OKI-78SR-E Series: Encapsulated Non-Isolated Switching Regulator DC-DC

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OKI-78SR-E Series

Encapsulated Non-Isolated Switching Regulator DC-DC

Typical units

FEATURES PRODUCT OVERVIEW


 7-36Vin (3.3 & 5Vout), 15-36Vin (12Vout) Encapsulated in a 0.47 x 0.69 inch (11.9 x Three nominal output voltages are offered (3.3,
 Fixed Output: 3.3 or 5V @ 1.5A or 12V @ 1.0A 17.6 mm) vertical or horizontal package, the OKI- 5 and 12 VDC), up to 1.5 Amp maximum output.
78SR-E series are non-isolated switching Based on fixed-frequency buck switching
 Vertical SIP or horizontal mount, small footprint, regulator (SR) DC-DC power converters for topology, the high efficiency means very low heat
in an Encapsulated package embedded applications. The fixed single output and little electrical noise, requiring no external
 “No heat sink” direct replacement for 3-terminal converters offer both tight regulation and high components. The 3.3 and 5Vout models have an
78xx-series linear regulators efficiency directly at the power usage site and are ultra wide input range of 7 to 36 Volts DC and the
 High efficiency with no external components a direct plug-in replacement for TO-220 package 12Vout model has an input voltage range of 15 to
78xx series linear regulators. Typically, no extra 36V.
 Short circuit protection outside components are required. Protection features include short circuit
 Outstanding thermal derating performance current limit protection. The OKI-78SR-E is
 UL/EN/IEC 60950-1, 2nd Edition safety approvals designed to meet all standards approvals.
RoHS-6 (no lead) hazardous material compliance
is specified as standard.

Connection Diagram
+Vin +Vout

F1 • Switching

• Filters
Controller
• Current Sense
External
DC
Power Reference and
Source Error Amplifier

Common Common
Figure 1. OKI-78SR-E
Note: Murata Power Solutions strongly recommends an external input fuse, F1.
See specifications.

(Pending)

For full details go to


www.murata-ps.com/rohs

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MDC_OKI-78SR-W36E.A01 Page 1 of 20
OKI-78SR-E Series
Encapsulated Non-Isolated Switching Regulator
DC-DC
FUNCTIONAL SPECIFICATIONS SUMMARY AND ORDERING GUIDE
Output Input
IOUT R/N (mVp-p) Regulation (Typ.) IIN, IIN, Efficiency
VOUT (Amps Power VIN Nom. Range no load full load Package
Root Model (Volts) max) (Watts) Max. Line Load (Volts) (Volts) (mA) (Amps) Min. Typ. Inches (mm)
0.47 x 0.40 x 0.69
OKI-78SR-3.3/1.5-W36E-C 3.3 1.5 4.95 40 ±0.30% ±0.40% 12 7-36 5 0.48 84% 85.5%
(11.9 x 10.0 x 17.6)
0.47 x 0.40 x 0.69
OKI-78SR-5/1.5-W36E-C 5 1.5 7.5 75 ±0.30% ±0.40% 12 7-36 5 0.69 89% 90.5%
(11.9 x 10.0 x 17.6)
0.47 x 0.40 x 0.69
OKI-78SR-12/1.0-W36E-C 12 1.0 12 75 ±0.25% ±0.25% 24 15-36 5 0.53 93.5% 95.3%
(11.9 x 10.0 x 17.6)

NOTE: All specifications are at nominal line voltage, Vout = nominal and full load, +25˚C.with no external capacitor, unless otherwise noted.

NOTE: Please click here to view the data sheet for the OKI-78SR “Open-frame” series.

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MDC_OKI-78SR-W36E.A01 Page 2 of 20
OKI-78SR-E Series
Encapsulated Non-Isolated Switching Regulator
DC-DC
FUNCTIONAL SPECIFICATIONS – OKI-78SR-3.3/1.5-W36E-C

ABSOLUTE MAXIMUM RATINGS Conditions ① Minimum Typical/Nominal Maximum Units


Input Voltage, Continuous Full power operation 0 36 Vdc
Input Reverse Polarity None, install external fuse None Vdc
Output Power 0 5.15 W
Output Current Current-limited, no damage, short-circuit protected 0 1.5 A
Storage Temperature Range Vin = Zero (no power) -55 125 °C
Absolute maximums are stress ratings. Exposure of devices to greater than any of these conditions may adversely affect long-term reliability. Proper operation under conditions other than those
listed in the Performance/Functional Specifications Table is not implied or recommended.
INPUT
Operating voltage range 7 12 36 Vdc
Recommended External Fuse Fast blow 2 A
Reverse Polarity Protection ⑨ None, install external fuse None Vdc
Internal Filter Type C-TYPE
Input current
Full Load Conditions Vin = nominal 0.48 0.51 A
Low Line Vin @ min 0.80 0.85 A
Inrush Transient 0.16 A2-Sec.
Short Circuit Input Current 5 mA
No Load Input Current Vin = nominal 5 10 mA
Shut-Down Mode Input Current 1 mA
Reflected (back) ripple current ② (Cin = 2 X 100uF, CBus = 1000uF, LBus = 1uH) 50 mA, pk-pk
GENERAL and SAFETY
@ Vin nom, 3.3Vout 83.7 85.5 %
Efficiency
@ Vin min, 3.3Vout 87.0 88.4 %
Certified to UL-60950-1, IEC/EN60950-1,
Safety Yes
2nd Edition
Per Telcordia SR332, issue 1, class 3, ground
Calculated MTBF ④ fixed, Tambient=+25°C
78.7 Hours x 106
DYNAMIC CHARACTERISTICS
Fixed Switching Frequency 500 kHz
50-100-50% load step, settling time to within
Dynamic Load Response 25 50 μSec
±2% of Vout di/dt =1A/μSec
Dynamic Load Peak Deviation same as above 100 150 mV

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MDC_OKI-78SR-W36E.A01 Page 3 of 20
OKI-78SR-E Series
Encapsulated Non-Isolated Switching Regulator
DC-DC
FUNCTIONAL SPECIFICATIONS – OKI-78SR-3.3/1.5-W36E-C (CONT.)

OUTPUT Conditions Minimum Typical/Nominal Maximum Units


Total Output Power 0 4.95 5.15 W
Voltage
Nominal Output Voltage Range 3.168 3.3 3.432 Vdc
Setting Accuracy At 50% load -4 4 % of Vnom.
Output Voltage Overshoot - Startup: 3 %Vo nom
Current
Output Current Range 0 1.5 1.5 A
Minimum Load ⑪ No minimum load
Current Limit Inception 98% of Vnom., after warmup @3.3Vout 2.50 3.50 5.00 A
Short Circuit Mode ⑥⑪
Hiccup technique, autorecovery within
Short Circuit Current 0.01 A
±1% of Vout
Short Circuit Duration
Output shorted to ground, no damage Continuous
(remove short for recovery)
Short circuit protection method ⑧ Current limiting
Regulation ⑩
Total Regulation Band Over all line, load and temp conditions -3 Vo set 3 % Vo set
Line Regulation Vin=min. to max. Vout=nom. ±0.30 %
Load Regulation Iout=min. to max. ±0.40 %
Ripple and Noise (20MHz BW ) ⑪ 3.3Vo, 12Vin 30 40 mV pk-pk
Temperature Coefficient At all outputs ±0.02 % of Vnom./°C
Maximum Capacitive Loading low ESR; >0.001, <0.01 ohm 300 μF
Maximum Capacitive Loading 0.01 ohm 3300 μF
MECHANICAL
Outline Dimensions 0.47 x 0.69 x 0.40 Inches
11.9 x 17.6 x 10.0 mm
Weight 0.16 Ounces
4.5 Grams
Pin Material copper alloy
Pin Finish Matte Tin 100-300 μ"
Nickel 75-150 μ"
ENVIRONMENTAL
Operating Ambient Temperature Range ③ see derating curves -40 85 °C
Storage Temperature Vin = Zero (no power) -55 125 °C
RoHS Compliant RoHS-6

Specification Notes:
1) All specifications are typical unless noted. General conditions for Specifications are +25 deg.C ambient 7) The output is not intended to sink appreciable reverse current.
temperature, Vin=nominal, Vout=nominal, full rated load. Adequate airflow must be supplied for extended 8) “Hiccup” overcurrent operation repeatedly attempts to restart the converter with a brief, full-current
testing under power. See Derating curves.. output. If the overcurrent condition still exists, the restart current will be removed and then tried again.
2) Input Back Ripple Current is tested and specified over a 5 Hz to 20 MHz bandwidth. Input filtering is Cin=2 This short current pulse prevents overheating and damaging the converter.
x 100 μF, Cbus=1000 μF, Lbus=1 μH. All caps are low ESR types. 9) Input Fusing: If reverse polarity is accidentally applied to the input, to ensure reverse input protection,
3) Note that Maximum Power Derating curves indicate an average current at nominal input voltage. At higher always connect an external input fast-blow fuse in series with the +Vin input. Use approximately twice the
temperatures and/or lower airflow, the DC/DC converter will tolerate brief full current outputs if the total full input current rating with nominal input voltage.
RMS current over time does not exceed the Derating curve. All Derating curves are presented near sea 10) Regulation specifications describe the deviation as the line input voltage or output load current is varied
level altitude. Be aware of reduced power dissipation with increasing altitude. from a nominal midpoint value to either extreme.
4) Mean Time Before Failure is calculated using the Telcordia (Belcore) SR-332 Method 1, Case 3, ground 11) Output noise may be further reduced by installing an external filter. Do not exceed the maximum output
fixed conditions, Tpcboard=+25 ˚C, full output load, natural air convection. capacitance. At zero output current and no external capacitor, the output may contain low frequency
5) The input and output are not isolated. They share a single COMMON power and signal return. components which exceed the ripple specification. The output may be operated indefinitely with no load.
6) Short circuit shutdown begins when the output voltage degrades approximately 2% from the selected
setting. Output current limit and short circuit protection are non-latching. When the overcurrent fault is
removed, the converter will immediately recover.

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MDC_OKI-78SR-W36E.A01 Page 4 of 20
OKI-78SR-E Series
Encapsulated Non-Isolated Switching Regulator
DC-DC
PERFORMANCE DATA – OKI-78SR-3.3/1.5-W36E-C
Efficiency vs. Line Voltage and Load Current @ +25˚C. (Vout = Vnom.) Maximum Current Temperature Derating at sea level (Vin=7V to 36V)
100 2.00

90

80

70 VIN = 7V
VIN = 12V

Output Current (Amps)


Efficiency (%)

60 VIN = 36V 0.33 m/s (65 LFM)


50 1.00

40

30

20

10

0 0.00
0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 20 25 30 35 40 45 50 55 60 65 70 75 80 85

Load Current (Amps) Ambient Temperature (ºC)

Output Ripple and Noise (Vin=7V, Vout=nominal, Iout=1.5A, Cload=0, Ta=+25˚C., Output Ripple and Noise (Vin=12V, Vout=nominal, Iout=1.5A, Cload=0, Ta=+25˚C.,
ScopeBW=100MHz) ScopeBW=100MHz)

Output Ripple and Noise (Vin=36V, Vout=nominal, Iout=1.5A, Cload=0, Ta=+25˚C.,


ScopeBW=100MHz)

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MDC_OKI-78SR-W36E.A01 Page 5 of 20
OKI-78SR-E Series
Encapsulated Non-Isolated Switching Regulator
DC-DC
PERFORMANCE DATA – OKI-78SR-3.3/1.5-W36E-C
Step Load Transient Response (Vin=7V, Vout=nominal, Cload=0, Iout=0.75A to 1.5A, Step Load Transient Response (Vin=7V, Vout=nominal, Cload=0, Iout=1.5A to 0.75A,
Slew=1A/μS, Ta=+25˚C.) Trace 2=Vout, 100 mV/div. Trace 4=Iout, 0.5A/div Slew=1A/μS, Ta=+25˚C.) Trace 2=Vout, 100 mV/div. Trace 4=Iout, 0.5A/div.

Step Load Transient Response (Vin=12V, Vout=nominal, Cload=0, Iout=0.75A to 1.5A, Step Load Transient Response (Vin=12V, Vout=nominal, Cload=0, Iout=1.5A to 0.75A,
Slew=1A/μS, Ta=+25˚C.) Trace 2=Vout, 100 mV/div. Trace 4=Iout, 0.5A/div. Slew=1A/μS, Ta=+25˚C.) Trace 2=Vout, 100 mV/div. Trace 4=Iout, 0.5A/div.

Step Load Transient Response (Vin=36V, Vout=nominal, Cload=0, Iout=0.75A to 1.5A, Step Load Transient Response (Vin=36V, Vout=nominal, Cload=0, Iout=1.5A to 0.75A,
Slew=1A/μS, Ta=+25˚C.) Trace 2=Vout, 100 mV/div. Trace 4=Iout, 0.5A/div. Slew=1A/μS, Ta=+25˚C.) Trace 2=Vout, 100 mV/div. Trace 4=Iout, 0.5A/div.

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MDC_OKI-78SR-W36E.A01 Page 6 of 20
OKI-78SR-E Series
Encapsulated Non-Isolated Switching Regulator
DC-DC
FUNCTIONAL SPECIFICATIONS – OKI-78SR-5/1.5-W36E-C

ABSOLUTE MAXIMUM RATINGS Conditions ① Minimum Typical/Nominal Maximum Units


Input Voltage, Continuous Full power operation 0 36 Vdc
Input Reverse Polarity None, install external fuse None Vdc
Output Power 0 7.80 W
Output Current Current-limited, no damage, short-circuit protected 0 1.5 A
Storage Temperature Range Vin = Zero (no power) -55 125 °C
Absolute maximums are stress ratings. Exposure of devices to greater than any of these conditions may adversely affect long-term reliability. Proper operation under conditions other than those
listed in the Performance/Functional Specifications Table is not implied or recommended.
INPUT
Operating voltage range 7 12 36 Vdc
Recommended External Fuse Fast blow 2 A
Reverse Polarity Protection ⑨ None, install external fuse None Vdc
Internal Filter Type C-TYPE
Input current
Full Load Conditions Vin = nominal 0.69 0.73 A
Low Line Vin @ min 1.16 1.22 A
Inrush Transient 0.16 A2-Sec.
Short Circuit Input Current 5 mA
No Load Input Current Vin = nominal 5 10 mA
Shut-Down Mode Input Current 1 mA
Reflected (back) ripple current ② (Cin = 2 X 100uF, CBus = 1000uF, LBus = 1uH) 15 mA, pk-pk
GENERAL and SAFETY
@ Vin nom, 5Vout 89.0 90.5 %
Efficiency
@ Vin min, 5Vout 91.4 92.5 %
Certified to UL-60950-1, IEC/EN60950-1,
Safety Yes
2nd Edition
Per Telcordia SR332, issue 1, class 3, ground
Calculated MTBF ④ fixed, Tambient=+25°C
78.7 Hours x 106
DYNAMIC CHARACTERISTICS
Fixed Switching Frequency 500 kHz
50-100-50% load step, settling time to within
Dynamic Load Response 50 75 μSec
±2% of Vout di/dt =1A/μSec
Dynamic Load Peak Deviation same as above 150 200 mV

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MDC_OKI-78SR-W36E.A01 Page 7 of 20
OKI-78SR-E Series
Encapsulated Non-Isolated Switching Regulator
DC-DC
FUNCTIONAL SPECIFICATIONS – OKI-78SR-5/1.5-W36E-C (CONT.)

OUTPUT Conditions Minimum Typical/Nominal Maximum Units


Total Output Power 0 7.5 7.8 W
Voltage
Nominal Output Voltage Range 4.8 5.0 5.2 Vdc
Setting Accuracy At 50% load -4 4 % of Vnom.
Output Voltage Overshoot - Startup: 3 %Vo nom
Current
Output Current Range 0 1.5 1.5 A
Minimum Load ⑪ No minimum load
Current Limit Inception 98% of Vnom., after warmup @5Vout 2.50 3.50 5.00 A
Short Circuit Mode ⑥⑪
Hiccup technique, autorecovery within
Short Circuit Current 0.01 A
±1% of Vout
Short Circuit Duration
Output shorted to ground, no damage Continuous
(remove short for recovery)
Short circuit protection method ⑧ Current limiting
Regulation ⑩
Total Regulation Band Over all line, load and temp conditions -3 Vo set 3 % Vo set
Line Regulation Vin=min. to max. Vout=nom. ±0.30 %
Load Regulation Iout=min. to max. ±0.40 %
Ripple and Noise (20MHz BW) ⑪ 5Vo, 12Vin 50 75 mV pk-pk
Temperature Coefficient At all outputs ±0.02 % of Vnom./°C
Maximum Capacitive Loading low ESR; >0.001, <0.01 ohm 300 μF
Maximum Capacitive Loading 0.01 ohm 3300 μF
MECHANICAL
Outline Dimensions 0.47 x 0.69 x 0.40 Inches
11.9 x 17.6 x 10.0 mm
Weight 0.16 Ounces
4.5 Grams
Pin Material copper alloy
Pin Finish Matte Tin 100-300 μ"
Nickel 75-150 μ"
ENVIRONMENTAL
Operating Ambient Temperature Range ③ see derating curves -40 85 °C
Storage Temperature Vin = Zero (no power) -55 125 °C
RoHS Compliant RoHS-6

Specification Notes:
1) All specifications are typical unless noted. General conditions for Specifications are +25 deg.C ambient 7) The output is not intended to sink appreciable reverse current.
temperature, Vin=nominal, Vout=nominal, full rated load. Adequate airflow must be supplied for extended 8) “Hiccup” overcurrent operation repeatedly attempts to restart the converter with a brief, full-current
testing under power. See Derating curves.. output. If the overcurrent condition still exists, the restart current will be removed and then tried again.
2) Input Back Ripple Current is tested and specified over a 5 Hz to 20 MHz bandwidth. Input filtering is Cin=2 This short current pulse prevents overheating and damaging the converter.
x 100 μF, Cbus=1000 μF, Lbus=1 μH. All caps are low ESR types. 9) Input Fusing: If reverse polarity is accidentally applied to the input, to ensure reverse input protection,
3) Note that Maximum Power Derating curves indicate an average current at nominal input voltage. At higher always connect an external input fast-blow fuse in series with the +Vin input. Use approximately twice the
temperatures and/or lower airflow, the DC/DC converter will tolerate brief full current outputs if the total full input current rating with nominal input voltage.
RMS current over time does not exceed the Derating curve. All Derating curves are presented near sea 10) Regulation specifications describe the deviation as the line input voltage or output load current is varied
level altitude. Be aware of reduced power dissipation with increasing altitude. from a nominal midpoint value to either extreme.
4) Mean Time Before Failure is calculated using the Telcordia (Belcore) SR-332 Method 1, Case 3, ground 11) Output noise may be further reduced by installing an external filter. Do not exceed the maximum output
fixed conditions, Tpcboard=+25 ˚C, full output load, natural air convection. capacitance. At zero output current and no external capacitor, the output may contain low frequency
5) The input and output are not isolated. They share a single COMMON power and signal return. components which exceed the ripple specification. The output may be operated indefinitely with no load.
6) Short circuit shutdown begins when the output voltage degrades approximately 2% from the selected
setting. Output current limit and short circuit protection are non-latching. When the overcurrent fault is
removed, the converter will immediately recover.

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MDC_OKI-78SR-W36E.A01 Page 8 of 20
OKI-78SR-E Series
Encapsulated Non-Isolated Switching Regulator
DC-DC
PERFORMANCE DATA – OKI-78SR-5/1.5-W36E-C
Efficiency vs. Line Voltage and Load Current @ +25˚C. (Vout = Vnom.) Maximum Current Temperature Derating at sea level (Vin=7V to 36V)
100 2.00

90

80
VIN = 7V
70 VIN = 12V

Output Current (Amps)


VIN = 36V
Efficiency (%)

60 0.33 m/s (65 LFM)


50 1.00

40

30

20

10

0 0.00
0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 20 25 30 35 40 45 50 55 60 65 70 75 80 85

Load Current (Amps) Ambient Temperature (ºC)

Output Ripple and Noise (Vin=7V, Vout=nominal, Iout=1.5A, Cload=0, Ta=+25˚C., Output Ripple and Noise (Vin=12V, Vout=nominal, Iout=1.5A, Cload=0, Ta=+25˚C.,
ScopeBW=100MHz) ScopeBW=100MHz)

Output Ripple and Noise (Vin=36V, Vout=nominal, Iout=1.5A, Cload=0, Ta=+25˚C.,


ScopeBW=100MHz)

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MDC_OKI-78SR-W36E.A01 Page 9 of 20
OKI-78SR-E Series
Encapsulated Non-Isolated Switching Regulator
DC-DC
PERFORMANCE DATA – OKI-78SR-5/1.5-W36E-C
Step Load Transient Response (Vin=7V, Vout=nominal, Cload=0, Iout=0.75A to 1.5A, Step Load Transient Response (Vin=7V, Vout=nominal, Cload=0, Iout=1.5A to 0.75A,
Slew=1A/μS, Ta=+25˚C.) Trace 2=Vout, 100 mV/div. Trace 4=Iout, 0.5A/div. Slew=1A/μS, Ta=+25˚C.) Trace 2=Vout, 100 mV/div. Trace 4=Iout, 0.5A/div.

Step Load Transient Response (Vin=12V, Vout=nominal, Cload=0, Iout=0.75A to 1.5A, Step Load Transient Response (Vin=12V, Vout=nominal, Cload=0, Iout=1.5A to 0.75A,
Slew=1A/μS, Ta=+25˚C.) Trace 2=Vout, 100 mV/div. Trace 4=Iout, 0.5A/div. Slew=1A/μS, Ta=+25˚C.) Trace 2=Vout, 100 mV/div. Trace 4=Iout, 0.5A/div.

Step Load Transient Response (Vin=36V, Vout=nominal, Cload=0, Iout=0.75A to 1.5A, Step Load Transient Response (Vin=36V, Vout=nominal, Cload=0, Iout=1.5A to 0.75A,
Slew=1A/μS, Ta=+25˚C.) Trace 2=Vout, 100 mV/div. Trace 4=Iout, 0.5A/div. Slew=1A/μS, Ta=+25˚C.) Trace 2=Vout, 100 mV/div. Trace 4=Iout, 0.5A/div.

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MDC_OKI-78SR-W36E.A01 Page 10 of 20
OKI-78SR-E Series
Encapsulated Non-Isolated Switching Regulator
DC-DC
FUNCTIONAL SPECIFICATIONS – OKI-78SR-12/1.0-W36E-C

ABSOLUTE MAXIMUM RATINGS Conditions ① Minimum Typical/Nominal Maximum Units


Input Voltage, Continuous Full power operation 0 36 Vdc
Input Reverse Polarity None, install external fuse None Vdc
Output Power 0 5.15 W
Output Current Current-limited, no damage, short-circuit protected 0 1.0 A
Storage Temperature Range Vin = Zero (no power) -55 125 °C
Absolute maximums are stress ratings. Exposure of devices to greater than any of these conditions may adversely affect long-term reliability. Proper operation under conditions other than those
listed in the Performance/Functional Specifications Table is not implied or recommended.
INPUT
Operating voltage range 15 24 36 Vdc
Recommended External Fuse Fast blow 2 A
Reverse Polarity Protection ⑨ None, install external fuse None Vdc
Internal Filter Type C-TYPE
Input current
Full Load Conditions Vin = nominal 0.53 0.56 A
Low Line Vin @ min 0.84 0.87 A
Inrush Transient 0.16 A2-Sec.
Short Circuit Input Current 5 mA
No Load Input Current Vin = nominal 5 10 mA
Shut-Down Mode Input Current 1 mA
Reflected (back) ripple current ② (Cin = 2 X 100uF, CBus = 1000uF, LBus = 1uH) 30 mA, pk-pk
GENERAL and SAFETY
@ Vin nom, 12Vout 93.5 95.3 %
Efficiency
@ Vin min, 12Vout 95.5 97.0 %
Certified to UL-60950-1, IEC/EN60950-1,
Safety Yes
2nd Edition
Per Telcordia SR332, issue 1, class 3, ground
Calculated MTBF ④ fixed, Tambient=+25°C
25.9 Hours x 106
DYNAMIC CHARACTERISTICS
Fixed Switching Frequency 500 kHz
50-100-50% load step, settling time to within
Dynamic Load Response 50 75 μSec
±2% of Vout di/dt =1A/μSec
Dynamic Load Peak Deviation same as above 165 225 mV

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MDC_OKI-78SR-W36E.A01 Page 11 of 20
OKI-78SR-E Series
Encapsulated Non-Isolated Switching Regulator
DC-DC
FUNCTIONAL SPECIFICATIONS – OKI-78SR-12/1.0-W36E-C (CONT.)

OUTPUT Conditions Minimum Typical/Nominal Maximum Units


Total Output Power 0 12.0 12.5 W
Voltage
Nominal Output Voltage Range 11.52 12.0 12.48 Vdc
Setting Accuracy At 50% load -4 4 % of Vnom.
Output Voltage Overshoot - Startup: 3 %Vo nom
Current
Output Current Range 0 1.0 1.0 A
Minimum Load ⑪ No minimum load
Current Limit Inception 98% of Vnom., after warmup @12Vout 2.50 3.50 5.00 A
Short Circuit Mode ⑥⑪
Hiccup technique, autorecovery within
Short Circuit Current 0.01 A
±1% of Vout
Short Circuit Duration
Output shorted to ground, no damage Continuous
(remove short for recovery)
Short circuit protection method ⑧ Current limiting
Regulation ⑩
Total Regulation Band Over all line, load and temp conditions -3 Vo set 3 % Vo set
Line Regulation Vin=min. to max. Vout=nom. ±0.25 %
Load Regulation Iout=min. to max. ±0.25 %
Ripple and Noise (20MHz BW) ⑪ 12Vo, 24Vin 50 75 mV pk-pk
Temperature Coefficient At all outputs ±0.02 % of Vnom./°C
Maximum Capacitive Loading low ESR; >0.001, <0.01 ohm 300 μF
Maximum Capacitive Loading 0.01 ohm 3300 μF
MECHANICAL
Outline Dimensions 0.47 x 0.69 x 0.40 Inches
11.9 x 17.6 x 10.0 mm
Weight 0.16 Ounces
4.5 Grams
Pin Material copper alloy
Pin Finish Matte Tin 100-300 μ"
Nickel 75-150 μ"
ENVIRONMENTAL
Operating Ambient Temperature Range ③ see derating curves -40 85 °C
Storage Temperature Vin = Zero (no power) -55 125 °C
RoHS Compliant RoHS-6

Specification Notes:
1) All specifications are typical unless noted. General conditions for Specifications are +25 deg.C ambient 7) The output is not intended to sink appreciable reverse current.
temperature, Vin=nominal, Vout=nominal, full rated load. Adequate airflow must be supplied for extended 8) “Hiccup” overcurrent operation repeatedly attempts to restart the converter with a brief, full-current
testing under power. See Derating curves.. output. If the overcurrent condition still exists, the restart current will be removed and then tried again.
2) Input Back Ripple Current is tested and specified over a 5 Hz to 20 MHz bandwidth. Input filtering is Cin=2 This short current pulse prevents overheating and damaging the converter.
x 100 μF, Cbus=1000 μF, Lbus=1 μH. All caps are low ESR types. 9) Input Fusing: If reverse polarity is accidentally applied to the input, to ensure reverse input protection,
3) Note that Maximum Power Derating curves indicate an average current at nominal input voltage. At higher always connect an external input fast-blow fuse in series with the +Vin input. Use approximately twice the
temperatures and/or lower airflow, the DC/DC converter will tolerate brief full current outputs if the total full input current rating with nominal input voltage.
RMS current over time does not exceed the Derating curve. All Derating curves are presented near sea 10) Regulation specifications describe the deviation as the line input voltage or output load current is varied
level altitude. Be aware of reduced power dissipation with increasing altitude. from a nominal midpoint value to either extreme.
4) Mean Time Before Failure is calculated using the Telcordia (Belcore) SR-332 Method 1, Issue 2, Class 3, 11) Output noise may be further reduced by installing an external filter. Do not exceed the maximum output
ground benign, controlled conditions, Tpcboard=+25 ˚C, full output load, natural air convection. capacitance. At zero output current and no external capacitor, the output may contain low frequency
5) The input and output are not isolated. They share a single COMMON power and signal return. components which exceed the ripple specification. The output may be operated indefinitely with no load.
6) Short circuit shutdown begins when the output voltage degrades approximately 2% from the selected
setting. Output current limit and short circuit protection are non-latching. When the overcurrent fault is
removed, the converter will immediately recover.

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MDC_OKI-78SR-W36E.A01 Page 12 of 20
OKI-78SR-E Series
Encapsulated Non-Isolated Switching Regulator
DC-DC
PERFORMANCE DATA – OKI-78SR-12/1.0-W36E-C
Efficiency vs. Line Voltage and Load Current @ +25˚C. (Vout = Vnom.) Maximum Current Temperature Derating at sea level (Vin=15V to 36V)

Output Ripple and Noise (Vin=15V, Vout=nominal, Iout=1.0A, Cload=0, Output Ripple and Noise (Vin=24V, Vout=nominal, Iout=1.0A, Cload=0, Ta=+25˚C.,
Ta=+25˚C., ScopeBW=100MHz) ScopeBW=100MHz)

Output Ripple and Noise (Vin=36V, Vout=nominal, Iout=1.0A, Cload=0, Ta=+25˚C.,


ScopeBW=100MHz)

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MDC_OKI-78SR-W36E.A01 Page 13 of 20
OKI-78SR-E Series
Encapsulated Non-Isolated Switching Regulator
DC-DC
PERFORMANCE DATA – OKI-78SR-12/1.0-W36E-C
Step Load Transient Response (Vin=15V, Vout=nominal, Cload=0, Iout=0.5A to 1.0A, Step Load Transient Response (Vin=15V, Vout=nominal, Cload=0, Iout=1.0A to 0.5A,
Slew=1A/μS, Ta=+25˚C.) Trace 2=Vout, 100 mV/div. Trace 4=Iout, 0.5A/div. Slew=1A/μS, Ta=+25˚C.) Trace 2=Vout, 100 mV/div. Trace 4=Iout, 0.5A/div.

Step Load Transient Response (Vin=24V, Vout=nominal, Cload=0, Iout=0.5A to 1.0A, Step Load Transient Response (Vin=24V, Vout=nominal, Cload=0, Iout=1.0A to 0.5A,
Slew=1A/μS, Ta=+25˚C.) Trace 2=Vout, 100 mV/div. Trace 4=Iout, 0.5A/div. Slew=1A/μS, Ta=+25˚C.) Trace 2=Vout, 100 mV/div. Trace 4=Iout, 0.5A/div.

Step Load Transient Response (Vin=36V, Vout=nominal, Cload=0, Iout=0.5A to 1.0A, Step Load Transient Response (Vin=36V, Vout=nominal, Cload=0, Iout=1.0A to 0.5A,
Slew=1A/μS, Ta=+25˚C.) Trace 2=Vout, 100 mV/div. Trace 4=Iout, 0.5A/div. Slew=1A/μS, Ta=+25˚C.) Trace 2=Vout, 100 mV/div. Trace 4=Iout, 0.5A/div.

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MDC_OKI-78SR-W36E.A01 Page 14 of 20
OKI-78SR-E Series
Encapsulated Non-Isolated Switching Regulator
DC-DC
MECHANICAL SPECIFICATIONS -- VERTICAL MOUNT

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MDC_OKI-78SR-W36E.A01 Page 15 of 20
OKI-78SR-E Series
Encapsulated Non-Isolated Switching Regulator
MECHANICAL SPECIFICATIONS -- HORIZONTAL MOUNT
DC-DC

1 2 3

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MDC_OKI-78SR-W36E.A01 Page 16 of 20
OKI-78SR-E Series
Encapsulated Non-Isolated Switching Regulator
RECOMMENDED FOOTPRINTS
DC-DC

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MDC_OKI-78SR-W36E.A01 Page 17 of 20
OKI-78SR-E Series
Encapsulated Non-Isolated Switching Regulator
STANDARD PACKAGING
DC-DC

ICAL
SPECIFICATIONS, VERTICAL MOUNT

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MDC_OKI-78SR-W36E.A01 Page 18 of 20
OKI-78SR-E Series
Encapsulated Non-Isolated Switching Regulator
DC-DC
TECHNICAL NOTES
Input Fusing
Certain applications and/or safety agencies may require fuses at the inputs of TO
OSCILLOSCOPE CURRENT
power conversion components. Fuses should also be used when there is the PROBE
possibility of sustained input voltage reversal which is not current-limited. For +VIN
greatest safety, we recommend a fast blow fuse installed in the ungrounded LBUS
+
input supply line. –
VIN
CBUS CIN
The installer must observe all relevant safety standards and regulations. For +
safety agency approvals, install the converter in compliance with the end-user –
safety standard. -VIN

Recommended Input Filtering CIN = 2 x 100μF, ESR < 700mΩ @ 100kHz


The user must assure that the input source has low AC impedance to provide CBUS = 1000μF, ESR < 100mΩ @ 100kHz
dynamic stability and that the input supply has little or no inductive content, LBUS = 1μH
including long distributed wiring to a remote power supply. The converter will Figure 3 Measuring Input Ripple Current
operate with no additional external capacitance if these conditions are met.
For best performance, we recommend installing a low-ESR capacitor
immediately adjacent to the converter’s input terminals. The capacitor should
be a ceramic type such as the Murata GRM32 series or a polymer type. Initial
suggested capacitor values are 10 to 22 μF, rated at twice the expected maxi-
+VOUT
mum input voltage. Make sure that the input terminals do not go below the
undervoltage shutdown voltage at all times. More input bulk capacitance may
be added in parallel (either electrolytic or tantalum) if needed. C1 C2 SCOPE RLOAD

Recommended Output Filtering


The converter will achieve its rated output ripple and noise with no additional -VOUT

external capacitor. However, the user may install more external output capaci-
tance to reduce the ripple even further or for improved dynamic response.
Again, use low-ESR ceramic (Murata GRM32 series) or polymer capacitors.
C1 = 1μF
Initial values of 10 to 47 μF may be tried, either single or multiple capacitors in
C2 = 10μF
parallel. Mount these close to the converter. Measure the output ripple under LOAD 2-3 INCHES (51-76mm) FROM MODULE
your load conditions.
Figure 4. Measuring Output Ripple and Noise (PARD)
Use only as much capacitance as required to achieve your ripple and noise
objectives. Excessive capacitance can make step load recovery sluggish or
possibly introduce instability. Do not exceed the maximum rated output capaci-
tance listed in the specifications.

Input Ripple Current and Output Noise


All models in this converter series are tested and specified for input reflected
ripple current and output noise using designated external input/output compo-
nents, circuits and layout as shown in the following figures. The Cbus and Lbus
components simulate a typical DC voltage bus. Please note that the values of
Cin, Lbus and Cbus will vary according to the specific converter model.

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MDC_OKI-78SR-W36E.A01 Page 19 of 20
OKI-78SR-E Series
Encapsulated Non-Isolated Switching Regulator
DC-DC
Minimum Output Loading Requirements Output Fusing
All models regulate within specification and are stable under no load to full The converter is extensively protected against current, voltage and temperature
load conditions. Operation under no load might however slightly increase extremes. However your output application circuit may need additional protec-
output ripple and noise. tion. In the extremely unlikely event of output circuit failure, excessive voltage
could be applied to your circuit. Consider using an appropriate fuse in series
Temperature Derating Curves with the output.
The graphs in this data sheet illustrate typical operation under a variety of
conditions. The Derating curves show the maximum continuous ambient air Output Current Limiting
temperature and decreasing maximum output current which is acceptable Current limiting inception is defined as the point at which full power falls below
under increasing forced airflow measured in Linear Feet per Minute (“LFM”). the rated tolerance. See the Performance/Functional Specifications. Note par-
Note that these are AVERAGE measurements. The converter will accept brief ticularly that the output current may briefly rise above its rated value in normal
increases in current or reduced airflow as long as the average is not exceeded. operation as long as the average output power is not exceeded. This enhances
reliability and continued operation of your application. If the output current is
Note that the temperatures are of the ambient airflow, not the converter
too high, the converter will enter the short circuit condition.
itself which is obviously running at higher temperature than the outside air.
Also note that “natural convection” is defined as very flow rates which are not Output Short Circuit Condition
using fan-forced airflow. Depending on the application, “natural convection” is When a converter is in current-limit mode, the output voltage will drop as the
usually about 30-65 LFM but is not equal to still air (0 LFM). output current demand increases. If the output voltage drops too low (approxi-
Murata Power Solutions makes Characterization measurements in a closed mately 98% of nominal output voltage for most models), the bias voltage may
cycle wind tunnel with calibrated airflow. We use both thermocouples and an shut down the PWM controller. Following a time-out period, the PWM will
infrared camera system to observe thermal performance. As a practical matter, restart, causing the output voltage to begin rising to its appropriate value. If the
it is quite difficult to insert an anemometer to precisely measure airflow in short-circuit condition persists, another shutdown cycle will initiate. This rapid
most applications. Sometimes it is possible to estimate the effective airflow if on/off cycling is called “hiccup mode”. The hiccup cycling reduces the average
you thoroughly understand the enclosure geometry, entry/exit orifice areas and output current, thereby preventing excessive internal temperatures and/or
the fan flowrate specifications. component damage.

CAUTION: If you routinely or accidentally exceed these Derating guidelines, The “hiccup” system differs from older latching short circuit systems
the converter may have an unplanned Over Temperature shut down. Also, these because you do not have to power down the converter to make it restart. The
graphs are all collected at near Sea Level altitude. Be sure to reduce the derat- system will automatically restore operation as soon as the short circuit condi-
ing for higher altitude. tion is removed.

Soldering Guidelines
Murata Power Solutions recommends the specifications below when installing these converters. These specifications vary depending on the solder type. Exceeding these specifica-
tions may cause damage to the product. Your production environment may differ; therefore please thoroughly review these guidelines with your process engineers.

Wave Solder Operations for through-hole mounted products (THMT)


For Sn/Ag/Cu based solders: For Sn/Pb based solders:
Maximum Preheat Temperature 115° C. Maximum Preheat Temperature 105° C.
Maximum Pot Temperature 270° C. Maximum Pot Temperature 250° C.
Maximum Solder Dwell Time 7 seconds Maximum Solder Dwell Time 6 seconds

This product is subject to the following operating requirements


Murata Power Solutions, Inc.
and the Life and Safety Critical Application Sales Policy:
11 Cabot Boulevard, Mansfield, MA 02048-1151 U.S.A.
Refer to: http://www.murata-ps.com/requirements/
ISO 9001 and 14001 REGISTERED Murata Power Solutions, Inc. makes no representation that the use of its products in the circuits described herein, or the use of other
technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not
imply the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifications are subject to change
without notice. © 2017 Murata Power Solutions, Inc.

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MDC_OKI-78SR-W36E.A01 Page 20 of 20

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