the incremental System with absolute system
• To study about the G codes and M codes
• To know about the part program in CNC lathe.
• To study about the part program in CNC milling machine.
• Produce parts in CNC lathe and milling machine.
CAM Practical Introductions
1. Study of CNC lathe, milling
2. Study of international standards G-Codes, M-Codes
3. Program writing – Turning simulator – Milling simulator, IS practice – Commands – menus and
Exercises
CNC Lathe(SIMULATION only)
1. Write and simulate a part program for step turning component.

2. Write and simulate a part program for taper turning operation.
3. Write and simulate a part program for circular interpolation.
4. Write and simulate a part program for multiple turning operations.
5. Write and simulate a part program for thread cutting, grooving operations.
6. Write and simulate a part program for internal drills, boring operations.
CNC Milling (SIMULATION only)
1. Write and simulate a part program for grooving operation
2. Write and simulate a part program for mirroring with subroutines.
3. Write a part program for drilling (canned cycle) and simulate.
4. Write a part program for rectangular and circular pocketing and

Simulate
MANUFACTURING
CNC Lathe
1. Write a part program and produce a step turning component with the given dimensions in XL
TURN / CNC PRODUCTION LATHE machine.
2. Write a part program and produce a step turning component (Box Turning) with the given
dimensions in XL TURN / CNC PRODUCTION LATHE machine.
3. Write a part program and produce a component using Forming & Grooving operations with the
given dimensions in XL TURN / CNC PRODUCTION LATHE machine.
4. Write a part program and produce a Taper Turning component with the given dimensions in XL
TURN / CNC PRODUCTION LATHE machine.
CNC Milling
1. Write and produce a component with the given dimensions using grooving operation and
linear interpolation method.
Circular Interpolation method.
Mirroring method.
4. Write and produce a component with the given dimensions using Drilling operation.
Lathe Simulation - 20
Milling Simulation - 20
Work piece production - 30

(Lathe / milling)
Viva- Voce - 05
75 marks
D SCHEME
2022-23 onwards
III YEAR
VI SEMESTER
MED670 -PROJECT WORK AND INTERNSHIP

D-SCHEME
Course Code : 1020
Semester : VI
Subject Title : PROJECT WORK AND INTERNSHIP


Marks
Week Semester
PROJECT
Internal Board
WORK Total
25 75 100
Minimum Marks for Pass is 50 out of which minimum 35 marks should be obtained out of 75
marks in the board Examination alone.

OBJECTIVES:
• Implement the theoretical and practical knowledge gained through the curriculum
into an application suitable for a real practical working environment preferably in an
industrial environment
• Get exposure on industrial environment and its work ethics.
• Understand what entrepreneurship is and how to become an entrepreneur.
• Learn and understand the gap between the technological knowledge acquired through
curriculum and the actual industrial need and to compensate it by acquiring additional
knowledge as required.
• Carry out cooperative learning through synchronous guided discussions within the
class in key dates, asynchronous document sharing and discussions, as well as to
prepare collaborative edition of the final project report.
• Understand the facts and importance of environmental management.
• Understand and gain knowledge about disaster management

INTERNAL ASSESSMENT:
The internal assessment should be calculated based on the review of the progress
of the work done by the student periodically as follows.
Detail of assessment Period of assessment Max.Marks
First review 6 th week 10
Second review 12 th week 10
Attendance Entire semester 5
Total 25
Evaluation for Board Examination
Details of Mark allocation Max Marks
Marks for report preparation, Demo, Vivo-voce 65
Marks for answers of 4 questions which is to be set by the external 10

examiner from the given question bank consisting of questions in the
following two topics Disaster Management and Environmental
Management. Out of four questions two questions to appear from each of
the above topics i.e. 2 questions x 2 topics = 4 questions 4 questions x 2 ½
marks = 10 Marks
Total 75
DETAILED SYLLABUS
ENVIRONMENTAL & DISASTER ANAGEMENT
ENVIRONMENTAL MANAGEMENT
Introduction – Environmental Ethics – Assessment of Socio Economic Impact – Environmental
Audit – Mitigation of adverse impact on Environment – Importance of Pollution Control – Types
of Industries and Industrial Pollution. Solid waste management – Characteristics of Industrial
wastes – Methods of Collection, transfer and disposal of solid wastes – Converting waste to
energy – Hazardous waste management Treatment technologies. Waste water management –
Characteristics of Industrial effluents – Treatment and disposal methods – Pollution of water
sources and effects on human health. Air pollution management – Sources and effects –
Dispersion of air pollutants – Air pollution control methods – Air quality management. Noise
pollution management – Effects of noise on people – Noise control methods.
DISASTER MANAGEMENT
Introduction – Disasters due to natural calamities such as Earthquake, Rain, Flood, Hurricane,
Cyclones etc – Manmade Disasters – Crisis due to fires, accidents, strikes etc – Loss of property
and life.. Disaster Mitigation measures – Causes for major disasters – Risk Identification –
Hazard Zones – Selection of sites for Industries and residential buildings – Minimum distances
from Sea – Orientation of Buildings – Stability of Structures – Fire escapes in buildings -
Cyclone shelters – Warning systems. Disaster Management – Preparedness, Response, Recovery
– Arrangements to be made in the industries / factories and buildings – Mobilization of
Emergency Services - Search and Rescue operations – First Aids – Transportation of affected
people – Hospital facilities – Fire fighting arrangements – Communication systems – Restoration
of Power supply – Getting assistance of neighbors / Other organizations in Recovery and
Rebuilding works – Financial commitments – Compensations to be paid – Insurances –
Rehabilitation.
LIST OF QUESTIONS
1. ENVIRONMENTRAL MANAGEMENT
1. What is the responsibility of an Engineer-in-charge of an Industry with respect to Public Health?
2. Define Environmental Ethic.
3. How Industries play their role in polluting the environment?
4. What is the necessity of pollution control? What are all the different organizations you know,
which deal with pollution control?
5. List out the different types of pollutions caused by a Chemical / Textile / Leather / Automobile /
Cement factory.
6. What is meant by Hazardous waste?
7. Define Industrial waste management.
8. Differentiate between garbage, rubbish, refuse and trash based on their composition and source.
9. Explain briefly how the quantity of solid waste generated in an industry could be reduced.
10. What are the objectives of treatments of solid wastes before disposal?
11. What are the different methods of disposal of solid wastes?
12. Explain how the principle of recycling could be applied in the process of waste minimization.
13. Define the term ‘Environmental Waste Audit’.
14. List and discuss the factors pertinent to the selection of landfill site.
15. Explain the purpose of daily cover in a sanitary landfill and state the minimum desirable depth of
daily cover.
16. Describe any two methods of converting waste into energy.
17. What actions, a local body such as a municipality could take when the agency appointed for
collecting and disposing the solid wastes fails to do the work continuously for number of days?
18. Write a note on Characteristics of hazardous waste.

19. What is the difference between municipal and industrial effluent ?
20. List few of the undesirable parameters / pollutants anticipated in the effluents from oil refinery
industry / thermal power plants / textile industries / woolen mills / dye industries / electroplating
industries / cement plants / leather industries (any two may be asked)
21. Explain briefly the process of Equalization and Neutralization of waste water of varying
characteristics discharged from an Industry.
22. Explain briefly the Physical treatments “Sedimentation” and “Floatation” processes in the waste
water treatment.
23. Explain briefly when and how chemical / biological treatments are given to the waste water.
24. List the four common advanced waste water treatment processes and the pollutants they remove.
25. Describe refractory organics and the method used to remove them from the effluent.
26. Explain biological nitrification and de-nitrification.
27. Describe the basic approaches to land treatment of Industrial Effluent.
28. Describe the locations for the ultimate disposal of sludge and the treatment steps needed prior to
ultimate disposal.
29. List any five Industries, which act as the major sources for Hazardous Air Pollutants.
30. List out the names of any three hazardous air pollutants and their effects on human health.
31. Explain the influence of moisture, temperature and sunlight on the severity of air pollution effects
on materials.
32. Differentiate between acute and chronic health effects from Air pollution.
33. Define the term Acid rain and explain how it occurs.
34. Discuss briefly the causes for global warming and its consequences
35. Suggest suitable Air pollution control devices for a few pollutants and sources.
36. Explain how evaporative emissions and exhaust emissions are commonly controlled.
37. What are the harmful elements present in the automobile smokes? How their presence could be
controlled?
38. What is the Advantage of Ozone layer in the atmosphere? State few reasons for its destruction.
39. Explain the mechanism by which hearing damage occurs.
40. List any five effects of noise other than hearing damage.
41. Explain why impulsive noise is more dangerous than steady state noise.
42. Explain briefly the Source – Path – Receiver concept of Noise control.
43. Where silencers or mufflers are used ? Explain how they reduce the noise.
44. Describe two techniques to protect the receiver from hearing loss when design / redress for noise
control fail.
45. What are the problems faced by the people residing along the side of a railway track and near to
an Airport? What provisions could be made in their houses to reduce the problem?
2. DISASTER MANAGEMENT
1. What is meant by Disaster Management? What are the different stages of Disaster management?
2. Differentiate Natural Disasters and Manmade Disasters with examples.
3. Describe the necessity of Risk identification and Assessment Surveys while planning a project.
4. What is Disasters recovery and what does it mean to an Industry?
5. What are the factors to be considered while planning the rebuilding works after a major disaster
due to flood / cyclone / earthquake? (Any one may be asked)
6. List out the public emergency services available in the state, which could be approached for help
during a natural disaster.

7. Specify the role played by an Engineer in the process of Disaster management.
8. What is the cause for Earthquakes? How they are measured? Which parts of India are more
vulnerable for frequent earthquakes?
9. What was the cause for the Tsunami 2004 which inflicted heavy loss to life and property along the
coast of Tamilnadu ? Specify its epicenter and magnitude.
10. Specify the Earthquake Hazard Zones in which the following towns of Tamilnadu lie:
(a) Chennai (b) Nagapattinam (c) Coimbatore (d) Madurai (e) Salem.
11. Which parts of India are experiencing frequent natural calamities such as (a) heavy rain fall (b)
huge losses due to floods (c) severe cyclones
12. Define basic wind speed. What will be the peak wind speed in (a) Very high damage risk zone –
A, (b) High damage risk zone, (c) Low damage risk zone.
13. Specify the minimum distance from the Sea shore and minimum height above the mean sea level,
desirable for the location of buildings.
14. Explain how the topography of the site plays a role in the disasters caused by floods and cyclones.
15. Explain how the shape and orientation of buildings could reduce the damages due to cyclones.
16. What is a cyclone shelter ? When and where it is provided ? What are its requirements ?
17. What Precautionary measures have to be taken by the authorities before opening a dam for
discharging the excess water into a canal/river ?
18. What are the causes for fire accidents ? Specify the remedial measures to be taken in buildings to
avoid fire accidents.
19. What is a fire escape in multistoried buildings ? What are its requirements ?
20. How the imamates of a multistory building are to be evacuted in the event of a fire/Chemical
spill/Toxic Air Situation/ Terrorist attack, (any one may be asked).

21. Describe different fire fighting arrangements to be provided in an Industry.
22. Explain the necessity of disaster warning systems in Industries.
23. Explain how rescue operations have to be carried out in the case of collapse of buildings due to
earthquake / blast / Cyclone / flood.
24. What are the necessary steps to be taken to avoid dangerous epidemics after a flood disaster?
25. What relief works that have to be carried out to save the lives of workers when the factory area is
suddenly affected by a dangerous gas leak / sudden flooding ?
26. What are the difficulties faced by an Industry when there is a sudden power failure? How such a
situation could be managed?
27. What are the difficulties faced by the Management when there is a group clash between the
workers? How such a situation could be managed?
28. What will be the problems faced by the management of an Industry when a worker dies because
of the failure of a mechanical device due to poor maintenance? How to manage such a situation ?
29. What precautionary measures have to be taken to avoid accidents to labourers in the Industry in a
workshop / during handling of dangerous Chemicals / during construction of buildings / during the
building maintenance works.
30. Explain the necessity of medical care facilities in an Industry / Project site.
31. Explain the necessity of proper training to the employees of Industries dealing with hazardous
products, to act during disasters.
32. What is meant by Emergency Plan Rehearsal? What are the advantages of such Rehearsals?
33. What action you will take when your employees could not reach the factory site because of
continuous strike by Public Transport workers?
34. What immediate actions you will initiate when the quarters of your factory workers are suddenly
flooded due to the breach in a nearly lake / dam, during heavy rain?
35. What steps you will take to avoid a break down when the workers union of your Industry have
given a strike notice?
36. List out few possible crisis in an organization caused by its workers? What could be the part of
the middle level officials in managing such crisis?
37. What types of warning systems are available to alert the people in the case of predicted disasters,
such as floods, cyclone etc.
38. Explain the necessity of Team work in the crisis management in an Industry / Local body.
39. What factors are to be considered while fixing compensation to the workers in the case of severe
accidents causing disability / death to them?
40. Explain the legal / financial problems the management has to face if safely measures taken by
them are found to be in adequate.
41. Describe the importance of insurance to men and machinery of an Industry dealing with
dangerous jobs
42. What precautions have to be taken while storing explosives in a match/ fire crackers factory?
43. What are the arrangements required for emergency rescue works in the case of Atomic Power
Plants?
44. Why residential quarters are not constructed nearer to Atomic Power Plants?
45. What type of disaster is expected in coal mines, cotton mills, Oil refineries, ship yards and gas
plants?
D SCHEME
2022-23 onwards
III YEAR
VI SEMESTER
MED631 - ADVANCED AUTOMOBILE TECHNOLOGY
(ELECTIVE II – THEORY)
D-SCHEME
Course Code : 1020
Semester : VI
Subject Title : ADVANCED AUTOMOBILE TECHNOLOGY

: No. of Weeks per Semester: 16 Weeks

Marks
Elective Week Semester
Theory-II Internal Board
Automobile Total
Engineering 5 80 3 Hrs
25 75 100

Unit Topic Hours
AUTOMOTIVE ENGINE, FUEL & FUEL FEED
I 15
SYSTEMS
II TRANSMISSION AND POWER TRAINS 15
III AUTOMOTIVE CHASSIS 15
IV ENVIRONMENTAL IMPACT AND E VEHICLES 14
ELECTRIC PROPULSION SYSTEM AND

V ENERGY STORAGE 14
REVISION AND TEST 7
TOTAL 80
OBJECTIVES:
The students must able to:
• Explain about the constructional details of an IC engine including cooling and
lubrication system.
• Describe fuel feed systems with all devices involved in it (Both for petrol anddiesel
engines).
• Explain the construction and functional features of the power transmissionsystems and
various parts involved in it.
• Explain the functions of different types of steering and brake systems.
• Describe the different types of chassis and their functions.
• Appreciate the techniques for automobile pollution control.
• Explain about advanced E-Vehicle technology and their functions.
AUTOMOBILE ENGINEERING
DETAILED SYLLABUS
I AUTOMOTIVE ENGINE, FUEL & FUEL FEED SYSTEMS 15

Basic Engine Components – Functions , types , materials and construction of –
Cylinder block – Cylinder head – Gaskets – Crank case – oil pan – cylinder
liners – Comparison of liners – Piston – Expansion control in pistons – piston
rings – types of compression and oil control rings – piston pin – Connecting
rod – methods of connecting piston and Connecting rod – Crankshaft –
flywheel – Cam shaft – methods of cam shaft drive arrangements – Valve and
Valve arrangements – LIFT Diesel engine – merits and demerits
Requirements of an ideal petrol – Octane number – detonation – properties

of a good diesel fuel – Cetane number – Diesel knock – methods of controlling
diesel knock – fuel additives – Alternate fuels for petrol and diesel engines –
Benzol ,Methenol , Ethanol , Natural gas , LPG , Vegetable oils and Bio –
Gas.Layout of fuel feed system of petrol engine – types of fuel feed systems –
A.C. Mechanical fuel pump – S.U. Electrical fuel pump – fuel filter – Air
cleaners - types – Carburetion – Classification of Carburetors – Simple
carburetor – Carburetor circuits
Solex Carburetor - Construction and operation – petrol injection – necessity –
merits and demerits. Layout of diesel fuel feed system – single acting fuel feed
pump – injection pumps – Construction and working of distributor type pump –
fuel injectors – purpose – types – Single & Multi hole – pintle and pintaux -
governors – necessity – types of Governors – Mechanical and Pneumatic - fuel
– filters – primary and secondary filters – location & importance
II TRANSMISSION AND POWER TRAINS 15

General arrangement of power transmission system – Arrangement of front
engine drive – rear engine rear drive – four wheel drive – applications – clutch
– function – Components – Types - Single plate , multiple wet and dry clutches
and diaphragm spring clutch – fluid coupling – Clutch troubles and their
causes. Gear box – purpose – various resistance to motion – types of gear
boxes – sliding mesh , constant mesh and synchro mesh – floor shift and
steering column gear change – gear box troubles and their causes. Drive line –
propeller shaft – Universal joint – Cross type only – slip joint – final drive –
function – types of gear arrangement – straight & spiral Bevel , Hypoid , Worm
and Worm Wheel – merits , demerits and application – Hotch kiss drive –
Torque tube drive – radius rod. Differential – purpose – Construction and
operation – Self locking and non slip differential –
Differential troubles and their Causes – forces in the rear axles – Rear axles –
Semi floating , three quarter floating and full floating axle – Axle housing –
types.
III AUTOMOTIVE CHASSIS 15

Front axle – Types – Stub axle – Types – Steering system – Ackermann
Principle of Steering – Wheel alignment – Factors – Camber, Caster, King pin
inclination, Toe in and Toe out on turns - Steering linkages – Steering gears –
Cam and double roller, recirculating ball type, Rack and Pinion – Steering
troubles and
causes – Power steering – Necessity – types – Layout Suspension system –
Functions – Type of springs – Leaf , coil and Torsion bar – Front suspension
systems – independent front suspension – merits and de merits – types – rear
end suspension – Air suspension ( brief description only ) - shock absorber –
purpose – telescopic type – construction and working. Brake system –
functions – classification of brakes – drum brakes – leading shoe and trailing
shoe – Self energizing action – hydraulic brake – brake bleeding - Air assisted
hydraulic brakes Air brake – layout , functions of each component and
application only disc brakes – construction and working – comparison of disc
and drum type – brake troubles and their causes.
Wheels – Disc wheel , wire wheel , spilt wheel and light alloy cast or forged
wheels – brief description and applications – tyres – function – construction of
tyres – cross and radial ply tyres – comparison – properties of tyres – tyre wear
and tyre service.
IV ENVIRONMENTAL IMPACT AND E VEHICLES 13
Environmental impact of conventional vehicle - Air pollution – Petroleum resources

– History of Electric vehicles & Hybrid Electric Vehicles - Conventional drive train
system – Rear Wheel, Front Wheel and All wheel - Parts of Drive train system,
Types of Electric Vehicles:
Introduction to Battery Electric Vehicle (BEV) – Definition BEV – Necessity BEV –
Different between BEV and Conventional Vehicle, Advantages of BEV - Block
diagram of BEV – Hybrid electric Vehicle
(HEV) - Plug-in Hybrid Electric Vehicle (PHEV) – Fuel Cell Electric Vehicle
(FCEV) – Description
Electric Vehicles:
Configurations of Electric Vehicle – Performance of Electric Vehicles – Tractive
Effort in Normal Driving – energy consumption. Hybrid Electric Vehicles: Concept
of Hybrid electric drive trains – Architecture of Hybrid Electric Drive trains – Series,
Parallel and Series & Parallel
V ELECTRIC PROPULSION SYSTEM AND ENERGY STORAGE 14

Types of EV motors - DC motor drives– Permanent Magnetic Brush Less DC
Motor Drives (BLDC) – Principles, Construction and Working – Hub motor
Drive system – Merits and Demerits of DC motor drive, BLDC motor drive
Energy Storages:
Electrochemical Batteries – Battery Technologies – Construction and working
of Lead Acid Batteries, Nickel Based Batteries and Lithium Based Batteries -
Role of Battery Management System (BMS)– Battery pack development
Technology– Cell Series and Parallel connection to develop battery pack.
Charging:
Battery Charging techniques - Constant current and Constant voltage, Trickle
charging – Battery Swapping Techniques – DC charging – Wireless charging
– Maintenance of Battery pack – Latest development in battery chemistry.
Text Books :
1. Automobile Engineering, G.B.S.Narang, Khanna Publishers, New Delhi.
2. Automotive Mechanics, William H.crouse and Donald .L. Anglin, Tata Mc Graw –
Hill Publishing Company Ltd, New Delhi.
3. The Automobile, Harbans Singh Reyat, S.Chand & Co Ltd, New Delhi
Reference Books:
1. Vehicle and Engine technology. Vol. I,Heinz Heisler, , ELBS
2. Automotive Mechanics,Joseph Heitner, East –west Press (P) Ltd, New Delhi
3. Internal Combustion engines, M.L.Mathur & R.P.Sharma, Dhanpat Rai & Sons,
D - SCHEME
2022 -2023 onwards
III YEAR
VI SEMESTER
MED632 - MECHATRONICS
D - SCHEME

Semester : VI
Subject Title : Mechatronics


Marks
Mechatronics Hours Hours /
5 80 25 75 100 3 Hrs.
Topics and Allocation of Hours

I Introduction, Sensors & Transducers 15
II Actuation systems 14
III Basic system models, Input / Output systems 14
IV Programmable Logic Controller 15
V Design examples & advanced applications In Mechatronics 15
Total 80
RATIONALE:
As per the latest requirements in the automation industries this enables to learn
the various concepts of automation components. They are able to write program, and
operate PLCs. They are able to select the electronic components for various industry
applications.
OBJECTIVES:
• Explain the working of sensors and transducers
• Acquire knowledge about actuation systems
• Explain the system models and I/O systems
• Write program and operate PLCs
• Explain the applications of mechatronics
MECHATRONICS
DETAILED SYLLABUS
Contents: Theory
I Introduction, Sensors & Transducers 15
Introduction – Systems – Measurement Systems – Control Systems – Microprocessor
Based Controllers. Examples – Mechatronics approach. Measurement System
terminology – Displacement, Position & Proximity Sensors – Velocity and Motion
Sensors – Force Sensors – Fluid Pressure Sensors – Flow Sensors – Liquid Level
Sensors – Temperature Sensors – Light Sensors – Selection of Sensors –
Calibration of sensors.
II Actuation Systems 14
Mechanical Actuation Systems – Types of motion – Freedom and constraints –
Loading – Gear Trains – Pawl & Ratchet – Belt & Chain drive – Bearing –
Selection – Ball & Roller bearings – Mechanical aspects of motor selection.
Electrical Actuation Systems – Switches & Relays – Solenoids – D.C
Motors – A.C. Motors – Stepper Motors – Specification and control of stepper motors
– Servomotors: D.C Servomotor and A.C Servomotor.
Pneumatic & Hydraulic Systems – Power supplies – DCV – PCV – Cylinders –

Rotary actuators.
III Basic System Models, Input/Output Systems 14
Mathematical Model – Introduction to mathematical model – Mechanical System
building blocks – Electrical System building blocks
– Fluid System building blocks – Thermal System building blocks. System Model –
Engineering Systems – Rotational – Translational Systems – Electro-Mechanical
System – Hydro- Mechanical System.
Interfacing – Input/Output ports – Interface requirements: Buffers, Handshaking,
Polling and interrupts, Serial interfacing – Introduction to PIA – Serial
communications interface – Example of interfacing of a seven-segment display with
a decoder.
IV Programmable Logic Controller 15
Definition – Basic block diagram and structure of PLC – Input / Output processing –
PLC Programming: Ladder diagram, logic functions, latching and sequencing – PLC
mnemonics – Timers, internal relays and counters – Shift registers – Master and jump
controls – Data handling – Analog input/output – Selection of PLC – sample
ladder
programs.
V Design Examples & Advanced Applications In Mechatronics Design process stages 15
– Traditional Vs Mechatronics designs – Possible design solutions: Timed switch,
Wind- screen wiper motion, Bath room scale – Case studies of mechatronics systems:
A pick-and- place robot, Car park barrier, Car engine management system, Automatic
Camera and Automatic Washing Machine. Sensors forcondition monitoring systems of
production systems – Examples of monitoring methods: Vibration monitoring,
Temperature monitoring, Wear behavior monitoring – Mechatronics control in
automated manufacturing: Monitoring of manufacturing processes, On-line quality
monitoring, Model-based systems, Hardware-in-the-loop simulation, Supervisory
control in manufacturing inspection, Integration of
heterogeneous systems.
TEXT BOOK
1. W.Bolton, “Mechatronics”, 2nd Edition 2001, Pearson Education, New Delhi.
2. R.K.Rajput, A Text Book of Mechatronics, 1st Edition 2007, S.Chand & Co.Ltd., New Delhi.
3. HMT, “Mechatronics”, 1st Edition 1998, Tata McGraw Hill, New Delhi.
4. Devdas Shetty & Kolk, “Mechatronics System Design”, 1st Reprint, 2001, PWSPublishing
Co., Boston.
5. James H.Harter, “Electromechanics”, 1st Edition 2003, Prentice-Hall of India,New Delhi.
6. M.D.Singh & J.G.Joshi, “Mechatronics”, 1st Edition 2006, Prentice-Hall ofIndia, New Delhi.
D - SCHEME
2022 -2023 onwards
III YEAR
VI SEMESTER
MED633 - Industrial Robotics and 3D Printing

D – SCHEME

Semester : VI
Subject Title : Industrial Robotics and 3D Printing


Industrial Marks
Hours Hours /
Robotics and 3D Internal Board
Printing / Week Semester Total Duration
5 80 25 75 100 3 Hrs.

I Fundamentals of Robot Technology 12
II Drive Systems, End Effecters, Sensors and Machine Vision
12
System
III Robot Programming, Robot Applications in Maufacturing 12
IV Introduction and Design for Additive Manufacturing 18
V Additive Manufacturing Processes 19
Total 80
RATIONALE:
Rapid industrialization and globalization needs industries to be more competitive and deliver cost
effective quality products. This needs industries to implement flexiblemanufacturing systems where
Robotic technology plays major role. Hence study of robotic technology is very essential.
3D printing is often utilized when manufacturers need to create a product accurately, quickly and at
a low quantity. This has lead to 3D printers being brought in to prototype industrial robots,
helping to aid the development of better, more efficient robots in the industrial sector.
OBJECTIVES:
• Understand fundamentals of robotics
• Acquire knowledge structure and elements of robot
• Gain knowledge on controller and various drives used in robotics
• Develop knowledge on role of sensors and vision system
• Acquire skill to program and control robot
• Understand to adopt robot to various industrial applications.
• To acquire the knowledge on 3D Printing and design principles for additive
manufacturing
• To understand the principles of latest manufacturing processes in Additive
manufacturing

DETAILED SYLLABUS

I Fundamentals of Robot Technology 12
Introduction – History of robot– Definitions– Basic configuration of
Robotics – Robot Components – Manipulator, End effecter,
Driving system, Controller and Sensors – Degrees of freedom –
Links and joints – Types of joints – Joint notation scheme – Pitch,
Yaw, Roll – Classification of robots – Work envelope and Work
Volume – Effect of structure on Control ,Work envelop and Work
volume- Introduction to PUMA robot- Robot controller –
Configuration - Four types of controls – Open loop and closed
loop controls – Speed of response and stability – Precision of
movements: Spatial resolutions, accuracy and repeatability.
II Drive Systems, End Effecters, Sensors and Machine VisionSystem 12
Pneumatic drives – Hydraulic drives – Mechanical drives –
Electrical drives – Stepper motors, DC Servo motors and AC Servo
motors– Applications and Comparisons of Drives. End effecters –
Grippers – Mechanical Grippers, Magnetic Grippers, Vacuum
Grippers- Selection and design considerations in robot gripper-
Requirements of Sensors – Position sensors: LVDT, Resolvers,
Optical encoders- Proximity sensors: Inductive, Capacitive,
Ultrasonic and Optical proximity sensors- Touch Sensors – Range
Sensors- Machine Vision System: Sensing & Digitizing Image Data
– Image Processing and Analysis - Application
III Robot Programming, Robot Applications In Manufacturing 12
Forward kinematics, Inverse kinematics and differences -

Forward kinematics and Reverse kinematics of manipulators with Two
and Three degrees of freedom – Derivations. Robot programming
–Lead through programming, Textual programming – Teach Pendant
for Robot system– Robot programming languages – Motion
commands, Sensor commands, End effecter commands. Robot
applications – Material handling-Spot welding – Arc welding – Spray
painting – Assembling – Finishing-AGV-RGV.
IV Introduction and Design for Additive Manufacturing 18
Introduction to Additive Manufacturing
Additive Manufacturing – 3D Printing – Rapid prototyping –
Overview – Need – Additive manufacturing Vs CNC Machining -
Development of Additive Manufacturing Technology – Principle ofAM
Process – Generalised Additive Manufacturing Process Chain-
Classification- Benefits– Direct and Indirect process, Prototyping,
Manufacturing and Tooling
Design for Additive Manufacturing
Design tools: Data processing - CAD model preparation – STL file
- Part orientation and support structure generation - Model slicing
Tool path generation. Design for Additive Manufacturing: Concepts
and objectives - AM unique capabilities - DFAM for part quality
improvement – strategies – Design Rules – Quality aspects –
Software for AM – MIMICS, etc.
Additive Manufacturing Processes 19
V Photo polymerization and Powder Bed Fusion Processes
Photo polymerization: SLA - Photo curable materials - Process -
reaction rates – scan patterns - Advantages and Applications.
Powder Bed Fusion: SLS - Process description - powder fusion
mechanism – material feed system - Process Parameters -
Materials and Applications. Electron Beam Melting
Extrusion Based And Sheet Lamination Processes
Extrusion Based System: FDM – Introduction - Basic Principle –
plotting and path control - Materials - Applications and Limitations -
Bio-extrusion. Sheet Lamination Process: LOM – Materials -
Gluing or Adhesive bonding - Thermal bonding – Ultrasonic AM.
Printing Processes And Beam Deposition Processes
Droplet formation technologies - Continuous mode - Drop on
Demand mode - Three Dimensional Printing – Advantages – Bio-
plotter - Beam Deposition Process: LENS- Process description -
Material delivery- Process parameters – Materials –
Benefits. Applications of AM technologies in Automotive,
Manufacturing, Architectural, Healthcare, and Consumer products
Reference Books:
1. Industrial Robotics – Technology, Programming and Applications, P.Groover,
2. MCGraw Hill, 2001
3. Chua C.K., Leong K.F., and Lim C.S., “Rapid prototyping: Principles and
applications”, Third edition, World Scientific Publishers, 2010.
4. Ian Gibson, David W. Rosen, Brent Stucker “Additive Manufacturing Technologies:
Rapid Prototyping to Direct Digital Manufacturing” Springer, 2010.
5. Robotics Control, Sensing, Vision and Intelligence, Fu.K.S.Gonzalz.R.C., and Lee
C.S.G, McGraw-Hill Book Co., 1987
6. Robotics for Engineers, Yoram Koren, McGraw-Hill Book Co., 1992
7. Robotics and Image Processing, Janakiraman.P.A, Tata McGraw-Hill, 1995
8. Andreas Gebhardt “Understanding Additive Manufacturing: Rapid Prototyping,
Rapid Manufacturing” Hanser Gardner Publication 2011.
9. Kamrani A.K. and Nasr E.A., “Rapid Prototyping: Theory and practice”, Springer,
2006.
10. Liou L.W. and Liou F.W., “Rapid Prototyping and Engineering applications: A tool
box for prototype development”, CRC Press, 2007.
11. Tom Page, “Design for Additive Manufacturing” LAP Lambert Academic
Publishing, 2012.
12. Amit Bandyopadhyay, and Susmita Bose, “Additive Manufacturing”, CRC Press.
13. John O Milewski., “Additive Manufacturing of Metals: From Fundamental
Technology to Rocket Nozzles, Medical Implants, and Custom Jewellery”, Springer
Series in Materials Science
14. Sabrie Soloman. “Additive Manufacturing: Advanced Manufacturing Technology in
3d Print Deposit”
D SCHEME
2022-23 onwards
III YEAR
VI SEMESTER
MED651-AUTOMOBILE TECHNOLOGY PRACTICAL
(ELECTIVE – II PRACTICAL)
D-SCHEME
Course Code : 1020

Semester : VI
Subject Title : AUTOMOBILE TECHNOLOGY PRACTICAL


Marks
Elective Week Semester
Practical – II
Automobile Internal Board
Total
Engineering 4 64 Assessment Examination
Practical 3 Hrs
25 75 100
OBJECTIVES:
To know about in automobile laboratory, the following equipment and tools are generally
observed.
1 Diesel / petrol engine

2 Carburettor
3 Fuel injection pump
4 Battery ignition system
5 Gear box
6 Clutch
7 Differential
8 Pollution control testing equipments etc.
9 Suspension systems such as leaf spring, shock absorber
10 Brakes
11 Steering systems
12 Different tools for assembly and dismantling of these systems such as
a. A set of fixed spanner
b. A set of ring & box spanner
c. d. A screw driver set
d. Hammers, nose pliers

e. Special tools like - circlip pliers, ring expanders, torque wrench, etc.
EXERCISES:
Part-A
1. To dismantle and assemble a four stroke multi-cylinder engine.
2. To dismantle and assemble a two stroke petrol engine.
3. To dismantle and assemble variable venturi carburettor.
4. To dismantle and assemble jerk-type fuel injection pump.
5. To study a synchro-mesh gear box by dismantling and assembling.
6. To dismantle and assemble a single plate clutch assembly.
7. To dismantle and assemble a differential unit.
Part-B
8. To study independent and conventional suspension system.
9. To study brake system.
10. To study cut section of lead acid automotive battery (12V).
11. To dismantle and assemble distributor of battery ignition system.
12. To check emission level of an automobile using exhaust gas analyser.
13. To Removing, servicing and replacing of solex carburettor.

Duration: 3hrs Max marks:75
Note: All the exercises should be given and students are allowed to select an
exercise by lot.
ALLOCATION OF MARKS
PART A : 35
PART B : 35
VIVA VOCE : 05
TOTAL : 75
D - SCHEME
2022 -2023 onwards
III YEAR
VI SEMESTER
MED652 - MECHATRONICS PRACTICAL
(ELECTIVE - II PRACTICAL)
D SCHEME

Semester : VI
Subject Title : Mechatronics Practical

Instructions Examination
Marks
Subject Hours/ Hours/
Week Semester Total
4020563
Mechatronics 4 64 25 75 100 3Hrs.
Practical
RATIONALE
As per the latest requirements in the Industries this enables to learn the various concepts of
industrial automation. They are able to write ladder logic program and able operate PLCs. They
are able to understand the advanced concepts adopted in industrial automation.
OBJECTIVES
• Acquire knowledge in the field of mechatronics
• Explain the various components of electro pneumatics and electro hydraulics
• Handle PLC, HMI, SCADA and DCS components
MECHATRONICS PRACTICAL
DETAILED SYLLABUS
ELECTRO PNEUMATICS:
Introduction to Electro Pneumatics -Applications of pneumatics - Pneumatic and electro

pneumatic controllers - Components and assemblies in the electrical signal control section:
Power supply unit - Push button and control switches - Sensors for measuring displacement and
pressure - Relays and contactors. Electrically actuated directional control valves - Construction
and mode of operation - Functions - Electrical connection of solenoid coils. Procedure for
developing a control system.
ELECTRO HYDRAULICS:
Basic principles of electro hydraulics - Function and useof electrohydraulic components -

Production and interpretation of standard hydraulic and electrical circuit diagrams
PROCESS CONTROL INSTRUMENTATION:
Process control - Types of processes – Structure of control system – Controllers - Digital
controllers – Types of process control – ON/OFF Control – Analog control – Digital control.
Data Acquisition System - Objectives of DAS - Types of DAS: Single channel DAS –
Multichannel DAS – Computer based DAS. Data Loggers - Block diagram of Data Loggers –
Control facilities in Data Logger – Uses of Data Logger - Different stages of Direct Digital
Control.
SCADA - Fundamental principles of modern SCADA systems - SCADA hardware - SCADA
software - Landlines for SCADA - SCADA and local area networks - Modem used in SCADA
systems - Remote terminal units. Human Machine Interface – components of HMI.
Distributed Control System - Parts of DCS – Layered structure of DCS – Communication
options in DCS.Variable Frequency Drives - Construction, Working, Operation, Applications
and Specifications
Experiments
PART A
(ELECTRO PNEUMATICS)
1. Direct control of a 3/2 NC Single solenoid valve and a 3/2 NO Single solenoidvalve
2. Direct control of a 5/2 single solenoid valve and a 5/2 double solenoid valve
3. Simple circuit using OR Logic and AND Logic
4. Limit switch and proximity switch application circuits
(ELECTRO HYDRAULICS)
1. Sorting device using double acting cylinder, directly actuated, manually
2. Component selection on conveyor belt using double acting cylinder anddirectly actuated, manually
3. Lifting station using single acting cylinder and directly actuated, manually
4. Door control using double acting cylinder and interlocking
PART B
PROCESS CONTROL INSTRUMENTATION
1. Wiring practice of HMI
2. Design of HMI screen
3. HMI Configuration and Interfacing with PLC and PC
4. Configuring Alarms in SCADA
5. Real time project development and interfacing with PLC
6. Monitoring & Control of Pneumatic System using HMI
.ALLOCATION OF MARKS
PART A: Electro Pneumatic circuit / Electro Hydraulic circuit (by lot):

Components connections & execution : 20
Output : 10
PART B: Process Control Instrumentation

Execution &Programming : 20
Output : 10
Vivavoce : 10
Total Marks : 100
List of Equipments
(To accommodate a batch of 30 students in Practice / Board
Examinations) Electro Pneumatics:
1. Basic Pneumatic Trainer Kit with FRL Unit, Compressor and Accessories – 2Nos
o 3/2 NC Single Solenoid Valve - 2Nos
o 3/2 NO Single Solenoid Valve - 2Nos
o 5/2 Single Solenoid Valve - 2Nos
o 5/2 Double Solenoid Valve - 2Nos
o Limit Switch – 6 Nos
o Proximity Sensor (Inductive, Capacitive & Optical) – Each 2 Nos
o Single Acting Pneumatic Cylinder – 4 Nos
o Double Acting Pneumatic Cylinder – 2 Nos
o Power Supply Unit, Connecting Leads and Hoses – As per Requirements
Electro Hydraulics:
1. Basic Hydraulics Trainer Kit with Hydraulic Pump, Regulator and Hoses
Accessories – 2 Nos
o Double Acting Cylinder – 2 Nos
o Single Acting Cylinder – 2 No
o Manual Actuator Switch – 4 Nos
o Material Sorting assembly set up – 1 No
o Conveyor Assembly set up – 1 No
o Lifting Station Assembly Set up – 1 No
o Limit Switch - 4 Nos
Process Control Instrumentation:

o Programmable Logic Controller (PLC) with Software – 3 Nos
o Human Machine Interface (HMI) with Software - 3 Nos
o SCADA Software – 1 No or Integrated Software for PLC, HMI and SCADA)
o Personnel Computer – 3 Nos
o Water Tank Assembly set up with Level Sensor and Flow Controller (Actuator)to
interface with PLC and HMI – 1 No
D SCHEME
2022-23 onwards
III YEAR
VI SEMESTER
MED653- INDUSTRIAL ROBOTICS AND 3D PRINTING

PRACTICAL
(ELECTIVE – II PRACTICAL)
D – SCHEME

Semester : VI
Subject Title : Industrial Robotics and 3D Printing Practical

Industrial Marks
Hours Hours /
Robotics and 3D Internal Board Duration
Printing Practical Assessment Examinations
5 80 25 75 100 3 Hrs.
Objectives
• Study of Robot / Study of robot simulation software
• To study the components required.
• To study the techniques of programming for various industrial manufacturing
applications.
• Prepare a record of work done.
• Acquire knowledge in the field of Additive Manufacturing
• Explain the various concepts of Solid Modelling
• Create STL files to manufacture components using 3D Printer
INDUSTRIAL ROBOTICS AND 3D PRINTING PRACTICAL
DETAILED SYLLABUS
Contents:
3D Printing : Getting to know the User Interface of the Modelling software – Home Screen –
Navigating the main Screen – Options Bar – Application Menu & Quick Access Toolbar –
Describe the function of a sketch - Describe the various types of sketches. Create sketches of 3D
models. Basic Modelling Considerations – Describe part creation within the design process. Add
placed features to existing parts. Create complex shapes by sweeping or lofting profiles.
Assemblies - Managing the assemblies - Assemble a mechanical piece of equipment using
constraints. STL files – introduction – conversion of parts from other file formats to STL file
– Additive Manufacturing – types of 3D Printers – orientation and positioning of parts -
producing 3D working models using 3D Printers.
Exercises
PART A - Robot Programming
1. Position recording using Cartesian co-ordinate system - (No. of positions - 9)
2. Position recording using Polar co-ordinate system - (No. of positions - 9)
3. Pick and place the objects - No. of objects - 6)
4. Pick and stack the objects - (No. of objects - 6)
5. Spray painting practice - (Area - 300mm x 300mm)
6. Spot welding practice - (No. of spots - 9)
7. Arc welding practice – (Length of weld 50 mm)
8. Assembling practice - (Minimum 3 Components)
9. Profile cutting practice - (Complicated profile – combination of lines and arcs)
PART B - 3D Printing
1. Create the model and produce the Gear Train in 3D printing.
2. Create the model and produce the Geneva Gear & Ratchet mechanism.
3. Create the model and produce the Slide-crank mechanism.
Note: Every student is asked to design and produce only one component of an assembly. After the
completion of the product, individual parts are checked for its precision and matting in the assembly.
Hence group exercises can be given. The models can be scaled according to the print area of the 3D
Printer.
Board Examination
Note: All the exercises should be completed All the exercises should be given for examination, the
students are permitted to select by lot or the question paper from DOTE should be followed. Record
note book should be submitted during examination.
Two exercises will be given for examination by selecting one exercise in each PART.
DETAILLED ALLOCATION OF MARKS
Sl. No. Performance Indicator Marks
Part A – Robot Programming
1 Robot Program 10
2 Simulate / Execution 10
3 Result 10
Part B – 3D Prinitng
4 CAD - Modelling 20
5 3D Printing 15
6 Viva voce 10
Total 75
LIST OF EQUIPMENTS
Personal computer : 10 Nos.6 Axis
Robot : 1 No.
3D Printer : 1 No.
Software : GUI System Software
: Modelling package / 3D PrinterSufficient to
the strength.

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DIRECTORATE OF TECHNICAL EDUCATION

CENTRAL POLYTECHNIC COLLEGE

CPTC, DEPARTMENT OF MECHANICAL ENGINEERING Page 1

DIPLOMA IN MECHANICAL ENGINEERING

Dr. E. M. Srinivasan M.E., Ph.D.

Thiru. M.Sugumaran M.E.

Thiru. G Gopu, Tmt.V.Jeyachitra M.E.

Tmt.V.Sangeetha M.E. Thiru.K.K.Kalatharan M.E.

Tmt. S.Jeyabharathi M.E. Dr. Pathalamuthu M.E.,Ph.D.

CPTC, DEPARTMENT OF MECHANICAL ENGINEERING Page 2

DIPLOMA COURSES IN ENGINEERING

A. Description of the Course:

a. Full Time (3 years)

b. Sandwich (31/2 years)

c. Part Time (4 years)

CPTC, DEPARTMENT OF MECHANICAL ENGINEERING Page 3

Condition for admission to the Diploma courses is as follows:

The candidate shall be required to have passed in the S.S.L.C Examination of

The Matriculation Examination of Tamil Nadu.

C. Admission to Second year (Lateral Entry):

A pass in HSC (Academic) or (Vocational) courses mentioned in the Higher Secondary

S.No Courses Subject studied

All the regular

D. Age Limit: No Age limit.

CPTC, DEPARTMENT OF MECHANICAL ENGINEERING Page 4

F. Eligibility for the Award of Diploma:

Diploma Course Minimum Period Maximum Period

G. Subjects of study and Curriculum outline:

I. Continuous Internal Assessment:

Attendance percentage range Marks awarded

CPTC, DEPARTMENT OF MECHANICAL ENGINEERING Page 5

2 Tests each of 2 hours duration for a total of 60 marks are to be

Question Paper Pattern for the Periodical Test I and Test II :

For Internal Assessment Test

Suitable as per Question pattern

CPTC, DEPARTMENT OF MECHANICAL ENGINEERING Page 6

b) Procedure/observation and tabulation/ other Practical : 10 Marks

CPTC, DEPARTMENT OF MECHANICAL ENGINEERING Page 7

a) Internal assessment mark for Project Work & Viva Voce:

Project Review I 10 marks

c) Allocation of Marks for Project Work & Internship in Board Examination:

Allocation of Marks for Project Work & Internship in Board Examination

CPTC, DEPARTMENT OF MECHANICAL ENGINEERING Page 8

E. Criteria for Pass:

14. Classification of successful candidates:

First Class with Superlative Distinction:

First Class with Distinction:

CPTC, DEPARTMENT OF MECHANICAL ENGINEERING Page 9

15. Duration of a period in the Class Time Table:

CPTC, DEPARTMENT OF MECHANICAL ENGINEERING Page 10

Subject Name of the Subject Subject Name of Subject

Strength of Materials and Strength of Materials and Fluid

MEC430 Electrical Drives andControl MED440 Electric Drives and Control

Workshop Practice – II Workshop- II (Lathe and

Workshop Practice – III

CPTC, DEPARTMENT OF MECHANICAL ENGINEERING Page 11

Industrial Engineering & Industrial Engineering & Industrial

MEC631 Automobile Engineering (ET-II) MED631 Advanced Automobile Technology

CPTC, DEPARTMENT OF MECHANICAL ENGINEERING Page 12

CPTC, DEPARTMENT OF MECHANICAL ENGINEERING Page 13