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इंटरनेट मानक

Disclosure to Promote the Right To Information


Whereas the Parliament of India has set out to provide a practical regime of right to
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in order to promote transparency and accountability in the working of every public authority,
and whereas the attached publication of the Bureau of Indian Standards is of particular interest
to the public, particularly disadvantaged communities and those engaged in the pursuit of
education and knowledge, the attached public safety standard is made available to promote the
timely dissemination of this information in an accurate manner to the public.

“जान1 का अ+धकार, जी1 का अ+धकार” “प0रा1 को छोड न' 5 तरफ”


Mazdoor Kisan Shakti Sangathan Jawaharlal Nehru
“The Right to Information, The Right to Live” “Step Out From the Old to the New”

IS 2062 (2011): Hot Rolled Medium and High Tensile


Structural Steel [MTD 4: Wrought Steel Products]

“!ान $ एक न' भारत का +नम-ण”


Satyanarayan Gangaram Pitroda
“Invent a New India Using Knowledge”

“!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता ह”


है”

Bhartṛhari—Nītiśatakam
“Knowledge is such a treasure which cannot be stolen”
IS 2062 : 2011

Hkkjrh; ekud
rIr csfYyr eè;e ,oa mPp rU;rk osQ
lajpuk bLikr — fof'kf"V
( lkrok¡ iqujh{k.k )

Indian Standard
HOT ROLLED MEDIUM AND HIGH TENSILE
STRUCTURAL STEEL — SPECIFICATION
( Seventh Revision )

ICS 77.140.01

© BIS 2011
B U R EAU O F I N D IAN STAN DAR D S
MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002

September 2011 Price Group 5


Wrought Steel Products Sectional Committee, MTD 4

FOREWORD

This Indian Standard (Seventh Revision) was adopted by the Bureau of Indian Standards, after the draft
finalized by the Wrought Steel Products Sectional Committee had been approved by the Metallurgical
Engineering Division Council.

This standard was first published in 1962 and revised in 1969, 1975, 1984, 1992, 1999 and 2006. While reviewing
this standard, in the light of experience gained during these years, the Committee decided to revise it to bring
in line with the present practices being followed by the Indian steel industry, both in the integrated as well as
secondary sectors. The Committee further decided to harmonize the standard with the overseas standards on
carbon-manganese and high strength low alloy (HSLA) of structural steels.

In this revision, the following changes have been made:

a) Title has been modified and the word ‘low’ has been deleted, keeping in view the grades of steel
contained in the standard. Requirements of low tensile structural steel are covered in IS 15911 : 2010
‘Structural steel (ordinary quality) — Specification’.
b) Amendment No. 1 has been incorporated with suitable modifications.
c) Number of basic grades has been changed to nine. A new grade of E275, in line with European Standard,
has been incorporated to take care of the requirements of medium tensile structural steels in the
construction segment. Moreover, for each grade two to four sub-qualities have been introduced,
depending upon the grade, where sub-qualities A, BR, B0 and C, in line with other international standards,
indicate the mode of killing and impact test requirements.
d) The clause on ‘Manufacture’ has been modified, where the scope is suitably widened to include
different steel making and rolling practices in vogue.
e) Silicon content of semi-killed steel has been clearly specified.

For all the tests specified in this standard (chemical/physical/others), the method as specified in relevant
ISO Standard may also be followed as an alternate method.

While revising the standard, assistance has been derived from the following international specifications:

ASTM A 36 : 2008 Specification for structural steel

ASTM A 572 : 2007 Specification for high-strength low-alloy columbium-vanadium structural steel

EN 10025-2 : 2004 Hot rolled products of structural steels

The composition of the Committee responsible for the formulation of this standard is given in Annex A.

For the purpose of deciding whether a particular requirement of this standard is complied with, the final value,
observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with
IS 2 : 1960 ‘Rules for rounding off numerical values (revised)’. The number of significant places retained in
the rounded off value should be the same as that of the specified value in this standard.
AMENDMENT NO. 1 NOVEMBER 2012
TO
IS 2062 : 2011 HOT ROLLED MEDIUM AND HIGH
TENSILE STRUCTURAL STEEL — SPECIFICATION
(Seventh Revision)

(Page 1, clause 1.1.2) — Insert a new sub-clause 1.1.3:

‘1.1.3 This standard does not include those steels, which are covered by other
Indian Standards, examples are as follows:

a) Steel plates of drawing quality (see IS 1079);


b) Steels for boilers and pressure vessels (see IS 2002 and IS 2041);
c) Steels for structural forming and flanging (see IS 5986);
d) Steels for the manufacture of welded gas cylinders/containers (see IS 6240
and IS 15914);
e) Steel wire rods for general engineering purposes (see IS 7887);
f) Steels for manufacture of agricultural tillage discs (see IS 9442);
g) Steels for welded tubes and pipes (IS 10748 and IS 15647);
h) Steels for cold rolling purposes (see IS 11513).’

(Page 4, Table 2, col 7) — Substitute ‘5.65 So ’ for ‘5.65’.

(Page 4, Table 2, Heading ‘Internal Bend Diameter’) — Substitute


‘Max’ for ‘Min’.

(Page 6, clauses 10.2.1, line 3) — Substitute ‘5.65 So ’ for ‘5.65’.

(Page 6, clause 10.2.1.1, lines 2 and 3) — Substitute ‘5.65 So ’ for ‘5.65’.

(MTD 4)
Reprography Unit, BIS, New Delhi, India
IS 2062 : 2011

Indian Standard
HOT ROLLED MEDIUM AND HIGH TENSILE
STRUCTURAL STEEL — SPECIFICATION
( Seventh Revision )

1 SCOPE IS No. Title


1.1 This standard covers the requirements of steel 1732 : 1989 Dimensions for round and square
including micro-alloyed steel plates, strips, shapes steel bars for structural and
and sections (angles, tees, beams, channels, etc), general engineering purposes
flats, bars, etc, for use in structural work. (second revision)
1757 : 1988 Method for Charpy impact test
1.1.1 The steels are suitable for welded, bolted and (V-notch) for metallic material
riveted structures and for general engineering (second revision)
purposes: 1852 : 1985 Rolling and cutting tolerances for
1.1.2 Where welding is employed for fabrication and hot rolled steel products (fourth
guaranteed-weldability is required, welding revision)
procedure should be as specified in IS 9595 : 1996 1863 : 1979 Hot rolled steel bulb flats (first
‘Metal arc welding of carbon and carbon manganese revision)
steels — Recommendations (first revision)’. 1956 (in various Glossary of terms relating to iron
parts) and steel
2 REFERENCES
2314 : 1986 Specification for steel sheet
The standards listed below contain provisions, piling sections (first revision)
which through reference in this text constitute 3803 (Part 1) : Steel — Conversion of
provisions of this standard. At the time of 1989 elongation values: Part 1 Carbon
publication, the editions indicated were valid. All and low alloy steels (second
standards are subject to revision and parties to revision)
agreement based on this standard are encouraged to 3954 : 1991 Hot rolled steel channel sections
investigate the possibility of applying the most for general engineering purposes
recent editions of the standards indicated below: (first revision)
IS No. Title 8910 : 2010 General technical delivery
requirements for steel and steel
228 (in various Methods for chemical analysis of products (first revision)
parts) steel 10182 Dimensions and tolerances for
808 : 1989 Dimensions for hot rolled steel hot rolled track shoe sections:
beam, column, channel and angle (Part 1) : 1982 Sections TS- L1
sections (third revision)
(Part 2) : 1985 Sections TS- H1
1173 : 1978 Hot rolled slit steel tee bars 10842 : 1984 Evaluation procedure for Y-
(second revision) groove weld crackability test in
1252 : 1991 Dimensions of hot rolled steel structural steel
bulb angles (first revision) 12778 : 2004 Hot rolled parallel flange steel
sections for beams, columns and
1599 : 1985 Method for bend test (second bearing piles — Dimensions and
revision) section properties (first revision)
1608 : 2005 Metallic materials — Tensile 12779 : 1989 Rolling and cutting tolerances for
testing at ambient temperature hot rolled parallel flange beam
(third revision) and column sections
1730 : 1989 Dimensions for steel plates 3 TERMINOLOGY
sheets, strips and flats for general
engineering purposes (second For the purpose of this standard, the definitions
revision) given in IS 1956 and the following shall apply.

1
IS 2062 : 2011

3.1 Micro-Alloying Elements — Elements, such as condition, where killed steel shall be supplied by
niobium, vanadium and titanium added singly or in mutual agreement between the purchaser and the
combination to obtain higher strength to weight ratio manufacturer/supplier. The steel may be ingot cast
combined with better toughness, formability and or continuously cast.
weldability as compared to unalloyed steel of similar
strength level. 6.2 The processes used in the steel making, casting
and further hot rolling into steel plates, strips,
3.2 Weldability — A metallic substance is sections, flats, bars, etc, are left to the discretion of
considered to be weldable by a given process and the manufacturer/supplier. If required, secondary
for the given purpose, when metallic continuity to a refining in the form of ladle refining, Vacuum
stated degree can be obtained by welding using a degassing may follow steel making. The products
suitable procedure, so that the joints comply with may be rolled and supplied in as-rolled/normalizing/
the requirements specified in regard to both their normalizing rolling/controlled rolling/accelerated
local properties and their influence on the cooling conditions as per the agreement between the
construction of which they form a part. purchaser and the manufacturer/supplier.
3.3 Controlled Rolling — A hot rolling process in 6.3 Material produced by re-rolling finished
which the temperature of the steel and its reduction products (virgin or used or scrap), or by rolling
ratio are controlled, particularly during the final material for which the metallurgical history is not fully
rolling passes, in order to achieve fine grain micro- documented or not known, are not acceptable as per
structure and optimum mechanical properties. this standard.
3.4 Normalizing Rolling — A hot rolling process in 7 FREEDOM FROM DEFECTS
which the final rolling passes are carried out at a
suitable temperature equivalent to normalizing 7.1 All finished steel shall be well and cleanly rolled
temperature, followed by cooling in air to a to the dimensions, sections and masses specified.
temperature below the transformation temperature, The finished material shall be reasonably free from
in order to produce a structure, analogous to that surface flaws; laminations; rough/jagged and
obtained by a separate normalizing treatment of hot imperfect edges and all other harmful defects.
rolled product. 7.2 Minor surface defects may be removed by the
4 SUPPLY OF MATERIAL manufacturer/supplier by grinding provided the
thickness is not reduced locally by more than
General requirements relating a supply of structural 4 percent below the minimum specified thickness.
steel shall conform to IS 8910. Reduction in thickness by grinding greater than
4 percent but not exceeding 7 percent may be made
5 GRADES subject to mutual agreement between the purchaser
There shall be nine grades of steel as given in and the manufacturer/supplier.
Tables 1 and 2. For grades E 250 to E 410, there shall 7.2.1 Subject to agreement with the purchaser,
be four sub-qualities (A, BR, B0 and C) and for surface defects which cannot be dealt with as in 7.2
grades E 450 to E 650, there shall be two sub-qualities may be repaired by chipping or grinding followed by
(A and BR). Sub-qualities A, BR, B0 and C indicate welding and inspection by a mutually agreed
requirement of impact test and mode of de-oxidation procedure such that,
as indicated below:
a) after complete removal of the defects and
A : Impact test not required, semi-killed/killed before welding, the thickness of the item is in
BR : Impact test optional; if required at room no place reduced by more than 20 percent;
temperature; semi-killed/killed b) welding is carried out by approved procedure
B0 : Impact test mandatory at 0°C, semi-killed/ by competent operators with approved
killed electrodes and that the welding is ground
C : Impact test mandatory at –20°C, killed smooth to the correct nominal thickness; and
c) subsequent to the finish grinding, the item may
While placing the order, the steel should be
be required to be normalized or otherwise heat-
designated by ‘Grade Designation’ and ‘quality’ (see
treated at the purchaser’s discretion.
Table 1 and Table 2).
7.3 Welding as mentioned in 7.2.1 is not permissible
6 MANUFACTURE
for grade designation E 250C, E 275C, E 300 to E 650
6.1 Steel may be supplied in semi-killed/killed material.

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IS 2062 : 2011

Table 1 Chemical Composition


(Clauses 5, 8.1 and 8.2)
Grade Quality Ladle Analysis, Percent, Max Carbon Mode of
Designation Equivalent Deoxidation
C Mn S P Si (CE), Max

(1) (2) (3) (4) (5) (6) (7) (8) (9)


A 0.23 1.50 0.045 0.045 0.40 0.42 Semi-killed/killed
E 250 BR
0.22 1.50 0.045 0.045 0.40 0.41 Semi-killed/killed
B0
C 0.20 1.50 0.040 0.040 0.40 0.39 Killed
A 0.23 1.50 0.045 0.045 0.40 0.43 Semi-killed/killed
E 275 BR
0.22 1.50 0.045 0.045 0.40 0.42 Semi-killed/killed
B0
C 0.20 1.50 0.040 0.040 0.40 0.41 Killed
A
BR 0.20 1.50 0.045 0.045 0.45 0.44 Semi-killed/killed
E 300
B0
C 0.20 1.50 0.040 0.040 0.45 0.44 Killed
A
BR 0.20 1.55 0.045 0.045 0.45 0.47 Semi-killed/killed
E 350 B0
C 0.20 1.55 0.040 0.040 0.45 0.45 Killed
A
BR 0.20 1.60 0.045 0.045 0.45 0.50 Semi-killed/killed
E 410 B0
C 0.20 1.60 0.040 0.040 0.45 0.50 Killed
A 0.22 1.65 0.045 0.045 0.45 0.52 Semi-killed/killed
E 450
BR
A 0.22 1.65 0.020 0.025 0.50 0.54 Semi-killed/killed
E 550
BR
A 0.22 1.70 0.020 0.025 0.50 0.54 Semi-killed/killed
E 600
BR
A 0.22 1.70 0.015 0.025 0.50 0.55 Semi-killed/killed
E 650
BR

NOTES
1 New grade designation system based on minimum yield stress has been adopted.
2 For semi-killed steel, silicon shall be less than 0.10 percent. For killed steel, when the steel is killed by aluminium alone, the
total aluminium content shall not be less than 0.02 percent. When the steel is killed by silicon alone, the silicon content shall
not be less than 0.10 percent. When the steel is silicon-aluminium killed, the silicon content shall not be less than 0.03 percent
and total aluminium content shall not be less than 0.01 percent.
3 Steels of qualities A, BR, B0 and C are generally suitable for welding processes. The weldability increases from quality A to C
for grade designation E 250 and E 275.

Mn (Cr + Mo + V) (Ni + Cu)


4 Carbon equivalent (CE) would be calculated based on ladle analysis, only. CE = C + + +
6 5 15
5 Micro-alloying elements like Nb, V and Ti may be added singly or in combination. Total micro-alloying elements shall not be
more than 0.25 percent.
6 Alloying elements such as Cr, Ni, Mo and B may be added under agreement between the purchaser and the manufacturer. In case
of E 600 and E 650 the limit of Cr and Ni, either singly or in combination, shall not exceed 0.50 percent and 0.60 percent
respectively.
7 Copper may be present between 0.20 to 0.35 percent as mutually agreed to between the purchaser and the manufacturer. The
copper bearing quality shall be designated with a suffix Cu, for example E 250 Cu. In case of product analysis the copper content
shall be between 0.17 and 0.38 percent.
8 Incidental element — Elements not quoted in Table 1 shall not be intentionally added to steel without the agreement of the
purchaser, other than for the purpose of finishing the heat. All reasonable precautions shall be taken to prevent the addition
from scrap or other materials used in manufacture of such elements which affect the hardenability, mechanical properties and
applicability.
9 Nitrogen content of steel shall not exceed 0.012 percent which shall be ensured by the manufacturer by occasional check
analysis.
10 The steel, if required, may be treated with calcium based compound or rare earth element for better formability.
11 Lower limits for carbon equivalent and closer limits for other elements may be mutually agreed to between the purchaser and
the manufacturer.
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IS 2062 : 2011

Table 2 Mechanical Properties


(Clauses 5, 10.3, 10.3.1, 11.3.1, 12.2 and 12.4)
Grade Quality Tensile Yield Stress Percentage Internal Charpy
Designation Strength Elongation Bend Impact Test
ReH, Min A, Min Diameter
Rm , Min MPa 1) at Gauge Min (See Note 3)
MPa 1) Length,
Lo=5.65 (See Note 2) Temp Min
(See Note 1) <20 20-40 >40 ≤ 25 >25 o
C J
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11)
A — —
BR RT 27
E 250 410 250 240 230 23 2t 3t
B0 0 27
C (–) 20 27
A — —
BR RT 27
E 275 430 275 265 255 22 2t 3t
B0 0 27
C (–) 20 27
A — —
BR RT 27
E 300 440 300 290 280 22 2t —
B0 0 27
C (–) 20 27
A — —
BR RT 27
E 350 490 350 330 320 22 2t —
B0 0 27
C (–) 20 27
A — —
BR RT 25
E 410 540 410 390 380 20 2t —
B0 0 25
C (–) 20 25
A — —
E 450 570 450 430 420 20 2.5t —
BR RT 20
A 650 550 530 520 12 3t — — —
E 550
BR RT 15
A 730 600 580 570 12 3.5t — — —
E 600
BR RT 15
A 780 650 630 620 12 4t — — —
E 650
BR RT 15

NOTES
1 In case of product thickness/diameter more than 100 mm, lower minimum limit of tensile strength may be mutually agreed to
between the purchaser and the manufacturer/supplier.
2 Bend test not required for thickness > 25 mm for grades E 300 to E 650. ‘t’ is the thickness of the test piece.
3 For sub-quality BR, impact test is optional; if required, at room temperature (25 ± 2°C).
1)
1MPa = 1N/mm2 = 1MN/m2 = 0.102 kgf/mm2 = 144.4 psi.

8 CHEMICAL COMPOSITION method and where test methods are not specified
shall be as agreed to between the purchaser and the
8.1 Ladle Analysis manufacturer/supplier. The ladle analysis shall be
The ladle analysis of the steel, when carried out by reported in the test certificate.
the method specified in the relevant parts of IS 228 8.2 Product Analysis
or any other established instrumental/chemical
method, shall conform to the requirements as given The product analysis shall be carried out on the
in Table 1. This analysis shall be made from a test finished product from the standard position.
sample, preferably taken during casting/teeming of Permissible limits of variation in case of product
the heat. In case of dispute, the procedure given in analysis from the limits specified in Table 1 shall be
IS 228 and its relevant parts shall be the referee as given in Table 3.

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IS 2062 : 2011

Table 3 Permissible Variation for Product Analysis recommended locations for taking test samples for
(Clauses 5 and 8.2) plates, sections and bars are indicated in Fig.1.
Alternatively, in case of sections, the samples may
Sl No. Constituent Permissible Variation
Over the Specified Limit, be taken from the web. For testing of flat products
Percent, Max like plates tensile and bend test pieces may be cut in
(1) (2) (3) the transverse direction. Selection of location of test
i) a) Carbon <0.20 0.02
pieces may also be mutually agreed to between the
purchaser and the manufacturer/supplier.
b) Carbon >0.20 0.03
ii) Manganese 0.05 NOTE — However, in case of the plates beyond 12 mm
iii) Silicon 0.03 in thickness, produced from cutting of HR coil, the sample
for tensile testing shall be taken only in transverse
iv) Copper 0.03 direction.
v) Sulphur 0.005
vi) Phosphorus 0.005 9.2 Wherever practicable, the rolled surface of the
steel shall be retained on the two opposite sides of
9 SELECTION AND PREPARATION OF TEST the test samples.
SAMPLES
9.3 In case of flat test samples for tensile test, both
9.1 The position from which test samples are taken surfaces are normally to be left on the test samples
shall be so located in the product as to yield the for strips and plates up to 32 mm thick. At least one
clearest possible information regarding properties in rolled surface shall be left on rectangular test
the cross-sectional and longitudinal planes. The samples taken from plates exceeding 32 mm in

FIG. 1 STRUCTURAL STEEL SECTIONS, POSITION AND ORIENTATION OF SAMPLE

5
IS 2062 : 2011

thickness. Round test samples are permitted, but 10.2.1 As a rule, test pieces with a proportional
should only be adopted for thickness exceeding gauge length complying with the requirements
20 mm. Lo = 5.65 should be used for the tensile test, where
Lo is the gauge length and So is the cross-sectional
9.4 In case of flats up to 16 mm thick, the test sample area of the test piece.
shall undergo, if possible, no machining whatever,
prior to use as a test piece. If this is not possible, the 10.2.1.1 Test pieces with a non-proportional gauge
test sample shall undergo the minimum amount of length, other than 5.65 may be used in which case
machining. the elongation values shall be converted to 5.65
in accordance with IS 3803 (Part 1).
9.5 Bars below 28 mm shall be tested without
machining. In case of bars having diameters or 10.3 Tensile Test
thickness between 28 mm and 71 mm, the bars may
be symmetrically reduced by machining. For bars Yield strength, tensile strength and percentage
having diameters or thicknesses exceeding 71 mm, elongation, when determined in accordance with
the test sample may be taken from the position shown IS 1608, shall conform to the requirements as given
in Fig. 1. in Table 2.

9.6 In case of plates, strips, sections and flats, bend 10.3.1 In case of sections, the thickness of which is
tests shall be carried out on rectangular test samples not uniform throughout the profile, the limits of sizes
which as far as possible should be of the full given in Table 2 shall be applied according to the
thickness of the product. In case of plates, sections actual maximum thickness of the piece adopted for
and flats exceeding 28 mm in thickness, it is testing.
permissible to remove metal from one side of the test 10.3.2 Should a tensile test piece break outside the
sample before using it as a test piece. The rolled middle half of the gauge length (see IS 1608) and the
surface of the test piece shall be on the outer side of percentage elongation obtained is less than that
the bend during the test. specified, the test may be discarded at the
9.7 Before test samples are detached, full particulars manufacturer/supplier’s option and another test
regarding cast number, size and mass of plates, made from the sample plate, strip, section, flat or bar.
strips, sections, flats and bars in each cast shall be 11 BEND TEST
furnished by the manufacturer to the purchaser. In
case of plates the number of plates in each cast shall 11.1 Number of Bend Test
also be given. Number of bend test shall be 2/cast/heat
9.8 Test samples shall be cut in such a manner that Class of Steel Product Direction of Bend Tests
the deformation is avoided as far as possible. If Plates strips Crosswise
shearing of flame-cutting is employed, an adequate Sections Lengthwise for each type
allowance shall be left for removal by machining. Flats and bars (round Lengthwise
9.9 Test samples shall not be subjected to heat hexagonal, etc)
treatment unless the material from which they are 11.2 Bend Test Piece
cut is similarly and simultaneously treated with the
material before testing. Any slight straightening of The test pieces shall be cut crosswise from plates
test samples which may be required shall be done and strips and lengthwise from sections, flats and
cold. bars. When section permits, these shall be not less
than 40 mm wide. If the manufacturer/supplier so
10 TENSILE TEST desires, round, square, hexagonal and flat bars and
10.1 Number of Tensile Tests structural sections shall be bent in the full section
as rolled.
Number of test samples shall be 2/cast/heat and a
class of steel product irrespective of cast/heat size. 11.2.1 In all bend test pieces, the rough edge arises
resulting from shearing may be removed by filing or
10.2 Tensile Test Pieces grinding or machining but the test pieces shall
receive no other preparation.
The tensile strength, yield strength and percentage
elongation of steel shall be determined from standard 11.3 Bend Test
test pieces cut crosswise from plates and strips and
Bend test shall be conducted in accordance with
lengthwise from sections, flats and bars. The test
IS 1599.
shall be carried out as on the standard test pieces
prepared in accordance with IS 1608. 11.3.1 For bend test, the test piece at room

6
IS 2062 : 2011

temperature shall withstand bending through 180o test pieces taken side by side from the same product
to an internal diameter not greater than that given in (see Table 2).
Table 2 without cracking.
12.3 The test sample shall be taken from the thickest
12 IMPACT TEST product. If the test sample taken from the thickest
product rolled from a cast meets the requirements,
12.1 Impact test shall normally be carried out on the whole cast shall be deemed to meet the
products having thickness/diameter greater than or requirements of the test, if not, the test shall be
equal to 12 mm. The test specimen is parallel to the performed on a section of next lower thickness rolled
direction of rolling and the base closer to the rolled from same cast, if it meets the requirements specified,
surface is more than 1mm from it. The notch axis shall this particular thickness as also other sections of
be perpendicular to the rolled surface. lower thickness shall be deemed to satisfy this
12.1.1 If stated in the order, impact tests may be specification. If this thickness also does not meet
carried out on products having a thickness less than the requirements, the test shall be carried out on the
12 mm, the dimensions of the test pieces shall be in next lower thickness and so on, because the
conformity with IS 1757. The minimum impact energy toughness of the product will be dependent on the
values of reduced sizes shall be as shown in Fig. 2 rolling direction as well as on the section size.
for grades E 250, E 275, E 300, E 350. For other grades, 12.3.1 One test sample shall be taken from thickest
the values shall be reduced in direct proportion to product per cast/heat.
the cross-sectional area of the test piece.
12.4 The material represented shall be deemed to
12.2 This test is carried out using a V-notch test comply with this standard, if the average value of 3
piece (see IS 1757) the value for consideration being test specimens, meets the requirements given in
the arithmetic mean of the results obtained on three Table 2 provided no individual value shall be less

FIG. 2 MINIMUM IMPACT ENERGY VALUES FOR TEST PIECES WITH A WIDTH BETWEEN 5 mm AND 10 mm

7
IS 2062 : 2011

than 70 percent of the specified value. If the average 16 TOLERANCES


value of the three Charpy impact tests fails to comply
by an amount not exceeding 15 percent of the Unless otherwise agreed to between the purchaser and
specified minimum average value, three additional the manufacturer, the rolling and cutting tolerances for
test pieces from the same sample shall be tested and steel products conforming to this standard shall be those
the results added to those previously obtained and specified in IS 1852 except for parallel flange beams and
a new average calculated. Provided this new average columns covered by IS 12778 for which the tolerances
complies with the specified requirement, the material shall be as per IS 12779. Other tolerances may be
represented shall be deemed to comply with this followed within the total tolerance range as specified in
standard. IS 1852 and IS 12779 as applicable.

13 Y GROOVE CRACKABILITY TEST 17 RE-TESTS

Y groove crackability tests may be carried out in 17.1 If a test does not give the specified results, two
accordance with IS 10842 for products of only Grade additional tests shall be carried out at random on the
E 250 C material having thickness 12 mm and above, same lot. Both retests shall conform to the requirements
if specifically agreed to between the purchaser and of this standard; otherwise, the lot shall be rejected.
the manufacturer/supplier. 17.2 Re-heat Treatment
NOTE — The Y groove crackability test will not be
If any heat treated material fails to meet the mechanical
applicable for rounds and it is mainly for plates and
sections. requirements specified, the supplier may re-heat treat
the material and in that case, all mechanical properties
14 OTHER TESTS shall be re-evaluated.
14.1 The material may be subjected to non- 18 CALCULATION OF MASS
destructive testing to determine the soundness of
material subject to mutual agreement between the The mass of steel shall be calculated on the basis that
purchaser and the manufacturer/supplier. steel weighs 7.85 g/cm3 .

14.2 Metallurgical tests for grain size, directionality, 19 DELIVERY


inclusion content may be carried out subject to Subject to prior agreement between the purchaser and
mutual agreement between the purchaser and the the manufacturer/supplier, suitable protective treatment
manufacturer/supplier. may be given to the material after rolling.
15 DIMENSIONS 20 MARKING
Unless otherwise agreed to between the purchaser 20.1 Each product, with the exception of round, square
and the manufacturer/supplier, the nominal and hexagonal bars and flats, shall carry a tag or be
dimensions of rolled products conforming to this marked with the manufacturer’s name or trade-mark. Bars
standard shall be in accordance with the relevant and flats shall carry a tag bearing the manufacturer’s
Indian Standard. Currently available Indian Standard name or trade-mark. Designation of steel should also
are listed in Table 4. be similarly marked on the product or tag.
Table 4 Indian Standards Which Give Nominal 20.2 Every heavy, medium structural mill and plate mill
Dimensions of Rolled Steel Products product shall be marked with the cast number. Plates
Sl No. Products Relevant produced from strip in coil form shall be marked with
Indian Standard cast/heat number on top plate of each pile/packet.
(1) (2) (3)
i) Beam, column, channel IS 808 20.3 The ends of the rolled products shall be painted
and angle sections with a colour code, as agreed to between the purchaser
ii) Tee bars IS 1173 and the manufacturer/supplier.
iii) Bulb angles IS 1252 20.4 BIS Certification Marking
iv) Plates, strips and flats IS 1730
v) Round and square bars IS 1732
The material may also be marked with Standard Mark.
vi) Bulb flats IS 1863 20.4.1 The use of the Standard Mark is governed by
vii) Sheet piling sections IS 2314 the provisions of Bureau of Indian Standards Act, 1986
viii) Channel sections IS 3954 and the Rules and Regulations made thereunder. The
details of conditions under which the licence for the
ix) Track shoe sections IS 10182 (Parts 1 and 2)
use of Standard Mark may be granted to manufacturers
x) Parallel beam and IS 12778
column sections
or producers may be obtained from the Bureau of Indian
Standards.
8
IS 2062 : 2011

ANNEX A
(Foreword)
COMMITTEE COMPOSITION
Wrought Steel Products Sectional Committee, MTD 4

Organization Representative(s)
Tata Steel Ltd, Jamshedpur DR D. BHATTACHRJEE (Chairman)
SHRI INDRANIL CHAKRABORTY (Alternate I)
DR A. N. BHAGAT (Alternate II)

All India Induction Furnace Association, New Delhi SHRI L. N. GOSWAMI

Bharat Heavy Electricals Ltd, Tiruchirapalli SHRI V. RAJASEKHARAN

Central Boilers Board, New Delhi SHRI T. S. G. NARAYANNEN


SHRI S. K. JAIN (Alternate)

Central Public Works Department, New Delhi CHIEF ENGINEER (NDR)


SUPERINTENDING ENGINEER (NDR) (Alternate)

DGS & D, Bhilai Nagar/Delhi REPRESENTATIVE

Escorts Knowledge Management Centre, Faridabad SHRI ALOK NAYAR

Essar Steels Ltd, Hazira DR A. K. DAS


SHRI R. K. BALASUBRAMANIAM (Alternate)

Instiute of Steel Development and Growth, Kolkata SHRI JAYANTA KUMAR SAHA

Jindal South West Ltd, Vasind SHRI M.K. MAHESHWARI

M.N. Dastur & Co Ltd, Kolkata/Delhi SHRI PARTHA BHATTACHARYA


SHRI SATYABRATA BHATTACHARYA (Alternate)

Ministry of Defence (DGOFB), Kolkata SHRI P. S. BANDHOPADHYAY


SHRI T. BASU (Alternate)

Ministry of Defence (DGQA), Ichapur SHRI S. K. KHILNANEY


SHRI P. MEENA (Alternate)

Ministry of Railways (RDSO), Lucknow SHRI RADHEY SHAM


SHRI V. D. MEHARKURE (Alternate)

Ministry of Steel (Government of India), New Delhi SHRI A. C. R. DAS


SHRI B. D. GHOSH (Alternate)

Power Grid Corporation of India Ltd, Gurgaon SHRI K. N. M. RAO


SHRI M.K. SETHI (Alternate)

Rashtriya Ispat Nigam Ltd (VSP), Vishkhapatnam SHRI P. K. SEN


SHRI P. SRINIVAS (Alternate)

SAIL, Bhilai Steel Plant, Bhilai SHRI S. BHATTACHARYA


SHRI P. K. DATTA (Alternate)

SAIL, Bokaro Steel Plant, Bokaro DR M. M. S. SODHI


SHRI P. S. REDDY (Alternate)

SAIL, Central Marketing Organization, Kolkata SHRI P. C. JHA


SHRI B. V. S.PANDIT (Alternate)

SAIL, Research & Development Center for Iron & Steel, DR B. K. JHA
Ranchi SHRI ATUL SAXENA (Alternate)

SAIL, Rourkela Steel Plant, Rourkela SHRI C. MUTHUSWAMY


SHRI S. MUKHOPADHYAYA (Alternate)

Steel Re-rolling Mills Association of India, Mandi Gobindgarh SHRI B. M. BERIWALA


SHRI H. D. KHERA (Alternate)

Tata Motors Limited, Pune SHRI B. R. GALGALI


SHRI U. B. PATHAK (Alternate)

Tata Blue Scope Steel Ltd, Pune SHRI RAJESH MAHESHWARI

9
IS 2062 : 2011

Organization Representative(s)

TCE Consulting Engineers, Jamshedpur DR M. D. MAHESHWARI

BIS Directorate General SHRI P. GHOSH, Scientist ‘F’ and Head (MTD)
[Representing Director General (Ex-officio)]

Member Secretary
SHRI DEEPAK JAIN
Scientist ‘E’ (MTD), BIS

Long Steel Products and Wires Subcommittee, MTD 4 : 2


Rashtriya Ispat Nigam Ltd (VSP), Vishakhapatnam SHRI P. K. SEN (Convener)

All India Steel Re-Rollers Associations, New Delhi SHRI VINOD VASHISHT
SHRI A. K. BHARGAVA (Alternate)

National Institute of Secondary Steel Technology, Mandi DR R. K. BAGCHI


Gobindgarh

SAIL, Durgapur Steel Plant, Durgapur SHRI A. KANAN

SAIL, IISCO Steel Plant, Burnpur SHRI A. K. SINGH

SAIL, Research & Development Center for Iron & Steel, Ranchi SHRI D. S. GUPTA
DR A. P. SINGH (Alternate)

Steel Wires Manufacturers Association of India, Kolkata SHRI MAHESH PODDAR


SHRI S. K. GHOSH (Alternate)

In personal capacity (248, Akash Darshan Society, Mayur Vihar-1, SHRI AVTAR SINGH
Delhi 110091)

Flat Steel Products Sub-Subcommittee, MTD 4 : 3


TCE Consulting Engineers, Jamshedpur DR M. D. MAHESHWARI (Convener)

Bhushan Power and Steel Ltd, Hooghly SHRI P. S. PAUL

Federation of Engineering Industries of India, New Delhi SHRI H. L. BHARDWAJ


SHRI H. L. BANSAL (Alternate)

Indian Oil Corporation Limited, Noida SHRI M. K. JHA


SHRI T. BANDHOPADHYAY (Alternate)

Ispat Industries Limited, Dolvi REPRESENTATIVE

Metal Containers Manufacturers Association, New Delhi SHRI SANJAY BHATIA


SHRI DIWAKAR SHETTY (Alternate)

SAIL, Bhilai Steel Plant, Bhilai SHRI A. DASGUPTA

SAIL, R&D Centre for Iron & Steel, Ranchi SHRIMATI ANJANA DEVA

SAIL, Salem Steel Plant, Salem SHRI S. S. SISODIA

Tata Motors Limited, Pune SHRI V. HARIHARAN

Tata Steel Ltd, Jamshedpur SHRI M. SHOME

The Tin Plate Company of India Ltd, Jamshedpur SHRI A. K. GHOSH


SHRI R. K. SINHA (Alternate)

Thyssenkrupp Electrical Steel India Pvt Ltd, Nasik SHRI J. SREENIVAS


SHRI KAPIL KAPOOR (Alternate)

Welspun Gujrat Sthal Rohren Ltd, Anjar SHRI B. LAKSHMINARASIMHAM

10
Bureau of Indian Standards

BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote harmonious
development of the activities of standardization, marking and quality certification of goods and attending to
connected matters in the country.

Copyright

BIS has the copyright of all its publications. No part of these publications may be reproduced in any form without
the prior permission in writing of BIS. This does not preclude the free use, in course of implementing the standard,
of necessary details, such as symbols and sizes, type or grade designations. Enquiries relating to copyright be
addressed to the Director (Publications), BIS.

Review of Indian Standards

Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are
needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue of
‘BIS Catalogue’ and ‘Standards: Monthly Additions’.

This Indian Standard has been developed from Doc No.: MTD 4 (5005).

Amendments Issued Since Publication


______________________________________________________________________________________
Amendment No. Date of Issue Text Affected
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________

BUREAU OF INDIAN STANDARDS


Headquarters:
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Disclosure to Promote the Right To Information


Whereas the Parliament of India has set out to provide a practical regime of right to
information for citizens to secure access to information under the control of public authorities,
in order to promote transparency and accountability in the working of every public authority,
and whereas the attached publication of the Bureau of Indian Standards is of particular interest
to the public, particularly disadvantaged communities and those engaged in the pursuit of
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timely dissemination of this information in an accurate manner to the public.

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IS 1030 (1998): Carbon steel castings for general


engineering purposes [MTD 14: Foundry]

“!ान $ एक न' भारत का +नम-ण”


Satyanarayan Gangaram Pitroda
“Invent a New India Using Knowledge”

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“Knowledge is such a treasure which cannot be stolen”
IS1030:1998

Indian Standard

CARBON STEEL CASTINGS FOR GENERAL


ENGINEERING PURPOSES - SPECIFICATION
(Fifth Revision)

ICS 77.140.80

BUREAU OF INDIAN’ STANDARDS


MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002

November 1998 Price Group 3


Steel Castings Sectional Committee, MTD 17

FOREWORD
This Indian Standard (Fifth Revision) was adopted by the Bureau of Indian Standards, after the drawlfinalized
by the Steel Castings Sectional Committee had been approved by the Metallurgical Engineering Division Council.
This standard was first published in 1956 and was revised in 1962, 1974, 1982 and 1989. While reviewing the
standard in light of the experience gained during these years the committee has decided that the standard may
be further revised. In this revision various clauses have been aligned with the recent standards on steel castings.
Amendments No. 1 and 2 have also been incorporated in this revision.
In the preparation of this standard, assistance has been derived from IS0 3755 : 1991 ‘Cast carbon steels for
general engineering purposes’.
For the purpose of deciding whether a particular requirement of this standard is complied with, the final value,
observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with
IS 2 : 1960 ‘Rules for rounding off numerical values (revised)‘. The number of significant places retained in
the rounded off value should be the same as that of the specified value in this standard.

r--
IS 1030 : 1998

Indian Standard
CARBON STEEL CASTINGS FOR GENERAL
ENGINEERING PURPOSES - SPECIFICATION
(Fifth Revision)
1 SCOPE 7 PARTICULARS TO BE SPECLFIED WHILE
ORDERING
This standard covers the requirements for carbon steel
castings for general engineering purposes. For the benefit of the purchaser, particulars to be
specified while ordering for steel castings to this
2 REFERENCES specification are given in Annex B.

The Indian Standards listed in Annex A are necessary 8 CHEMICAL COMPOSITION


adjuncts to this standard.
8.1 The ladle analysis of steel when carried out either
3 TERMINOLOGY by the method specified in IS 228 and its relevant parts
or any other established instrumental/chemical
For the purpose of this standard, the following methods shall be as given in Table 1. In case of dispute
definitions shall apply. the procedure given in IS 228 shall be the referee
method. However, where the method is not given in
3.1 Cast (Melt) IS 228, the referee method shall be as agreed to
The product of any of the following: between the purchaser and the manufacturer.
8.2 The manufacturer shall carry out analysis from a
a) One furnace heat,
sample of each melt and, if so specified by the
W One crucible heat, or purchaser at the time of enquiry and order, shall supply
c) A number of furnace or crucible heats of simi- a test certificate of chemical analysis of the sample of
lar composition mixed in a ladle or tapped in steel for each melt.
separate ladles and poured simultaneously for
making a casting. 8.3 Product Analysis
If specified at the time of enquiry and order, product
3.2 Batch
analysis may be carried out from a test piece or from a
A group of castings of one grade of material, cast from casting representing each melt. Drillings for analysis
the same melt and heat-treated together under identical shall be taken from not less than 6 mm beneath the
conditions. cast surface, and in such a manner as not to impair
the usefulness of any casting selected. The permissible
4 GRADES variation in product analysis from the limits specified
in Table 1 shall be as given in IS 660 1.
4.1 This standard covers a total of eight grades of
carbon steel castings for general engineering purposes. 8.4 Residual Elements
4.2 Included in 8 grades are 4 grades with chemical 8.4.1 Elements not specified in Table 1 shall not
composition restricted to ensure ease of welding at ordinarily be added to the steel and all reasonabic
the purchaser’s end and these grades carry the precautions shall be taken to prevent contamination
suffix ‘W’. from scrap, etc, to keep them as low as practicable.
8.4.2 Analysis and reporting of the analysis in test
5 SUPPLY OF MATERIAL
certificate for the residual elements shall be done only
General requirements relating to supply of steel when so specified by the purchaser in enquiry and order.
castings shall be as laid down in IS 8800. However, the manutacturer shall ensure that the residual
elements are within the limits, when such limits are
6 MANUFACTURE specified by the purchaser in enquiry and order.
Steel for the castings shall be made by electric arc or 9 WORKMANSHIP AND FINISH
electric induction or such other processes as may be
agreed to between the purchaser and the manufacturer. 9.1 The castings shall be accurately moulded in

1
y’s 1030 : 1998

accordance with the pattern or the working drawings the castings to be uniformly heated to the necessary
supplied by the purchaser or as mutually agreed to temperature. All castings shall be suitably heat treated
with the addition of such letters, figures and marks as so as to attain the specified mechanical properties.
may be specified. 12.2 Unless otherwise specified in enquiry and order
9.2 The purchaser shall specify the tolerances on all or agreed to between the purchaser and the manufac-
important dimensions. On other dimensions, toler- turer, all castings shall either be fully annealed or
ances specified in IS 4897 shall apply. normalized or normalized and tempered.

10 FREEDOM FROM DEFECTS 12.3 Test pieces shall be heat treated along with the
castings they represent.
10.1 All castings shall be free from defects that will
adversely a&ct machining or utility of castings. 13 MECHANICAL TESTS

10.2 When necessary to remove risers or gates by 13.1 The mechanical properties specified are those
flame or arc or a combination thereof, or by any other which are to be obtained from test bars cast either
process involving intense heat, care shall be taken separately from’or attached to the castings to which
to make the cut at a sufDcient distance from the body they refer and heat treated as given in 12. The test
of the casting so as to prevent any defect being values so exhibited, therefore, represent the quality of
introduced into the casting due to local heating. Any steel from which the castings have been poured; they
such operation is to be done before final heat do not necessarily represent the properties of the
treatment. castings themselves.
10.3 In the event of any casting proving defective 13.2 The tensile test shall be carried out in
from foundry causes in the course of preparation, accordance with IS 1608. The relevant mechanical
machining or erection, such a casting may be rejected properties shall be asgiven in Table 2.
notwithstanding any previous certification of satisfac-
13.3 If specified in enquiry and order, impact test
tory testing and/or inspection.
shall be carried out in accordance with IS 1757 and
11 FETTLING AND DRESSING the values obtained shall conform to the requirements
given in Table 2.
All castings shall be properly fettled and dressed, and
all surfaces shall be thoroughly cleaned. 13.4 Bend Test

12 HEAT TREATMENT If so specified at the time of enquiry and order the


bend test shall be carried out in accordance with
12.1 The castings shall be heat treated in a properly IS 1599. ‘l&t pieces shall be capable of being bent
constructed furnace, having adequate means of cold without fracture to an angle given in Table 2 round
temperature control, which shall permit the whole of a mandrel having a diameter of 50 mm.

Table 1 Chemical Composition


(Clauses 8.1, 8.3 and 8.4.1)

SI Grade Constituent, Percent, Mar


No. / \
C” Si Mn P S C13’ Ni*' MO*’ Cu*’ V’
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12)
9 200-400N - - - 0.045 0.040 - - - - -
ii) 200-400W 0.25 0.60 1.oo 0.040 0.035 0.35 0.40 0.15 0.40 0.05
iii) 230-450N - - - 0.045 0.040 - - - - -
iv) 230-450W 0.25 0.50 1.20 0.040 0.035 0.35 0.40 0.15 q.40 0.05
v) 280-520N - - - 0.045 0.040 - - - - -
vi) 280-520W 0.25 0.60 1.20 0.040 0.035 0.35 0.40 0.15 0.40 0.05
vii) 340-570N - - - 0.045 0.040 - - - -
viii) 340-570W 0.25 0.60 1.50 0.040 0.035 0.35 0.40 0.15 0.40 0.05
NOTE-The choice of chemical composition except for P and S in the grades other than the grades requiring case ofwelding and having the
s&ix W is left to the discretion of the manufacturer.
‘) For each reduction ofO.O1 percent carbon helow 0.25 percent, an increase of0.04 percent manganese above the maximum +ecified will
be permitted up to a maximum of 1.40 percent for grade 280-520 W.
*) The total content of these elements shall not exceed 1.OOpercent in case of grades with suffix W.

2
IS 1030 : 1998

Table 2 Mechanical Properties


(CXmses 13.2, 13.3 and 13.4)

SI Grade Teusile Yield’) Elongation Reduction w=t Angle of


NO. Stragth stress Percent of Area Strength Bend
MPa MPn Percent J Degrees
Min Min M/n Min Min Min
(1) (2) (3) (4) (5) (6) (7) (8)
i) 200-400N 400 200 25 40 30 90
ii) 200-400W 400 200 25 40 45 90
iii) 230-450N ,450 230 22 31 25 90
iv) 230-450W 450 230 22 31 45 90
v) 280-520N 520 280 18 25 22 60
vi) 280-520W 520 280 18 25 22 60
vii) 340-570N 570 340 15 21 20 60
viii) 340-570w 570 340 15 21 20 60
NOTES
1 Impact test and bend test are optional (see 13.3 and 13.4).
2 The W grades restrict the chemical composition and may be ordered when ensuring ease of welding in a requirement.
‘) If measurable tbe upper yield stress, otherwise 0.2 percent proof stress.

13.4.1 Bend test pieces shall be of suitable length, a) Ultrasonic examination (see IS 7666),
convenient for the machines in which they will be bent, b) Magnetic particle examination (see IS 3703),
and shall have either a diameter of 25 mm or a c) Liquid penetrant examination (see IS 3658),
rectangular section of 25 mm x 20 mm. The edges of and
the rectangular test piece shall be rounded to a radius
d) Radiographic examination (see IS 2595).
of not more than 1.5 mm and in case of rectangular
test piece the test shall be made by bending the test 14.3 Unless otherwise agreed upon the following shall
piece over the thinner section. be the acceptance standards:

14 NON-DESTRUCTIVE TESTS a) IS 9565 for ultrasonic inspection,


b) IS 10724 for magnetic particle inspection,
14.1 Non-destructive testing shall be applied if so
specified in enquiry and order. Under this heading c) IS 11732 for liquid penetrant inspection. and
are grouped the tests, which aim at revealing defects d) IS 12938 for radiographic inspection.
which cannot be revealed by a simple visual
15 REPAIR OF CASTINGS
examination, such as, penetrant, magnetic particle,
ultrasonic, X-radiographic, or gamma-radiographic 15.1 Unless otherwise specified by the purchaser in
inspection; also included under this heading are tests enquiry and order, castings may be rectified by
on the surface condition by visual or visual-tactile welding. All repairs by welding shall be carried out
examination. The purchaser shall specify in enquiry in accordance with the procedure laid down in IS 5530.
and order: If castings have been subjected to non-destructive
testing by agreement between the purchaser and the
a) The type of non-destructive testing which he manufacturer, the castings sh‘allbe re-examined in the
intends to carry out or to have carried out;
area of repair following any rectifying operation
b) The area or areas of the casting to which performed on the castings.
these tests apply, and the types of disconti-
nuity, where relevant; 15.2 To form the basis of an agreement between the
cl Whether all, or what proportion, of the cast- purchaser and the supplier in this respect where
ings are to be tested; relevant, the following classification shall apply
concerning the extent of repair:
4 The severity level defining the accept-
ability or non-acceptability of defects which a) Weld repair involving a depth not exceeding
may be revealed; and . 20 percent of wall thickness or 25 mm, which-
e) Whether the manufacturer is or is not con- ever is lower, shall be termed as a
tractually responsible for carrying out the minor repair.
tests.
b) Any weld repair exceeding the above shall be
14.2 Unless otherwise agreed upon, when non-de- termed as a major repair. Further any single
structive testing is to be done, the castings shall be repair having an area exceeding 250 Imn square
examined as follows: for every millimetre ofwall thickness shall also
IS 1030:1998

he deemed to be a major repair, regardless of 18 MARKING


. the considerations mentioned in (a) above.
18.1 Each casting shall be legibly marked with the
15.3 Carbon Equivalent following as may be relevant. However, where linkage
and traceability are required the relevant marking shall
Unless otherwise specified in the enquiry and order. be indelible:
or othetwise agreed to, the Carbon Equivalent (C.E.)
for the purpose of guidance in determination of the a) The number or identification mark by which
pre- and post-weld treatment applicable to carbon and it is possible to trace the melt and the heat-
low alloy steels shall be computed as follows: treatment batch from which it was made;
b) The manufacturer’s initials or trade-mark; and
Carbon Mn Cr+Mo+V Ni+Cu c) Other identification marks in accordance with
Equivalent (C. E.) =C+-+ +--- any agreement between the purchaser and the
6 5 15
manufacturer.
16 HYDRAULIC TEST NOTE-It is recommended that minimum markings he
used.
16.1 When so specified by the purchaser in enquiry
and the order, a hydraulic test shall be carried out; the 18.2 By agreement between the purchaser and the
details of the test shall be as agreed to between the manufacturer, castings complying with the require-
purchaser and the manufacturer. ments of this standard may, after inspection, be leg-
ibly and indelibly marked with an acceptance mark.
16.2 The castings shall not be peened, plugged or
impregnated, to stop leakages. However, unless 18.3 BIS Certification Marking
otherwise specified at the time of enquiry and order,
The castings may also be marked with the Standard
rectification and upgradation of a casting by welding
Mark.
may be carried out in accordance with the approved
procedures as laid down in the relevant clause of the 18.3.1 The use of Standard Mark is governed by the
standard. provisions of Bureau oflndian Standards Act, 1986
and the Rules and Regulations made thereunder.The
17 METHOD OF SAMPLING details of condition under which the licence for the
The method of sampling steel castings for the purpose use of Standard Mark may be granted to manufacturers
of chemical analysis and mechanical tests including or producers may be obtained from the Bureau of
re-test shall be in accordance with IS 6907. Indian Standards.

ANNEX A
(cla?m 2)

LIST OF REFEREED INDIAN STANDARDS


IS No. Title IS’ No. Title
228 Methods for chemical analysis of steels 3703 : 1980 Code of practice for magnetic particle
(second revision) flaw detection (second revision)
1500 : 1983 Methods for Brine11 hardness test for 4897 : 1994 Deviations for untolemnced dimensions
metallic materials (second revision) and mass of steel castings (third
1599 : 1985 Method for bend test (second revision) revision)
1608 : 1995 Mechanical testing of metals-Tensile 5530 : 1987 Code of procedure for repair and
testing (second revision) rectification of steel castings by metal
1757 : 1988 Methods of Charpy impact test (V- arc welding process (jkst revision)
notch) for metallic materials (second 6601 : 1987 Permissible deviations in chemical
revision) composition for products analysis of
2595 : 1978 Code of practice for radiographic steel castings @rst revision)
testing yirst revision) 6907 : 1992 Methods of sampling steel castings
3658 : 1981 Code of practice for liquid penetrant (second revision)
flaw detection yirst revision) 7666 : 1988 Recommended procedure for ultrasonic

4
IS 1030 : 1998

IS No. Title IS No. Title


examination of ferritic castings of 10724 : 1990 Acceptance standards for magnetic
carbon and low alloy steel wfirst particle inspection of steel castings
revision) (first revision)
8800 : 1997 Technical delivery conditions for steel 11732 : 1995 Acceptance standards for dye penetrant
castings (third fvvision) inspection of steel castings
9565 : 1995 Acceptance standards for ultrasonic 12938 : 1990 Acceptance standards for radiographic
inspection of steel castings (jbirst inspection of steel castings
m&on)

ANNEXB
(Clauw 7)
INFORMATION TO BE SUPPLIED BY THE PURCHASER

B-l BASIS FOR ORDER c) Optional/Additional tests required, if any;


While placing an order for purchase of steel castings d) Whether the castings are to be inspected and
covered by this standard, the purchaser should specify tested in the presence of the purchaser’s
the following: representative;
a) Material specification; e) Condition of delivery;
b) Drawing or reference number of the pattern fl Any special requirement; and
(if supplied by the purchaser), along with a
g) Test report, if required.
copy of the drawing,
Bureau of Indian Standards

BIS is a statutory institution established under the Bureau of Indim Sfmdurds Act, 1986 to promote
harmonious development of the activities of standardization, marking and quality certification of goods and
attending to connected matters in the country.

Copyright

BIS has the copyright of all its publications. No part of these publications may be reproduced in any form
without the prior permission in writing of BIS. This does not preclude the free use, in the course of
implementing the standard, of necessary details, such as symbols and sizes, type or grade designations.
Enquiries relating to copyright be addressed to the Director (Publication), BIS.

Review of Indian Standards

Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
periodically; a standard along with amendments is reaffirmed when such review indicates that no changes arc
needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
stauld ascertain that they are in possession of the latest amendment. or edition hy referring to the latest issue
of ‘BIS Handbook’ and ‘Standards Monthly Additions’
This Indian Standard has been developed from Dot: No. MTD 17 (4148).

Amendments Issued Since Publication

Amend No. Date of Issue Text Affected

BUREAU OF INDIAN STANDARDS


Headquarters:
Manak Bhavan, 9 Bahadur Shah Zafar Marg, New Delhi 110002 Telegrams: Manaksanstha
Telephones: 323 0131,323 33 75,323 94 02 (Common to all offices)

Regional Offices: Telephone

Central : Manak Bhavan, 9 Bahadur Shah Zafar Marg 323 76 17,323 38 41


NEW DELHI llooO2
Eastern : l/14 C.I.T. Scheme VII M, V.I.P. Road, Maniktola 337 84 99,337 85 61
CALCUTTA 700054 337 86 26,337 9120

Northern : SC0 335-336, Sector 34-A, CHANDIGARH 160022 60 38 43


1 60 20 25

Southern : C.I.T. Campus, IV Cross Road, C!IENNAI 600113 ‘235 02 16,235 04 42


{ 235 15 19,235 23 15

Western : Manakalaya,E9 MIDC, Marol, Andheri (East) 832 92 95,832 78 58


MUMBAI 400093. 1 832 78 91,832 78 92

Branches : AHMADABAD. BANGALORE, BHOPAL. BHUBANESHWAR.


COIMBATORE. FARIDABAD. GHAZIABAD. GUWAHATI.
HYDERABAD. JAIPUR. KANPUR. LUCKNOW. NAGPUR.
PATNA. PUNE. THERUVANANTHAPURAM.
इंटरनेट मानक

Disclosure to Promote the Right To Information


Whereas the Parliament of India has set out to provide a practical regime of right to
information for citizens to secure access to information under the control of public authorities,
in order to promote transparency and accountability in the working of every public authority,
and whereas the attached publication of the Bureau of Indian Standards is of particular interest
to the public, particularly disadvantaged communities and those engaged in the pursuit of
education and knowledge, the attached public safety standard is made available to promote the
timely dissemination of this information in an accurate manner to the public.

“जान1 का अ+धकार, जी1 का अ+धकार” “प0रा1 को छोड न' 5 तरफ”


Mazdoor Kisan Shakti Sangathan Jawaharlal Nehru
“The Right to Information, The Right to Live” “Step Out From the Old to the New”

IS 5517 (1993): Steels for Hardening and Tempering [MTD 16:


Alloy Steels and Forgings]

“!ान $ एक न' भारत का +नम-ण”


Satyanarayan Gangaram Pitroda
“Invent a New India Using Knowledge”

“!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता ह”


है”

Bhartṛhari—Nītiśatakam
“Knowledge is such a treasure which cannot be stolen”

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