IflYORK

RENEWALPARTS
MODELJ-STYLEG
HERMETIC
COMPRESSORS
(695)
Supersedes:180.23-RP4 (1298)
Form180.23-RP4

MODELS
JG43, JG63, JG83
JG44, JG64, JG84

13€6P.go 2 tor Compl€teModelNomenclature)

 UNITNOMENCLATURE

IDENTIFICATION
COMPRESSOR

Each compressoris identifiedby nomenclature as

shownbelow The nomenclature is printedon a data
platewhichis locatednearthe oil pumpas shownin
Fig.1.Whencontacting thefactoryororderingrenewal
oarts.includethecompleteNomonclature, SerjalNum-
ber and Oatecode. Be surethatthesenumbersare
cooiedaccuralelv.

ffiffi;:.$f
ffi-A**ffiffi8
FIG.I - COI\4PRESSOR
DATAPLAIE

45/50

sorios--l
comprossor Motorvendor
L = LeroySomer
S = A.O.Smith
Stylo G

Numberof Cylinders lrotor VoltagoCodo

4 , 6 ,o r 8 17 = 200-3-60
28159= 230-3-60/190-3-50
40 = 380-3-60
DisplacemcnlCode 46/50 = 460-3€0/380/415-3-50
3 = ShortStroke 58/70 = 575-3-60/500-3-50
4 = LongStroke 63 = 220-3-50
43 = 440-3-50
64 = 346-3-50
Numberof Unloaders 36 = 363-3-50
3 = (8 Cyl.Compr.)- % Loadingl100,75,50,25
2 = (8 Cyl.Compr.)- % Loading:100,75,50
2 = (6 Cyl.Compr.)- % Loading:100,66,33
1 = (8 Cyl.Compr)-% Loading: '100,75 i/lotor SizeCode
= -
1 (6 Cyl.Compr.) % Loading:100,66 N, P,Q, s, T or V
l\,1,
'1= (4 Cyl.Compr)- % Loading:100,50
0 = (AllComprs.)- % Loading: 100

YORKINTERNATIONAL
 FORM180.23-RP4

FIG.2 _ COMPRESSOR
YORKINTERNATIONAI
 /o'\
6 CYL.
,/o\ @\
I 8 C Y L .I
COMPRESSOR co[,tPREssoR COMPRESSOB

5,16 15,16
15,16

FIG. 3 _ MANIFOLDARMNGEI\,,IENTS

ITEM COMPRESSOR
OESCRIPTION
NO. 4 CYLINOER 6 CYLINOER E CYLINDER
1 Ho!sing,Compessor 064-48243-000 064-48244-000 064-48179,000
2 064-48321-000 064{8321-000 -000
064-48321
3 028-12559-000 028-12559-000 02&12559-000
No RequnedPer Compressol 5 6
o21-17783-000 021-17783,000 02117783-000
No. Rsqui6d Pe. Compressor 16 16 16
5 06448363-000 064-48177-000 064-48178-000
6 028-13108-000 028,13108-000 028,13'108-000
7 021-18021-000 021-18021,000 021-18021-000
No. RequnedPer Compresso. 22 21 22
8 Lockwasher, Helic Sping 02'l{5271-000 021-05271-000 021{5271-000
No. Requir€dPer Compr6ssor 22 21 22
9 Stud,1/2 021-12731-OOO 0 2 1 -1 2 7 3 1 - O O O 021-12131400
No RequircdP6r Comprcssor 3 3 2
t0 Nul. 1/2 Hex 021-11154,000 021-11154,000 021-11154-000
No Requi.edPer Comprcssor 3 2 2
'tl WasherClippedCncuar o21-1777 4-000 02117774-OO0 021-17774-OOO
No. Requied Per compressor 3 3
12 026-28473-000 026.28473-000 o26-2U74-OOO
(Seeltem 57 tor Gasket)
13 064-23147-000 064-48320-000 -000
664-48341
14 Gasket,Discharge[,4anifold 064-21838-000 064-21838-000 064-21838-000
No. RequiredPer Comprcssor 2 3
15 021-01485{00 021,01485-000
No. RequiredPer Compressor 6 8
16 021-168'14,000 021-16814-000
No. RequiredP6r Comprcssor I I
17 Screw 3/8 Hex Flange 021-177A4-OOO
No. RequiredPer Compressor
18 Screw,3/8 H€x Flange 021-17742-OOO
No. RequircdPer Compressor 4
19 Screq 3/8 Hex Flang€ 021-177At000 021-08875-000
No. RgquircdPer Comprcssor 4
20 BeanngHeadO,l PumpEnd See FigurcI
21 casket, BearingHeadOil PumpEnd 028-12554-000 028-12554-000 028-12554-000
22 021-17692-000 021-17692-000 021-17692-000
No. RequnedPer Compressor

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 FORt\,f
180.23-RP4

ITEM COMPRESSOR
DESCRIPTION
NO. 4 CYLINDER 6 CYLINDER 8 CYLINDER
23 H€ad,Bea ngAssemblyMotorEnd See Figlre 9
21 02110387-000 021-10347-000 021,10387-000
No.Requned
P€rCompressor
25 665-25326-000 665-25326-000 665-25326-000
26 Gaskel,Oil Pump 028-12556-000 02E-1
255€-000 028-12556-000
27 02117689-000 021-17689-000 021- 17689,000
No. RequiredPer Compressor 6 6 6
Crankshafl
Strcke 3 664-47209-000 664 47210000 66447211-000
664-47215-000 664 47216,000 66447217-OOO
29 029,11098,000 029 11098000 029-11098-000
30 2
31 064-26560-000 064-26560,000 064-26560-000
32 064-2'1835-000 064-21835-000 064-21835-000
33 Sc€w, 5/8 Hex Cap 021-08363-000 02108363-000 021-08363-000
l4 021-05295-000 02105295000 021-05295-000
35 Scrc6n,Oil Slrainer 029-20032-000 029-20032-000 02920032-000
36 Retainingcompound,Loctire 013-01752-000 013-01752-000 013-01752-000
(Usewilh ltem35)
37 Va!v6,Reli€f(Not Shown) -000
022-03871 022,03871-000 02203871-000
No. RequircdPer Comprcssor 1 2 2
3E
No.Required
PerCompressor
39 025-29999-000 025-29999-000 025,29999-000
No. Requied Por Comprossor S€e Table1
40 Coil,Sol€noidLe6sValv€
120Volt 025-30976-000 025-30976-000 02530976-000
240 Volt 025-30977-000 025-30977-000 02530977-000
No. RequircdPer Compressor
41 Gasket, Sol6noid Valve 028-'12558-000 028-12558-000 028-12558-000
No. Requircd Per Comprcssor 'I 2 3
42 Screw,3/8 Hsx Cap 021-17690-000 021,1769G000 021-17690-000
No R€qliredP€r Comprcssor 6 12 18
43 064-48176-000 064-48176-000 064-48'!76-000
No. RequiredPer Comprcssor 'I 2 3
44 Pin,CoiledSpifg 029-21378-000 029-21378,000 029-21378-000
No. RequiredPer Compr€ssor 1 2 3
Screw 7/16Hex Flange 021-17693-000 021-17693-000 021-17693-000
No. Requi.edPer Comprcssor 16 32 48
46 064-21645{00 064-21645-000 064-21645-000
No. RequiredPer Comprcssor 2 2 2
47 ValveCaseAssembly(Discharse) SeeFisure5
/18 Screw,Discha€eValveCage 021-16427400 021-16427-OOO 021-16827-000
No.RequnedPerComprcssor 16 32
49 See Figure6
50 Sleeve,Cylinder 064-481
92-000 06448192-000 06448192-000
No. RequnedPer Compressor 6 I
5't Seal,O-Ring o2a-12259-OOO 028-12259-000 028-12259400
No. RequiredPer Compressor 2 0
Cylinde6UsedOn 1&2 1,2,546 3,4,5,6,748
'Not shownin Cul-away. Localedal noior end bearnqs only

YORKINTERNATIONAL
LEGEND(Cont'd.)

ITEM COMPRESSOR
DESCRIPTION
NO. 4 CYLINDER 6 CYLINDER 8 CYLINDER
52 See Figure7
53 ConnectingRod Assembly 5€6FisurcE
54 SeeFigur€10
55 Valv€,SuclionStop 022-O2W4-OO0 o2242U4-OOO 022-02845-000
56 021-'l6817-000 021,16817-000 021-'t
6818-000
No.R€quired
P€rComprcssor
57 G.sket (2 R€quirsd) 064-4707$000 064-47079-000 064-47204-000
5E Valve,Oischa€oSlop 022-01394-000 022-01394-000 02242844-OOO
59 Screq 5/8 H€x Cap 021t6821-000 021-1682'l{00 02116817-000
No. Req'iir€dPsr Valve 4
60 Gaskat 064{7078-000 064-47078-000 06447079-000
6l SighlGl€s!, Oal(2 Requircd) 026-17581-000 026,17581-000 026-17581-000
52 S€al6r, Rafrigeranl Pips 013-02894-000 013-02894-000 013-02894-000
63 \,blve,OilCharging 022"01
582-000 022-01542-OOO 022-01582-000
64 Cap,Oil Chaei.g Valv€ 023-00977-000 023-00977-000 023-00977"000
65 Valve,OilCheck,1/8 122-U444-OOO 022-U444-OOO 022-04444-OOO
06 OankcassHset€r - 120V 02$29650{00 025-29650-000 02t29650-000
- 240V 02t29651{00 025-29651-000 02t29651-000
67 HeatConducliva Compound 013-00898-000 013-00898-000 013-00898-000
08 DrainorificePlug(NotShown) 064-47349-000 064,47349-000 064-47349-000
No.Roq'iircdPsr Compressor 1 2 3
69 PipePlug,1/4SquarcHd (Notshown) 023-01972-000 023-01972-000 023-01972-000
No. Roquirod P6r Comprcssor 3 5
70 Pip6Plug,3'l8 023-01983-000 023-01983-000 023-01983-000
704 Oil TompSensor 02132966.000 025-32966-000 025-32966-000
f1 Pip€Plug,Magn€lcSq Hd 023-1571&000 023.1571&000 023-15718-000
72' covarPlars,ahn* 064-481
87{00 064-481
87-000 064-48187-000

' Us€dro rodad solonoidValvosior €duc€d slsps ol unloading.s6€ Tabl61.

YORKINTERNATIONA!
 FORM180.23,RP4

ITEM
l,to. NO.
38 Unloader,BlockedSuclion
38A 064-48189-000
388 028-12560-000
38C Screw,Cap H€x Sock€tHoad 021-17396-000
380 Ssaler,Loclit€G€de AW 013-01671-000
38E Washer,PlainSpecial 02117220400
38F 029-20999-000

FIG.4 - UNLOADING
DEVICE

TABLEI - PARTQUANTITIES
FORREDUCEDSTEPSOF UNLOADING

QIJANTITY(PartQuantili€s
Vary,as Shown,withSlepsof unloading)
ITEM
NO, NUMBEROF UNLOADERS
0 1 3
3a 0 1 2 3
39 0 1 2 3
40 0 1 2 3
1'l 11 15
72 (4 cylinder) ,l 0
72 (6 Cylinder) 2 1 0
72 (8 Cylinder) 3 2 ,l 0

YORKINTERNATIONAL
 PRE1996DISCHARGE
ASSY

l
I
I
47E
o ,b 47C 47 B

r
v
70

orrT
PARIiIUMBER
Cage.DischargevalveAssombly 664-48037-000
IncludesA, B, C, O E. & F
06443146-000
478 064{8032-000
47C 064-43012-000
47D 021-17649-000
47E 02109932-000
021-13244401
6

CURRENTDISCHARGE
ASSY

478 47C

c
70

r5
@
47F ---_!i

ITEMNO. DESCRIPTION PARTI!UMAER

Caqe,Discha€eValveAssembly 364-48785-000
IncludesA, B, C, D, E, & F
Cage,Oischarge Valve 064-48787-000
478 06448032-000
47C Ring,Discharge Valve 06443012-000
47D Screw, 3/8 Button Head Cap 021-17649-000
47E Nut,3/8 Hex Self Locking 021-09932-000
Sping, Heli€ 021-21744-OOO
No. Reqd. Pe. ValveAss y 6
s = RecommendedSl@k Spa.e Pan

FIG.5 _ DISCHARGE
VALVECAGEASSEI\4BLY
8 YORKINTERNATIONAI
 FORM 180.29RP4

498
a22-O9743
664-49268 sucTroN (1)
vaLVE
VALVEPLATE(I )
SUCT1ON (VALVERING)

,i
z4J
cLrPs(2)
(OPTIONAL) 49C
USERSUPPLIEO WAVESPRTNGS (2)
064-03,147 000 (WAVERING)
22249742 AOAPacks ol 2)

WAVESPRINGSUCTIONVALVEASSEIUBLY
66449291.000

IfEM PARTNUMBER
DESCRIPTION
NO. WAVE ASSY
Plate,SuctionValvsAss€mbly 66449291,000
IncludesltemsA, B, & C
49A 664-49298-000
494 o22-O974TOOO
49C Sprins(Packase
of2 Waves) 222-09742-800
No.Reqd. PerValveAssy

s = Rocommended Stock Spare Pan

FIG,6 _ SUCTIONVALVEPLATEASSEMBLY

YORK INTERNATIONAL
 \

J
52D

ITEMNO. DESCRIPTION PARTNUMAER

52 664-46757-000
B,C, & D
IncludssA,
06446538-000
52A' lqgt'Bitr-
5'B Ring,Piston (2 Roqd. Psr Piston) 0rfi51rtooo
52C 029-13090-000
52D Retainer(2 Rsqd.PsrPislon) 02913091-000

FIG.7 _ PISTON
ASSEMBLY

RODS(WristPinLubo)mavbe mixsd undnl!6d

NOTE:NEWDRILLEO onrv
on R-22applicalions

ITEM PARTNUMBER
DESCRIPTION LONG STROKE
NO. SHORf STROKE
ConnectingRodAssembly(withWdstPi. 664-49011-000 66449012-000
Lub€Circuitrequir€dfor POELubricantsi
IncludesltemsA, B, & C
(Replac€sRodAssembly)(undrilled) 664-47256-000 664-47257-000
53A 021-13665-000 021-13665-000
No. Reqd. PerConnectingRod 2 2
538 Washer(Packas€of 10) 22141262-aOO 221-O1262-800
No. Reqd. Per ConnectingRod 2 2
s3c 029-19802-000 029-19802-000
No. R€qd. PerConnectingRod 2 2

FIG.8 - CONNECTING
RODASSEI\4BLY

10 YORKINTERNATIONAL
 FORM180.23-RP4

.v.l -:

BEARII{GHEAD-OIL PUMPEND
20 H6ad,BearingAssembly(OilPumpEnd) 664-48188-000
InclLrdesA, B, C, O, E, & F
PUMP END
20t- Bearing,Crankshafl 000
029-11097
204 PrpePlug,3/8 H6x Socket 9r3104?9!-090
20c PipePlug,1/8 H€x Sockel 023-01970,000
20D S6aler, Loctite Grado AW 013-01671-000
(Usewithlt€ms20B and 20c)
20E Pip6Plug,1/4Squar€Hoad 023.01972-000
20F Sealor.Removabl€Thr€ad(Usewith lt€m 20E) 013-01678-000
Head,B€adns(oil PumpEnd) 064-48173-000
(Oo€sNot Includsll€msA, B, C, D. E & F)

^-^ a
ll
INSERT"4"

".^_l
*-
fltr

S E EI N S E R T " A "

BEARINGHEAO- MOTOREND
MOTOREND 23 Head,BearingAss€mbly(MotorEnd) 6U47221-OOO
IncludesA, B, C, D, E, F E G)
23A B€aing, C€nkshafi(2 Required) 029-11097-000
238 Cap,S€al,OilReliefValve(SeeInssrlA) 06546394-000
23C Plunger,Oil RehelValve(SeeInserlA) 065-01
331-000
23D Sprins,Helical(see
Ins€rtA) 029-06143-000
23E Plug,PipeFlushTypeHex Sockel 023-05366-000
23F Sealer.LoctiteG|adeAW (Usewithllem 23E) 013-01671-000
23G Ph, Slot 1/8Spring 029-0s395-000
Head,Bea ng (MotofEnd) 0€4-47220-000
(DoesNot Includelt€msA, B, C, D, E, F A G)
FIG,9. BEARING
HEADS
'fl
YORKINTERNATIONAL
 54M

6_ss
I
54G 54c
?...._--
54K 540
54J 54R

::1r-
€b'_-
<P--\ 540
54P
q,
1J-* 540
548,54X

54N

u oooo

i.,K
io:
t,l.

io
lo
io
i ( i
l-_]

FIG.'IO - TERI\4INAL
BOX

't2 YORKINTERNATIONAL
 FORM 180.23,RP4

ITEMNO. DESCRIPTION QUANTITY PARTNO.

5,1 TeminalBox 664{817$000
54A Cov6r,Terminal
Box 1 064-47459-000
544 Sctew,Tap I 021-13784-000
Lockwasher,
IntemalTooth 6 021-01133-000
54D 2 021-03743-000
54E Screw,3/8 HexFlangs 16 021-17691-000
5"4F Lockwasher,3/8 InlernalToolh 021-01155-000
54G Wash€r,Plain,7/16lO x 1 OD 16 o2'141267-OOO
5r4H Bolt,Terminal 6 021- 12696-000
541 Gask6t,Terminal
Boll,13/16OD 6 064-361 51-000
54J Washer,TeminalBolt(Packagsof 10) 228{9410-800
No.ol Wash€rsReqd P€r Compressor 12
54K 6 021-17646-000
:r4L Nut. 7/16 Hex (Packageof 6) 221-12724-800
No. of Nuts R€qd P€rCompressor 18
54t{ Lockwashs(7/16InlgmalToolh 6 o21-16246400
5r4N Screw,CapH€xSocHd(Packag€ of5) 221-14817-AOO
No,of ScrowsR6qd,P€rCompressor
540 T€rminal,
Ov€ oad 8 025-18650-000
54P Wash€r,Plain,3/16ID{Packag€
of 5) 221-O1240-AOO
No.of Wash€rsReq'd.PerCompressor 4
540 Seal,O-Ring,5/32lD 4 028-09347,000
54R Washsr,Terminal
{Packag6 ol10) 228-09525-000
No.of WashersRsqd. Psr Compr€ssor 8
54S Nul,Hex,MachineScrew 4 021-08661
-000
547 TerminalBlock 1 025-30402-000
54U Gasket,Terminal
Block 1 028,12557-000
54V Spacs(Insulating 2 06447346-000
Block,FlatBase
Terminal See Tabl61 025,20944-000
54X T€rminal BlockEnd 1 025-20946-000
:4Y Bar,Jumpea 1 ou47424-OOO
542 l\,{odule,lv4otorProtector;ConlrolVollag€:
24V 025-29939-000
120V DualVoltage,AuloRss8t 02''32539-000
240V DualVoltage,Aulo Reset 02s32539-000

'(Not Shown) Used ln Ados*lhe-Line Appli@iions.

FlG. 10 - TERMINAL BOX {Cont'd.)

YORR INTERNATIONAL 13
 |TEI$l{O. DESCRIPTIOIi PARTNO.
CRANKCASEFLOAT
364-26809-000
364-45530-000
1 364.26808-000
064,26807-000
3 ValveBody 06445531-000
4 068-04542-000
068-0454s-000
0 068-01594-000
f 064-02071-000
E Ball,Float 022-00530-000
I (Pks.of 5)
NulHexSelf-Lockins 22'l-09610-800
10 021-05273-000
'tl Nut, Hex Jam (Packageof 10) 221-08073,800
12 Pin,Roll(Packase
or5) 229-08228-800
13 Gasket,Copp€r 028-03014-000
FIG.1I - CMNKCASEFLOAT

TABLE2 - REPLACEMENT (ROTORS& STATORI

IVOTORS

VOLT floroRsrzE
cooE,
VOLTAGE CODE u 5 T
200.3-60 17 364-4i924.001 3&47924-008 36'447924-022
364-47924-015 364-47924-029
2815936r'47924402364-47924-009364-47924-016
230.3.60t190.$50 36/4t924-42336447924-0vJ
380.3-60 40 364,47924-003 364-47924-01036447924.01736447924-024364-47924-031364-47924-03936/4t924447
46/50 364-47924,004364-47924-01
16G3.60/380/415.3-50 1 36447924-018 36441924425 36447924-0323&-47924 040 364-47924-048
5713-60/500-3.50
58/70 364-47924-0053U4792441236447924-019 w47924426 364-47924-033364-47924-041364-47924-049
220-3-50 63 364-47924-006t64,47924 0t3 3€447924-02436441924427 364-47924{34
440-3-5t) 36447924-007364-47924,014 3€r'41924-421 364-47924{35 364-47924443364-17924-051
364-47921-028
346.3.50 04 36447924-1013€/'47924t02 w41924103 364-479241 04 w47924.105 364-47924t 06 36447924-101

NOTES:
l tu tndicaledby sixthdigitol model.Replac6ment motormuslbethe eme sizocod6snd voltag€codeas lh6 originalmoto.. Rotorsand
slatorsaro nol availabl6 R€placem6nt
s€pa.al€ly. motorsincludoltsm54H,Fig 10,Paqo13.)
2 Th6 unus€dprotectorleadsshouldbe cul otf in lhe areawh6.elhoyoxittho bundl6.Theyshouldbe cut olf al dilto€nl longlhs(aPprcxi
matety1/4"ditf€renc€) io prevenrthebar€6ndsfromtouching oneanothorTh€remaining portionof lhe unusedproteclorlesdsmustthen
be ty.appedrigidlylo lhe stalorcoilslopr6venlth€€xposodendsf.omtouchinganyolh€rcomponent

YORKREMANUFACTURED AREAVAILABLE
COMPRESSORS FROM
THEYORKREMANUFACTURINGFACILIW
IN
AND/OR
ILLINOIS.FORPRICES
WHEELING. AVAILABILIW,
0RFAX1-708-s41-0943.
CALL1.800.s37-9675
FORAFTER HOURS EMERGENCYSERVICE,
CALL1.708.541-9465
14 YORKINTERNATIONAL
 FORTV
18023-RP4

TABLE3-SERVICEAIDS
GASKETKIT'' VALVE BEARING STATOR
ROTOR
COMPRESSOR MODEL RETAINING REMOVAL REMOVAL
MANDREL'
4 CYLINDER 6 CYLINDER 8 CYLINDER CLIP looL TOOL
3U4AU2 364-48643 36448644 064-31274 36/-37260 364-37273 02913597
' ScEws Inlo End of Crankshaftlo Aid in Removing/ InstallingRotor
" Oependingon appli@tionnolallgaskelsmaybe rsqurod.

KITS& TOPHEAD"OVERHAUL"KITS
TOPHEAD"VALVEREPLACEMENT"

parts.Thesekitsprovidea convenient,
Thepriceof the kitsshownbelowis lessthanthetotalpriceof the individual
economicalmethodof orderingreplacemenl parts.

EachTopHead ValveReplacement" Kit listedin Table4 containsthe suctionancldischargevalves,springs,gas-

kets,screwsand nutsthatare recommended to be teplacedwhena valvereplacement is required.

EachTopHead"Overhaul"Kit listedin Table5 containsthe suctionvalves,suctionsprings,suctionvalveplates.

valvecageassemblies,
discharge gaskets,boltsandlockwashers thatarerecommended to be replacedwhena top
headoverhaulin necessary

partsto servicethe valveslocatedunderone head(2 cylindersper head)for

Eachkit hasall ofthe recommended
eachcompressor listed.

A threadedtorquevaluetableis includedwitheachkil.

orderthe quantities
lf servicinga completecompressor, as lisledin lhe table.

Valvereplacement shouldbe doneannuallyor every5,000hoursof runningtime.Dependang

on application,
all
gasketsmay not be requiredthatcomein the kats.

TABLE4 _ TOPHEAD"VALVEREPLACEI\,1ENI
KIT TABLE5 - TOP HEAD"OVERHAUL"
KIT

KIT PARTNO. 364-17667-010,

COtL' KIT PARTNO. WAVE
364-47666-020,
EACHKIT NO.OF KITSREQUIRED EACHKIT I{O. OF KITSREQUIRED
CONTAINS PERCOMPRESSOR CONTAINS PERCOMPRESSOR
(Part3for 2 cylinders) 4 CYL 6 CYL 8 CYL (Partsfor 2 cyllndsrs)
2 3 Suctionvalve,Plate& Spgs.
DischargeValve Dschg.ValveCageAssmbly
SuctionValveSprings TopHeadGaskel
DischargevalveSpfings DischaeelllanifoldGaskel
TopHeadGasket
DischatgeManifoldGaskel
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