Lifting Equipment Inspection
Lifting Equipment Inspection
Lifting Equipment Inspection
EXAMINER
•PER
Mobile Phones
• Aim
The aim of this course is to instruct candidates in
the criteria that is required to enable them to
inspect/examine Lifting Accessories.
INTRODUCTION
• Objective
On completion of this course you will be able to
inspect & examine a variety of common items of
Lifting Accessories and report your findings in
order to ensure economic, efficient and effective
use of time and recourses.
INTRODUCTION
• Incentive
UK Legislation has long required Lifting
Accessories to be examined periodically during
its use by a competent person. Lifting
Accessories are the most critical element of any
lifting operation, your ability to identify faulty or
damaged accessories will reduce the risks.
INTRODUCTION
• Incentive cont
The failure of equipment can lead to a
catastrophic chain of events resulting in loss of
life, injury and massive damage to property,
plant and equipment.
INTRODUCTION
• Competence
This is the ability to combine skill, knowledge
experience and understanding:
To perform an industrial role
Under working conditions
To recognised industrial standards
Competency is a corporate responsibility.
INTRODUCTION
Completion of reports.
as appropriate.
THE LAW AND LIFTING EQUIPMENT
Regulation 5 – Maintenance.
• Every employer shall ensure that all persons who use work
equipment have received adequate training for the
purposes of health and safety, including the training in
methods which may be adopted when using the work
equipment, any risks which such use may entail and the
precautions to be taken.
REPLACES
• This sets out the required times that reports and records
must be kept. For thorough examinations of lifting
accessories at least two years, other lifting equipment for
the life of the equipment. For inspections, until the next
inspection is made.
LIFTING OPERATIONS AND LIFTING
EQUIPMENT REGULATIONS (LOLER 98)
Excluded:
Winching loads on level ground.
Unassisted manual movement.
Gravity discharge through pipes.
Escalators.
Conveyor belts moving articles horizontally.
Static equipment suspended from a ceiling.
LIFTING OPERATIONS AND LIFTING
EQUIPMENT REGULATIONS (LOLER 98)
Frequency of examination.
Regulation 14.
Stress
Strain
Effective Bearing
Length
A B C
Master link
and Coupling Chain length Hook
length
MEASUREMENT METHOD 2
Effective
bearing
length
MEASUREMENT METHOD 3
Note:
If cleaning is required before the examination only use
cleaning agents approved by the sling manufacturer
FLAT WEBBING SINGS REJECTION CRITERIA
Chemical attack
FLAT WEBBING SINGS REJECTION CRITERIA
Cuts
Guide to the thorough examination of Shackles
EN 13889
• Illegible marking
• Incorrect pin
• Damaged thread on pin or tapped eye-threads
• Distorted body or pin-there
• Worn body or pin-the max. wear of 8-10%
• Nicks, gouges cracks, corrosion or chemical attack
SHACKLES REJECTION CRITERIA
SHACKLES REJECTION CRITERIA
Guide to the thorough examination of eyebolts
EN 3266
• Illegible marking
• Distortion, such as bent shank, deformed eye,
reduced diameter at undercut
• Thread worn, corroded, damaged or incorrectly
formed
• Damage such as nicks, cracks gouges, corrosion
EYEBOLTS REJECTION CRITERIA
Guide to the thorough examination of plate
clamp EN 13155
Not accepted
Guide to the thorough examination of wire rope
sling EN 13414
h at least 15 D
h2 half of h
Guide to the thorough examination of wire rope
sling EN 13414
Clearance 1.5 D
Guide to the thorough examination of wire rope
sling EN 13414
Distance 1 at leas 20 D
WIRE ROPE SLING REJECTION CRITERIA
Examine the sling for:
• Illegible marking, identification and safe working load
• Damage or wear to any of the terminal fittings
including protective thimbles
• Mechanical damage to the rope, fittings, hand splice
• Broken wires - especially adjacent to ferrules