2 Thank you for purchasing this CLARKE Coil Spring Compressor, designed for used by qualified tradesmen ONLY. Please read this instruction leaflet thoroughly before use to ensure it is used correctly and that all safety precautions are observed.
GUARANTEE This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt as proof of purchase. This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for the purpose for which it was intended. Faulty goods should be returned to their place of purchase, no product can be returned to us without prior permission. This guarantee does not effect your statutory rights.
SAFETY PRECAUTIONS • The Coil Spring Compressor should be securely fixed to the workshop floor, using proper foundation bolts - NOT supplied. • ONLY qualified mechanics/technicians should use this equipment. • ALWAYS inspect before use. DO NOT use if components are damaged in any way, or if the hydraulic ram is leaking. • ALWAYS keep hands clear of moving parts. • ALWAYS wear safety goggles, manufactured to the latest European safety standards. Everyday glasses do not have impact resistant lenses, they are NOT safety glasses. • ALWAYS keep work area clean. Cluttered areas and benches invite accidents. • ALWAYS ensure that adequate lighting is available. A minimum intensity of 300 lux should be provided. Ensure the lighting is placed so you will not be working in your own shadow. • ALWAYS concentrate on the job at hand, no matter how trivial it may seem. Be aware that accidents are caused by carelessness due to familiarity. • DO NOT use if under the influence of alcohol or drugs. • DO NOT make any modifications to this equipment. • Should repairs be necessary, ensure they are carried out by a qualified technician, and that all parts are those supplied by CLARKE International. A failure to observe these precautions will invalidate the guarantee. 3 ASSEMBLY Unpack the carton and lay out the components. Should any damage be apparent, please contact your Clarke dealer immediately. The carton comprises the following items:
A Main Column B Upper Clamping Bracket complete C 2 x Feet D 4 x Nuts, Bolts and washers. E Foot Pedal F Lower Support Bracket
1. Bolt on the two feet using the four nuts, bolts and washers provided. 2. Raise the column on to its feet, then remove the two bolts securing the Upper Clamping Bracket Support, and pull it off the column. 3. Lower the Lower Support Bracket (F) on the column so that the Actuator makes contact with the Ram. Ensure the Hex. socket head grub screw in the Actuator is screwed out sufficient for the actuator to bottom out on the ram, then tighten the grub screw. 4. Replace the Upper Clamping Bracket Support and tighten the nuts (see Method of Operation). 5. Insert the pedal into the receptacle on the Hydraulic Ram and secure with the bolt provided. 6. Unscrew the ring bolt in the Upper Clamping Bracket Support and insert the Upper Clamping Bracket. Screw in the ring bolt to secure the Clamping Bracket. We Strongly recommend that the assembly is bolted to the workshop floor for maximum stability. This should be done using proper foundation bolts. Your Coil Spring Compressor is now ready for use. 4 METHOD OF USE 1. Lower the ram to its lowest position by pressing and holding down pedal ‘C’. 1 Hinge the upper brackets back,
2. Slide the strut of the spring assembly into
the lower bracket and clamp using the facility provided and knob ‘F’. Do not overtighten - it should be firm only.
3. Position the Upper Bracket so that the
two clamps ‘A’ fit snugly and squarely around the spring coils, as near to the top of the assembly as possible. It may be necessary to remove the two bolts securing the upper bracket assembly ‘E’, and slide the bracket up or down by the appropriate amount in order to locate the clamps ‘A’ correctly. Ensure the bolts ‘E’ are tightened before proceeding. Sufficient adjustment to the upper bracket components is provided, in all directions, in order to ensure the clamps sit squarely and snugly on the spring coils. Ensure all wing nuts and adjusters are finger tight only...DO NOT fully tighten. 2 4. Once secured, pump the lever ‘D’, until pressure on the shock absorber securing nut ‘G’ is completely relieved, detected when the nut turns easily. WARNING! DO NOT undo the nut until this condition exists.
5. With the nut removed, pull off the top plate.
6. With the top plate removed, carefully and gently
press lever ‘C’ to allow the spring to fully reassert. When all pressure on the spring is relieved, undo all upper bracket constraints and remove the spring.
7. Support the shock absorber whilst undoing the lower
bracket constraint using knob F. The shock absorber may then be withdrawn.
8. Reassembly is in reverse order
5 COMPONENTS
No. Description Qty Part No. No. Description Qty Part No.
1 Bolt 4 JHCHT45401 17 Upper Strut Support 1 JHCHT45417
2 Bracket 2 JHCHT45402 16 Bolt 2 JHCHT45418 3 Upright 1 JHCHT45403 19 Saddle 1 JHCHT45419 4 Screw Rod 1 JHCHT45404 20 Screw 11 JHCHT45420 5 Adj. Strut Shaft Clasp 1 JHCHT45405 21 Bottle Jack 1 JHCHT45421 B Handle Sleeve 3 JHCHT45406 22 Bolt 1 JHCHT45422 7 Bushing 2 JHCHT45407 23 Lift Foot Pedal 1 JHCHT45423 8 Lower Strut 1 JHCHT45408 24 Bolt 2 JHCHT45424 9 Retaining Ring 6 JHCHT45409 25 R-pin 1 JHCHT45425 10 Spring Clasp 2 JHCHT45410 26 Pin 1 JHCHT45426 11 Spring Clasp Holder 2 JHCHT45411 27 Release Foot Pedal 1 JHCHT45427 12 Spring Clasp Bracket 1 JHCHT45412 28 Washer 3 JHCHT45428 13 Washer 7 JHCHT45413 29 Nut 2 JHCHT45429 14 Fly Nut 4 JHCHT45414 30 Nut 4 JHCHT45430 15 Nut 2 JHCHT45415 31 Washer 4 JHCHT45431 16 Screw Ring 1 JHCHT45416 6 MAINTENANCE Maintenance is limited to inspecting before each use to ensure all parts are secure and completely undamaged. Maintain the unit in a clean condition at all times and ensure there is no distortion of components. Inspect the ram to ensure there is no leakage. Should any be apparent, remove the unit from service and have the ram repaired by Clarke International or a reputable qualified service agent. NOTE: A very slight seepage is acceptable. At Monthly intervals, remove the Oil Level Plug in the ram cylinder and check to ensure the oil level is correct. If necessary, top up using CLARKE hydraulic oil so that oil is level with the hole. When not in use, the unit must be stored (if necessary) in a cool dry environment, with the ram in the fully retracted position. A light lubrication of the column will assist in providing smooth operation when raising, lowering the ram.
