Sirius

Sirius
TWO-FOR-ONE TWISTER

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Sirius Sirius

Sirius
TWO-FOR-ONE TWISTER
The worldwide flagship of Savio in high-end MACHINE MODELS:
TFO segment
• SIRIUS
The machine responds to the demands of Two for one twister

TECHNOLOGY EFFICIENCY FLEXIBILITY customers looking for a significant reduction • SIRIUS ELECTRONIC DRIVE SYSTEM (EDS)
Two for one twister with EDS Electronic Drive System
in labor and energy.
BENEFITS:
Besides the demand to sustain low
investment costs and lower energy • Widest range of feeding solutions.
• Great selection of optional covering all needs.
consumption, the customers also take • EDS and Inverter solutions to minimize downtime and enhance
flexibility.
on great importance time and cost of
maintenance.

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TECHNOLOGY The spindle

Twisting technology
allows, by means of a
twist, to tie together two
or more threads, around
their longitudinal
axis. This procedure
produces yarn with
greater resistance,
greater regularity and
particular appearance/
hand effects.

Sirius has been realized to The main features of spindles are: • Yarn tensioning with
support the entire Savio spindle • Life lubricated top bearings, interchangeable spring pistons
range. with special dustproof for different counts and
Savio spindle is designed to protection. materials.
optimize its integration within the • Bigger whorl diameter, for B & • Tension can be adjusted with 6
machine structure. C spindles types, to reduce belt different positions.
load on the spindle bearings; • High flexibility thanks to quick
this system guarantees twist transformation from free to
evenness. controlled balloon.
• Stainless steel plate and
compensating pulley in
aluminum with a ceramic
coating, with optimized shape
that guarantees less power
absorption and maximum
feeding content.

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Spindle range

You can choose the best spindle The use of the smaller diameter The use of the bigger diameter
according to dimension, weight spindle involves: lower energy spindle involves: lower needs of
and density of feeding package. consumption, less energy per work force; less package doffing
kilos of twisted yarn produced; is necessary at a certain package
higher twisting speed and higher weight; lower number of joints in
productivity; lower twisting the final package.
tension and better quality of
twisted yarns; less noise at the
same speed.

ARR ARRAF AR ARA ARAL A BR B C

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Duo Pot System

Savio’s DUO POT system can This keeps separated the

be considered the real direct unwinding of the upper bobbin
twisting of overlapped packages, thread from the lower one.
it can be considered an “all-in- Consequently, the constant
one” assembling and twisting. tension of unraveling the two
This allows to obtain a shorten independent cones and the
production cycle by using absence of tangles are ensured,
standard conical packages. reducing to a minimum the
defects and irregularities of the
The application consists of a twisted yarn.
spindle divided into two parts,
upper and lower. Each package,
housed in the upper and lower
part, has a twin passage of
the thread (“Twin Threading”),
since it realizes the same wire
unwinding distance for both
positions.
Like the traditional system, it involves
a few simple operations, and, thanks to
its pedal control, pneumatic threading is
extremely fast.

Direct feeding with standard Flexibility

conical packages 2x1°30’ - Use of yarns, which differ in
2x3°30’ - 2x4°20’ -2x5°57’ count, material and color.
The main characteristics of Upper and lower yarn package
the new system is the separate brake
directions of the two yarns that A patented device brakes the
only join at the point of control of unwinding of the lower package
the tension. in case of upper yarn break. This
Advantages avoids that single lower package
Format standardization. The yarn continues to be twisted.
system uses standard packages
1°30’ - 3°30’ - 4°20’ - 5°57 with Duo-Pot feeding system is avai-
a 152 mm traverse. Minimum lable with gauge 250 suitable;
diameter on tube nose is 28 mm. it’s advantageous for wool and
Production increase acrylic all yarn count, and also
Higher speed. for cotton yarn count up to 30/2,
Reduced breaks. possible up to Ne 40/2.
Reduced yarn waste. Max Feeding Weight:
Improved quality Wool: 1900 gr. Density 0,4 g/cm3
Separate unwinding of the two Acrylic: 1900 gr. Density 0,4 g/cm3
ends.
Tension evenness.
No knots, tangles or ravels.

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Compact tangential drive Electronic Drive System (EDS)

Encased tangential drive and Control unit with display for: The Electronic Drive System uses An electrical control links the
motorization system to reduce • Spindle speed three independent motors to drive, speed ratio among the various
noise, keeping free from dust and • Twists number respectively: motors, guaranteeing the twists
lint. • Take-up speed • Spindles evenness. The evenness is thus
• Twist variation by means of • Motor power absorption • Take-Up (overfeed and drums) granted during normal running
drive pulleys positioned at the (Ampere) • Thread-guide conditions, start/stop phases and
front for easy access. • Time counter in case of brown out / black out.
• Mechanical change of S/Z • Yarn length meter for Allowing customers to set all
twist variation. programmed machine stop working parameters via PC,
• Headstock gears allows machine set-up time is strongly
regulating the mechanical decreased, by introducing
modulation -for antiribboning a simple and direct way to
effect, and the cross winding change any setting. This system
angle variation for package allows to reduce the number of
density. operators for each machine, and
• The oil lubrication of the top to change settings continuously
gearbox has oil level indicator and not “step by step”, as in the
and pilot light to check the mechanical version, allowing
circulation pump. customers to try any parameters
combination, in order to obtain
the best results.

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Package cradle

The package cradle, specifically • Mechanical counterweight with

designed to perform a simple four adjustment possibilities.
manual package doffing, is Setting requires no tools.
equipped with: • Anti-vibration device (an
adjustable friction disk) to
optimize package formation
and eliminate package
vibration even at high take-up
speed.

Mechanical counterweighing Damping device

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EFFICIENCY Control of twisting process

The simplified PC
interface allows to
program with few
settings the working
parameters, thus
reducing set up times.
This simplifies the use
and maintenance of
the machine, allowing
customers to change
settings by a simple
touch screen.

The simplified PC interface The thread guide electronic

allows to program with few control allows to set winding
settings the working parameters; angle, traverse stroke, position
this computer flexibility allows on the package tube and the yarn
reducing set up times. distribution over the package.
All above improves design
and formation of the package,
optimizing all the downstream
processes, thus allowing
customers to obtain the best
results.

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FLEXIBILITY Electronic Drive System

The Electronic Drive
System allows setting
via PC any working
parameter, introducing
an important flexibility
element.

The Electronic Drive System Moreover, Electronic Drive System The bunching length is settable by
allows setting via PC any working allows customers to choose, the PC, as well as its position on
parameter, introducing an among the diverse package the package tube.
important flexibility element. In shape: The working parameters can be
particular, is possible to set: varied flexibly, there’re not pre-set
• Standard packages ranges any more, this allows our
• Spindle Speed • “Pineapple” packages customers to obtain the best
• Twist number and direction • Rounded-edge packages results, both in terms of working
(S/Z) speed and package formation.
• Winding angle This system includes axial
• Modulation (antiribboning) displacement, realized by the
• Thread-guide traverse electronic thread-guide control,
• Axial displacement which allows the yarn distribution
• Variable bunching length over package edges, to obtain a
“Customized” Package design.

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Many optionals available to reach the maximum technological flexibility

Electro-valve
Electronic board

Lifting piston

Feeler

1 2 4 5 6

Package Lifting Device (1) Feeler lock Pneumatic Threading (2) Second overfeed roller (3) Pulleys for complete speed Partial soundproofing (with front Inverter Jointair (6)
The new electro-pneumatic A centralized control, located Both spindle brake and pneumatic Allows optimizing yarn path in any range panels) Allows varying spindle speed System with trolley moved
package-lifting device operates inside the headstock, locks all the threading are operated via overfeeding condition. Allows using the complete speed A dampening modular panel continuously. manually along the machines
with: yarn feelers avoiding their fall, the pedal at the bottom of the range available for the chosen placed on the bottom part of each fronts. The following versions are
• A lifting delay independent upon the machine is stopped. machine. Second counterweight spring for spindle. section reduces the noise. Emergency stop available according yarn type:
from the package weight When the machine is restarted, When yarn breaks, the operator soft packages A secure and immediate way • Jointair 115 A (Airsplicer)
• A cradle that locks in its the feeler lock is disconnected brakes the spindle pressing on the Allows increasing the Mechanic axial displacement Compete soundproofing (with to stop the machine in case of • Jointair 4923B (Watersplicer)
position and remains lifted only when the ballon has reached pedal, picks up the package yarn counterweight effect over the Axial displacement offers the front and inferior panels) emergency.
also during feeler rearm the optimal tension. end and, by pressing the pedal package. possibility to obtain dying soft An additional dampening modular
right down, effects threading packages, by distributing the panel located under each section Travelling blower
easily. Yarn reserve inversions on a wider space (up further reduces the noise. Total programmable cleaning of
The best solution to eliminate not to 7 mm). machine headstock.
twisted yarn on the package when Lycra kit (5)
machine is started. Special flyer for twisting
elasticized yarns.
Waxing device (4)
Thanks to magnetic Abrasive yarns feeler (ceramic)
compensation, waxing device Allows to process abrasive yarns
grants a constant wax distribution avoiding damage on them.
over the yarn.

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Possible working range Recomended working range

Possible working range FEEDING MACHINE MODEL

GAUGE SPINDLES BASKETS

CONTROLLED FREE
DOUBLE SUPERIMPOSED DUO POT SYSTEM BALLOON BALLOON
SPINDLE ARRF - ARRAF SPINDLE AR - ARA
cotton cotton
ARRF 1 155x94 201ARRF
201ARRF 201AR
201ARRAF 201ARA ARRAF 1 155x115 201ARRAF
cotton/polyester-polyester-blends 201ARAL
201ARRF cotton/polyester-polyester-blends AR 1 155x125 201AR
wool 351ARF
ARA 1 155x135 201ARA
201ARRF wool
acrylic 201AR 200 ARAL 1 155x141 201ARAL
201ARRF 201ARA
Ne/2 0 10 20 30 40 50 60 70 80 90 100 110 120 acrylic 1 155x141 2x85x140 201A
2/Nm 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 201AR A
178x141
2 2x110x145 202A
SPINDLE A 200x141
cotton Ne/2 0 10 20 30 40 50 60 70 80 90 100 110 120
1 155x151 201BR
201-251A 2/Nm 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200
BR
178x151
202-252A SPINDLE BR 2 2x110x155 202BR
200x151
251AF cotton
252AF 201BR
AR 1 155x125 251AR 251ARF

cotton/polyester-polyester-blends 202BR
1 155x141 2X85x140 251A 251AF
251AF 251BRF A
252AF cotton/polyester-polyester-blends 178x141
2 2x110x145 252A 252AF
200x141
wool 351BR
201-251A wool 1 155x151 251BR 251BRF
BR
202-252A 201BR 178x151
250 2 200x151 2x110x155 252BR
acrylic 202BR
201-251A acrylic 1 155x162 2x85x165 251B
202-252A 201BR B
178x162
Ne/2 202BR 2 2x110x165 252B
0 10 20 30 40 50 60 70 80 90 100 110 120
200x162
2/Nm 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 Ne/2 0 10 20 30 40 50 60 70 80 90 100 110 120
178x185
2 2x110x185 252C
SPINDLE B 2/Nm 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 200x185
C
cotton SPINDLE C 200x185
2.5 252.5C
250x185
251-301B cotton
2x4°20’x160
252-302B 252-302C B 4 254B
2x5°57’x160
254-304B 254-304C
250 3 2x150x185 253C
cotton/polyester-polyester-blends cotton/polyester-polyester-blends LOW
C
301BF 302CF 2x4°20’x185
4 254C
302BF wool 2x5°57’x185

wool 252-302C 1 155x162 2x85x165 301B 301BF

251-301B 253-303C B
178x162
252-302B 254-304C 300 2 200x162 2x110x165 302B 302BF
254-304B acrylic 178x185
C 2 2x110x185 302C 302CF
acrylic 252-302C 200x185
251-301B 253-303C 2x4°20’x160
B 4 304B 304BF
2x5°57’x160
252-302B 254-304C
300
254-304B 3 2x150x185 303C 303CF
LOW
Ne/2 0 10 20 30 40 50 60 70 80 90 100 110 120 Ne/2 0 10 20 30 40 50 60 70 80 90 100 110 120
C
2x4°20’x185
4 304C 304CF
2/Nm 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 2/Nm 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 2x5°57’x185

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Overall dimensions and installation layout

MECHANICAL HEADSTOCK MACHINE LENGTH (mm)

VERSION WITH 1 MOTOR
GAUGE 200mm GAUGE 250mm GAUGE 300mm
ARRF
Sections ARF - AF
ARRAF
Spindles BR Spindles BRF 4B 2C 3/4 C Spindles B C
2600
2616

AR - ARA 1/2 B

2178
ARAL - A
1479

1 20 4.607 4.607 16 4.607 4.607 4.607 4.607 12 4.407 4.407

2 40 6.643 6.643 32 6.643 6.643 6.643 6.643 24 6.243 6.243

464 417 850 850 151 2003 (1803 Sc. 300) 2036 (1836 Sc. 300) 336 706
3 60 8.679 8.679 48 8.679 8.679 8.679 8.679 36 8.079 8.079
652 770 DuoPot
4 80 10.715 10.715 64 10.715 10.715 10.715 10.715 48 9.915 9.915

928 (DuoPot)
5 100 12.751 12.751 80 12.751 12.751 12.751 12.751 60 11.751 11.751
684

363

665
6 120 14.787 14.787 96 14.787 14.787 14.787 14.787 72 13.587 13.587
2250 2036 (1836 Sc. 300) 2036 (1836 Sc. 300) 321 7 140 16.823 16.823 112 16.823 16.823 16.823 16.823 84 15.423 15.423
LUNGHEZZA MACCHINA
8 160 18.859 18.859 128 18.859 18.859 18.859 18.859 96 17.259 17.259
9 180 20.895 20.895 144 20.895 20.895 20.895 20.895 108 19.095 19.095
EDS HEADSTOCK
VERSION WITH 2 MOTORS 10 200 22.931 22.931 160 22.931 22.931 23.514 22.931 120 20.931 20.931
123 11 220 24.967 25.550 176 24.967 24.967 25.550 25.550 132 22.767 22.767
12 240 27.003 27.586 192 27.003 27.586 27.586 27.586 144 24.603 24.603
2616
2632

2178
13 260 29.622 29.622 208 29.622 29.622 29.622 29.622 156 26.439 27.022
1512

1512
14 280 31.658 31.658 224 31.658 31.658 31.658 31.658 168 28.275 28.858
15 300 33.694 33.694 240 33.694 33.694 33.694 33.694 180 30.111 30.694

464 394 513 605 605 151 2003 (1803 Sc. 300) 2036 (1836 Sc. 300) 127
16 320 35.730 35.730 256 35.730 35.730 192 31.947 32.530
652 770 DuoPot 660 132
17 340 37.766 37.766 272 37.766 37.766 204 33.783 34.366
928 (DuoPot)
684

665

684

MECHANICAL HEADSTOCK VERSION WITH 1 MOTOR

2250 2036 (1836 Sc. 300) 2036 (1836 Sc. 300) 904
EDS HEADSTOCK VERSIONS WITH 1 MOTOR = - 460 mm
LUNGHEZZA MACCHINA EDS HEADSTOCK VERSION WITH 2 MOTORS

EDS HEADSTOCK
VERSIONS WITH 1 MOTOR
2616
2632

2178
1512

464 447 605 605 151 2003 (1803 Sc. 300) 2036 (1836 Sc. 300) 336 706
652 770 DuoPot
928 (DuoPot)
684

363

665

1790 2036 (1836 Sc. 300) 2036 (1836 Sc. 300) 321
LUNGHEZZA MACCHINA

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SAVIO MACCHINE TESSILI S.P.A.

33170 PORDENONE (Italy)
Via Udine, 105
Tel. +39 0434 3971
Fax +39 0434 397599
E-mail: [email protected]
www.saviospa.com

SAVIO (SHANDONG) TEXTILE MACHINERY CO., LTD.

No.6 Torch Industry Park,
No. 2166 Chongwen Dadao, High&New Tech Industry Development Zone, Jining,
Shandong, P.R. China 272000
Tel. +86 0537 2395206/101
Fax +86 0537 2395216
E-mail: [email protected]

SAVIO INDIA LTD.

Nallattipalayam, Tamaraikulam - Post
Pollachi, Coimbatore - 642109
Tamil Nadu, India
Tel. +91 4259 304555
Fax +91 4259 304567
E-mail: [email protected]

SAVIOTECHNICS S.R.O.
Lhota 427, 549 41 Červený Kostelec
Czech Republic
Tel. +420 499451466
E-mail: [email protected]

We reserve the right to modify the

characteristics of the machines described
herein without prior notice. The data given
in this brochure are not intended as a
guarantee.
Savio machines are equipped with safety
devices in compliance with existing
regulations.

SAVIO ADVERTISING DPT.

FOTO: RICCARDO MARIA MORETTI - PN
ED. 06/2019 - EN

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