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MLC165 GV

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0% found this document useful (0 votes)
149 views32 pages

MLC165 GV

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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Manitowoc MLC165

Product Guide
ASME B30.5
Metric

Features
• 165 t capacity
• 760 t-m maximum load moment
• 84 m main boom
• Max boom + fixed jib combination:
69 m + 24,4 m
• Max boom + luffing jib combination:
51 m + 51,8 m
• 239 kW Tier IVi engine
• 224 kW Tier III engine
Contents

Specifications 4
Outline dimensions 7
Transport data 13
Performance data 14
Boom combinations 18
Main boom range / load charts 21
Fixed jib range / load charts 23
Luffing jib range / load charts 26
Manitowoc Crane Care 30

Manitowoc MLC165

3
Specifications
Upperworks Replaceable, ten micron (absolute) full flow tank filter
is furnished in the hydraulic circuit. All oil is filtered
prior to return to the hydraulic reservoir.
Engine
Hydraulic system also includes hydraulic oil cooler.
Cummins Model QSL9-300 Tier III, 6 cylinder, 224 kW
(300 hp) at 2100 governed RPM. Drums

Cummins Model QSL9-320 Tier IVi, 6 cylinder, 239


Two equal width winches are driven by independent
kW (320 hp) at 2100 governed RPM.
variable displacement axial piston hydraulic motors
through planetary reduction. Drums are grooved for
Includes engine block heater (120 V), air heater
26 mm rope.
starting aid (24 V), oil heater starting aid (120 V), high
silencing muffler (Tier III) or diesel particulate filter
Powered hoisting/lowering operation is standard with
(Tier IVi), radiator and fan.
automatic (spring applied, hydraulically released)
multi-disc brakes, and drum rotation indicators.
24 volt starting and 70 amp alternator.
Optional: free-fall operation for front and/or rear
One 617 L capacity diesel fuel tank, mounted on
drums.
right side of upperworks with sight and electrical level
indicator.
Optional: auxiliary (third) hydraulic powered
drum mounted in boom butt. Includes third drum
Controls control system. Auxiliary drum may be used as
the luffing hoist when machine is equipped with a
luffing jib.
Hydraulic pilot controls provide infinite speed response
directly proportional to control lever movement. Optional: auxiliary drum preparation includes
Controls include Manitowoc’s CANBUS operating electric wiring, controls, hydraulic selector valve
system providing microprocessor driven control logic, and plumbing.
pump control, on-board diagnostics and service
information.
Boom hoist
Block-up limit control is standard for hoist and whip
lines.
Independent boom hoist consists of a single drum
grooved for 22 mm diameter wire rope. Includes 22 mm
RCL/RCI (Rated Capacity Limiter/Rated Capacity
diameter wire rope for 20 part line reeving.
Indicator) system is standard for main boom and upper
boom point. “Function cut-out” or “warning only”
Drum is powered by a fixed displacement hydraulic
operation is available via programmable configuration.
motor coupled to an internal brake and planetary
gearbox equipped with ratchet and pawl.
Travel and swing alarms are standard.

Mast
Hydraulic system
Moving mast is 7,2 m long and connects the boom
Three high-pressure pumps are driven by the engine.
hoist reeving to the steel boom suspension pendant
Two pumps provide hydraulic power enabling
rigging. When used with optional self-erect package,
simultaneous multi-function capability. One pump
the mast is utilized for crane assembly and disassembly.
provides independent "closed loop" hydraulic power
The mast is capable of lifting and positioning the
for the swing system. An additional fourth pump is
crawler assemblies, stacking the counterweights and
required for free fall.
assembling the boom and jib, utilizing the self assembly
cylinder.
Hydraulic reservoir capacity is 600 L and is equipped
with breather, sight and electrical level indicator, clean
Rotating bed includes counterweight raising cylinders
out access, and internal diffuser.
capable of lifting the entire upperworks counterweight
for removal and installation. The upperworks
Each function is equipped with relief valves to protect
counterweight is attached to rotating bed with
the hydraulic circuit from overload or shock.
power-actuated pins.

4
Specifications
Counterweight Crawlers

Counterweight raising cylinders are mounted in the Crawler assemblies are 8,0 m long, high strength steel
rotating bed with links mounted to top of the cylinder fabrications with 1,1 m wide cast steel crawler pads.
and connected to the counterweight tray. The upper Each crawler is powered independently by a variable
counterweight is secured to the rotating bed with displacement hydraulic motor driving a planetary
hydraulically actuated pins. reduction. Crawlers provide ample tractive effort that
allows counter rotation with full rated load. Maximum
Upper counterweight consists of a one-piece tray and ground speed of 1,8 kph.
eight upper counterweight boxes. Series 2 carbody
counterweight boxes are attached to carbody (each side) Attachments
and weigh 8 t each.

Series 1 No. 74 boom


Upper counterweight (6 pieces+tray).............. 45 100 kg

Series 2 The liftcrane is equipped with a 15 m basic No. 74


Upper counterweight (8 pieces+tray).............. 55 100 kg tubular chord boom consisting of a 6,0 m butt and 9 m
Carbody counterweight (2 pieces)...................16 000 kg top with six 65,1 cm diameter roller bearing sheaves.
Total counterweight....................................71 100 kg No. 74 boom utilizes wire rope pendants.

Hydraulically powered boom hinge pin system consists


of cylinder, piping, operating controls and locking
Swing system device.

Independent single swing drive mounted in rotating Spring cushioned boom stop and electronic automatic
bed is powered by a hydraulic piston type motor boom stop standard.
driving a spur gear through a planetary reduction.
Internal brake and four position manual swing lock is Luffing jib preparation included as standard.
provided.
No. 74 boom length is increased using 3,0 m, 6 m,
Maximum swing speed: 2.5 rpm. and 12 m boom inserts with wire rope suspension
pendants. Max boom length is 84 m.

Operator’s cab 13,6 t swivel hook and weight ball standard.

Fully enclosed and galvaneeled steel insulated module is


No. 134 fixed jib
equipped with sliding door, large safety glass windows
on all sides and roof. Signal horn, cab space heater,
front and roof windshield wipers, air conditioning, 9,1 m basic No. 134 tubular chord fixed jib
dome light, sun visor and shade, fire extinguisher and consisting of 4,6 m jib butt and 4,6 m jib top with
air circulating fan are standard. 3,8 m jib strut, wire rope, pendants and backstay.
Includes RCL/RCI hardware.
Optional: tilt cab.
No. 134 fixed jib length is increased using 3,0 m
Optional: nylon protective window covers. and 6,1 m inserts with wire rope pendants. Max
fixed jib length is 24,4 m.

Lowerworks
No. 135 luffing jib

Carbody 21,3 m basic No. 135 tubular chord luffing jib


assembly consisting of 8,2 m butt, 6,1 m insert,
High strength fabricated steel assembly utilizing and 7,0 m top with two 68,6 cm straight roller
Manitowoc's FACT™ connection system incorporating bearing sheaves. Also included are RCL/RCI
two hydraulically powered pins for fast installation and hardware, pin connected jib sections, pendants,
removal of crawlers. fixed strut, jib strut, backstay pendants, boom
point wheel and 26 mm luffing jib hoist line.

No. 135 luffing jib is lengthened using 3,0 m,


6,1 m and 12,2 m inserts with wire rope pendants.
Manitowoc MLC165 Maximum luffing jib length is 51,8 m. 5
Specifications
Optional equipment

Self-erect system includes: carbody jacking


cylinders with pads, controls, self assembly
cylinder, boom-butt installation support,
counterweight cylinders and crawler handling
chain.

Detachable upper boom point with one 30"


(76,2 cm) diameter tapered roller bearing sheave
for No. 74 boom top (this is same upper boom
point used on 555, 777, 999, 2250,16000 and
18000).

Blocks and hooks –

27,2 t hook block with one 76,2 cm sheave for


26 mm wire rope with swivel hook, hook latch and
swivel lock.

54 t hook block with two 76,2 cm sheaves for


26 mm wire rope with swivel hook, hook latch
and swivel lock.

91 t hook block with three 76,2 cm sheaves for


26 mm wire rope with swivel hook, hook latch,
and swivel lock.

150 t hook block with five 76,2 cm sheaves for


26 mm wire rope with single barb swivel hook,
hook latch, and swivel lock.

150 t hook block with five 76,2 cm sheaves for


26 mm wire rope with duplex swivel hook, hook
latch, and swivel lock.

Hydraulic Test Kit.

Service Interval Kits.

Special Paint Color (other than Manitowoc


standard red and black.)

Zinc rich primer (marine applications) for


corrosion resistance.

Special Customer Decals: custom vinyl decal(s)


of name and/or logo from artwork supplied by
customer.

Export Packaging: basic crane, boom and jib


sections.

6
Outline dimensions

Rotation

11.4m

3.6m
3.7m

1.5m

4.0m

8.0m

9.6m

6.0m
Counterweight tail swing

7.1m 8.8m

Rotation

3.6 m
Top of Cab

1.3 m

0.5 m 1.1 m

6.5 m

7.6 m

Manitowoc MLC165 7
Outline dimensions
L
Basic crane
Length 10,52 m
Width 3,00 m
H
Height 3,30 m
Weight 37 875 kg
Note: Weight includes carbody, upperworks, operator’s
cab, mast, boom-hoist wire rope, maximum hoist and
whip lines on drums, optional self-assembly jacks, full
hydraulic fluid reservoir, and half tank of fuel.

Crawlers
W
Length 7,99 m
Width 1,32 m
Height 1,31 m
H
Weight 15 672 kg
L

Counterweight tray
Length 6,49 m
W
Width 1,95 m
Height 1,00 m
H Weight 15 520 kg

Upper side counterweight


Series 1 x6
W
Series 2 x8
H
Length 2,03 m
L Width 1,54 m
Height 0,46 m
Weight 5 001 kg

8
Outline dimensions
Lower carbody counterweight
Series 2 x2

H Length 1,93 m
Width 1,32 m
Height 0,90 m
L Weight 8 000 kg
W

6,0 m No. 74 boom butt and wire rope


guide and boom stop
Length 6,84 m
H Width 2,09 m
Height 2,25 m
L Weight 4 177 kg
Note: without aux drum – 2 948 kg

9,0 m No. 74 boom top and wire rope


guide and pendants
H Length 9,57 m
Width 2,01 m
Height 2,52 m
L
Weight 3 831 kg

3,0 m No. 74 boom insert and pendants


Length 3,15 m
H Width 2,01 m
Height 2,21 m
Weight 582 kg
L

6,0 m No. 74 boom insert and pendants


H Length 6,21 m
Width 2,01 m
Height 2,21 m
L Weight 924 kg

Manitowoc MLC165 9
Outline dimensions
6,0 m No. 74 boom insert with sheaves
and pendants
H Length 6,21 m
Width 2,01 m
Height 2,38 m
L Weight 1 377 kg

12,0 m No. 74 boom insert and pendants


H Length 12,17 m
Width 2,01 m
Height 2,21 m
L
Weight 1 687 kg

12,0 m No. 74 boom insert with backstay


H and pendants
Length 12,17 m
Width 2,01 m
L Height 2,21 m
Weight 1 711 kg

4,6 m No. 134 jib butt, strut and stop


H
Length 4,67 m
Width 0,86 m
L
Height 1,29 m
Weight 635 kg

4,6 m No. 134 jib top and pendants


H Length 4,93 m
Width 0,79 m
L
Height 0,79 m
Weight 553 kg

10
Outline dimensions
3,0 m No. 134 jib insert and pendants
H
Length 3,12 m
L Width 0,79 m
Height 0,79 m
Weight 218 kg

6,1 m No. 134 jib insert and pendants


H
Length 6,17 m
L Width 0,79 m
Height 0,79 m
Weight 340 kg

8,2 m No. 135 luffing jib butt and struts


Length 8,81 m
H Width 1,57 m
Height 2,92 m
Weight 4 477 kg
L

7,0 m No. 135 luffing jib top, roller and


pendants
H Length 7,80 m
Width 1,52 m
Height 2,02 m
L
Weight 1 984 kg
Note: Includes wire rope guide.

3,0 m No. 135 luffing jib insert and


H pendants
Length 3,15 m
L Width 1,52 m
Height 1,30 m
Weight 381 kg

Manitowoc MLC165 11
Outline dimensions
6,1 m No. 135 luffing jib insert and
H pendants
Length 6,20 m
L Width 1,52 m
Height 1,30 m
Weight 612 kg

12,2 m No. 135 luffing jib insert with


H backstays and pendants
Length 12,29 m
L Width 1,52 m
Height 1,30 m
Weight 1 050 kg

No. 74 upper boom point


H Length 2,64 m
Width 0,41 m
L Height 0,81 m
Weight 420 kg

Weight ball
D Capacity/Swivel 14 t Diameter 0,53 m
Weight 594 kg Length 1,13 m
L

12
Transport data

Load summary
84 m No. 74 boom + 24,4 m No. 134 fixed jib Series 2 counterweight
Quantity on trailer load #
(Does not include blocking, strapping, etc.)

Item kg 1 2 3 4 5 6 7 8 9

Basic crane 37 875 1

Crawlers 15 672 1

Crawlers 15 672 1

9,0 m No. 74 boom top, wire rope


3 831 1
guide, pendants

6,0 m No. 74 boom butt, wire rope


4 177 1
guide, boom stop

Upper side counterweight 5 001 2 2 1 1 2

12,0 m No. 74 boom insert,


1 687 1 1 1 1
pendants

12,0 m No. 74 boom insert with


1 711 1
backstay, pendants

6,0 m No. 74 boom insert,


1 377 1
pendants
3,0 m No. 74 boom insert,
582 1
pendants

Counterweight tray 14 741 1

No. 74 upper boom point 420 1

4,6 m No. 134 jib butt, strut, stop,


1 188 1
4,6 m No. 134 jib top, pendants

3,0 m No. 134 jib insert, pendants 218 1

6,1 m No. 134 jib insert, pendants 340 2

Lower carbody counterweight 8 000 1 1

Weight ball 594 1

Miscellaneous 2 813 1
37 875

15 602

12 877

14 906

14 688

16 452

15 804

19 849

16 254

Payload for each trailer (kg)

Manitowoc MLC165 13
Performance data

Main and whip drum - 12 500 kg


Single line pull/single line speed m/min
Layer
Single line pull kg 1 2 3 4 5 6

0 96 103 111 119 127 135

12 500 67 72 78 83 89 95

Luffing hoist auxiliary drum - 9 070 kg


Single line pull/single line speed m/min

Layer

Single line pull kg 1 2 3 4 5 6 7 8

9 070 41 44 48 51 55 58 62 65

14
Performance data

Wire rope lengths


No. 74 boom
- or -
Fixed jib No. 134 on No. 74 boom

Whip line Hoist line


Boom or
(front or auxiliary drum) (rear drum)
boom and jib
length
1 part 2 part
Total parts
of line
m m m m
Hoist reeving for main load block 15 45 65 250 14
26 mm wire rope
18 55 75 275 13
No. 74 boom
21 60 85 295 12
Maximum Load
24 65 90 310 11
No. Parts of Line kg

1 12 500 27 70 100 320 10

30 75 110 350 10
2 25 000
33 85 120 350 9
3 37 500
36 90 130 350 8
4 50 000
39 95 135 370 8
5 62 500
42 100 145 370 7
6 75 000
45 105 155 370 6
7 87 500
48 115 165 370 6
8 100 000
51 120 175 375 6
9 112 500
54 125 180 375 5
10 125 000
57 130 190 375 5
11 137 500
60 135 200 375 4
12 150 000
63 145 210 375 4
13 162 500
66 150 220 375 3
14 165 000
69 155 225 375 3

72 160 235 375 3

75 165 245 375 3

78 175 255 375 3

81 180 260 375 3

84 185 270 375 2

87 160 225 — —

90 163 229 — —

93 166 232 — —

NOTE: Hoist and whip line lengths given in table will allow hook to touch
ground. When block travel below ground is required, add additional rope
equal to parts of line times added travel distance. Hoisting distance or line
pull may be limited when block travel below ground is required.

Maximum wire rope length on auxiliary drum when used as Whip Line is
190 m. When auxiliary drum is used as Luffing Jib Hoist, wire rope length
required on drum is 210 m. If auxiliary drum is used as Whip Line while
equipped with 210 m rope length, hoisting distance and line pull will be
limited. Consult factory for further information.

Manitowoc MLC165

15
Performance data

Wire rope lengths Wire rope specifications 5:1 Safety Factor


No. 135 luffing jib on No. 74 boom
No. 74 boom - or -
Luffing jib hoist line
No. 134 fixed jib on No. 74 boom
5:1 Safety Factor 5:1 Safety Factor
Maximum Rotation resistant Rotation resistant
Boom Hoist required Wire rope Wire rope
length* line parts of
line Function Hoist line Whip line Auxiliary line
m m

21 259 4 Size wire rope 26 mm 26 mm 26 mm

24 274 4
Maximum load
12 500 kg 12 500 kg 9 070 kg
27 290 4 per line

30 305 4 Approximate weight 3,41 kg/m 3,41 kg/m 3,41 kg/m


33 305 4

36 320 4

39 320 4

42 335 4
Drum capacities - wire rope
45 335 3
Maximum length
48 335 3
Operational Storage
51 351 3
Front or rear grooved drum 374 m 457 m
*Hoist line lengths given in table include all 26 mm wire rope 6 layers 7 layers
luffing jib lengths.
Auxiliary drum 164 m 233 m
26 mm wire rope 7 layers 9 layers
NOTE: Hoist line lengths given in table
will allow hook to touch ground. When
block travel below ground is required, add Boom hoist drum 170 m

22 mm wire rope 7 layers
additional rope equal to parts of line multiply
by added travel distance. Hoisting distance
or line pull may be limited when block travel
below ground is required.

16
Performance data

Maximum length Maximum length Maximum length


Maximum boom and luffing jib raising raising Maximum boom and Maximum boom and
fixed jib raising fixed jib raising
No. 135 luffing jib on No. 74 boom Series 2 No. 134 fixed jib on
Series 2 counterweight No. 74 boom No. 134 fixed jib on
Series 2 No. 74 boom
In-line method Jack-knife method Series 2
Main Fixed
Over end Over side Over end Over side boom jib Main Fixed
Boom of blocked of of blocked of m m boom jib
length crawlers crawlers crawlers crawlers m m
m m m m m
84,0 —
78,0 —
21,0 21,3 - 51,8 21,3 - 51,8
81,0 —
72,0 —
24,0 21,3 - 51,8 21,3 - 51,8
Over front 78,0 — Over side
of blocked of crawlers 69,0 12,2
crawlers m
27,0 21,3 - 48,8 21,3 - 48,8 51,8 51,8
m 75,0 12,2
66,0 18,3
30,0 21,3 - 45,7 21,3 - 42,7 48,8 - 51,8 45,7 - 51,8
72,0 18,3
63,0 24,4
33,0 21,3 - 39,6 21,3 - 36,6 42,7 - 51,8 39,6 - 51,8
69,0 24,4
For specific configurations refer to
36,0 21,3 - 33,5 21,3 - 27,4 36,6 - 51,8 30.5 - 51,8 www.cranelibrary.com.
For specific configurations refer to
www.cranelibrary.com.
39,0 21,3 - 27,4 21,3 30,5 - 51,8 24,4 - 51,8

42,0 21,3 — 24,4 - 51,8 21,3 - 51,8

45,0 — — 21,3 - 51,8 21,3 - 39,6 Maximum length


Maximum boom and
48,0 — — 21,3 - 51,8 — fixed jib raising

No. 134 fixed jib on


51,0 — — 21,3 - 51,8 — No. 74 boom
Series 2
For specific configurations refer to www.cranelibrary.com. Main Fixed
boom jib
m m

84,0 —

78,0 —
Over rear
of blocked
crawlers 75,0 9,1
m
72,0 15,2

69,0 24,4

For specific configurations refer to


www.cranelibrary.com.

Manitowoc MLC165

17
Boom combinations
No. 74 boom combinations
Boom inserts length m

Boom
length 3,0 6,0 12,0 12,0*
m

15 0 ­0 0 0
18 1 0 0 0
21 0 1 0 0
24 1 1 0 0
27 0 0 0 1
30 1 0 0 1 9,0 m
boom top
33 0 1 0 1
36 1 1 0 1
39 0 0 1 1
42 1 0 1 1 12,0 m
boom insert with
45 0 1 1 1
backstay assembly
48 1 1 0 1
51 0 ­0 2 1
54 1 0 2 1
57 0 1 2 1
60 1 1 2 1 12,0 m
boom insert
63 0 0 3 1
66 1 0 3 1
69 0 1 3 1
72 1 1 3 1
75 0 0 4 1
12,0 m
78 1 0 4 1 boom insert

81 0 1 4 1
84 1 1 4 1

* with fised jib backstay assembly.

12,0 m
boom insert

84 m
No. 74 main boom
12,0 m
boom insert

3,0 m
boom insert

6,0 m
boom insert
with sheave

6,0 m
boom butt

18
Boom combinations
No. 134 fixed jib
combinations
Fixed jib
inserts length m
Fixed jib
length 3,05 6,10
m
4,7 m
9,1 0 ­0 No. 134 jib top
12,2 1 0
15,3 2 0 6,1 m
No. 134 jib insert
18,3 3 1
21,3 0 2
24,4 m 6,1 m
24,4 1 2 No. 134 fixed jib No. 134 jib insert

3,05 m
No. 134 jib insert

4,5 m
No. 134 jib butt

9,0 m
boom top

12,0 m
boom insert with
backstay assembly

12,0 m
boom insert

12,0 m
boom insert

69,0 m
No. 74 boom

12,0 m
boom insert

6,0 m
boom insert
with sheave

6,0 m
boom butt

Manitowoc MLC165 19
Boom combinations

No. 135 luffing jib


combinations
Luffing jib inserts length m
7,0 m
Luffing jib No. 135 jib top
length 3,05 6,10 12,19
m

21,3 0 ­1 0
24,4 1 1 0 51,8 m
12,2 m
27,4 0 2 0 No. 135 luffing jib No. 135 jib insert

30,5 1 2 0
33,5 0 1 1
36,6 1 1 1
39,6 0 2 1
12,2 m
42,7 1 2 1 No. 135 jib insert

45,7 0 1 2
48,8 1 1 2
6,1 m
51,8 0 2 2 No. 135 jib insert

6,1 m
No. 135 jib insert

8,2 m
No. 135 jib butt

9,0 m
boom top

51,0 m
No. 74 boom

12,0 m
boom insert

12,0 m
boom insert

6,0 m
boom insert

6,0 m
boom insert
with sheave

6,0 m
boom butt

20
Main boom range diagram
No. 74 boom
94,5
80˚ 70˚ 60˚
91,4
Upper 5˚
Boom 15˚
Point 88,4
81.7˚
25˚
85,3

82,3
24,4m
79,2
21,3m

76,2
18,3m

15,2m
73,2
84
12,2m m
70,1
81
9,1m m
67,1 78 50˚
m
75
64,0 m
Height above ground - meters

72
61,0 m
69
m
57,9
66
m
54,9 63
m
51,8 60
m
57
48,8 m
54 40˚
m
45,7
51
m
42,7 48
m
39,6 45
m
42
36,6 m
39
m
33,5 30˚
36
m
30,5 33
m
27,4 30
m
27
24,4 m
24
21,3 m
21
m
18,3
18
m
15,2 15
m
12,2

9,1

6,1

3,0

3,0 6,1 9,1 12,2 15,2 18,3 21,3 24,4 27,4 30,5 33,5 36,6 39,6 42,7 45,7 48,8 51,8 54,9 57,9
6,0 m 1,4m Distance from centerline of rotation - meters
2,1m
Tailswing

Rotation

Manitowoc MLC165 21
Main boom load charts
No. 74 boom
55 100 kg upper counterweight, 16 000 kg carbody counterweight
360° Rating kg x 1000
Boom length m
15 18 24 30 36 42 48 54 60 66 72 78 84
Radius m
4.5 165.0
5 151.4 150.4
6 126.7 126.7 126.4
8 95.0 95.0 94.6 94.4 93.2
10 67.4 67.6 67.6 67.6 67.5 67.4 67.7
12 51.7 52.0 51.9 51.9 51.8 51.7 51.7 51.5 49.2
14 41.6 41.9 41.9 41.8 41.7 41.5 41.5 41.4 41.1 37.7 33.3 29.8
16 34.8 34.8 34.8 34.7 34.4 34.5 34.2 34.0 34.3 32.0 29.1 24.5
18 29.5 29.6 29.6 29.5 29.2 29.3 29.0 28.8 28.5 28.5 27.7 23.9
20 25.6 25.6 25.5 25.3 25.3 25.0 24.8 24.5 24.2 23.9 23.3
24 19.7 19.8 19.7 19.5 19.5 19.3 19.0 18.8 18.4 18.1 17.8
28 15.8 15.8 15.6 15.6 15.3 15.1 14.8 14.4 14.2 13.8
32 12.9 12.7 12.7 12.5 12.2 11.9 11.6 11.3 11.0
36 10.5 10.6 10.3 10.1 9.8 9.4 9.1 8.8
40 8.8 8.8 8.6 8.3 8.1 7.7 7.4 7.1
44 7.5 7.2 7.0 6.7 6.3 6.0 5.7
48 6.1 5.8 5.5 5.1 4.8 4.6
52 5.0 4.9 4.5 4.2 3.9 3.6
56 4.0 3.7 3.4 3.1 2.8
60 3.0 2.7 2.3 2.0
64 2.4 2.0 1.7
68 1.5

For complete chart, refer to www.cranelibrary.com.

22
Fixed jib range diagram
No. 134 fixed jib on No. 74 boom

94,5
80˚ 70˚ 60˚
91,4
Upper 5˚
Boom 15˚
Point 88,4
81.7˚
25˚
85,3

82,3
24,4m
79,2
21,3m

76,2
18,3m

15,2m
73,2
84
12,2m m
70,1
81
9,1m m
67,1 78 50˚
m
75
64,0 m
Height above ground - meters

72
61,0 m
69
m
57,9
66
m
54,9 63
m
51,8 60
m
57
48,8 m
54 40˚
m
45,7
51
m
42,7 48
m
39,6 45
m
42
36,6 m
39
m
33,5 30˚
36
m
30,5 33
m
27,4 30
m
27
24,4 m
24
21,3 m
21
m
18,3
18
m
15,2 15
m
12,2

9,1

6,1

3,0

3,0 6,1 9,1 12,2 15,2 18,3 21,3 24,4 27,4 30,5 33,5 36,6 39,6 42,7 45,7 48,8 51,8 54,9 57,9
6,0 m 1,4m Distance from centerline of rotation - meters
2,1m
Tailswing

Rotation

Manitowoc MLC165 23
Fixed jib load charts
No. 134 fixed jib on No. 74 boom
55 100 kg upper counterweight, 16 000 kg carbody counterweight
360° Rating kg x 1000

5° offset 25° offset


9,1 m fixed jib length 9,1 m fixed jib length
Boom length m Boom length m
27,0 39,0 51,0 63,0 75,0 27,0 39,0 51,0 63,0 75,0
Radius m Radius m
9,1 25,0 12,2 21,0
12,0 25,0 16,0 18,4 20,1
16,0 25,0 25,0 25,0 25,0 20,0 16,3 18,2 19,6 20,6
22,0 23,2 22,4 22,0 21,3 20,9 26,0 14,3 16,1 17,5 17,3 16,7
28,0 16,5 15,8 15,4 14,8 14,1 32,0 13,2 12,9 12,4 11,8
34,0 12,4 11,8 11,3 10,7 10,0 38,0 10,0 9,7 9,2 8,6
40,0 9,0 8,6 8,0 7,3 44,0 7,4 6,9 6,2
46,0 6,6 6,0 5,3 50,0 5,2 4,5
52,0 5,1 4,5 3,8 56,0 3,8 3,2
58,0 3,3 2,6 62,0 2,1
64,0 2,3

5° offset 25° offset


15,2 m fixed jib length 15,2 m fixed jib length
Boom length m Boom length m
27,0 39,0 51,0 63,0 27,0 39,0 51,0 63,0
Radius m Radius m
10,7 20,1 16,8 13,4
14,0 19,0 19,3 20,0 12,0 13,1
18,0 17,8 18,3 18,3 24,0 10,7 11,9 12,7 13,4
24,0 16,0 17,1 17,3 17,0 30,0 9,3 10,4 11,3 12,1
30,0 14,4 14,6 14,1 13,5 36,0 9,4 10,3 10,8
36,0 11,8 11,1 10,6 10,0 42,0 8,6 8,6 8,1
42,0 8,6 8,1 7,5 48,0 6,6 6,1
48,0 6,8 6,3 5,7 54,0 4,6
54,0 4,9 4,3 60,0 3,4
60,0 3,8 3,2 66,0
66,0 2,2
For complete chart, refer to www.cranelibrary.com.

24
Fixed jib load charts
No. 134 fixed jib on No. 74 boom
55 100 kg upper counterweight, 16 000 kg carbody counterweight
360° Rating kg x 1000

5° offset 25° offset


18,3 m fixed jib length 18,3 m fixed jib length
Boom length m Boom length m
27,0 39,0 51,0 63,0 27,0 39,0 51,0 63,0
Radius m Radius m
12,2 16,8 18,3 11,6
16,0 15,6 16,0 22,0 10,3 11,2
20,0 14,5 15,1 15,3 14,9 26,0 9,1 10,1 10,8 11,5
26,0 13,0 13,9 14,3 14,2 32,0 7,8 8,8 9,6 10,2
32,0 11,7 12,8 12,9 12,2 38,0 7,0 7,9 8,7 9,3
38,0 9,8 10,2 9,7 9,1 44,0 7,2 7,9 7,6
44,0 8,4 8,0 7,5 6,9 50,0 6,3 5,8
50,0 6,4 5,9 5,2 56,0 4,9 4,4
56,0 4,6 3,9 62,0 3,3
62,0 3,5 2,9 68,0
68,0 2,1

5° offset 25° offset


24,4 m fixed jib length 24,4 m fixed jib length
Boom length m Boom length m
27,0 39,0 51,0 63,0 27,0 39,0 51,0 63,0
Radius m Radius m
12,2 10,7 21,3 8,6
16,0 10,1 10,0 24,0 7,9 8,5
20,0 9,4 9,5 9,3 9,0 28,0 6,9 7,6 8,2 8,6
26,0 8,5 8,6 8,6 8,4 34,0 5,9 6,6 7,2 7,7
32,0 7,8 8,0 8,0 7,8 40,0 5,1 5,8 6,4 6,9
38,0 7,3 7,4 7,4 7,4 46,0 5,2 5,8 6,3
44,0 6,7 6,9 6,9 6,9 52,0 4,8 5,3 5,6
50,0 6,0 6,5 6,0 5,3 58,0 4,7 4,2
56,0 5,2 4,7 4,1 64,0 3,7 3,2
62,0 3,7 3,0 70,0 2,3
68,0 2,8 2,2
For complete chart, refer to www.cranelibrary.com.

Manitowoc MLC165 25
Luffing jib range diagram
No. 135 luffing jib on No. 74 boom

118,9

115,8

112,8

109,7 73.7˚
106,7

103,6 70˚

100,6 60˚
97,5

94,5 50˚

91,4

51
,8
88,4 40˚

m
48
,8
m
85,3
45
,7
m
42

82,3
,7
m
39

30˚
,6
m

79,2
36
,6
m
33

76,2
,5
m
30
,5

73,2
m
27

20˚
,4
m

70,1
24
,4
m
21

67,1
,3
m
Height above ground - meters

64,0
10˚
61,0

57,9 83˚
80˚
87˚ 75˚
70˚
65˚
48,8
51
m
45,7
48
m
42,7
45
m
39,6
42
m
36m
36,6 39
m
13.5˚
33m
33,5
30m
30,5
27m
27,4

24,4
24
m
21,3
21
m
18,3

15,2

12,2

9,1

6,0 m
2,1m 12,2 18,3 24,4 30,5 36,6 42,7 48,8 54,9 61,0 67,1 73,2 79,2 85,3
Tailswing
1,4m Distance from centerline of rotation - meters

Rotation

26
Luffing jib load charts
No. 135 luffing jib on No. 74 boom
55 100 kg upper counterweight, 16 000 kg carbody counterweight
360° Rating kg x 1000
87° boom angle

21,3 m luffing jib length 30,5 m luffing jib length


Boom length m Boom length m
21,0 27,0 33,0 42,0 51,0 21,0 27,0 33,0 42,0 51,0
Radius m Radius m
9,1 50,0 47,9 9,1
11,0 50,0 47,9 44,4 38,9 33,5 11,0
13,0 44,3 44,3 42,4 38,1 32,1 13,0 35,6 35,4 33,6 30,0
15,0 39,5 38,4 37,3 34,6 29,7 15,0 33,4 33,2 32,8 29,7 23,9
18,0 32,9 31,9 31,3 29,5 26,1 18,0 30,5 30,5 30,3, 27,1 21,8
24,0 19,0 20,6 21,4 22,5 20,0 24,0 22,6 22,6 22,5 21,2 17,5
30,0 30,0 16,3 16,8 16,9 16,3 13,9
36,0 36,0
42,0 42,0
48,0 48,0
54,0 54,0

42,7 m luffing jib length 51,8 m luffing jib length


Boom length m Boom length m
21,0 27,0 33,0 42,0 51,0 21,0 27,0 33,0 42,0 51,0
Radius m Radius m
9,1 9,1
11,0 11,0
13,0 13,0
15,0 15,0
18,0 20,8 20,2 19,6 18,4 15,7 18,0 16,5
24,0 17,9 17,9 17,9 16,6 13,8 24,0 13,8 13,8 13,7 13,0 11,1
30,0 15,1 15,3 15,4 14,0 11,7 30,0 11,3 11,4 11,5 11,5 9,9
36,0 12,8 13,0 13,0 11,5 9,8 36,0 9,2 9,3 9,5 9,6 8,7
42,0 9,3 9,6 9,8 9,4 8,1 42,0 7,5 7,6 7,7 7,9 7,5
48,0 48,0 6,0 6,1 6,2 6,4 6,2
54,0 54,0 4,4 4,5 4,6 4,8 4,7
For complete chart, refer to www.cranelibrary.com.

Manitowoc MLC165 27
Luffing jib load charts
No. 135 luffing jib on No. 74 boom
55 100 kg upper counterweight, 16 000 kg carbody counterweight
360° Rating kg x 1000
75° boom angle

21,3 m luffing jib length 30,5 m luffing jib length


Boom length m Boom length m
21,0 27,0 33,0 42,0 51,0 21,0 27,0 33,0 42,0 51,0
Radius m Radius m
18.3 29,6 18.3
22,0 23,4 22,8 22,0 22,0
26,0 18,9 18,4 17,8 16,7 15,7 26,0 18,6 18,0 17,3
30,0 14,7 13,9 13,0 30,0 15,5 15,0 14,4 13,4
34,0 11,0 34,0 13,1 12,7 12,2 11,4 10,5
38,0 38,0 10,9 10,5 9,7 9,0
42,0 42,0 8,4 7,8
46,0 46,0
50,0 50,0
54,0 54,0
58,0 58,0

42,7 m luffing jib length 51,8 m luffing jib length


Boom length m Boom length m
21,0 27,0 33,0 42,0 51,0 21,0 27,0 33,0 42,0 51,0
Radius m Radius m
22,0 22,0
26,0 26,0
30,0 15,1 14,6 30,0
34,0 12,8 12,3 11,7 10,9 34,0 11,4 11,9
38,0 11,0 10,5 10,1 9,3 8,6 38,0 10,1 10,2 9,7 9,0
42,0 9,5 9,1 8,7 8,0 7,3 42,0 8,8 8,9 8,4 7,7 7,0
46,0 8,3 8,0 7,6 7,0 6,4 46,0 7,6 7,7 7,3 6,7 6,1
50,0 7,0 6,7 6,1 5,6 50,0 6,6 6,8 6,4 5,8 5,3
54,0 5,4 4,9 54,0 5,5 5,9 5,6 5,1 4,6
58,0 58,0 5,0 5,0 4,5 4,0
62,0 62,0 3,9 3,5

For complete chart, refer to www.cranelibrary.com.

28
Luffing jib load charts
No. 135 luffing jib on No. 74 boom
55 100 kg upper counterweight, 16 000 kg carbody counterweight
360° Rating kg x 1000
65° boom angle

21,3 m luffing jib length 30,5 m luffing jib length


Boom length m Boom length m
21,0 27,0 33,0 42,0 51,0 21,0 27,0 33,0 42,0 51,0
Radius m Radius m
24,4 19,1 24,4
28,0 16,0 15,1 28,0
32,0 13,3 12,6 11,8 32,0 13,1
36,0 10,0 8,8 36,0 11,1 10,4 9,7
40,0 6,5 40,0 9,6 9,0 8,3 7,1
44,0 5,6 44,0 7,2 6,1 5,1
48,0 48,0 5,3 4,4
52,0 52,0 3,8
56,0 56,0
60,0 60,0
64,0 64,0

42,7 m luffing jib length 51,8 m luffing jib length


Boom length m Boom length m
21,0 27,0 33,0 42,0 51,0 21,0 27,0 33,0 42,0
Radius m Radius m
28,0 28,0
32,0 32,0
36,0 36,0
40,0 9,2 8,5 40,0
44,0 8,0 7,4 6,8 44,0 7,7
48,0 7,0 6,5 5,9 4,9 48,0 6,8 6,1 5,6
52,0 6,2 5,7 5,1 4,2 3,3 52,0 5,9 5,4 4,8 3,9
56,0 4,5 3,6 2,8 56,0 5,2 4,7 4,2 3,3
60,0 3,1 2,4 60,0 4,6 4,1 3,6 2,8
64,0 2,0 64,0 3,6 3,2 2,4
68,0 68,0 2,0
For complete chart, refer to www.cranelibrary.com.

Manitowoc MLC165 29
Manitowoc Crane Care
Manitowoc Crane Care is the industry’s most advanced
service and support program, designed to keep your
cranes up and running. Manitowoc’s distributor
network and customer support personnel are available
to support you 24 hours a day, 7 days a week, 365 days
a year. There are five key disciplines of Manitowoc
Crane Care:

Parts
Genuine Manitowoc replacement parts are accessible
through your distributor.

Service and technical support


Assistance with crane selection, lift planning and
ground bearing calculations or field service and
maintenance.

Technical publications
Operator, parts, service and capacity chart manuals are
available in multiple formats in major languages.

Training
A variety of training courses are available online or
through Manitowoc training centers.

EnCORE
Rebuild, repair, remanufacture or exchange your
current crane through our local network, for a fraction
of the cost of a new crane.

www.manitowoccranecare.com

CraneSTAR is an exclusive and innovative crane


asset management system that helps improve your
profitability and reduce costs by remotely monitoring
critical crane data. Visit www.cranestar.com for more
information.

30
Notes

Manitowoc MLC165 31
Manitowoc Cranes

Regional headquarters
Americas Europe, Middle East, Africa China Greater Asia-Pacific
Manitowoc, Wisconsin, USA Ecully, France Shanghai, China Singapore
Tel: +1 920 684 6621 Tel: +33 (0)4 72 18 20 20 Tel: +86 21 6457 0066 Tel: +65 6264 1188
Fax: +1 920 683 6277 Fax: +33 (0)4 72 18 20 00 Fax: +86 21 6457 4955 Fax: +65 6862 4040
Shady Grove, Pennsylvania, USA
Tel: +1 717 597 8121
Fax: +1 717 597 4062

Regional offices
Americas
Brazil
China
Beijing
Factories This document is non-contractual. Constant improvement and engineering progress
make it necessary that we reserve the right to make specification, equipment, and price
Brazil changes without notice. Illustrations shown may include optional equipment and
Alphaville Chengdu accessories and may not include all standard equipment.
Passo Fundo
Mexico Guangzhou
China
Monterrey Xian
TaiAn
Chile
Zhangjiagang
Santiago Greater Asia-Pacific
France
Australia
Charlieu
Europe, Middle East, Brisbane
Moulins
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India
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Cergy Hyderabad
Niella Tanaro
Decines Pune
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Portugal
Baltar
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Moscow
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U.A.E.
Dubai
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Buckingham

©2013 Manitowoc
0313-MLC165 PG-US-E-metric www.manitowoccranes.com

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