Pressure relief valve, RE 25402/05.

06
Replaces: 10.05
/16

direct operated

Type DBD

Nominal sizes 6 to 30
Component series 1X
Maximum operating pressure 630 bar
Maximum flow 330 l/min
H5585

Overview of contents Features

Contents Page – As cartridge valve (cartridge)
Features 1 – For threaded connections
Ordering details 2 – For manifold mounting
Preferred types 3, 4 – Adjustment elements for pressure adjustment, optional:
Function, section, symbol 5 • Sleeve with hexagon and protection cap
• Rotary knob / hand wheel
Technical data 6
• Lockable rotary knob
Characteristic curves 7
General guidelines 7
Unit dimensions: Threaded connections 8
Unit dimensions: Cartridge valve 9
Unit dimensions: Manifold mounting 10, 11
Design tested safety valves
type DBD../..E, component series 1X,
to directive 97/23/EC
(abbreviated to DGRL in any further text)
Ordering details 12
Unit dimensions 12
Technical data 13
Characteristic curves 13
Safety guidelines 14 to 16 For information regarding the available spare parts see:
www.boschrexroth.com/spc
/16 Bosch Rexroth AG Hydraulics Type DBD RE 25402/05.06

Ordering details

DBD 1X *

Pressure relief valve, direct operated

Adjustment type Nominal size
for pressure adjustment 6 8 10 15 20 25 30
Sleeve with hexagon and =S
protective cap
Rotary knob 1) – – =H
Hand wheel 2) – – – – – =H
Lockable rotary knob 1,3) – – =A

Nominal size =6 = 8 = 10 = 15 = 20 = 25 = 30 e.g.

(connection) G1/4 G3/8 G1/2 G3/4 G1 G1 1/4 G1 1/2 = 10
Version
As cartridge valve (cartridge) – – – =K
For threaded connections 4) =G
For manifold mounting – – – =P
Component series 10 to 19 = 1X
(10 to 19: unchanged installation and connection dimensions)
Pressure stage
Pressure setting up to 25 bar = 25
Pressure setting up to 50 bar = 50
Pressure setting up to 100 bar = 100
Pressure setting up to 200 bar = 200
Pressure setting up to 315 bar = 315
Pressure setting up to 400 bar – – = 400
Pressure setting up to 630 bar – – – – – – = 630
Seal material
NBR seals = No code
FKM seals =V
(other seals on request)
Attention!
The compatibility of the seals and pressure fluid is to be taken into account!
Design testing
Without design testing = No code
Design tested safety valve to DGRL 97/23/EC =E
Further details in clear text

= Available

1) With nominal sizes 15 and 20 only the pressure stages 25, 50

or 100 bar are available
2) Only available for pressure stages 25, 50 or 100 bar.
3) Key with Material No. R900008158 is included within the
scope of supply.
4) Nominal sizes 8, 15, and 25 are not available with design
tested „E“ and adjustment element „S“
RE 25402/05.06 Type DBD Hydraulics Bosch Rexroth AG /16

Preferred types (readily available)

Type Material number Type Material number
DBDA 6 K1X/25 R900423780 DBDH 30 K1X/25 R900445875
DBDA 6 K1X/50 R900425083 DBDH 30 K1X/50 R900424193
DBDA 6 K1X/100 R900425080 DBDS 30 K1X/25 R900422543
DBDA 6 K1X/200 R900425081 DBDS 30 K1X/50 R900424282
DBDA 6 K1X/315 R900425082 DBDS 30 K1X/100 R900424284
DBDA 6 K1X/400 R900428387 DBDS 30 K1X/200 R900424286
DBDH 6 K1X/25 R900427600 DBDS 30 K1X/315 R900424288
DBDH 6 K1X/50 R900424734 DBDA 6 G1X/25 R900432465
DBDH 6 K1X/100 R900424199 DBDA 6 G1X/50 R900424177
DBDH 6 K1X/200 R900424200 DBDA 6 G1X/100 R900425076
DBDH 6 K1X/315 R900424201 DBDA 6 G1X/200 R900426477
DBDH 6 K1X/400 R900424202 DBDA 6 G1X/315 R900426478
DBDS 6 K1X/25 R900420245 DBDA 6 G1X/400 R900428382
DBDS 6 K1X/50 R900423727 DBDH 6 G1X/25 R900426897
DBDS 6 K1X/100 R900423723 DBDH 6 G1X/50 R900424198
DBDS 6 K1X/200 R900423724 DBDH 6 G1X/100 R900424195
DBDS 6 K1X/315 R900423725 DBDH 6 G1X/200 R900424196
DBDS 6 K1X/400 R900423726 DBDH 6 G1X/315 R900424197
DBDA 10 K1X/25 R900430305 DBDH 6 G1X/400 R900424348
DBDA 10 K1X/50 R900425966 DBDH 6 P1X/25 R900430378
DBDA 10 K1X/100 R900425161 DBDH 6 P1X/50 R900428385
DBDA 10 K1X/200 R900425162 DBDH 6 P1X/100 R900424246
DBDA 10 K1X/315 R900425164 DBDH 6 P1X/200 R900427242
DBDA 10 K1X/400 R900425165 DBDH 6 P1X/315 R900424266
DBDA 10 K1X/630 R900426835 DBDH 6 P1X/400 R900434128
DBDH 10 K1X/25 R900435222 DBDS 6 G1X/25 R900423718
DBDH 10 K1X/50 R900424185 DBDS 6 G1X/50 R900423722
DBDH 10 K1X/100 R900423891 DBDS 6 G1X/100 R900423717
DBDH 10 K1X/200 R900424190 DBDS 6 G1X/200 R900423719
DBDH 10 K1X/315 R900424183 DBDS 6 G1X/315 R900423720
DBDH 10 K1X/400 R900424184 DBDS 6 G1X/400 R900423721
DBDH 10 K1X/630 R900433807 DBDS 6 P1X/25 R900429414
DBDS 10 K1X/25 R900420276 DBDS 6 P1X/50 R900423732
DBDS 10 K1X/50 R900424153 DBDS 6 P1X/100 R900423728
DBDS 10 K1X/100 R900424147 DBDS 6 P1X/200 R900423729
DBDS 10 K1X/200 R900424149 DBDS 6 P1X/315 R900423730
DBDS 10 K1X/315 R900424150 DBDS 6 P1X/400 R900423731
DBDS 10 K1X/400 R900424152 DBDH 10 G1X/50 R900424180
DBDS 10 K1X/630 R900427601 DBDH 10 G1X/100 R900424188
DBDH 20 K1X/25 R900423028 DBDH 10 G1X/200 R900424178
DBDH 20 K1X/50 R900424112 DBDH 10 G1X/315 R900424189
DBDH 20 K1X/100 R900424109 DBDH 10 G1X/630 R900423739
DBDS 20 K1X/25 R900422542
DBDS 20 K1X/50 R900424205 Continued onto page 4
DBDS 20 K1X/100 R900424267
DBDS 20 K1X/315 R900424271
DBDS 20 K1X/400 R900424203
/16 Bosch Rexroth AG Hydraulics Type DBD RE 25402/05.06

Preferred types (readily available)

Type Material number Type Material number
DBDH 10 P1X/100 R900426901 DBDS 20 G1X/25 R900422544
DBDH 10 P1X/200 R900424186 DBDS 20 G1X/50 R900424276
DBDH 10 P1X/315 R900424187 DBDS 20 G1X/100 R900424170
DBDS 10 G1X/25 R900423743 DBDS 20 G1X/200 R900424172
DBDS 10 G1X/50 R900424745 DBDS 20 G1X/315 R900424174
DBDS 10 G1X/100 R900424738 DBDS 20 P1X/100 R900424274
DBDS 10 G1X/200 R900424140 DBDS 20 P1X/200 R900424277
DBDS 10 G1X/315 R900424742 DBDS 20 P1X/315 R900424278
DBDS 10 G1X/400 R900424744 DBDS 25 G1X/25 R900433929
DBDS 10 P1X/25 R900426905 DBDS 25 G1X/100 R900424263
DBDS 10 P1X/100 R900424155 DBDS 25 G1X/200 R900424264
DBDS 10 P1X/315 R900424158 DBDS 25 G1X/315 R900424265
DBDS 10 P1X/400 R900425660 DBDS 30 G1X/25 R900427243
DBDS 15 G1X/100 R900424162 DBDS 30 G1X/50 R900424262
DBDS 15 G1X/200 R900424163 DBDS 30 G1X/100 R900423763
DBDS 15 G1X/315 R900424165 DBDS 30 G1X/200 R900424281
DBDH 20 G1X/50 R900424108 DBDS 30 G1X/315 R900424261
DBDH 20 G1X/100 R900424103 DBDS 30 P1X/25 R900429711
DBDS 30 P1X/200 R900423714
DBDS 30 P1X/315 R900423715

Further preferred types and standard components

can be found within the EPS (Standard Price List).
RE 25402/05.06 Type DBD Hydraulics Bosch Rexroth AG /16

Function, section, symbol

The DBD pressure relief valves are direct operated poppet If the pressure in channel P rises above the value set at the
seat valves. spring (2), then the poppet (3) or the ball (4) opens against the
They are used to limit the pressure in a hydraulic system. spring (2). Now pressure fluid flows from channel P into
channel T. The stroke of the poppet (3) is limited by a pin (6).
The valves mainly consist of sleeve (1), spring (2), poppet with
damping spool (3) (pressure stages 25 to 400 bar) or ball (4) In order to obtain good pressure settings over the entire
(pressure stage 630 bar) and adjustment element (5). The pressure range, the pressure range is split into 7 pressure
setting of the system pressure is infinitely variable via the stages. A pressure stage corresponds to a certain spring for a
adjustment element (5). The spring (2) pushes the poppet (3) maximum operating pressure which may be set with it.
or ball (4) onto the seat. The P channel is connected to the
system. The pressure present in the system is applied to the
poppet area (or ball).

Type DBDH..K1X/…
Pressure stages 25 to 400 bar (poppet seat valve) T
P

5 1 2 T 3 6

Type DBDH 10 K1X/…

Pressure stage 630 bar (ball seat valve, only NG10)
T
P

P
T
5 1 2 4

Symbol
T

P
/16 Bosch Rexroth AG Hydraulics Type DBD RE 25402/05.06

Technical data (for applications outside these parameters, please consult us!)
General
Nominal size NG 6 and 8 10 15 and 20 25 and 30
Weight See pages 8, 9 and 11
Installation Optional
Ambient temperature range °C –30 to +80 (NBR seals)
–15 to +80 (FKM seals)
The minimum housing material strength Housing materials are to be so selected that adequate safety
is ensured for all conceivable operating pressures
(e.g. with reference to the compressive strength, thread
strength and tightening torque).

Hydraulic
Maximum operating pressure – Inlet bar 400 630 400 315
– Outlet bar 315 315 315 315
Maximum flow (standard valve) see characteristic curves on page 7
Pressure fluid Mineral oil (HL, HLP) to DIN 51524 1); fast bio-degradable
pressure fluids to VDMA 24568 (also see RE 90221); HETG
(rape seed oil) 1); HEPG (polyglycole) 2); HEES (synthetic
ester) 2); other pressure fluids on request
Pressure fluid temperature range °C –30 to +80 (for NBR seals)
–15 to +80 (for FKM seals)
Viscosity range mm2/s 10 to 800
Maximum permissible degree of pressure fluid contamination. Class 20/18/15 3)
Cleanliness class to ISO 4406 (c)

1) Suitable for NBR and FKM seals For deviating technical data for design tested safety valves see
2) Only suitable for FKM seals page 13.
3) The cleanliness class stated for the components must be
adhered to in hydraulic systems. Effective filtration prevents
faults from occurring and at the same time increases the
component service life.
For the selection of filters see data sheets RE 50070,
RE 50076, RE 50081, RE 50086 and RE 50088.
RE 25402/05.06 Type DBD Hydraulics Bosch Rexroth AG /16

Characteristic curves (measured with HLP46, ϑoil = 40 °C ± 5 °C)

NG 6
NG 8 and 10
450 450
400 400
Operating pressure in bar →

Operating pressure in bar →

300 350

200 200

100 100
50 50
1 1
0 10 20 30 40 50 0 20 40 60 80 100 120
Flow in l/min → Flow in l/min →

1 = Lowest settable pressure

NG 15 and 20 NG 25 and 30

450 350
400
Operating pressure in bar →

Operating pressure in bar →

300

300
200

200

100
100
50
50

0 50 100 150 200 250 0 100 200 300 350

Flow in l/min → Flow in l/min →

Attention!
– The characteristic curves are valid for the output pressure – The characteristic curves refer to the given pressure stages
= zero over the entire flow range and are measured without (e.g. 200 bar). The further the pressure setting value is from
consideration of the housing pressure drop! the nominal pressure stage
– The characteristic curves are only valid with the stated (e.g. < 200 bar), the greater the pressure increase with the
ambient and temperature conditions. It has to be taken into flow.
account that the characteristic curve is influenced by the
changes in the boundry conditions!

General guidelines
Any hydraulic back pressures in port T are added 1:1 to the – The valve pressure setting resulting from the spring loading
response pressure set at the adjustment element of the valve. (Pos. 2 on page 5) pspring = 200 bar
Example: – Hydraulic back pressure in port T:
phydraulic = 50 bar

⇒ Response pressure = pspring + phydraulic = 250 bar

/16 Bosch Rexroth AG Hydraulics Type DBD RE 25402/05.06

Unit dimensions: threaded connections (nominal dimensions in mm)

ØD1 D2 B1

4
(P)

H1
H2
T P
L1 L2
D4; T1

L3 L4
1.1
L5 ØD3
2 3

For types and dimensions of the adjustment

element see page 8
P
(P) B1
L6 B2
T

1.1 Adjustment type „S“ (example) 2 Name plate

Set screw with hexagon and protective cap; 3 4 off threaded fixing holes
Internal hexagon (up to NG20) 4 Connection port (P), optional
External hexagon (NG25 and 30) (e.g. for pressure measuring, dimensions see
dimensions D2, for tightening torques see table below

NG B1 B2 ØD1 D2 ØD3 D4 H1 H2 L1 L2 L3 L4 L5 L6 T1 Weight

6 45 60 25 G1/4 6,6 M6 25 40 80 4 15 55 40 20 10 approx. 1,5 kg
(8) + 10 60 80 (28) 34 (G3/8) G1/2 9 M8 40 60 100 4 20 70 48 21 15 approx. 3,7 kg
(15) + 20 70 100 (42) 47 (G3/4) G1 9 M8 50 70 135 (4) 5,5 20 100 65 34 18 approx. 6,4 kg
(25) + 30 100 130 (56) 65 (G1 1/4) G1 1/2 11 M10 60 90 180 5,5 25 130 85 35 20 approx. 13,9 kg

Tightening torques MA in Nm for fittings 1): Tightening torques MA in Nm for cartridges 2):
Plug Plug Pressue stage in bar
(Pos. 4)
Nom. size Up to 200 Up to 400 Up to 630
G1/4 30 60
6 50±5 80±5 –
G3/8 40 90
10 100±5 150±10 200±10
G1/2 60 130
20 150±10 300±15 –
G3/4 80 200
30 350±20 500±30 –
G1 135 380
G1 1/4 480 500
G1 1/2 560 600
1) The tightening torques are standard values relating to the 2) The tightening torques are standard values with a friction
maximum operating pressue and the used of the torque co-efficient of approx. 0.12 and the use of a torque wrench.
wrench (tolerance ≤ 10%).
RE 25402/05.06 Type DBD Hydraulics Bosch Rexroth AG /16

Unit dimensions: Cartridge valve (nominal dimensions in mm)

10 1.2 10 6 7 9 5
ØD19-0,2 1)
3A/F
SW3 SW2 1A/F;
2A/F MA
SW1; M
L28 ØD16 4
4A/F
SW4 SW3
3A/F SW1; MAA
SW2 1A/F;
2A/F 45ϒ

α1
ØD15

ØD17
ØD18
ØD11
ØD13

D14
Rz 16

L17 L24

A
Ø0,05 A

Ø0,1 A
L25 0,5 x 45ϒ
L22 L23 L26

Rz 16
SW5 3A/F
5A/F SW3 2A/F SW1; MAA
SW2 1A/F; L27
L29
Ø2,5 L30
1.1 12 L31
ØD11

1.1 Adjustment type „S“

10 Set screw with hexagon and protective cap;
11 Internal hexagon (up to NG20)
L17
External hexagon (NG30)
L20 6A/F
SW6 1A/F;
SW1;MMA A 1.2 Adjustment type „H“
L21 Rotary knob (up to NG20)
Hand wheel (NG30)
1.3 1.3 Adjustment type „A“
ØD12

Lockable rotary knob

up to NG10 (NG20 to 100 bar)
8
4 Port P, optional about the circumference
10 or at the bottom
L20 L18 L19
5 Port T, optional about the circumference
6 Type code
3A/F
SW3 2A/F SW1; M
SW2 1A/F; MAA
7 Pressure stage (stamped on)
8 Marking (adjustment of zero position after the
1.2 valve has been screwed in; subsequent fixing of
ØD12

the ring is by a horizonal movement until it locks

into place on the 6A/F plug)
10 9 Depth of fit
10 Locknut, tightening torque MA = 10+5 Nm
L18 L19
11 Space required to remove the key
1) Max. dim. 12 Minimum tensile strength of the housing
material, see technical data on page 6
Cartridge valve
NG ØD11 ØD12 ØD13 L17 L18 L19 L20 L21 L22 L23 L24 1A/F 2A/F 3A/F 4A/F 5A/F 6A/F MA Weight
6 34 60 – 72 11 83 28 20 – – 64,5 32 30 19 6 – 30 see approx. 0,4 kg
10 38 60 – 68 11 79 28 20 – – 77 36 30 19 6 – 30 table on approx. 0,5 kg
page 8
20 48 60 – 65 11 77 28 20 – – 106 46 36 19 6 – 30 approx. 1 kg
30 63 – 80 83 – – – – 11 56 131 60 46 19 – 13 – approx. 2,2 kg
Installation cavity
NG D14 ØD15 ØD16 ØD17 ØD18 ØD19 L25 L26 L27 L28 L29 L30 L31 α1
H9 +0,152
6 M28 x 1,5 25 6 15 24,9 –0,2 12 15 19 30 36 45 56,5±5,5 65 15°
H9 +0,162
10 M35 x 1,5 32 10 18,5 31,9 –0,2 15 18 23 35 41,5 52 67,5±7,5 80 15°
H9 +0,162
20 M45 x 1,5 40 20 24 39,9 –0,2 22 21 27 45 55 70 91,5±8,5 110 20°
H9 +0,174
30 M60 x 2 55 30 38,75 54,9 –0,2 34 23 29 45 63 84 113,5±11,5 140 20°
10/16 Bosch Rexroth AG Hydraulics Type DBD RE 25402/05.06

Unit dimensions: manifold mounting (nominal dimensions in mm)

H3
(P)

H2
T P ØD8; T2 ØD10 D9; T3
5

Ø6
L1 L2 L7
15 1.1 L9
L8 L10 L11
L12 L12
L3 L4 ØD3 L17 ØD11; T6
12
13
14 T P
T P
(P) 3

B3
B4
B1
B2

R1

L18 L13
ØD5
L6 L14
2 4 D7; T5 ØD6; T4
L5 L15
L16

For types and dimensions of the adjustment elements see

0,01/100mm page 9

Rzmax 4

Required surface finish of the

valve mounting surface

1.1 Adjustment type „S“ (example) Due to strength (tensile) reasons only use the following
Set screw with hexagon and protective cap; valve fixing screws (separate order):
Internal hexagon (up to NG20) – 4 S.H.C.S. ISO 4762 - flZnnc-240h-L
External hexagon (NG30) (friction co-efficient µtotal = 0.09 to 0.14)
2 Name plate
3 4 off valve threaded fixing holes
Valve fixing screws to ISO 4765 1)
4 Connection port P, optional
(e.g. for pressure measuring, for tightening torques see NG Dim. Tensile MA Material No.
table 8) strength class in Nm 2)
12 Subplate (for type codes see 6 M6 x 50 10.9 12,5 R913000151
page 11) 10 M8 x 70 10.9 28 R913000149
13 Valve contact area 20 M8 x 90 12.9 28 R913000150
14 Panel cut-out 30 M10 x 110 12.9 56 R913000148
15 Locating pin (only for design tested safety valves) 1) As an alternative appropriatly specified bolts to DIN 912 can
be used.
2) For tightening a torque wrench with a tolerance of ≤ 10% is
to be used.
RE 25402/05.06 Type DBD Hydraulics Bosch Rexroth AG 11/16

Unit dimensions: manifold mounting (nominal dimensions in mm)

Pressure relief valve
NG B1 B2 ØD3 H2 L1 L2 L3 L4 L5 L6 L18 Port (P) Weight
6 45 60 6,6 40 80 4 15 55 40 20 15 G1/4 approx. 1,5 kg
10 60 80 9 60 100 4 20 70 45 21 15 G1/2 approx. 3,7 kg
20 70 100 9 70 135 5,5 20 100 65 34 15 G3/4 approx. 6,4 kg
30 100 130 11 90 180 5,5 25 130 85 35 15 G1 1/4 approx. 13,9 kg

Subplates1)
NG Type B3 B4 ØD5 ØD6 D7 ØD8 D9 ØD10 ØD11 H3
6 G300/01 45 60 6,6 11 M6 25 G1/4 6 8 25
10 (G301/01) G302/01 60 80 6,6 11 M8 (25) 34 (G3/8) G1/2 10 8 25
20 (G303/01) G304/01 70 100 11 18 M8 (42) 47 (G3/4) G1 (15) 20 8 40
30 (G305/01) G306/01 100 130 11 18 M10 (56) 65 (G1 1/4) G1 1/2 30 8 40

NG L7 L8 L9 L10 L11 L12 L13 L14 L15 L16 L17 T2 T3 T4 T5 T6 R1 Weight

6 110 8 94 22 55 10 39 42 62 65 15 1 15 9 15 6,0 25+2 1,5 kg
10 135 10 115 27,5 70 12,5 40,5 48,5 72,5 80,5 15 1 (15) 16 9 (12) 15 6,0 30+5 2 kg
20 170 15 140 20 100 20 (45) 42 54 85 (94) 97 15 1 20 13 22 6,0 40+3 5,5 kg
30 190 12,5 165 17,5 130 22,5 42 52,5 102,5 113 15 1 24 11,5 22 6,0 55+4 8 kg

1) Attention!
The stated subplates are not permitted for use with design
tested safety valves in accordance to the pressure
component directive 97/23/EC!
12/16 Bosch Rexroth AG Hydraulics Type DBD RE 25402/05.06

Ordering details: design tested safety valve, type DBD, component series 1X
in accordance to the pressure component directive 97/23/EC

NG Designation Component identification NG Designation Component identification

DBDS 6K1X/ E DBDS 20K1X/ E
DBDH 6K1X/ E DBDH 20K1X/ E
DBDS 6G1X/ E αw .p. DBDS 20G1X/ E
6 TÜV.SV. –849.5.F. 20 TÜV.SV. –361.10.F.αw.p.
DBDH 6G1X/ E G DBDH 20G1X/ E
DBDS 6P1X/ E DBDS 20P1X/ E
DBDH 6P1X/ E DBDH 20P1X/ E
DBDS 10K1X/ E DBDS 25G1X/ E
DBDH 10K1X/ E αw .p. DBDH 25G1X/ E
TÜV.SV. –850.6.F.
DBDS 10G1X/ E G DBDS 30K1X/ E
10
DBDH 10G1X/ E TÜV.SV. –390.4,5.F.30.p. 1) DBDH 30K1X/ E
30 TÜV.SV. –362.15.F.αw.p.
DBDS 10P1X/ E DBDS 30G1X/ E
DBDH 10P1X/ E DBDH 30G1X/ E
DBDS 30P1X/ E
Pressure in the type code must be entered by the
DBDH 30P1X/ E
customer; pressure adjustments ≥ 30 bar and in 5 bar
steps are possible.
Details are entered by the manufacturing plant
1) Component identification for DBD. 10.1X/...;
400 bar < p ≤ 630 bar

Unit dimensions: valve panel cut-out for design tested safety valves, type DBD, component
series 1X in accordance to the pressure component directive 97/23/EC (nom. dimensions in mm)

H2

NG B1 B2 H1 H2 ØD1H13 ØD2H13 R1
6 45 12,5 25 22,5 7 40 8
R1 10 60 20,5 40 20,5 9 44 8
20 70 24 50 24 9 55 8
30 100 29,5 60 29,5 11 73 8
ØD
B2

2 Note!
H1

For the valve types DBDH.K..1X/..E the hand wheel has

to be removed, subsequently refitted, before fitting the
ØD1

cartridge valve onto the valve panel.

ØD1
B1
RE 25402/05.06 Type DBD Hydraulics Bosch Rexroth AG 13/16

Deviating technical data: design tested safety valve, type DBD,

component series 1X in accordance to the pressure component directive 97/23/EC 1)
Hydraulic
Maximum flow See characteristic curves on pages 13 to 16
Pressure fluid Mineral oil (HL, HLP) to DIN 51524 and DIN 51525
Pressure fluid temperature range °C –20 to +60 (for NBR seals)
–15 to +60 (for FKM seals)
Viscosity value mm2/s 12 to 230

1) For applications outside these parameters, please consult us!

Characteristic curves: design tested safety valves type DBD, component series 1X
in accordance to the pressure component directive 97/23/EC

Note! Nominal size 10

Values which lie under the charateristic curve, in the 630
dark area cannot be achieved with this valve!

Nominal size 6
Operating pressure in bar →

400 400

300 300
Operating pressure in bar →

200 200
171
160
150
111 120
100 100
80 80
60 60
50 50
40 40
30 30
0 12 20 28 36 44 52 0 20 40 60 80 100 120 140
Flow in l/min → Flow in l/min →

Nominal size 20 Nominal size 30

400 400
316 316
300 280 300 280
260
Operating pressure in bar →

Operating pressure in bar →

260
240 240
220 220
200 200
180 180
160 160
140 140
120 120
100 100
80 80
60 60
50 50
40 40
30 30
0 30 60 90 120 150 180 0 60 120 180 240 300 360
Flow in l/min → Flow in l/min →
14/16 Bosch Rexroth AG Hydraulics Type DBD RE 25402/05.06

Safety guidelines: design tested safety valves type DBD, component series 1X
in accordance to the pressure component directive 97/23/EC

– Before ordering a design tested safety valve, checks have Application notes must be taken into account!
to be carried out to ensure that at the required response
pressure p the maximum permissible flow qVmax of the safety – The response value stated within the component
valve is greater than the maximum possible flow of the identification is set in the manufacturing plant with a flow of
system / accumulators. 2 l/min.
The appropriate regulations must be taken into account! – The maximum permissible flow stated with the component
identification is valid for applications without back pressure
– In accordance to DGRL 97/23/EC the system pressure in the return line (port T).
must not increase, due to the flow, by more than 10 % of the
set response pressure (see component identification). – The removal of the seal from a safety valve invalidates the
DGRL approval!
The maximum permissible flow qVmax stated within the
component identification must not be exceeded. – The requirements of the pressure component directive and the
AD2000-A2 information sheet must be taken into account!
The return lines from safety valves must vent in a safe
manner. Fluid must not be able to gather in a venting system – It is recommended that design tested safety valves are
(see the AD2000 - A2 information sheet). protected from unauthorised removal from the housing/block
by wiring and sealing the cartridge to the housing/block (a
hole is provided in the cartridge hexagon).

Attention!
The system pressure increases with an increase in flow by
the value of the back pressure in the return line (port T). (the
AD2000 - A2 information sheet, point. 6.3 must be taken into
account!)

To ensure that the system pressure does not increase, due

to the flow, by more than 10 % of the set response pressure,
the permissible flow must be reduced in relation to the back
pressure in the return line (port T) (see diagrams on pages 14
to 16).

Maximum permissible flow qVmax in relationship to the back pressure pT in the return line

Type DBD. 6 .1X/...E

pA in bar pT in bar
400 40 Char. Response
curves pressure pA
in bar
31,5
300 30 1 30
8 2 60
7 3 110
21
200 19,5 4 115
17 6
5 170
5
11,5 4 6 210
100 11
7 315
6 2 3
3 1 8 400

0 Characteritic curves for

0 10 20 30 40 50 52 intermediate values can be
14 27
obtained by interpolation.
Flow qVmax in l/min →
For further explanations see
page 16
RE 25402/05.06 Type DBD Hydraulics Bosch Rexroth AG 15/16

Safety guidelines: design tested safety valve, type DBD, component series 1X
in accordance to the pressure component directive 97/23/EC

Maximum permissible flow qVmax in relationship to the back pressure pT in the return line

Type DBD. 10 .1X/...E

pA in bar pT in bar
63 Char. Response
600 curves pressure pA
in bar
500 50
10 1 30
40,5 2 60
400 40
3 110
9 8
300 31,5 4 170
7 5 175
21
200 17,5 5 6 210
6
17
11
4 7 315
100
3
6 2 8 400
3
0 1 9 405
0 10 50 100 140
29 42 54 65 10 630
Flow qVmax in l/min → Characteristic curves for
intermediate values can be
obtaineed by interpolation.
For further explanations, see
page 16

Type DBD. 20 .1X/...E

pA in bar pT in bar
400 40 Char. Response
curves pressure pA
in bar
32
31,5 1 30
300 30 8
2 60
6 3 110
21 5
200 20 4 170
7
17
5 210
3
4 6 315
11
100 10
2 7 320
6
8 400
3
1 Characteristic curves for
0
0 10 50 100 150 180 intermediate values can be
48 69 97 122 135 165
obtaineed by interpolation.
Flow qVmax in l/min → For further explanations, see
page 16
16/16 Bosch Rexroth AG Hydraulics Type DBD RE 25402/05.06

Safety guidelines: design tested safety valve, type DBD, component series 1X
in accordance to the pressure component directive 97/23/EC

Maximum permissible flow qVmax in relationship to the back pressure pT in the return line

Type DBD. 30 .1X/...E

pA in bar pT in bar
Char. Response
31,5 curves pressure pA
300 30 in bar
1 30
6
2 60
21
200 5 3 110
4
17 4 170
3 5 220
11
100 6 315
2
6 Characteristic curves for
3
intermediate values can be
1 obtaineed by interpolation.
0 For further explanations, see
0 20 100 200 300
81 121 170 213 245 below

Flow qVmax in l/min →

pA = Response pressure in bar

pT = Maximum permissible back pressure in bar (the sum of all of the possible tank pressures; also see AD2000 - A2 information sheet)
qV max = Maximum permissible flow in l/min
DGRL: pT max = 10 % x pA (at qV = 0)

An explanation of the diagram (example: type DBD 6 …E, page 14):

Given: – The flow for which safety has to be provided from the system/accumulator qVmax = 20 l/min
– Safety valve set response pressure pA = 315 bar
Required: pT permissible
Solution: See arrows within the diagram on page 14 (type DBD 6 …E)
pT permissible (20 l/min; 315 bar) = 19,5 bar

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