System 20 Btu Meter Manual Doc 00035532

SYSTEM-20
BTU METER
INSTALLATION AND OPERATION GUIDE
ONICON
Flow and Energy Measurement For Software Version 0.1.15 and Higher
DOC-0003557 Rev.F
SYSTEM-20 BTU METER
SAFETY This meter was calibrated at the factory before shipment. To ensure correct use of the
meter, please read this manual thoroughly. Regarding this Manual:
INFORMATION
• This manual should be passed on to the end user.
• Before use, read this manual thoroughly to comprehend its contents.
• The contents of this manual may be changed without prior notice.
• All rights reserved. No part of this manual may be reproduced in any form without
ONICON’s written permission.
• ONICON makes no warranty of any kind with regard to this material, including, but
not limited to, implied warranties of merchantability and suitability for a particular
purpose.
• All reasonable effort has been made to ensure the accuracy of the contents of this
manual. However, if any errors are found, please inform ONICON.
• ONICON assumes no responsibilities for this product except as stated in the
warranty.
• If the customer or any third party is harmed by the use of this product, ONICON
assumes no responsibility for any such harm owing to any defects in the product
which were not predictable, or for any indirect damages.
SAFETY PRECAUTIONS:
The following general safety precautions must be observed during all phases of
installation, operation, service, and repair of this product. Failure to comply with
these precautions or with specific WARNINGS given elsewhere in this manual violates
safety standards of design, manufacture, and intended use of the product. ONICON
Incorporated assumes no liability for the customer’s failure to comply with these
requirements. If this product is used in a manner not specified in this manual, the
protection provided by this product may be impaired. The following messages are used in
this manual:
WARNING (1)
Messages identified as “Warning” contain information regarding the personal safety
of individuals involved in the installation, operation or service of this product.
CAUTION (2)
Messages identified as “Caution” contain information regarding potential damage
to the product or other ancillary products.
IMPORTANT NOTE (3)

Messages identified as “Important Note” contain information critical to the proper
operation of the product.
See pages A-4 through A-6 for French Translations of all WARNINGS, CAUTIONS and
IMPORTANT NOTES.
IMPORTANT NOTES.
Voir page A-4 par A-6 pour les traductions en français de tous les AVERTISSEMENTS,
MISES EN GARDE ET REMARQUES IMPORTANTES.
ONICON Incorporated 727-447-6140 Page 2 www.onicon.com

SYSTEM-20 BTU METER
TABLE OF CONTENTS
SECTION 1.0 INTRODUCTION............................................................................. 5
1.1 PURPOSE OF THIS GUIDE.............................................................................................................................................................5
1.2 TYPICAL SYSTEM-20 BTU METER..............................................................................................................................................5
1.3 STANDARD FEATURES AND SPECIFICATIONS...................................................................................................................5
1.4 ADDITIONAL REQUIRED HARDWARE....................................................................................................................................6
1.5 WORKING ENVIRONMENT..........................................................................................................................................................6
1.6 SERIAL NUMBER...............................................................................................................................................................................7
SECTION 2.0 UNPACKING.................................................................................... 7

2.1 CHECKING THAT YOU HAVE RECEIVED EVERYTHING...................................................................................................7
SECTION 3.0 INSTALLATION............................................................................... 8

3.1 SITE SELECTION................................................................................................................................................................................8
3.2 MECHANICAL INSTALLATION....................................................................................................................................................9
3.2.1 Mounting the Enclosure.....................................................................................................................................................10
3.2.2 Thermowell Installation.......................................................................................................................................................11
3.2.2.1 Standard Thermowells...........................................................................................................................................11
3.2.2.2 Hot Tap Thermowells..............................................................................................................................................11
3.2.3 Temperature Sensor Installation......................................................................................................................................13
3.2.3.1 ONICON Standard Temperature Sensor Installation..................................................................................13
3.3 ELECTRICAL INSTALLATION....................................................................................................................................................15
3.3.1 Power and Signal Wiring Connections..........................................................................................................................16
3.3.2 Pulse Input and Output Wiring Connections.............................................................................................................18
3.3.3 Analog Output and Serial Communication Wiring Connections........................................................................18
3.3.4 Temperature Sensor Wiring Connections....................................................................................................................19
3.3.5 Temperature Input Wiring Details...................................................................................................................................20
SECTION 4.0 START-UP AND COMMISSIONING........................................... 21

4.1 START-UP ..........................................................................................................................................................................................21
4.1.1 Single and Dual Mode Display Pages............................................................................................................................22
4.1.2 Additional Display Pages....................................................................................................................................................23
4.2 COMMISSIONING.........................................................................................................................................................................24
4.2.1 Commissioning Following Initial Power-up................................................................................................................24
4.3 SEALING THE METER...................................................................................................................................................................26
SECTION 5.0 DIAGNOSTIC FUNCTIONS.......................................................... 27

SYSTEM-20 BTU METER
SECTION 6.0 BACNET® MS/TP......................................................................... 28

6.1 BACNET OBJECT TYPES..............................................................................................................................................................28
6.2 PROTOCOL IMPLEMENTATION STATEMENT....................................................................................................................28
6.3 DEVICE OBJECT..............................................................................................................................................................................29
6.4 ANALOG INPUT(S)........................................................................................................................................................................30
6.5 ANALOG VALUE(S)........................................................................................................................................................................30
6.6 BINARY VALUE(S)...........................................................................................................................................................................32
6.7 MULTI STATE VALUE.....................................................................................................................................................................33
6.8 TREND LOG MULTIPLE................................................................................................................................................................34
SECTION 7.0 MODBUS........................................................................................ 35

7.1 MODBUS MEMORY MAP...........................................................................................................................................................36
7.2 DIAGNOSTIC FUNCTION CODE.............................................................................................................................................43
7.3 REPORT SLAVE ID FUNCTION CODE...................................................................................................................................45
APPENDIX
CHANGING RS485 SETTINGS OR METER PROGRAMMING AFTER COMMISSIONING....................................A-1
1:1 SYSTEM-20 DRILLING TEMPLATE........................................................................................................................................A-2
OUTDOOR THERMOWELL ASSEMBLY IN WELDED PIPE.................................................................................................A-3
FRENCH TRANSLATION OF ALL WARNING, CAUTION AND IMPORTANT NOTES (TRADUCTIONS EN
FRANÇAIS DE TOUS LES AVERTISSEMENTS, MISES EN GARDE ET REMARQUES IMPORTANTES).............A-4

SYSTEM-20 BTU METER
SECTION 1.0 INTRODUCTION
1.1 PURPOSE OF THIS GUIDE The purpose of this guide is to provide installation and commissioning procedures, and
basic operating and servicing instructions for the ONICON SYSTEM-20 BTU Meter.
WARNING (4)
Only qualified service personnel should attempt to install or service this product.
Serious injury may result from the improper installation or use of this product.
1.2 TYPICAL SYSTEM-20 ONICON’s System-20 is a true heat (Btu) computer, which accepts data from several
BTU METER sensors, performs a series of computations with that data, and displays and/or transmits
the results as an indication of the amount of heat (Btus) being transferred per unit time or
as a totalized amount.
4 FLOW
49.50 BTU/HR
SYSTEM-20
Made in USA BTU METER
1
2
5
3
RETURN
6
HEAT
EXCHANGER
SUPPLY
1. Class II Input Power 20-28 AC/DC, 50/60 Hz 4. ONICON Water Flow Meter (ordered separately)
2. Input and Output Signals - Three (3) pulse iinputs, 5. Return Temperature Sensor
three (3) pulse outputs, one (1) analog output 6. Supply Temperature Sensor
3. RS485 BACnet or MODBUS
1.3 STANDARD FEATURES • Single mode Btu calculations, in either the heating or cooling mode, are
AND SPECIFICATIONS totalized, and displayed.
• Two-pipe dual mode Btu calculations in both the heating mode and the
cooling modes, are totalized and displayed.
• A single isolated RS485 serial interface is provided for BACnet® MS/TP or
MODBUS® RTU.
• Three field configurable pulse outputs may be used for totalization, alarm
indication and mode status.
• Three auxiliary pulse inputs may be used to totalize data from external
devices. This data may also be transmitted via the network interface and
viewed on the local display.
• A single field configurable isolated analog output is provided for energy
rate, flow rate or temperature.
SYSTEM-20 BTU METER
1.4 ADDITIONAL REQUIRED The System-20 must be connected to a suitable volumetric flow meter and a
HARDWARE matched pair of temperature sensors in order to calculate and report heat data.
Please refer to ONICON’s flow meter literature, or contact ONICON for help in
selecting the flow meter that will best fit your requirements.
Straight Run
Flow Meter Model Line Sizes Notes
Required
F-1100 Single Turbine Insertion Flow Meter Can be used in 1"
1 ¼" and larger 25
copper lines
F-1200 Dual Turbine Insertion Flow Meter 2 ½" and larger 15
F-11XX Inline Turbine Flow Meter ¾" and 1" 25
F-3500 Insertion Electromagnetic Flow Meter 1 ¼" and larger See manual
FT-3100 and F-3200 Inline Electromagnetic Flow Meters ¼" and larger 5
F-4300 Clamp-on Ultrasonic Flow Meter 2" and larger See manual
F-4600 Inline Ultrasonic Flow Meter ½" - 2 ½" See manual
Temperature/Sensors
ONICON Standard Temperature Sensors (32°F – 200° F)
Pair of solid state temperature sensors with 0 – 20 mA outputs. Suitable for use
with fluid temperatures up to 200° F.
Platinum RTD Temperature Sensors (32°F – 250° F)
Pair of 4-wire 1000 Ω Platinum RTD temperature sensors. Suitable for use with
fluid temperatures up to 250° F.
Please refer to ONICON’s System-20 product literature, or contact ONICON for

help in selecting the temperature sensors and thermowells that will best fit your
requirements.
1.5 WORKING ENVIRONMENT The System-20 was designed for installation and use in typical domestic and
commercial environments that are free of corrosive liquids and fumes, direct
liquid exposure, temperature extremes and vibrations.
The operating ambient air temperature range is -13°F to 140° F. The electrical
power should be relatively clean, free of high frequency noise, large voltage
transients, and protected from power surges and brown outs.
CAUTION (5)
The System-20 battery cannot be retrofitted or replaced. Risk of fire
explosion, and burns. DO NOT recharge, disassemble, crush, heat above
212°F (100°C) or incinerate. Please check your local ordinances for
information concerning battery disposal.
IMPORTANT NOTE (6)

The System-20 may be installed outdoors in protected spaces away from
direct sunlight, rain, sleet or snow.

SYSTEM-20 BTU METER
1.6 SERIAL NUMBER The serial number of your System-20 is located on the top and inside the
enclosure. The serial number is a unique identifier for the product. Please have
this number available when contacting ONICON for assistance.
SECTION 2.0 The System-20 is generally shipped in one package unless optional hardware or
equipment is ordered. (Thermowells may have been shipped in advance.)
UNPACKING
2.1 CHECKING THAT YOU HAVE Please notify ONICON immediately if any of these items are missing.
RECEIVED EVERYTHING
Standard Documentation Includes:
The System-20 BTU Meter Installation and Operation Guide
The System-20 Certificate of Calibration
The System-20
Remove the System-20 from the shipping carton and inspect it for physical
damage. Notify the freight carrier and ONICON immediately if any items are
damaged in transit. Save all packaging.
Btu meters ordered with a flow meter and temperature sensors will be delivered
configured and programmed for use together as a system. The System-20 and
the temperature sensor serial numbers will match. The flow meter serial number
will be shown on the certificate of calibration and on the System-20 display.
Temperature Sensors
If ordered, temperature sensors will generally be packed in the same carton with
the System-20. Inspect the sensors and cables for damage. Each sensor will have
a label attached with a serial number.
Flow Meter
If ordered, the flow meter will be packaged in a separate carton. The flow meter
ordered with this Btu meter came complete with an instruction manual. Please
refer to it for detailed information regarding its installation, commissioning, and
operation.
Flow Meter & Temperature Sensor Installation Hardware

Installation hardware is ordered separately from the System-20, temperature
sensors and flow meter. Note that this hardware is frequently shipped in advance
of the meter(s).

SYSTEM-20 BTU METER
SECTION 3.0 The System-20 BTU Meter should be installed by personnel with related
INSTALLATION knowledge and experience in the heating, cooling, and fluid metering fields.
ONICON is available to assist with technical recommendations and to provide
guidance by telephone and/or e-mail during the installation and commissioning
process. On-site field engineering, installation, and service are also available at an
additional cost. The installer should use good trade practices and must adhere to
all state and local building codes.
Before you begin, clean the external surfaces of all pipes at the installation
sites so that they are free of debris, foreign matter, solids, leak inhibitors, and
chemically aggressive substances. Flush the entire system so that it is free of flux,
solder, pipe and tube cuttings and any other debris.
3.1 SITE SELECTION Careful attention to the site selection for the system components will help ensure
an accurate energy measurement, help the installers with the initial installation,
reduce start-up problems, and make future maintenance easier. For example,
do not install the flow meter where it will be difficult for personnel to perform
periodic maintenance. When selecting a site for mounting the components, refer
to Section 1.5: WORKING ENVIRONMENT, as well as the following:
IMPORTANT NOTE (7)

Proper site selection is critical to the performance of this Btu meter. Both the
flow sensor and the temperature sensors must be properly located within the
piping system in order to ensure an accurate energy measurement.
The System-20
Find an easily accessible location where field wiring connections can be made and
meter readings can be taken from floor level. Mount the enclosure on a vibration
free surface. Avoid locations such as the plenum of a fan coil, heat exchanger or
any housing that may contain electric motors or other strong sources of electrical
interference.
The Flow Meter

When properly installed, the flow meter will only measure flow associated with
that portion of the piping system for which the energy measurement is being
made. The flow meter may be installed in either the supply or return line. Choose
the location with the longest straight run of unobstructed pipe. Please refer to
the flow meter installation manual for specific information regarding the straight
run requirements for the flow meter.
The Temperature Sensors

The two temperature sensors must be located so they accurately measure only
the temperature of the supply line entering and the return line leaving the
portion of the piping system for which the energy measurement is being made.
If possible, find an easily accessible location where field wiring connections can
be made from floor level. This will facilitate future service. Place the temperature
sensors away from strong sources of electrical noise that might affect the
performance of the sensors.
One temperature sensor thermowell will need to be placed in the same pipe with
the flow meter. It must be located at least five pipe diameters downstream of
the flow meter leaving enough clearance to remove either sensor from the pipe
without interference from the other sensor.

SYSTEM-20 BTU METER
3.2 MECHANICAL IMPORTANT NOTE (8)

INSTALLATION The components of the ONICON System-20 BTU Measurement System
must be configured, programmed and installed together as a system.
Mixing components from different systems may result in significant
measurement errors.
Find an easily accessible location where electrical connections can be made

and meter readings can be taken from the floor level.
Mount the Btu meter on a vibration-free surface. Avoid sites such as the
plenum of a fan coil, heat exchanger, or other housings containing motors.
The meter must be installed in protected spaces away from direct

sunlight, rain, sleet or snow.
5 1/2"
5 1/2"
5 1/2"
SYSTEM-20 SYSTEM-20
BTU METER
BTU METER
SYSTEM-20
BTU METER
7 5/8" 7 5/8"
7 5/8" 5"
5"
∅ 0.200" 4pl
∅ 0.200" 4pl
∅ 0.875" 5pl
∅ 0.875" 5pl ∅ 0.875" 5pl
CAUTION (9)
DO NOT drill holes in the enclosure. Use only the openings that are provided.
IMPORTANT NOTE (10)

Bonding between conduit connections is not automatic and shall be provided
as part of the installation.

SYSTEM-20 BTU METER
3.2.1 Mounting the Enclosure
Use four screws for mounting the Btu meter. The mounting surface must be
structurally sound and capable of withstanding a minimum weight of 40 lbs (18 kg).
Use the following screws for mounting.

• Four Machine screws - #10-24 X 1.5”
• Four Wood screws - No. 10 X 1.5”
• Four Concrete screws - 3/16” X 1.5” with ¼" maximum hex, Phillips or slot
heads
Four mounting holes have been provided in the base of the enclosure shown
below. Push out the rubber seals by inserting the mounting screws. Use the
drilling template provided in Appendix 5 of this manual to drill the 4 holes
required to mount the enclosure.
A DIN rail mounting hardware kit has

been provided with this meter. Mount
the DIN rail clips as shown.
CAUTION (11)
DO NOT USE THE ENCLOSURE AS A TEMPLATE FOR DRILLING HOLES. Do not
drill holes in the enclosure. Use only the openings that are provided.

SYSTEM-20 BTU METER
3.2.2 Thermowell Installation
IMPORTANT NOTE (12)

It is important that no dirt or other foreign material be allowed into the
thermowells as this could affect the thermal response of the system.
3.2.2.1 Standard Thermowells
Standard thermowells are for new construction or scheduled

shutdown. The most common installation methods are shown below.
Refer to Appendix A-6 for thermal insulator installations. Consult
ONICON for special applications.
Copper Tee Threaded Tee Welded Pipe
ONICON furnished ONICON furnished ONICON furnished
Junction Box Junction Box Junction Box
1/2" NPT ONICON furnished

bushing with ONICON Furnished
ONICON Furnished 1/2" NPT outlet 1/2" NPT Welded
1" Sweat x 1/2" NPT Branch Outlet
Flush Bushing
5/8" Minimum
Hole Size
ONICON Furnished
Copper Tee With
1" Outlet
Customer supplied
threaded tee
(outlet size = line size)
NOTES: 1. Thermowell length varies with pipe size.

2. Use no additional bushings to ensure that tip of thermowell is inserted
into flow stream.
3.2.2.2 Hot Tap Thermowells
Hot tap thermowells are designed for retrofit applications where it is not
practical to isolate and drain the pipe section prior to installation. The
thermowell is installed through a 1” full port ball valve as shown in the
drawing on next page. A wet tap drilling machine equipped with a 7/8”
drill is required to perform this type of installation.
Install the valve assembly as shown in the drawing on the next page
and then drill the 7/8” hole using the wet tap drilling machine. Once
the valve assembly has been installed and the hole has been drilled,
the thermowell can be inserted into the flow stream without a system
shutdown.
WARNING (13)
SYSTEM MAY BE UNDER HIGH PRESSURE. Hold the conduit box firmly by hand
before slowly loosening the position clamping nut when installing, adjusting
or removing the thermowell. Failure to do this will allow the pressure to
suddenly and rapidly force the thermowell from the pipe, potentially causing
serious injury. The thermowell could also be damaged or break apart causing
a break in the water seal resulting in the loss of large amounts of water.
SYSTEM-20 BTU METER
Insertion of the Hot Tap Thermowell
1. Calculate the insertion force (lbs) required by multiplying the system pressure
(psig) by 0.11. The person inserting the thermowell should ensure adequate
footing for the force required prior to opening the valve.
2. After applying thread seal tape, thread the hot tap adapter into the valve.
Firmly grasp the wiring enclosure, loosen the position clamping nut, open
the valve, and carefully push the thermowell into the flow stream. Use the
attached gauge to set the insertion depth.
CAUTION (14)
Excessive vibration can damage the thermowell. Insert the thermowell to the
proper depth using gauge supplied as shown. Reduce the insertion depth as
necessary if strong vibrations are felt during insertion, making certain that
the tip of the thermowell remains fully in the flow stream.
Carefully tighten the position clamping nut that is located at the top of the 1"
NPT hot tap adapter fitting. Do not release the wiring enclosure until the position
clamping nut has been tightened.
CAUTION (15)
DO NOT OVER TIGHTEN THE POSITION CLAMPING NUT. If fluid leaks, do
not attempt to correct by tightening this nut further. An internal o-ring seals
the fluid. Contact ONICON for assistance in the event of a leak.
HOT TAP ADAPTER

INSTALLATION KIT COMPONENTS
1” NPT WELDED 1” CLOSE 1” FULL PORT “O” RING SEAL
BRANCH OUTLET NIPPLE BALL VALVE
POSITION CLAMPING NUT

(DO NOT OVERTIGHTEN)
7/8” DIA MIN

HOLE SIZE
WITHDRAWAL 5-1/2”
STOP
NON-REMOVABLE
CONDUIT BOX
THERMOWELL SHOWN WITHDRAWN

INTO HOT TAP ADAPTER

SYSTEM-20 BTU METER
Removal of the Hot Tap Thermowell

WARNING (16)
Maintain a firm hold on the wiring enclosure until the thermowell is
completely withdrawn and the valve is closed.
1. System pressure will try to push the thermowell out of the flow stream
when the clamping nut is released. Be sure to establish safe footing prior to
loosening the clamping nut. The force pushing out against the thermowell is
the same as the insertion force.
2. Grasp the wiring enclosure firmly, holding the thermowell in the pipe and
then loosen the position clamping nut. Slowly withdraw the thermowell from
the pipe.
3. After the thermowell is completely withdrawn, carefully close the isolation

valve.
IMPORTANT NOTE (17)

Rotating the thermowell as you slowly withdraw it through the valve will
ensure that the lower tip is fully withdrawn and completely free of the valve.
If resistance is felt when closing the valve, open valve fully and rotate the
well as you pull it further out of the pipe.
3.2.3 Temperature Sensor Installation
When ordered with the System-20, temperature sensors are factory matched and
tagged by serial number to a specific Btu meter. ONICON standard temperature
sensors are also designated and labeled as the SUPPLY or RETURN sensor and
must be installed per these labels.
3.2.3.1 ONICON Standard Temperature Sensor Installation
ONICON standard temperature sensors must be used as a pair to

maintain differential accuracy. They are also designated and labeled as
the SUPPLY or RETURN sensor and must be installed accordingly. To
install, apply a thin coat of thermal compound to the sensor tip area and
insert it all the way into the thermowell until it contacts the bottom of
the cavity. Gently tighten the retainer nut. DO NOT OVERTIGHTEN. The
thermowell completely seals the plumbing system without the retainer
nut. The only purpose for the nut is to ensure that the sensor tip will
remain in contact with the bottom of the thermowell.

SYSTEM-20 BTU METER
TEMPERATURE SENSOR
SUPPLY
TEMPERATURE PLASTIC SPACER SLEEVE ELECTRONICS SIGNAL (RED)
SENSOR END PIECE (Length varies with MODULE REFERENCE (BLACK)

thermowell length)
S/N 123456
TEMPERATURE SENSOR INSTALLED IN THERMOWELL
PLACE ELECTRONICS
MODULE IN BOX AFTER
CONNECTING WIRES
REFERENCE (BLACK)
S/N 123456
SUPPLY
SIGNAL (RED)
5/8” MINIMUM
HOLE SIZE
PROVIDE 18-22 GA TWISTED

SHIELDED PAIR.
1/2” HOLE FOR
COIL ONE FOOT OF EXTRA
1/2” NPT WELDED CONDUIT OR
CABLE IN CONDUIT BOX.
BRANCH OUTLET STRAIN RELIEF
FITTING
CAUTION (18)
DO NOT OVERTIGHTEN. The thermowell completely seals the plumbing
system. Screwing in the sensor just ensures that the sensor tip will remain in
contact with the bottom of the thermowell.

SYSTEM-20 BTU METER
3.3 ELECTRICAL INSTALLATION The System-20 is provided with three ¾" conduit openings along the bottom
of the enclosure for power and signal cables. Two openings are provided with
knockout seals. The power cable should enter the enclosure through the right
hand opening. Do not remove the seals from unused openings. To access the
wiring connections, remove the two cover screws shown below.
TERMINATED UNTERMINATED
JMP1 RS485 LOAD
TB1 RS-485 TB2 PULSE IN TB 3 PULSE OUT TB4 ANA OUT

1 2 3 4 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4
RS485+
RS485-
RS485COM
IN 1 (+)
IN 1 (-)
IN 2 (+)
IN 2 (-)
IN 3 (+)
IN 3 (-)
SHIELD
OUT 1 (+)
OUT 1 (-)
OUT 2 (+)
OUT 2 (-)
OUT 3 (+)
OUT 3 (-)
4-20mA OUT (+)
4-20mA COM (-)
0-10V OUT (+)
0-10V COM (-)

JP3
TB5 TEMPERATURE TB6 RTD SUP TB7 RTD RET TB8 TURB TB9 FLOWMETER
COVER SCREWS
1 2 3 4 5 1 2 3 4 1 2 3 4 1 2 3 1 2 3 4 5
RETTEMP (+)
RETTEMP (-)
SUPTEMP (+)
SUPTEMP (-)
SHIELD
(A)
(A)
(B)
(B)
(A)
(A)
(B)
(B)
FREQ IN
24VTURB
TURB FREQ
TURBCOM
24 VDC (+)
4-20mA IN
SIG COMM
24 VDC (-)
2 4 2 4 2 4 2 4
WIRE WIRE WIRE WIRE
AC/DC POWER IN AUX POWER OUT

1 2 3 4 5 6
J2
TB10
!
EARTH
EARTH
24V L (+)
24V N (-)
24V L (+)
24V N (-)
24V ONLY
WARNING (19)
Disconnect main power before proceeding.

SYSTEM-20 BTU METER
3.3.1 Power and Signal Wiring Connections
1 2 3
TB8 TURB
3. (-) SUPPLY COMMON (BLACK)
2. (+) FREQUENCY (GREEN)
JMP1 RS485 LOAD
TB1 RS-485 TB2 PULSE IN TB3 PULSE OUT TB4 ANA OUT
1
1. (+) 24 VDC SUPPLY (RED)
1 2 3 4 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4
RS485+
RS485-
RS485COM
IN 1 (+)
IN 1 (-)
IN 2 (+)
IN 2 (-)
IN 3 (+)
IN 3 (-)
SHIELD
OUT 1 (+)
OUT 1 (-)
OUT 2 (+)
OUT 2 (-)
OUT 3 (+)
OUT 3 (-)
4-20mA OUT (+)
4-20mA COM (-)
0-10V OUT (+)
0-10V COM (-)

JP3
1 2 3 4 5 1 2 3 4 1 2 3 4 1 2 3 1 2 3 4 5
SUPTEMP (+)
SUPTEMP (-)
SHIELD
RETTEMP (+)
RETTEMP (-)
(A)
(A)
(B)
(B)
(A)
(A)
(B)
(B)
FREQ IN
24VTURB
TURB FREQ
TURBCOM
24 VDC (+)
SIG COMM
24 VDC (-)
4-20mA IN
2 4 2 4 2 4 2 4
WIRE WIRE WIRE WIRE
AC/DC POWER IN AUX POWER OUT 1 2 3 4 5

1 2 3 4 5 6
J2
TB10
TB9
!
EARTH
EARTH
24V L (+)
24V N (-)
24V L (+)
24V N (-)
24V ONLY FLOWMETER
5. (-) 24 VDC (BLACK)

2
4. SIGNAL COMMON
3. FREQUENCY IN
2. 4-20 mA IN 3
1. (+) 24 VDC (RED)
1 2 3 4 5 6
TB10
POWER INPUT
6. EARTH GROUND
5. (-) N
5
SYS-20 AC/DC 4. (+) L
POWER IN
3. EARTH GROUND
2. (-) N 4
1. (+) L
1. This terminal block is ONLY for use with ONICON F-1000 Series Turbine
Flow Meters.
2. Voltage output for use with non-ONICON Flow Meters - 24VDC @ 50 mA
maximum.
3. See meters installation & operation guide for additional information on
properly wiring & grounding the meter.
4. Class II power supply requirements:
20 - 28 V AC/DC, 50 / 60 Hz
500 mA DC or 1A AC total input current.
5. 24 VAC aux power output connection for all flow meters except the F-1000
Series.

SYSTEM-20 BTU METER
WARNING (20)
The System-20 must be connected to earth ground for proper operation.
Failure to do so may result in erratic operation.
CAUTION (21)
Minimum temperature rating of the cable to be connected to the field wiring
terminals, 140°F (60°C).
IMPORTANT NOTE (22)

The System-20 shall be used with an external Class II power supply.
FLOW METERS OUTPUT SIGNAL CONNECTIONS

System-20 System-20 Power Output to Flow
Models Signal Input to System-20
Terminal # Terminal # Meters
TB8-1 (+) 24 VDC Supply (Red)
F-1000 Series TB8-2 (+) Frequency Input (Green)
Flow TB8-3 (-) Supply Common (Black)
Meters with F-3500 Series (+) Frequency Input (Green) TB10-4 (+) 24 VAC/DC
Frequency FSM-3 Series TB9-3 (-) Signal Common (Yellow) TB10-5 (-) 24 VAC/DC
Output FT-3100 Series TB9-4 (+) Direction (bi-directional)
F-3200 Series TB2-5 TB10-6 Earth Ground
(Orange/ Black)
Non-ONICON TB2-6 (-) Direction (bi-directional)
Meters (White/ Black)
Note: Wiring colors are ONLY applicable for F-3500 Series
System-20 System-20 Power Output to Flow

Terminal # Terminal # Meters
Flow Meters F-4300 Series (+) 4-20 mA (Blue) TB10-4 (+) 24 VAC/DC
with Active F-4600 Series TB9-2 (-) Signal Common (Brown) TB10-5 (-) 24 VAC/DC
Analog * F-1500 Series TB9-4 (+) Direction (bi-directional
Output * F-2000 Series TB2-5 TB10-6 Earth Ground
switch/ contacts)
Non-ONICON TB2-6 (-) Direction (bi-directional
Meters switch/ contacts)
Note: Wiring colors are ONLY applicable for F-4600 Series
* Requires external input powers
Flow Meters System-20

with Loop Terminal #
Power/
Passive * F-1500 Series TB9-1 (+) 24 VDC
Analog * F-2000 Series TB9-1 (+) 4-20 mA
Output
* Requires external input powers. Refer to flow meter model number to
confirm output signal type.

SYSTEM-20 BTU METER
3.3.2 Pulse Input and Output Wiring Connections
JMP1 RS485 LOAD
1 2 3 4 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4
1 2 3 4 5 6
RS485+
RS485-
RS485COM
IN 1 (+)
IN 1 (-)
IN 2 (+)
IN 2 (-)
IN 3 (+)
IN 3 (-)
SHIELD
OUT 1 (+)
OUT 1 (-)
OUT 2 (+)
OUT 2 (-)
OUT 3 (+)
OUT 3 (-)
0-10V OUT (+)

4-20mA OUT (+)
4-20mA COM (-)
0-10V COM (-)

TB3
JP3
TB5 TEMPERATURE
1 2 3 4 5 1
TB6 RTD SUP
2 3 4 1
TB7 RTD RET
2 3 4 1
TB8 TURB
2 3 1
TB9 FLOWMETER
2 3 4 5
PULSE OUTPUT
6 - (-) PULSE OUT 3

RETTEMP (+)
RETTEMP (-)
SUPTEMP (+)
SUPTEMP (-)
SHIELD
(A)
(B)
(B)
(A)
(B)
(B)
(A)
(A)
FREQ IN
SIG COMM
24VTURB
TURB FREQ
TURBCOM
24 VDC (+)
4-20mA IN
24 VDC (-)
2 4 2 4 2 4 2 4
5 - (+) PULSE OUT 3
WIRE WIRE WIRE WIRE

1 2 3 4 5 6
4 - (-) PULSE OUT 2 1
J2
TB10
3 - (+) PULSE OUT 2

!
24V L (+)
24V N (-)
EARTH
24V L (+)
24V N (-)
EARTH
24V ONLY
2 - (-) PULSE OUT 1
1 - (+) PULSE OUT 1
TB2
PULSE INPUT
1 2 3 4 5 6
6 - (-) PULSE IN 3
5 - (+) PULSE IN 3
4 - (-) PULSE IN 2 2
3 - (+) PULSE IN 2
2 - (-) PULSE IN 1
1 - (+) PULSE IN 1
1. Maximum 30 V, 50 mA Pulse duration: 50, 100, 500 or 1000 ms

2. For use with devices providing sinking open collector or dry contact outputs.
3.3.3 Analog Output and Serial Communication Wiring Connections
1 - 2 = 120 Ω
JMP1 2 - 3 = NON TERMINATED
RS485 TERMINATION
1 2 3 4
TB1
RS485 OUTPUT
1. (+) RS485
JMP1 RS485 LOAD
2. (-) RS485
1 2 3 4 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4
1 2 3 4
3. RS485 COMMON
RS485+
RS485-
RS485COM
IN 1 (+)
IN 1 (-)
IN 2 (+)
IN 2 (-)
IN 3 (+)
IN 3 (-)
SHIELD
OUT 1 (+)
OUT 1 (-)
OUT 2 (+)
OUT 2 (-)
OUT 3 (+)
OUT 3 (-)
0-10V OUT (+)

4-20mA OUT (+)
4-20mA COM (-)
0-10V COM (-)
TB4
JP3
4. SHIELD TB5 TEMPERATURE

1 2 3 4 5 1
TB6 RTD SUP
2 3 4 1
TB7 RTD RET
2 3 4 1
TB8 TURB
2 3 1
TB9 FLOWMETER
2 3 4 5 ANALOG OUTPUT
RETTEMP (+)
RETTEMP (-)
SUPTEMP (+)
SUPTEMP (-)
SHIELD
(A)
(B)
(B)
(A)
(B)
(B)
(A)
(A)
FREQ IN
SIG COMM
4. (-) 0-10 V COMMON

24VTURB
TURB FREQ
TURBCOM
24 VDC (+)
4-20mA IN
24 VDC (-)
3. (+) 0-10 V OUT

1
2 4 2 4 2 4 2 4
WIRE WIRE WIRE WIRE

1 2 3 4 5 6
2. (-) 4-20 mA COMMON
J2
TB10
!
1. (+) 4-20 mA OUT
24V L (+)
24V N (-)
EARTH
24V L (+)
24V N (-)
EARTH
24V ONLY
1. Terminals TB4-3 & TB4-4 configured as 0-5V or 0-10V output

SYSTEM-20 BTU METER
3.3.4 Temperature Sensor Wiring Connections
1 2 3 4 5
TB5
ONICON FIXED RANGE OR
SCALED INPUT ANALOG
TEMPERATURE SENSORS
5. (-) RETURN TEMP
4. (+) RETURN TEMP
3. SHIELD 1
2. (-) SUPPLY TEMP
1. (+) SUPPLY TEMP
1 2 3 4
TB6
RTDs SUPPLY
4. (B) COMPENSATION LEAD (not used w/ 2 wire RTD)

3. (B) RTD SIGNAL LEAD 2
2. (A) COMPENSATION LEAD (not used w/ 2 wire RTD)
1. (A) RTD SIGNAL LEAD
JMP1 RS485 LOAD
1 2 3 4 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4
RS485+
RS485-
RS485COM
IN 1 (+)
IN 1 (-)
IN 2 (+)
IN 2 (-)
IN 3 (+)
IN 3 (-)
OUT 1 (+)
OUT 1 (-)
OUT 2 (+)
OUT 2 (-)
OUT 3 (+)
OUT 3 (-)
SHIELD
4-20mA OUT (+)
4-20mA COM (-)
0-10V OUT (+)
0-10V COM (-)

JP3
1 2 3 4 5 1 2 3 4 1 2 3 4 1 2 3 1 2 3 4 5
1 2 3 4
SUPTEMP (+)
SUPTEMP (-)
SHIELD
RETTEMP (+)
RETTEMP (-)
(A)
(A)
(B)
(B)
(A)
(A)
(B)
(B)
FREQ IN
24VTURB
TURB FREQ
TURBCOM
24 VDC (+)
4-20mA IN
SIG COMM
24 VDC (-)
TB7
2 4
WIRE
2 4
WIRE
2 4
WIRE
2 4
WIRE
RTDs RETURN
1 2 3 4 5 6
J2
TB10
4. (B) COMPENSATION LEAD (not used w/ 2 wire RTD)

!
EARTH
EARTH
24V L (+)
24V N (-)
24V L (+)
24V N (-)
24V ONLY
3. (B) RTD SIGNAL LEAD 2
2. (A) COMPENSATION LEAD (not used w/ 2 wire RTD)
1 - 2 = 2-WIRE RTD
3
RTD SELECTION
2 - 3 = 4-WIRE RTD
JUMPERS
1. This terminal block for use with an ONICON fixed range (O1 & O2) or loop
powered 4-20mA scalable range temperature sensors. See Temperature
Inputs Wiring Diagram on page 20 for additional information.
2. These terminal blocks for use with an 1000 ohms platinum RTD temperature
sensors (R2 & R3). See Temperature Inputs Wiring Diagram on page 20 for
additional information.
3. Select jumper position 1 & 2 for 2-wire RTD or 2 & 3 for 4-wire RTD.

SYSTEM-20 BTU METER
3.3.5 Temperature Input Wiring Details
ONICON FIXED RANGE or LOOP POWERED 4-20mA SCALABLE RANGE

TEMPERATURE INPUTS
1 2 3 4 5
TERMINAL BLOCK TB5

(+) Signal
1. (+) SUPPLY TEMP Supply Temperature Sensor
(-) Reference
2. (-) SUPPLY TEMP
Shield
3. SHIELD
4. (+) RETURN TEMP (+) Signal
5. (-) RETURN TEMP (-) Reference Return Temperature Sensor
1000 OHMS 4-WIRE PLATINUM RTD TEMPERATURE INPUTS

w/ ATTACHED PIGTAILS CABLE
1 2 3 4
TERMINAL BLOCK TB6 (SUP)

& TB7 (RET)
1. (A) RTD SIGNAL LEAD Brown*

2. (A) COMPENSATION LEAD Yellow*
3. (B) RTD SIGNAL LEAD White*
4. (B) COMPENSATION LEAD Green*
* Cable color coding to DIN 47100
1000 OHMS 4-WIRE PLATINUM TEMPERATURE INPUTS

w/ INTEGRAL CONDUIT READY JUNCTION BOX
1 2 3 4
TB6 (SUP) & TB7 (RET)

2. (A) COMPENSATION LEAD CABLE
3. (B) RTD SIGNAL LEAD EXIT
POINT
4. (B) COMPENSATION LEAD
Refer to Temperature Sensor Connection on page 19 for additional details on the

terminal location.

SYSTEM-20 BTU METER
SECTION 4.0 START-UP AND COMMISSIONING
4.1 START-UP When power is first applied to the meter the display will be illuminated and the
following start screen will appear. Momentarily press SEL (select) to access the
operating mode (User Screens) display pages.
User Screens !
Commissioning
NEXT
SEL
Verify that the meter is functional by stepping through the display pages and
confirming the flow rate and temperature data is within expected norms.
Momentarily press NEXT or BACK to change the displayed page. A complete list
of the display pages is provided on the following pages.
BACK Energy Total !

NEXT 0
MENU kBtu
When reviewing the displayed data, note the factory programmed engineering
units on each display page (e.g. kBtu, gallons, kBtu/h, gpm, °F, etc.). Note
any changes that may be necessary. These will need to be made during
commissioning.
When reviewing the Supply and Return temperature display pages, note
which one has the word “FLOW” in the lower left corner of the page. This is an
indication of the flow sensor location in the piping system. Verify the actual
location of the flow sensor in the piping system. It is critical that the correct
location (supply or return) be programmed into the meter.
CAUTION (23)
During start-up and commissioning, the FLOW location must be properly
identified as being in the supply or return pipe of the heat exchange circuit.
The sensor’s position must then be programmed into the meter. Failure to do
so will result in significant errors in both the flow and energy measurements.
To return to the commissioning mode from the user screens, momentarily press
MENU. The following page will appear. Momentarily press EXIT to return to the
start screen.
EXIT More Totals

BACK ! Alarm
Diagnostic
NEXT
Meter Data
SEL

SYSTEM-20 BTU METER
4.1.1 Single and Dual Mode Display Pages
BACK Energy Total ! BACK Energy Total !

NEXT 0 NEXT 0
MENU kBtu MENU Mode 1 kBtu
BACK Run hours ! BACK Volume Total ! BACK Run hours ! BACK Energy Total !
NEXT 0 NEXT 0 NEXT 0 NEXT 0
MENU hours MENU gallons x 1 MENU hours MENU Mode 2 kBtu
BACK Auxiliary Input 3 !

BACK Energy Rate ! BACK Auxiliary Input 3 ! BACK Volume Total !
MENU
Counts
MENU kBtu/h x 1 MENU
Counts MENU Mode 1 gallons x 1
BACK Auxiliary Input 2 ! BACK Volume Rate ! BACK Auxiliary Input 2 ! BACK Volume Total !
NEXT 0 NEXT 0 0 0
NEXT NEXT
Counts
MENU gpm x 1
MENU MENU
Counts MENU Mode 2 gallons x 1
BACK Auxiliary Input 1 ! BACK Supply ! BACK Auxiliary Input 1 ! BACK Energy Rate !
Temperature
0 0 0
NEXT NEXT
0.0 NEXT NEXT
MENU
Counts MENU Deg F MENU
Counts MENU kBtu/h x 1
BACK Delta Temperature ! BACK Return ! BACK Mode Status ! BACK Volume Rate !
Temperature
0.0 Mode 2 0
NEXT NEXT 0.0 NEXT NEXT
MENU Deg F MENU Deg F MENU MENU gpm x 1
BACK Delta Temperature ! BACK Supply !

Temperature
NEXT 0.0 NEXT
0.0
MENU Deg F MENU Deg F
BACK Return !
Temperature
NEXT 0.0
MENU Deg F
* Auxiliary input pages only appear when enabled.

SYSTEM-20 BTU METER
4.1.2 Additional Display Pages
EXIT YTD Energy EXIT YTD Energy

BACK BACK
NEXT 0 NEXT 0
MENU kBtu MENU Mode 1 kBtu
EXIT User Energy Total EXIT YTD Volume EXIT User Energy Total EXIT YTD Energy
BACK BACK BACK BACK
MENU KBtu MENU gallons MENU Mode 2 kBtu MENU Mode 2 kBtu
EXIT Prev. Yr Volume EXIT Prev. Yr Energy EXIT User Energy Total EXIT YTD Volume
BACK BACK
0
BACK BACK
NEXT 0 NEXT NEXT 0 NEXT 0

MENU gallons
MENU kBtu MENU Mode 1 kBtu MENU Mode 1 gallons
EXIT Prev. Yr Volume EXIT YTD Volume

BACK BACK
NEXT 0 NEXT 0
MENU Mode 2 gallons MENU Mode 2 gallons
EXIT Prev. Yr Volume EXIT Prev. Yr Energy

BACK BACK
NEXT 0 NEXT 0
MENU Mode 1 gallons MENU Mode 1 kBtu
EXIT Prev. Yr Energy

BACK
NEXT 0
MENU Mode 2 kBtu
Meter Data Diagnostics Alarms

Alarm Mesages
EXIT Serial Number EXIT Alarm Flow Temp Open
BACK
BACK
Low Flow Low Flow
NEXT 0 NEXT Low Supply Temp
MENU MENU Low Return Temp
EXIT Flow Count EXIT Reset Count dt< Minimum
BACK BACK
NEXT 0 NEXT 0
Versions Flow Meter
Max 200
EXIT EXIT MENU
MENU
BACK App: BACK Serial Number
NEXT Boot: NEXT
MENU MENU
EXIT Current Time EXIT Temperature Sensor

BACK
BACK Serial Number
NEXT HH:MM:SS NEXT
MENU
MENU
EXIT Current Date EXIT Manuafacture Date

BACK
BACK
NEXT YYYY/MM/DD NEXT YYYY/MM/DD
MENU
MENU

SYSTEM-20 BTU METER
4.2 COMMISSIONING The last step in the installation process is commissioning the meter.
Commissioning is a two-step process. The first step is to review the mechanical
installation to confirm that the flow sensor and temperature sensor(s) are
properly located in the piping system. The second step is a review of the
meter program settings. Both steps must be completed in order to finish the
installation. A simple commissioning checklist is shown below. A copy of this may
be found online at www.onicon.com/system20.html.
Commissioning Checklist Initial Power-up Short Commissioning

Part 1 Mechanical Installation
EXIT Set Meter
Confirm that the system components are installed BACK Next to complete Install
NEXT or adjust settings.
in the correct locations (Sec. 1.5 & 3.1).

Confirm that the flow sensor is properly installed EXIT Protocol EXIT Protocol
and correctly oriented with respect to flow direction BACK
Modbus
BACK
BACnet
(flow meter manual).
NEXT NEXT
EDIT EDIT
Part 2 Programming EXIT

BACK
Modbus Address EXIT
BACK
BACnet Address
1 1
Confirm that the flow sensor location in the piping
NEXT NEXT
EDIT 0 - 247 EDIT 0 - 127
system (supply or return) is programmed into the
meter (Sec. 4.1 & 4.2.1). EXIT Protocol EXIT Baud Rate EXIT Instance Number
None
BACK BACK BACK
19200 57017
Verify that the Units of Measure Settings in the
NEXT NEXT NEXT
EDIT EDIT EDIT 0 - 4194302
meter are correct (Sec. 4.1 & 4.2.1).
Parity Baud Rate
Confirm that there are no alarm indications and the
EXIT EXIT
BACK BACK
None 38400
meter is functional (Sec. 4.1.2 & 5.0).
NEXT NEXT
EDIT Odd Even None EDIT
EXIT Stop Bits EXIT Max Master

BACK BACK
NEXT
1 NEXT
2
EDIT 1 2 EDIT 2 - 127
EXIT Set Time

BACK
NEXT
HH:MM:SS
EDIT
EXIT Set Date

YYYY:MM:DD
BACK
NEXT
EDIT
EXIT Meter Location

Return
BACK
NEXT
4.2.1 Commissioning Following Initial Power-up EDIT
During initial power-up, the display pages will appear when the commissioning option EXIT Flow Meter
Serial Number
is selected. The settings shown below allow the installer to set MODBUS® or BACnet®
BACK
NEXT XXXXXX
parameters, the flow sensor location (supply or return pipe) and the date and time. If the
EDIT
factory pre-programmed engineering units for flow, energy and temperature are correct, EXIT Location Tag
press SAVE to exit commissioning once the correct date has been set. Momentarily press BACK
Text
NEXT if you wish access the remaining commissioning mode display pages shown on the
NEXT
EDIT
following pages.
EXIT Set Meter
BACK
NEXT edits units of
measure
NEXT
SAVE completes install
SAVE with current settings

SYSTEM-20 BTU METER
Continued from Previous Page

Units of Measure Settings
Short Commissioning
EXIT Mode EXIT Energy Units
BACK
EXIT Set Meter BACK Single
NEXT
kBtu x 1
NEXT
BACK Next to complete Install
settings. EDIT Single/Dual/BiDirectional EDIT Select Units
NEXT or adjust
EXIT Medium EXIT Energy Multiplier

BACK
EXIT Protocol BACK
Water NEXT
kBtu x 1
NEXT
BACK
NEXT
BACnet EDIT EDIT
EDIT
EXIT Flow Input Source EXIT Flow Input Source EXIT Energy Rate
BACK
EXIT BACnet Address BACK
4-20Ma
BACK
Frequency NEXT
kBtu/h x 1
NEXT NEXT
BACK
1 EDIT EDIT EDIT Select Units
NEXT
EDIT 0 - 127
EXIT Flow Damping EXIT Flow Damping EXIT Energy Rate Multiplier
BACK
EXIT Instance Number BACK
NEXT
1
BACK
NEXT
1 NEXT kBtu/h x 1
BACK
NEXT
57017 EDIT 1 - 32 EDIT 1 - 32 EDIT
EDIT 0 - 4194302
EXIT Flow Rate Units EXIT Meter Volume Units EXIT Energy Damping EXIT Temperature Sensor
BACK
Type
EXIT Baud Rate BACK
gpm x 1
BACK
gallons NEXT
1 BACK
1k Ohm RTD
NEXT NEXT NEXT
BACK
NEXT
38400 EDIT Select Units EDIT Select Units EDIT 1 - 32 EDIT
EDIT
EXIT Flow 20mA EXIT Meter Factor

BACK BACK
EXIT Max Master XXXX XX.XXX
NEXT NEXT
BACK
NEXT
2 EDIT 0 - 9999999 EDIT Pulses per units
EDIT 2 - 127
EXIT Low Flow Cutoff EXIT Full Scale
Maximum Flow
X.X
BACK BACK
EXIT Set Time XXXX
NEXT NEXT
BACK
NEXT
HH:MM:SS EDIT % of maximum flow EDIT 0 - 9999999
EDIT
EXIT Low Flow Cutoff

EXIT Set Date BACK
NEXT
X.X
YYYY:MM:DD
BACK
EDIT % of maximum flow
NEXT
EDIT
EXIT Volume Units

EXIT Meter Location BACK
gallons
NEXT
Return
BACK
NEXT
EDIT Select Units
EDIT
EXIT Volume Multiplier

BACK
EXIT Flow Meter gal x 1
NEXT
BACK Serial Number
EDIT
NEXT XXXXXX
EDIT
EXIT Flow Units

EXIT Location Tag BACK
gpm x 1
NEXT
Text
BACK
NEXT
EDIT Select Units
EDIT
EXIT Flow Multiplier

EXIT Set Meter BACK
gpm x 1
NEXT edits units of NEXT
BACK
measure EDIT
NEXT
SAVE with current settings

SYSTEM-20 BTU METER
Continued from Previous Page Units of Measure Settings Continued
EXIT Energy Units EXIT Temperature EXIT Pulse Output 1

BACK
NEXT
kBtu x 1 BACK
Deg F
BACK
Energy Total
NEXT NEXT
EDIT Select Units EDIT Select Units EDIT Select Type
EXIT Energy Multiplier EXIT Temperature Sensor EXIT Pulse Output 2

BACK
Serial Number
NEXT
kBtu x 1 BACK
XXXXXX
BACK
Volume Total
NEXT NEXT
EDIT EDIT EDIT Select Type
EXIT Energy Rate EXIT Temperature Sensor EXIT Temperature Sensor EXIT Pulse Output 3
BACK Type Type
NEXT
kBtu/h x 1 BACK
Scalable
BACK
ONICON
BACK
Alarm
NEXT NEXT NEXT
EDIT Select Units EDIT EDIT EDIT Select Type
EXIT Energy Rate Multiplier EXIT Supply Temperature EXIT Supply Temperature EXIT Pulse Duration
BACK 4mA Offset
X
BACK
kBtu/h x 1
BACK BACK
NEXT NEXT NEXT
+0.000 NEXT
500 ms
EDIT EDIT EDIT EDIT
EXIT Energy Damping EXIT Temperature Sensor EXIT

Supply Temperature
EXIT Supply Temperature EXIT Volume Pulse Scaling
Type 20mA Slope
BACK
NEXT
1 BACK
1k Ohm RTD
BACK
XXX
BACK
10.000
BACK
x1
NEXT NEXT NEXT NEXT
EDIT 1 - 32 EDIT EDIT EDIT EDIT Select Multiplier
Return Temperature
EXIT EXIT Return Temperature EXIT Analog Output
4mA Offset
BACK BACK BACK
NEXT
X
NEXT
+0.000 NEXT Energy Rate
EDIT EDIT EDIT Select Type
Return Temperature
EXIT EXIT Return Temperature EXIT Analog Volts Signal
20mA Slope
XXX
BACK BACK BACK
NEXT NEXT 10.000 NEXT 0 - 10V
EDIT EDIT EDIT Select Signal
EXIT Configure Auxiliary EXIT Analog Output Max

BACK Input 1 BACK
NEXT Pulse NEXT
2000
EDIT EDIT Energy Rate - kBtu/h
EXIT Auxiliary Input EXIT Analog Output Min

Label 1
BACK
Counts
4.3 SEALING THE METER
BACK
NEXT NEXT
0
EDIT EDIT Energy Rate - kBtu/h
Once commissioning is complete, install the security seal.

EXIT
Configure Auxiliary BACK Set Meter
Input 2 Press NEXT edit units
BACK
NEXT
Pulse NEXT
of measure
EDIT EDIT with current settings
EXIT Auxiliary Input

Label 2
Counts
BACK
NEXT
EDIT
EXIT
Configure Auxiliary
Input 3
BACK
NEXT
Pulse
EDIT
EXIT Auxiliary Input

Label 3
BACK
NEXT Counts
EDIT
Initial Security
Seal Here

SYSTEM-20 BTU METER
SECTION 5.0 The ONICON System-20 has self diagnostic functions that continually monitor
DIAGNOSTIC key operating parameters. A list of the alarm messages is shown below.
FUNCTIONS
Displayed
Description
Message
System Fault This message indicates a hardware malfunction. The meter
will not calculate energy in this state.
Dt< Minimum This is a warning message that the delta temperature is low.
Empty Pipe The pipe is empty.
Flow RTD Open The SUPPLY temperature sensor in the flow body is reading
open. The meter will not calculate energy in this state.
Flow RTD Short The SUPPLY temperature sensor in the flow body is reading
as a short circuit. The meter will not calculate energy in this
state.
Remote RTD The remote RETURN temperature sensor is reading open. The
Open meter will not calculate energy in this state.
Remote RTD The remote RETURN temperature sensor is reading as a short
Short circuit. The meter will not calculate energy in this state.
Low Flow The flow reading is below the minimum flow threshold of
the meter (e.g. 0.03 gpm for ½” meter). The meter will not
calculate energy in this state.
High Flow This is a warning message that the flow reading is above the
maximum flow rate of the meter (e.g. 15 gpm for ½” meter).

SYSTEM-20 BTU METER
SECTION 6.0 BACnet MS/TP, serial interface connections are connected at terminal block TB1.
BACNET® MS/TP
Transceiver: 2-wire, half-duplex (1/4 unit load)
BACnet® address (MAC address) range: 1 - 255 (Default: 017)
Device Instance: 0 - 4,194,303 (Default: 57017)
Baud rate: 9600, 19200, 38400 or 76800 (Default: 38400)
Termination: 120 Ω or none (Default: none)
Biasing: None
Flow control: None
6.1 BACNET OBJECT TYPES BACnet Object Type and Number of Objects Implemented
Device 1
Analog Input 10
Analog Value 34
Binary Value 12
Multi-State Object 1
Trend Log Multiple 1
6.2 PROTOCOL BACnet Protocol Revision: 10

IMPLEMENTATION Device Profile (Annex L): BACnet® Application Specific Controller (B-ASC)
STATEMENT MS/TP master (Clause 9), baud rate(s): 9600, 19200, 38400 & 76800
Device Address Binding: No
BBMD support registration by Foreign Devices: No
Character Set Supported: ANSI X3.4
BACnet Interoperability Building Blocks Supported (Annex K):

Data Sharing - ReadProperty-B (DS-RP-B)
Data Sharing - ReadProperty Multiple - B (DS-RPM-B)
Data Sharing - WriteProperty-B (DS-WP-B)
Data Sharing - WriteProperty Multiple - B (DS-WPM-B)
Device Management - Dynamic Device Binding - B (DM-DDB-B)
Device Management - Dynamic Object Binding - B (DM-DOB-B)
Device Management - DeviceCommunicationControl-B (DM-DCC-B)
Device Management - Time Synchronization - B (DM-TS-B)
Device Management - UTC Time Synchronization - B (DM-UTC-B)
Trending - View and Modify Multiple Values - I - B (T-VMMV-I-B)
Standard Object Types Supported:
Device Object Binary Value Object

Analog Input Object Multi-State Value
Analog Value Object Trend Log Multiple

SYSTEM-20 BTU METER
6.3 DEVICE OBJECT
Property Default Value Read-only or Comment

Writable
Object Identifier 57017 Writable 0-4,194,303
Object Name System-20-XXXXXX Read-only
Object Type Device Read-only
System Status Operational Read-only
Vendor Name ONICON Inc. Read-only
Model Name System-20 Read-only
Firmware Rev. 000.000.000 Read-only
Location Customer Location Writable 32 char. Max
Description Customer Description Writable 32 char. Max
Protocol Version 1 Read-only
Protocol Revision 10 Read-only
Services Read property, Read property multiple, Read-only
Supported Write property, Write property multiple,
Read range, Who-has, I have, Who-is, I-am,
Device communications control, Time
synchronization, UTC time synchronization
Object Types Analog input, Analog value, Binary input, Read-only
Supported Device, Multi-state value, Trend log multiple
Object List (Device, 57017), (analog input, 1 – 10), Read-only
(analog value, 1 – 24), (binary value, 1 – 10),
(trend log multiple, 1), (multi-state value, 1)
Max ADPU Length 480 Read-only
Local Time Device current time Read-only
Local Date Device current date Read-only
UTC Offset -300 Writable
Daylight Savings False Writable
Status
APDU Time-out 6000 Read-only
# of APDU Retries 3 Writable
Max Master 127 Read-only
Device Address N/A Read-only Active
Binding
Database Revision 1 Read-only

SYSTEM-20 BTU METER
6.4 ANALOG INPUT(S) Property Default Value Read-only or Writable

Object Identifier Analog input 1 to 10 Read-only
Object Name Various Read-only
Object Type Analog-input Read-only
Present Value REAL Writable
Description Analog-input,# Name Read-only
Status Flags (F,F,F,F) Read-only
Event State Normal Read-only
Reliability No-fault-detected Read-only
Out-of-Service FALSE Writable
Update interval 100 Read-only
Units Various Read-only
Min-Present-Value -1000000000 Read-only
Max-Present-Value 1000000000 Read-only
Resolution 0.000001 Read-only
Objects List
Object Identifier Function
Analog input 1 Energy rate BACnet Engineering Units for Analog Inputs (Defaults)
Analog input 2 Volume rate Energy rate: kBtu/h, tons, kW or MW
Analog input 3 Supply temperature
Volume rate: gpm, l/s, ft3/m or m3/h
Analog input 4 Return temperature
Analog input 5 Delta temperature Temperature: °F or °C
Analog input 6* Peak energy rate
Analog input 7* Average delta temp
* Time interval set by Trend Log Object
6.5 ANALOG VALUE(S)
Property Default Value Read-only or Writable

Object Identifier Analog value 1 to 24 Read-only
Object Type Analog-value Read-only
Present Value REAL Writable
Description Analog-value,# Name Read-only
Event State normal Read-only
Units Various Read-only
Priority Array {NULL, NULL, NULL, NULL, NULL, NULL, NULL, NULL, Read-only
NULL, NULL, NULL, NULL, NULL, NULL, NULL, NULL}
Relinquish Default 0 Read-only

SYSTEM-20 BTU METER
Analog Value Objects

Object Identifier Function
Analog value 1 Single mode energy total
Analog value 2 Mode 1 energy total
Analog value 3 Mode 2 energy total
Analog value 4 Single mode Y-T-D energy total
Analog value 5 Mode 1 Y-T-D energy total
Analog value 6 Mode 2 Y-T-D energy total
Analog value 7 Single mode previous year energy total
Analog value 8 Mode 1 previous year energy total
Analog value 9 Mode 2 previous year energy total
Analog value 10 Single mode user defined energy total
Analog value 11 Mode 1 user defined energy total
Analog value 12 Mode 2 user defined energy total
Analog value 13 Single mode incremental energy total
Analog value 14 Mode 1 incremental energy total
Analog value 15 Mode 2 incremental energy total
Analog value 16 Single mode volume total
Analog value 17 Mode 1 volume total
Analog value 18 Mode 2 volume total
Analog value 19* Single mode Y-T-D volume total
Analog value 20* Mode 1 Y-T-D volume total
Analog value 21* Mode 2 Y-T-D volume total
Analog value 22* Single mode previous year volume total
Analog value 23 Mode 1 previous year volume total
Analog value 24 Mode 2 previous year volume total
Analog value 25 Single mode user defined volume total
Analog value 26 Mode 1 user defined volume total
Analog value 27 Mode 2 user defined volume total
Analog value 28 Single mode incremental volume total
Analog value 29 Mode 1 incremental volume total
BACnet Engineering Units for Analog Values
Analog value 30 Mode 2 incremental volume total (Defaults)
Analog value 31 Aux pulse input 1 total Energy: kBtu, MBtu, ton-hours, kJ, MJ, kWh or
Analog value 32 Aux pulse input 2 total MWh
Analog value 33 Aux pulse input 3 total Volume: gallons, liters, ft3 or m3
Auxiliary pulse inputs: No units (counts)
Analog value 34 Run hours
Run hours: Hours
* Time interval set by Trend Log Object

SYSTEM-20 BTU METER
6.6 BINARY VALUE(S)

Object Identifier Binary value 1 to binary value 10 Read-only
Object Type Binary-value Read-only
Present Value 0 Writable
Description Binary-value,# Name Read-only
Elapsed Active Time Various Read-only
Priority Array (NULL, NULL, NULL, NULL, NULL, NULL, NULL, Read-only
NULL, NULL, NULL, NULL, NULL, NULL, NULL,
NULL, NULL)
Binary Value Objects

Object Identifier Description Notes
Binary value 1 Mode indication 0 = mode 1, 1 = mode 2
Binary value 2 Location 0 = supply, 1 = return
Binary value 3 Single mode user energy total reset 1 = reset total
Binary value 4 Mode 1 user energy total reset 1 = reset total
Binary value 5 Mode 2 user energy total reset 1 = reset total
Binary value 6 Single mode user volume total reset 1 = reset total
Binary value 7 Mode 1 user volume total reset 1 = reset total
Binary value 8 Mode 2 user volume total reset 1 = reset total
Binary value 9 Aux total 1 reset 1 = reset total
Binary value 12 Flow direction 1 = reverse flow

SYSTEM-20 BTU METER
6.7 MULTI STATE VALUE

Object Identifier Multi state value 1 Read-only
Object Name Meter Status Read-only
Object Type Multi-state-value Read-only
Present Value 1 Writable
Description Multi-state-value,# Name Read-only
Number of States 11 Read-only
State Text Normal, Low Supply Temperature, Read-only
High Supply Temperature, Low Return
Temperature, Delta T< Minimum, High
Energy Rate, Low Signal Quality, Comm
Error, Low Supply Voltage, System Fault
Multi-state Object
Multi-state value 1 Reports the operating status of the meter Numeric values indicate meter
status.
1 = Normal
2 = Low Supply Temperature
3 = High Supply Temperature
4 = Low Return Temperature

5 = High Return Temperature
6 = Delta T < Minimum
7 = High Energy Rate
9 = Comm error
10 = Low Supply Voltage
11= System Fault

SYSTEM-20 BTU METER
6.8 TREND LOG MULTIPLE

Object Identifier Trend log multiple 1 Read-only
Object Name Log Data Read-only
Object Type Trend-log-multiple Read-only
Description Trend-log-multiple,# Name Read-only
Enable TRUE Writable
Log Device Property Read-only
Logging Type POLLED Read-only
Log Interval 90000 Writable
Stop When Full FALSE Read-only
Buffer Size 480 Read-only
Log Buffer Read-only
Record Count 0 Writable
Total Record Count 0 Read-only
Trend log Multiple Object

Trendlog Multiple 1 Logs the following BACnet objects: The log buffer holds 120 records and
then rolls over with the first in as first
Peak energy rate out.
Average delta temp The logging interval can be set from
30 seconds to 1 hour via BACnet. The
Incremental energy total mode 1 default interval is 15 minutes.
Incremental energy total mode 2
Incremental volume total mode 1
Incremental volume total mode 2
Meter status (multi-state object)

SYSTEM-20 BTU METER
SECTION 7.0 MODBUS, serial interface connections are connected at terminal block TB1.
MODBUS Transceiver: 2-wire, half-duplex (1/4 unit load)
MODBUS address range: 1 - 247 (Default: 017)
Data format: 8 bit
Stop Bits: 1
Parity: None (Default), Odd, or Even
Byte Order: ABCD
Baud rate: 4800, 9600, 19200, 38400, 57600, 76800 or 115200 (Default: 9600)
Termination: Jumper selectable 120Ω resistor (See page 18)
Biasing: None
Engineering Units Abbreviation Engineering Units Abbreviation

Energy Rate Energy Total
Btu per hour x 1,000 kBtu/hr Btu x 1,000 kBtu
Tons Tons Btu x 1,000,000 MBtu
Watts x 1,000 kW Ton-hour TonHr
Watts x 1,000 x 1,000,000 MW Joules x 1,000,000 MJ
Volume Rate (FLow) Watt-hours x 1,000 kWHr
Gallons per minute GPM Volume Total
Liters per second L/s Gallons Gal
Cubic feet per minute fT /min
3
Liters Liters
Cubic meters per hour m /hr3
Cubic Feet ft3
Temperature Cubic Meters m3
Degrees Fahrenheit ºF
Degrees Celsius ºC
Velocity (Flow velocity, Fluid speed of sound)
Feet per second ft/s
Meters per second m/s
Function Codes Supported

01 - Read Coil(s)
02 - Read Discreet Input(s)
03 - Read Holding Register(s)
04 - Read Input Register(s)
05 - Write Single Coil
06 - Write Single Register
08 - Diagnostic
15 - Write Multiple Coils
16 - Write Multiple Registers
17 - Report Slave ID
SYSTEM-20 BTU METER
7.1 MODBUS MEMORY MAP
Register Description Register Data Over Read/Write Comments

Address Type Range Range
1 Reset User Defined Energy Coil NA NA Read/Write Turn coil ON (1) to reset total on System-20.
Total - Single Mode Turn coil to OFF (0)once reset is complete.
Total - Mode 1 Turn coil to OFF (0)once reset is complete.
4 Reset User Defined Volume Coil NA NA Read/Write Turn coil ON (1) to reset total on System-20.
Total - Single Mode Turn coil to OFF (0)once reset is complete.
7 Reset Aux Input Total - Input 1 Coil NA NA Read/Write Turn coil ON (1) to reset total on System-20.
Turn coil to OFF (0)once reset is complete.
10 Reset Aux Input Total - All Coil NA NA Read/Write Turn coil ON (1) to reset total on System-20.
Inputs Turn coil to OFF (0)once reset is complete.
11 Aux Output 1 Coil NA NA Read/Write Turn coil ON (1) to latch Aux I/O # 1 closed. Turn coil
to OFF (0) to latch I/O # 1 open. Aux I/O #
1 must have been configured as an output at the
factory, and programmed for "MODBUS Coil" in the
commissioning menu.
commissioning menu.
commissioning menu.
Register Description Register Type Data Over Read/ Comments

Address Range Range Write
10001 Mode Indication Discrete Input 0-1 NA Read Only 0- Heating Mode or Forward Direction, 1- Cooling
Mode or Reverse Direction
10002 Location Discrete Input 0-1 NA Read Only 0- Supply, 1- Return
10003 Single/Dual/Bidirectional Discrete Input 0-1 NA Read Only 0- Single Mode, 1- Dual/Bi-Directional Mode
Register Description Register Type Register Type Comments
Address
30001 Energy Rate - kBtu/hr Input Register Floating Point Register (1 of 2)
30002 Energy Rate - kBtu/hr Input Register Floating Point Register (2 of 2)
30003 Energy Rate - Tons Input Register Floating Point Register (1 of 2)
30004 Energy Rate - Tons Input Register Floating Point Register (2 of 2)
30005 Energy Rate - kW Input Register Floating Point Register (1 of 2)
30006 Energy Rate - kW Input Register Floating Point Register (2 of 2)
30007 Energy Rate - MW Input Register Floating Point Register (1 of 2)
30008 Energy Rate - MW Input Register Floating Point Register (2 of 2)

SYSTEM-20 BTU METER
30009 Volume Rate - GPM Input Register Floating Point Register (1 of 2)

30010 Volume Rate - GPM Input Register Floating Point Register (2 of 2)
30011 Volume Rate - L/s Input Register Floating Point Register (1 of 2)
30012 Volume Rate - L/s Input Register Floating Point Register (2 of 2)
30013 Volume Rate - ft3/min Input Register Floating Point Register (1 of 2)
30014 Volume Rate - ft3/min Input Register Floating Point Register (2 of 2)
30015 Volume Rate - m3/hr Input Register Floating Point Register (1 of 2)
30016 Volume Rate - m3/hr Input Register Floating Point Register (2 of 2)
30017 Flow Temperature - °F Input Register Floating Point Register (1 of 2) Temperature measured by RTD in flow
meter location
30018 Flow Temperature - °F Input Register Floating Point Register (2 of 2) Temperature measured by RTD in flow
meter location
30019 Flow Temperature - °C Input Register Floating Point Register (1 of 2) Temperature measured by RTD in flow
meter location
30020 Flow Temperature - °C Input Register Floating Point Register (2 of 2) Temperature measured by RTD in flow
meter location
30021 Remote Temperature - °F Input Register Floating Point Register (1 of 2) Temperature measured by remote RTD
30022 Remote Temperature - °F Input Register Floating Point Register (2 of 2) Temperature measured by remote RTD
30023 Remote Temperature - °C Input Register Floating Point Register (1 of 2) Temperature measured by remote RTD
30024 Remote Temperature - °C Input Register Floating Point Register (2 of 2) Temperature measured by remote RTD
30025 Delta Temperature - °F Input Register Floating Point Register (1 of 2)
30026 Delta Temperature - °F Input Register Floating Point Register (2 of 2)
30027 Delta Temperature - °C Input Register Floating Point Register (1 of 2)
30028 Delta Temperature - °C Input Register Floating Point Register (2 of 2)
30029 Energy Total - Single Mode - kBtu Input Register Floating Point Register (1 of 2)
30030 Energy Total - Single Mode - kBtu Input Register Floating Point Register (2 of 2)
30031 Energy Total - Single Mode - MBtu Input Register Floating Point Register (1 of 2)
30032 Energy Total - Single Mode - MBtu Input Register Floating Point Register (2 of 2)
30033 Energy Total - Single Mode - TonHr Input Register Floating Point Register (1 of 2)
30034 Energy Total - Single Mode - TonHr Input Register Floating Point Register (2 of 2)
30035 Energy Total - Single Mode - MJ Input Register Floating Point Register (1 of 2)
30036 Energy Total - Single Mode - MJ Input Register Floating Point Register (2 of 2)
30037 Energy Total - Single Mode - kWHr Input Register Floating Point Register (1 of 2)
30038 Energy Total - Single Mode - kWHr Input Register Floating Point Register (2 of 2)
30039 Energy Total - Mode 1 - kBtu Input Register Floating Point Register (1 of 2)
30041 Energy Total - Mode 1 - MBtu Input Register Floating Point Register (1 of 2)
30043 Energy Total - Mode 1 - TonHr Input Register Floating Point Register (1 of 2)
30045 Energy Total - Mode 1 - MJ Input Register Floating Point Register (1 of 2)
30047 Energy Total - Mode 1 - kWHr Input Register Floating Point Register (1 of 2)

SYSTEM-20 BTU METER

30059 Year to Date Energy Total - Single Mode - kBtu Input Register Floating Point Register (1 of 2)
30060 Year to Date Energy Total - Single Mode - kBtu Input Register Floating Point Register (2 of 2)
30061 Year to Date Energy Total - Single Mode - MBtu Input Register Floating Point Register (1 of 2)
30062 Year to Date Energy Total - Single Mode - MBtu Input Register Floating Point Register (2 of 2)
30063 Year to Date Energy Total - Single Mode - TonHr Input Register Floating Point Register (1 of 2)
30064 Year to Date Energy Total - Single Mode - TonHr Input Register Floating Point Register (2 of 2)
30065 Year to Date Energy Total - Single Mode - MJ Input Register Floating Point Register (1 of 2)
30066 Year to Date Energy Total - Single Mode - MJ Input Register Floating Point Register (2 of 2)
30067 Year to Date Energy Total - Single Mode - kWHr Input Register Floating Point Register (1 of 2)
30068 Year to Date Energy Total - Single Mode - kWHr Input Register Floating Point Register (2 of 2)
30069 Year to Date Energy Total - Mode 1 - kBtu Input Register Floating Point Register (1 of 2)
30071 Year to Date Energy Total - Mode 1 - MBtu Input Register Floating Point Register (1 of 2)
30073 Year to Date Energy Total - Mode 1 - TonHr Input Register Floating Point Register (1 of 2)
30075 Year to Date Energy Total - Mode 1 - MJ Input Register Floating Point Register (1 of 2)
30077 Year to Date Energy Total - Mode 1 - kWHr Input Register Floating Point Register (1 of 2)
30089 Previous Year Energy Total - Single Mode - kBtu Input Register Floating Point Register (1 of 2)
30090 Previous Year Energy Total - Single Mode - kBtu Input Register Floating Point Register (2 of 2)
30091 Previous Year Energy Total - Single Mode - MBtu Input Register Floating Point Register (1 of 2)
30092 Previous Year Energy Total - Single Mode - MBtu Input Register Floating Point Register (2 of 2)
30093 Previous Year Energy Total - Single Mode - TonHr Input Register Floating Point Register (1 of 2)
30094 Previous Year Energy Total - Single Mode - TonHr Input Register Floating Point Register (2 of 2)
30095 Previous Year Energy Total - Single Mode - MJ Input Register Floating Point Register (1 of 2)
30096 Previous Year Energy Total - Single Mode - MJ Input Register Floating Point Register (2 of 2)
30097 Previous Year Energy Total - Single Mode - kWHr Input Register Floating Point Register (1 of 2)
30098 Previous Year Energy Total - Single Mode - kWHr Input Register Floating Point Register (2 of 2)
30099 Previous Year Energy Total - Mode 1 - kBtu Input Register Floating Point Register (1 of 2)
30101 Previous Year Energy Total - Mode 1 - MBtu Input Register Floating Point Register (1 of 2)
30103 Previous Year Energy Total - Mode 1 - TonHr Input Register Floating Point Register (1 of 2)
30105 Previous Year Energy Total - Mode 1 - MJ Input Register Floating Point Register (1 of 2)

SYSTEM-20 BTU METER
30107 Previous Year Energy Total - Mode 1 - kWHr Input Register Floating Point Register (1 of 2)
30119 User Defined Energy Total - Single Mode - kBtu Input Register Floating Point Register (1 of 2)
30120 User Defined Energy Total - Single Mode - kBtu Input Register Floating Point Register (2 of 2)
30121 User Defined Energy Total - Single Mode - MBtu Input Register Floating Point Register (1 of 2)
30122 User Defined Energy Total - Single Mode - MBtu Input Register Floating Point Register (2 of 2)
30123 User Defined Energy Total - Single Mode - TonHr Input Register Floating Point Register (1 of 2)
30124 User Defined Energy Total - Single Mode - TonHr Input Register Floating Point Register (2 of 2)
30125 User Defined Energy Total - Single Mode - MJ Input Register Floating Point Register (1 of 2)
30126 User Defined Energy Total - Single Mode - MJ Input Register Floating Point Register (2 of 2)
30127 User Defined Energy Total - Single Mode - kWHr Input Register Floating Point Register (1 of 2)
30128 User Defined Energy Total - Single Mode - kWHr Input Register Floating Point Register (2 of 2)
30129 User Defined Energy Total - Mode 1 - kBtu Input Register Floating Point Register (1 of 2)
30131 User Defined Energy Total - Mode 1 - MBtu Input Register Floating Point Register (1 of 2)
30133 User Defined Energy Total - Mode 1 - TonHr Input Register Floating Point Register (1 of 2)
30135 User Defined Energy Total - Mode 1 - MJ Input Register Floating Point Register (1 of 2)
30137 User Defined Energy Total - Mode 1 - kWHr Input Register Floating Point Register (1 of 2)
30149 Volume Total - Single Mode - Gal Input Register Floating Point Register (1 of 2)
30150 Volume Total - Single Mode - Gal Input Register Floating Point Register (2 of 2)
30151 Volume Total - Single Mode - Liters Input Register Floating Point Register (1 of 2)
30152 Volume Total - Single Mode - Liters Input Register Floating Point Register (2 of 2)
30153 Volume Total - Single Mode - ft3 Input Register Floating Point Register (1 of 2)
30154 Volume Total - Single Mode - ft3 Input Register Floating Point Register (2 of 2)

SYSTEM-20 BTU METER
30155 Volume Total - Single Mode - m3 Input Register Floating Point Register (1 of 2)
30156 Volume Total - Single Mode - m3 Input Register Floating Point Register (2 of 2)
30157 Volume Total - Mode 1 - Gal Input Register Floating Point Register (1 of 2)
30159 Volume Total - Mode 1 - Liters Input Register Floating Point Register (1 of 2)
30161 Volume Total - Mode 1 - ft3 Input Register Floating Point Register (1 of 2)
30163 Volume Total - Mode 1 - m3 Input Register Floating Point Register (1 of 2)
30173 Year to Date Volume Total - Single Mode - Gal Input Register Floating Point Register (1 of 2)
30174 Year to Date Volume Total - Single Mode - Gal Input Register Floating Point Register (2 of 2)
30175 Year to Date Volume Total - Single Mode - Liters Input Register Floating Point Register (1 of 2)
30176 Year to Date Volume Total - Single Mode - Liters Input Register Floating Point Register (2 of 2)
30177 Year to Date Volume Total - Single Mode - ft3 Input Register Floating Point Register (1 of 2)
30178 Year to Date Volume Total - Single Mode - ft3 Input Register Floating Point Register (2 of 2)
30179 Year to Date Volume Total - Single Mode - m3 Input Register Floating Point Register (1 of 2)
30180 Year to Date Volume Total - Single Mode - m3 Input Register Floating Point Register (2 of 2)
30181 Year to Date Volume Total - Mode 1 - Gal Input Register Floating Point Register (1 of 2)
30183 Year to Date Volume Total - Mode 1 - Liters Input Register Floating Point Register (1 of 2)
30185 Year to Date Volume Total - Mode 1 - ft3 Input Register Floating Point Register (1 of 2)
30187 Year to Date Volume Total - Mode 1 - m3 Input Register Floating Point Register (1 of 2)
30197 Previous Year Volume Total - Single Mode - Gal Input Register Floating Point Register (1 of 2)
30198 Previous Year Volume Total - Single Mode - Gal Input Register Floating Point Register (2 of 2)
30199 Previous Year Volume Total - Single Mode - Liters Input Register Floating Point Register (1 of 2)
30200 Previous Year Volume Total - Single Mode - Liters Input Register Floating Point Register (2 of 2)
30201 Previous Year Volume Total - Single Mode - ft3 Input Register Floating Point Register (1 of 2)
30202 Previous Year Volume Total - Single Mode - ft3 Input Register Floating Point Register (2 of 2)
30203 Previous Year Volume Total - Single Mode - m3 Input Register Floating Point Register (1 of 2)
30204 Previous Year Volume Total - Single Mode - m3 Input Register Floating Point Register (2 of 2)
30205 Previous Year Volume Total - Mode 1 - Gal Input Register Floating Point Register (1 of 2)

SYSTEM-20 BTU METER
30207 Previous Year Volume Total - Mode 1 - Liters Input Register Floating Point Register (1 of 2)
30209 Previous Year Volume Total - Mode 1 - ft3 Input Register Floating Point Register (1 of 2)
30211 Previous Year Volume Total - Mode 1 - m3 Input Register Floating Point Register (1 of 2)
30221 User Defined Volume Total - Single Mode - Gal Input Register Floating Point Register (1 of 2)
30222 User Defined Volume Total - Single Mode - Gal Input Register Floating Point Register (2 of 2)
30223 User Defined Volume Total - Single Mode - Liters Input Register Floating Point Register (1 of 2)
30224 User Defined Volume Total - Single Mode - Liters Input Register Floating Point Register (2 of 2)
30225 User Defined Volume Total - Single Mode - ft3 Input Register Floating Point Register (1 of 2)
30226 User Defined Volume Total - Single Mode - ft3 Input Register Floating Point Register (2 of 2)
30227 User Defined Volume Total - Single Mode - m3 Input Register Floating Point Register (1 of 2)
30228 User Defined Volume Total - Single Mode - m3 Input Register Floating Point Register (2 of 2)
30229 User Defined Volume Total - Mode 1 - Gal Input Register Floating Point Register (1 of 2)
30231 User Defined Volume Total - Mode 1 - Liters Input Register Floating Point Register (1 of 2)
30233 User Defined Volume Total - Mode 1 - ft3 Input Register Floating Point Register (1 of 2)
30235 User Defined Volume Total - Mode 1 - m3 Input Register Floating Point Register (1 of 2)
30245 Auxiliary Pulse Input Count- Input 1 Input Register Floating Point Register (1 of 2) Unitless count. Value is representative
of the total number of pulses received
on input.
on input.
on input.
on input.

SYSTEM-20 BTU METER
on input.
on input.
30251 Run Hours Input Register Floating Point Register (1 of 2)

30252 Run Hours Input Register Floating Point Register (2 of 2)
30253 Meter Status Input Register Short Integer Register 0 Normal
1 Low Supply Temperature
2 High Supply Temperature
3 Low Return Temperature
4 High Return Temperature
5 Delta T < Minimum
6 High Energy Rate
8 Comm Error
9 Low Supply Voltage
10 System Fault

SYSTEM-20 BTU METER
7.2 DIAGNOSTIC FUNCTION CODE The MODBUS implementation of the System-20 supports the use of function
code 08, Diagnostic.
When using function code 08, you must also specify the “sub-function” code
when sending the message to the System-20.
The following sub-functions are supported by the System-20:
Sub-function Code Name

Hex Decimal
00 00 Return Query Data
01 01 Restart Communications Option
04 04 Force Listen Only Mode
0B 11 Return Bus Message Count*
0C 12 Return Bus Communication Error Count*
0D 13 Return Bus Exception Error Count*
0E 14 Return Server Message Count¹
0F 15 Return Server No Response Count¹
11 17 Return Server Busy Count¹
12 18 Return Bus Character Overrun Count¹
* Count available in System-20 diagnostic menu page 1.
¹ Count available in System-20 diagnostic menu page 2.
Description of Sub-functions:
00 Return Query Data
The data passed to the System-20 in the request data field is to be returned
(looped back) in the response. The entire response message should be identical
to the request.
01 Restart Communications Option
The System-20 serial line port will be initialized and restarted, and all of its
communications event counters are cleared. If the port is currently in Listen Only
Mode, no response is returned. This function is the only one that brings the port
out of Listen Only Mode. If the port is not currently in Listen Only Mode, a normal
response is returned. This occurs before the restart is executed.
04 Force Listen Only Mode
Forces the System-20 to its Listen Only Mode for MODBUS communications.
This isolates it from the other devices on the network, allowing them to continue
communicating without interruption from the addressed System-20. No response
is returned. When the remote device enters its Listen Only Mode, all active
communication controls are turned off. The Ready watchdog timer is allowed to
expire, locking the controls off. While the device is in this mode, any MODBUS
messages addressed to it or broadcast are monitored, but no actions will be
taken and no responses will be sent.
The only function that will be processed after the mode is entered will be the
Restart Communications Option function (function code 8, sub-function 1).

SYSTEM-20 BTU METER
11 (0B Hex) Return Bus Message Count
The response data field from the System-20 returns the quantity of messages
that it has detected on the communications system since its last restart, restart
communications option, or power-up.
This count is also available in the System-20’s diagnostic menu page.
12 (0C Hex) Return Bus Communication Error Count
The response data field returns the quantity of CRC errors encountered by the
System-20 since its last restart, restart communications option, or power-up.
13 (0D Hex) Return Bus Exception Error Count
The response data field returns the quantity of MODBUS exception responses
returned by the System-20 since its last restart, restart communications option, or
power-up.
14 (0E Hex) Return Server Message Count
The response data field returns the quantity of messages addressed to the
System-20, or broadcast, that the System-20 has processed since its last restart,
restart communications option, or power-up.
15 (0F Hex) Return Server No Response Count
System-20 for which it has returned no response (neither a normal response nor
an exception response), since its last restart, restart communications option, or
power-up.
17 (11 Hex) Return Server Busy Count
System-20 for which it returned a Server Device Busy exception response, since
its last restart, restart communications option, or power-up.
18 (12 Hex) Return Bus Character Overrun Count
System-20 that it could not handle due to a character overrun condition, since its
last restart, restart communications option, or power-up. A character overrun is
caused by data characters arriving at the port faster than they can be stored, or
by the loss of a character due to a hardware malfunction.

SYSTEM-20 BTU METER
7.3 REPORT SLAVE ID The MODBUS implementation of the System-20 supports the use of function
FUNCTION CODE code 17, Report Slave ID. When a message is sent to the System-20 requesting to
report the slave ID, the following information is returned:
System-20-XXXXXX; where XXXXXX - serial number of the System-20
The System-20 will report data in decimal or HEX, depending on the control
system settings. The data must be converted from decimal/HEX to ASCII in order
to form the string.

SYSTEM-20 BTU METER
APPENDIX
CHANGING RS485 SETTINGS OR METER PROGRAMMING AFTER
COMMISSIONING
RS485 settings and meter programming, including date and time settings, can be
changed after commissioning is complete. In order to accomplish this it will be
necessary to re-open the enclosure (Refer to section 3.3). Once the cover is open
locate the reset and commissioning push-button shown in the drawing below.
Procedure for Entering the Commissioning Mode
Once the cover is open locate the commissioning button shown in the diagram
below. It is immediately to the left of the button marked R. You will need a small
diameter probe (1/16”) to break the seal and press the button. A straightened
paperclip can be used for this. Briefly pressing commissioning once will allow you
to re-enter the commissioning mode. Follow the instructions starting in section
4.1 and re-commission the meter. Once the meter is re-commissioned, install a
new tamper seal over the commissioning button opening.
IMPORTANT NOTE:
It will be necessary to break the seal covering the commissioning push-
button when reentering the commissioning mode. The seal should be
replaced when changes are complete.
ONICON Incorporated 727-447-6140 A-1 www.onicon.com

ONICON System-20
Drilling Template ONICON
Flow and Energy Measurement
ONICON Incorporated 727-447-6140

1:1 SYSTEM-20 DRILLING TEMPLATE
Use this drilling template to drill the 4 holes required to mount the
enclosure. The mounting surface must be structurally sound and
capable of withstanding a minimum weight of 40lbs (18kg).
Use the following screws for mounting.
• (4) Machine screws - #10-24 X 1.5”

• (4) Wood screws - No. 10 X 1.5”
A-2
• (4) Concrete screws - 3/16” X 1.5” with ¼ maximum
hex, Phillips or slot heads
www.onicon.com
SYSTEM-20 BTU METER
2066-1 11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699 03-18
www.onicon.com • [email protected]
Thermowell Installation
In Welded Pipe
THERMAL INSULATOR
GASKET
COVER
ONICON Incorporated 727-447-6140

NOTE FOR OUTDOOR
INSTALLATIONS
COVER
SCREWS Installer must apply
sealant to conduit
OUTDOOR THERMOWELL ASSEMBLY IN WELDED PIPE
connector threads, cover

and screw heads to
A-3
ensure weathertight seal.
1/2" CONDUIT
PORTS (PLUGGED)
INTEGRAL
JUNCTION BOX
1/2" NPT WELDED

BRANCH OUTLET
5/8" HOLE SIZE
0195-1 11451 South Belcher Road, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 Fax (727) 442-5699 04-14
www.onicon.com E-mail: [email protected]
www.onicon.com
SYSTEM-20 BTU METER
SYSTEM-20 BTU METER
FRENCH TRANSLATION OF ALL WARNING, CAUTION AND IMPORTANT NOTES (Traductions en français de
tous les AVERTISSEMENTS, MISES EN GARDE ET REMARQUES IMPORTANTES)
AVERTISSEMENT 1
Les messages identifiés comme étant des « Avertissements » comportent de l'information
concernant la sécurité personnelle des personnes impliquées dans l'installation, le
fonctionnement et l'entretien de ce produit.
MISE EN GARDE 2
Les messages identifiés comme étant des « Mises en garde » comportent de l'information
concernant les dommages potentiels qui pourraient affecter le produit ou tout autre produit
connexe.
REMARQUE IMPORTANTE 3
Les messages identifiés comme étant des « Remarques importantes » comportent de
l'information essentielle au bon fonctionnement du produit.
AVERTISSEMENT 4
Seul un technicien qualifié devrait tenter d'installer ou d'effectuer l'entretien de ce produit. Des
blessures graves peuvent découler de la mauvaise installation ou utilisation de ce produit.
ATTENTION 5
La batterie du System-20 ne peut pas être ajoutée ou remplacée. Risque d'explosion d'incendie
et de brûlures. NE PAS recharger, désassembler, écraser, chauffer à une température supérieure
à 212 ° F (100 ° C) ou incinérer. Veuillez vérifier vos ordonnances locales pour des informations
concernant la mise au rebut de la batterie.
Le System-20 peut être installé à l'extérieur dans des espaces protégés à l'abri de la lumière
directe du soleil, de la pluie, du grésil ou de la neige.
Une sélection appropriée du site est essentielle pour garantir la performance de ce compteur
BTU. Le capteur de débit et les capteurs de température doivent être bien placés dans le système
de canalisation afin de garantir la précision de la mesure énergétique.
Les composantes du Système de mesure en BTU du Système-20 ONICON doivent être
configurées, programmées et installées ensemble pour créer un système. Mélanger des
composantes provenant de systèmes différents peut conduire à d'importantes erreurs
de mesure.

SYSTEM-20 BTU METER
MISE EN GARDE 9
La liaison des raccords de conduits n'est pas automatique et devrait être fournie dans le cadre de
l'installation.
MISE EN GARDE 10
NE PAS percer de trous dans le boîtier. N'utilisez que les orifices fournis.
MISE EN GARDE 11
NE PAS UTILISER LE BOÎTIER À TITRE DE MODÈLE POUR PERCER DES TROUS. Ne pas percer de
trous dans le boîtier. N'utilisez que les orifices fournis.
Il est important de veiller à ce qu'aucune saleté ni autre corps étranger ne pénètre les puits
thermométriques car ceci pourrait avoir un impact sur la réponse thermique du système.
MISE EN GARDE 13
LE SYSTÈME PEUT ÊTRE SOUS HAUTE PRESSION. Assurez-vous de maintenir fermement à la
main la boîte de jonction avant de desserrer lentement l'écrou de serrage de la position lors
de l'installation, du réglage ou du retrait du puits thermométrique. Le non respect de cette
instruction laissera la pression expulser soudainement et rapidement le puits thermométrique
du tuyau, ce qui pourrait entraîner des blessures graves. Le puits thermométrique pourrait
également être endommagé ou brisé, provoquant ainsi une rupture dans le joint hydraulique et
par conséquent la perte de grandes quantités d'eau.
MISE EN GARDE 14
Des vibrations excessives risquent d'endommager le puits thermométrique. Insérez le puits
thermométrique à la profondeur adéquate en utilisant la jauge fournie tel qu'indiqué. Diminuez
la profondeur d'insertion au besoin si des fortes vibrations sont ressenties lors de l'insertion, en
vous assurant que l'extrémité du puits thermométrique reste entièrement dans le flux.
MISE EN GARDE 15
NE PAS TROP SERRER L'ÉCROU DE SERRAGE DE LA POSITION. En cas de fuites de liquide, ne pas
tenter d'y remédier en serrant encore plus l'écrou. Un joint torique d'étanchéité interne retient le
liquide. Veuillez communiquer avec ONICON pour obtenir de l'aide en cas de fuite.
AVERTISSEMENT 16
Maintenez un contrôle ferme sur le boîtier de câblage jusqu'à ce que le puits thermométrique soit
complètement retiré et la vanne complètement fermée.

SYSTEM-20 BTU METER
Le fait de faire pivoter le puits thermométrique pendant que vous le retirez délicatement à
travers la vanne permettra d'assurer que l'extrémité inférieure est complètement retirée et
détachée de la vanne. Si vous sentez une résistance en fermant la vanne, ouvrez entièrement la
vanne et faites pivoter le puits pendant que vous le retirez du tuyau.
NE PAS TROP SERRER. Le puits thermométrique scelle complètement le système de plomberie. Le
vissage du capteur permet d'assurer que l'extrémité du capteur reste en contact avec le fond du
puits thermométrique.
AVERTISSEMENT 19
Débranchez l'alimentation principale avant de continuer
AVERTISSEMENT 20
Le System-20 doit être connecté à la terre pour un fonctionnement correctement. Ne pas le faire
peut entraîner un fonctionnement erratique
ATTENTION 21
Température nominale minimum du câble à connecter aux bornes de câblage, 140F (60C)
Le System-20 doit être utilisé avec une alimentation externe de Classe II. AC/DC
MISE EN GARDE 23
Lors du démarrage et de la mise en service, l'emplacement associé au DÉBIT doit être
correctement identifié dans le tuyau d'alimentation ou de retour du circuit d'échange
thermique. L'emplacement du capteur doit être ensuite programmé dans le compteur. Le non
respect de cette instruction provoquera d'importantes erreurs de mesures du flux et de l'énergie.

SYSTEM-20 BTU METER
ONICON
Flow and Energy Measurement
11451 Belcher Road South, Largo, FL 33773 • USA • Tel +1 (727) 447-6140 • Fax +1 (727) 442-5699
www.onicon.com • [email protected]

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SYSTEM-20

IMPORTANT NOTE (3)

ONICON Incorporated 727-447-6140 Page 2 www.onicon.com

SECTION 2.0 UNPACKING.................................................................................... 7

SECTION 3.0 INSTALLATION............................................................................... 8

SECTION 4.0 START-UP AND COMMISSIONING........................................... 21

SECTION 5.0 DIAGNOSTIC FUNCTIONS.......................................................... 27

ONICON Incorporated 727-447-6140 Page 3 www.onicon.com

SECTION 6.0 BACNET® MS/TP......................................................................... 28

SECTION 7.0 MODBUS........................................................................................ 35

ONICON Incorporated 727-447-6140 Page 4 www.onicon.com

SECTION 1.0 INTRODUCTION

ONICON Standard Temperature Sensors (32°F – 200° F)

Platinum RTD Temperature Sensors (32°F – 250° F)

Please refer to ONICON’s System-20 product literature, or contact ONICON for

IMPORTANT NOTE (6)

ONICON Incorporated 727-447-6140 Page 6 www.onicon.com

Flow Meter & Temperature Sensor Installation Hardware

ONICON Incorporated 727-447-6140 Page 7 www.onicon.com

IMPORTANT NOTE (7)

The Flow Meter

The Temperature Sensors

ONICON Incorporated 727-447-6140 Page 8 www.onicon.com

3.2 MECHANICAL IMPORTANT NOTE (8)

Find an easily accessible location where electrical connections can be made

The meter must be installed in protected spaces away from direct

IMPORTANT NOTE (10)

ONICON Incorporated 727-447-6140 Page 9 www.onicon.com

3.2.1 Mounting the Enclosure

Use the following screws for mounting.

A DIN rail mounting hardware kit has

ONICON Incorporated 727-447-6140 Page 10 www.onicon.com

3.2.2 Thermowell Installation

IMPORTANT NOTE (12)

3.2.2.1 Standard Thermowells

Standard thermowells are for new construction or scheduled

1/2" NPT ONICON furnished

NOTES: 1. Thermowell length varies with pipe size.

3.2.2.2 Hot Tap Thermowells

Insertion of the Hot Tap Thermowell

HOT TAP ADAPTER

POSITION CLAMPING NUT

7/8” DIA MIN

THERMOWELL SHOWN WITHDRAWN

ONICON Incorporated 727-447-6140 Page 12 www.onicon.com

Removal of the Hot Tap Thermowell

3. After the thermowell is completely withdrawn, carefully close the isolation

IMPORTANT NOTE (17)

3.2.3 Temperature Sensor Installation

3.2.3.1 ONICON Standard Temperature Sensor Installation

ONICON standard temperature sensors must be used as a pair to

ONICON Incorporated 727-447-6140 Page 13 www.onicon.com

SENSOR END PIECE (Length varies with MODULE REFERENCE (BLACK)

TEMPERATURE SENSOR INSTALLED IN THERMOWELL

PROVIDE 18-22 GA TWISTED

ONICON Incorporated 727-447-6140 Page 14 www.onicon.com

TB1 RS-485 TB2 PULSE IN TB 3 PULSE OUT TB4 ANA OUT

4-20mA OUT (+)

4-20mA COM (-)