Electrical Interview Question
Electrical Interview Question
Power factor
What is active, reactive, apparent & complex power?
Power Factor is a measure of how effectively incoming power is used in your electrical system
I) Active power: It is the actual power that is delivered to the load
II) Reactive Power: The powers that continuously bounce back and forth between source and load is
known as reactive power.
III) Apparent Power: It is the product of voltage & current without referencing the phase difference
between them.
III) Complex power: it is the product of voltage & current with reference to the phase difference between
them. it is the complex sum or vector sum of the active power & reactive power. It is denoted by S &
measure in VAR.
5.What is a leading & lagging power factor & how can you improve it? State the methods of power factor
correction
The cosine of the angle between voltage & current is called the power factor. If the current leads the
voltage, it causes a leading power factor. If the current lags voltage the power factor is lagging.
Power Factor Correction is a technique which uses capacitors to reduce the reactive power component of
an AC circuit in order to improve its efficiency while real power do not change.
Thus, these following methods are used for p.f correction (to nullify the lagging current): -
Static Capacitor
The capacitor helps in providing a leading current that eliminates the lagging component of current &
improves the power factor
Synchronous Condenser
It is an over-excited synchronous motor with no load that also provides a leading power factor.
Phase Advancer
Phase advancer is a simple AC exciter which is connected on the main shaft of the motor and operates
with the motor’s rotor circuit for power factor improvement. Phase advancer is used to improve the
power factor of induction motor in industries
Reactive power is unavoidable in power supplies. This is so because majority of load is motors,
electromagnets, transformers all of which use magnetic fields for their operation.
All these applications result in currents which lag behind voltage in phase. The current for creating
the magnetic field just do this- create the field, and do not take part in any active power or in getting
work done. This current is reactive by definition, and no machine can work without this reactive
component.
In a linear circuit, the relation between the current & voltage is linear i.e. resistance, inductance
While in the non-linear circuit, the current & voltage does not have a linear relationship i.e. diode
What could be the reason for the current to double in a linear circuit?
There are two reasons for increasing the current:
Either the total resistance of the circuit is reduced by half
The primary cell is a non-rechargeable battery. Use toys, baby car, remote
The secondary cell is a rechargeable battery. Use cell phones, vehicles, generators, etc.
Capacitance: capacitance is the ability of a component to store charge between two plates when there is
a potential difference applied.
Inductance: inductance is the ability of a conductor to store charge by varying magnetic field in
conductor coil.
What are the different colors on wires indicates? Or Mention what are the different colors on wires
indicates?
The different colors of the wires are used for phase indication purposes.
Single phase: Red and black
3 phases: Red, Yellow, Blue
Neutral: white and gray
Ground: green or green with yellow strip
What is the difference between a single pole and a double pole circuit breaker?
Single-pole breakers are wired with one hot wire and one neutral wire. When there is an overload in a
single-pole breaker’s circuit, only that particular breaker trips.
Double-pole breakers have two hot wires that are connected by a single neutral wire. That means if
there’s a short circuit on either of the pole’s hot wires, both trips.
However, Motor is a load and has a fixed Power factor, the rating has been mentioned in kW
An electric generator is a machine that converts mechanical energy to electrical energy. The working
principle of generator is based on electromagnetic induction.
The purpose of a starter is not to just start the motor, but it performs the two main functions. They are
as follows:
• To reduce the heavy starting current,
• To provide overload and under-voltage protection.
DC generator
Types of DC generator
Emf generate
Eddy current loss, also known as Foucault or joule loss, is a phenomenon that occurs when a conductor is
exposed to a varying magnetic field, resulting in the generation of circulating currents within the
conductor
Hysteresis loss
Hysteresis loss is caused by the magnetization and demagnetization of the core as current flows in the
forward and reverse directions.
DC MOTOR
What is back EMF?
V=Vb + IaRa
Eb=V/2
1) Ta- Ia characteristics
Colclusion……
Low starting torque
it can’t start with heavy load,
speed almost constant, and
when load increase then speed may be become a little bit slower.
Due to the field winding, the magnetic flux varies in order to vary the speed of the motor. As the magnetic
flux depends on the current flowing through the field winding, it changes by varying the current through
the field winding. This can achieve using a variable resistor in a series with the field winding resistor.
when the variable resistor keeps at its minimum position, the rated current flows through the field winding
due to a rated supply voltage, and as a result, the speed is kept normal. When the resistance increases
gradually, the current through the field winding decreases. This in turn decreases the flux produced. Thus,
the speed of the motor increases beyond its normal value.
The controlling of armature resistance controls the voltage drop across the armature. With this method,
the speed of the DC motor can control. This method also uses a variable resistor in series with the
armature.
When the variable resistor reaches its minimum value, the armature resistance is at normal one.
Therefore, the armature voltage drops. When the resistance value gradually increases, the voltage across
the armature decreases. This in turn leads to decrease in the speed of the motor. In this way, this method
achieves the speed of the motor below its normal range.
Both the above-mentioned methods cannot provide speed control in the desirable range. Moreover, the
flux control method can affect commutation. Whereas the armature control method involves huge power
loss due to its usage of resistor in series with the armature. Therefore, a different method is often
desirable – the one that controls the supply voltage to control the motor speed.
One such technique of voltage control method involves the use of a switch gear mechanism to provide a
variable voltage to the armature.
What is the motor starter?
3 Point Starter
The internal wiring of a 3-point starter is as shown in the figure. Also called shunt starter.
When the connected dc motor is to be started, the lever is turned gradually to the right. When the lever
touches point 1, the field winding gets directly connected across the supply, and the armature winding
gets connected with resistances R1 to R5 in series. During starting, full resistance is added in series with
the armature winding. Then, as the lever is moved further, the resistance is gradually is cut out from the
armature circuit. Now, as the lever reaches to position 6, all the resistance is cut out from the armature
circuit and armature gets directly connected across the supply. The electromagnet 'E' holds the lever at
this position. This electromagnet releases the lever when there is no (or low) supply voltage.
It can be seen that, when the arm is moved from the position 1 to the last position, the starter resistance
gets added in series with the field winding. But, as the value of starter resistance is very small as
compared to the shunt resistance, the decrease in shunt field current may be negligible.
When the motor is overloaded beyond a predefined value, 'overcurrent release electromagnet' D gets
activated, which short-circuits electromagnet E and, hence, releases the lever and the motor is turned
off.
Torque of DC motor
Speed of DC motor??
Speed Regulation of DC motor
Why is the starting current high in dc motor?
The dc motor has no back emf at the starting of the motor. The armature current is controlled by the
resistance of the circuit. The resistance of the armature is low, and when the full voltage is applied at the
standstill condition of the motor, the armature current becomes very high
What is the difference between a Four Point Starter and a Three Point Starter?
The starter which consists three terminals is known as the three- point starter. The armature, field and
line are the terminals of the three-point starter. In the three-point starter, the no-voltage coil (NVC) is
connected in series with the field winding.
The starter that consists four terminals and hence called the four- point starter. In four-point starter
along with the armature, field and line terminal one additional terminal is added which connected the no
voltage coil parallel with the shunt field winding. In four-point starter the no-voltage winding is
connected in parallel with the field winding.
The three-point and four-point starter both are similar in construction. But in three-point starter when
the speed of the motor varies then the current passes through the field coil and this current affects the
no-voltage coil. The four-point starter is designed for reducing the problem.
Efficiency of transformer
Types of transformers
1) shell type-coil are inside. It uses those transformers which are work in low power factor
2) core type-coil are in outside. Better colling provide, it uses those transformers which are in always full
load.
Whereas shell-type construction is preferred mostly in the case of low-voltage applications like
transformers used in electronic circuits, converter circuits, etc.
As the name suggests a Distribution transformer is the step-down high-voltage transformer used
for the distribution of electrical energy of voltage up to 33kV at the distribution substation. It is a
small-sized transformer designed for maximum efficiency at 70% loading.
A power transformer is an extra-high voltage step-up transformer used at the generating station
and transmitting power station for transmission of electrical power at a voltage greater than 33
kV. It is a large-sized transformer generally rated in MVA. Its efficiency is high nearly about 98%.
Impedance transfer of transformer
Potential transformer
Based on measurements
• Current transformer (CT)
• potential transformer (PT)
• Capacitive voltage transformer (CVT)
- Must remind transformer is not a load so power factor term does not come in here.
That’s why its rating in kVA
The term all-day efficiency is defined for distribution transformers. In all electrical machines, We
find efficiency but in the case of the distribution transformer, we calculate all-day efficiency
because the distribution transformer works for 24 hours at different loading conditions.
All-day efficiency is also known as the energy efficiency of the transformer and it is defined as
the ratio of total output energy in kWh to the input energy in kWh for a certain period of time
generally 24 hours.
As the name suggests it is a transformer used to isolate two electrical circuits. In this transformer,
the primary and secondary turns become the same and hence its turn ratio will be equal to 1. It
protects the secondary circuit when a fault occurs in the primary circuit.
The main function of no-load current is to set up working flux in the core and also it is
responsible for supplying no-load losses (Eddy current loss and hysteresis loss)
Why open circuit (OC) test is performed on the LV side of the transformer?
An open circuit (OC) is performed to find out the core losses in the transformer. In this testing, all
the measuring equipment is placed on the LV side. HV side is open.
So, there are two reasons of conducting the OC test on the LV side, these are:
• If LV winding is preferred then the voltage (rated) to be supplied is less as compared to the
HV side.
• And also, when we prefer LV winding for the OC test then a small rating measuring
instrument will be required.
• The rated current on the HV side is lower and it can be safely measured by laboratory
ammeter.
• In this case, since the applied voltage is less than 5% of the rated voltage of winding,
better accuracy in the reading of the voltmeter.
Delta-star transformers are distribution transformers in which the secondary star neutral is employed as
a return path, and this arrangement is used for step down voltage phenomenon.
Power transmitted in long distance by delta connection. Generate in wye and transmit delta
Power distributed in local area is wye winding. Receive in delta but distributed in wye
The presence of third harmonics at an ungrounded neutral can cause overvoltage conditions at light
load. When constructing a Y-Y transformer using single-phase transformers connected in a bank, the
measured line-to-neutral voltages are not 57.7% of the system phase-to-phase voltage at no load
but are about 68% and diminish very rapidly as the bank is loaded.
If the load on the secondary side of the transformer is unbalanced, the phase voltages of load side
change unless the load-star point is earthed. The difficulty of shifting neutral can be overcome by
connecting the primary star point to the star point of the generator.
-due to the flow of alternating current through the transformer, which has a magnetic effect on the iron
core of these devices.
Ideally, the secondary voltage remains the same throughout the load, in which case the voltage
regulation is zero. But practically it varies with the power factor of the load.
There is a Transformer and an Induction Machine. Those two have the same supply. For Which Device
the load current will be maximum and why?
which of the two equipment’s (having same rating) will take higher no-load current?
Magnetizing current
In transformer, the medium for the flow of magnetic flux is iron core. Iron core offers less reluctance to
the flow of flux. So, the magnetizing current required to produce the flux is less.
In case of induction motor, the medium for flux flow is air. It offers more reluctance than iron core. So,
the motor takes more magnetizing current compared to the transformer.
That’s why induction motor will consume more load current compared to the transformer.
What is transformer efficiency & all-day efficiency? What is the condition for maximum efficiency?
Why the current transformer’s secondary should not be open when there is current flowing in its
primary?
The current transformer is essentially a step-up transformer that increases the voltage & decreases the
current on the secondary side. Under the open secondary condition, the primary current becomes the
magnetizing current that generates a very high secondary voltage that can damage the insulation as well
as can pose danger to personnel.
Transformer test
The three primary tests used to determine the condition of a transformer are the open-circuit
test, short-circuit test, and measurements of winding resistance.
Open-Circuit Test
Figure 1(a) shows the circuit for the transformer open-circuit test. The alternating input voltage is
set to the normal primary level for the transformer, and the voltage at the open-circuited output
terminals is monitored on a voltmeter, as illustrated.
The wattmeter measures the input power, and the ammeter measures the primary current.
Because the secondary is open-circuited, the primary current is very small, and the voltage drops
across the ammeter and wattmeter can be assumed to be negligible.
Figure 1(a). A transformer open-circuit test is performed by measuring the (no-load) secondary voltage,
the primary current, and the input voltage and power.
With a very small primary current, and near-zero secondary current (i.e., the voltmeter current),
the copper loss in the windings can be assumed negligible. The input power measured on the
wattmeter is then the total transformer core losses, and the ammeter indicates the no-load
primary current (Io) (see Figure 1(b)). From the measured values of input voltage, current, and
power, the components of the no-load equivalent circuit can be determined.
Short-Circuit Test
The transformer short-circuit test is performed with the secondary terminals short-circuited, as
illustrated in Figure 2(a). Note that the primary voltage (EP) is measured right at the transformer
primary terminals to avoid error due to the voltage drops across the ammeter and wattmeter. The
input voltage is increased from zero until the ammeter in the primary circuit indicates normal full-
load primary current. When this occurs, the normal full-load secondary current is circulating in
the secondary winding. Because the secondary terminals are short-circuited, the input voltage
required to produce full-load primary and secondary currents is around 3% of the normal input
voltage level. With such a low input voltage level, the core losses are so small that they can be
neglected. However, the windings are carrying normal full-load current, and so the input is
supplying the normal full-load copper losses.
Figure 2(a). To perform a transformer short-circuit test, the secondary is shorted, and the primary
current is adjusted to the normal full-load level. The primary voltage and input power are measured.
The output power (to the short-circuit) is zero, so the wattmeter measuring true input power
indicates the full-load copper losses. The product of the ammeter and voltmeter readings gives
the apparent input power. From these quantities, calculations may be made of the resistive and
reactive components of the full-load equivalent circuit referred to the primary (see Figure 2(b)).
Figure 2(b). Equivalent Transformer Circuit simplified by neglecting Ro and Xo.
(I)split-phase type
(ii)capacitor type
(iii) shaded-pole type
This may be achieved by converting a single-phase supply into two-phase supply through the use of an additional
winding. When the motor attains sufficient speed, the starting means (i.e., additional winding) may be removed
depending upon the type of the motor.
Name the types of single-phase motors with respect to the method employed to make them self-starting?
(i) Split-phase motors-started by two phase motor action through the use of an auxiliary winding.
When the motor reaches about 75% of synchronous speed, the centrifugal switch opens the circuit of the starting
winding. The motor then operates as a single-phase induction motor and continues to accelerate till it reaches the
normal speed. The normal speed of the motor is below the synchronous speed and depends upon the load on the
moto
(ii) Capacitor motors-started by two-phase motor action through the use of an auxiliary winding and a capacitor.
(iii) Shaded-pole motors-started by the motion of the magnetic field produced by means of a shading coil around a
portion of the pole structure.
An important characteristic of these motors is that they are essentially constant-speed motors. The speed
variation is 2-5% from no-load to full- load
Induction motor
Stepper motors convert electricity into rotation. Not only does a stepper motor convert
electrical power into rotation, but it can be very accurately controlled in terms of how far it
will rotate and how fast.
Stepper motors are so named because each pulse of electricity turns the motor one step.
Stepper motors are controlled by a driver, which sends the pulses into the motor causing
it to turn. The number of pulses the motor turns is equal to the number of pulses fed into
the driver. The motor will spin at a rate that is equal to the frequency of those same
pulses.
Due to magnetic locking, sometimes induction motor fails to start. This phenomenon is called cogging.
Induction Motor Braking
The braking is the process of reducing the speed of an induction motor.
It is mainly classified into three types. They are
1. Regenerative Braking
2. Plugging
3. Dynamic Braking
• AC dynamic braking
• Self-dynamic braking
• DC dynamic braking
• Zero sequence braking
Zero Sequence Braking – In this braking, the three phases of the stator are connected in series across
either a single AC or DC source. Such type of connection is known as zero sequence connection because
the current in all the three phases is co-phase. The nature of speed-torque curve for AC and DC supply is
shown in the figure below.
DOL
The direct on-line starter method, of an induction motor, is simple and economical. In this method, the
starter is connected directly to supply voltage. By this method, small motors up to 5 kW rating are
started to avoid the supply voltage fluctuation.
On pressing the START pushbutton S1, the contactor C is energized
The three main contacts M and the auxiliary contact A are closed. Motor start running.
The stop button S2 is normally closed. If the S2 button is pressed to STOP the motor, the coil C is de-
energized, the main contacts M and the auxiliary contact A are opened. The motor is stopped.
Undervoltage Protection
When the voltage falls below a certain value or when the supply fails or disrupted during the operation
of the motor, the coil C is de-energized. Hence, the motor is disconnected from the supply Overload
Protection.
The motor is overloaded, one or all the overload coils (O.L.C) are energized. The normally closed contact
D is opened, and the contactor coil C is de-energized to disconnect the supply from the motor
When the motor picks up the speed, about 80 percent of its rated speed, the switch S is immediately put
into the RUN position. As a result, a stator winding which was in star connection is changed
into DELTA connection now.
Firstly, the stator winding is connected in star and then in Delta so that the starting line current of the
motor is reduced to one-third as compared to the starting current.
At star-connected, phase voltage VL/√3. Since the developed torque is proportional to the square of the
voltage applied to an induction motor. So, it reduces the starting torque to one-third that is obtained by
direct delta starting and torque is directly proportional to square of the armature current.
Forward/Reverse Starters
A forward/reverse magnetic motor starter is constructed from two regular contactors installed with
a mechanical interlock that prevents both coils from pulling in simultaneously.
To prevent unintentional energization of both the forward and reverse coil at the same time, the coils are
equipped with normally closed contacts, which are then wired in series with the opposite direction’s coil
to act as an electrical interlock.
It is simple, from the name itself we can understand that here, the induction process is involved. When
we give the supply to the stator winding, a magnetic flux gets produced in the stator due to the flow of
current in the coil. The rotor winding is so arranged that each coil becomes short-circuited.
The flux from the stator cuts the short-circuited coil in the rotor. As the rotor coils are short-circuited,
according to Faraday’s law of electromagnetic induction, the current will start flowing through the coil of
the rotor. When the current through the rotor coils flows, another flux gets generated in the rotor.
Now there are two fluxes, one is stator flux, and another is rotor flux. The rotor flux will be lagging with
respect to the stator flux. Because of that, the rotor will feel a torque which will make the rotor to rotate
in the
direction of the rotating magnetic field. This is the working principle of both single and three-phase
induction motors.
A new motor setup and supply power of IM, but it does not start rotating, what is the possible
problem here? and how to check this problem?
If a new motor setup is not starting to rotate, several potential issues could be causing the problem. Here
are some common possibilities and steps to check each one:
• Check the Power Supply: Ensure that the motor is receiving the correct voltage and
frequency. Verify that the power supply is within the motor's specified operating range.
• Inspect Wiring Connections: Check for loose or disconnected wiring in the motor circuit.
Verify that all connections are secure and follow the correct wiring diagram.
• Inspect the Capacitor: For single-phase induction motors, check the start capacitor.
• Check rotor is block or Mechanical Obstruction: Ensure that the rotor is not physically
blocked or obstructed. Attempt to rotate the motor shaft manually to check for any
resistance.
• Check for Overheating: Motors may have built-in thermal protection that causes them to
shut down if they overheat. Allow the motor to cool down and check for signs of
overheating such as a burning smell.
• Verify Rotation Direction: Some motors have a specified direction of rotation. If the
motor is not rotating, check whether the direction is correct. If needed, swap any two of the
three-phase leads to reverse the direction.
• Examine the Starting Mechanism: Motors equipped with starters may have a faulty
starting mechanism. Check the starter contacts and control circuit for proper functioning.
• Check Motor Windings: Inspect the motor windings for continuity using a multimeter. If
there is an open circuit or a short, it can prevent the motor from starting.
• Examine the Control Circuit: If the motor is part of a control system, check the control
circuit for faults. Ensure that all control devices, such as relays and contactors, are
operating correctly.
• Contact Manufacturer or Supplier: If all else fails, there may be an internal issue with
the motor itself. Contact the manufacturer or supplier for guidance or to request a
replacement.
Synchronous Motor
Why synchronous motor is not self-starting?
Synchronous motor is a doubly excited machine. It’s stator winding which consists of a 3-phase winding
is provided with 3 phase supply and rotor is provided with DC supply. The 3-phase stator winding
carrying 3 phase currents produces 3 phase rotating magnetic flux.
The rotor carrying DC supply also produces a constant flux. At a particular instant rotor and stator poles
might be of same polarity causing repulsive force on rotor and the very next second it will be N-S causing
attractive force. But due to inertia of the rotor, it is unable to rotate in any direction due to attractive or
repulsive force and remain in standstill condition. Hence it is not self-starting.
Why damper windings are used in synchronous motor? Or How synchronous motor is started as squirrel
cage motor?
The damper winding consists of short-circuited copper bars embedded in the face of the rotor poles.
When an ac supply is provided to stator of a 3-phase synchronous motor, stator winding produces
rotating magnetic field. Due to the damper winding present in the rotor winding of the synchronous
motor, emf is induced in damper winding and hence currents start to flow. Hence torque acts on rotor.
Damper windings in synchronous motor will carry out the same task of induction motor rotor windings.
Therefore, due to damper windings synchronous motor starts as induction motor and continue to
accelerate. When the motor attains about 95% of the synchronous speed, the rotor windings is
connected to DC exciter terminals and the rotor is magnetically locked by the rotating magnetic field of
stator and it runs as a synchronous motor. Now as the rotor rotates at synchronous speed. Due to
absence of relative motion no emf induced in damper winding.
What is hunting?
The sudden changes of load on synchronous motor set up oscillations in the rotor. Such oscillation of
rotor about its new equilibrium position is called hunting.
What is the effect on speed if the load is increased on a 3-phase synchronous motor?
The speed remains constant from no load to maximum load in the motor
Among three phases, put one phase in fixed and interchange other two phase. Then the motor start to
rotate in reverse direction.
Three bulb is connected in series between the busbars and generator. When all the three light is bright and
dark together at this moment, they are synchronous and we lock the synchronous switch. Otherwise, any
two phases will interchange.
Circuit Breaker
What is a Circuit Breaker?
The circuit breaker is a device that opens and closes the circuit under normal and fault conditions.
What is the relationship between making current and breaking current of the circuit breaker?
Making current(peak) = 2.55 X breaking current
When the circuit contacts are opened, a high-pressure Sulfur hexafluoride gas flows through the
chamber as the arc strikes.
Free electrons produced during the arcing are quickly absorbed by the SF 6 gas resulting in immobile
negative ions. As the arc loses its conducting electrons, the insulating strength of the surrounding
medium is quickly increased and the arc completely extinguishes.
Advantages
• Superior arc extinguishing property.
• Can interrupt larger currents as the dielectric strength of SF 6 gas is almost 3 times greater than
air.
• Noise free operation
• Moisture free operation
• Very low maintenance
• Disadvantages
• Sulfur hexafluoride gas is very costly.
• SF6 has to be reconditioned after every operation.
• This high-pressure Sulfur hexafluoride gas will absorb all the conducting free electrons and as a
result causes the extinction of the arc.
The MCCB stands off “Molded case circuit breaker”. It has a high current rating of around 2500 Amps.
Also, its tripping characteristics can be adjusted. They are used in industries.
RCD stands for Residual Current Device, while RCB stands for Residual Current Breaker.
The MCBs are mostly used in homes and industries, while the RCD is mostly used in homes.
The circuit breaker is an electromechanical switch that opens the circuit during overcurrent or short-
circuits. It works automatically as well as manually & it can be used again by resetting the lever.
Circuit Breaker:
It automatically breaks the circuit in case of fault conditions like short circuit and overload. It can also
manually break the circuit. It is ON-load & OFF load device, it means it operates in both ON/OFF supply
condition.
Isolator:
An isolator is a mechanical switch used for isolating or disconnecting power supply in substations. It is an
off-load device i.e. it is operated when the power supply is off.
Why is the VCB used in High Transmission Systems? Why can’t ACB be used?
Actually, vacuum has a higher arc quenching property than air since the die electric strengths in VCB are
8 times that of air. That is why vacuum is always utilized as an HT breaker and air is used as an LT
breaker.
What is the difference between surge arrestor and lightning arrestor?
Lightning arrestor is installed outside the panel whereas surge arrestor installed inside panels comprising
of resistors which consumes the energy and nullify the effect of surge.
Q. What is the difference between megger test equipment and contact resistance meter test
instruments?
Megger test equipment used to measure cable electric resistance, conductor continuity, phase
identification.
Contact resistance meter test instruments used to measure low resistance like relays, contactors.
In three pin plugs why earth pin diameter is higher than other two pin?
Because Current flow in the conductor is inversely proportional to the conductor diameter. So, if
any short circuits occur in the system first high currents bypassed in the Earthling terminal.
(R=Pl/a area of the conductor increases resistance value decreases)
We can use in PLC pannel board around 500+ counter relay which reduce complexity, reduce wire, can easily
programm at our wish.
Beside you have two motor, you have operate this two motor like – one motor rotate one hour then the second
motor run 1 hour, then 1st motor will start. If you operate by manually by switch that might be complex. By
using PLC+timer we can easily operate these two mkotor.
What are the programmable languages used in PLC?
The following are the programmable languages used in PLC.
PLC symbol
1. ABB
2. Siemens
3. Honeywell
4. Mitsubishi
5. Toshiba
Types of PLC
There are two fundamental kinds of PLC bases based on PLC building and operation:
• Compact PLC
• Modular PLC
Compact PLC
All the modules are within a single case. This type of PLC has a fixed number of
Input/Output modules. The power supply, CPU, and communication card are
within a single case.
Modular PLC
The name itself suggests that this type of PLC consists of various modules. Inputs and Outputs modules
can be easily expanded just by adding the modules.
The amount of time it takes for the PLC to finish one complete cycle is called the scan time of PLC.
VFD
What is a VFD?
Variable frequency drives/ variable speed drives/ VFD/ VSD are all one and the same. They are used to
control the speed of rotation of a motor by regulating the frequency and voltage of the electric motor’s
input power supply. The speed of the motor can be controlled precisely using a variable frequency drive.
WHAT ARE THE PRIMARY ELEMENTS OF A VFD CIRCUIT AND WHAT DO THEY DO?
A VFD circuit’s main components are:
Rectifier: A device that convert AC input voltage to DC voltage.
DC bus: A capacitor bank which stores the rectifier’s direct current voltage.
Inverter: A device that converts DC voltage to alternating current voltage.
PWM controller: This device regulates the frequency & duty cycle of the output voltage.
Filter: Removes high-frequency noise from output voltage.
EXPLAIN THE DISTINCTION BETWEEN VECTOR CONTROL & V/F (VOLTS PER HERTZ) FOR VFDS.
VFD Vector Control VFD V/f Control
VFD vector control is an even more advanced motor VFD V/f control is a less complicated and less
control approach than V/f control. It uses input from costly way of motor control. It maintains a
the motor to more precisely manage the speed and steady voltage-to-frequency ratio, which
torque. Vector control is frequently employed in high- maintains the magnetic flux in the electric
performance, high-accuracy applications such as motor constant. V/f control is frequently
machine tools, robotics, & food and beverage employed in low-performance applications such
processing. as fans & pumps.
WHAT VARIABLES SHOULD BE TAKEN INTO CONSIDERATION WHILE CHOOSING A VFD FOR A CERTAIN
APPLICATION?
The following criteria should be considered while considering a VFD for a certain application:
The form of motor being controlled must be appropriate with the VFD.
Motor power rating
Speed range
Torque requirements
Duty cycle
Environmental conditions installed.
WHAT CAUSES HARMONICS IN THE VFD SYSTEMS, & HOW CAN THEY BE PREVENTED?
Transformers, wires, and motors that are too hot
Protection relays failure
Increased vibration and noise
In VFD systems, harmonics can be avoided in a number of methods, including:
Putting in harmonic filters at the VFD output or input
HOW ARE VARIABLE FREQUENCY DRIVES AND SOFT STARTERS DISTINCTIVE FROM ONE ANOTHER?
When using a VFD, the AC power source is first converted to DC power, which is then inverted back to AC
power at the specified frequency and voltage. This enables the VFD to modify the power supply’s
frequency and voltage in order to manage the motor’s speed and torque.
Soft starters function by gently raising the motor’s voltage over time. This helps in lowering the motor’s
starting current and preventing overheating.
SCADA
What does SCADA stand for?
Supervisory Control and Data Acquisition (SCADA) systems are used for controlling, monitoring, and
analyzing industrial devices and processes. The system consists of both software and hardware
components and enables remote and on-site gathering of data from the industrial equipment.
Manufacturing
Water management
Transportation
Renewable energy
In these industries, SCADA systems provide valuable information to key stakeholders. They can use the
system to improve the performance of the industrial plants, keep track of the plants’ efficiency and
mitigate errors and downtime through messages received from the system.
In today’s industrial advanced world, SCADA systems are crucial for operating industrial plants more
efficiently, as they are much easier and faster in collecting essential data. This allows for better allocating
of resources in many businesses.
A SCADA system connects to many different types of equipment. It monitors and controls everything
from weather sensors and pumps to power production and motors, depending on what kind of data is
needed.
How does a SCADA system work?
A SCADA system consists of three main system components. Combined, they ensure that data is
transmitted from the equipment that needs to be monitored and controlled (sensors, motors, etc.) to an
interface where the data can be analyzed and used for reporting.
The connecting link in the SCADA architecture are the Programable Logic Controllers (PLCs) or Remote
Terminal Units (RTUs). These are microcomputers that interact with both the equipment (also called field
devices) on the one hand, and HMIs, which are Human Machine Interfaces, on the other hand. HMIs are
also referred to as graphical user interfaces.
The human operators access the data through the HMI, which can either be cloud-based or based on
own servers. The software interprets and displays the data in an easy-to-understand matter, so
operators quickly and simply can analyze and react to alarms.
Some SCADA systems also include options for automatic control actions and an automatic reporting
engine for easy-made reports.
RELAY
What is Relay? Types, Applications, and Working of Relay
A Relay is a simple electromechanical switch.
A magnetic contactor is a device that is powered by magnetism. Used to open and close the contacts in
the motor control circuit, may also be called a magnetic switch or a contactor.
Basically, a magnetic contactor works on the same principle as a relay, connecting and disconnecting
electricity. The actuators are similar, this device uses a coil, which when an electrified coil creates a
magnetic field.
What types of problems are likely to arise during the functioning of a three-phase induction motor?
The following faults are likely to occur in 3-phase induction motor operation:
Stator faults
Phase to phase faults,
Phase to earth faults, and
Inter turn faults,
Rotor faults
Earth faults and
Inter turn faults
Prolonged overloading.
Stalling.
Unbalanced system voltages.
Single phasing.
Under voltage.
Reverse phase.
Plug Setting Multiplier and is defined as the ratio of fault current in the relay coil to the pick-up value.
7) How many types of Protection relays are there based on the Characteristic?
o Definite time relays.
o IDMT (Inverse time relays with definite minimum time).
o Instantaneous relays.
o IDMT with inst.
o Stepped Characteristic relays.
o Programmed Characteristic relays.
o Voltage Restraint overcurrent relays.
What is the difference between over current relay and differential relay?
The operating coil of over current relay is connected across the CT secondary circuit. This differential
relay compares the current at the two ends of the alternator winding.
Differential Protection of a Transformer
Differential protection schemes are mainly used for protection against phase-to-phase
fault and phase to earth faults. The differential protection used for power transformers is
based on Merz-Prize circulating current principle. Such types of protection are generally
used for transformers of rating exceeding 2 MVA.
Normally, the operating coil carries no current as the current are balanced on both the
side of the power transformers. When the internal fault occurs in the power transformer
windings the balanced is disturbed and the operating coils of the differential relay carry
current corresponding to the difference of the current among the two sides of the
transformers. Thus, the relay trip the main circuit breakers on both sides of the power
transformers.
When the transformer is energizing the transient inrush of magnetizing current is flows in
the transformer. This current is as large as 10 times full load current and its decay
respectively.This magnetizing current is flows in the primary winding of the power
transformers due to which it causes a difference in current transformer output and it
makes the differential protection of the transformer to operate falsely.
To overcome this problem the kick fuse is placed across the relay coil. These fuses are
of the time-limit type with an inverse characteristic and do not operate in short duration of
the switch in the surge. When the fault occurs the fuses blow out and the fault current
The differential protection relay is used for the protection of the generator, transformer, feeder, large
motor, bus-bars etc. The following are the classification of the differential protection relay.
• Current Differential Relay
• Voltage Differential Relay
• Biased or Percentage Differential Relay
• Voltage Balance Differential Relay
• Current Differential Relay
A relay which senses and operates the phase difference between the current entering into the
electrical system and the current leaving the electrical system is called a current differential relay
If the fault occurs between any two phases, say Y and B then short-circuit current flows through these
phases. The fault unbalanced the current flows through CTs. The differential current flows through the
relay operating coil and thus relay trips their contacts.
To overcome the above problem, the modified scheme has been developed. In
this scheme two elements are arranged, one for the protection of the phase fault
and other for the earth fault protection.
The phase elements are connected in stars along with the resistor. The earth fault
relay is kept between the star and neutral. The two-phase elements together
with a balancing resistor are connected in star, and the earth fault relay is
connected between the star and neutral pilot wire.
Transmission line
Power system single line diagram
Component of substation
Circuit breaker
Lightning arrester
Surge arrester
Busbar
Relay
current transformer
potential transformer
Switch
Distribution transformer
Wave trap (use to check the frequency variation)
Power factor-correction substations are positioned at the receiving end of transmission lines and
perform power factor correction utilizing generally synchronous condensers.
Power system
10) How many types of faults are there in 3 phase power system?
The faults that occur in the three-phase power system are as follows:
'Sag' is the difference in level between the points of support and the lowest point on the
conductor.
What is Corona?
'Corona' is the phenomenon of violet glow, hissing noise, and production of ozone gas in an
overhead transmission line.
Electrical faults are the deviation of voltage and current from normal values. There are two types
of faults that occur in a three-phase system.
1. Symmetrical faults.
2. Unsymmetrical faults.
1. Overcurrent flow- During fault occurrence high current flows in the system and which leads to
tripping of relays, damaging insulation and components of the equipment.
2. The danger to operating personnel- Fault can also affect the individual working there, and
severity of the fault depends upon the voltage and current at the point of fault.
3. Loss of equipment- Heavy current due to short circuit faults result in the burning of equipment
completely which leads to improper working of equipment or device.
4. Disturbed interconnected active circuits- During the occurrence of fault the active, connected
components of the system also get disturbed.
The minimum phase to a neutral voltage that is required for corona discharge to start is called
the Critical disruptive voltage. In this, the corona discharge means the current discharge in the
air.
EXTRA
What is the MARX CIRCUIT?
It is used with generators to charge and discharge a number of capacitors in parallel. It is utilised when
the voltage required for testing is greater than the available voltage.
Which Motor Has High Starting Torque and Staring Current Dc Motor, Induction Motor or Synchronous
Motor?
-The DC series motor has the highest starting torque out of all motors.
-they are used in electrical machinery requiring high starting torque like cranes, hoist, etc.
It is the minimum voltage required for the breakdown of the insulation (air) between a phase & neutral
to discharge the current. It is the voltage at which the corona discharge starts.
• By increasing the number of phases, the system becomes more costly and complex.
• To generate 6-phase power we need a six-phase generator which will take large area and
becomes more complex.
• To step-up or step-down, the voltage level, a 6-phase transformer is needed, which is again not
cost effective and becomes more complex.
Birds can sit on power lines and not get electric shocks because the electricity is always looking for a way
to get to the ground. The birds are not touching the ground or anything in contact with the ground,
so, the electricity will stay in the power line. If the birds touch 2 lines, then the circuit will be closed and
they will get electrical shock.
Why human bodies feel electric shock? In an electric train during which is running, we do not feel any
shock? Why?
Unfortunately, our body is a pretty good conductor of electricity. The golden rule is that current takes
the lowest resistant path. If we have insulation to our feet the circuit is not complete. The electric train is
well insulated from its electrical system.
Which bulb glows brighter when connected in series, 80Watt or 100 Watt & why?
1) When connected in series:
since current is same, we can say that power dissipation will be higher for the bulb with higher resistance
i.e., 80W bulb.
P=(I*I) R
R80=2202/80=605
R100=2202/100=484
P=(V*V)/R
since voltage is same, we can say that power dissipation will be higher for the bulb with lower resistance
i.e. 100W bulb.
At that full voltage first the glow discharge is established in the starter. This is because the electrodes
gap in the neon bulb of starter is much lesser than that of inside the fluorescent lamp.
Then gas inside the starter gets ionized due to this full voltage and heats the bimetallic strip that is
caused to be bent to connect to the fixed contact. Current starts flowing through the starter
As voltage gets reduced due to the current causing a voltage drop across the inductor, the strip cools and
breaks away from the fixed contact. At that moment a large L di/dt voltage surge comes across the
inductor at the time of breaking.
This high valued surge comes across the tube light electrodes and strike penning mixture (mixture argon
gas and mercury vapor).
Gas discharge process continues and current gets path to flow through the tube light gas only due to low
resistance as compared to resistance of starter.
The discharge of mercury atoms produces ultra violet radiation which in turn excites the phosphor
powder coating to radiate visible light.
Starter gets inactive during operation of tube light.
What is Meggar?
An instrument that is used to measure insulation resistance is a Meggar.
It is also known as meg-ohm-meter. It is used to measure
Insulation resistance
Machine windings
Explain what rectifiers are and what are the types of rectifiers?
A rectifier is an electronic circuit that converts the alternating current into a direct current.
• Uncontrolled rectifier: these rectifiers are made from diodes & their output only
depends on the input supply. They are not controlled by any external means.
Half wave rectifier; that converts half i.e. positive half or negative half-wave of the AC cycle into DC.
Full-wave rectifier: it converts both positive & negative half of AC into DC.
Bridge rectifier; It is made of 4 diodes to converts full AC wave into DC
Center tap rectifier; it utilizes a center tap transformer with only 2 diodes to convert full AC into DC.
• Controlled Rectifier: these rectifiers are made from SCR (thyristors) & their output voltage can be
controlled by varying the firing angle.
Half controlled: These rectifiers are made from SCR as well as diodes.
Full controlled: it is purely made from SCR & provides full control over the voltage through the external
triggering pulse
There are four switches. A DC source connected with the switches and load. When switch S1 and S2 are
ON, S3 and S4 OFF, the direction of current through the load are positive in this condition. It gives a
positive half cycle of the AC output.
Now, switch S3 and S4 is ON, S1 and S2 OFF. The current flowing in the opposite direction. It gives a
negative half cycle of the AC output.
The ON and OFF time of switches decides the output frequency. The output of the inverter is a square
wave. The filters used to generate a sine wave.
These two main operations are essential in each and every voltage stabilizer. The components of voltage
stabilizer include a transformer, relays, and electronic circuitry. If the stabilizer senses the voltage drop in
incoming voltage, it enables the electromagnetic relay so as to add more voltage from transformer so
that the loss of voltage will be compensated. When the incoming voltage is more than normal value,
stabilizer activates another electromagnetic relay such that it deducts the voltage to maintain the normal
value of voltage.
It is the minimum current required to latch (turn on) the SCR from forward blocking state to forward
conduction state.
Natural Commutation: The process of the current flowing through the thyristor goes through a natural
zero and enable the thyristor to turn off is called as natural commutation.
Forced Commutation: The process of the current flowing through the thyristor is forced to become zero
by external circuitry is called as forced commutation.
Chopper Circuit
The circuits that are designed to directly convert fixed dc voltage into adjustable dc voltage are called
Chopper Circuits. It is also known as dc-to-dc converter or dc chopper.
The value at which the function F(s) becomes infinite is called the Pole of the function F(s), where F(s) is
a function of complex variables.
The value at which the function F(s) becomes zero is called the Zero of the function F(s), where F(s) is a
function of complex variables.
Transfer function of a system is defined as the ratio of Laplace transform of output to the Laplace
transform of input with all the initial conditions as zero.
=If the voltage and current in an AC circuit are given by v = 200 sin(ωt + 30) and i = 10 sin(ωt - 60) then
the pf of the circuit is
Ans: 0( cos90=0)
=Quality factor is also known as voltage magnification because the voltage across the capacitor or
inductor in resonance condition is equal to Q times the source voltage.
=Relays are switches that open and close circuits electromechanically or electronically. Relays control
one electrical circuit by opening and closing contacts in another circuit.
=differential relay use for transformer and generator. Differential relays are very sensitive to the faults
occurred within the zone of protection but they are least sensitive to the faults that occur outside the
protected zone
=A voltage regulator is a system designed to automatically maintain a constant voltage level. Basically,
there are two types of Voltage regulators: Linear voltage regulator and Switching voltage regulator.
There are two types of Linear voltage regulators: Series and Shunt. There are three types of Switching
voltage regulators: Step up, Step down, and Inverter voltage regulators.
=voltage regulation is a measure of change in the voltage magnitude between the sending and receiving
end of a component, such as a transmission or distribution line.
=booster transformer used in intermediate point of transmission line or feeder to maintain or rise the
voltage at desired point at far away from main traansformer.it is connected in series.
=An overexcited synchronous motor operate at leading power factor, under-excited synchronous motor
operate at lagging power factor and normal excited synchronous motor operate at unity power factor.
=For these high voltage system, hollow conductors can be used to optimize the flow of current. But
maintenance and eretion of hollow conductors is not economical. Bundled conductors are used instead.
=In bundled conductors two or more stranded conductors are used per phase.
=In long distance transmission lines, during light loaded conditions receiving end voltage will be higher
than sending end voltage. This is because of the charging currents and capacitive effect of the line it is
called as ferranti effect.
=The difference is that for AC transmission lines, both positive and negative corona will occur on all
phase conductors, while for DC transmission lines, positive corona occurs near the positive conductor
and negative corona occurs near the negative conductor.
=which is economical?
Transmitting DC power over a long distance is inefficient. Thus AC supply is a far more efficient to
transmit power. According to Siemens it's quite the opposite: Whenever power has to be transmitted
over long distances, DC transmission is the most economical solution compared to high-voltage AC.
= Insulator picture up
=CT- current transformer used to measure high current connect in series with high current line
=PT-potential transformer used to measure extra high voltage connect in parallel with high voltage line.
=If delta circuit converted into wye with same parameters value,then multiply by 3 of each parameter
and vice versa.
=Transposition is the periodic swapping of positions of the conductors of a transmission line, in order to
reduce crosstalk and otherwise improve transmission
The mutual influence of electrical conductors is reduced by transposition. Transposition also equalizes
their impedance relative to the ground, thus avoiding one-sided loads in three-phase electric power
systems
=For a sine wave the crest factor is 1.414, and for a square wave the crest factor is 1. So the peak
amplitude of a pure sine wave can be determined by multiplying the RMS value times 1.414
= Booster transformer: Booster transformers are used in electric railway AC catenary feeders to collect
the return current from the rails and the earth to the return conductor.
=Booster transformer is one which is often used towards the end of a power line to raise the voltage to
the desired value. It is used for controlling the voltage of a feeder at a point far away from the main
transformer.
=It also used in railway to eliminate the stray current. It also maintain uniform voltage along the whole
line
= In Japan, the western part of the country uses 60 Hz and the eastern part uses 50 Hz
= The RMS value is the effective value of a varying voltage or current. It is the equivalent DC value which
gives the same effect.
For example, a lamp connected to a 6V RMS AC supply will shine with the same brightness when
connected to a steady 6V DC supply.
= A circuit can flow maximum current at resonance frequency. In this manner circuit act as a resistive
circuit. Resonance frequency f=1/(2π√LC)
=If DC voltage Applied across transformer then due to low resistance the winding act as short circuit and
large current flow. May be burn the winding
=The slip ring use for transferring the power from static and rotary part of the machine. And the split ring
uses for changing the polarity of the current. The slip ring is used in AC machine, whereas the split ring
uses in the DC machine.
= Here you can see the KVA output of the transformer is directly proportional to the input frequency of
the transformer. KVA ~ frequency
= In circuit breaker all bushing are like same but in transformer bushing are different because
transformer voltage is not equal in both side
= The Bangladesh government recently planned to import 9,000MW in 2041 , electricity from India,
Myanmar, Nepal and Bhutan to maintain the country's highest electricity demand.
= Currently Bangladesh imports around 1,160 MWs of electricity from India, of which 1,000 MWs are
imported through Bheramara and 160 MW in Tripura.
= the generation capacity of Bangladesh govt own power plant is 46% of total power generation.
= series gen armature reaction drop < shunt gen armature reaction