Ui Roofing and Guttering Standard V 002

Roofing and Guttering
Standard
Design, Engineering, Planning &
Sustainability
University Infrastructure
Document Edit Control
Document Name: Roofing and Guttering Standard
Current Version 2.0
Author(s) Chris Hipsley
Version Date Created By Reason for Change Document Status

001 August Chris Murray First Issue Final
2013
2.0 August Chris Hipsley 7 Year Revision Final

2020
Contents
Contents.......................................................................................................................................................... 1
1 Purpose ................................................................................................................................................. 3
2 Scope ..................................................................................................................................................... 3
3 Glossary of Terms ............................................................................................................................... 4
4 Roles and Responsibilities .................................................................................................................. 5
5 Existing Buildings ................................................................................................................................. 5
5.1 Reuse of Equipment ..................................................................................................................... 5
6 Technical Requirements ...................................................................................................................... 6
6.1 Introduction.................................................................................................................................... 6
6.2 Design and Documentation ........................................................................................................ 6
6.2.1 Design Approach ................................................................................................................. 6
6.2.2 Design Input and Process ................................................................................................... 6
6.2.3 Engineering Process ............................................................................................................ 7
6.2.4 Equipment Selection and Sizing ....................................................................................... 7
6.3 Design and Construct Contract .................................................................................................. 7
6.3.1 General ................................................................................................................................. 7
6.3.2 New Buildings ...................................................................................................................... 8
6.3.3 Refurbishments ..................................................................................................................... 8
6.3.4 Calculations .......................................................................................................................... 8
6.3.5 Design Conditions ................................................................................................................ 8
6.3.6 Thermal Efficiency ............................................................................................................... 8
6.3.7 Roof Types ............................................................................................................................ 9
6.3.8 Other Design Requirements ............................................................................................... 9
6.3.9 Drawings and Documentation ........................................................................................... 9
6.3.10 Technical Submittals ........................................................................................................ 9
6.4 Technical Components ............................................................................................................... 10
6.4.1 Introduction ......................................................................................................................... 10
6.4.2 Safety .................................................................................................................................. 10
6.4.3 Safety Systems .................................................................................................................. 10
6.4.4 Access Hatches/Doors ...................................................................................................... 10
6.4.5 Penetrations and Flashings .............................................................................................. 11
6.4.6 Silicone Boot Flashings (Dektite) ..................................................................................... 11
6.4.7 Movement ........................................................................................................................... 11
6.4.8 Galvanic Separation ........................................................................................................ 12
6.4.9 Jointing ................................................................................................................................ 12
6.4.10 Gutters............................................................................................................................. 12
6.4.11 Overflow & Spitters ..................................................................................................... 13
Roofing and Guttering Standard 1

6.4.12 Rain Heads ..................................................................................................................... 13
6.4.13 Roof Plumbing ................................................................................................................ 13
6.4.14 Skylights .......................................................................................................................... 14
6.4.15 Insulation ......................................................................................................................... 14
6.4.16 Plant ................................................................................................................................. 14
6.4.17 Communications Equipment ......................................................................................... 14
6.4.18 Materials ......................................................................................................................... 14
6.5 Redundant Equipment ............................................................................................................... 15
6.6 Product Support ......................................................................................................................... 15
7 Commissioning .................................................................................................................................... 16
8 Safety in Design ................................................................................................................................ 17
9 Documentation and Records............................................................................................................ 17
9.1 Design Documentation............................................................................................................... 17
9.2 Completion Documentation ...................................................................................................... 17
10 Assets and Warranties ................................................................................................................. 18
11 Operations ...................................................................................................................................... 18
12 Defects and Liability Period ........................................................................................................ 19
12.1 Maintenance and Testing ..................................................................................................... 19
13 Operations & Maintenance Manuals ......................................................................................... 19
14 Authorisation of Variations .......................................................................................................... 19
15 Quality Control............................................................................................................................... 20
15.1 Design Standard Compliance ............................................................................................. 20
15.2 Design Standard Certification ............................................................................................ 20
15.3 Construction Compliance ...................................................................................................... 20
15.4 Acceptance ............................................................................................................................. 21
16 References ....................................................................................................................................... 21
17 Document Amendment History ..................................................................................................... 21
18 Attachments ..................................................................................................................................... 22

1 Purpose
The UI Roofing and Guttering Standard sets out the University of Sydney's minimum
requirements for the design, construction and maintenance of Essential Fire Safety Measures. It
ensures new and refurbished systems are energy efficient, fit-for-purpose, made from durable
good-quality materials, contain no or minimal environmentally harmful substances, and are cost
efficient to operate and maintain.
Applicable requirements documented in Workplace Health and Safety legislation, Disability

Discrimination legislation, State Environmental Planning legislation, Commonwealth and State
legislation, National Construction Codes (NCC), the Building Code of Australia (BCA) and
Australian and New Zealand Standards (AS/NZS) are the minimum and mandatory
compliance requirements.
Where any ambiguity exists between this standard and the aforementioned mandatory
requirements then:
a. The highest performance requirements must apply.
b. Applicable requirements must follow this order of precedence:
1. Workplace Health and Safety legislation.
2. Safety in Design Legislation.
3. Disability Discrimination legislation.
4. State Environmental Planning and Assessment legislation.
5. All other Commonwealth and State legislation.
6. NCC, BCA and PCA.
7. AS/NZS.
8. This standard and other University of Sydney standards.
2 Scope
This standard describes minimum requirements for design, purchase, construction, and operation
and maintenance of fire services plant, equipment and infrastructure for buildings and spaces
owned, operated, maintained and/or managed by the University of Sydney. It applies to:
a. New Building Construction.

b. Refurbishment spaces within existing buildings
c. Facilities maintenance services.
The standards apply to all planners, project managers, consultants, contractors, sub-contractors,
tenants, managing agents and University staff involved in the design, construction and
maintenance of existing, new and proposed University buildings and facilities.
The standard provides:

a. A reference document to enable consistency with the design and engineering objectives.
b. Details of the minimum performance requirements for planning, architectural design and
maintenance.
c. Support of the University vision for the built environment and best practice.
The standard addresses key objectives:

a. Quality design which responds, enhances and complements the environment.
b. Appreciation of the heritage context and cultural history of the campuses.
c. Value for money in all aspects of the project.
d. The design of low maintenance buildings and environments.
e. Longevity of construction approach to design.
f. Standardization of key flashing and ancillary details.

g. Flexible design, to future proof building usage for expansion or adaption to new uses
h. Safety in design.
All Roofing and Guttering systems products and services provided or specified by designers,
consultants, staff and contractors must conform to this standard.
Where specific applications are not explicitly covered, or ambiguity exists, the intent of the
design standard must be satisfied. In such cases a return design brief must be provided for
review and approval by the issuer of this standard or their appointed delegate who must have
relevant technical competence in the subject matter. Additional more stringent requirements
may apply on a project-specific basis dependent upon risk management and insurance
requirements.
3 Glossary of Terms
Flashing Components used to weatherproof or seal the roof perimeters,
penetrations, walls and other places where the roof covering is
interrupted or terminated
Anchor Point Any single or multiple fixed anchor point or static line support
point, whether part of a work positioning, abseiling or fall arrest
system.
Fall A free fall, impeded fall, or uncontrolled slide down a roof or

similar structure, at any height.
Mechanical Fixings Fixings that utilise friction as the locking device.
Dry Joints A joint between any two sections of material. A dry joint does not
rely upon sealants such as silicone, solder or electric welding to
seal the joint.
Wet Joints A joint between any two sections of material. A wet joint includes a
substance such as silicone, solder or the use of electric welding to
seal the joint.
Surface Mounted Any anchor that is fastened (by means of friction, mechanically or
“clipped”) to a roof sheet, eave or batten.
IFD Intensity Frequency Duration - This is a calculated rain fall intensity

graph created by the Australian Bureau of Meteorology.
AEP Annual Exceedance Probability

ARI Average Recurrence Interval
BCA Building Code of Australia
BMCS Building Management & Control System
CCTV Closed circuit television
COS Central Operations Services
DPI Department of Primary Industries
EPA NSW Environmental Protection Authority

EP&AR Environmental Planning & Assessment Regulation
NCC National Construction Code
PCA Plumbing Code of Australia
PC Practical Completion
PUG Project User Group or Project Working Group
USYD University of Sydney
UI University Infrastructure
WHS Work Health & Safety
WSUD Water Sensitive Urban Design
4 Roles and Responsibilities

This standard is issued by UI. It is approved and signed off by the Chief University
Infrastructure Officer. UI is responsible for maintaining the standard and keeping it up-to-
date.
5 Existing Buildings
The design for projects within existing buildings must be assessed on a case by case basis and
developed in conjunction with this standard. The project scope will drive the design
requirements.
Any items not included in the scope must not be priced into the overall project to achieve the
following aim; To reduce the need to value engineer any services.
New projects within existing buildings must assess what the expectation of the refurbishment
will be. This will enable the right outcome for the given project.
These specific requirements must be included in the scope of works specification for design and
construction of the roofing and guttering in a building:
Obtain the Gate Paper from the Project Manager and understand the scope of works in
relation to the space and fit out requirements. Understand the expectation from the end user.
5.1 Reuse of Equipment

Reuse existing services where identified in the Gateway Paper scope of works and the
approved Return Brief.
Equipment must be suitable for the intended new purpose and life expectancy of the works,
comply with current codes and achieve energy targets.
Equipment must be cleaned, have consumables replaced, tested, relabeled and re-
commissioned.
Remove redundant pipework, equipment and wiring, including inaccessible ceiling spaces, and
make good exposed surfaces before commencing the installation of new services.

Remove redundant underground services unless otherwise approved by the project
superintendent.
6 Technical Requirements
6.1 Introduction
The buildings within the University’s campuses range from mid 19th century constructions to
modern contemporary design. Each building shows significant design details of that period.
Due to this, careful planning and consideration is needed when designing or repairing these
assets.
This document is intended to inform designers and installers of the need to properly plan future
works. All the items included in this design standard have been identified as best practice by
the University of Sydney.
Sustainability is a key factor when designing new infrastructure. Recycled materials and
usability will be highly regarded when evaluating the design.
6.2 Design and Documentation

6.2.1 Design Approach
The University requires consultants and designers to provide designs that meet all of the
requirements of this standard. Consultants, designers and installers are to reflect the following
priorities in their design documents:
a. Provide roof and guttering systems that meet or exceed the requirements listed in this
standard.
b. Take a long term and balanced view of capital costs, maintenance costs and longevity.
c. As educational and research both progress at rapid rates, usage of buildings and areas
within buildings are subject to multiple changes within the life of the building, systems must
be designed to be adaptable for such changes.
d. Ensure that assets and equipment are designed with access and visual impact taken into
consideration.
It is the designers and the installing contractor’s obligation to document and install systems,
equipment and materials that are “fit for purpose” from both a WH&S and operational
perspective. Any disputes in regard to the interpretation of this clause shall be referred to
NSW Fair Trading and/or the UI Project Manager for a final determination.
6.2.2 Design Input and Process

The University expects consultants and designers to proactively inform, advise and contribute
to the design process. In particular, the following aspects:
a. Building Physics - provide advice to the project team, including other design team members
that would improve the inherent building performance, which may lead to reductions in both
capital and energy costs. This may initially take the form of simple advice relating to
existing infrastructure capacity and location, which may affect the siting of the building,
and subsequently backed up by modelling or similar methods. The process may take a
number of iterative steps. The consultant or designer is expected to advice, contribute and
if necessary lead such processes.
b. Planning and Architecture – provide advice on the appropriate location of plant rooms and
reticulation strategy to assist in both the planning of the building and the facilitation of

better maintenance in the future. Such advice must be provided in the early stages of the
design and planning process so that this is taken into consideration for the architect’s design
and to be incorporated into his planning. Late advice will lead to poor location of plant
and lack of maintenance access, thus a building of poor quality that will suffer from either
poor or lack of maintenance and high owning costs to the University.
c. The University of Sydney – provide advice on the availability of options, assist in assessing
the advantages and disadvantages, provide analysis of life cycle costs and life
expectancies, offer recommendations and assist in making decisions.
6.2.3 Engineering Process

The University expects consultants and contractors to be fully qualified, experienced and
capable of carrying out all engineering design, calculations, equipment selection and
construction quality checks.
As part of the design development, the University expects consultants and designers to select
proven and reliable roofing and guttering systems.
6.2.4 Equipment Selection and Sizing

In selecting equipment, the University expects consultants and contractors to select products of
proven and reliable quality, with reputable support and after sales service.
Products which are of closed systems and proprietary in nature, thus locking the University into
exclusive dependence of one manufacturer must be avoided and only used if there are no
other options.
In the sizing of equipment, the University expects consultants, designers and installers to follow
good industry practice. Sizing of all roofing components are to equal or preferably exceed
the relevant Australian Standards. This is especially important for the sizing of downpipes and
stormwater infrastructure.
The provision of spare capacities for roof platforms and access to cater for future services and
equipment upgrades, must be considered for all projects. In making such considerations, careful
analysis of spare capacity against all applications must be considered. The practicality of
proposed future equipment sizing, and selection must be submitted by the consultant and
contractor to UI for approval.
6.3 Design and Construct Contract

6.3.1 General
This section outlines the extent of the services to be provided by the contractor under a Design
and Construct contract.
The contractor shall be fully responsible for the complete design of the roofing and guttering
installations, including the selection, sizes and quantity of materials and equipment, and shall
provide calculations and drawings and other documentation as necessary to demonstrate
conformance with the design parameters, industry practice, UI requirements, codes, regulations
and standards. This includes all calculations required to confirm that existing infrastructure is
sufficient to supply the proposed systems installed under the project.
The contractor shall allow to fully co-ordinate the documentation with the Architect, Structural
Engineer and all other services consultants / contractors.

6.3.2 New Buildings
As a minimum, roofing and guttering systems provided in University buildings must be designed
and installed in accordance with the minimum legislative requirements incorporating all
Statutory Regulations, Australian Standards, Local Council, Fire & Rescue NSW, Work Health &
Safety (WHS) and WorkCover requirements.
Each building must be equipped with the appropriate roofing and guttering as a full system,
all designed and installed in accordance with the requirements of the NCC.
6.3.3 Refurbishments
The requirements for the refurbishment of existing roofing and guttering within existing
buildings will often be the same as for new buildings.
Whilst every endeavor is made to comply with current NCC regulations during refurbishments
and upgrades, it is unlikely that the full extent of the building regulations can always be met.
Within any building proposed for refurbishment, the Standard of Performance for all existing
systems must be reviewed by the consultant/contractor for compliance with the current NCC
and Australian Standard requirements. The details of this review together with a proposed
roofing and guttering upgrade strategy must be submitted to UI for approval during the initial
design development.
6.3.4 Calculations
As part of the contractor’s design, it is expected that the following design calculations as a
minimum are produced for review by UI for approval prior to finalising design:
a. Stormwater drainage calculations, inclusive of roof and in ground drainage, overflows,

rainwater harvesting, on site detention, permitted site discharge and water quality.
b. Use of computer-based load modelling/simulation/estimation programs that account for
building elements are recommended. The building performance data is to be part of the
information provided for the design advice.
c. All roofing components and design are to withstand a 250mm/hr IFD (Intensity Frequency
Duration). This is equivalent to a 1% Annual Exceedance Probability (AEP) or a 1 in 100-
year rainfall event.
d. All other calculations necessary to illustrate equipment reticulation and components have
been selected fully in accordance with the project requirements and this specification.
6.3.5 Design Conditions

The following minimum design conditions must be incorporated into the design and installation:
a. Estimations are to be performed using established weather design data for each specific
project location in HB39 1997 - Installation code for metal roof and wall cladding and
AS3500.
b. Generally, consultants and contractors are discouraged to include flat membrane roofs in
their design. Full details will need to be submitted to UI for approval. Pitch metal roofs are
preferred.
c. Roofing and guttering materials are to be common and widely available within Australia.
d. Materials used are to be of a high standard with a life expectancy of at least 20 years.
e. Warranty of workmanship to be the standard 7 years for all trades.
6.3.6 Thermal Efficiency

Thermal efficiency is to be included in designing any roof or ancillary product. Thermal
efficiency is to be included in any maintenance work completed within the University.

6.3.7 Roof Types
Full details of all proposed roof types must be submitted to UI for approval, prior to any
works commencing on site. All new buildings are to have a roofing system submitted as a full
system for approval. Existing heritage builds are to be referred to the University’s Heritage
Architect for direction on refurbishment and install of the roofing and guttering system. The
following roof types are to be followed at all times:
a. Pitched Metal Deck Roofs – Preferred application.

b. Tiled Roofs (heritage) – Not recommended.
c. Flat Roofs – Not recommended.
d. Glazed Roofs – Not recommended.
e. Lead, Slate, Copper, Muntz metal roofs – replace like for like.
f. Other roof types such as green roofs may be permissible subject to full details being
submitted to UI for approval.
6.3.8 Other Design Requirements

Platforms, plant, antennas and telecommunication equipment is to be factored into the overall
design of the roofing.
6.3.9 Drawings and Documentation

The contractor shall provide design, construction and as-built drawings, which may be either
design drawings produced by the contractor or shop drawings produced by equipment
manufacturers.
For each service, present on the schematic layout for that service, a “Basis of Design” summary.
The summary shall identify how the system works, basis of design, any departures form
Australian or UI standards and all substantial information are required to review the adequacy
of the design intent. The basis of design is to include pressure and flow information from the
Sydney Water Pressure inquiry or the on-site fire flow test results.
It shall be maintained up to date using Revision Numbering throughout the checking and review
process.
The contractor is responsible for producing all design and as-built documentation, including, but
not limited to:
a. Concept Design documentation (as required).
b. Detailed Design documentation, including:
i. Layout drawings.
ii. Details.
iii. Schematics, including a Basis of Design Statement for each service.
iv. Design certification.
v. Equipment details.
vi. Testing / commissioning procedures.
vii. Workshop drawings, including:
viii. Drawings for the purpose of system manufacture.
ix. As Built drawings, including:
x. Detailed drawings demonstrating the as installed system.
xi. Operations and Maintenance manuals.
xii. Training manuals.
6.3.10 Technical Submittals

Technical submittals shall be provided with the full technical and spatial requirements of each
proposed plant item. The technical submissions shall include, where applicable, but not be
limited to:

a. Certified shop drawings of each item complete with sectional weights and point loads.
b. Maintenance zones and requirements including weights of any replaceable components.
c. Manufacturer’s recommendations for installation including repairs and penetrations.
d. Confirmation of product lifespan assuming maintained to manufacturers recommendations.
e. Where equipment model numbers / references are stated these are indicative only and the
Contractor MUST ensure the selected plant fully complies with the standard.
6.4 Technical Components

6.4.1 Introduction
The standards below are intended to provide a basis for the construction and management of
new and existing installations within the University of Sydney.
6.4.2 Safety
Roof safety is an integral part of all work performed on all the university roofs.
Roof safety is to be achieved through the provision of permanent edge protection such as
handrails, balustrades or parapets.
Persons wanting to use a roof safety system for access must be suitably qualified and have
approved Permit and Safe Work Method Statements (SWMS).
Must be applied through the University’s Roof Permit Process – located on the Design
standards page - link
6.4.3 Safety Systems

Anchor points are not to be used as a method of safety system. Where permanent fixtures
cannot be installed, a built for purpose harness-based system is to be installed.
All safety systems installed must be of the “Work Positioning” type. This allows workers to
access the edge of the roof or structure eliminating the chance of a fall.
Safety harnesses are to be tied off onto either a certified anchor point, static line or to a
suitably engineered structure.
All anchor points installed must be accompanied by a structural engineer’s certification. The
certification must identify the roof structure the anchor point is connected to. The certification
must confirm the structure can sustain the loads that could be applied to it in the event of a fall.
Roof anchors being attached to a timber framed roof requires structural certification of the
roof frame. A report detailing the species and condition of timber is also required for
attachment of anchors.
At no time must “surface mounted” anchor points be installed on any University owned roof.
All anchors must be mechanically, chemically, clamped or braced to the roof structure.
All safety systems must be installed complete with data plates and appropriate signage. Data
plates and signage are to be installed in accordance with the relevant Australian Standards.
6.4.4 Access Hatches/Doors

For all plant and equipment installed at the University of Sydney, internal access is preferred.
Where the plant or equipment is proposed to be stored on the rood, access hatches must be

constructed with a steel or aluminium frame with either a frosted glass (only in non-trafficable
areas) finish or finished with material suitable for the surrounding roof area.
An access hatch must have a stair or step built underneath for ease of access. A platform or
level area must be provided outside the hatch to provide safe access onto the roof.
The access hatch must also incorporate a chain or metal strap fixed to the lid to securely prop
the lid open. All access hatches are to be secured by means of a hasp staple and padlock. This
padlock is to be keyed to the University Roofing Barrel.
6.4.5 Penetrations and Flashings

Penetration of the roof covering must be avoided where possible. Particular attention must be
payed to the location and service runs of the equipment being installed.
Roof penetrations need considerable planning and design before installation. Penetrations
must be in areas of the roof that will require the minimum flashing detail. The sole purpose of a
flashing is to weatherproof the penetration. The flashing is not to be used to support equipment
or structures.
Flashing details are to be made of the same if not similar material to what it is being attached
to.
All tile or slate flashings must extend up the roof and under the next full tile or slate.
Flashings will need to be designed so as they facilitate the southern weather pattern that is
regular in the Sydney area.
Roof penetration and flashing details are attached in the appendix in the rear of this
standard. Where a detail is not covered by this standard, a detailed design of the proposed
penetration must be submitted to UI for approval.
6.4.6 Silicone Boot Flashings (Dektite)

Silicone Boot Flashings may only be used when fastened to a pan flashing. Only rubber boot
flashings with a tolerance of -50oC to 200oC are to be used on penetrations. To prevent
multiple penetrations through the roof structure, the provision of a 100mm hard pipe with a
turn down is to be installed where future penetrations may be required. This is to be sealed
around the protruding cabling or pipework.
The pan flashing is to cover at least one ridge either side of the penetration. The pan flashing
must extend up to the ridge.
Multiple pipes are not be flashed by one flashing component. Each service or piece of
equipment will be dedicated its own silicone flashing.
6.4.7 Movement
Roofs and roofing components are invariably constructed from a number of materials which
may adjoin or overlay one another. Each material has its own physical properties, including the
degree the material will move with changes in temperature and moisture. Wherever two
different materials meet or overlap they must be detailed in such a way as to allow the
primary function of the roof to perform, which is to exclude rainwater.
The co-efficiency of each roofing material will need to be considered in the design. Each
material has a different rate of expansion and contraction. Expansion joints or overlapping of
materials needs to be taken into consideration when planning long runs of materials. All
expansion joints and roof overlap details must be submitted to UI for approval.

Where possible use similar materials.
a. Rubberised (silicone) expansion joints must not be used within box gutters.
b. Co-efficient ratings can be found in the Australian Standards AS/NZS3500 and HB39.
6.4.8 Galvanic Separation

Dissimilar metals must not be fixed in contact with each other or where rainwater may run from
a more noble metal to a less noble metal. Fixings such as pop rivets, roof screws, astragals and
fittings must also abide by this rule.
Where contact between dissimilar metals cannot be avoided, suitable galvanic separation
materials must be placed between those metals to eliminate direct contact. Separation
materials must be weather resistant, UV stable, durable and chemically inert.
Galvanic separation is to comply with Australian Standards AS/NZS3500 and HB39.
6.4.9 Jointing
Only soft soldered, welded, brazed or lapped joints will be approved for use. If proven that
a silicone joint is the only possible solution, full details of the joint must be submitted for
approval by UI.
Joint types include:
Dry Joints
Dry joints are the pinnacle of all flashing detail. This jointing detail allows movement between
a number of materials. Dry joints do not depend on silicone or any other sealant as the
waterproofing component. Dry joints can be adapted to any surface, component or structure.
Wet Joints
Wet joints are approved to be used within the University. The wet joint must be used with a
means of mechanical fixing. For mechanical fixings, a staggered pattern of the fixings must be
adopted across the joint. The mechanical fixings are to be installed then the jointing compound
is to be sweated in and around the rivets.
Silicone joints
Silicone must only be used when sandwiched between two surfaces by means of mechanical
fixings. The mechanical fixings must be installed in a staggered pattern. Silicone is not to be
used as a gap filler. Silicone is designed to be sandwiched between two surfaces.
6.4.10 Gutters
Gutters are one of the major causes of leaks into the University’s buildings. Gutters are
susceptible to blocking, overflowing and causing damage to the buildings external and internal
fabric. Fail-safe designs are to be achieved to alleviate any possible malfunction of the gutter.
Box gutters must not be installed without specific approval from UI. Listed are minimum
requirements in order of preference for guttering within the University.
6.4.10.1 Eaves Gutters
a. The face of eaves gutters must not finish higher than the back of the gutter.
b. Eaves gutters to have an aluminium silicone coated leaf guard installed.
c. All gutter guards are to be easily removable.
d. All leaf guards must be submitted for approval by UI.
6.4.10.2 Valley Gutters
a. Valley gutters must be adequately supported by valley boards running the entire length
of the gutter.

b. Joints in valley gutters must be lapped.
c. No welding or sealing of joints is permitted.
d. Weathering of the valley gutters must include a supported “turn up” of at least 10mm.
6.4.10.3 Box Gutters
a. All box gutters are to be constructed from stainless steel or copper.
b. All box gutters must be designed with an in-built overflow capacity not less than 1 ½ times
the capacity of the primary outlet(s).
c. Overflows on internal box gutters are to be connected to a stormwater drainage system
separate from the primary outlets.
d. All box gutter joints are to be either soldered or welded. Silicone is not permitted.
e. Box gutters must have a minimum of 300mm clear width for ease of cleaning.
f. Box Gutters shall be installed with 1:200 minimum fall.
6.4.11 Overflow & Spitters

Overflows and spitters must be provided for all roofs to allow for adequate redundancy in
roof drainage. Locations of spitters and overflows in all gutters and flat roof designs must
accommodate the potential for blockages of downpipes and overflows.
Discharge locations of all spitters and overflows must not be located directly in the vicinity of
building entry and egress paths. Locations of overflows discharge points must consider the
stormwater overland flow paths and civil stormwater drainage systems in the vicinity of the
building to ensure all roof water dispersed by the overflow is directed away from the
building.
6.4.12 Rain Heads

Rain heads are acceptable and encouraged to be used as when constructed correctly, offer
exceptional fail-safe qualities. Rain heads are to be constructed from materials matching the
roofing and building materials.
A slotted overflow no less than three quarters of the length of the rain head must be included
in the design. The overflow must be installed no less than 100mm from the end of any
ancillary product supplying the rain head. The capacity of the overflow is to be no less than 1
½ times the size of the gutters/downpipes supplying the rain head.
6.4.13 Roof Plumbing

Roof plumbing is an integral part of the roof design. Roof plumbing must consist of failsafe
components that will alleviate any chance for water ingress, including but not limited to:
a. All roof plumbing must be oversized at least one and a half times the calculated size.
b. All downpipes/elevated stormwater drainage must terminate over a sink stone or grated
pit.
c. All roof plumbing incorporating close coupling joints must be statically tested.
d. Inspection openings must be installed on or below any junction or bend greater than 850.
e. Internal downpipes are not recommended. If internal downpipes are to be designed,
failsafe components must be submitted to the UI for approval.
f. Syphonic roof drainage systems may be considered for flat roofs with adequate rain
heads. Before proposing a Syphonic roof drainage systems, submit to UI for approval the
design proposal with the complete with manufacturer’s warranty and maintenance
requirements and budget costing over the life cycle of the equipment.
For further information regarding roof plumbing please refer to the UI Hydraulic Services
Standard.

6.4.14 Skylights
Skylights are permissible. The design must be one that incorporates a steel or aluminium frame.
The glass must be tinted and double glazed.
The skylight must also incorporate a mechanical opening mechanism for ease of operation.
6.4.15 Insulation
All new roofs must achieve a system thermal resistance of R-value 2.5 or greater. Insulation
fixed at the rafters is recommended over ceiling batts. Thermal requirements must meet or
exceed those outlined in Section J of the National Construction Code, and the Building and
Architecture Standard.
6.4.16 Plant
All plant and equipment must be installed in a plant room fit for purpose. This creates fewer
penetrations through the roof surface.
Where unachievable, approval must be sought from UI to install a platform to house the plant.
The platform must be constructed of Aluminium and is to be a prefabricated system. The
platform will be constructed in such a way that the roof surface and plant equipment are
easily accessible.
A minimum distance of 600mm must be provided between the roof surface and the platform.
This distance also relates to the lowest point of any equipment installed on or below the
platform. This clearance may be reduced for items which are liftable without mechanical
assistance such as condenser units.
Platforms are to be designed so that the sections of the platform can be disassembled to allow
access for roof maintenance. This also reduces cutting of the material and hot works when
installing.
All platforms are to comply with the current version of AS/NZS 1657.
6.4.17 Communications Equipment

The design of all communications equipment installations must not impair access for roof
maintenance or to other equipment on the roof. All installations must be self-supporting and
must not rely on any plant or equipment to support the device.
All installation requests must include a DA approval together with full details of the roof
penetrations and waterproofing requirements. A dilapidation report of the roof area directly
affected by the installation must also be submitted.
6.4.18 Materials
Different roof types require different levels of skill and design. All materials must be of high
quality with no blemishes or damage. Existing Materials that are found to be of inferior
quality will be removed at the contractor’s expense. Heritage roof alterations must be
approved by the University’s Heritage Architect and installed by a competent contractor with
demonstrated experience on Heritage roofing systems. Below are the approved materials and
their design requirements:
6.4.18.1 Steel and Aluminium
a. Roofing – Minimum 0.48mm BMT
b. Flashings/Guttering – Minimum 0.60mm BMT
The selected profile of the roof must be fit for purpose. Where practicable the roof sheet
profile must be of the “KLIP LOK” or other internal fastening type. Aspects such as building
location (coastal, inland, near chemical fall out or industrial areas), climate and classification of

building such as industrial, commercial or residential is to be taken into consideration when
selecting an appropriate roofing material. Commercial and industrial buildings will have a
reduced life expectancy due chemicals and foot traffic from maintenance crews.
6.4.18.2 Tiles
a. Roofing – Glazed Terracotta
b. Flashings/Guttering – Nil
All tiles selected for use on the university’s roofs are to be of the “glazed” type. All tiles must
match existing colour of building and/or match existing roof. Pitch and rafter length will
dictate tile selection. Every tiled roof must include an anti-ponding board that runs down from
the first batten to the top plate. Appropriate moisture resistant sarking is to be included in the
construction of the roof.
6.4.18.3 Membrane
a. Roofing – Minimum 3-layer Polyester Bitumen Sheet
b. Flashings/Guttering – Minimum 3-layer Polyester Bitumen Sheet
All membrane roofs are to be of the polyester bitumen base sheet system. This system provides
excellent flexibility for building movement. This membrane system also provides for quick and
straightforward repairs and alterations. The bottom sheets must be a vented sheet if there is a
likely hood of residual moister in the substrate. The top sheet must include a mineral layer. The
membrane is to be provided with means of venting moisture either at the perimeter of the roof
or with the use of vent cowls spaced across the roof area.
6.4.18.4 Copper
a. Roofing - 0.7mm soft drawn
b. Flashings/guttering - 0.7mm half hard
Joints in copper roofing, guttering and downpipes are to be seamed or welded together
rather than screwed or rivet fixed. Dry joints in copper must have a minimum of a 75mm
overlap. Wet joints to have a minimum of 35mm.Copper roof sheet must be separated from its
supporting deck with a layer of polyester reinforced bitumen sheet for cushioning effect.
6.4.18.5 Lead
a. Roofing – Minimum 25kg/m2
b. Flashings/Guttering – Minimum 30kg/m2
Sections of ridges and valleys to have a maximum length of 1500mm. Dry joints 75mm, wet
joint 35mm overlap. All lead roofing, flashing or capping must have patination oil applied
upon completion of the works.
6.4.18.6 Slate
a. Roofing – Welsh or Canadian
b. Flashings/Guttering - Nil
Slate tiles are to be pre-drilled not punched and must be fixed with copper clouts that fit
snugly into the hole. Copper straps 0.55mm and 20mm wide are to be used to secure the last
few slates when finishing off. Slate hooks are not to be used.
6.5 Redundant Equipment

All redundant services (power, water, drainage, etc.) must be removed as part of the project.
Building surfaces and finishes must be “made good”.
6.6 Product Support

All materials and equipment are to be readily available in Australia and meet the relevant
Australian standards.

7 Commissioning
Comprehensive pre-commissioning, commissioning and quality monitoring must be specified by
the consultant/designer.
A project specific commissioning plan is to be developed and provided to the University for
review and approval.
Detailed testing and commissioning records must be provided for each system and each
component as appropriate. All such records must be witnessed and verified by the project
consultant/head contractor prior to witness commissioning by UI Engineers and COS
representatives.
Project handover plan must be developed by the consultant/designer to allow the system to be
handed over to The University. A 12-month building tuning process will commence at Project
handover with systems monitored monthly, reported and assessed quarterly, and include
assessment of feedback from the occupants.
All roof components must be subjected to testing before Practical Completion is awarded.
Photo evidence and a site visit from the UI Engineer must be organised during the testing.
Detailed testing and commissioning records must be provided for each system and each
component as appropriate. All such records must be witnessed and verified by the project
consultant/designer.
Below are the minimum standards required for the following components;
a. Membrane roofs - these roofs must be flood tested so as all of the roof area will be
covered with at least 10mm of water. All membrane roofs are to be tested after the first
and last layer of membrane is applied. Bungs used to block the sumps/outlets are to be of
the manufactured type or rags bundled with electrical tape. All bungs are to have rope or
wire attached so it cannot be lost down the outlet. The wire or rope must be securely
fastened to a nearby structure. Testing must take place for at least 24hrs.
b. Box gutters-. these gutters must be flood tested so the highest point of the box gutter has
at least 10mm coverage of water. Bungs used to block the sumps/outlets are to be of the
manufactured type or rags bundled with electrical tape. All bungs need to have rope or
wire attached so it cannot be lost down the outlet. The wire or rope must be securely
fastened to a nearby structure. All testing must take place for at least 24hrs.
c. Roof plumbing- the entire above ground stormwater system must be placed under a
hydrostatic test. All rain heads and sumps must undergo hydrostatic testing. All testing must
take place for at least 24hrs.
d. Penetrations – all penetrations will be subject to a half hour water test. This water test will
consist of a constant spray from a hose mimicking a rain event.
e. Mechanically Fastened Safety Systems – This type of safety system includes steel or
concrete as the base material. Load testing must be conducted to confirm the safety system
supports the designed load. Documents confirming the test results must be signed by the
consultant/contractor. A structural engineer’s certification for all anchor points and the
entire safety system, must included in the Operational and Maintenance manuals.
f. Clamped/Braced Safety Systems – This type of system includes timber as the base
material. Load testing must be conducted to confirm the safety system supports the
designed load. Documents confirming the test results must be signed by the
consultant/contractor. A structural engineer’s certification for all anchor points and the
entire safety system, must be included in the Operational and Maintenance manuals.

8 Safety in Design
The contractor must consider risk during the design. A design safety report must be submitted
to the relevant UI Project Manager for every design project. Contractors must confirm, so far
as it is reasonably practicable, that the structure is without risks to health and safety.
Design risks must be considered for the asset lifecycle covering construction, operational and
maintenance, refurbishments and decommissioning.
The design safety report must include the following:

a. Description of design element.
b. Description of potential risks and hazards associated with the design element.
c. A low/medium/high risk assessment considering likelihood and consequence.
d. Proposed measures to eliminate risks where practicable.
e. Control measures to mitigate and manage design risks.
f. Nominating responsibilities for managing the design risks.
This may be provided as a design risk register where appropriate and must include results of
any calculations, testing and analysis etc.
9 Documentation and Records

9.1 Design Documentation
Prior to commencing construction of new or refurbishment projects, the consultant/contractor
must fully investigate and document the requirements for each Hydraulic Services system
required to be installed, altered or modified as part of the project works.
This must include:

a. Return Brief defining the systems proposed and any deviations from this standard.
b. Provision of a BCA/ NCC Compliance Report.
c. Calculations to be provided on the sizing of the pipe work. Any future allowances are to
be included in these calculations\sizing.
d. Calculations & selections on the roofing system.
e. Budget calculations.
f. Provision of Design Certification of each Roofing and Guttering system.
g. Requests for all variations to this Standard submitted using the USYD Request for
Dispensation Form (USYD-ENG-F001).
This documentation must be provided by the consultant/contractor in both electronic and hard
copy formats and approved by the University.
9.2 Completion Documentation

At the completion of all projects, the following documentation must be provided for each
hydraulic services system installed or altered as part of the project works:
a. O&M manual(s).
b. As-built drawings (including schematics).
c. Commissioning test results and certificates of compliance
d. Product manufacturer’s specific information
e. Warranties
f. System schematics
g. Roof Safety System Certification

h. Warranty schedules for all major items of equipment.
i. Maintenance requirements.
j. Certification of compliance to the design standard by completing and submitting the UI
Project Design Certification Form (UI-PROJ-F001).
This documentation must be provided by the contractor in both electronic and hard copy
formats and approved by the University prior to Practical Completion being granted.
10 Assets and Warranties

Assets are to be tagged in accordance with the COS Asset Identification and Labelling
Standard for the purpose of maintenance and operation of University Assets. For refurbishment
projects the project manage is to provide the existing asset list to the contractor to ensure
modified and redundant equipment are captured in the contractors submitted asset list.
Each asset required to be collected can be found in the Form COS-ASSET-F001, each asset
required to be coded will be identified by a unique equipment code.
The equipment code will be one the three following types:

a. Virtual asset (This is a concatenation Building Code - Floor - Room number)
b. Item count asset (This is a concatenation Building Code - Floor - Room number)
c. Unique bar code asset (Unique bar code in the million series number affixed to the asset)
Asset lists are to be submitted prior to practical completion of the project for review and
approval by COS.
Equipment Warranties are to be provided for a minimum of 12 months from the date of
practical completion. Warranties are to be provided as certificates as part of the O&M from
the supplier of the equipment. It is the responsibility of the installation contractor to ensure all
maintenance/ servicing required to the equipment is provided to ensure warranties are valid
at the end of the project DLP period.
11 Operations
Access to all roofs within the University is controlled by a University of Sydney roof access
permit. This permit must be submitted at least 3 business days before the start of works.
This permit provides the University with vital information about the applicant. Permits are to be
submitted to the University delegate. The University delegate will review risk assessments and
SWMS before access is granted.
Access to roofs must be through a plant room, stairwell or roof space. Access must not be
situated in an area freely accessible to the public. Roof spaces used to access roofs are to be
fitted out with walkways and lighting.
If you require University Security patrol to give you access to a roof area, you must submit a
Service Request in Campus Assist Online (ask your UI/ COS representative if you don't have
access to Campus Assist Online) on the preceding business day and at least 24 hours before
the requested time. You must attach the authorised Permit to Work to the Service Request.

12 Defects and Liability Period
Consultants/designers must include in the project specification detailed requirements for the
defects and liability period following completion of the roofing and guttering system
installation.
12.1 Maintenance and Testing

For Roofing and Guttering systems installed as part of a refurbishment project of an existing
building, regular statutory maintenance and testing must be carried out by the University
services maintenance contractor during the Defects Liability Period (DLP).
Any details which will affect the future performance of the new or upgraded equipment must
be supplied by the installation contractor at Practical Completion.
Prior to completion of the DLP, a final inspection of the installed systems will be carried out by
the: installation contractor, appropriate UI and COS staff, and University services maintenance
contractor, in order to reconcile the performance of the equipment during DLP to produce a
final list of project defects. All project defects identified must be rectified by the installation
contractor prior to finalisation of the DLP.
13 Operations & Maintenance Manuals

Consultants/designers must include in the project specification detailed requirements for
operation and maintenance manuals, including system description, operation procedures,
testing and commissioning records, maintenance instructions, product support information and
recovery protocols for any computer related systems. Contractors must provide these to the
satisfaction of the consultant/designer. Providing a collection of manufacturers’ brochures and
catalogues is not acceptable to the University.
Discuss with UI to understand what format to submit the O&M Manuals. Typical submissions
come via soft copy (editable) and used via a system like Aconex.
Contractors must submit the university designed Asset Management Master Asset Data Capture
Spreadsheet (COS-ASSET-F001) designed for recording operational and maintenance
activities including materials used, test results, comments for future maintenance actions and
notes covering asset condition. Completed logbook pages recording the operational and
maintenance activities undertaken for Practical Completion and during the Defects Liability
Period must also be provided.
Facilities Maintenance must establish, document and implement procedures for operation and
maintenance of fire services, plant and equipment to ensure fire services are fit-for-purpose,
provide secure, efficient, safe and reliable electrical power, and comply with requirements of
this standard.
14 Authorisation of Variations
Project managers, consultants, contractors, commissioning agents and facilities maintenance
personnel must ensure compliance with these requirements is achieved.
Variations to this standard must only be considered where:

a. The University Standard’s requirement cannot physically or technically be achieved.

b. The Performance solution delivers demonstrated and proven superior performance for the
same capital and life cycle cost or better.
Consultants and contractors must identify and justify requirements of the standard that do not
apply to the project or which need to be varied and these which must be approved by the
issuer of this standard. Formal requests for all variations to this Standard must be submitted
using the UI Request for Dispensation Form (UI-ENG-F001). The issuer of this standard or their
delegated authority must review and consider requirements of stakeholders from clients,
projects and facilities management before deciding whether to approve variations. Their
formal sign-off is required for acceptance of any non-compliances and departures from this
standard’s requirements.
15 Quality Control
15.1 Design Standard Compliance
Compliance with requirements of this standard must be checked throughout the design,
construction and commissioning phases of projects by UI’ services consultant. Any issues or
deviations from this standard must be reviewed and approved in writing by the issuer of this
standard.
Competent UI consultants and representatives must check compliance with this standard during
design reviews and formal site inspections. Any non-conformances with requirements of this
standard must be documented and provided to the UI Project Manager for issue to contractors
and their consultants.
Project Managers must maintain a formal register of non-conformances and manage close out
of outstanding non-conformances. Contractors and their consultants issued with non-
conformances must take appropriate corrective actions. The UI Project Manager must ensure:
a. Proposed corrective actions are implemented.
b. Close out of non-conformances in relation to this standard is formally approved and signed
off by the author of the standard or their delegate.
15.2 Design Standard Certification

Contractors and Consultants must certify compliance to the design standard by submitting a
company Design Certification Form to the UI Project Manager at each of the following project
phases:
a. Design and Documentation.

b. Tender.
c. Construction.
Notwithstanding UI’s internal quality control processes, contractors and their consultants must
implement their own robust quality assurance and control procedures to ensure compliance with
requirements of this standard.
15.3 Construction Compliance

Consultants and contractors are expected to include check sheets for each system component
detailing each item that needs to be checked, tested and verified during the installation
process. Such check sheets must be completed and verified by the project

consultant/contractors, including the identification of any defects and the closing out of such
defects.
15.4 Acceptance
The University will only accept projects as complete when all of the above have been carried
out, submitted and verified.
The above standards are not an exhaustive list of the relevant requirements. The
consultant/contractor must incorporate all relevant standards and Authorities requirements into
project specific design, documentation and installation.
Consideration must be given by the consultant/contractor to the original standard of

performance relevant to the construction date of the individual Essential Fire Safety Measures.
16 References
Design and documentation utilising these standards is to incorporate the requirements of the
following current standards and requirements as a minimum:
a. AS/NZS 3500 Plumbing and Drainage
b. HB39-1997 Installation code for metal roof and wall cladding
c. National Construction Code
d. AS/NZS 1891-2001 Height safety and Re-Certification
e. AS/NZS 4488 Industrial Rope Access Systems
f. A3 4349 1998 Building Inspections
g. Australian Bureau of Meteorology
h. Traditional Copper Roofing (Author: H. Glover and D.E. Toner)
i. Code of Practice Safe Work on Roofs 1993 (Work Cover)
j. AS 2050 Installation of Roof Tiles
k. The above standards are not an exhaustive list of the relevant requirements. The
consultant/contractor must incorporate all relevant standards into project specific design
and documentation.
17 Document Amendment History

Provision Amendment Commencing
001 First Issue 16 August 2013
2.0 7 Year revision 31 July 2020
a. Project Definition stage added at 5.1. referring to
Project “Gate Paper” and requirement for site
inspection / briefing. Requirement for “Return
Brief” formalised.
b. Overall document review to identify any areas
where the requirements showed an excessive cost /
benefit;
c. Documents required for Submission & Approval
updated, tightened up, aggregated and clarified.
d. Safety in Design legislation reinforced.
e. Commissioning Checklists added.
f. Scope / Technical cover increased to include;
i. Updated Roof Types
ii. Safety systems Revised

iii. Access hatches and doors updated
iv. Penetrations and flashings updated for
existing buildings
v. Silicone boot flashing -Dektite details
added
vi. Revised Gutter preferences and
requirements
vii. Outdoor Plant Room updated for
Aluminium platforms
viii. Revised waterproofing membrane
requirements
ix. Added section for existing roofs
x. Added flood testing requirements
g. Defects period maintenance; include requirements
for maintenance and testing during DLP
h. Documentation and Records section updated to
include new requirements
i. Equipment Labelling requirements included
j. Service Access and Safety Requirements section
included
k. Building tuning section updated to clarify Usyd
requirements for tuning period in DLP
l. Asset and Warranties section updated.
m. Asset Standard Owner is now COS.
18 Attachments
Attachment 1 – Standard Roof and Wall Services Penetration Details

UNIVERSITY OF SYDNEY
STANDARD ROOF AND WALL SERVICES PENETRATION DETAILS
INDEX
Sheet Detail
Number Number Item Description Current Revision
- - Short Form Specification of Minimum Standards for Materials and C
Details
1 1 Wall flashing folded sheet metal over membrane roof – cut in type A
1 2 Wall flashing extruded aluminium over membrane roof – pressure A

seal type
2 3&4 Wall flashing copper over copper box gutter – cut in type A
3 5 Large service box penetration, brass & copper, for membrane on A

concrete roof (plan)
concrete roof (Section)
concrete roof (Section)
6 8 Large service box penetration colorbond, for colorbond/ zincalume A
roof on timber frame (plan)
roof on timber frame (Section)
roof on timber frame (Section)
9 11 Small service box penetration copper, for membrane on concrete A
roof (plan)
roof (Part elevation)
roof (Section)
roof (Section)
12 15 Small service box penetration slate,/tile roof (plan) A
12 16 Small service box penetration slate,/tile roof (part elevation) A
13 17 Small service box penetration slate,/tile roof (section) A
14 18 Small service box penetration slate,/tile roof (section) A
15 19 Small service box penetration colorbond roof (plan) A
15 20 Small service box penetration colorbond roof (part elevation) A
16 21 Small service box penetration colorbond roof (section) A
17 22 Small service box penetration colorbond roof (section) A
18 23 Upstream cover flashing, sheet metal, for profiled metal roofs A
19 24 Small diameter penetration spigots, lead, for slate/ tile roofs A

(section)
(Isometric views)
_________________________________________________________________________________________________
Revision C: 05.03.04 Page 1 of 2
UNIVERSITY OF SYDNEY
STANDARD ROOF AND WALL SERVICES PENETRATION DETAILS
INDEX
Sheet Detail
Number Number Item Description Current Revision
(section)
21 27 & 28 Concrete pad and unistrut bracket mounting for hydraulic, electrical and A
refrigeration lines transversing membrane on concrete roof.
22 29 uPVC fume cupboard exhaust through membrane on concrete B
roof (section)
23 30 Wall flashing, lead, over membrane/ concrete roof – no cavity A
23 31 Wall flashing, lead, over membrane/ concrete roof – with cavity A
24 32 Vent pipe penetration through membrane./ concrete roof (plan) A
24 33 Vent pipe penetration through membrane./ concrete roof (section) A
25 34 Vent pipe penetration through metal roof (plan) A
25 35 Vent pipe penetration through metal roof (plan) B
26 36 Structural steel pipe penetration and plant platform through A

membrane/ concrete roof (plan)
26 37 Structural steel pipe penetration and plant platform through A
membrane/ concrete roof (section)
27 38 Structural steel pipe penetration and plant platform through metal A
deck roof (plan)
27 39 Structural steel pipe penetration and plant platform through metal A
deck roof (section)
28 40 Membrane perimeter detail where bounding wall is metal clad A
29 41 uPVC fume exhaust through slat/ tile roof B
30 42 uPVC fume exhaust through metal roof B
31 43 Weatherhood (removable) for wall penetrations A
32 44 Vent pipe penetrations through slate/ tile roof. A
33 45 Over flashing in conjunction with proprietry pipe flashing (‘Dektite’) A
LISTING OF DETAILS BY APPLICATION
Details Applicable to:
Colorbond roofs - 8, 9, 10, 19, 20, 21, 22, 23, 34, 35, 38, 39, 42, 45
Membrane roofs - 1, 2, 5, 6, 7, 11, 12, 13, 14, 27, 28, 29, 30, 31, 32, 33, 36, 37, 40
Slate/ tile roofs - 15, 16, 17, 18, 24, 25, 26, 41, 44
Copper roofs - 3, 4, 23
Walls - 1, 2, 3, 4, 30, 31, 40, 43
_________________________________________________________________________________________________
Revision C: 05.03.04 Page 2 of 2
sealant to be polyurethane compatible with
adjacent materials
penetrations (including collars) through walls to be

10 100 MIN. located min. 100mm clear of top of flashing (typical.)
wall surface - face or render
35
sawcut 10 x 35 mm slot in wall, apply continuous
bedding layer of sealant, insert flashing, point up with
sealant out to face of wall
remove redundant flashing (where applicable) &
100
render to new flashing height

150 (min.)
lead over flashing
waterproof membrane layed over cement

cove (75mm min. radius)
1 VERTICAL SECTION
1:5 CUT-IN FLASHING TO WALL
penetrations (including collars) through walls to be

located min. 100mm clear of top of flashing (typical.)
location of cut in flashing beyond (where applicable)

100 MIN.
wall surface - render or face
continuous polyurethane sealant

Sealex Industries pressure seal (05 or 06) or approved
alternative: do not fix pressure seal through membrane:-
allow indenpendent movement of each material (to extend min.
100 mm side over lap adjacent cut in flashing where applicable)
150 (min.)
remove redundant flashing (where applicable) & render

to new flashing height
waterproof membrane layed over cement
cove (75mm min. radius)
2 VERTICAL SECTION
1:5 PRESSURE SEAL FLASHING TO WALL
UNIVERSITY OF SYDNEY - FACILITIES MANAGEMENT OFFICE DETAILS
STANDARD ROOFING AND WATERPROOFING DETAILS
SCALE: 1:5 DATE: 07.05.02 REV No: A SHEET No: 01
1
Prepared by DTB Architects Pty Ltd 2
face sandstone wall
see Detail A below
polyurethane sealant
in purpose cut rebate
copper over flashing

welted to upstand
150 min.
concealed copper
fixing clips at 600 cts
copper sheet roofing

with folded upstand
3 VERTICAL SECTION
1:5 COPPER CUT-IN FLASHING TO STONE WALL
35
30
face sandstone wall

15
polyurethane sealant
folded copper
overflashing
welted joint
copper clips at 600 cts.
clip fixing
upstand edge of
copper roof sheet
4 VERTICAL SECTION
1:2 DETAIL A

SCALE: 1:5 & 1:2 DATE: 07.05.02 REV No: A SHEET No: 02 3
120 450 120
60 min.
120
open
450
open
DETAIL 6
120
P1001 Unistrut H pipe support

welded to 200 x 50 x 5 end fixing
plates, dynabolted to concrete.
brass box (16 gauge) fabricated

from single folded sheet seam DETAIL 7
welded
fold out bottom edge to form fix to roof with brass screws into
fixing flange plastic masonry plugs
5 PLAN
1:5 BOXING FOR MAJOR ROOF PENETRATIONS
CONCRETE ROOF
UNIVERSITY OF SYDNEY - FACILITIES MANAGEMENT OFFICE DETAIL
SCALE: 1:5 DATE: 07.05.02 REV No: A SHEET No: 03 5
Prepared by DTB Architects Pty Ltd
NOTE: box construction to be same material throughout u.n.o.
ie. all colorbond, or
all gal., or
all copper etc.
copper sliding lid

safe edge
three penertrations each side
80 50
copper box (0.7 thick
100 Ø 20 470 x 470
cap/ plug
100
Ø 40 Ø 40 copper pipe bent to radius

450 & 500 top
and welded into box
30 x 30 x 1 copper angle
welded to inside copper box
brass box (16 gauge)

450 x 450
300
topping
150
safe edge to bottom of

copper box
50
collar membrane strip

site measure
200
eq.
eq.
waterproof membrane layed

substrate 200 x 50 x 5 MS plate Unistrut welded over cement cove or hardwood
(concrete slab) hot dip galvanised to endplate fillet (50mm min. radius)
6 VERTICAL SECTION
CONCRETE ROOF WITH MEMBRANE AND TOPPING SLAB
all gal., or
all copper etc.
100 copper sliding lid
safe edges safe edge

50
three penertrations each side

80 50
copper box (0.7 thick
100 Ø 20 470 x 470
cap/ plug all pipes

100
Ø 40 Ø 40 copper pipe bent to radius

and welded into box
30 x 30 x 1 copper angle
450
welded to inside copper box
brass box (16 gauge)

450 x 450
300
topping
150

copper box
collar membrane strip

50
site measure
eq.
eq.
waterproof membrane layed over

200 x 50 x 5 MS plate hot P1001 Unistrut cement cove or hardwood fillet
substrate dip galvanised welded to endplates (50mm min. radius)
(concrete slab)
7 VERTICAL SECTION
CONCRETE ROOF WITH MEMBRANE AND TOPPING SLAB
7
200 400 200
FALL
see upstream
flashing detail no. 23
coach screws
open
DETAIL 9
FALL FALL
open
fold up (bottom
200
sheet)
fold up DETAIL 10 fold down
colorbond steel box (0.6 BMT)

200 x 50 x 5 MS plate fabricated from single folded sheet
hot dip galvanised seam pop rivet & silicone seal
P1001 Unistrut welded to
colorbond steel (0.6 BMT) flashing endplates
tray silicone seal to roof sheets
8 PLAN
METAL DECK ROOF ON TIMBER FRAME
8
all gal., or
all copper etc.
colorbond steel sliding lid

safe edge
three penertrations each side colorbond steel box
(0.6 BMT 420 x 420)
100
100 Ø 20
size to suit rafter spacing
Ø 40 Ø 40
Dektite collar flashing
to penetrations
30 x 30 x 1 steel angle pop riveted

450
to inside colorbond steel box
colorbond steel box

(0.6 BMT 400 x 400 nom.)
size to suit rafter spacing
300

colorbond steel box
150
cap open ends of

colorbond steel sheeting
50
site measure
timber
trimmer
eq.
battens
silicone seal
lapped sheets
eq.
colorbond steel roof deck
P1001 Unistrut welded to 200 x 50 x 5 MS existing rafter

plate hot dip galvanised endplates and framing (VOS)
bolted to purlins/ rafters
9 VERTICAL SECTION
9
all gal., or
all copper etc.
100 colorbond steel sliding lid
safe edges safe edge

50
three penertrations each side colorbond steel box

(0.6 BMT 420 x 420)
100
Ø 20
100
Ø 40 Ø 40
Dektite collar flashing
to penetrations
30 x 30 x 1 gal. steel angle pop

450
rivetted to inside colorbond steel box

silicone seal colorbond steel box
lapped sheets provide galvanic
separation between (0.6 BMT 400 x 400)
colorbond and gal.
300
safe edge to bottom of box
colorbond steel roof deck
extend
cover to
ridge
50
site measure
eq. eq.
new timber
P1001 Unistrut welded to 200 x 50 x 5 MS trimmers
plate hot dip galvanised end plates and
bolted through to purlins/ rafters existing rafter
framing (VOS)
10 VERTICAL SECTION
10
230 120 200 120
60 min.
120
fold out bottom edge to form

fixing flange
200
open
DETAIL 14
120
fix to roof with brass screws
DETAIL 13
11 PLAN
1:5 BOXING FOR MINOR ROOF PENETRATIONS
copper sliding lid
copper box (0.7 thick) 200 x 200

all welded joints
12 ELEVATION
TOP PORTIONS - CONCRETE ROOFS
copper sliding lid
safe edge
copper box (0.7 BMT

220 x 220)
450 top
copper rebate 10mm

(welded)
200
150

copper box
50
topping
waterproof membrane
layed over cement cove or
hardwood fillet (50mm
min. radius)
13 VERTICAL SECTION
CONCRETE ROOF WITH MEMBRANE & TOPPING SLAB
copper sliding lid
safe edge
5°
copper box (0.7 BMT

220 x 220)
200
cap/ plug end

450 top
copper rebate 10mm

(welded)
200
150

copper box
50
collar membrane strip topping
waterproof membrane
layed over cement cove or
hardwood fillet (50mm
min. radius)
14 VERTICAL SECTION
CONCRETE ROOF WITH MEMBRANE & TOPPING SLAB
230 120 200 120
60 min.
120

fixing flange
200
open
DETAIL 18
120
DETAIL 17
15 PLAN
copper sliding lid

all welded joints
16 ELEVATION
TOP PORTION - TILE AND SLATE ROOFS
copper sliding lid
safe edge
copper box (0.7 BMT

220 x 220)
copper rebate 10mm

(welded)
existing slate/ roof tile roof

copper box
200 MIN.
new timber packers lead flashing
locally remove tiles,

battens and sarking
cut penetration through

timber boarding and
resupport if required check penetration is
clear of rafters and other
structural members
17 VERTICAL SECTION
TILE & SLATE ROOFS
copper sliding lid
5° safe edge
copper box (0.7 BMT

220 x 220)
200
cap/ plug end
see also detail 24
450 top
copper rebate
10mm (welded)
200
150
safe edge to bottom

of copper box
50
lead flashing
new timber packers
timber roof framing
slates
18 VERTICAL SECTION
SLATE & TILE ROOFS
230 120 200 120
60 min.
120

fixing flange
200
open
DETAIL 22
120
DETAIL 21
19 PLAN
copper sliding lid

all welded joints
20 ELEVATION
TOP PORTION - METAL DECK ROOFS
safe edge
colorbond steel box (0.6 BMT

220 x 220)
angle rebate 10mm (pop rivetted)
existing sheet roof
see also details 23

safe edge to bottom of box
colorbond flashing
timber
silicone seal trimmer
new timber packers lapped sheets battens
cross trimmers also

required
locally remove roof check penetration is

sheeting, battens and clear of rafters and other existing rafter
sarking structural members framing (VOS)
21 VERTICAL SECTION
METAL DECK ROOFS ON TIMBER FRAMES
5° safe edge
colorbond steel box (0.6 BMT

220 x 220)
200
cap/ plug end
450 top
angle rebate 10mm

(pop rivetted)
cover flashing extends to

ridge (see also details 23)
200
safe edge to bottom

150
of box
silicone seal
50
lapped sheets
cap open ends

of colorbond
steel sheeting
trim penetration with new

locally remove battens/ purling
sheeting, sarking
and battens/ purlins
22 VERTICAL SECTION
METAL DECK ROOFS ON TIMBER FRAMES
ridge (or wall/ parapet etc.)
metal pan roof sheeting
cut and fold flat sheet as

shown to form upstand
TOP
flashing
LL
FA
SIDE duct penetration

N.
MI
0
20
SIDE
BOTTOM metal pan roof sheeting
distance is edge of duct to inside of

first full rib past penetration
23 ISOMETRIC - EXPLODED
1:5 FLASHING FOR MAJOR ROOF PENETRATIONS
METAL DECK ROOFS
fold back top edge
of lead flashing
slate
lead
sheet
flashing
lead flashing (always take

flashing up past first full slate
or tile above the penetration)
adjacent wall/ parapet

(where applicable)
spigot tube - vertical or lateral

lateral spigot tube angled down
to promote water runoff
lateral spigot seamed
e
ec
on underside
pi
vertical spigot seamed
e
gl
sin
on down hill side
t-
ee
sh
ad
le
of
nt
slates
te
ex
timber roof framing
box gutter
24 VERTICAL SECTION
1:5 LEAD FLASHING FOR PIPE OR CONDUIT PENETRATION -
SLATE AND TILE ROOFS
SCALE: 1:5 & 1: 2 DATE: 07.05.02 REV No: A SHEET No: 19

24
spiogt tube for conduit
or pipe penetration
lead rolled around suitable pipe (top) (top)
former and seam welded - seal fold back
along underside top edge
lead flashing
sheet
vertical spigot seamed

on down hill side
spigot fully welded to
flashing sheet (angle down)
25 ISO VIEWS
1:5 LEAD FLASHING FOR SERVICES
PENETRATION - SLATE OT TILE ROOF
apron flashing suitable for contact

between lead and pipe or conduit
material;
seal to pipe and dress over lead
flashing spigot
seal around between pipe or

conduit and lead spigot with
polyurethane sealant.
service pipe
vertical spigot
lead spigot - angle down lead flashing sheet
approx. 5 degrees lead flashing sheet
services
100
min.
26 VERTICAL SECTIONS
1:5 LEAD FLASHING FOR PIPE OR CONDUIT PENETRATION -
300
300 x 300 x 100 block of

25 MPa concrete
300
100
PLAN
27 PLAN & SECTION

1:5 CONCRETE MACHINERY PAD MOUNT
230 x 60 x 5 hot dip
galvanised baseplate
P1000 Unistrut pipestand
300
300 x 300 x 100 block of
450 - 600 mm
25 MPa concrete
180 nom.
300
40
100
M12 threaded galvanised "U" bolt shaped and set in concrete OR

P1000 Unistrut pipestand M12 galvanised masonry anchors to bolt baseplate to concrete.
28 PLAN & SECTION

1:5 CONCRETE PAD MOUNTING BRACKET WITH PIPESTAND
CONCRETE ROOFS
pvc or stainless steel
fume exhaust duct
pvc or stainless
turn membrane up behind steel cover flange
pvc cover - provide cement with stiffening
fillet to support membrane gussets (4 no.)
brick or concrete hob and

opening
101 min.
paving slab
existing built up roof topping slab or insulation
roof structure
(as applicable)
29 SECTION
1:5 FLUE PENETRATION
CONCRETE ROOF WITH MEMBRANE AND TOPPING
SCALE: 1:5 DATE: 05.03.04 REV No: B SHEET No: 22 29
DETAIL - LONGITUDINAL DETAIL
JOINT 1:2
1:2
sealant between top of
lead lapped
concrete wall flashing and concrete
and folded
brick wall
lead flashing screw or clout
50 NOM. fixed to concrete wall then
turned over at top to
protect fixing
flashing sealed & fastened to concrete wall -

weep
remove 2 courses of brickwork in short
holes
lengths to install then reinstate brickwork
torch on bitmen sheet waterproof
dress membrane up behind flashing - do membrane
150
not bond or fix membrane to flashing - (remove existing roof membranes)
allow differential movement
structur
topping slab
e
(where
applicable)
30 SECTION
1:1 FLASHING AT BRICK/CONCRETE WALL - NO
0
CAVITY
install new flashing over existing in same form new weep holes or clean
material - new flashing to extend out from out existing weep holes
wall face and dress down over new
membrane
lead or bitumen coated aluminium

sheet cavity flashing
torch on bitmen sheet waterproof

dress membrane up behind flashing - do not
membrane
bond or fix membrane to flashing - allow
(remove existing roof membranes)
differential movement
structur cement or hardwood topping slab

e fillet to support (where
membrane applicable)
31 SECTION
1:1 BRICK FLASHING AT CAVITY
0
WALL
SCALE: 1:10 & 1:2 DATE: 21.05.02 REV No: A SHEET No: 23 30
ex. vent pipe
32 PLAN
1:5 AT VENT PIPE
typical vent pipe (top section

of pipe to be removable)
solder collar to pipe (tight fit
over membrane)
3 layer torch on bitumen clamp membrane around pipe collar with
waterproof membrane - turn suitable hose clamp - galvanised steel
top 2 layers up around vent or non ferrous metal
min. 100 mm
pipe collar - same material as pipe
100
pipe support flange
reinforced concrete slab slab penetration
33 SECTION
1:5 AT VENT PIPE
CONCRETE ROOF WITH MEMBRANE
metal decking
ex. vent pipe
Dektight collar flashing
34 PLAN
1:5 AT VENT PIPE
typical vent pipe (top section

of pipe to be removable)
over membrane)
clamp membrane around pipe collar with
suitable hose clamp - galvanised steel
or non ferrous metal

'Dektite' (or equal) collar flashing
cover flashing (extend to ridge)

200
cover flashing
(see also detail 45)
roof sheet
roof sheet pan
new packers
turn up cut ends
35 SECTION
1:5 AT VENT PIPE
cement fillets by
membrane applicator
steel apron welded to pipe

5mm x 25mm
steel post (round prefered)
steel base plate & bolt

connection to structural
engineers details
36 PLAN
1:5 AT STEEL POST BASE
steel platform (or

other structure)
steel pipe upstand with top

plate (all hot dip gal.) minimum. clearance
under platform,
600 MINIMUM CLEAR

structure or anything
suspended below to be
600 mm CLEAR (for
steel apron welded to pipe maintenance access.)
5mm x 25mm
stainless steel ring clamp typical multi-layer

torch on membrane
new membrane dressed up pipe
cement fillets by
membrane applicator
locally chop out and steel base plate & bolt connection to
main slab
replace topping slab structural engineers details
37 SECTION
CONCRETE ROOF WITH MEMBRANE AND TOPPING
Dektight collar flashing (mechanically
fixed at ridges only)
steel post (round prefered)
existing metal pan roof sheeting
steel base plate & bolt

engineers details
38 PLAN
steel platform (or

other structure)
steel pipe upstand with top minimum. clearance

plate (all hot dip gal.) under platform,
structure or anything
suspended below to be
600 MM CLEARANCE
steel apron welded to pipe 600 mm CLEARANCE
5mm x 25mm (for maintenance
access.)
stainless steel ring clamp
cover flashing
'Dektite' (or equal)
typical metal pan
collar flashing
roof sheeting
sealant
cover flashing
(see also detail 45)
typical roof pan
turn up roof sheet

steel base plate & bolt at cut ends
engineers details
39 SECTION
METAL DECK ROOF ON STEEL FRAME
max.
30 13 24
penetrations (including collars) through

walls to be located min. 150mm clear of
bottom of cladding sheet (typical.)
profiled steel colorbond

sheet cladding
furring channel
150 MIN.
50 min.
190 (min)
150 (max)
waterproof membrane layed

over dish drain to continue up
behind wall cladding
40 SECTION
1:5 MEMBRANE FLASHING AT WALL
WITH OVERCLADDING & DISH DRAIN
See also detail 24
Always take lead flashing up

past first full tile or slate
behind penetration
PVC or stainless
steel duct
PVC or stainless
steel weld
PVC or stainless
steel skirt
150 min.
Lead flashing
Welded pvc or stainless
fla in.
g
steel joint (skirt)
in
le 0 0 m
sh
2
ad
Locally remove tiles,
sarking and battens
Saw cut penetration in

timber boarding
New timber packers
Timber roof framing

Slates
41 SECTION
1:5 PVC DUCT PENETRATION
PVC or stainless
steel duct
PVC or stainless
steel weld
PVC or stainless
steel skirt PVC or stainless steel cover
150 min.
flashing extend to ridge (see

also detail 23)
welded pvc or
50
stainless steel joint

(skirt)
Locally remove
sheeting, sarking
and battens/ purlins
Trim penetration
with new battens/
purling
42 SECTION
1:5 PVC DUCT PENETRATION
NOTE: Preferred material of construction is copper.
Where copper is not possible (eg. Due to presence
of other less noble metals) use colorbond steel.
50
60
INSIDE
40
OUTSIDE
solid back
3
corner cleat isometric view fold up from

single piece of copper & weld
35 150
(VARY TO SUIT PIPE)
wall surface - face or render

30 CL
sawcut 10 x 35 mm slot in
50 10
wall, apply continuous

bedding layer of sealant,
insert flashing, point up with
sealant out to face of wall
50
copper over flashing

60
30°
copper hood
(removable)
pipe
collar gap filler

60 MIN.
40
safe edge
corner cleats
4 SECTION & ELEVATION

3:
1 WALL PENETRATION - PIPE COVER
5
MASONRY WALL
typical vent pipe (top section always take lead flashing up
of pipe to be removable) past first full tile or slate behind
penetration
see also detail 24

over flashing)
fold lead flashing over pipe top

150
fla in.
g
in
le 0 0 m
sh
2
ad
pipe support flange
lead flashing
timber roof framing
slates
44 SECTION
1:5 AT VENT PIPE
ridge (or wall/ parapet etc.)
cover flashing to be dressed up

under ridge/wall/parapet flashing
- turn up top edge
cut and fold flat sheet as

shown to form cover flashing
(colour to match roof sheet)
cut and turn down lower

end of flashing into pans
LL
FA
pipe, vent or
platform leg
N.
MI
0
20
propietry flashing ('Dektite' or equal)

bedded in silicone and mechanically
fixed to cover flashing
metal pan roof sheeting
width of cover flashing to be

sufficient to ensure minimum one
'dry pan' either side of actual
penetration
45 ISOMETRIC
1:5 COVER FLASHING FOR PENETRATIONS IN
CONJUNCTION WITH PROPRIETRY PIPE/CONDUIT
FLASHINGS - METAL DECK ROOFS

Ui Roofing and Guttering Standard V 002

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Roofing and Guttering

Current Version 2.0

Author(s) Chris Hipsley

Version Date Created By Reason for Change Document Status

2.0 August Chris Hipsley 7 Year Revision Final

Roofing and Guttering Standard 1

Roofing and Guttering Standard 2

Applicable requirements documented in Workplace Health and Safety legislation, Disability

a. New Building Construction.

The standard provides:

The standard addresses key objectives:

Roofing and Guttering Standard 3

Fall A free fall, impeded fall, or uncontrolled slide down a roof or

Mechanical Fixings Fixings that utilise friction as the locking device.

IFD Intensity Frequency Duration - This is a calculated rain fall intensity

AEP Annual Exceedance Probability

Roofing and Guttering Standard 4

4 Roles and Responsibilities

5.1 Reuse of Equipment

Roofing and Guttering Standard 5

6.2 Design and Documentation

6.2.2 Design Input and Process

Roofing and Guttering Standard 6

6.2.3 Engineering Process

6.2.4 Equipment Selection and Sizing

6.3 Design and Construct Contract

Roofing and Guttering Standard 7

a. Stormwater drainage calculations, inclusive of roof and in ground drainage, overflows,

6.3.5 Design Conditions

6.3.6 Thermal Efficiency

Roofing and Guttering Standard 8

a. Pitched Metal Deck Roofs – Preferred application.

6.3.8 Other Design Requirements

6.3.9 Drawings and Documentation

6.3.10 Technical Submittals

Roofing and Guttering Standard 9

6.4 Technical Components

6.4.3 Safety Systems

6.4.4 Access Hatches/Doors

Roofing and Guttering Standard 10

6.4.5 Penetrations and Flashings

6.4.6 Silicone Boot Flashings (Dektite)

Roofing and Guttering Standard 11

6.4.8 Galvanic Separation

Galvanic separation is to comply with Australian Standards AS/NZS3500 and HB39.

Joint types include:

Roofing and Guttering Standard 12

6.4.11 Overflow & Spitters

6.4.12 Rain Heads

6.4.13 Roof Plumbing

Roofing and Guttering Standard 13

6.4.17 Communications Equipment

Roofing and Guttering Standard 14

6.5 Redundant Equipment

6.6 Product Support

Roofing and Guttering Standard 15

Roofing and Guttering Standard 16

The design safety report must include the following:

9 Documentation and Records