Close-Out Report

WORK COMPLETION REPORT
Nigerian Agip Oil Company
OF
EBEGORO 2 FLOWLINE SECTION REPLACEMENT,

OB/OB GAS PLANT.
BGT B.G. Technical Limited

Plot 149 Trans Amadi Ind. Layout, Port Harcourt.
MARCH 2024
1
` FINAL REPORT
ON
EBEGORO 2 FLOWLINE SECTION REPLACEMEMNT
SUBMITTED BY
B.G. TECHNICAL LIMITED
TO
NIGERIA AGIP OIL COMPANY LIMITED.
2
PROJECT: 4” Ebegoro 2T Flow Line Section Replacement Doc. No: BGT/NAOC/EB/ 001
CONTRACT NO: 5000017241 Rev. No: 0
SUBJECT: 4" EBEGORO 2 FLOWLINE SECTIONAL REPLACEMENT -286M
STATUS PAGE
Contract Title: 4” Ebegoro 2T Flow Line Section Replacement
Approved by: Davies Ikharo
Document Owner: NAOC
Document Number: BGT/NAOC/EB/ 001
Security: Confidential
Distribution: NAOC: B.G. Technical Limited
Change History:
Rev Date Description / Originator Checked Approved

Comment
BGT Mar. 2024 Job Completion Ifekwem, Okwudili Obi Davies Ikharo
0 Report Modestus C.
B.G. Technical
Construction Construction LAR-CRV Supr.
Limited
Supervisor Manager
Plot 149 Trans
Amadi Ind. Layout,
Port Harcourt.
3
Table of Contents
A. Project Information
A-1. Project description / background
A-2. Project documents – Scope of Work, Method Statement, Risk Assessment, Work Programme or
Schedule, any other supporting technical documents, etc.
B. Daily Progress Report (DPR)
B-1. DPR or site report from date of mobilisation to date of commissioning and demobilisation.
Note: A dedicated report for Hot tapping must is required
C. Inspection & Test Pack
C-1. NDT/Radiography Reports duly signed
C-2. Hydro test Report duly signed
C-3. UTM Report duly signed
C-4. Daily Welding Report (DWR)
C-5. Valves tests reports (if any)
D. Material Inventory Report
D-1. List of free issued materials with Way bill / Dispatch Note
D-2. List of leftover materials (if any)
E. HSE Issues
E-1. Equipment Inspection Pre-mobilisation Report (if any)
E-2. HSE Clearance/First PTW
E-3. Lessons Learnt (if any)
E-4. Any other requisite HSE document
F. As-built Documents (Engineering Package)
F-1. Engineering Design Reports (Process, mechanical, instrument, Civil, etc. as may be applicable)
F-2. As-built engineering drawings – PFD, P&ID, Isometric, GA, Layout drawing, etc. as maybe
applicable
A.
PROJECT
INFORMATION
A-1.
PROJECT
DESCRIPTION/
BACKGROUND
BGT
A-1 Project description / background
B.G. Technical Limited received an invitation to conduct a site visit for the assessment of a vandalized
pipeline situated at the pipeline right of way behind the OB/OB gas plant. The site visit occurred on
Thursday, January 25, 2024, at approximately 10:50 a.m. The client initiated the invitation through a
mail request, seeking our participation in the site visit and subsequent submission of a quote based on
our contractual obligations for task execution. Wilson Onyebuchi serves as the designated contact
person for the site visit.
1. SCOPE OF SURVEY
3.1 General Observation

The primary objective is to conduct a thorough inspection, documenting the equipment and strategies
essential for the sectional replacement of the 4” pipeline. Additionally, it aims to identify the optimal
access points for deploying the equipment to the designated work location. Furthermore, the scope
includes gathering pertinent information to facilitate the development of a Job Hazard Analysis (JHA),
specifically focusing on assessing the risks associated with the work site.
3.2 OBSERVATION DURING SITE INSPECTION
 Root cause of the pipe damage was human interference through vandalisation.
 The section of the pipeline to be replaced was cut off and taken away by the vandals.
 There will be a creek crossing of about ±10 meters, which at present is dry.
 Some part of the pipeline which originally was on the surface, will now be buried on the
ground. The tie in point at the creek edge, will be excavated to a longer length for
flexibility and the buried to a minimum depth of 1.2m.
 There will be Civil work at the creek using BRT net and cement mix to reinstate the work
area.
For the repair work, BGT will
 Submit the quotation for approval and issue of Call-off
 Attend to the alignment and Kick-off meeting
 Obtain FTO
 Mobilise her personnel and equipment for the sectional replacement activities
 Execute the task, reinstate the site and demob all personnel and equipment.
 Develop and submit a close out report to the client.

A-2.
Project documents – Method
Statement, Risk Assessment,
Schedule, supporting technical
documents.
Method Statement for Sectional Replacement of
NAOC EBEGORO 2 FLOWLINE REPLACEMENT,
Omoku, Rivers State
CLIENT: NATIONAL AGIP OIL COMPANY (NAOC)
CONTRACTOR: BG TECHNICAL LIMITED
PROJECT: EBEGORO 2 FLOWLINE REPLACEMENT
LOCATION: OMOKU, RIVERS STATE
PREPARED BY REVIEWED BY APPROVED BY CLIENT
NAME Ifekwem Modestus Okwudili Obi Davies Ikharo

DESGINATION Construction Supervisor Construction Manager Project Manager
SIGN CS OO
DATE 26/01/2024 29/01/2024
TABLE OF CONTENTS
1.0 PURPOSE
2.0 SCOPE OF WORK
3.0 EQUIPMENT LIST
4.0 MANPOWER LIST
5.0 WORK METHOD STATEMENT
6.0 SCHEDULE
7.0 SAFETY CONSIDERATIONS
8.0 QUALITY CONTROL
9.0 APPENDICES
9.1 INSPECTION TEST PLAN

9.2 DAILY PROGRESS REPORT TEMPLATE
Page 2 of 9
1. PURPOSE:
This method statement defines B G Technical Limited approach for Sectional Replacement for 4” EBEGORO 2
FLOW STATION Pipeline.
2. SCOPE OF WORK
2.1 Pre-Mob Inspection of Equipment & Personnel Certification
2.2 Mobilization of Equipment and Personnel to site
2.3 Collection of Line-pipes
2.4 Surveying and probing of ROW to confirm the existence of adjoining underground facilities
2.5 Transverse exploratory excavation of ROW route to expose ALL facilities
2.6 Cutting and removal of dis-used section for tie-in.
2.7 Fit-up and Welding of replacement string to required span
2.8 Radiography of welded section
2.9 Repair of Defective welds
2.10 Hydro test activities
2.11 Field-joint coating of welded joints and repair of damaged
2.12 Positioning and lowering of welded string
2.13 Tie-in welding (in-situ) (radiography and joints’ coating)
2.14 Backfilling of excavated trenches
2.15 Site Reinstatement and Cleaning
2.16 De-mob of Equipment & Personnel from site
3. EQUIPMENT LIST – SECTIONAL REPLACEMENT
QTY
S/N ITEM DESCRIPTION UNIT REQUIRED
1 EXCAVATOR No. 1
2 LINE-UP CLAMPS (4”) Nos. 2
3 CLAMP METER Nos. 2
4 ADJUSTABLE SPANNER Nos. 2
5 CHAIN BLOCKS No. LOTS
6 TIMBER / SAND BAGS No. LOTS
7 HYDRAULIC PULL WINCH No. 2
8 ELECTRODE QUIVER No. 2
9 FLATBED TRAILER No. 1
PRESSURE PUMP EQUIPMENT
10 (HYDROTEST) No. 1
11 PRESSURE RECORDER No. 1
Page 3 of 9
12 PRESSURE GAUGE No. 1
13 PRESSURE RELIEF VALVE No. 1
14 WATER TANK No. 1
15 SELF LOADER No. 1
16 WELDING MACHINES Nos. 2
17 ANGLE GRINDER (BIG) Nos. 2
18 ANGLE GRINDER (SMALL) Nos. 2
19 HILUX Nos. 1
20 CREW BUS (HIACE) Nos. 1
4. MANPOWER LIST
S/N DEPARTMENT POSITION QTY

Construction Supervisor 1
Construction Engineer 1
1 Construction Welders 2
Fitters 2
Site Security 5
2 Logistics/Security
Drivers 5
3 NDT Technicians 2
Helper 4
4 Health, Safety & Environment Officer 1
Flush & Pressure Pump Technician 2
5 Integrity
Flush & Pressure Pump Operator 1
Total 26
Page 4 of 9
5. WORK METHOD STATEMENT
S/N TASK STEP TASK DESCRIPTION REMARK

- Submit Personnel and Equipment Lists Welder’s
Pre-Mob Inspection of - Conduct Medical fitness exercise for Personnel Certification
1 Equipment & - Conduct Pre-mobilization exercise for equipment still valid.
Personnel Certification - Conduct welders’ qualification test (WQT)
- Collect free-issue materials (line pipes) from Client Completed

Mobilization of - Conduct kick-off meeting with Client
2 Equipment and - Mobilize personnel and equipment to site
Personnel to site
- Surveying and probing of ROW to confirm the existence of Completed
Surveying activities
3.
adjoining underground facilities
- Usage of plugs to cover areas of leaks on the pipeline Completed

4 Plugging section.
Completed
- Transverse exploratory excavation of ROW route to expose
ALL facilities
5 Excavation
- Excavation along ROW to appropriate depth
6 Cold-Cutting - Cutting of dis-used section using hacksaw and removal.

’’Butchering’’ of removed section to six-meter lengths
Completed
- Positioning and fitting-up of Line-pipes
7 Welding - Welding of different passes
- Grinding and cleaning at inter-pass
Completed
NDT - Radiography of welded section
8
- Repair of Defective welds
Completed
Field Joint Coating - Field-joint coating of welded joints and repair of damaged
9
Completed
Lowering - Positioning and lowering of welded string
10
Completed
11 Tie-in Welding - Tie in welded string to existing line
Completed
- Backfilling of excavated trenches
12 Backfilling
- Clean and reinstate site
Page 5 of 9
Completed
13 Civil Work - Reinstate creek after backfilling using BRT wires and
cementing the surface.
- Demobilize personnel and equipment from site Completed
14 De-mobilization - Submit close-out report
Page 6 of 9
6. SCHEDULE
See attached PDF document.
Page 7 of 9
7. SAFETY CONSIDERATIONS
- Ensure work area is properly flagged to avoid impacting on the existing pipelines.
- Ensure that survey pillars, benchmarks, facility indicators and fish ponds are not destroyed during
excavation
- Ensure proper equipment layout.
- Safety Officers and supervisors shall continuously conduct induction courses, toolbox-talks and
monitoring of the work-crew while working.
- Contractor shall use appropriate PPE during all operations as stipulated in the SHE/CASHES
Plan.
- In addition, extra care shall be taken to ensure that no heavy equipment passes on top of the
existing infrastructure and ‘live’ pipeline.
- Ensure crane of sufficient size is deployed.
8. QUALITY CONTROL
Inspection and test shall be performed in accordance with the project inspection test plan.
Contractor shall dedicate a QC inspector for the general quality-inspection of the operation who
shall ensure adherence to this Method Statement, ITP and Project Quality Plan.
The dedicated QC inspector shall ensure that all relevant documentations are prepared and
appropriately signed off (See attached Reporting form)
9. APPENDIX
9.1 Daily Progress Report (DPR)
Page 8 of 9
B.G. TECHNICAL LIMITED
Report no. DAILY PROGRESS REPORT (DPR)
Project: Location: Date
S/
JOB ITEMS DETAIL
N
1 Personnel Mobilization Rec.
2 Project Meetings
Location Progress Remark
3 ROW Survey  Distance today =
 Cumulative =
4 ROW Clearing  Distance today =
 Cumulative =
 Distance today =
5 Stringing  Cumulative dist =
 No. of Pipes today =
 Cumulative pipes =
 Distance today =
6 Welding (Mainline)  Cumulative Dist =
 No. of welds today =
 Cum. welds =
7 Equipment on Site Personnel on Site Progress (%) Remark
BGT:
Page 9 of 9
ID Task Task Name Duration February 2024 March 2024
Mode 25 27 29 31 2 4 6 8 10 12 14 16 18 20 22 24 26 28 1 3 5 7
1 EBEGORO 2 FLOWLINE REPLACEMENT 36 days
2 Pre-Mobilisation Activities 17 days

3 Site Visit 1 day
4 Kick-off meeting 1 day
5 Release of call-off order 1 day
6 Material Procurement 1 day
7 Community Engagement 9 days
8 Mobilisation Activities 1 day
9 Equipment Mobilisation 1 day
10 Personnel Mobilsation 1 day
11 Site Activities 12 days
12 Site layout/Positioning of 1 day
equipment
13 Site Survey/Pegging 1 day
14 Bush Clearing 1 day
15 Stringing of pipes 2 days
16 Fit-up & weld 3 days
17 Radiography 1 day
18 Field joint coating 1 day
19 Excavation 3 days
20 UTM detection, Pipe Cutting & 1 day
retrieval
21 Lowering and Tie-In 1 day
22 Back filling of excavated disc 2 days
23 Civil Work on creek bed 1 day
24 Site Reinstatement 1 day
25 De-Mobilisation Activities 1 day
26 Equipment Demob 1 day
27 Personnel Demob 1 day
Task Project Summary Manual Task Start-only Deadline
Project: Ebegoro 2 Flow line rep Split Inactive Task Duration-only Finish-only Progress
Date: Thu 4/11/24 Milestone Inactive Milestone Manual Summary Rollup External Tasks Manual Progress
Summary Inactive Summary Manual Summary External Milestone
Page 1
JOB HAZARD ANALYSIS FOR SECTIONAL REPLACEMENT OF 4’’ EBEGORO 2T FLOWLINE B.G TECHNICAL LIMITED
JHA (Review) Team Composition: Date: 26/01/2024
Job/Activity: SECTIONAL REPLACEMENT OF 4’’ EBEGORO 2T FLOWLINE 1. NAOC TEAM
Task - 1: Work Scope: 2. BGT TEAM
SECTIONAL REPLACEMENT 4’’ 1. MOBILIZATION OF EQUIPMENT AND PERSONNEL.
EBEGORO 2T FLOWLINE 2. PIPE-HANDLING DELIVERY.
3. ROW CLEARING.
4. EXCAVATION OF TRENCH.
5. STRINGING OF PIPES.
6. WELDING AND INSTALLATION
9. LOWERING OF PIPELINE.
10. FLUSHING/HYDROTEST
11. BACKFILLING/ SITE REINSTATEMENT.
12. DEMOBILIZATION OF EQUIPMENT AND PERSONNEL.
Task Steps / Hazards Threats Top Event Consequences (HSE Hazard Source (HS)/ Who Inherent Barrier/Controls (Legal Recovery Action/Responsible
Description (Hazard/Aspect) Effect/Impact) or What may be harmed Risk Ref. And Procedure (Contingency Plan) party
(W/H) Training Legal Ref and
Procedure
1. MOBILIZATION 1.1. Land T1.1.1. Excessive 1.1.1 RTA Q1.1.1 1Injury to HS: Vehicle P- C1.1.1 Driver Should R1.1.1 DFA - C1.1.1/2:
OF EQUIPMENT Transport Speed. personnel, 4D(H) avoid exceeding Apply first aid to NAOC/BGT
AND PERSONNEL. T1.1. 2. Use of GSM Q1.1.2 damage to 1.1.1 NAOC/Contractor A- approved speed limit/ the injured TEAM
and Radio While equipment, Personnel 4D(H) Over speeding (ii) person, R1.1.2. C1.1.3/4/5:
driving. Q1.1.3Fatality. 1.1.2 Asset E- IVMS Should be Medevac - Take NAOC/BGT
T1.1.3 Driving under 0B(L) installed in vehicle, the Injured TEAM
the influence of R- C1.1.2 Avoid Use of personnel to the R1.1.1/2-
alcohol. 4D(H) GSM/Radio while nearest Hospital NAOC/BGT
T1.1.4 Fatigue driving. (ii) Park off the R1.1.3 Insurance TEAM
T1.1.5 Night Driving road with hazard light scheme and
T1.1.6 Poor ON before attending to replacement plan
Weather Condition calls. in place.
T1.1.7 Sharp Bends C1.1.3Alcohol/ Drug
T1.1.8 Potholes Policy in Place and
Obey (ii) Do not Drive
under the influence of
Alcohol/Drug.
C1.1.4 Observe
intermittent rest by
parking off the road
with Hazard light ON
(ii) Park off the road
with hazard light on
and do light stretch-
out.
C1.1.5 No night
Driving (ii) Ensure
Journey MGT in Place
(iii) Comply with
NAOC driving
Procedure. (iv) Obtain
waiver for night
Driving.
C1.1.6 Reduce speed
or discontinue journey
in extreme bad
weather.
C1.1.7 Slowdown at
sharp Bends (ii) Avoid
Potholes.
2.1 Pipes T2.1.1 Non secure 2.1.1 Q2.1.1injury to HS: Pipe P- C2.1.1 Provide secure R2.1.1 DFA - C2.1.1/2/3/4:
2. PIPE HANDLING pipes. Abrasions. personnel, 1C(L) stockpile area for Apply first aid to NAOC/BGT
DELIVERY T2.1.2 Pipe and 2.1.2 Trip & Q2.1 .2 damage to 2.1.1. A- pipes and fittings. (ii) the injured TEAM
Fittings Fall equipment. NAOC/Contractor 2B(L) Minimise height of person,
T2.1.3 Inadequate Personnel E- pallets/stockpile. (iii) R2.1.2.Medevac R2.1.1/R2.2-
access/egress. 2.1.2. Asset/Equipment 1B(L) Unload and stack - Take the Injured NAOC/BGT
R- pipes strictly in personnel to the TEAM
1B(L) accordance with the nearest Hospital
manufacturers’
recommendations
C2.1.2 Correct manual
handling techniques.
(ii) Use mechanical aid
where possible. (iii)
Maintain control of
loads when lifting and
moving. (iv) Do not
walk/work under
suspended load.
C2.1.3 Conduct site
inspection to ensure
access/egress is
adequate for the task
activities.
3. ROW CLEARING 3.1 T3.1.1 Public Safety 3.1.1 Slip trip Q3. 2.1Injury to HS: Machinery P- C3.1.1 Provide R3.1.1 DFA - C.3.1.1-C3.1.3
Machinery T3.1.2 Inadequate and Falls personnel 4D(H) appropriate fencing Apply first aid to NAOC/BGT
access/egress Q 3.1.2 Loss of 3.1.1. A- and barricades for the injured TEAM
T3.1.3 Traffic reputation NAOC/Contractor 4D(H) holes, stumps etc. (ii) person, R3.1.1- R3.1.2
Personnel E- Apply appropriate R3.1.2 Medevac NAOC/BGT
0B(L) signage and - Take the Injured TEAM,
R- pedestrian control. (iii) personnel to the
4D(H) Conduct periodic site nearest Hospital
inspection.
C3.1.2 Conduct site
access/egress is
activities. (ii) Survey,
pick and clear the best
route/working area
before work begins.
C3.1.3 Plan adequate
traffic control. (ii) Keep
area clean and clear of
obstacles.
4. EXCAVATION 4.1. T4.1.1. Noise 4.1.1 Slip/Trip. Q4.1.1.1Damage to HS: Machinery P- C4.1.1 Use only R4.1.1 Insurance C4.1.1/2/3/4/5:
Machinery T4.1.2 Falling equipment, 4.1.1. 1C(L) accredited operators. scheme and NAOC/BGT
objects/plants. Q4.1.2 injure to NAOC/Contractor A- (ii) Use appropriate replacement plan TEAM
T4.1.3.Damage to personnel. Personnel 2B(L) PPE not limited to in place. R4.1.1/2 -
existing structure. E- coverall, hardhat, ear R4.1.1DFA - NAOC/BGT
T4.4 Material 4.1.2. Asset/Equipment 1B(L) protection devise etc. Apply first aid to TEAM
Spillage R- C4.1.2. Maintain a the injured
T4.5 Hit by moving 1B(L) safety working area person,
plant. around the worksite/
moving plant. (ii) Use
appropriate PPE.
C4.1.3 Protect existing
structure from moving
equipment.
C4.1.4 Maintain clean-
up equipment on site.
(ii)Maintain (specified)
appropriate spillage
control equipment.
C4.1.5 Maintain safe
distance while
working.
5.STRINGING OF 5.1 Pipe T5.1.1. Unsecure 5.1.1 Trip, Q5.1.1Tool/equipment HS: Pipes P- C5.1.1 Secure pipes to R5.1.1 Insurance C5.1.1/2/3:
PIPE Pipes Slip & Fall damage. 1C(L) prevent movement scheme and NAOC/BGT
T5.1.2. Accessing Q5.1.2 Injury 5.1.1. A- irrespective of slope of replacement plan TEAM
trenches T5.1.3. NAOC/Contractor 2B(L) surface. (ii) Provide in place.
Working plant and Personnel E- secure stockpile area R5.1.1DFA - R5.1.1/2-
equipment. 1B(L) for pipes and fitting. Apply first aid to NAOC/BGT
T5.1.4 Pipes and 5.1.2. Asset/Equipment R- (iii) Ensure availability the injured TEAM
fittings 1B(L) of sand/ gravel bags/ person,
Pegs/ Timber or other
suitable materials for
retaining or securing
pipes.
C5.1.2. String only
sufficient pipes for
day's work. (ii) Return
all pipes not laid at
end of the day to
secure stockpile
areas.
C5.1.3 Use only fit for
purpose and certified
equipment. (ii) Use
only trained and
authorised personnel.
(iii) Use appropriate
PPE (hardhat,
coverall, etc.)
C5.1.4 Correct manual
handling techniques.
(ii) Use mechanical
aids where possible.
(iii) Carry pipes close
to ground while
moving providing
mechanical aid is
used.
6. WELDING AND 6.1 T6.1.1.Noise 6.1.1Burns/Arc Q6.1.1 Injury to HS: Machinery P- C6.1.1 Use ear R6.1.1 DFA - C6.1.1/2/3/4
INSTALLATION Machinery T6.1.2 Radiation/Arc eye personnel. 6.1.1.1. 2A(L) protection devise. Apply first aid to NAOC/BGT
T6.1.3. Fumes and NAOC/Contractor A- C6.1.2. Use the injured TEAM
deposit Personnel. 2A(L) appropriate PPE. (ii) person, R6.1.1/2-
T6.1.4. Sparks E- Ensure work area is R6.1.2 Insurance NAOC/BGT
T6.1.5 Electric 1B(L) properly screened scheme and TEAM
Power R-1B(L from the surrounds. replacement plan
(iii) Display of signage in place
around the worksite.
C6.1.3 Use of certified
personnel. (ii) Maintain
proper personal
hygiene. (iii) Use of
appropriate PPE.
C6.1.4 Ensure
availability of guards.
(ii) Use of appropriate
PPE and ensure that
the coverall/apron is
fire retardant.
C6.1.5 Regular
inspection and
maintenance schedule
should be in place. (ii)
Ensure that all wiring
is to the required
standard. (iii) Ensure
earthening of welding
machine.
7. Lowering of 7.1 T7.1.1 Public Safety 7.1.1 Slip trip Q3. 2.1Injury to HS: Machinery P- C7.1.1 Provide R7.1.1 DFA - C.7.1.1-C7.1.3
Pipeline Machinery T7.1.2 Inadequate and Falls personnel 4D(H) appropriate fencing Apply first aid to NAOC/BGT
access/egress Q 7.1.2 Loss of 7.1.1. A- and barricades for the injured TEAM
T7.1.3 Traffic reputation NAOC/Contractor 4D(H) holes, stumps etc. (ii) person, R7.1.1- R7.1.2
Personnel E- Apply appropriate R7.1.2 Medevac NAOC/BGT
0B(L) signage and - Take the Injured TEAM,
R- pedestrian control. (iii) personnel to the
4D(H) Conduct periodic site nearest Hospital
inspection.
C7.1.2 Conduct site
access/egress is
activities. (ii) Survey,
pick and clear the best
route/working area
before work begins.
C7.1.3 Plan adequate
traffic control. (ii) Keep
area clean and clear of
obstacles.
8. FLUSHING 8.1 T8.1.1. Equipment 8.1.1 Slip/Trip. Q8.1.1Damage to 8.1.1.1. P- C8.1.1 Use certified R8.1.1 Insurance C8.1.1/2/3/4
/HYDROTEST. Pressure Failure equipment, NAOC/Contractor 2A(L) and fit for purpose scheme and NAOC/BGT
T8.1.2High/over Q8.1.2 injury to Personnel. 8.1.2. A- equipment. (ii) replacement plan TEAM
Pressure T8.1.3. personnel. Asset/Equipment. 2A(L) Conduct regular in place. R8.1.1/2-
Noise E- equipment inspection. R8.1.2DFA - NAOC/BGT
T8.1.4. Water 1B(L) C8.1.2.Ensure Apply first aid to TEAM
Spillage. R- availability of pressure the injured
1B(L) monitoring device (ii) person,
follow work
procedures.
C8.1.3 Use ear
protection device (ii)
Reduce exposure
level.
C8.1.4 Ensure all
hoses are properly
secure and are fit for
purpose. (ii) Install
warning signs.
9. Backfilling/ Site 9.1.1. T9.1.1 Non Use Of 9.1.1 Loss of Q9.1.1 Injury 9.1.1.NAOC/Contractor P- C9.1.1 Use R9.1.1 DFA - C9.1.1/2/3/4
reinstatement/Civil Dust PPE, Poor Control Personnel 1C(L) appropriate PPE e.g. Apply first aid to NAOC/BGT
work Inhalation supervision. 9.1.2.Asset/Equipment A- Nose mask. the injured TEAM
2B(L) (ii)Follow work person, , R9.1.1-
E- procedure (iii) ensure Medevac - Take NAOC/BGT
1B(L) proper supervision the Injured TEAM
R- personnel to the
1B(L) nearest Hospital
10 .DE - 10.1. T10.1.1. Excessive 10.1.1 RTA Q10.1.1 1Injury to HS: Vehicle P- C10.1.1 Driver Should R10.1.1 DFA - C10.1.1/2:
MOBILIZING TO Land Speed. personnel, 4D(H) avoid exceeding Apply first aid to NAOC/BGT
SITE Transport T10.1. 2. Use of Q10.1.2 damage to 10.1.1 A- approved speed limit/ the injured TEAM
GSM and Radio equipment, NAOC/Contractor 4D(H) Over speeding (ii) person, C10.1.3/4/5:
While driving. Q10.1.3Fatality. Personnel E- IVMS Should be R10.1.2 NAOC/BGT
T10.1.3 Driving 10.1.2 Asset 0B(L) installed in vehicle, Insurance TEAM
under the influence R- C10.1.2 Avoid Use of scheme and R10.1.1/2-
of alcohol. 4D(H) GSM/Radio while replacement plan NAOC/BGT
T10.1.4 Fatigue driving. (ii) Park off the in place TEAM
T10.1.5 Night road with hazard light R10.1.3.Medevac
Driving ON before attending to - Take the Injured
T10.1.6 Poor calls. personnel to the
Weather Condition C10.1.3Alcohol/ Drug nearest Hospital
T10.1.7 Sharp Policy in Place and
Bends Obey (ii) Do not Drive
T10.1.8 Potholes under the influence of
Alcohol? Drug.
C10.1.4 Observe
intermittent rest by
parking off the road
with Hazard light ON
(ii) Park off the road
with hazard light on
and do light stretch-
out.
C10.1.5 No night
Driving (ii) Ensure
Journey MGT in Place
(iii) Comply with
NAOC driving
Procedure.(iv) Obtain
waiver for night Driving
.
C10.1.6 Reduce
speed or discontinue
journey in extreme bad
weather.
C10.1.7 Slowdown at
sharp Bends (ii) Avoid
Potholes.
Site Pictures:
Original nature of the vandalize site by the creek (Down Stream Area)
Pipe rack Area where riser will be installed using 2 nos. 90 degrees’ elbow and a 1.9m spool.
1
Welding of fitted Joint along ROW
Elbow welded on the surface to make the riser to the pipe rack using a 1.9m spool
2
Another 90 degree albow installed on the 1.9m spool to join the line from the pipe rack
The excavator was used to install the line pipes on the pipe rack before join it to the elbow from the riser
3
The header for pressure test fittings connection
End of replacement line pipes to be blinded before filling water for pressure test.
4
Rig up completed and ready for pressure test
Field welded joint primed after radiographic test in preparation for wrapping
5
The joints were wrapped after priming using black tape and thereafter white tape.
Lowering of the 4” line pipes
6
Lowered pipes positioned before backfilling
Tie in point Down stream
7
Overview of the installation at the creek bed and shoulder
Backfilling the start of excavation at the riser point
8
Backfilling on going at the creek
Completed backfilling of the creek

9
Civil Work on-going at the creek.
10
B.
Daily Progress
Report (DPR)
B-1.
DPR or site report from date of
Mobilization to date of
commissioning and
Demobilization.
C.
Inspection &
Test Pack
C-1.
NDT/Radiography
Reports.
C-2.
Hydro Test
Report
C-3.
UTM Report
UT MEASUREMENT FOR EBEGORO 2 FLOWLINE SECTION REPAIR.
S/N Distance(m) Location (Clock) Measured Remark

Value(m)
Upstream
12 8.5
3 8.4
1 0
6 7.9
9 8.5
12 8.6
3 8.3
2 2
6 8.0
9 8.4
6 12 8.5
3 8.4
3
6 7.8
9 8.5
8 12 8.5
3 8.4
4
6 8.2
9 8.5
12 12 8.4
3 8.4
5
6 7.91
9 8.6
Downstream
12 8.3
3 8.4
1 0
6 8.2
9 8.5
12 8.5
3 8.4
2 2
6 8.3
9 8.4
12 8.5
3 8.4
3 6
6 8.2
9 8.5
12 8.5
3 8.4
4 8
6 7.9
9 8.5
12 8.5
5 12 3 8.4
6 7.9
9 8.5
Prepare by: Ifekwem, Modestus

Date: 27th February, 2024.
D.
Material
Inventory
Report
D-1.
Waybill
E.
HSE Daily
Report
BG TECHNICAL LTD
Daily HSE site Report Date 21/02/2024 - 03/03/2024
Project Title EBGORO 2 FLOW LINE SECTION REPLACEMENT

Location OB/OB GAS PLANT
Date Mobilised to site 21/02/2024
Project Team Lead IFEKWEM MODESTUS
Site Client Rep. WILSON ONYEBUCHI
Activities For the Day MOB. OF PERSONNEL & EQUIPMENT TO SITE.
NILL.
Pep Talk Topic
Equipment on site WELDING MACHINE= 3 NOS., LIGHT DUTY VEHICLES=3 NOS.

PROJECT HSE STATISTICS
Today Project till date Year till date
POB (SUB-CONTRACTOR) 2 2 2
POB (CONTRACTOR) 2 2 2
POB (CLIENT) 0 0 0
No. of Days work 1 1 2
Daily Man-Hour 80 80 80
No. of HSE meeting 0 0 0
HSE Inspection 0 0 0
First Aid Cases 0 0 0
Medical Treatment Case 0 0 0
Occupational Illness 0 0 0
Environment incident: oil spill, pollution, etc 0 0 0
Total number of HIRs 0 0 0
Total number of HIRs closed 0 0 0
Good practices recorded 0 0 0
Near misses reported 0 0 0
Accidents Reported on site 0 0 0
Drill Conducted 0 0 0
Any Community incident 0 0 0
LTI/Fatality 0 0 0
HSE Induction 0 1 1
HSE Training 0 0 0
CLIENT CONTACT DETAILS
Name/Phone no. of PE. WILSON ONYEBUCHI
Name/Phone no. of CSR
Name/Phone no of HSE Supervisor
BGT SITE CONTACT DETAILS
Name/Phone no. of PE. IFEKWEM MODESTUS - 08036718886, OKWUDILI OBI - 08033302472
Name/Phone no. of HSE Supervisor CASSANDRA IKE - 08030941952
Name/Phone no of First Aider CASSANDRA IKE - 08030941952
PROJECT UA/UC REPORT

DESCRIPTION OF OBSERVATION CATEGORY RAM RATING LOCATION DATE IMMEDIATE ACTION TAKEN FURTHER ACTION RESPONSIBLE ACTION PARTY TARGET DATE OBSERVED BY STATUS
BG TECHNICAL LTD

COMMENCES STRINGIND, FIT-UP & WELDING OF 4" PIPELINE AFTER

Activities For the Day TOOLBOX BRIEFTING.
Pep Talk Topic MANUAL LIFT OF PIPE & HOT WORK ACTIVITIES WRT WELDING.

POB (CLIENT) 1 1 1
LTI/Fatality 0 0 0
HSE Induction 0 1 1
HSE Training 0 0 0

Address during the tool box
briefing the hazards associated
with manual lifting of pipes as Enlightened the personnel on the ALL PERSONNEL
EBEGORO, OB/OB GAS part of method adapted for pipe dangers of falling objects from a INVOLVED/HSE/SITE
Manual lifting and transport of 4" pipes UA MEDIUM PLANT 21/02/2024 transport height SUPERVISOR 21/02/202 Ifekwem, M. closed
stopped the personnel from lifting
the pipe and requested for him to
put on his hand gloves before Use of appropriate PPE to be
EBEGORO, OB/OB GAS continuing the manual lifting address in the tool box prior to
Observed Personnel lifting pipe without putting on his hand gloves UA LOW PLANT 21/02/2024 activivities. commencement of work CONSTRUCTION SUPV. 21/02/2024 Ifekwem, M. closed
BG TECHNICAL LTD

Activities For the Day CONTINUES PIPE STRINGING, FIT-UP AND WELD OF PIPES JOINTS.
FLYING PARTICLES RESULTING FROM THE GRINDING OF PIPES, NOISE
Pep Talk Topic POLLUTION FROM WELDING MACHINES

POB (CLIENT) 1 1 1
LTI/Fatality 0 0 0
HSE Induction 0 1 1
HSE Training 0 0 0

stopped the personnel from
lifting the pipe and requested for
him to put on his hand gloves Use of appropriate PPE to be
EBEGORO, OB/OB GAS before continuing the manual address in the tool box prior to
Observed Personnel lifting pipe withot putting on his hand gloves UA LOW PLANT 21/02/2024 lifting activivities. commencement of work CONSTRUCTION SUPV. 21/02/2024 Ifekwem, M. closed
Notified the site supervisor for

the need to address worker on
the proper use of waste bin.
Subcontractor to also provide a
collection bin and tidy the work
Personnel were observed littering the work site with satchet of water EBEGORO, OB/OB GAS site immediately at close of Implement and ensure personnel
after drinking finishing it content UA LOW PLANT 22/02/2024 business everyday compliance. CONSTRUCTION SUPV. 22/02/2024 Ifekwem, M. closed
BG TECHNICAL LTD

Activities For the Day PIPES STRININGING ON THE ROW
Pep Talk Topic HOT WORK & MANUAL LIFTING ACTIVITY HAZARD REFRESHED.
WELDING MACHINE= 3 NOS., LIGHT DUTY VEHICLES=3 NOS.EXCAVATOR = 1
Equipment on site NO.
POB (CLIENT) 1 1 1
LTI/Fatality 0 0 0
HSE Induction 0 1 1
HSE Training 0 0 0


Observed personnel not putting on hard hat while directing the crane ON Instructed the personnel to halt Ensure that fire extinguishers are
LIFTING activities. EBEGORO, OB/OB GAS the activity and get his hard hat. present in vehicle before
UA LOW PLANT 23/02/2023 mobilization. CONSTRUCTION SUPV. 23/02/2024 Ifekwem, M. closed
Personnel were advised to put on
their rainboot rather than safety Ensure that every worker engaged in
Heavy down pour the previous day. This cause the environment to be
shoe to avoid slip, trip or fall the site activities put on rainboot
muddy and slippery.. EBEGORO, OB/OB GAS harzard reaulting from wet and before entering to the work site.
UC MEDIUM PLANT 24/02/2024 muddy soil. CONSTRUCTION SUPV. 24/02/2024 Ifekwem, M. closed
Observed some personnel were standing close and in the line of fire while Intervened politely for them to
their colleagues were gring the edge of the pipe using the angle grinding keep a disctance and away from
machine. UC MEDIUM EBEGORO, OB/OB GAS PLANT24/02/2024 the line of fire. Continous monitoring. CONSTRUCTION SUPV. 24/02/2024 Ifekwem, M. closed
BG TECHNICAL LTD

Activities For the Day DITCHING / EXCAVATION OF TRENCH
Pep Talk Topic BLIND SPOT & EXCAVATION HARZARDS

POB (CLIENT) 1 1 1
LTI/Fatality 0 0 0
HSE Induction 0 1 1
HSE Training 0 0 0


machine. UC MEDIUM EBEGORO, OB/OB GAS PLANT24/02/2024 the line of fire. Continous monitoring. CONSTRUCTION SUPV. 24/02/2024 Ifekwem, M. closed
BG TECHNICAL LTD

TRANSPORT OF PIPES USING EXCAVATOR TO ROW. PIPE STRINGING, FIT UP &

Activities For the Day WELD
Pep Talk Topic UNDERGROUND FACILITIES

POB (CLIENT) 1 1 1
LTI/Fatality 0 0 0
HSE Induction 0 1 1
HSE Training 0 0 0


Observed some personnel were standing close and in the line of fire Intervened politely for them to
while their colleagues were gring the edge of the pipe using the angle keep a disctance and away from
grinding machine. UC MEDIUM EBEGORO, OB/OB GAS PLANT24/02/2024 the line of fire. Continous monitoring. CONSTRUCTION SUPV. 24/02/2024 Ifekwem, M. closed
The welding machine operator was observed not putting on ear plugs The Personnel was told to put on
while standing close to operate the generators UA LOW EBEGORO, OB/OB GAS PLANT26/02/2024 ear plugs. Continous monitoring. CONSTRUCTION SUPV. 26/02/2024 Ifekwem, M. closed
BG TECHNICAL LTD

Activities For the Day WELDING OF RISER
Pep Talk Topic WORKING AT HEIGHT. LIFTING ACTIVITIES USING EXCAVATOR.

POB (CLIENT) 1 1 1
LTI/Fatality 0 0 0
HSE Induction 0 1 1
HSE Training 0 0 0


their rainboot rather than safety Ensure that every worker engaged
shoe to avoid slip, trip or fall in the site activities put on rainboot
Observed a personnel applying primer paint on pipe without putting on a Stopped the performing the Suppervisors to enquire adequate
respirator activity and requested that he PPE are available and issue for use CONSTRUCTION SUPV.
UA LOW EBEGORO, OB/OB GAS PLANT27/02/2024 put on a respirtor.+ to the personnel 27/02/2024 Ifekwem, M.
BG TECHNICAL LTD

Activities For the Day RADIOGRAPHY & FIELD JOINT COATING/WRAPIGING
Pep Talk Topic EFFECTIVE COMMUNICATION

POB (CLIENT) 1 1 1
LTI/Fatality 0 0 0
HSE Induction 0 1 1
HSE Training 0 0 0


BG TECHNICAL LTD

Activities For the Day PRESSURE TEST OF THE 4" PIPELINE
Pep Talk Topic PRESURE EQUIPMENT

Equipment on site NO. HYDRO TEST EQUIPMENT = 1 SET.
POB (CLIENT) 1 1 1
LTI/Fatality 0 0 0
HSE Induction 0 1 1
HSE Training 0 0 0


BG TECHNICAL LTD

Activities For the Day TIE-IN OF WELDED LINE TO EXISTING LINES (PIPE RACK)
Pep Talk Topic BE YOUR BROTHERS KEEPER

POB (CLIENT) 1 1 1
LTI/Fatality 0 0 0
HSE Induction 0 1 1
HSE Training 0 0 0

stopped the personnel from lifting
the pipe and requested for him to
put on his hand gloves before Use of appropriate PPE to be
EBEGORO, OB/OB GAS continuing the manual lifting address in the tool box prior to
Observed Personnel lifting pipe withot putting on his hand gloves UA LOW PLANT 21/02/2024 activivities. commencement of work CONSTRUCTION SUPV. 21/02/2024 Ifekwem, M. closed
Notified the site supervisor for the

need to address worker on the
proper use of waste bin.
muddy and slippery..
EBEGORO, OB/OB GAS harzard reaulting from wet and before entering to the work site.
machine. UC MEDIUM EBEGORO, OB/OB GAS PLANT 24/02/2024 the line of fire. Continous monitoring. CONSTRUCTION SUPV. 24/02/2024 Ifekwem, M. closed
while standing close to operate the generators UA LOW EBEGORO, OB/OB GAS PLANT 26/02/2024 ear plugs. Continous monitoring. CONSTRUCTION SUPV. 26/02/2024 Ifekwem, M. closed
respirator activity and requested that he put PPE are available and issue for use CONSTRUCTION SUPV.
UA LOW EBEGORO, OB/OB GAS PLANT 27/02/2024 on a respirtor.+ to the personnel 27/02/2024 Ifekwem, M. closed
Observe the grass caught fire below the pipe rack while grinding the edge The fire was immediately put off.
of the pipe for fit-up. A fire blanket was used to prevent
the sparks from the grinding
CONSTRUCTION SUPV.
machine from falling to the floor
or below the pipe rack.
UC MEDIUM EBEGORO, OB/OB GAS PLANT 1/3/2024 Continous monitoring. 1/3/2024 Ifekwem, M. closed
BG TECHNICAL LTD

Activities For the Day TIE-IN OF WELDED LINE TO EXISTING LINES (CREEK)
Pep Talk Topic COMMUNICATION SIGNALS

POB (CLIENT) 1 1 1
LTI/Fatality 0 0 0
HSE Induction 0 1 1
HSE Training 0 0 0


Stopped the performing the Suppervisors to enquire adequate
Observed a personnel applying primer paint on pipe without putting on a activity and requested that he put PPE are available and issue for use CONSTRUCTION SUPV.
respirator UA LOW EBEGORO, OB/OB GAS PLANT27/02/2024 on a respirtor.+ to the personnel 27/02/2024 Ifekwem, M. closed
The fire was immediately put off.
A fire blanket was used to
prevent the sparks from the
CONSTRUCTION SUPV.
grinding machine from falling to
Observe the grass caught fire below the pipe rack while grinding the edge the floor or below the pipe rack.
of the pipe for fit-up. UC MEDIUM EBEGORO, OB/OB GAS PLANT 1/3/2024 Continous monitoring. 1/3/2024 Ifekwem, M. closed
The fire was put off. The fluid
(mixture of condensate and rain
water) was allowed to drain from
the pipe. The environment was CONSTRUCTION SUPV.
Observes another fire outbreak while using an angle grinder to cut a stabilised and fire blanked was
spool from an exiting pipeline for tie-in activities by the bank of the used to create a barrier.
creek. UC HIGH EBEGORO, OB/OB GAS PLANT 2/3/2024 Continous monitoring. 2/3/2024 Ifekwem, M. closed
BG TECHNICAL LTD

Activities For the Day BACK FILLING & SITE REINSTATEMENT
Pep Talk Topic COMMUNICATION SIGNALS

POB (CLIENT) 1 1 1
LTI/Fatality 0 0 0
HSE Induction 0 1 1
HSE Training 0 0 0


grinding machine. UA MEDIUM EBEGORO, OB/OB GAS PLANT24/02/2024 the line of fire. Continous monitoring. CONSTRUCTION SUPV. 24/02/2024 Ifekwem, M. closed
Stopped the performing the Suppervisors to enquire adequate
Observed a personnel applying primer paint on pipe without putting on a activity and requested that he put PPE are available and issue for use CONSTRUCTION SUPV.
respirator UA LOW EBEGORO, OB/OB GAS PLANT27/02/2024 on a respirtor.+ to the personnel 27/02/2024 Ifekwem, M. closed
The fire was immediately put off.
A fire blanket was used to
prevent the sparks from the
CONSTRUCTION SUPV.
grinding machine from falling to
Observe the grass caught fire below the pipe rack while grinding the edge the floor or below the pipe rack.
of the pipe for fit-up. UC MEDIUM EBEGORO, OB/OB GAS PLANT 1/3/2024 Continous monitoring. 1/3/2024 Ifekwem, M. closed
The fire was put off. The fluid
(mixture of condensate and rain
water) was allowed to drain from
the pipe. The environment was CONSTRUCTION SUPV.
Observes another fire outbreak while using an angle grinder to cut a stabilised and fire blanked was
spool from an exiting pipeline for tie-in activities by the bank of the used to create a barrier.
creek. UC HIGH EBEGORO, OB/OB GAS PLANT 2/3/2024 Continous monitoring. 2/3/2024 Ifekwem, M. closed
F.
As-built
Documentation
(Engineering
Package)
F-2.
Sketch of 4”
Pipe Section
Replaced
SKETCH OF PIPE LAYOUT (REPLACED 4” PIPE SECTION @ EBEGORO 2T)
Tie- In point to existing 4” line (Upstream)
Tie- In point to existing 4” line (downstream)
Riser
Buried 4” pipe Pipe rack area
14m
24m creek crossing additional length due to pipe vandalisation
286m proposed work
300m overall length

Close-Out Report

Uploaded by

Copyright:

Available Formats

Close-Out Report

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Close-Out Report

Uploaded by

Copyright:

Available Formats

WORK COMPLETION REPORT

Nigerian Agip Oil Company

EBEGORO 2 FLOWLINE SECTION REPLACEMENT,

BGT B.G. Technical Limited

EBEGORO 2 FLOWLINE SECTION REPLACEMEMNT

B.G. TECHNICAL LIMITED

NIGERIA AGIP OIL COMPANY LIMITED.

CONTRACT NO: 5000017241 Rev. No: 0

SUBJECT: 4" EBEGORO 2 FLOWLINE SECTIONAL REPLACEMENT -286M

Contract Title: 4” Ebegoro 2T Flow Line Section Replacement

Approved by: Davies Ikharo

Document Owner: NAOC

Document Number: BGT/NAOC/EB/ 001

Distribution: NAOC: B.G. Technical Limited

Rev Date Description / Originator Checked Approved

A-1. Project description / background

B. Daily Progress Report (DPR)

Note: A dedicated report for Hot tapping must is required

C. Inspection & Test Pack

C-1. NDT/Radiography Reports duly signed

C-2. Hydro test Report duly signed

C-3. UTM Report duly signed

C-4. Daily Welding Report (DWR)

C-5. Valves tests reports (if any)

D. Material Inventory Report

D-2. List of leftover materials (if any)

E-1. Equipment Inspection Pre-mobilisation Report (if any)

E-2. HSE Clearance/First PTW

E-3. Lessons Learnt (if any)

E-4. Any other requisite HSE document

F. As-built Documents (Engineering Package)

3.1 General Observation

3.2 OBSERVATION DURING SITE INSPECTION

For the repair work, BGT will

 Submit the quotation for approval and issue of Call-off

 Attend to the alignment and Kick-off meeting

 Develop and submit a close out report to the client.

CLIENT: NATIONAL AGIP OIL COMPANY (NAOC)

CONTRACTOR: BG TECHNICAL LIMITED

PROJECT: EBEGORO 2 FLOWLINE REPLACEMENT

LOCATION: OMOKU, RIVERS STATE

PREPARED BY REVIEWED BY APPROVED BY CLIENT

NAME Ifekwem Modestus Okwudili Obi Davies Ikharo

2.0 SCOPE OF WORK

3.0 EQUIPMENT LIST

4.0 MANPOWER LIST

5.0 WORK METHOD STATEMENT

7.0 SAFETY CONSIDERATIONS

8.0 QUALITY CONTROL

9.1 INSPECTION TEST PLAN

3. EQUIPMENT LIST – SECTIONAL REPLACEMENT

S/N DEPARTMENT POSITION QTY

S/N TASK STEP TASK DESCRIPTION REMARK

- Collect free-issue materials (line pipes) from Client Completed

- Usage of plugs to cover areas of leaks on the pipeline Completed

6 Cold-Cutting - Cutting of dis-used section using hacksaw and removal.

See attached PDF document.

9.1 Daily Progress Report (DPR)

1 Personnel Mobilization Rec.