Resources 13 00080
Resources 13 00080
Resources 13 00080
Abstract: The deficiency of readily biodegradable organic carbon can be a significant limitation to
effective nitrogen removal during wastewater denitrification. Waste-activated sludge (WAS) is a source
of carbon produced directly at wastewater treatment plants (WWTPs). Raw WAS has a large molecular
weight and complex chemical structure molecules that are not easily available for microorganisms.
In this study, easily biodegradable organic fractions were released using pH control and/or nitrites
and nitric acid (NO2 /FNA). The obtained results indicated that WAS can be a sufficient carbon source
for denitrification in WWTPs that are at risk of minor effluent violations. The implementation of WAS
disintegration with the use of pH control and NO2 /FNA allowed for the denitrification of an additional
0.5 and 0.8 mgN-NO3 /L. WAS disintegration, besides being a source of carbon generation, reduces the
volume of sludge and leads to the implementation of a closed-loop system.
Keywords: SCOD biodegradability fractions; waste-activated sludge; nitrogen uptake rate; WWTP
effluent simulations
Citation: Szypulska, D.; Janiak, K.;
Zi˛eba, B.; Wizimirska, A.; Mołczan,
M.; Szerzyna, S.; Tomczak-Wandzel, R.
Disintegrated Waste-Activated Sludge 1. Introduction
(NO2 /FNA Method) as a Source of
Nitrogen is one of the main biogenic compounds and is responsible for eutrophication
Carbon for Denitrification in the
Mainstream of a WWTP. Resources
when it enters water bodies in excessive quantities. Therefore, its efficient removal from
2024, 13, 80. https://doi.org/
wastewater is required [1]. Activated sludge processes (with enhanced nutrient removal)
10.3390/resources13060080
are widely used in wastewater treatment plants (WWTPs) due to their relatively simple
operation, low cost, and high efficiency [2]. The biological removal of nitrogen is conven-
Academic Editor: Barbara Ruffino
tionally carried out via the autotrophic conversion of ammonia to nitrite and nitrate under
Received: 19 April 2024 aerobic conditions (nitrification), which is then followed by heterotrophic reduction to dini-
Revised: 29 May 2024 trogen gas under anoxic conditions (denitrification) [3]. Denitrifiers require biodegradable
Accepted: 5 June 2024 organic compounds as electron donors. Therefore, the potential of denitrification depends
Published: 10 June 2024 on the availability of biodegradable organic carbon in raw wastewater. Efficient nitrogen
removal can be achieved if the C/N ratio is at a minimum level of 6. However, wastewaters
treated by municipal WWTPs are often characterized by lower C/N ratios. In such cases,
the effective removal of nitrogen requires the provision of an external carbon source [4,5].
Copyright: © 2024 by the authors. Methanol, ethanol, acetate, and glucose are the external carbon sources that are of-
Licensee MDPI, Basel, Switzerland.
ten used to enhance nitrogen removal efficiency. Their application leads to a signifi-
This article is an open access article
cant increase in the operating costs of wastewater treatment (USD 0.33–1.03/kgC) [4–6].
distributed under the terms and
In recent years, research on alternative carbon sources as alternatives to expensive commer-
conditions of the Creative Commons
cial solutions has gained significant interest. Industrial wastewater rich in biodegradable
Attribution (CC BY) license (https://
organic compounds (i.e., that coming from ice cream production) and food waste-recycling
creativecommons.org/licenses/by/
4.0/).
wastewater, are among the various proposed solutions [4–6]. However, such approaches
require the availability of a suitable stream in the vicinity of the WWTP. Potentially, the
most beneficial solution appears to be the harvesting of organic compounds from the
waste-activated sludge (WAS) produced at the WWTP itself. WAS contains high levels
of organic substances such as carbohydrates and proteins, which are too complex to be
consumed by denitrifiers. However, the carbon compounds contained in WAS can be
hydrolyzed to easily biodegradable organic compounds (Ss) such as volatile fatty acids
(VFAs) with the use of WAS disintegration [7]. Many disintegration methods are available,
among which mechanical, chemical, and biological methods can be distinguished [8–11].
Most of these technologies require high energy inputs and large quantities of chemicals.
Nitrite/free nitrous acid (NO2 /FNA) is a biocidal agent that can be produced on-site at a
WWTP through nitritation of anaerobic digestion liquor [12]. The mechanism of NO2 /FNA
disintegration is still uncertain. Wu et al. (2018) indicated a strong effect of FNA on cell
membrane disruption and a limited role in EPS disintegration [1]. Wang et al. (2018) con-
cluded that FNA induces the permeabilization of bacteria and may lead to cell membrane
lysis [2]. Despite the lack of a complete understanding of the mechanism, many studies
have proven the effectiveness of NO2 /FNA as a WAS disintegration agent in terms of
soluble chemical oxygen demand (SCOD) release, and consequently for increased methane
production [12–14]. Ma et al. showed that FNA pretreatment of WAS (concentrations
up to 2 mgN-HNO2 /L) enhanced the exploitation of internal carbon sources during the
simultaneous fermentation denitrification process. Additionally, the denitrification effi-
ciency, as well as the reduction in the volume of sludge in a simultaneous fermentation
and denitrification reactor, were improved as a result of applying NO2 /FNA [15]. Those
studies showed the general potential of NO2 /FNA to improve denitrification, but crucial
data on the application of the process for classical activated sludge operated with vastly
different process parameters still require verification. Nitrogen uptake rates (NURs), which
indicate whether released SCOD is easily or slowly biodegradable, can be seen to be very
important. While slowly biodegradable compounds might be useful in long hydraulic
retention systems such as anaerobic digesters, in activated sludge reactors, they will also
penetrate into the aerobic reactor, in turn increasing oxygen consumption. Moreover, the
overall easily and slowly biodegradable COD yield from WAS, which originates from
reactors with high sludge retention time (SRT), should also be assessed.
This study is involved in the developing technology for low-carbon and clean wastew-
ater treatment, which aims to implement FNA for shortcut nitrification/denitrification in
wastewater treatment plants (WWTPs). The following issues are covered:
1. The WAS from a full biological nutrient removal plant (operated at a high SRT) is
exposed to NO2 /FNA concentrations selected according to previous studies (123, 255,
and 264 mgN-NO2 /L; 2.8 and 5.8 mgN-HNO2 /L, pH 5) [16,17].
2. Released SCOD is tested as a carbon source for denitrification in the classical activated
sludge process. The potential of the obtained carbon sources is evaluated based on NUR
and then compared to those obtained for acetate and mechanically treated wastewater.
Moreover, the SCOD yield per g of the volatile solids (VS) of the WAS is assessed.
3. The obtained experimental results are used in mass balance calculations and process
simulations to show the potential of such an application at the full scale.
(VS), total chemical oxygen demand (TCOD), soluble chemical oxygen demand (SCOD),
and soluble total nitrogen (TN), are presented in Table 1.
Table 1. The average parameters (±standard deviations) of substrates collected at a full-scale WWTP.
TN
Substrate TSgTS/kg VSgVS/kg TCODmgO2 /L SCODmgO2 /L
mgN/L
WAS 60.2 ± 1.0 44.2 ± 1.7 75 650 ± 1 774 276 ± 24 34 ± 11
Activated sludge 5.9 ± 0.5 4.1 ± 0.4 not determined 38 ± 7 not determined
Mechanically treated wastewater 0.3 ± 0.1 0.2 ± 0.1 700 ± 147 229 ± 31 62 ± 10
SNO2 −N
SHNO2 −N = (1)
1 + exp−2300/(273+T) · 10pH
2.3. Denitrification
The denitrification tests were conducted on supernatants after WAS disintegration
(with and without NO2 /FNA) (R4-R8; Table 2), as well as on various substrates that were
taken as references (R1-R3; Table S2). The activated sludge was collected directly from
an anoxic chamber without biomass starvation. This allowed for the simulation of the
process conditions, where an external carbon source was added to the real biological reactor.
Due to the high SRT (25d), the content of the slowly biodegradable fraction (XS) in the
tested sludge was very low. The denitrification tests were conducted in glass reactors with
a working volume of 5 L. The reactors were equipped with a mechanical stirrer, pH probe
(Endress + Hauser Ceragel CPS76D-7BB21), and oxygen probe (Endress + Hauser COS61D).
Before each test, the activated sludge was flushed with nitrogen gas in order to maintain
an oxygen concentration below 0.2 mgO2 /L. During all the tests, the temperature was
controlled at the level recorded in the full-scale chamber (14–18 ◦ C). The denitrification
tests were started when the residual nitrite from disintegration (if present) was depleted,
Resources 2024, 13, 80 4 of 15
as it was assumed that the carbon required for nitrite removal should not be included.
The concentration of nitrate at the beginning of each test was maintained by adding KNO3 to
reach a level of 35–40 mgN-NO3 /L. The volume of the carbon source was calculated for each
substrate individually to add 200 mgO2 /L. The experiment was conducted at a constant pH of
7.0 ± 0.5 (manually adjusted with HCl 25%). Samples were taken at a time interval of 30 min,
with the first sample being taken 5 min after the initial parameters were adjusted. Each
sample measured 8.0 mL and was syringed through a glass fiber filter with a pore diameter of
1.2 µm. NURs were calculated on the basis of the decrease in the N-NO3 concentration over
time, which was then divided by the grams of the VS. The results were converted according
to Equation (2) for a standardized temperature of 20 ◦ C. NUR20 and NURT are the nitrogen
uptake rates at the temperature of 20 ◦ C and that at which the test was conducted, respectively.
The temperature coefficient was assumed to be equal to θ = 1.072 [19].
Figure 3.
Figure WASdisintegration
3. WAS disintegration results
results shown
shown asas aa release
release of
of nitrogen
nitrogen (TN,
(TN, N-organic,
N-organic, N-NH
N-NH44)) and
and the
the
ratio of
ratio of N-NH
N-NH4 4/TN
/TN obtained
obtainedforfordifferent disintegration
different disintegrationparameters (pH,(pH,
parameters HNOHNO
2 dose, exposure
2 dose, time).
exposure
time).
The SCOD/TN ratio is an important factor when considering external carbon sources
for denitrification
The SCOD/TNinratiothe mainstream
is an importantof afactor
WWTP. Forconsidering
when the supernatants after
external WASsources
carbon disinte-
gration, the SCOD/TN ratios were 9 (R7), 11 (R4, R5), and 18 (R6, R8). These
for denitrification in the mainstream of a WWTP. For the supernatants after WAS disinte- values were
lower than
gration, thethose reported
SCOD/TN as being
ratios werefavorable
9 (R7), 11for carbon
(R4, R5), sources to enhance
and 18 (R6, nitrogen
R8). These removal
values were
(25–30than
lower SCOD/TN) [2], but as
those reported substantially higherfor
being favorable than the COD
carbon demand
sources for denitrification,
to enhance nitrogen re-
which is
moval 2.86 gCOD/gN.
(25–30 SCOD/TN)The [2],addition of nitrogen
but substantially to activated
higher sludge
than the CODleads
demandto thefor
necessity of
denitrifi-
its nitrification (enhanced oxygen demand) and further denitrification (enhanced
cation, which is 2.86 gCOD/gN. The addition of nitrogen to activated sludge leads to the COD de-
mand). Assuming 2.86 gSCOD per denitrification of each gN, approximately 16–17% (R6, R8),
26–27% (R4, R5), and 31% (R7) of SCOD will be used for denitrification of the TN released
during disintegration, with the remaining part still being available for denitrification of ni-
trogen from inflowing wastewater. However, it should be noted that if WAS is anaerobically
digested instead of being used as an external carbon source, the same amount of nitrogen will
be released and subjected to nitrification and denitrification in the WWTP mainstream.
Figure 4. The
Figure 4. average denitrification
The average ratesrates
denitrification (standard deviations
(standard as error
deviations bars)bars)
as error observed for all
observed forthe
all the
tested substrates
tested (pH (pH
substrates 7.0 ±7.0
0.5;±T0.5;
14–18 °C—rates
T 14–18 on the
◦ C—rates onchart converted
the chart to 20to
converted °C;20initial N and
◦ C; initial NSCOD
and SCOD
concentrations—35–40
concentrations—35–40mgN-NO
mgN-NO 3/L and 200 mgO2/L, respectively).
/L and 200 mgO /L, respectively).
3 2
In this study,
In this acetate
study, resulted
acetate in a in
resulted NURa NURvalue in the
value in lower range
the lower of the
range of values found
the values found
in the
inliterature (3.2 ± (3.2
the literature 0.2 gN/kgVS·h).
± 0.2 gN/kgVS Additionally, this value was
· h). Additionally, thisslightly
value lower than that
was slightly lower
obtained
than forthatthe mechanically
obtained for thetreated wastewater
mechanically (R2).wastewater
treated The probable reason
(R2). Thefor the differ-
probable reason
encesforinthe
NUR, which, in
differences inthis
NUR, study, were
which, in observed
this study, between the R1 and
were observed R2 reactors,
between the R1wasand R2
the reactors,
adaptation of the activated sludge microorganisms to mechanically
was the adaptation of the activated sludge microorganisms to mechanically treated treated
wastewater
wastewater (as a(ascarbon source).
a carbon The The
source). phenomenon
phenomenon of biomass adaptation
of biomass and and
adaptation its positive
its positive
influence on NUR
influence on NUR havehave
beenbeen
reported elsewhere
reported [30].[30].
elsewhere
The The
lowest NURs
lowest werewere
NURs provided by endogenous
provided by endogenous carbon sources
carbon and and
sources amounted
amountedto anto an
average
average of 0.7 0.1±gN/kgVS·h.
of ±0.7 0.1 gN/kgVS · h.does
This This not
doesdeviate
not deviate
from from
otherother literature
literature values, values,
whichwhich
covercover the range
the range of 0.6–2.2
of 0.6–2.2 gN/kgVS
gN/kgVS·h · h [28,31–33].
[28,31–33].
According to the range of nitrogen uptake rates obtained for both easily biodegradable
reference substrates, NUR above 2.9 gN/kgVS · h (the lowest recorded NUR for acetate)
was assumed to be characteristic of easily biodegradable organic compounds for further
analyses. Values of approximately 0.8 gN/kgVS · h (the highest recorded NUR for the
endogenous substrate) and below were considered in further analyses to be typical for en-
dogenous carbon sources. In contrast, intermediate NURs between 0.8 and 2.9 gN/kgVS · h
were determined as being representative of slowly biodegradable organic matter.
Easily biodegradable substrates were not observed during the denitrification process
when supernatants were used as the carbon sources for nitrate removal after WAS exposi-
tion to FNA (Figure 4). This is associated with lower VFA-to-SCOD ratios (Figure 2), as well
as the need to denitrify nitrites remaining after the disintegration process (measurements
of NUR were started after depletion of residual nitrite, as explained in Section 2.3).
The residual nitrite concentrations observed in the reactors prior to the denitrification
tests were approximately 1.4 (R6), 5.1 (R7), and 4.8 mgN-NO2 /L (R8), and their denitrifica-
tion required about 8 (R6), 32 (R7), and 30 mgCOD/L (R8). Please note that nitrite, as well
as the SCOD and VFA concentrations found in the denitrification reactors, were much lower
than those sustained in the disintegration tests due to the dilution of supernatants. Accord-
ing to stoichiometry, the VFA concentrations observed in the denitrification reactors at the
beginning of the denitrification tests were close to those required for nitrite denitrification
in each test and amounted to approximately 23, 28, and 26 mg COD/L for R6, R7, and
R8, respectively. Therefore, it was assumed that the easily biodegradable organic matter
released during the NO2 /FNA disintegration of WAS was sufficient for nitrite removal,
but its availability was too low to be observed during the denitrification tests.
The greatest process rate (1.92 gN/kgVS · h) for slowly biodegradable substrates was
recorded for the highest tested NO2 /FNA concentration and exposure time (R8, 264 mgN-
NO2 /L, pH 5, 48 h). For the other tested NO2 /FNA concentrations (R6, R7), denitrification
of the slowly biodegradable carbon source resulted in comparable average process rates of
approximately 1.4 gN/kgVS · h. The origin of the differences is unknown. The endogenous
process rates recorded when slowly biodegradable substrates were depleted were similar
for all the tests (R6, R7, R8) and amounted to approximately 0.7 gN/kgVS · h, the value
recorded for the reference substrate.
Guo et al. [34] tested carbon sources based on liquids obtained from WAS disintegra-
tion using thermal and acid hydrolysis. The resulting NURs were comparable with those
obtained in this study for easily biodegradable substrates and amounted to 2.8 (thermal
hydrolysis liquid) and 3.2 gN/kgVS · h (acidogenic liquid). Zhang et al. (2020) reported
significantly higher NUR (5.4 gN/kgVS · h in 20 ◦ C, θ = 1.072) for SS for a carbon source
obtained as a result of WAS disintegration with a composite ferrate solution. However,
Zhang et al. [2] did not provide any specific data on WAS parameters, and it is therefore
difficult to assess whether the differences were due to different disintegration methods or
peculiar WAS characteristics (e.g., a low SRT).
Figure5.5.The
Figure Theaverage values
average of of
values thethe
SCOD (±standard
SCOD deviations)
(±standard fractions
deviations) (A) and
fractions (a) concentrations
and concentrations
(b)obtained
(B) obtainedfrom
fromthe
the disintegrated
disintegrated WAS.
WAS.
The
As conditions in R4 resulted
a result, 60–97% (or 99–162in the
mgOlowest SCOD biodegradability (both in mgO2 /gVS
2/gVS) of the total SCOD released during disinte-
and percentage). In all instances except
gration was biodegradable under anoxic conditions. R4 (pH 7, no NO2/FNA), it can bewith
This is consistent assumed
otherthatdisinte-
more than 70% of the released SCOD was biodegradable. A lower pH and the presence of
gration methods. For example, Mancuso et al. demonstrated that, during the disintegra-
NO2 /FNA in the remaining reactors led to an overall increase in the biodegradable fraction;
tion of WAS (hydrodynamic cavitation), biodegradable SCOD (measured under aerobic
however, for reactors R5 and R6, it was only the slowly biodegradable fraction that increased.
conditions) increased with a rise in SCOD and ranged from approximately 50 to 75% of
Moreover, this additional yield was fully consumed during the denitrification of the residual
the SCOD
nitrites concentration
(Figure 6). Considering [35].the potential use of WAS disintegration to produce a carbon
sourceThe conditions inNO
for denitrification, R4/FNA
2
resulted
does in
nottheseemlowest SCOD
favorable. biodegradability
It leads (both in
to a lack of an easily
biodegradable organic carbon source and consequently enables a process rate two to threebe as-
mgO 2/gVS and percentage). In all instances except R4 (pH 7, no NO2/FNA), it can
sumed
times thatthan
lower more
thatthan 70% of the released
of mechanically SCOD was
treated wastewater or biodegradable.
acetate. Compared A to
lower
WASpH and the
which
ispresence of NONO
not pretreated, 2/FNA2 /FNAin the remaining
increases the reactors
availability led
of to an overall
biodegradable increase
organic in
carbonthe biode-
for
gradable fraction;
denitrification however,
[15], but for reactors
the characteristics of R5
theseand R6, it wasdo
compounds only
not the slowly
allow such abiodegradable
substrate
to be usedthat
fraction as an alternative
increased. to acetate.
Moreover, thisGuo et al. (2017),
additional yieldwhowas used fullythermal
consumed and during
acidic the
disintegration,
denitrificationreported
of the greater
residual availability of SS in hydrolysis
nitrites (Figure liquid (after
6). Considering the disintegration
the potential use of WAS
of WAS). This intoturn
disintegration enabled
produce larger amounts
a carbon source for of N-NO x (approximately
denitrification, NO2/FNA 17 mgN-NO
does notxseem/L) fa-
to
vorable. It leads to a lack of an easily biodegradable organic carbon source andno
undergo denitrification when compared to the results of this study [32]. There is conse-
significant effect ofaexposition
quently enables process rate time on to
two thethree
biodegradability
times lowerofthan released
that SCOD (Figure 5B R7
of mechanically treated
vs. R8); a longer exposition time results in a higher SCOD release, but more importantly, the
wastewater or acetate. Compared to WAS which is not pretreated, NO2/FNA increases the
additional SCOD is nonbiodegradable. Furthermore, there is no effect of a higher NO2 /FNA
availability of biodegradable organic carbon for denitrification [15], but the characteristics
concentration on available SCOD for denitrification in the mainline (Figure 6). Exposure to a
of these compounds do not allow such a substrate to be used as an alternative to acetate.
higher NO2 /FNA concentration results in a higher biodegradable SCOD release (Figure 5B
Guo
R6 vs.etR8);
al. (2017),
however,who thisused
gainthermal and acidic during
is fully consumed disintegration, reported greater
the denitrification availability
of the residual
of SS in hydrolysis liquid (after the disintegration of WAS). This
nitrites. Please note that if the NO2 /FNA solution is created in situ from digester liquor and in turn enabled larger
no side-stream deammonification is present, the removal of residual nitrites also contributeswhen
amounts of N-NO x (approximately 17 mgN-NO x /L) to undergo denitrification
to a lower nitrogen load to the mainline.
When comparing the easily biodegradable fraction contents (Figure 5B) with the
VFA measurements (Figure 2A), it can be seen that VFA constituted 50–70% of the total
easily biodegradable fraction for R5-R8. The only exception is R4, where the VFA content
was clearly overestimated (compare Figures 2A and 5). Generally, it can be assumed
that, on average, 35 mgO2 /gVS of the easily biodegradable fraction is released during
disintegration, with at least half of that being VFA.
ble SCOD for denitrification in the mainline (Figure 6). Exposure to a higher NO2/FNA
concentration results in a higher biodegradable SCOD release (Figure 5b R6 vs. R8); how-
ever, this gain is fully consumed during the denitrification of the residual nitrites. Please
note that if the NO2/FNA solution is created in situ from digester liquor and no side-
Resources 2024, 13, 80 11 of
stream deammonification is present, the removal of residual nitrites also contributes to15a
lower nitrogen load to the mainline.
Figure 6.
Figure 6. SCOD
SCOD available
availableforfordenitrification
denitrificationininthe
themainline:
mainline:data onon
data average SCOD
average SCOD (±standard
(±standard de-
viations) fractions (a) and concentrations (b) obtained from disintegrated WAS without
deviations) fractions (A) and concentrations (B) obtained from disintegrated WAS without SCOD SCOD re-
quired for the denitrification of residual nitrites.
required for the denitrification of residual nitrites.
When comparing
Additionally, the easily
on average, biodegradable
100 mgO2 /gVS of fraction contents
the slowly (Figure 5b) with
biodegradable the VFA
fraction was
measurements (Figure 2a), it can be seen that VFA constituted 50–70%
released. Although the concentration of the total SCOD obtained after the disintegra- of the total easily
biodegradable
tion process was fraction for R5-R8.
the greatest for R8The only
(264 exception
mgN-NO is pH
2 /L, R4, 5,
where
48 h),the VFA content
amounting was
to over
200 mgOoverestimated
clearly 2 /gVS, nearly half of thatFigures
(compare (45%) was2a not
andavailable for denitrification
5). Generally, in the mainline
it can be assumed that, on
(Figure
average, 6A).
35 Nitrogen
mgO2/gVS uptake
of therates
easilylower than that for
biodegradable the acetate
fraction attained
is released for supernatants
during disintegra-
after
tion, WAS
with atdisintegration were
least half of that also VFA.
being reported by Walczak et al. when using the hydrody-
namicAdditionally,
method [27]. on average, 100 mgO2/gVS of the slowly biodegradable fraction was
released. Although the concentration of the total SCOD obtained after the disintegration
3.6. Assessment
process was theof Full-Scale
greatest forPotential
R8 (264 mgN-NO2/L, pH 5, 48 h), amounting to over 200
mgOThe concept
2/gVS, nearlyofhalf
full-scale
of thatimplementation of the discussed
(45%) was not available technology in
for denitrification is presented
the mainlinein
Figure
(Figure7.6a).
TheNitrogen
supernatant, which
uptake provides
rates an external
lower than that forcarbon sourceattained
the acetate for denitrification, has to
for supernatants
be produced
after through centrifugation
WAS disintegration were also since the separation
reported by Walczak of theetsolid and liquid
al. when usingphases requires
the hydrody-
anamic
Resources 2024, 13, x FOR PEER REVIEW highermethod
energy [27].
input. In the course of the study, a 60% efficiency of supernatant production 12 of 16
was achieved, and while this can be considered as a threshold, it should also be noted that in
process conditions,
3.6. Assessment this valuePotential
of Full-Scale will be dependent on the respective centrifuge properties.
The concept of full-scale implementation of the discussed technology is presented in
Figure 7. The supernatant, which provides an external carbon source for denitrification,
has to be produced through centrifugation since the separation of the solid and liquid
phases requires a higher energy input. In the course of the study, a 60% efficiency of su-
pernatant production was achieved, and while this can be considered as a threshold, it
should also be noted that in process conditions, this value will be dependent on the re-
spective centrifuge properties.
Figure 7. Full-scale implementation concept of an external carbon source from NO2 /FNA disinte-
Figure 7. Full-scale implementation concept of an external carbon source from NO2/FNA disinte-
grated WAS.
grated WAS.
Simulation Results
To assess the potential of using WAS disintegration supernatants as carbon sources
for denitrification in a full-scale WWTP (scheme in Figure S2), simulations for each tested
disintegration product were conducted. The most important parameters of the WWTP ef-
Resources 2024, 13, 80 12 of 15
Simulation Results
To assess the potential of using WAS disintegration supernatants as carbon sources
for denitrification in a full-scale WWTP (scheme in Figure S2), simulations for each tested
disintegration product were conducted. The most important parameters of the WWTP
effluent (treated wastewater) obtained for each scenario are presented in Table 3, while the
input data are shown in Table S1. Total nitrogen, as well as nitrate concentrations, were the
highest in the reference scenario (without the addition of an external carbon source). Each
of the analyzed carbon sources enhanced the efficiency of the nitrogen removal, with the
highest improvement being up to 0.8 gN/m3 (Scenario R8). The addition of supernatants
from R4 and R5 (no nitrite addition) to the WWTP mainline had a comparable effect on the
wastewater treatment process. The achieved improvement in the denitrification process
was approximately 0.5 gN/m3 in those cases. The lack of significant differences between
pH 7 (R4) and 5 (R5) indicates that it is not reasonable to acidify WAS in order to produce
a carbon source for denitrification. Acidification of WAS (pH 5) with the addition of
nitrite resulted in a slightly higher efficiency of the total nitrogen removal (0.7–0.8 gN/m3 ).
It should be noted that both nitrite concentration and exposure time had no significant
influence on the nitrogen removal efficiency (compare R6-R8).
Table 3. Quality of WWTP effluent according to the simulation results.
Scenarios
Parameter Unit Reference R4 R5 R6 R7 R8
Total ammonia (NHx ) gN/m3 0.64 0.64 0.64 0.64 0.64 0.64
Nitrate (NO3 ) g N/m3 7.98 7.39 7.48 7.23 7.19 7.15
Total nitrogen g N/m3 9.81 9.25 9.33 9.08 9.03 9.00
Orthophosphate (PO4 ) g P/m3 0.15 0.15 0.15 0.15 0.15 0.15
Air flow rate m3 /d 1,785,649 1,785,649 1,783,686 1,784,468 1,773,731 1,789,684
The reason for the improvement of the total nitrogen concentration in the effluent
was the greater load of readily biodegradable substrates that flowed into anoxic reactor
1 (Table S3). This is due to the fact that additional readily biodegradable substrates were
depleted in the first anoxic reactor in all the scenarios. The availability of Ss at the input
to anoxic reactor 2 was comparable for all the scenarios and was around 1400 kg/d.
The lower nitrogen concentrations observed in the effluent for scenarios R6-R8, when
compared to R4-R5, were related to the higher concentrations of the slowly biodegradable
SCOD available in the supernatants, which in turn led to higher hydrolysis and the release
of easily biodegradable matter in the anoxic chambers (Table S4). A higher inflow of Xs
into the denitrification process also resulted in a higher load of Xs into the aerobic reactors
(Table S4), and consequently in an increase in the uptake of air (Table 1). However, this was
of a minor scale (ca. 3%).
Considering the economic and environmental benefits of using WAS as a carbon
source instead of external carbon sources (sourced outside the WWTP), the disintegration
of WAS by controlling the pH or NO2 /FNA may be an advantageous solution. According
to the simulation results, Figure 8 presents the potential of disintegrated WAS as a carbon
source for denitrification. By assuming that recovery efficiency in supernatant separation
from WAS is at a level of 60%, about 0.5–0.8 gN/m3 can be additionally denitrified in the
WWTP mainstream. This denitrification potential is relatively low, but can be sufficient for
those WWTPs that are at risk of minor effluent violations. It should also be noted that if
recovery efficiency could be enhanced, these values would increase. Furthermore, the use
of WAS will enable both a reduction in sludge volume for further management and the
implementation of a closed-loop system in practice.
source for denitrification. By assuming that recovery efficiency in supernatant separation
from WAS is at a level of 60%, about 0.5–0.8 gN/m3 can be additionally denitrified in the
WWTP mainstream. This denitrification potential is relatively low, but can be sufficient
for those WWTPs that are at risk of minor effluent violations. It should also be noted that
if recovery efficiency could be enhanced, these values would increase. Furthermore, the
Resources 2024, 13, 80 13 of 15
use of WAS will enable both a reduction in sludge volume for further management and
the implementation of a closed-loop system in practice.
Figure 8. The potential of WAS disintegration products as a carbon source for denitrification in the
Figure 8. The potential of WAS disintegration products as a carbon source for denitrification in the
mainstream of a WWTP (Designed by macrovector / Freepik).
mainstream of a WWTP (Designed by macrovector/Freepik).
3.7.Summary
3.7. Summary
Biodegradablematter
Biodegradable matter released
released during
during NONO22/FNA
/FNA disintegration
disintegration of of
WAS WAScancan
be be
used
used
for denitrification or methane production, or even both. In this study, we proposed the
for denitrification or methane production, or even both. In this study, we proposed the use
use of a centrifuge and the direct transfer of 60% of released SCOD to the denitrification
of a centrifuge and the direct transfer of 60% of released SCOD to the denitrification reactor,
reactor, with the other 40% being anaerobically digested. In most studies to date
with the other 40% being anaerobically digested. In most studies to date [12,13,17,36,37],
[12,13,17,36,37], it has been assumed that the entire stream is directed to the fermentation
it has been assumed that the entire stream is directed to the fermentation reactors, which
reactors, which results in a substantial increase in the methane yield—a 16–52% surplus
results in a substantial increase in the methane yield—a 16–52% surplus in comparison to
in comparison to sludge that is not pretreated.
sludge that is not pretreated.
The results obtained in this study, which show the relatively low potential of
The results obtained in this study, which show the relatively low potential of NO2 /FNA-
NO2/FNA-disintegrated WAS as a carbon source for denitrification, as well as the results
disintegrated WAS as(indicated
from other studies a carbon above)
source showing
for denitrification, as well as
the high potential ofthe
thisresults from other
disintegration
studies (indicated above) showing the high potential of this disintegration
method in enhancing the biodegradability of WAS, lead to the conclusion that the condi- method in en-
hancing the biodegradability of WAS, lead to the conclusion that the conditions
tions in anaerobic digesters are more suitable for the degradation of released organic mat- in anaerobic
digesters
ter. Under areanaerobic
more suitable for the
digestion degradation
process of released
conditions, organic
their potential canmatter.
be fullyUnder anaero-
used. This
bic digestion process conditions, their potential can be fully used. This is due
is due to the long retention time (typically over 20 days), the higher processing tempera- to the long
retention time (typically
ture (approximately overand
37 °C), 20 days),
the factthe higher
that processing
the biomass temperature
is adapted (approximately
to the slowly biode-
◦ C), and the fact that the biomass is adapted to the slowly biodegradable carbon sources.
37gradable carbon sources. The denitrification process in full-scale WWTPs is characterized
The
by denitrification process
completely different in full-scale
conditions. TheWWTPs
wastewateris characterized
temperature by completely different
is significantly lower
conditions. The wastewater temperature is significantly lower (mostly up to 20 ◦ C), and
therefore, biological processes are slower. Moreover, the retention time in the denitrification
chamber is short, and due to the regular influent of mechanically treated wastewater or easily
biodegradable external carbon sources, the activated sludge biomass is not able to utilize the
slowly degradable organic carbon.
It can therefore be concluded that WAS disintegration by NO2 /FNA is suitable for
producing additional organic carbon for the denitrification process in cases where a slight
reduction in the nitrogen concentration in the plant effluent is required in order to meet the
requirements for treated wastewater.
4. Conclusions
Disintegration of WAS by 264 mgN-NO2 /L (48 h) resulted in the highest release of
SCOD. The VFA content in this sample was lower (13%) compared to pH-controlled reactors
(without NO2 /FNA), where 17% (pH 5) and 31% (pH 7) VFA/SCOD ratios were recorded.
The nitrogen uptake rates recorded for the disintegration products indicated a rela-
tively low availability of easily biodegradable compounds.
According to the simulation results, the implementation of WAS disintegration allows
for the denitrification of an additional 0.5–0.8 mgN/L. The denitrification could be enhanced
to ca. 1 mgN/L if there were a complete recovery of SCOD during centrifugation.
Resources 2024, 13, 80 14 of 15
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