gb2027b Cartridgs Aluminio
gb2027b Cartridgs Aluminio
gb2027b Cartridgs Aluminio
VICKERS
SystemStak® Valves
ISO 4401-03; NFPA-D03; 315 bar (4500 psi); 60 L/min (15.7 USgpm)
GB 2027B
1
Build a Compact, Cost-Effective, Reliable Hydraulic
System with Vickers SystemStakt Valves
P
T
B A
Figure 5
2
SystemStak Systems . . . Easy to Understand,
Easy to Design
P
T
B A B A
Figure 6
P
T
B A B A B A
Figure 7
3
Table of Contents
Further information: 22
Mounting bolts, subplates and manifold blocks
Hydraulic fluids
Filtration requirements
Temperature limits
Pressure drop at other viscosities
Types H and K adjusters
Warranty and repair
Ordering procedure
Operating Data
Maximum flow rate 60 L/min (16 USgpm)
Maximum operating pressure 315 bar (4500 psi)
Pressure drops See graphs
Mounting position Optional
Mass, Approximate:
DGMC . . . . . . . . . . . . . . . . 1,3 kg (2.9 lb)
DGMC2 . . . . . . . . . . . . . . . 2,5 kg (5.5 lb)
DGMR(1) . . . . . . . . . . . . . . 1,3 kg (2.9 lb)
DGMX . . . . . . . . . . . . . . . . 1,3 kg (2.9 lb)
DGMDC . . . . . . . . . . . . . . . . . 1 kg (2.2 lb)
DGMPC . . . . . . . . . . . . . . . 0,8 kg (1.8 lb)
DGMFN . . . . . . . . . . . . . . . 1,1 kg (2.2 lb)
4
Relief Valves
DGMC-3-4*
DGMC2-3-4*
DGMC-3-PT-** 1 2 3 4 5 6 7 8 9
P T B A
1 Type
2 = Dual relief function
Omit for single relief function
2 First function
DGMC2-3-AT-**-BT-**
Single relief, or first line of dual models
P T B A Code Pressure Discharge Usage
limited in into
PT P T Single only
AB A B Single, or dual with BA
BA B A Single only
AT A T Single, or dual with BT
BT B T Single only
DGMC-3-BA-**
3 Pressure adjustment range, first
P T B A function
A = 3-50 bar (43.5-725 psi)
B = 3-100 bar (43.5-1450 psi)
C = 10-200 bar (145-2900 psi)
G = 50-315 bar (725-4500 psi)
5
Relief Valves
DGMC-3-4*
DGMC2-3-4*
300
4000
6 Pressure adjustment range,
250
second function Pressure
3000
Options as in 3 200
2000 150
7 Pressure adjustment/ locking
100
method, second function
1000
Options as in 4 50
0
8 Gage port: option on AT and PT 0 10 20 30 40 50 60 L/min
single models only
B = G1/4I (1/4 BSPF) 0 4 8 12 16 USgpm
S = SAE 4 (7/16I-20 UNF-2B) Flow rate
Blank = No gage port
6
Installation Dimensions in mm (inches)
DGMC(2)-3**-**(-B*-**)-4*
Models with type W adjuster
To adjust valve setting slacken off locknut
and turn adjuster screw .
Turn clockwise to increase pressure;
counter-clockwise to decrease pressure
Re-tighten locknut after completing
adjustment.
A max.
79 (3.1)
fully out
T
A
B
P
Line A adjustment Line B or line P adjustment
(according to model type)
B max.
4 holes through: Ø5,3 (0.21 dia) 4 off “O” seals supplied for this mounting face
P
47,6 46 B
(1.87) (1.8)
A
T
39 (1.54)
76 (3)
C max.
D max.
Model A B C D
7
Installation Dimensions in mm (inches)
E max.
T
A
B
Line A adjustment P Line B adjustment
16,75 (0.66)
16,75 (0.66)
F max.
G max.
Model E F G
8
Pressure Controls: Counterbalance, Sequence and Pressure Reducing Valves
DGMR(1)-3-4*
DGMX*-3-4*
DGMR1-3-PP DGMX*-3-PP
P T B A P T B A
DGMX*-3-PA
P T B A
9
Model Code for Counterbalance, Sequence and Pressure Reducing Valves
3 Adjuster location
Option on DGMX only
L = Adjuster at “A”-port end of valve
Blank = Adjuster at “B”-port end of valve
10
Performance Characteristics
Typical performance with mineral oil at 21 cSt (102 SUS) and at 50_C (122_F).
DGMX*-3-P* DGMR1-3-PP
DGMX3-3
DGMX2-3
psi bar DGMX1-3 psi bar
300 300
4000 4000
250 250
3000 3000
Pressure
200 200
Pressure
100 100
1000 1000
50 50
0 0 0
20 10 0 10 20 30 40 50 60 L/min 0 10 20 30 40 50 60 L/min
6 4 2 0 4 8 12 16 USgpm 0 4 8 12 16 USgpm
Reverse flow to T line Reduced pressure line Flow rate
Flow rate
DGMX*-3-P*
Low Pressure/Flow Rate Minimum Performance
psi bar
Reduced pressure setting
1000 70
60
Effect of Back-Pressure
800 The effective reduced pressure is equal
50
600 40 to the valve adjustment setting plus any
30 back-pressure in line T
400
20
200
10
0
0 10 20 30 40 50 60 L/min
0 4 8 12 16 USgpm
Q max.
11
Installation Dimensions in mm (inches)
DGMR-3-TA-**-*-4*
DGMR1-3-PP-**-*-4*
DGMX(*)-3-P*(L)-**-*-4*
Models with type W adjuster
To adjust valve setting slacken off locknut and turn
adjuster screw
Turn clockwise to increase pressure;
counter-clockwise to decrease pressure.
Re-tighten locknut after completing adjustment.
DGMX2-3-**L models have adjuster and end
cap/gage port locations interchanged from positions
shown.
T
A
B
P
4 holes through: Ø5,3 (0.21 dia) 4 off “O” seals supplied for this mounting face
P
47,6 46 B
(1.87) (1.8)
A
T
14 (0.55) max.
39 (1.54)
12
Direct Check Valves
DGMDC-3-4*
Typical Section
General Description
These valves allow free flow in one
direction in the line in which the check
valve element(s) is (are) located; flow in
the opposite direction is not possible.
Functional Symbols
DGMDC-3-X-A*
P T B A
1 2 3 4 5 6
2 Check location
DGMDC-3-Y-B* A = A line
P T B A B = B line
P = P line; with Y in 1
T = T line; with X in 1
13
Performance Characteristics
Typical performance with mineral oil at 21 cSt (102 SUS) and at 50_C(122_F)
psi bar
30
400 27
24
Pressure drop
300 21
18
200 15
12
9
100
6
3
0
0 10 20 30 40 50 60 L/min
0 4 8 12 16 USgpm
Flow rate
14
Installation Dimensions in mm (inches)
DGMDC-3-Y-A*-B*-4* DGMDC-3-X-A*-4*
DGMDC-3-X-T*-4*
DGMDC-3-Y-A*-4*
DGMDC-3-Y-P*-4*
T T
A A
B B
P P
13
(0.51)
40
(1.57)
H H
Ø3 (0.12 dia)
3,5 (0.14)
12
(0.47)
88 (3.46) max.
DGMDC-3-X-B*-4*
4 off “O” seals supplied for this mounting face DGMDC-3-Y-B*-4*
4 holes through: Ø5,3 (0.21 dia)
P
47,6 46 B
(1.87) (1.8)
A H
T
39 (1.54)
13 (0.51)
Model type H
DGMDC-3-X-A*-4*
16,75
DGMDC-3-X-B*-4*
(0.66)
DGMDC-3-Y-P*-4*
DGMDC-3-X-T*-4*
DGMDC-3-Y-A*-4* 23,25
DGMDC-3-Y-B*-4* (0.92)
DGMDC-3-Y-A*-B*-4*
15
Pilot Operated Check Valves
DGMPC-3-4*
Typical Section
General Description
These valves provide pilot operated
check functions in one or both service
lines (A or B), the operating pilot supply
coming from the opposite service line.
Thus with pressure in one service line
the check valve in the other service line
will be open (subject to system/actuator
pressures being correct for the valve
area ratios).
A 3:1 area ratio of pilot piston to check
valve seat is supplemented by an
optional 10:1 decompression feature.
P T B A
3 Check valve opening/cracking
pressure
DGMPC-3-(D)BA* K = 1 bar (14.5 psi)
M = 2,5 bar (36 psi)
B1 A1 N = 5 bar (72 psi)
16
Performance Characteristics
Pressure drop: flow path A1 to A or B1 to B (no pilot-pressure Pressure drop: flow path A to A1, or B to B1 with check valve
operation) pilot-operated fully open
psi bar
30
400 27 psi bar
24 25
Pressure drop
300 21 300 20
Pressure drop
18
200 15 15
200
12
9 10
100 100
6
5
3
0 0
0 10 20 30 40 50 60 L/min 0 10 20 30 40 50 60 L/min
0 4 8 12 16 USgpm 0 4 8 12 16 USgpm
Flow rate Flow rate
Pilot Pressures
Pilot area ratios:
Main check valve . . . . . . . . . . . . . . . . 3:1
Decompression poppet . . . . . . . . . . 10:1
Use applicable ratio and opening/
cracking pressure to calculate pilot
pressure to open valve element, applied
to the following formulae:
17
Installation Dimensions in mm (inches)
DGMPC-3-(D)AB*-(D)BA*-4* DGMPC-3-(D)AB*-4*
T T
A A
B B
P P
13
(0.51)
40
(1.57) 23
(0.9)
97 (3.82)
DGMPC-3-(D)BA*-4*
4 holes through: Ø5,3 (0.21 dia) 4 off “O” seals supplied for this mounting face
P
47,6 46 B(B1)
(1.87) (1.8) A(A1)
T
13
39 (1.54) (0.51)
97 (3.82)
76 (3)
18
Flow Restrictor Valves
DGMFN-3-4*
Typical Section
General Description
These valves regulate flow by means
of an adjustable orifice which is not
pressure compensated, and flow
through the valve is entirely dependent
upon pressure drop at any particular
setting of the orifice.
Dual service-line models with an integral
non-return valve around each control
orifice provide for meter-in or meter-out
control; single line versions of these are
available.
19
Performance Characteristics
Pressure Drop
Typical performance with mineral oil at 21 cSt (102 SUS) and at 50_C(122_F)
Type “1” needle (see model codes 3 and 6 ) Type “2” needle (see model codes 3 and 6 )
psi bar Number of turns of adjuster psi bar Number of turns of adjuster
60 60
800 1 2 3 4 5 6 800 1 2 3 4
50 50
Pressure drop
Pressure drop
600 40 600 40
30 30
400 400 5
20 20
6
200 200
10 10
0 0
0 10 20 30 40 50 60 L/min 0 10 20 30 40 50 60 L/min
0 4 8 12 16 USgpm 0 4 8 12 16 USgpm
Flow rate Flow rate
psi bar
200 14
12
Pressure drop
150 10
8
100
6
50 4
2
0
0 10 20 30 40 50 60 L/min
0 4 8 12 16 USgpm
Flow rate
20
Installation Dimensions in mm (inches)
DGMFN-3-X-***(-***)-4*
DGMFN-3-Y-***(-***)-4*
DGMFN-3-Z-***-4*
Models with type W adjuster
To adjust valve setting, slacken off locknut and turn
screw . Re-tighten locknut after completing
adjustment.
T T
A A
B B
P 4 (5/32) A/F hex. socket P
A max. D max.
47 (1.85)
B max.
max.
40
(1.57)
E max. E max.
Ø3 (0.12 dia)
3,5 (0.14)
4 holes through: Ø5,3 (0.21 dia) 4 off “O” seals supplied for this interface
P
47,6 46 B
(1.87) (1.8)
A
T
39 (1.54)
45 (1.8) 76 (3)
max.
C max.
Type H adjuster
21
Further Information
22
Further Information
160
Pressure Drop at
Other Viscosities 140
% Factor
Published pressure drop data is valid for
120
a fluid viscosity of 21 cSt (102 SUS).
The graph shows the approximate
100
percentage change in pressure drop for
a range of other viscosities. To
80
determine the approximate pressure
drop for any given fluid viscosity, multiply
15 25 35 45 55 65 75 85 cSt
the published data by the % factor for
the required viscosity.
75 100 150 200 250 300 350 400 SUS
Viscosity
Type H Adjuster
To adjust valve setting, slacken M4 locking
screw and rotate knob . Re-tighten locking screw
after completing adjustment. Ø32 (1.26 dia)
Available on
DGMC-3
DGMR-3
89 (3.5) max. M4 locking screw
DGMX-3 2 (5/64) A/F hex. socket
Type K Adjuster
Key must be inserted and turned to allow valve to be
adjusted . When key is removed, adjustment
mechanism can be freely turned without changing
valve setting.
Ø32 (1.26 dia)
Available on
DGMC-3 18 (0.71)
DGMR-3 for key removal
25
DGMX-3 115 (4.5) max. (1)
23