Gaurav Bhonsule: SR.D E
Gaurav Bhonsule: SR.D E
Gaurav Bhonsule: SR.D E
Sr.DESIGN ENGINEER
Performance-driven professional with more than 5 years of hands-on engineering experience. To achieve the high standards of being the best among all, through hard work, positive attitude & dedication and to be placed in company, which sets high standards for itself & gives me an opportunity to achieve my goal.
CORE COMPETENCIES
Certified in DFSS Green Belt. A competent professional with over 4.1 years of experience in Product Design and Development 3.6 Years of experience in static structural, linear and non linear Finite Element Analysis using Ansys, Solidworks Simulation, HyperWorks. A year of experience in CFD fluid flow analysis using CFDesign software. 5+ Years of experience in Design engineering on Solidworks. Conversant with the International codes and standards such as ASME, ANSI, ISO, BSI, EN, DIN etc. Experience in DFSS tools like DFMEA ,RCA & DOE. Preparing FEA Proposal, understanding document & Reports. Skilled at handling multiple tasks and projects simultaneously in challenging environments with excellent relationship management skills.
COMPUTER SKILLS
CAD: Solidworks 2006-2010 Pro-e AutoCAD 2007 CAE: Ansys V12 (Workbench) HyperWorks 10 Solidworks Simulation 2010 CFD: CFDesign 2010 Mfg.Process: Adstefan Microsoft Office
PROFESSIONAL EXPERINCE
Current Employer Designation Tenure Job profile Responsibilities: Perform the FEA Cycle from start to finish & verify with analytical calculation. New Product Development. Redesign for Optimization. Developing Machine Drawings. Communicating with US based clients via web conferencing and mails. Document analysis and simulation activities in standard report formats. Preparing presentation for higher level of management related to project and scope. Previous Employer Designation Tenure Job profile : M/S Camlin ltd., Mumbai : Trainee Engineer : 1 Year (implant training) : Design, manufacturing, testing and quality control of writing instruments. Worked in design of writing instruments using CAD software such as Solidworks 2005 and AutoCAD 2005 : M/s Argus Engineer. Mumbai : Trainee Engineer : 6 Month : Design, manufacturing of jigs & fixtures using CAD software such as Solidworks 2005 and AutoCAD 2005 : Tyco Flow Controls : Design Engineer : 01st January 2007 - Till date : Product Development and optimization of various control valves and actuators manufactured by Tyco Flow Control.
Onsite Support for Tyco Flow Control USA, Houston for 3 month and represented IDC team for Project execution. Visited different Tyco Manufacturing plant at Europe & UK to understand their requirement related to FEA/ CFD, and support required for NPD Project.
PROJECTS DETAILS
Project Title: Redesign of KLOK High Performance Butterfly Valves. Synopsis: Optimize the current design of a valve for cost saving up to 15-20 %( size range 230) Responsibilities: Prepare an analytical model.
Develop optimized concept design within specification mentioned by standards using. Reusability of existing components. FEA/ Analytical modeling for validating the design. Check for castability using casting simulation software. Ease of assembly. Laying out testing procedure as per standard and conduct test. Developing machine drawings with use of GD&T Environment: Solidworks, Ansys Workbench, CFDesign, Adstefan
Project Title: Resilient seated butterfly valves Synopsis: Troubleshooting leakage issue in some sizes. Provide new cost effective Design of seat to prevent leakage. Responsibilities: Developing a comparative study using FEA. Root Cause analysis. Proposing a solution with minimum possible cost increase. Validating the new design using FEA ,proto type & testing. Environment: Pre-Processing: Solidworks, Post-processing: Ansys Workbench.
Project Title: KGF knife gate valve sleeve gate design (simulate the gate closing simulation). Synopsis: Validating the best design from the proposed design concepts of rubber sleeve and gate using FEA Responsibilities: Running a nonlinear dynamic contact and material analysis in ANSYS workbench. Developing a data sheet of all the effective factors for selection of the best design. Choose the best design with low stress and strain values from the designs. Environment: Pre-Processing: Solidworks, Post-processing: Ansys Workbench.
Project Title: Design of Switch box For Impact and Thermal test. Synopsis: Find out the root cause for failure of Box. Responsibilities: Study the factors responsible for failure of a box for Impact & Thermal test Come up with the permanent solution to overcome same problem, Environment: Solidworks, Ansys Workbench.
Project Title: Flow Coefficient of butterfly valve. Synopsis: Find out the Flow coefficient of butterfly valve Responsibilities: Setup the study Prepare a analytical model & reports Environment: Pre-Processing: Solidworks, Post-processing: CFDesign
Other Projects
Modeling and drafting of different type of series of butterfly valve. Valve Disc-Stem analysis for Find out the deflection for rated pressure. Prepare comparison chart of a different parameter of butterfly valve like weight, Cv value torque. Valvtron ball Valve stress analysis. Thermal analysis of valve assembly. Prepare catalogue & presentation for assembly of valve. Evaluate CFD code and select a suitable software which suites our application Participate in FMEA & NPD activity.
TRAINING ATTENDED
Drafting /Modeling/Assembly with Solidworks By Solidworks Mumbai Basic COSMOS by Addonix Mumbai GD&T and DFMA training by NTTF, Bangalore. Advanced FEA training by expert from Engenharia Mecanica ltd, Brazil Advanced non-linear analysis training on Ansys 11.0 by ANSYS India Valves and Actuator Training at Fluid Control Research Institute, Palakkad. Quality & Productivity improvement in casting by ProSIM DFSS-Green Belt
Achievement
Awarded with TYCO SPOT AWARD for outstanding leading effort towards resolving butterfly seat leakage issue.
Current Projects
NPD- R & P Actuator Responsible for design calculation Validation of Design With Analytical calculation and FEA & CFD Involving in Proto typing and testing activity Working with cross functional team.
PERSONAL INFORMATION
Gender Date of Birth Fathers Name Mothers Name Nationality State of Domicile Religion Marital status Passport No Visa Status : Male : 19-10-1983 : Narsinha Bhonsule : Netra Bhonsule : Indian : Maharashtra : Hindu : Single : G5068382 : B1/B2 multi entry US visa available : Business Visa- UK : Schengen Visa : English, Hindi and Marathi. : Cricket, internet surfing, listening music.
Declaration: All the above mentioned information is true as per my knowledge and believes. Place: Mumbai Date: 27/04/2011 Gaurav Bhonsule.