TT301ME
TT301ME
TT301ME
INSTRUCTIONS MANUAL
TT301
T T 3 0 1 M E
smar
www.smar.com
web: www.smar.com/contactus.asp
Introduction
INTRODUCTION
The TT301 is a transmitter mainly intended for measurement of temperature using RTDs or
thermocouples, but can also accept other sensors with resistance or mV output such as:
pyrometers, load cells, resistance position indicators, etc. The digital technology used in the TT301
enables the choice of several output functions, an easy interface between the field and the control
room and several interesting features that reduce considerably the installation, operation and
maintenance costs.
The TT301, besides the normal functions offered by other smart transmitters, offers the following
functions:
SPECIAL SENSOR: the output follows a mV or Ohm input according to a 16-point linearization
table.
PID OUTPUT CHARACTERIZATION: the PID output signal (MV) follows a curve determined by 16
points.
BACKUP SENSOR: the process measurement is realized by two sensors, but only one supplies the
temperature. If it failure the other take its place.
INPUT SELECTOR: the selection between two sensor to obtain the measure is configured by user
based in the conditions of maximum, minimum or average temperature of the sensor.
CONTROLLER: the process variable is compared to a setpoint. The deviation acts on the output
signal according to a PID algorithm (Optional).
LOCAL ADJUST: allow to set lower and upper value, sensor type, operation mode, indication,
setpoint, PID parameters without a configurator.
SPECIAL- SENSOR-UNIT: allows the reading to be indicated by one of 100 standard engineering
units or any special unit with up to 5 characters.
Get the best results of the TT301 by carefully reading these instructions.
III
TT301 – Operation & Maintenance Instruction Manual
NOTE:
This Manual is compatible with version 4.XX, where 4 de notes software Version and XX software
"RELEASE". The indication 4.XXmeans that this manual is compatible with any release of software version
4.
Waiver of responsibility
The contents of this manual abides by the hardware and software used on the current equipment
version. Eventually there may occur divergencies between this manual and the equipment. The
information from this document are periodically reviewed and the necessary or identified corrections
will be included in the following editions. Suggestions for their improvement are welcome.
Warning
For more objectivity and clarity, this manual does not contain all the detailed information on the
product and, in addition, it does not cover every possible mounting, operation or maintenance
cases.
Before installing and utilizing the equipment, check if the model of the acquired equipment complies
with the technical requirements for the application. This checking is the user’s responsibility.
If the user needs more information, or on the event of specific problems not specified or treated in
this manual, the information should be sought from Smar. Furthermore, the user recognizes that the
contents of this manual by no means modify past or present agreements, confirmation or judicial
relationship, in whole or in part.
All of Smar’s obligation result from the purchasing agreement signed between the parties, which
includes the complete and sole valid warranty term. Contractual clauses related to the warranty are
not limited nor extended by virtue of the technical information contained in this manual.
Only qualified personnel are allowed to participate in the activities of mounting, electrical connection,
startup and maintenance of the equipment. Qualified personnel are understood to be the persons
familiar with the mounting, electrical connection, startup and operation of the equipment or other
similar apparatus that are technically fit for their work. Smar provides specific training to instruct and
qualify such professionals. However, each country must comply with the local safety procedures,
legal provisions and regulations for the mounting and operation of electrical installations, as well as
with the laws and regulations on classified areas, such as intrinsic safety, explosion proof, increased
safety and instrumented safety systems, among others.
The user is responsible for the incorrect or inadequate handling of equipments run with pneumatic
or hydraulic pressure or, still, subject to corrosive, aggressive or combustible products, since their
utilization may cause severe bodily harm and/or material damages.
The field equipment referred to in this manual, when acquired for classified or hazardous areas, has
its certification void when having its parts replaced or interchanged without functional and approval
tests by Smar or any of Smar authorized dealers, which are the competent companies for certifying
that the equipment in its entirety meets the applicable standards and regulations. The same is true
when converting the equipment of a communication protocol to another. In this case, it is necessary
sending the equipment to Smar or any of its authorized dealer. Moreover, the certificates are
different and the user is responsible for their correct use.
Always respect the instructions provided in the Manual. Smar is not responsible for any losses
and/or damages resulting from the inadequate use of its equipments. It is the user’s responsibility to
know and apply the safety practices in his country.
IV
Table of Contents
TABLE OF CONTENTS
SECTION 1 - INSTALLATION ...................................................................................................................................... 1.1
GENERAL ..................................................................................................................................................................................... 1.1
MOUNTING ................................................................................................................................................................................... 1.1
ELECTRONIC HOUSING ............................................................................................................................................................. 1.2
WIRING ......................................................................................................................................................................................... 1.2
LOOP CONNECTIONS .................................................................................................................................................................1.3
INSTALLATION IN HAZARDOUS AREAS....................................................................................................................................1.7
EXPLOSION/FLAME PROOF ....................................................................................................................................................... 1.7
INTRINSICALLY SAFE .................................................................................................................................................................1.7
V
TT301 – Operation & Maintenance Instruction Manual
VI
Installation Flowchart
Installation Flowchart
Start
No
Yes
Is the reading correct?
Yes
Is the transmitter
reading correct?
No
OK
VII
TT301 – Operation & Maintenance Instruction Manual
VIII
Section 1
INSTALLATION
General
The overall accuracy of temperature and other measurements depends on several variables. Although
the transmitter has an outstanding performance, proper installation is essential, in order to maximize its
performance.
Among all factors, which may affect transmitter accuracy, environmental conditions are the most
difficult to control. There are, however, ways of reducing the effects of temperature, humidity and
vibration.
Mounting
Temperature fluctuation effects can be minimized by locating the transmitter in areas protected from ex-
treme environmental changes.
In warm environments, the transmitter should be installed to avoid, as much as possible, direct expo-
sure to the sun. Installation close to lines and vessels subjected to high temperatures should also be
avoided. For temperature measurements, sensors with cooling-neck can be used or the sensor can be
mounted separated from the transmitter housing.
Use of sunshades or heat shields to protect the transmitter from external heat sources should be
considered, if necessary.
The transmitter may be mounted in two basic ways, as follows:
Using the brackets, the mounting may be done in several positions, as shown on Figure 1.1.
Measurement error can be decreased by using proper wires (see Section II, Operation).
CONDUIT
CONNECTION
PLUG
COMMUNICATIONS
TERMINAL
WALL OR
PANEL MOUNTING
1.1
TT301 – Operation & Maintenance Instruction Manual
WARNING
Do not remove the graphite grease from the covers, or they may jam.
Electronic Housing
Humidity is fatal to electronic circuits. In areas subjected to high relative humidity, the O-rings for the
electronics cover must be correctly placed. Removal of the electronics cover in the field should be
reduced to the minimum necessary, since each time it is removed; the circuits are exposed to the
humidity.
The electronic circuit is protected by a humidity proof coating, but frequent exposures to humidity may
affect the protection provided. It is also important to keep the covers tightened in place. Every time they
are removed, the threads are exposed to corrosion, since painting cannot protect these parts. Sealing
methods should be employed on conduit entering the transmitter.
One of the conduit inlets for electrical connection is used to mount the sensor integral to the
temperature transmitter (see Fig. 1.1).
WARNING
The unused cable entries should be plugged and sealed accordingly to avoid humidity entering,
which can cause the loss of the product’s warranty.
o
For better visibility, the digital indicator may be rotated in steps of 90 (see Section 5, Maintenance).
Reach the display and main board by removing the Cover with window. This cover should be locked
closed by the cover locking screw. To release the cover, rotate the locking screw clockwise. See figure
1.2.
COVER
LOCKING
SCREW
(a) (b)
Figure 1.2- Cover Locking and Housing Rotating Set Screw (a) Electronic Board Side
(b) Terminal Connection Side
Wiring
Access the wiring block by removing the Electrical Connection Cover. This cover can be locked closed
by the cover locking screw (Figure 1.2- b). To release the cover, rotate the locking screw clockwise.
The terminals in the superior part marked with () and (−) are to receive the powering from 12 to 45
Vdc. The inferior terminals marked with the numbers from 1 to 4 they are for the connections of the
different types of sensor.
Test and Communication terminals allow, respectively, to measure the current in the 4 - 20 mA loop,
without opening it, and to communicate with the transmitter. To measure it, connect a multimeter in the
mA scale in the "" and "" TEST terminals. To communicate with it, use a HART configurator
between "" and "" COMM terminals. The wiring block has screws on which terminals type fork or
ring can be fastened, see Figure. 1.3.
1.2
Installation
GROUND
+
TERMINAL 1 2 3 4
GROUND
C T TERMINALS
+ O
M
E
S
+
M T
COMMUNICATION TEST
TERMINALS TERMINALS
For convenience there are three ground terminals: one inside the cover and two external, located close
to the conduit entries.
WIRES
CORRECT INCORRECT
Figure 1.4 - Conduit Installation Diagram.
Loop Connections
WARNING
Do not connect the Power Supply to the sensor terminals (Terminals 1, 2, 3 and 4).
250
CONFIGURATOR
Connection of the TT301 working as a controller (Optional) should be as indicated in Figure 1.5.
1.3
TT301 – Operation & Maintenance Instruction Manual
POWER
SUPPLY
250
CONFIGURATOR
Connection of the TT301 in multidrop configuration should be done as in Figure 1.6. Note that a
maximum of 15 transmitters can be connected on the same line and that they should be connected in
parallel. When many transmitters are connected to the same line, calculate the voltage drop through
the 250 Ohm resistor and verify that the voltage of the power supply is enough (Figure 1.7).
Wiring diagram for the TT301 in multidrop.
WARNING
For proper operation, the configurator requires a minimum load of 250 Ohm between it and the
power supply.
POWER
SUPPLY
250
CONFIGURATOR
The Configurator can be connected to the communication terminals of the transmitter or at any point of
the signal line by using the interface with alligator clips.
It is also recommended to ground the shield of shielded cables at only one end. The not grounded end
must be carefully isolated.
NOTE
Make sure that the transmitter is operating within the operating area as shown on the load diagram
(Figure 1.9). Communication requires a minimum load of 250 Ohm.
1.4
Installation
Operating area
1650
1500
1000
WARNING
When operating with two sensors, the sensors can not be both grounded. At least one has to be not
grounded for proper operation of TT301.
1.5
TT301 – Operation & Maintenance Instruction Manual
1 2 3 4 1 2 3 4 1 2 3 4
1 2 3 4 1 2 3 4 1 2 3 4
+ -
+ -
THERMOCOUPLE OR DIFFERENTIAL RTD DIFFERENTIAL THERMOCOUPLE
MILIVOLT INPUT OR OHM INPUT OR MILIVOLT INPUT
1 2 3 4 1 2 3 4
+ - + -
1 2
1 2
1.6
Installation
The instrument modification or parts replacement supplied by other than authorized representative of
Smar is prohibited and will void the certification.
The transmitters are marked with options of the protection type. The certification is valid only when the
protection type is indicated by the user. Once a particular type of protection is selected, any other type
of protection can not be used.
Explosion/Flame Proof
WARNING
Only use Explosion Proof/Flameproof certified Plugs, Adapters and Cable glands.
In Explosion-Proof installations the cable entries must be connected or closed using metal cable gland
and metal blanking plug, both with at least IP66 and Ex-d certification.
The standard plugs provided by Smar are certified according to CEPEL certificate. If the plug needs to
be replaced, a certified plug must be used.
The electrical connection with NPT thread must use waterproofing sealant. A non-hardening silicone
sealant is recommended.
For NEMKO ATEX certificate please to follow the installation guidelines in hazardous locations below:
Group II Category 2G, Ex d, Group IIC, Temperature Class T6, EPL Gb U = 28VDC
Ambient Temperature: -20 to 60ºC for T6
Environmental Protection: IP66/687 or IP66W/687W
The electrical connection available are ½ - 14NPT and M20x1,5.
Cable entries must be connected or closed using metal cable gland and metal blanking plug, both with
at least IP66 and Ex-d certification or any appropriate ATEX approved metal cable gland and metal
blanking plug. Do not remove the transmitter covers when power is ON.
Intrinsically Safe
WARNING
In hazardous zones with intrinsically safe or non-incendive requirements, the circuit entity parameters
and applicable installation procedures must be observed.
To protect the application the transmitter must be connected to a barrier. Match the parameters
between barrier and the equipment (Consider the cable parameters). Associated apparatus ground
bus shall be insulated from panels and mounting enclosures. Shield is optional. If used, be sure to
insulate the end not grounded. Cable capacitance and inductance plus C i and Li must be smaller than
Co and Lo of the associated Apparatus.
For free access to the Hart bus in the explosive environment, ensure the instruments in the loop are
installed in accordance with intrinsically safe or non-incendive field wiring practices. Use only Ex Hart
communicator approved according to the type of protection Ex-i (IS) or Ex-n (NI).
It is not recommended to remove the transmitter cover when the power is ON.
1.7
TT301 – Operation & Maintenance Instruction Manual
1.8
Section 2
OPERATION
The TT301 accepts signals from mV generators such as thermocouples or resistive sensors such as
RTDs. The criterion is that the signal is within the range of the input. For mV, the range is -50 to 500
mV and for resistance, 0 to 2000 Ohm.
Functional Description-Hardware
Refer to the block diagram (Figure 2.1). The function of each block is described below.
POWER
SUPPLY ISOLATION
LOCAL ADJUST
SUPPLY
TC
I PROCESSING UNIT D/A
Ohm POWER
S CONVERTER
RTD RANGES SUPPLY
SIGNAL A/D O
L SPECIAL FUNCTIONS
MUX CONDI- PID (OPTIONAL)
CONVER- A
TIONER TER T OUTPUT CONTROL
mV SERIAL COMMUNICATION MODEM
O
R HART PROTOCOL BELL 202 OUTPUT
AMBIENT
TEMPERATURE
SENSOR
DISPLAY BOARD
DISPLAY
CONTROLLER
MUX-Multiplexer
The MUX multiplexes the sensor terminals to the signal conditioning section ensuring that the voltages
are measured between the correct terminals.
Signal Conditioner
Its function is to apply the correct gain to the input signals to make them suit the A/D converter.
A/D Converter
The A/D converts the input signal to a digital format for the CPU.
Isolator
Its function is to isolate the control and data signal between the input and the CPU.
For temporary storage of data, the CPU has an internal RAM, the data in the RAM is lost if the power is
switched off, however the CPU also has an internal nonvolatile EEPROM where data that must be
retained is stored. Examples of such data are: calibration, configuration and identification data.
D/A Converter
Converts the digital data from the CPU to an analog signal with 14-bits resolution.
Output
Controls the current in the line feeding the transmitter. It acts as a variable resistive load whose value
2.1
TT301 – Operation and Maintenance Instruction Manual
Modem
Modulates a communication signal on the current line. A "1" is represented by 1200 Hz and a "0", by
2200 Hz. These signals are symmetric and do not affect the DC level of the 4-20 mA signal.
Power Supply
Power shall be supplied to the transmitter circuit using the signal line (2-wire system). The transmitter
quiescent consumption is 3.6 mA; during the operation, consumption may be as high as 21 mA,
depending on the measurement and sensor status.
The TT301, in the transmitter mode, shows failure indication at 3.6 mA if configured for low signal
failure; at 21 mA, if configured for high signal failure; 3.8 mA in the case of low saturation; 20.5 mA in
the case of high saturation and measurements proportional to the applied temperature in the range
between 3.8 mA and 20,5 mA. 4 mA corresponds to 0% of the working range and 20 mA to100 % of
the working range.
Power Isolation
Its function is to isolate power supply between the input and the CPU.
Display Controller
Receives data from the CPU informing which segments of the Liquid Crystal Display, should be turned
on.
Local Adjustment
Two switches that are magnetically activated. They can be activated by the magnetic tool without
mechanical or electrical contact.
2.2
Operation
ohm / mV
C TEMP.
SENSOR
INPUT
INPUT
SPAN
TRIM
TYPE / CONNECTION
STANDARD SENSOR UNIT
SPECIAL
LINEARIZATION TABLE
SENSOR
& CJ COMPENSATION LRL / URL / MIN
PV %
URV
RANGING LRV
BURNOUT
TIME PAUSE PV %
GENERATOR RESET
TI min
ACTION-0
SP
SP TRACKING
ACTION-1
SETPOINT SP GENERAL ALARM ACTION-2
SP TABLE ( BUMPLESS A/M ) LIMIT-1
LIMIT-2
ACTION
PID KP, TR, TD
SP ( ENG )
A/M
MV
ERROR % AUTO/MANUAL POWER-ON
SAFETY-OUT
HIGH
LIMITS LOW
OUT RATE
MV-FEEDBACK
TABLE
OP-MODE
XMTR
PV ( ENG )
PID
SP ( ENG )
ERROR %
OUT %
T. AMB.
OUT%
SP %
PV%
OUTPUT CONST
mA
TI
mA
4-20mA INDICATOR
2.3
TT301 – Operation and Maintenance Instruction Manual
Digital Filter
The digital filter is a low-pass filter with an adjustable time constant. It is used to smooth noisy signals.
The Damping value is the time required for the output to reach 63.2% for a step input of 100%.
Input Trim
Here, the value obtained by READING-TRIM is used to correct the transmitter for long term drift.
Standard Sensor Linearization & Compensation
Here, the mV and Ohm measurements are linearized and cold-junction compensated according to the
sensor characteristics stored in the CPU. The CPU contains data about most standard sensors
available.
Ranging
It is used to set the process values corresponding to the output 4 and 20 mA in transmitter mode or
process variable 0 and 100% in PID mode. In transmitter mode the LOWER-VALUE is the point
corresponding to 4 mA, and UPPER-VALUE is the point corresponding to 20 mA. In PID mode, the
LOWER-VALUE corresponds PV = 0% and UPPER-VALUE corresponds to PV = 100%.
1 dPV
MV Kp(e
Tr edt Td.
dt
)
TABLE POINTS
This block relates the output (%) with the input (%) according to a 16 table points. The output is
calculated through the interpolation of these points.
Auto/Manual (Optional)
The Auto/Manual mode is toggled in PID. In Manual, MV may be adjusted by the user in the INDIC
option. The SP-POWER-ON option is used here to determine in which mode the controller should be
upon powering it on.
Limits (Optional)
This block makes sure that the MV does not go beyond its minimum and maximum limits as
established by the HIGH-LIMIT and LOW-LIMIT. It also makes sure that the Rate-of-Change does not
exceed the value set in RATE-CHNG.
Output
Calculates the current proportional to the process variable or manipulated variable to be transmitted on
the 4-20 mA output depending on the configuration in OP-MODE. This block also contains the constant
current function configured in OUTPUT. The output is physically limited to 3.6 to 21 mA.
Current Trim
The 4 mA TRIM and 20 mA TRIM are used to make the transmitter current comply with a current
standard, should a deviation arise.
Display
Alternates two indications as configured in DISPLAY. The engineering unit for the process variable can
2.4
Operation
be selected in UNIT.
Temperature Sensors
The TT301, as previously explained, accepts several types of sensors. The TT301 is specially designed
for temperature measurement using thermocouples or thermoresistances (RTDs).
Some basic concepts about these sensors are presented below.
Thermocouples
Thermocouples are the mot widely used sensors in industrial temperature measurements.
Thermocouples consist of two wires made from different metals or alloys joined at one end, called
measuring junction. The measuring junction should be placed at the point of measurement. The other
end of the thermocouple is open and connected to the temperature transmitter. This point is called
reference junction or cold junction.
For most applications, the Seebeck effect is sufficient to explain thermocouple behavior:
NBS (B, E, J, K, N, R, S, T)
DIN (L, U)
GOST (L)
ASTM-E (W5Re/W26Re)
Thermoresistances (RTDs)
Resistance Temperature Detectors, most commonly known as RTD's, are based on the principle that
the resistance of a metal increases as its temperature increases.
Standardized RTDs, whose tables are stored in the memory of the TT301, are the following:
2.5
TT301 – Operation and Maintenance Instruction Manual
In a 2-wire connection, the voltage V2 is proportional to the RTD resistance plus the resistance of the
wires.
V2 = [RTD + 2x R] x I
TRANSMITTER
2,1 R
I V2 RTD
3,4 R
In order to avoid the resistance effect of the connection wires, it is recommended to use a 3-wire
connection (see Figure 2.4) or a 4-wire connection (see Figure 2.5).
In a 3-wire connection, terminal 3 is a high impedance input. Thus, no current flows through that wire
and no voltage drop is caused. The voltage V2-V1 is independent of the wire resistances since they will
be canceled out, and is directly proportional to the RTD resistance alone.
TRANSMITTER
2,1 R
V2
I RTD
3
V1
4 R
In a 4-wire connection, terminals 2 and 3 are high impedance inputs. Thus, no current flows through
those wires and no voltage drop is caused. The resistances of the other two wires are not interesting
since no measurement is done on them. Hence the voltage V2 is directly proportional to the RTD
resistance. (V2 = RTD x I).
2.6
Operation
TRANSMITTER
R
1
+
2
I V2 RTD
-
3
4
Figure 2.5 – Four-Wire Connection
A differential connection is similar to the two-wire connection and gives the same problem (see Figure
2.6). Terminal 3 is a high impedance input. Thus, no current flow through and no voltage drop is
caused, but the resistance of the other two wires will be measured and does not cancel each other out
in a temperature measurement, since linearization will affect them differently.
TRANSMITTER
1,3 R
2 R
I V1 RTD1
I V2 RTD2
4 R
NOTE
The material, the gauge, and the length should be the same connections of 3 or 4 threads.
The Display
The digital indicator is able to display one or two variables which are user selectable. When two
variables are chosen, the display will alternate between the two with an interval of 3 seconds.
The different fields and status indicators are explained in Figure 2.7.
Monitoring
During normal operation, the TT301 is in the monitoring mode. In this mode, indication alternates
between the primary and secondary variable as configured in DISPLAY. See Figure 2.8.
The display indicates engineering units, values and parameters simultaneously with most status
indicators. The monitoring mode is interrupted in two situations:
User performs complete local adjustment.
An alarm is activated.
2.7
TT301 – Operation and Maintenance Instruction Manual
* PID IS OPTIONAL
M UNIT PERCENT
INDICATES CONTROLLER min
IN MANUAL *
UNIT MINUTES
INDICATES THAT
INDICATES THAT THE PROCESS
THE SETPOINT
VARIABLE IS NOW DISPLAYED
IS NOW DISPLAYED *
The transmitter display also indicates the alarms status as shown in Figure 2.9.
AL H means High Alarm, AL L means Low Alarm and ALO indicates Burnout failure. The ACK indicates
that the alarm has not yet been acknowledged.
When the alarm condition disappears, the "ACK" is switched off and the display returns to monitoring
mode.
For further information on alarm configuration, see Section III - Programming Using Terminal.
2.8
Operation
ALARM 1
ALARM 2
2.9
TT301 – Operation and Maintenance Instruction Manual
2.10
Section 3
CONFIGURATION
The Temperature Intelligent Transmitter TT301 is a digital device bearing the most advanced features a
measurement apparatus can offer. A HART digital communication protocol permits the device to be
connected to an external computer for a simple and complete configuration. These computers,
connected to the transmitters, are called HOST computers and may be a Primary or Secondary Master
type. Although HART may be a master/slave protocol, it may coexist with up to two masters in a field
bus. Generally, the Primary HOST stands for a Supervisory and the Secondary HOST is used as a
Configurator.
The TT301 may be configured both for Transmitter and Controller and the HART addressing may be
used as follows:
TRANSMITTER MODE: The TT301 controls the current output, while the “1” to “15” addresses
adjust the TT301 on multidrop mode setting the output current control on 4 mA.
CONTROLLER MODE: The TT301 always controls the output current according to the value
calculated for the Manipulated Variable, regardless of its address value on the net.
NOTE
When configured in multidrop for the classified areas the entity parameters allowed for the area must be
strictly observed. So, verify that:
Ca Cij + Cc La Lij + Lc
Voc min [Vmaxj] Isc min [Imaxj]
Where:
Ca, La = capacitance and inductance permitted in bus;
Cij, Lij = transmitter capacitance and inductance r j (j=1, 155), without internal protection;
Cc, Lc = cable capacitance and inductance;
Voc = open circuit tension of the intrinsic safety barrier;
Isc = short circuit tension of the intrinsic safety barrier;
Vmax = maximum permissible tension to be applied on the r j transmitter;
Imax = maximum permissible tension to be applied on the r j transmitter.
The TT301 Intelligent Temperature Transmitter presents a comprehensive set of HART Commands that
permit accessing any implemented functionality. These commands comply with the HART protocol
specifications and are grouped in Universal Commands, Common Practice Commands and Specific
Commands.
Smar developed the CONF401 and HPC301 software, the first one works in Windows platform (95, 98,
2000, XP and NT) and UNIX. The second one, HPC301, works in the most recent technology in PDA´s.
They bring easy configuration and monitoring of field devices, capacity to analyze data and to modify
the action of these devices. The operation characteristics and use of each one of the
configurators are stated on their respective manuals.
Figures 3.1 and 3.2 show the front of the Palm and the CONF401 screen, with the active configuration.
3.1
TT301 - Operation & Maintence Instruction Manual
3.2
Programming Using Hand-Held Terminal
Configuration Resources
Through the HART configurators, the TT301 firmware allows the following configuration resources to be
accessed:
Transmitter Identification and Manufacturer Data;
Primary Variable Trim – Temperature;
Secondary Variable Trim – Terminal Temperature;
Equipment Current Trim;
Transmitter Adjustment to Work range;
Engineering Unit Selection;
Set Point Generator Configuration;
PID Controller Configuration;
Equipment Configuration;
Equipment Maintenance.
The operations occurring between the configurator and the transmitter do not interrupt the temperature
measuring and do not disturb the output signal. The configurator may be connected on the same 4-20
mA signal cable to a maximum 2000 m distance from the transmitter.
Programming Tree
The programming tree is a structure resembling a tree, with all the resources available in the software,
as shown on Figure 3.3.
DEVICE ADDRESS 0: Used when the Configurator is connected in parallel with a single transmitter
and this transmitter has 0 (zero) for address.
FROM: 0 TO 15: Used when the Configurator is connected in parallel with up to 15 several transmitters
and these transmitters are configured with different addresses (See Multidrop).
WARNING
All transmitters are factory-configured without passwords. To avoid faulty operation on a few critical
levels on the programming tree, the configuration is recommended of all passwords before
operating. See option “PASSWORD”, on the maintenance section.
TT301
INFO CONF MAINT SENSOR PID RANGE TRIM ALARM FACTORY MULTIDROP MONIT
INFO – The main information on the transmitter may be accessed here. They include: Tag,
Description, Message and Single ID.
CONF – This option permits Burnout and Display configurations
MAINT – This option tests the current loop, resets the operations equipment, sees the operations
counter and configures the password levels and ordering code.
SENSOR – This option permits configurate the sensor type and the connection to be used.
PID – This option connects and disconnects the programming function and adjusts and monitors all of
the control parameters.
MONIT – The user may monitor 4 of the transmitter dynamic variables and the current output.
RANGE – The following outputs related to the parameters may be configured: Lower Value, Upper
Value, Unit and damping.
TRIM – Adjusts the transmitter displaying to a current or an Ohm/mV standard.
ALARM – Any of the three available types of alarm may be configured. They may be used as an alert
tool to be activated when the PV is out the configured range.
FACTORY – Contains all parameters pre-configured at plant. This procedure is in-factory performed
and may not be adjusted by the user.
3.3
TT301 - Operation & Maintence Instruction Manual
MULTIDROP – The user may track the equipments connected to the loop, thus detecting their
respective addresses. Also, an address is designated to each device to be connected to the
network.
*NOTE
This item may not be modified.
Configurator - Conf
This function affects the transmitter 4-20 mA output and display reading. It may alter the lower and
upper burnout, select the variables to be displayed and verify the status of writing protection.
Burnout – The burnout may occur when the sensor reading is out of range or the sensor is open. In
this case, the transmitter may be adjusted for maximum output limit at 21 mA, by configuring it on the
upper value, or the minimum limit at 3.6 mA configured on the lower value.
Calibration – Range
The Lower and the Upper Values are calibrated in this operational range, which also selects the unit
representing the process variable and the transmitter damping.
Maintenance - Maint
The maintenance option offers the user 5 choices to check his loop functionality, such as: restart the
equipment, test the current loop, verify the number of configurations performed, configure passwords
and verify the equipment order code. Below is a brief description of the characteristics
performed by the equipment Maintenance function:
Device Reset – The equipment is switched off and then on. The restarting option should be carried out
as a last resort, as it may destabilize the process control.
Loop Test – The current output may be adjusted to any desired value between 3.8 and 21.0 mA
regardless of the input value. There are a few stable current values for the loop test. The options
available are: 4, 8, 16 or 20 mA.
Operation Counter: The operation number counting is useful to indicate if somebody altered any
configuration on the equipment. Every time one of the parameters below is altered, the respective
alteration counter is activated. The monitored parameters are:
Range configuration (Lower/Upper)
Change to Constant Current
4 mA Trim
20 mA Trim
Sensor Trim
3.4
Programming Using Hand-Held Terminal
Burnout configuration
Sensor configuration
Auto/Manual shift (PID enabled)
Multidrop
Passwords: The options for password configuration and access level are: Info, Trim, Conf, Maint, PID
and Alarm.
There are three password levels. They are used to restrict the access to certain operations in the
programming tree. In the default condition no password is configured.
Each operation item may have a specified password level. The default password level is 0 (“Zero”), but
the adjustment of Info at level “1” and Maint at level “3” are feasible. These levels may be altered by
someone who knows the level “3” password. To cancel, just delete the current password and send
another blank one.
The level 3 password is hierarquically superior to the level 2 passwords, which, on its turn is superior to
level 1.
NOTE
Contact Smar in case you forgot or lost your password.
TC: Thermocouples
B, E, J, K, N, R, S e T (NBS)
L e U (DIN), K e S (IEC584)
L (GOST)
W5Re/W26Re (ASTM)
Configurable for 2, 3 or 4 wires, differential, backup, maximum, minimum or average
It is used for special sensors like charge cells or position resistive indicators. This resource may turn
the TT301 into a mass, volume, position, etc. transmitter.
Cold Junction:
This option enables or not the cold junction for TC sensors. Do not use the "send" button. The alteration
is made automatically in the transmitter.
3.5
TT301 - Operation & Maintence Instruction Manual
2, 3 and 4 wires: only one sensor will go to generate the process variable. If it ruptures, the burnout
indication will be showed.
Differential: In this mode, the TT301 will go to work with the measure difference between the sensors.
If one of them to ruptures, the burnout indication will be showed.
Backup: TT301 works with the reading of the first sensor (between 2 and 4 terminals). If this sensor
brokes, the second sensor (between 3 and 4 terminals) will replace it and show the process variable
reading. In this case, the reading of the first sensor will be discarded, even if this sensor returns to
operate again. The first sensor will back to operate again if either gives it a reset by software or
reenergize the device again. The message “S1BAD” will appear on LCD and the HART response code
“Non-PV out of limits” is set. In case of failure of the second sensor, the transmitter will continue to
operate normally but the message “S2BAD” will appear on LCD and the HART response code “Non-PV
out of limits” will be set.
Average: the final reading will be the average of the signals from two sensors. If the difference between
them is higher than a programmed value, an alarm will be generated. If one of them ruptures, the other
continues performing the process variable reading, and an alarm will be generated to inform this
situation. The message “S1BAD” or “S2BAD” will appear on LCD and the HART response code “Non-
PV out of limits” will be set.
Maximum and minimum: the process variable will be supplied by sensor that has either maximum or
minimum reading, respectively. If one of them ruptures, the other continues performing the process
variable reading, and an alarm will be generate to inform this situation. The message “S1BAD” or
“S2BAD” will appear on LCD and the HART response code “Non-PV out of limits” will be set.
Any sensor may be used, provided the TT301 accepts the signal range generated by the sensor. The
Ohm and mV sensors limitations may be seen on table 3.2.
To change the special sensor configuration select special on the sensor menu.
VARIABLE UNITS
2
Pressure inH2O, InHg, ftH2O, mmH2O, mmHg, psi, bar, mbar, g/cm , Pa, KPa,Ton, ATM
3 3 3 3 3 3
ft /min, gal/min, l/minin, Gal/min, m /h, gal/s, l/s, Ml/d. ft/ s, ft /d, m /s, m /d,
Volume Flow 3 3
Gal/h, Gal/d, ft /h, m /min, bbl/s, bbl/min, bbl/h, bbl/d, gal/h, Gal/s, l/h
Speed ft/s, m/s, m/h
Temperature ºC, ºF, ºR, K
Voltage mV, v
3 3 3 3
Volume gal, l, Gal, m , bbl, bush, Yd , ft , In
Level &
ft, m, in, cm, mm
Length
Time min, sec, h, dia
Weight gram, Kg, Ton, lb, Shton, LTon
(Mass)
g/s, g/min, g/h, kg/s, kg/min, kg/h, kg/d, Ton/min, Ton/h, Ton/d, lb/s, lb/min, lb/h,
Mass Flow
lb/d, Ton/d
3 3
SGU, g/cm , kg/m , g/ml, kg/l, g/l, TWARD, BRIX, Baum H, Baum L, API, %
Temperature
Solw, % Solv, Ball
Others Ohm, Hz, mA, %, pH, s, cPo
Special 5 characters
Table 3.1 – Special Sensor Available Units
3.6
Programming Using Hand-Held Terminal
The sensor typical curve may be scheduled on the TT301 EEPROM memory as a 16-point table. These
tables are usually supplied by the sensor manufacturer, but may also be obtained at a lab test.
WARNING
The special sensor function may not be used when the setpoint generating function is being used and
vice-versa.
Range – For the Ohm sensor there are 3 ranges: 0 to 100, 0 to 400 and 0 to 2000 ohm. For the mV
sensor there are also 3 ranges: -6 to 22, -10 to 100 and –50 to 500.
Connection – There are 4 options: differential, two wires, three wires and four wires.
X and Y Tables – The special sensor table points are inserted here. The sensor input is stored as an
X-variable. The chosen output is stored as a Y-variable (19999 ≤ Y ≤ +19999). The X-input should
always have growing values.
X = Ohm or mV terminal block input.
Y = Chosen output in engineering units.
Watch the following limitations for the X variable values:
V.INF Calibration range lower limit. The least possible value for transmitter calibration when using this
special sensor.
V.SUP Calibration range upper limit. The most possible value for transmitter calibration when using this
special sensor.
Minimum Span The least possible span for transmitter calibration when using this special sensor.
Unit – Engineering Unit to be associated to the measured variable. If one from most of 100 units is
selected, the respective HART protocol code will be attributed to this parameter. This way, the whole
supervisory system having HART protocol may access the Unit menu.
PID
This option adjusts the PID parameters including the Setpoint, change on auto/manual mode and the
tuning parameters.
The TT301 with an activated PID works as a controller/transmitter, while, deactivated, it works only as a
transmitter
The transmitter 4/20mA output may become a PID controller output, following the equation below:
1 dPV
MV Kp e edt Td.
Tr dt
Where:
e = PV – SP (Direct) or SP – PV (Reverse)
SP = Setpoint
PV = Process Variable
Kp = Proportional Gain
Td = Derivative Time
MV = Output
Tr = Integration Time
Tuning Parameters – This feature configures the Kp, Tr and Td tuning parameters, as well as
output limits and rate.
3.7
TT301 - Operation & Maintence Instruction Manual
Control Action – This option configures the transmitter Operation Mode. The options are:
Direct – The output increases when the PV rises.
Reverse – The output decreases when the PV does.
Control Mode – Selects Automatic and Manual.
MV Configuration – Adjusts the manipulated variable.
SP Configuration – The Setpoint is adjusted.
Control Limits – This option switches the SP Power On to automatic, manual and last value.
Safety value – The output after a power shortage or during a failure.
Rate / Alteration – The maximum allowed output change.
Lower Limit – The minimum allowed percent output.
Upper Limit – The maximum allowed percent output.
Setpoint Table – When the setpoint generator is activated, the setpoint varies according to a curve
table. The time is always read in minutes and the setpoint in percentage.
SP Generator – When activated, the setpoint varies with time according to the schedule on
TABELA_SP table.
Monitoring - MONIT
This function monitors the transmitter 4 dynamic variables and the output current on the configurator
display simultaneously.
VARIABLE DESCRIPTION
CORRENTE mA output.
*MV Output percent.
PV Process variable on the selected engineering unit.
TEMP C Room temperature.
PV% Process variable percent.
*SP% Setpoint percent.
*SP Setpoint on the selected engineering unit.
*TIME Setpoint generator time in minutes.
*ER% Deviation between SP and PV percents.
The indications will always oscilate between the first and the second variable.
*NOTE
These items may only be selected on PID mode.
EXAMPLE
Set the first variable indication for PV percent and the second variable for current.
If the display should not indicate the oscillation, select the same indication in both variables, or select
“SEM” (“without”) on the second variable.
3.8
Programming Using Hand-Held Terminal
In transmitter mode, the lower value always corresponds to 4 mA and the upper value to 20 mA. In PID
mode, the lower value corresponds to PV=0 % and upper value to PV=100 %.
The transmitter generates a signal varying from 4 to 20 mA when the temperature oscillates between 0
o
and 100 C.
Watch that both the LOWER and UPPER values are entirely independent. Adjusting one does not
affect the other. However, the following rule must be observed:
a) Both values should not be less than the lower limit or in excess of the upper calibration limit.
b) The Upper value less Lower value span must be larger than the LOWER SPAN.
If a signal needs to be reverted, i.e., have an UPPER VALUE smaller than the LOWER VALUE,
proceed as follows:
Make the inferior value as close as possible to the Superior Value or vice-versa, observing the allowed
minimum span. Adjust the Superior Value with the desire value and, then, adjust the Inferior value.
3.9
TT301 - Operation & Maintence Instruction Manual
Upper Value 100 ºC Upper Value 100 ºC Upper Value 100 ºC Lower Value 100 ºC
Minimum Span = 10 ºC
After the installation is done, the potentiometer (input sensor) was found to have a 5 Ohm residual
resistance when its indicator was on a zero position.
The Lower Value reference trim quickly corrects this problem, causing the Lower Value to equal 5 Ohm.
As mentioned before, the Ohm or mV sensor input may differ a little from its plant standard.
The Zero and Gain Trim may be used to adjust the transmitter reading to Engineering Units with its
plant standard, thus eliminating possible differences.
Unit
The Engineering Unit shown on the transmitter and the configurator displays may be altered. The units
are linked to a selected process variable.
Damping
The DAMPING option on the RANGE function enables electronic damping adjustment.
The damping may be adjusted between 0 and 32 seconds.
Trim
The TRIM function is used to adjust resistance, voltage and current reading to user standard. To
continue the TRIM adjustment, the control loop must be on MANUAL to avoid disturbances in the
process.
3.10
Programming Using Hand-Held Terminal
Alarm
This function configures the three TT301 alarms, with independent configuration for alarms 1 and 2
action and limit. All the alarms may be monitored and identified through this function. Alarm zero
indicates burnout and may be activated in this function.
Rec - Recognizes the alarm, while the ACK indication on the transmitter display disappears as the
pending alarms are identified.
Alarm Configuration
Low - Is activated when the PV goes below the signal configured (decreasing).
High - Is activated when the PV goes above the signal configured (increasing).
The communication between the transmitters and the master system (PROG, DCS, data acquiring
system or PC) is performed through a Bell 202 modem using a HART protocol. Each transmitter is
identified by a single (1 to 15) address.
3.11
TT301 - Operation & Maintence Instruction Manual
The TT301 is produced with the address equal to zero, in a point-to-point operational mode. The
transmitter communicates with the configurator by overlaying the communication on the 4-20 mA
signals. To operate in multidrop mode, the transmitter address must switch to a 1 to 15. This change
deactivates the 4-20 mA analog output by assuming the fixed value equal to 4 mA (TRM mode), or
maintains the 4-20 mA variable when the equipment is configured for PID mode.
When intrinsic safety is required, special attention must be laid on Ca, La parameters allowed for that
area.
To operate in multidrop mode, search for the transmitters connected on the same line.
This operation is called “POLL” (“SEARCH”) and is automatically performed after "From 0 to 15" is
selected and the “POLL” button activated on the Palm configurator screen below:
WARNING
The output current is fixed on 4 mA as soon as the transmitter address is changed, except when the
transmitter is configured for PID operation mode.
To configure the transmitter in multidrop, connect it single on the line according to figure 1.6 on section
1.
After powering it, press the HPC30pt icon. The configurator will display the following screen:
Equip. address 0
From: 0 To: 15
Tag:..............
Select Equipment Address 0 on the first line and press the Poll button. When the configurator
identifies the transmitter, select a line containing the information on the equipment. On next screen,
choose the Multidrop option. Now, select the required transmitter address and press Send. See that
no other required transmitter on same line has the same address, regardless of make, model and type.
Repeat this procedure for all equipments connected in multidrop.
After the transmitter is selected, the main menu with all configuration options will be displayed on the
configurator for handling.
3.12
Section 4
PROGRAMMING USING LOCAL
ADJUSTMENT
The Magnetic Tool
Smar's magnetic tool is the second man-machine interface; it compromises the advantage of the
powerful Smar Configurator and the convenience of the "good-old" tool.
If the transmitter is fitted with a display, and is configured for complete - local - adjustment (using
internal jumper) the magnetic tool is almost as powerful as the Configurator, eliminating the need for a
Configurator in most basic applications.
If the transmitter is not fitted with a display, or is configured for simple local adjustment (using internal
jumper) the adjustment capability is reduced to reranging.
To select the function mode of the magnetic switches configure the jumpers located at the top of the
main circuit board as indicated below:
COMPLETE
SIMPLE LOCAL
SI/COM OFF/ON NOTE WRITE PROTECT LOCAL
ADJUSTMENT
ADJUSTMENT
Disables Disables Disables
1 Enables Disables Disables
2 Disables Enables Disables
Disables Disables Enables
NOTE
If the hardware protection is selected, the EEPROM will be protected.
The local adjustment default condition is simple enabled and write protect disabled.
The transmitter has, under the identification plate, holes for two magnetic switches activated by the
magnetic tool.
The holes are marked with Z (Zero) and S (Span). If "Simple Local Adjustment" is selected by the
jumpers position, the switches have the following functions:
4.1
TT301 - Operation and Maintenance Instruction Manual
Transmitter mode:
Controller mode:
If "Complete Local Adjustment" is selected by the jumpers position, the switches have the following
functions:
Reranging Using the Local Zero and Span Adjustments in Simple Mode
It is possible to rerange the transmitter with the local adjustment switches located on the top of the
electronic housing. The switches work like the adjustment "with reference" for the Configurator.
In order to make these adjustments, the instrument must be configured as "transmitter" (XMTR).
To adjust the zero of the transmitter, proceed as follows:
Apply the Lower Value, signal.
Wait for the process to stabilize.
Insert the magnetic tool in the ZERO adjustment hole (see Figure 4.2)
Wait 2s. The transmitter should be reading 4 mA.
Remove the tool.
4.2
Programming Using Local Adjustment
As the reranging with reference, the span is maintained. In case you want to change the span, proceed
as follows:
Apply the Upper Value, signal.
Wait for the process to stabilize.
Insert the magnetic tool in the SPAN adjustment hole.
Remove the tool.
Note that when zero adjustment is done, the URV can not be pushed above the URL. In this case, span
is not maintained.
WARNING
When programming using local adjustment, the transmitter will not prompt "Control loop should be
in manual!" as it does when programming using the Configurator. Therefore it is a good idea, prior
to configuration, to switch the loop to manual. And do not forget to return to auto after configuration
is completed
OPER (OPERATION): Is the option where the operation related parameters of the controller are
configured: Auto/ Manual, Setpoint, Manual output.
BATCH: Is the option where the Setpoint generator related functions are operated: on/off, Pause,
Reset and time adjustment.
TUNE (TUNING): Is the option where the PID-Algorithm related parameters are configured: Action, Kp,
Tr, and Td.
CONF (CONFIGURATION): Is the option where the output and display related parameters are con-
figured: unit, primary and secondary display, Lower and Upper Value, dam-ping, sensor type and
operation mode.
ESC (ESCAPE): Is the option used to go back to normal monitoring mode.
4.3
TT301 - Operation and Maintenance Instruction Manual
Operation [OPER]
Auto/Manual (A/M)
S: Increases the setpoint until the magnetic tool is removed or 100% is reached.
S: Increases the control output until the magnetic tool is removed or the upper
output limit is reached.
S: Decreases the control output until the magnetic tool is removed or the lower
output limit is reached.
4.4
Programming Using Local Adjustment
Acknowledge (ACK)
Save (SAVE)
S: Saves the setpoint and manual output values in the transmitter EEPROM, for
use after power-on.
Escape (ESC)
Batch [BATCH]
4.5
TT301 - Operation and Maintenance Instruction Manual
Reset (RESET)
Time (TIME)
S: Increases the time register for the setpoint generator until the magnetic tool is
removed or 19999 min. is reached.
S: Decreases the time register for the setpoint generator until the magnetic tool is
removed or the time-base register is zero.
Escape (ESC)
Tuning [TUNE]
4.6
Programming Using Local Adjustment
Kp - Adjust (KP)
S: Increases the proportional gain until the magnetic tool is removed or 100 is
reached.
S: Decreases the proportional gain until the magnetic tool is removed or 0.0 is
reached.
Tr - Adjust (TR)
S: Increases the integral time until the magnetic tool is removed or 999 minutes are
reached.
S: Decreases the integral time until the magnetic tool is removed or 0 minute is
reached.
Td - Adjust (TD)
S: Increases the derivative time until the magnetic tool is removed or 999 seconds
are reached.
S: Decreases the derivative time until the magnetic tool is removed or 0 second is
reached.
Action (ACT)
Z: Moves to the SAVE function.
4.7
TT301 - Operation and Maintenance Instruction Manual
Save (SAVE)
Escape (ESC)
4.8
Programming Using Local Adjustment
Configuration [CONF]
4.9
TT301 - Operation and Maintenance Instruction Manual
Unit (UNIT)
S: Starts selection of engineering unit for process variable and setpoint indication.
After activating (S), you can move around the options available in the table below
by activating (Z).
DISPLAY DESCRIPTION
C Degree Celsius
F Degree Fahrenheit
R Degree Rankine
K Kelvin
mV millivolt
Ohm Ohm
SPEC Special Unit
NO No Unit
ESC -escape-
The desired unit is activated by using (S). Escape leaves unit unchanged.
NOTE
See special sensor in Section 3 for more information on “special unit”.
Display 1 (LCD_1)
DISPLAY DESCRIPTION
SP% Setpoint (%)
PV% Process Variable (%)
MV% Output (%)
ER% Error (%)
Nothing
TI SP generator time
CU Output (mA)
PV Process Variable (eng. unit)
SP Setpoint (eng. unit)
ESC -escape-
The desired variable is activated using (A). Escape leaves primary variable unchanged.
4.10
Programming Using Local Adjustment
NOTE
In TRANSMITTER mode, only PV%, CU, PV and "none" are selectable.
Display 2 (LCD_2)
S: Increases the Lower Value until the magnetic tool is removed or the maximum
for the Lower Value is reached.
S: Decreases the Lower Value until the magnetic tool is removed or the minimum
for the Lower Value is reached.
S: Increases the Upper Value until the magnetic tool is removed or the maximum
for the Upper Value is reached.
S: Decreases the Upper Value until the magnetic tool is removed or the minimum
for the Upper Value is reached.
Reranging using the LRV and URV items in the menu is the same as the keyboard rerange on the
CONFIGURATOR. No input has to be applied; the range is set independent of applied input. Adjust the
value indicated on the display to the desired range value. Changing one does not affect the other.
S: Decreases the Lower Value (Increases output) until the magnetic tool is
removed or the minimum for the Lower Value is reached.
S: Increases the Lower Value (Decreases Output) until the magnetic tool is
removed or the maximum for the Lower Value is reached.
S: Decreases the Upper Value (Increases Output) until the magnetic tool is
removed or the minimum for the Upper Value is reached.
S: Increases the Upper Value (Decreases output) until the magnetic tool is
removed or the maximum for the Upper Value is reached.
Reranging using the ZERO and SPAN items in the menu is equivalent to the applied rerange on the
Configurator. The range values are adjusted relative to the applied input. The value in the display is the
applied temperature in percentage of the range. Changing the lower value shifts the upper value too,
maintaining the span. Changing the upper value does not affect the lower value. For example, if you
want 4 mA (0%) for the applied input, adjust until the display reads 0%. Likewise, if you want 20% (7.2
mA), adjust until the display shows 20%.
Sensor (SENS)
After activating (S), you can move around the options available in the following table by activating (Z).
SENSOR SELECTION TABLE
DISPLAY DESCRIPTION
mV-1 -6 to 22 mV
mV-2 -10 to 100 mV
mV-3 -20 to 500 mV
Ohm-1 0 to 100 Ohm
Ohm-2 0 to 400 Ohm
Ohm-3 0 to 2000 Ohm
RTD RTD
TC Thermocouple
SPEC Special Sensor
ESC - escape -
For all sensors, further selections must be done to determine the specific type and connection. Move
around the available options - listed in the tables below - using (Z).
RTD SELECTION TABLE
DISPLAY DESCRIPTION DISPLAY DESCRIPTION
Cu-10 Cu10 Mi100 MILT Pt100
Ni 120 Ni 120 Mi120 MILT Ni120
I50 IEC Pt50 IE100 IEC751-95 Pt100
I100 IEC Pt100 Go50 GOST Pt50
JI 50 JIS Pt50 Go100 GOST Pt100
JI 100 JIS Pt100 Cu50 GOST Cu50
I500 IEC Pt500 Cu100 GOST Cu100
I1000 IEC Pt1000 Esc Escape
4.12
Programming Using Local Adjustment
THERMOCOUPLE - TYPE
DISPLAY DESCRIPTION DISPLAY DESCRIPTION
B_NBS NBS type B WR26 ASTM W5Re/W25Re
E_NBS NBS type E L GOS GOST Type L
J_NBS NBS type J ESC Escape
K_NBS NBS type K
N_NBS NBS type N
R_NBS NBS type R
S_NBS NBS type S
T_NBS NBS type T
L_DIN DIN type L
U_DIN DIN type U
After entering the "password", you can move around the options listed in the table
below using (Z). In order to select the desired option, activate (S).
OPERATION MODE
DISPLAY DESCRIPTION
XMTR Transmitter
CNTRL Controller (Optional)
Save (SAVE)
Escape (ESC)
4.13
TT301 - Operation and Maintenance Instruction Manual
ESCAPE [ESC]
4.14
Section 5
MAINTENANCE PROCEDURES
General
SMAR TT301 intelligent temperature transmitters are extensively tested and inspected before delivery
to the end user. Nevertheless, during their design and development, consideration was given to the
possibility of repairs by the end user, if necessary.
In general, it is recommended that the end user do not try to repair printed circuit boards. Instead he
should have spare circuit boards, which may be ordered from SMAR whenever necessary.
The programmer should be connected to the transmitter in accordance with the wiring diagram shown
on Section 1, Figures 1.4, 1.5 and 1.8.
Error Messages
When communicating using the Configurator the user will be informed about any problem found by the
transmitters self diagnostics.
The messages are always alternated with the information on the top line. The table below lists the error
messages. Refer to trouble shooting for more details on corrective action.
5.1
TT301 - Operation and Maintenance Instruction Manual
Check the main board for defect by replacing it with a spare one.
Symptom: NO COMMUNICATION
Probable Source of Trouble:
Terminal Connections
Check terminal interface connections.
Check if the interface is connected to the points [COMM] and [-] or in the line between the
transmitter and the load resistor.
Check if the interface is model IF2 (for HART Protocol).
Transmitter Connections
Check line resistance; it must be equal to or greater than 250 Ohm, between the transmitter and the
power supply.
Power Supply
Check output of power supply. The voltage at the TT301 terminals must be between 12 and 45V,
and ripple less than 0.4V.
Electronic Circuit Failure
Locate the failure by alternately replacing the transmitter circuit and the interface with spare parts.
Transmitter Address
5.2
Maintenance Procedures
Transmitter Connection
NOTE
A 21.0 or 3.6mA current in XMTR mode indicates burnout.
Disassembly Procedure
Refer to Figure 5.1. Make sure to disconnect power supply before disassembling the transmitter.
Sensor
If the sensor is mounted on the transmitter, first disconnect the wires in order to prevent the wires from
breaking. To access the terminal block, first loose the cover locking screw on the side marked "Field
Terminals", then unscrew the cover.
Electronic Circuits
The main board (6) and input board (9) are matched pairs and must be changed together and not
mixed with others.
To remove the circuit boards (6 and 9) and display (4), first loose the cover locking (10) on the side not
marked "Field Terminals" then unscrew the cover (1).
WARNING:
The board has CMOS components which may be damaged by electrostatic discharges. Observe
correct procedures for handling CMOS components. It is also recommended to store the circuit boards
in electrostatic-proof cases.
5.3
TT301 - Operation and Maintenance Instruction Manual
Loosen the two screws (5) that anchor the main circuit board. Gently pull out the main board (6). To
remove the input board (9), first unscrew the two screws (8) that anchors it to the housing (11), gently
pull out the board.
Reassembly Procedure
Put input board (9) into housing (11).
Anchor input board with its screws (8).
Put main board (6) into the housing, ensuring all inter connecting pins are connected.
Anchor main board with their screws (5).
Put display (4) into the housing, observing the four mounting positions (see Figure 5.2) "▲" symbol
should point in the direction desired as UP.
Anchor display with their screws (3).
Fit the cover (1) and lock it using the locking screw (10).
Interchangeability
Calibration data is stored in the EEPROM of the main board, hence READING TRIM must be done if
main-board or input board has been changed.
Returning Materials
Should it become necessary to return the transmitter and/or Configurator to SMAR, simply contact your
local agent or SMAR office, informing the defective instrument's serial number, and return it to our
factory.
In order to expedite analysis and solution of the problem, the defective item should be returned with a
description of the failure observed, with as much details as possible. Other information concerning to
the instrument operation, such as service and process conditions, is also helpful.
5.4
Maintenance Procedures
NOTE
For housing in aluminium there is an insert in the position 15. This insert is used to improve the
grounding.
ACCESSORY
ODERING CODE DESCRIPTION
SD-1 Magnetic Tool for local adjustment.
Palm* 16 Mbytes Palm Handheld, Including HPC301’s initialization and installation software.
HPC301* HART® HPI311-M5P for the Palm, including the configuration package for the Smar and generic transmitters.
HPI311-M5P* HART® interface.
NOTE
1- For category A, it is recommended to keep, in stock, 25 parts installed for each set, and for category B, 50.
2- It includes terminal holder insulator, bolts (cover lock, grounding and terminal holder insulator) and identification plate without certification.
3- 0-Rings are packaged in packs of 12 units.
4- Including U-clamp, nuts, bolts and washers.
5.5
TT301 - Operation and Maintenance Instruction Manual
5.6
Maintenance Procedures
400-1306 H 0 H0 P0 E0
400-1307 1 H0 P0
5.7
TT301 - Operation and Maintenance Instruction Manual
5.8
Section 6
TECHNICAL CHARACTERISTIC
Functional Specifications
Inputs See table 6.1, 6.2 and 6.3
Two-wire, 4-20 mA with superimposed digital communication (HART Protocol Version 5.1/Transmitter/Poll-Response
Output Signal
mode/Common 4-20 mA).
Power Supply Bus powered: 12 - 45 Vdc.
Operating area
1650
1500
1000
Load Limitation
4-20mA and digital
500 communication
250
4-20mA only
0
12 17 20 30 40 45
Power Supply [ Volt ]
Display Optional 4 1/2 digit LCD indicator.
Hazardous Area Intrinsic Safety (FM, CSA, EXAM, CEPEL), Explosion Proof (FM, CSA, NEMKO, CEPEL), Dust Ignition Proof (FM), Non-
Certifications incendive (FM)
Authorized representative in European Community
Smar Gmbh-Rheingaustrasse 9-55545 Bad Kreuzanach
LVD Directive 2006/95/EC – Electrical Equipment designed for use within certain voltage limits
According the LVD directive Annex II the equipment under ATEX “Electrical equipment for use in an explosive atmosphere”
directive are excluded from scope from this directive.
Zero and Span
No interactive, via digital communication or local adjustment.
Adjustments
Ambient: -40 ºC to 85 ºC (-40 ºF to 185 ºF)
Storage: -40 ºC to 120 ºC (-40 ºF to 248 ºF)
Temperature Limits
Display: -20 ºC to 80 ºC (-4 ºF to 176 ºF)
-40 ºC to 85 ºC (-40 ºF to 185 ºF) (without damage)
Loss of Input In case of sensor burnout or circuit failure, the self diagnostics drives the output to 3.6 or to 21.0 mA, according to the user's
(Burnout)/Failure choice.
Alarm
Humidity Limits 0 to 100% RH
Turn-on Time Performs within specifications in less than 10 seconds after power is applied to the transmitter.
Update Time Approximately 0.5 second.
Damping
User configurable from 0 to 32 seconds (via digital communication).
Adjustment
This is done by an external Configurator that communicates with the transmitter remote or locally using Hart Protocol.
Configuration Locally the magnetic tool can be used as well. The magnetic tool can configure the majority of the items provided the
transmitter is fitted with a display.
Performance Specifications
Accuracy See tables 6.1, 6.2, 6.3 and 6.4.
For a 10 ºC variation:
mV (- 6 to 22 mV), TC (NBS: B, R, S,T): ± 0.03% of the input milivoltage or 0.002 mV whichever is greater;
Ambient
Temperature mV (- 10 to 100 mV), TC (NBS: E, J, K, N; DIN: L, U): ± 0.03% of the input milivoltage or 0.01 mV whichever is greater;
Effect mV (-50 to 500 mV): ± 0.03% of the input milivoltage or 0.05 mV whichever is greater;
Ohms (0 to 100Ω), RTD (GE: Cu10): ± 0.03% of the input resistance or 0.01Ω whichever is greater;
6.1
TT301 – Operation and Maintenance Instruction Manual
Performance Specifications
Ohms (0 to 400Ω), RTD (DIN: Ni120; IEC: Pt50, Pt100; JIS: Pt50, Pt100): ± 0.03% of the input resistance or 0.04 Ω
whichever is greater;
Ohms (0 to 2000Ω), RTD (IEC: Pt500), RTD (IEC: Pt1000): ± 0.03% of the input resistance or 0.2 Ω whichever is greater;
TC: cold-junction compensation rejection 60:1 (Reference: 25.0 ± 0.3 °C).
Power Supply
± 0.005% of calibrated span per volt.
Effect
Vibration Effect Meets SAMA PMC 31.1.
Electromagnetic
Interference According to IEC61326-1:2006, IEC61326-2-3:2006, IEC61000-6-4:2006, IEC61000-6-2:2005.
Effect
Physical Specifications
Electrical
1/2 - 14 NPT, PG 13.5 DIN, and M20 X 1.5.
Connection
Material of Injected low copper aluminum with polyester painting or 316 Stainless Steel housing, with Buna N O’rings on cover
Construction (NEMA 4X, IP67).
Mounting Can be attached directly to the sensor. With an optional bracket can be installed on a 2" pipe or fixed on a wall or panel.
Without display and bracket mounting: 0.80 kg
Approximate
Add to the display: 0.13 kg
Weights
Add to the bracket mounting : 0.60 kg
Control Characteristic
PID.
Proportional Gain: 0 to 100.
Integral Time: 0.01 to 999 min/rep.
Derivative Time: 0 to 999 s.
Direct/Reverse Action.
PID Lower and Upper output limits: -0.6 to +106.25%.
Output rate-of-change limit: 0.02 to 600 %/s.
Power-on safety output: -0.6 to +106.25%.
Antireset windup.
Bumpless Auto/Manual transfer.
Setpoint Generator up to 16 points, up to 19999 minutes.
Dual, trip levels adjustable over entire range.
Alarm High or Low action.
Acknowledge message.
6.2
Technical Characteristics
2, 3 or 4 wires
RTD Pt100 JIS 1604-81 (0.003916) -200 to 600 -328 to 1112 10 ± 0.25
* Accuracy of value read on display and accessed by communication. The 4-20 mA accuracy is the digital accuracy ±0.03%
** Not applicable for the first 20% of the range (up to 440 °C).
NA Not applicable.
6.3
TT301 – Operation and Maintenance Instruction Manual
Ordering Code
MODEL TEMPERATURE TRANSMITTER
TT301 1 2 0 H1 I1 JO L2 M0 Y0 Y0 P8 T1
NOTE
(1) Values limited to 4 1/2 digits; units limited to 5 characters.
(2) Options not certified for use in hazardous locations.
(3) Certified for use in hazardous locations (CEPEL, CSA, FM, NEMKO, EXAM)
(4) Certified for use in hazardous locations (CEPEL, CSA, FM)
(5) Certified for use in hazardous locations (CEPEL, FM, NEMKO, EXAM)
(6) Certified for use in hazardous locations (CEPEL, NEPSI, EXAM)
(7) Rectangular plate in 316 SST.
(8) IPX8 tested in 10 meters of water column for 24 hours.
(9) Ingress Protection:
Products CEPEL NEMKO / EXAM FM CSA NEPSI
TT300 IP66/68W IP66/68W Type 4X/6(6P) Type 4X IP67
(10) IPW/Type tested for 200 hours according to NBR 8094 / ASTM B 117 standard.
6.4
Appendix A
CERTIFICATIONS INFORMATION
European Directive Information
Authorized representative in European Community
Smar Gmbh-Rheingaustrasse 9-55545 Bad Kreuzanach
ATEX Directive (94/9/EC) – Equipment and protective systems intended for use in
potentially explosive atmospheres.
This product was certified according European Standards at NEMKO and EXAM (former
DMT). The certified body for manufacturing quality assessment is EXAM (number 0158).
LVD Directive 2006/95/EC – Electrical Equipment designed for use within certain
voltage limits
According the LVD directive Annex II the equipment under ATEX “Electrical equipment for
use in an explosive atmosphere” directive are excluded from scope from this directive.
Other Certifications
IP68 Report:
Certifier Body: CEPEL
A.1
Operation and Maintenance Instruction Manual – TT301
• Intrinsically safe when connected through CSA Certified Diode Safety Barrier, 28V max, 300
ohms min, per Smar Installation Drawing 102A-0436.
Class 2258 04 Intrinsically Safe, Entity – For Hazardous Locations for Class I, Division 1,
Groups A, B, C and D; Class II, Division 1, Groups E, F and G; Class III, Division 1
• Intrinsically safe with entity parameters: Vmax = 28 V Imax = 110 mA Ci = 5 nF Li = 0 H,
when connected through CSA Certified Safety Barriers as per Smar Installation Drawing 102A-
0436.
Ambient Temperature: (-20ºC < Tamb <+40ºC).
Enclosure Type 4X or Type 4.
European Certifications
Explosion Proof (Nemko 13 ATEX 1570)
Group II, Category 2 G, Ex d, Group IIC, Temperature Class T6, EPL Gb
Ambient Temperature: -20 to 60 ºC
Environmental Protection (Nemko 13 ATEX 1570)
Options: IP66/68 or IP66W/68W
The Essential Health and Safety Requirements are assured by compliance with:
EN 60079-0:2012 General Requirements
EN 60079-1:2007 Flameproof Enclosures “d”
Certificate No: DMT 01 ATEX E 150
Intrinsically Safe Group I M2, Ex ia I
Group II 2 G, Ex ia, IIC
Temperature Class:
T4 (-40ºC< Tamb <+85ºC @ Pi=700mW)
T5 (-40ºC< Tamb <+50ºC @ Pi=700mW )
T6 (-40ºC< Tamb <+40ºC @ Pi=575mW )
• Entity Parameters: Ui = 28 Vdc Ii = 93 mA Ci ≤ 5 nF Li = neg
A.2
Certifications Information
CSA
CEPEL
A.3
Operation and Maintenance Instruction Manual – TT301
WITHOUT APPROVAL
FM
CSA
A.4
Certifications Information
CEPEL
A.5
Operation and Maintenance Instruction Manual – TT301
Control Drawing
Factory Mutual (FM)
A.6
Certifications Information
NEMKO
A.7
Operation and Maintenance Instruction Manual – TT301
Canadian Standards Association (CSA)
A.8
Appendix B
NOTES
B.1
SRF – Service Request Form
B.2