IC Engine 1
IC Engine 1
move
What is a Heat engine?
• Otto cycle based Petrol engine (4-stroke) was developed (in 1876) by a German
engineer Nikolaus Otto.
• Diesel Engine was developed by another German engineer Rudolf Diesel in the year 1892.
• Based on the location where the combustion of fuel take place (Whether outside or
inside the engine cylinder)
• (a) External combustion engines (combustion outside the working cylinder),
• (b) Internal combustion engines (I.C.E) - combustion inside the engine cylinder)
Two Types of Heat Engine
• A heat engine is a device which transforms the chemical energy of a fuel into
heat energy and uses this heat energy to produce mechanical work.
• Heat engines are classified into two broad types :
• External combustion engines – products of combustion of air and fuel
transfer heat to a second fluid which is working fluid of the cycle
• Internal combustion engines – products of combustion are directly the
motive fluid
4
Comparison between Internal and External Heat Engine
6
Definition of Internal combustion Engine
Definition of Internal combustion Engine:
Diesel engine
7
Main advantages of IC Engine
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Introduction
Engines : A device that converts energy into mechanical energy or mechanical power.
It can have Reciprocating, Rotary, etc. motion
Air-fuel
Mixture It always have Stator and Moving parts
TDC
BDC
Type of fuel used as (1)Petrol engine (2)Diesel engine (3)Gas engines (4)Bi-fuel engine (two fuel engine)
Nature of thermodynamic cycle as: (1)Otto cycle engine (2)Diesel engine cycle (3) Duel or mixed cycle engi
ne
Number of stroke per cycle as : (1) Four stroke engine (2) Two stroke engine
Method of ignition as : (1) Spark Ignition engines (Mixture of air and fuel is ignited by electric spark)
(2) Compression Ignition engines (The fuel is ignited as it comes in contact with hot Compressed air)
Method of Cooling as (1) Air cooled engines (2) Water cooled engines
Speed of the engines as: (1) Low speed engines (2) Medium speed engines (3) High speed engines
• Number of cylinder as:(1) Single cylinder engines (2) Multi cylinder engines
• Position of the cylinder as :(1) In-line engines (2) V- engines (3) Radial engines (4) Opposed cylinder engines
Opposed P i s t o n E n g i n e
Inline Engine
V- E n g i n e
IC Engine Classification
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Components of an I.C. Engine
Cylinder
Cylinder Head
Piston
Piston Rings
Water Jacket
Connecting Rod
Crankshaft
Inlet and Exhaust Valves
Cams & Camshaft
Spark Plug
Carburetor
Crankcase
Flywheel
Sketch of SI (Petrol) Engine
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Components of IC Engine
1. Cylinder block: Main body of engine. It is a main supporting structure which
holds other components (piston, cylinder head, valve mechanism) together and
provides mounting points.
3. Piston: Tubular component responsible for transmitting gas forces (up and down) to
rotary motion of output (crank) shaft.
4. Piston rings: Provide tight seal between piston and cylinder wall to prevent
leakage of combustion gas from piston top to down.
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Components of IC Engine
6. Connecting rods: Rod which connects piston and crank shaft to transmit
power on piston to crankshaft.
8. Cams and camshaft: Driven by timing gear and controls opening and
closing of inlet and exhaust valves.
9. Inlet and exhaust valve: Located in cylinder head to regulate the flow of
working fluid into the cylinder and expelling combustion gases to the
atmosphere.
10. Inlet and exhaust manifold: The inlet manifold evenly distribute
combustion mixture or air to each intake port in cylinder head while exhaust
manifold collects exhaust gases from multi-cylinders into small number of pipes often
down to one header pipe.
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Components of an I.C. Engine
Cylinder bore (d) Displacement/Stroke/Swept Volume (Vs)
Piston area (A) Dead Centres (TDC & BDC)
Stroke (L) Compression Ratio =
Piston area (A): The cross section area of cylinder bore circle.
Stroke (L): The nominal distance through which a working piston moves between two
successive reversals (TDC and BDC) of its direction of motion.
Dead center: The position of piston at the moment when the direction of the piston motion is
reversed.
Bottom dead center (BDC): when the piston is nearest to the crankshaft.
In horizontal engines it is also called outer dead center (ODC).
Top dead centre (TDC):when the piston is farthest from the crankshaft (nearest to cylinder
head). In horizontal engines it is also called inner dead centre (IDC).
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Nomenclature of IC Engine
Displacement volume or piston swept volume (Vs): The nominal volume generated by the
working piston when travelling from one dead center to next one (Vs = A x L).
Clearance volume (Vc): The nominal volume of the space on the combustion side of the piston
at top dead center.
Cylinder volume (V): The sum of piston swept volume and clearance volume (V = Vs + Vc).
Compression ratio (r): The numerical value of the cylinder volume divided by the numerical
value of the clearance volume (r = V/ Vc = (Vs + Vc)/ Vc).
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• Bore : Inner diameter of Engine Cylinder is Called a Bore. Dead centres and volumes in I.C. Engine
• Stroke: It is the linear distance traveled by the piston when it moves from one end (TDC) of the cylinder to the
other end (BDC).
• Dead Centers: In the vertical engines,
• TOP DEAD CENTER (TDC ) = Top position of Piston when moving up
• BOTTOM DEAD CENTER (BDC) = Bottom position of Piston when moving down
• Clearance Volume, (Vc): It is the volume contained between the piston top and cylinder head when the piston
is at top position (in vertical engines) or inner dead center (in horizontal engines) .
• Stroke Volume (Vs, swept volume): It is the volume displaced by the piston in one stroke (from TDC to BDC or
reverse) is known as stroke volume or swept volume.
Vs = (π/4) d2 L
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Compression ratio: The ratio of total Cylinder volume (Vc + Vs) to clearance volume (Vc ) is called the compression
ratio (r) of the Engine.
= (Vc + Vs )/ Vc
=1 + Vs / Vc
Compression Ratio
For petrol engine = 6 to 10
For diesel engine = 14 to 20.
Piston speed (m/s): It is average speed of piston. It is equal to 2LN,
where N is speed of crank shaft in rev./second.
Piston Speed, Vp = 2LN/ 60 (m/s), where, L = Stroke Length, m and N = speed of crank shaft (RPM)
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Four stroke Petrol E n g i n e
NOTE- In four stroke engine cycle, two complete revolutions of crank shaft is required for completing
one cycle.
IV = open, EV = close IV = close, EV = close IV close, EV = close + sparking IV = close, EV = open
Piston moves from TDC to BDC Piston moves from BDC to Piston moves from TDC to BDC Piston moves from BDC to
TDC TDC
Working of Each Stroke S.I. Engine
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4-stroke Engine
Intake stroke (Suction stroke):
• Piston moves down in the cylinder bore from top dead center (TDC) to BDC
• Intake valve is open, the exhaust valve is closed
• Downward piston motion creates a vacuum (negative air pressure) in the cylinder that draws
that air and fuel mixture into the engine cylinder via the open intake valve
Compression stroke:
• Piston moves up the cylinder bore from bottom
dead center to top dead center
• Both the intake and exhaust valves are closed
• Upward piston motion compresses air + fuel
mixture in the combustion chamber
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4-stroke Engine
Power stroke:
• At the end of the compression (previous) stroke, the spark plug fires and ignites the compressed air + fuel
mixture.
• This ignition/explosion forces the piston back down the cylinder bore and rotates the crankshaft, propelling the
vehicle forward.
• Piston moves down the cylinder bore from top dead center to bottom dead center
• Both the intake and exhaust valve are closed
Exhaust stroke:
• Piston moves up the cylinder bore from bottom dead center to
top dead center. The momentum caused by the power stroke is
what continues the crankshaft movement and the other 3
strokes consecutively.
• Intake valve is closed, the exhaust valve is open
• This final stroke forces the spent gasses/exhaust out of the
cylinder.
• The cycle in now complete and the piston is ready to begin
the intake stroke of next cycle.
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0-1 = Suction stroke at constant pressure
1-2 = Isentropic compression process 4 Stroke S.I. Engine
2-3 = Sparking at constant volume
3-4 = Isentropic expansion process
4-1 = Blow down (suddenly press drops)
4-0 = Exhaust at constant pressure
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The four stroke petrol engines work on the principle of theoretical Otto cycle, also known
as constant volume cycle as shown in Fig below
In four stroke Petrol engine air and fuel mixture enters through inlet valve and exhaust gases come out through
Exhaust valve. SPARK plug fitted at the top of cylinder head, which initiates the ignition of the air fuel mixture
at the end of compression stroke.
The piston performs four strokes to complete one working cycle-
(1) SUCTION STROKE (2) COMPRESSION STROKE
(3) POWER STROKE (4) EXHAUST STROKE.
Valve timing diagram for 4 Stroke S.I. Engine
Valve Overlap Period = During which both the valves are open together
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Advantages of 4-stroke Engine
Advantages:
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Limitations and applications of 4-stroke Engine
Limitations:
Less power generation
Complicated construction
More expensive
Applications:
Used where Efficiency is of prime importance
Mainly in Cars, buses, trucks, industrial engines etc.
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F o u r Stroke Diesel (CI) E n g i n e
Fuel Injection
36
▶
The four stroke Diesel Engine works on the principle of Diesel Cycle , also called CONSTANT
PRESSURE HEAT ADDITION PROCESS as shown in Fig. below
▶ The four stroke Diesel engine also consists of SUCTION, COMPRESSION, POWER and EXHAUST strokes.
The basic construction of a four stroke diesel engine is the same as that of four stroke petrol engine,
Except instead of spark plug, a fuel injector is mounted in its place .
The basic differences between Petrol and Diesel Engine given below .
Lighter in weight because maximum pressure and Temperature is Heavier in Weight because maximum pressure and temperature is
less . high .
Less Costlier . More Costlier .
Maintanence cost is Less . Maintanence cost is Slightly higher .
Easier starting even in cold weather . Difficult to start in cold weather .
Running cost Higher because petrol is Costlier . Running cost is Less because diesel is Cheaper .
▶
As the name itself implies, all the 4 processes (Suction , Compression ,
Expansion (Power) and Exhaust) are completed in two strokes of the
engine.
In two stroke Engine cycle four operations namely Suction , Compression,
Expansion (Power) and Exhaust are completed in one complete revolution
(360o) of the crank shaft.
In four stroke engine cycle two complete revolutions (360o x 2 =720o) of
crank shaft is required for completing one cycle of 4 processes. There is a
separate stroke for each process.
Two stroke Engine has one Power stroke per revolution of the crank shaft.
In two stroke engines there are two openings (in cylineder) called PORTS
(INLET and EXHAUST PORT ), in place of valves of four stroke engines.
These Ports are opened and closed by Reciprocating Motion of the Piston in
the Cylinder.
IP = open, EP = close IP = Close, EP = Open
Piston moves upwards from BDC to TDC Piston moves downwards from TDC to
BDC
2-stroke Engine
• In two-stroke engines the cycle is completed in two stroke, i.e., one revolution of the crankshaft
NOTE:
There are 3 ports in 2 stroke
engine
IP = Inlet port
EP = Exhaust port and
TP = Transfer port
There is no valve
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2-stroke Engine
Suction and Compression stroke: The upward motion of the piston opens the inlet
port, and the air or air-fuel mixture enters the cylinder.
The further movement of the piston compresses the mixtures. A spark plug ignites
the compressed air-fuel mixture and initiates the power stroke.
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IP = open, EP = close IP = Close, EP = Open
Piston moves upwards from BDC to TDC Piston moves downwards from TDC to BDC
Cycles and valve timing of 2-stroke Engine
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Advantages of 2-stroke Engine
Advantages:
Simple construction and easy to maintain
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Limitations and applications of 2-stroke Engine
Limitations:
Low thermal efficiency
Incomplete combustion
More noise and High vibrations
Considerably more emission pollution
Applications:
Used where compactness and low cost is important.
Lawn movers, scooters, motor cycles etc.
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FOUR STROKE ENGINE TWO STROKE ENGINE
Four piston strokes require to complete one cycle . Only two piston strokes required to complete one cycle .
Two complete revolutions of crank shaft is required to complete one Only one complete revolution of crank shaft is required to complete
cycle. one cycle .
Equal to half of the speed of engine crank shaft . Number of power Equal to the speed of engine crank shaft . Number of
stroke/min. n=N/2 power stroke/ min. n=N
Power is developed in every alternate revolution of crank shaft . Power is also developed in every revolution of crank shaft hence for
same cylinder double power is produced.
The power is developed in every alternate revolution, hence heavy The power is developed in every revolution , hence lighter
fly wheel is required . flywheel is required .
These engines are Heavier, larger and required more space. These engine are lighter more compact and require less space.
The inlet and exhaust valve are require and they are operated by In place of valve, ports are used which opens and close by
valve operated by valve operating mechanism. motion of piston itself.
Lubricating oil consumption is less . Lubricating oil consumption is more because lubricating oil is
mixed with fuel
Thermal efficiency is higher . Less Thermal efficiency.
Mechanical efficiency is Low because of more number of moving Mechanical efficiency is High because of less number of moving
parts . parts .
These Engines are used basically in High Power Application These Engines are used basically in Low Power Application
Where more space is available like Cars , Truck, Tractors , Buses Where less space is available like Mopeds ,Scooters ,Motor
etc . cycle etc .
Comparison between 2-stroke and 4-stroke engine
Sr No 2-stroke engine 4-stroke engine
01 It has one revolution of the crankshaft during one It has two revolutions of the crankshaft during one
power stroke. power stroke.
02 No valves, only ports Contain valves and valve mechanism
03 It uses a port for the fuel’s inlet and outlet. It uses valves for the fuel’s inlet and outlet.
04 lesser thermal efficiency. higher thermal efficiency.
05 It generates high torque. It generates less torque.
06 It generates more smoke and shows less efficiency. It generates less smoke and shows more efficiency.
07 Requires more lubricating oil as some oil burns with Requires less lubricating oil.
the fuel.
08 Due to poor lubrication, more wear and tear occurs. Less wear and tear occurs.
09 Engines are cheaper and are simple to manufacture. Engines are expensive due to lubrication and
valves and are tough to manufacture.
10 The output power is less. The output power is more.
11 The cost of the engine is a less comparatively four- The cost of the engine is a more comparatively
stroke engine. four-stroke engine.
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Heat Heat
Suction Compression
Addition
Expansion Rejection Exhaust
Heat
Suction Compression Addition Expansion
Air-fuel
Mixture
TDC No
Movement
Air-Fuel
mixture
ignited using
BDC spark Plug
Heat
Rejection Exhaust
Spark Plug Inlet Port Outlet Port
Burn-out
Air-Fuel
mixture Stroke = 4 times
• Suction
No • Compression
Movement • Expansion
• Exhaust
Ideal and Actual Otto Cycle Diagrams
0
D2
V2= V3 = Clearance Volume (VC) V1- V2 = Swept Volume (Vs) L
4
𝑃1 𝑉1 𝑃2 𝑉2 𝛾
= 𝑃1 𝑉1
𝑇1 𝑇2 𝛾
= 𝑃2 𝑉2
𝑃1 𝑉1 𝑃2 𝑉2 𝑼𝒔𝒊𝒏𝒈
=
V1 T1 P2
V1 T1 V1
𝑇1 𝑇2 𝜸 𝜸
V2 T2 P1 𝑷 𝟏 𝑽𝟏 = 𝑷 𝟐 𝑽𝟐 V2 T2 V2
𝑃1 𝑉1 𝑃2 𝑉2 𝑼𝒔𝒊𝒏𝒈
=
V1 T1 P2
V1 T1 V1
𝑇1 𝑇2 𝜸 𝜸
V2 T2 P1 𝑷 𝟏 𝑽𝟏 = 𝑷 𝟐 𝑽𝟐 V2 T2 V2
1
T2 V1 T2 V1 1
1
T1 V2 T1 V2
V1
where, r ( compression ratio )
V2
T2 T1r 1
1 V4
r ( compression ratio )
T3 V4 where,
Similarly V3 T3 T4 r 1
T4 V3
T2 T1r 1 T2 T3 T4 T3
T1 T4 T1 T2
T3 T4 r 1
T4
T1 1 T1 T2 T1r 1 1
1 T1 1 1
T3 T2 r 1
T2 1
T2
dW PdV
using PV n C
C
dW dV
Vn
Vf Vi
f f V f V C C
C V f1 n Vi1 n C n in V fn Vi n
dW V n dV W C
1 n W
V f Vi W
1 n
i i 1 n
using, PV n C
Vf Vi
Pf V f PV Pf V fn PV
i i
n
W
i i V fn Vi n
1 n W
1 n
Process 1-2: Work on the system Process 3-4: Work by the system
P V PV P V PV P4V4 PV PV P V
(1) 2 2 1 1 2 2 1 1 W3 4 (1) 3 3
3 3 4 4
W1 2
1 1 1 1
Process 1-2: Work on the system Process 3-4: Work by the system
P V PV P V PV P4V4 PV PV P V
(1) 2 2 1 1 2 2 1 1 W3 4 (1) 3 3
3 3 4 4
W1 2
1 1 1 1
V2 1
Swept Volume V1 V2 V1 (1 ) V1 (1 )
V1 r
Qus
𝑘𝑁/𝑚2
Qus
c p T3 T2 cv T4 T1
c p T3 T2
T4
cv T4 T1 T1 1
1 1 1 T
c p T3 T2 1
T
T2 3 1
T2
T4
T1 1
1 1 T
1
T
T2 3 1
T2
𝑃1 𝑉1 𝑃2 𝑉2 𝛾
= 𝑃1 𝑉1
𝑇1 𝑇2 𝛾
= 𝑃2 𝑉2
𝑃1 𝑉1 𝑃2 𝑉2 𝑼𝒔𝒊𝒏𝒈
=
V1 T1 P2
V1 T1 V1
𝑇1 𝑇2 𝜸 𝜸
V2 T2 P1 𝑷 𝟏 𝑽𝟏 = 𝑷 𝟐 𝑽𝟐 V2 T2 V2
1
T2 V1 T2 V1 1
1
T1 V2 T1 V2
V1
where, r ( compression ratio )
V2
T2 T1r 1
V3
Cut-off ratio ( )=
V2
1 1 1 1
T3 V4 T4 V3 T4 V3 V2 T4 V3 V2
since
T4 V3 T3 V2 V4 T3 V2 V1
T3 V4
V3 V
1 ; 1 r
T4 V2 V2
T3 r
2-3: Constant heating process 1 1
r 1
As per Charle’s Law
r
1 1
1 1
V3 T3
r 1
V2 T2
T4 T4 T3 T2 1
1 r
1
1
T1 T3 T2 T1
1 1
1 1 r
1
T4
T2 T1r 1
T3 r
r 1
1
T4
T1 r
r 1
1
1
1
1
r 1 1
T
T1 4 1
1 T1
1
T 1
1
1
1
T2 3 1
T2
r 1
1
Work-done using in terms of Pressure and
Volume
V
Process 1-2: Work on the system Process 3-4: Work by the system
P2V2 PV P V PV P4V4 PV PV P V
W1 2 (1) 1 1
2 2 11 W3 4 (1) 3 3
3 3 4 4
1 1 1 1
dW PdV vdP
3 3
using P C
W2 3 P V3 V2
dW PdV dW P dV
2 2
3 3 PV
PV 2 2 PV
PV
Wnet P V3 V2 4 4
1 1
1 1
𝑵𝒆𝒕 𝑾𝒐𝒓𝒌 𝒅𝒐𝒏𝒆
Mean effective pressure (MEP) =
𝑺𝒘𝒆𝒑𝒕 𝑽𝒐𝒍𝒖𝒎𝒆
V2 1
Swept Volume V1 V2 V1 (1 ) V1 (1 )
V1 r
Qus