MANUFACTURING PROCEDURE SPECIFICATION

No. : 001/QAC/MPS-PRD/XI/23 Edition 01

Date : 16/11/2023 Page : 1 of 7

Frequency /
No Criteria Process Methode Acceptance Reference
Location
Scope
* All Casting Specification Level is CSL-3 MHK-COMP-SPE-EP-PVV-0142
* Material Group A for Carbon Steel Product ASTM A703
ASTM A703 MHK-COMP-SPE-EP-PVV-0142
1 * Thickness Range 11-54 mm and 100% / IN
and Clause 7.1
* Weight max 136 Kg API 20A
API 20A
Manufacture Standard,API 20A, API 6D, API 600, API 623, API 594 Data Sheet
ASME B16.34, ASME B16.5, ASME B16.10 (ID-BKP-ALL-2040-550211)
2 Design Drawing CAD Drawing 100%/OUT
Design Calculation
ASTM A703, ASTM A216 WCB, ASTM A351 CF8M, ASTM A217 Gr CA15 (ID-BKP-ALL-2040-550229)
 MANUFACTURING PROCEDURE SPECIFICATION

No. : 001/QAC/MPS-PRD/XI/23 Edition 01

Date : 16/11/2023 Page : 2 of 7

Frequency /
No Criteria Process Methode Acceptance Reference
Location
* Specimen for Chemical test taken during pouring of the heat and on
product specimen/coupon ASTM A216 WCB
QSI / Qt / 001 Per Heat Number As per ASTM A216 WCB ASTM A703 Chapter 5
14. a Chemical Composition Test C : 0.23% Mn : 1.00% P : 0.035% S : 0.035% Si : 0.60% Cu : 0.30%
ASTM A751 / IN MHK-COMP-SPE-EP-PVV-0155
Ni : 0.50% Cr : 0.50% Mo : 0.20% V : 0,03%
Supplementary S1 ASTM A703
Carbon Equivalent Shall be less than 0.40%
* Specimen for Chemical test taken during pouring of the heat and on
product specimen/coupon ASTM A351 CF8M
QSI / Qt / 001 Per Heat Number As per ASTM A351 CF8M ASTM A703 Chapter 5
14. b Chemical Composition Test C : 0.08% Mn : 1.50% P : 0.040% S : 0.040% Si : 1.50%
ASTM A751 / IN MHK-COMP-SPE-EP-PVV-0155
Supplementary S1 ASTM A703
Ni : 9.00-12.00% Cr : 18.00-21.00% Mo : 2.00-3.00%
* Specimen for Chemical test taken during pouring of the heat and on
product specimen/coupon ASTM A217 CA15
QSI / Qt / 001 Per Heat Number As per ASTM A217 CA15 ASTM A703 Chapter 5
14..c Chemical Composition Test
ASTM A751 / IN MHK-COMP-SPE-EP-PVV-0155
C : 0.15% Mn : 1.00% P : 0.040% S : 0.025% Si : 1.50%
Supplementary S1 ASTM A703
Ni : 1.00% Cr : 11.50-14.00% Mo : 0.50%
15 Heat Treatment * Working Zone Survey before used To ensure that temperature recorder
P-PRD-04 Before Use Chart is in good condition and working properly. MHK-COMP-SPE-EP-PVV-0142
Recorder is ensured * Heat Treating equipment including pyrometer thermocouple
API 20A Clause 5.3 to function properly temperature sensor shall calibrated once every 3 month P-PRD-04 Heat Treatment
and provide accurate * Damage/broke/NG equipment shall not be use Procedure
print data / IN * Digital Temperature Control Shall have accuracy + 1% from full scale Heat Treatment Chart
* Different from set point in working zone cannot be more than ± 13 ° C
* The test block for mechanical test shall be heat treated together within
100% / IN
the same furnace with casting of the actual supply API 6D Annex H
* 9 channel temperature recording will be applied during production
* Temperature Charging for safe loading is 3250C to 4250C
* According to capabilities of HT Machine, temperatuer increase at a
rate approximately 1100C - 2800C / hour
* (ASTM A216 WCB) Normalizing Temperature @ 9300C + 250C
* Holding time @ 9300C + 250C is 1 hour for thickness 25cm (1 inch)
and apply multiply ASTM A216 WCB
* After soaking time @ 9300C + 250C casting are unloaded and
cooling in open atmosphere and avoid to accelerate the cooling
process with air blast, fans or other means
 MANUFACTURING PROCEDURE SPECIFICATION
No. : 001/QAC/MPS-PRD/XI/23 Edition 01
Date : 16/11/2023 Page : 3 of 7
Frequency /
No Criteria Process Methode Acceptance Reference
Location
0 0
16 Heat Treatment (Continued) P-PRD-04 100% / IN * (ASTM A351 CF8M) Temperature @ 1060 C + 20 C
* Holding time @ 10600C + 200C is 1 hour for thickness 25cm (1 inch)
API 20A Clause 5.3 and apply multiply ASTM A351 CF8M
* After soaking time @ 10600C + 200C casting are quench in water for
minimum 45 minutes
* (ASTM A217 CA15) Normalizing Temperature @ 9850C to 10100C
(cooling by air) and follow by Tempered @ 6000C to 8000C
* Holding time @ 9850C to 10100C is 2 hour for temperature unifomity ASTM A217 CA15
* After soaking time @ 9850C to 10100C casting are unloaded and
cooling by air and then follow by Tempered @ 6000C to 8000C
17. a Tensile Test Standard Size Per Heat No As per ASTM A216 WCB ASTM A703 chapter 7
According to ASTM / IN * Tensile Strength : 485 Mpa to 655 Mpa
* Yield Strength : min 250 Mpa, methode by 0,2% yield proof
A370 * Elongation : min 22 %
* Reduction of Area : min 35%
17. b Tensile Test Standard Size Per Heat No As per ASTM A351 CF8M ASTM A703 chapter 7
According to ASTM / IN * Tensile Strength : Min 485 Mpa
* Yield Strength : min 205 Mpa, methode by 0,2% yield proof
A370 * Elongation : min 30 %
17. c Tensile Test Standard Size Per Heat No As per ASTM A217 CA15 ASTM A703 chapter 7
According to ASTM / IN * Tensile Strength : 620 Mpa to 795 Mpa
* Yield Strength : min 450 Mpa, methode by 0,2% yield proof
A370 * Elongation : min 18 %
* Reduction of Area : min 30%
18 Microstructure Examination WI-LAB-01 Per Heat No * Photomicrograph 100x maginification un-etched specimen API Spec 20A Clause 4.5.7
API 20A / On-Site Inclusion Rating Limit
Cl 4.5.7.1 - 4.5.7.4 CSL-3
Inclusion Type Thin Heavy
Type A Sulfide 2.0 1.5
Type B Alumina 2.0 1.5
Type C Silicate 2.0 1.5
Type D Oxide Report Report

1 2

4 3

Photomicrograph Location
* Grain size is fine grain 7 accordance ASTM E112
* Etching with suitable reagent
* Documented report as informational
 MANUFACTURING PROCEDURE SPECIFICATION

No. : 001/QAC/MPS-PRD/XI/23 Edition 01

Date : 16/11/2023 Page : 4 of 7

Frequency /
No Criteria Process Methode Acceptance Reference
Location
19 Impact Test QSI / Qt / 003 Per Heat No As per Table. 2 MHK-COMP-SPE-EP-PVV-0142 Cl 7.1 MHK-COMP-SPE-EP-PVV-0142
For Pressure Containing Part per API 6D cl 6.5 ASTM A703 / IN Minimum Impact Requirement On Casting Material In Delivery Condition Clause 7.1
ASTM A379 Valve Min Impact
Wall
ASTM A23 Material Design Test Minimum Impact Test
Thickness
Temp Temp
< 1/2 IN NA Impact Not Required
ASTM Minimal 20 J Average
A216 T > -290C for 3 Specimen
> 1/2 IN -290C
WCB Minimal 16 J
individualy specimen
20 Hardness Test Per Heat No ASTM A370, ASTM A703 ,
QSI / Qt / 002 For A216 WCB Maximum 22 HRC (Max 237 Hardness Brinell or 230
/ IN ASTM E10 ,ISO 6506-1, ASTM
HVS)
ASTM A703 E18 or ISO 6508-1. ASTM E384
ASTM A370 Minimum 110 HBW for surface groove of RTJ Flange or ISO 6507-1
21 Machining IK-MCH-01 Manufacture Standard,API 20A, API 6D, API 600, API 623, API 594 Data Sheet
Part Drawing ASME B16.34, ASME B16.5, ASME B16.10 (ID-BKP-ALL-2040-550211)
Per Heat No/ IN
Design Calculation
ASTM A703, ASTM A216 WCB (ID-BKP-ALL-2040-550229)
22 NDT - Visual Examination IK-QAC-02 100% As per MHK-COMP-SPE-EP-PVV-0142 Cl 11.6.2.1 MHK-COMP-SPE-EP-PVV-0142
MSS-SP-55 Casting Surface Area * Type I (Hot Tears & Cracks) & Type II (Shrinkage) Non Acceptable Clause 11.6.2.1
/ IN * Cracks or Cracks like defect are not Acceptable
* Type 3 through Type 12 are Acceptable
23 NDT - Magnetic Particle Inspection ASME B16.34 100% As per MHK-COMP-SPE-EP-PVV-0142 Cl 11.6.2.2 MHK-COMP-SPE-EP-PVV-0142
Appendix II Casting Surface Area * For ferrous materials, Magnetic Particle Inspection shall be used Clause 11.6.2.2
P-QAC-05 / IN in prefererence to Penetrant Inspection
Material Width Casting
Linear Indication Rounded Indication
(t) (length) (diameter)
t ≤ 13 mm 8 mm 8 mm
(t ≤ 0.5 in) (0.3 in) (0.3 in)
13 < t ≤ 25 mm 13 mm
(0.5 < t ≤ 1.0 in) (0.5 in) 13 mm
t > 25 mm 18 mm (0.5 in)
(t > 1.0 in) (0.7 in)
* Linear indication must be separated by a distance greater than the
length of an acceptable indication. A linear indication is one with length
in excess of 3 times the width
* Four or more rounded indications in a line separated by 1.5 mm (0.06
in) or less edge-to-edge are unacceptable. Rounded indications are
those that are not defined as linear indications
* No rounded or linear indication in sealing surface
 MANUFACTURING PROCEDURE SPECIFICATION
No. : 001/QAC/MPS-PRD/XI/23 Edition 01
Date : 16/11/2023 Page : 5 of 7

Frequency /
No Criteria Process Methode Acceptance Reference
Location
24 NDT - Dye Penetrant Inspection ASME B16.34 100% Material Width Casting MHK-COMP-SPE-PVV-0142
Appendix III Casting Surface Area Linear Indication Rounded Indication Clause 11.6.2.2
(t) (length) (diameter)
P-QAC-06 or Welding Area
/ IN t ≤ 13 mm 8 mm 8 mm
(t ≤ 0.5 in) (0.3 in) (0.3 in)
13 < t ≤ 25 mm 13 mm
(0.5 < t ≤ 1.0 in) (0.5 in) 13 mm
t > 25 mm 18 mm (0.5 in)
(t > 1.0 in) (0.7 in)

* Linear indication must be separated by a distance greater than the

length of an acceptable indication. A linear indication is one with length
in excess of 3 times the width
* Four or more rounded indications in a line separated by 1.5 mm (0.06
in) or less edge-to-edge are unacceptable. Rounded indications are
those that are not defined as linear indications
* No rounded or linear indication in sealing surface

25 NDT- Radiographic Examination ASME B16.34 Apdx I 100% on critical area As per ASME B16.34 Appendix I Clause I-2 MHK-COMP-SPE-PVV-0142
Class 1:1 / Sub Con Clause 11.6.2.3.
ASTM E94 * For Wall thickness < 50mm the comparative plate of ASTM E86
Acceptance as para I-2.1
MHK-COMP-SPE- Film Position as per ASME
Acceptable
EP-PVV0-142 B16.34 Figure 7 to figure 17
Discontinulty Type Category Commpartative Plate
MHK-COMP-SPE-
ASTM E446
EP-PVV-0155
Gas Porosity A A2
Applicable for Body valve and its
Sand and Slag Inclusio B B3
Shrink, Type 1 C Bonnet
CA2
Shrink, Type 2 C CB3
Shrink, Type 3 C
CC3
Shrink, Type 4 C
Hot tears and Crack D&E CD3
Inserts (Chill, Chapet) F None
None
 MANUFACTURING PROCEDURE SPECIFICATION

No. : 001/QAC/MPS-PRD/XI/23 Edition 01

Date : 16/11/2023 Page : 6 of 7

Frequency /
No Criteria Process Methode Acceptance Reference
Location
NDT- Radiographic Examination (cont'd) ASME B16.34 Apdx I 100% on critical area * For Wall thickness 50mm < t < 115mm the comparative plate of ASTM E186
Class 1:1 / Sub Con Acceptance as para I-2.2
ASTM E94 Acceptable
MHK-COMP-SPE- Discontinulty Type Category Commpartative Plate Applicable for Body valve and its
EP-PVV0-142 ASTM E186
Bonnet
MHK-COMP-SPE- Gas Porosity A A3
EP-PVV-0155 Sand and Slag Inclusio B B3
Shrink, Type 1 C CA3
Shrink, Type 2 C CB3
Shrink, Type 3 C CC3
Crack D None
Hot tears E None
Inserts F None
NDT- Radiographic Examination (cont'd) ASME B16.34 Apdx I 100% on critical area * For Wall thickness 511mm < t < 305mm the comparative plate of ASTM E280 MHK-COMP-SPE-PVV-0142
Class 1:1 / Sub Con Acceptance as para I-2.2 Clause 11.6.2.3.
ASTM E94 Acceptable
MHK-COMP-SPE- Discontinulty Type Category Commpartative plate Film Position as per ASME
EP-PVV0-142 ASTM E280 B16.34 Figure 7 to figure 17
MHK-COMP-SPE- Gas Porosity A A3
EP-PVV-0155 Sand and Slag Inclusio B B3 Applicable for Body valve and its
Shrink, Type 1 C CA3 Bonnet
Shrink, Type 2 C CB3
Shrink, Type 3 C CC3
Crack D None
Hot tears E None
Inserts F None
26 Welding WPS : 100% / IN ASME BPVC SEC IX
- Overlay/ Hardface Wedge/Disc 007/ASME/MPIW/2020 WPS : 006/ASME/MPIW2020
- Overlay/ Hardface Seat WPS : 007/ASME/MPIW2020
ASME BPVC SEC IX
- Joint Seat to Body WPS :
006/ASME/MPIW/2020

27 Welding Repair ASME Sect IX Defect on casting / Weld Repair limitation ASTM A703 Clause 8
1. Repair Welding For Casting WPS.008/ASME/MPIW/2021 IN For CSL-3 < 20% Surface Area and < 50% Wall Thickness API 20A clause 5.6.5
2. Repair Welding For HF/Overlay WPS.007/ASME/MPIW/2020 Defect on HF/Overlay IK-WLD-06
3. Repair Welding For Joint Seat to Body WPS.006/ASME/MPIW/2020 Defect on Joint seat
28 PWHT After Welding Repair Defect on casting / According to ASME BPVC Sec VIII Div 1
IK-QAC-11
IN Tempering/stress relieving 6000C +100C
P-PRD-04
Hold 1 hour for 1 Inch Thickness Refer to Qualified WPS
 MANUFACTURING PROCEDURE SPECIFICATION

No. : 001/QAC/MPS-PRD/XI/23 Edition 01

Date : 16/11/2023 Page : 7 of 7

Frequency /
No Criteria Process Methode Acceptance Reference
Location
29 NDE After Welding Repair P-QAC-05, P-QAC-06 Defect on casting / As per MHK-COMP-SPE-EP-PVV-0142 Cl 11.6.2.2 API 6D, API 600,
(RT + MT on Repaired Area) Radiographic Test Sub Con * For ferrous materials, Magnetic Particle Inspection shall be used ASME B16.34,ASME Sect V,
Procedure in prefererence to Penetrant Inspection ASTM A703, API 20A,
Magnetic Test Material Width Casting NDE PROCEDURE
Procedure Linear Indication Rounded Indication MHK COMP-SPE-EP-PVV-0155
(t) (length) (diameter) MHK-COMP-SPE-EP-PVV-0142
t ≤ 13 mm 8 mm 8 mm
(t ≤ 0.5 in) (0.3 in) (0.3 in)
13 < t ≤ 25 mm 13 mm
(0.5 < t ≤ 1.0 in) (0.5 in) 13 mm
t > 25 mm 18 mm (0.5 in)
(t > 1.0 in) (0.7 in)
* Linear indication must be separated by a distance greater than the
length of an acceptable indication. A linear indication is one with length
in excess of 3 times the width
* Four or more rounded indications in a line separated by 1.5 mm (0.06
in) or less edge-to-edge are unacceptable. Rounded indications are
those that are not defined as linear indications
* No rounded or linear indication in sealing surface
30 Assembling SOP-ASP-02 100% / IN ID-BKP-ALL-2040-550210-P-BKP-21-001
SOP-ASP-03
SOP-ASP-07
31 Pressure Test Pressure Test 100% / IN API Spec 6D, API STD 598, ISO 5208 API Spec 6D, API STD 598, ISO
Procedure MHK-COMP-SPE-EP-PVV-0155 5208 MHK-COMP-SPE-EP-PVV-
ID-BKP-ALL-2040-550204- 0155 MHK-COMP-SPE-EP-PVV-
MHK-COMP-SPE-EP-PVV-0142
P-BKP-21-001 0142

32 Painting Surface Preparation 100% / IN MHK-COMP-SPE-EP-COR-0350 MHK-COMP-SPE-EP-COR-0350

PQT Painting & ID-BKP-ALL-2040-550203-P-BKP-21-001
Painting Procedure
IK-QAC-05
33 Packing & Delivery P-WHS-01 100% / IN MHK-COMP-SPE-EP-PVV-0142 MHK-COMP-SPE-EP-PVV-0142