Danger!: AS42.50-Z-0001-01A

Download as pdf or txt
Download as pdf or txt
You are on page 1of 3

AR26.60-W-7200A Bleeding air from hydraulic-pneumatic shift-control mechanism (HPS) 16.1.

06
TRANSMISSION 712.6, 715.0 in MODEL 950, 952, 954
with CODE (GS3) "Hydraulic" gearshift
except CODE (IY2) Hydraulic fluid as per sheet 345.0
TRANSMISSION 715.3 in MODEL 950, 952, 953, 954
with CODE (GS3) "Hydraulic" gearshift
except CODE (IY2) Hydraulic fluid as per sheet 345.0
TRANSMISSION 715.5 in MODEL 950, 952, 953, 954, 930, 932, 933, 934
with CODE (GS3) "Hydraulic" gearshift
except CODE (IY2) Hydraulic fluid as per sheet 345.0

W26.60-1002-08

Transmission 712.63, 715.060 Transmission 715.320 Transmission 715.5

1 Bleed screw 3 Bleed screw 6 Gear shift cylinder


2 Bleed valve 4 Bleeder valve 7 Gate shift cylinder
5 Shift control unit
8 Expansion reservoir
9 Bleed point (behind front flap)

W26.60-1003-01 W26.60-1004-01

Modification notes
18.10.05 Document revised completely.

Bleeding
Danger! Risk of poisoning caused by swallowing Pour brake fluid only into suitable and AS42.50-Z-0001-01A
brake fluid. Risk of injury caused by brake appropriately marked containers. Wear
fluid coming into contact with skin and eyes. protective clothing and eye protection when
handling brake fluid.
Brake fluid notes AH42.50-P-0001-01A
1 Place transmission in neutral The transmission must remain in neutral
for the entire duration of the bleeding
operation.
2 Unscrew bleeder valves (2 and 4) and check If necessary install new bleeder valves.
for signs of damage or deformation to cone
and then clean
3 Screw in bleeder valves (2 and 4)

© Daimler AG, 5/25/24, L/11/18, ar26.60-w-7200a, Bleeding air from hydraulic-pneumatic shift-control mechanism (HPS) Page 1 of 3
TRANSMISSION 712.6, 715.0 in MODEL 950, 952, 954 with CODE (GS3) "Hydraulic" gearshift except CODE (IY2) Hydraulic fluid as per sheet 345.0 TRANSMISSION 715.3 in MODEL 950, ...
4 Connect transparent bleeder hose from brake For bleeding a bleeder unit with a head
fluid change/bleeder unit to vent (9) behind pressure of at least 2.5 to max. 3.0 bar is
front flap. required. The flow rate on the vehicle should
be 20 to 30 l/h (this corresponds to approx.
1l/120 to 180 s). If an incorrect bleeder unit is
used, malfunctions in the hydraulic system or
damage to the expansion reservoir may
occur.
*WH58.30-Z-1003-24A
5 Connect brake fluid change/bleeder unit on Observe operating instructions from
bleeder valve (2) of gear shift cylinder (6) and equipment manufacturer.
on bleeder valve (4) of gate shift cylinder (7)
*WH58.30-Z-1003-24A
6 Open bleed screw (1) and bleeder valve (2) of *WH58.30-Z-1003-24A
gear shift cylinder (6) as well as bleed screw
(3) and bleeder valve (4) of gate shift cylinder
(7) by one turn, and switch on the brake fluid
change/bleeder unit
7 Slowly move the gearshift lever in the 3rd/4th Purge the hydraulic circuit until the brake
gear gate several times (a minimum of 8 fluid escapes free of bubbles.
times) forward and backward up to the Hold on the limit stop for approx. 10 seconds
mechanical stop then switch to the opposite limit stop and hold
again for approx.
10 seconds.
8 Move the gearshift lever from the neutral Purge the hydraulic circuit until the brake
position several times (a minimum of 8 times) fluid escapes free of bubbles.
slowly from right to left up to the mechanical Hold on the limit stop for approx. 10 seconds
stop then switch to the opposite limit stop and hold
again for approx.
10 seconds.
9 Place shift lever in neutral
10 Close bleed screw (1) and bleeder valve (2) of *BA26.60-N-1014-01D
gear shift cylinder (6) as well as bleed screw
(3) and bleeder valve (4) of gate shift cylinder
(7), and switch off the brake fluid change/
bleeder unit
*WH58.30-Z-1003-24A
11 Shift through gears several times Gears: Move gearshift lever in quick
succession backwards and forwards a
minimum of 10 times.
Gate: Move the gearshift lever to the right and
left a minimum of 10 times.
This allows the shift mechanism to center
itself.
If shift travel is imprecise (stops too soft), then
the shift mechanism must be bled again.
12 Perform a function test Shift through all gears,

Repeat bleeding (as of operation step 7).


13 Disconnect brake fluid change/bleeder unit *WH58.30-Z-1003-24A
from bleeder valves (2, 4) and mount
protective caps
Danger! Risk of injury caused by being caught or Ensure that no one is within the tilting range ofAS60.80-Z-0001-01A
pinched as cab is tilted the cab as it is being tilted. Always tilt the cab
all the way to the end position and secure with
the safety strut.
14 Tilt cab
Notes on tilting the cab AH60.80-N-0003-01A
15 Correct brake fluid level in expansion
reservoir (8) (arrow)
Danger! Risk of injury caused by being caught or Ensure that no one is within the tilting range ofAS60.80-Z-0001-01A
pinched as cab is tilted the cab as it is being tilted. Always tilt the cab
all the way to the end position and secure with
the safety strut.
16 Tilt cab back
Notes on tilting the cab AH60.80-N-0003-01A
17 Detach transparent breather hose from brake *WH58.30-Z-1003-24A
fluid change/bleeder unit to bleeder (9)
18 Inspect gearshift system for leaks

Shift mechanism

© Daimler AG, 5/25/24, L/11/18, ar26.60-w-7200a, Bleeding air from hydraulic-pneumatic shift-control mechanism (HPS) Page 2 of 3
TRANSMISSION 712.6, 715.0 in MODEL 950, 952, 954 with CODE (GS3) "Hydraulic" gearshift except CODE (IY2) Hydraulic fluid as per sheet 345.0 TRANSMISSION 715.3 in MODEL 950, ...
Number Designation Transmission Transmission
712.63, 715.320 with
715.060 code GS3
with code GS3

BA26.60-N-1014-01D Bleed valve on shift cylinder Nm 8 8

Shift mechanism

Number Designation Transmission Transmission


715.500/507/510/ 715.500/507/510
513/520/540 /513/520/540/56
with code GS3 1 with code GS3
without code IY2 and code IY2

BA26.60-N-1014-01D Bleed valve on shift cylinder Nm 8 8

Commercially available tools


Number Designation
WH58.30-Z-1003-24A Electric brake fluid change/bleeder unit

© Daimler AG, 5/25/24, L/11/18, ar26.60-w-7200a, Bleeding air from hydraulic-pneumatic shift-control mechanism (HPS) Page 3 of 3
TRANSMISSION 712.6, 715.0 in MODEL 950, 952, 954 with CODE (GS3) "Hydraulic" gearshift except CODE (IY2) Hydraulic fluid as per sheet 345.0 TRANSMISSION 715.3 in MODEL 950, ...

You might also like