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67 views48 pages

Pt0uk Nlx6000 PDF Data

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Alexandro
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Rigid and Precise Turning Center

NLX 6000
NLX 6000 | 1000
NLX 6000 | 2000

NEW

CLIMATE-NEUTRA PRODUCTION
OF OUR MACHINES

DMGMORI.COM
Applications and Parts
Highlights
Machine and Technology
Others
Machine Specifications

NLX 6000

Highly Added Value Machining of Shafts and


Large-diameter Workpieces with High Rigidity and
High Accuracy Required of Large Turning Centers
The NLX 6000 is a high-rigidity, high-precision turning center capable of handling workpieces from large
flanges to long shafts by making the most of its large-diameter spindle and generous machining area.
Equipped with ample experience and advanced technologies, the model takes advantage of its heavy-duty
cutting power to support the construction machinery industry and the energy industry where an oil well pipe is
represented as the typical workpiece.

02

1
2 6

3 7

03

4 8

5 9

Oil well Industrial machinery Automobiles


1 Oil well pipe 4 Screw shaft 7 Axle shaft
ø 245 mm (ø 9.6 in.) ø 250 × 1,250 mm ø 200 × 800 mm (ø 7.9 × 31.5 in.)
Aerospace (ø 9.8 × 49.2 in.) Construction machinery
2 Low-pressure turbine disk 5 Ball screw 8 Spindle
ø 780 mm (ø 30.7 in.) ø 70 × 1,100 mm ø 300 × 400 mm (ø 11.8 × 15.7 in.)
(ø 2.8 × 43.3 in.)
Semiconductors Boats & Ships
6 Flywheel
3 Sputtering target 9 Cam shaft
ø 505 × 120 mm
ø 500 × 25 mm ø 200 × 650 mm (ø 7.9 × 25.6 in.)
(ø 19.9 × 4.7 in.)
(ø 19.7 × 1.0 in.)

● Figures in inches were converted from metric measurements.


Applications and Parts
Highlights
Machine and Technology
Others
Machine Specifications

NLX 6000

Unrivalled Cutting Capability Achieved by


Overwhelming Power
The NLX 6000 has been designed and developed using the latest digital technology,
realizing the rigidity and high precision required for machining of large-diameter shafts.
Ergonomic design is applied to every detail of the machine including the door handle.
The NLX 6000 is an operator- and environmentally-friendly machine with
improved energy-saving efficiency and low environmental impacts.

04
Improved milling power High rigidity
+ BMT (Built-in Motor Turret) installed in the turret + Slideways on X-, Y-, and Z-axis for higher vibration
+ Milling capacity rivalling machining centers with a damping performance and dynamic rigidity
No. 40 taper spindle + Wide slideways
+ Large-diameter ball screws adopted

High precision
+ Improved machining accuracy by the machine CELOS
structure that suppresses thermal displacement + Consistent administration, documentation and
visualization of order, process and machine data
+ Extension of functions possible by adding
applications, and high compatibility with existing
information infrastructure and software

Reliability
+ Improved chip disposal
(Chip discharge space expanded by 150%
compared to the conventional machine)
+ Steady rest quick change system with no
readjustment or troublesome attachment
required (option)

BMT: Built-in Motor Turret


CELOS: Control Efficiency Lead Operation System

05
For various types of machining
+ Suited for machining of large-diameter and long
workpieces and high-torque milling

Machining of large-diameter workpieces Machining of long workpieces

High-torque milling Thread cutting on a pipe

Scan the QR code to watch NLX 6000's


cutting performance.
https://www.youtube.com/
watch?v=FxU2aGN4YHU
Applications and Parts
Highlights
Machine and Technology
Others
Machine Specifications

NLX 6000

Best Solutions for Your Shop Floor


The NLX 6000 provides solutions for higher machining accuracy,
1
higher production efficiency by automation, better chip disposal,
maintainability and setup performance. Long workpieces
Chatter control
With various cutting-edge solutions, the NLX 6000 demonstrates its
capabilities to the full extent and achieves a higher level of machining.
DMG MORI offers the best solutions that solve your shop issues.

Alternating speed Hydraulic steady rest


(quick-change system)

2
Turret
For various types of machining

06
12-station Quick-change type High torque milling For SL holder (only
(CAPTO) available for 1000 type
<turning specification>)

10 4

3
Workpiece support
Workpiece support suitable for your workpiece and machining

Quick change chuck Air chuck (front) Air chuck (rear) MT5 (Built-in center)

4 5
Spindle output Maintenance
For heavy-duty Improved production efficiency by preventive maintenance
cutting

my DMG MORI DMG MORI Messenger Air dryer Oil skimmer


6 7 8
Monitoring Machining Better setup
Monitors the temperature and flow rate accuracy performance
Employs the Drastically shortened
SmartSCALE setup time

Electrical cabinet Coolant chiller Coolant flow switch


chiller

SmartSCALE In-machine tool presetter


(pivoting type / removable type)

9
Cutting technology
Improving machining efficiency with Technology Cycles all at once

Gear hobbing Excentric machining gearSKIVING Multi-threading

10
8 Mass production, automation
2 07
Automation for labor saving and high productivity
7
5
1 3
9

11 6

High-pressure steel pipe transfer system Robot system *


● The photo shows the machine
for the energy industry *
equipped with options. * Consultation is required

11
Chip disposal
Higher cutting performance

External chip conveyor Chip conveyor Chip conveyor Zero sludge coolant tank * Super-high-pressure
(inclination angle: 45° / 60°) (hinge type) (scraper type) coolant system

Coolant gun Coolant line filter Chuck top coolant Air blow for tool tip
* Consultation is required

● The chip conveyor in the picture complies with the EN.

EN: European Norm (European Standards)


Applications and Parts
Highlights
Machine and Technology
Others
Machine Specifications

NLX 6000

Full Range of Variations


The NLX 6000 offers three types of spindles suited for machining of large-diameter workpieces,
and two types of distances between centers of 1,000 mm (39.4 in.) and 2,000 mm (78.7 in.).
The chuck sizes of 18, 21, and 24 inches are available.
The Turning specification, Milling specification and Y-axis specification are available. Powerful milling
performance by the BMT (Built-in Motor Turret) enables multi-axis machining. The model is capable of
machining a wide range of workpieces in diverse fields of industry.

BMT: Built-in Motor Turret

NLX 6000 | 1000


Distance between centers 1000 type
9 variations in the lineup

08

NLX 6000 | 1000


<Through-spindle hole diameter 285 mm (11.2 in.) + Milling + Y-axis>

Variations of through-spindle holes

+ Through-spindle hole diameter: + Through-spindle hole diameter: + Through-spindle hole diameter:


185 mm (7.3 in.) 285 mm (11.2 in.) 375 mm (14.8 in.)
+ Torque: 7,021 N・m (5,178.4 ft・lbf) + Torque: 12,069.1 N・m (8,901.7 ft・lbf) + Torque: 12,082.2 N・m (8,911.3 ft・lbf)
<Approx. 90% up compared to <Approx. 54% up compared to <Approx. 45% up compared to
conventional machines> conventional machines> conventional machines>
+ 1,600 min-1 + 1,000 min-1 + 500 min-1
+ 45 / 37 kW (60 / 50 HP) + 45 / 37 kW (60 / 50 HP) + 45 / 37 kW (60 / 50 HP)
75 / 55 kW (100 / 75 HP) <high output> 75 / 55 kW (100 / 75 HP) <high output>
T : Turret MC : Milling (option)
TS : Tailstock Y : Y-axis (option)
The basic model is equipped with T and TS .

Variations

T TS Turret (turning) + T MC TS Milling + Tailstock T MC Y TS Milling + Y-axis + Tailstock


Tailstock

X X X
Y
Z Z Z
C C
M M
B B B

NLX 6000 | 2000


Distance between centers 2000 type
9 variations in the lineup

09

NLX 6000 | 2000


<Through-spindle hole diameter 185 mm (7.3 in.) + Milling + Y-axis>
● The chip conveyor in the picture complies with the EN.

EN: European Norm (European Standards)

NLX 6000 | 1000 / NLX 6000 | 2000

Through-spindle hole diameter mm (in.) 185 (7.3) 285 (11.2) 375 (14.8)


Standard chuck size 18, 21, 24 inches
Number of tool stations 12
Max. milling spindle speed min-1 8,000 <Milling specification>
1000 type: 485 / 1,150 (19.1 / 45.3)
X- / Z-axis mm (in.)
Travel 2000 type: 485 / 2,150 (19.1 / 84.6)
Y-axis mm (in.) 200 <±100> (7.9 <±3.9>) <Y-axis specification>
* The chuck is optional.
Applications and Parts
Highlights
Machine and Technology
Others
Machine Specifications

NLX 6000

Robust Construction Supporting Heavy-duty


Cutting
The NLX 6000 is capable of high-efficiency, high-precision machining of ultra-heavy workpieces with a turning
diameter of up to 920 mm (36.2 in.) and a turning length of up to 2,000 mm (78.7 in.) <distance between centers
2000 type>. We carry out simulations for torsional rigidity using the FEM analysis to produce a high-rigidity body
with DMG MORI technologies applied to every detail. The model employs slideways on the X-, Y- and Z-axis for
higher vibration damping performance and dynamic rigidity, which realizes outstanding cutting capabilities.
In addition, each unit mechanism is designed in such a way that thermal displacement is minimized, which
leads to 47% less thermal displacement than the conventional machine.

1 In-house manufactured high-rigidity spindles


+ Highly reliable spindles with controlled thermal
displacement
+ Built-in and beltless drive motor
5
+ High output and high torque through gears

10 2 Spacious work area


1
+ Travel: X-axis 485 mm (19.1 in.)
Y-axis 200 <±100> mm (7.9 <±3.9> in.)
<Y-axis specification> 4
Z-axis 1,150 / 2,150 mm (45.3 / 84.6 in.) 2
<1000 type / 2000 type>

3 FEM analysis
+ Simulation of structural deformation at the time of
load application
+ Fine adjustment to every part, including the thickness
of the bed, the shape and layout of the ribs, to achieve
a high level of flexural rigidity

FEM: Finite Element Method

4 High-speed and
high-rigidity feed axes
+ Large-diameter ball screws on the X-axis for
torsional rigidity 240% higher than that of the
conventional model
+ Rapid traverse rate:
X-axis 20 m/min (787.4 ipm)
Y-axis 10 m/min (393.7 ipm)
<Y-axis specification>
Z-axis 24 m/min (944.9 ipm)
<compared with conventional machine 120%>
5 Turret
Milling specification
+ High-output, high-torque milling spindle
+ Employs the BMT with a high energy
transmission efficiency that controls heat
generation and vibration

BMT: Built-in Motor Turret

6 Wide slideways (X- / Y- / Z-axis)


+ Improved vibration damping and dynamic
rigidity
+ Consistent high-precision machining
+ Cross-sectional area: compared with
conventional machine 147%
NLX 6000

SL-603

6
11

7 High-rigidity tailstock
+ Programmable tailstock:
Easy positioning to any predetermined position
+ Tailstock travel: 1,100 / 2,100 mm (43.3 / 82.7 in.)
6 <1000 type / 2000 type>

8 High-rigidity bed
+ Slideways on the X-, Y- and Z-axis for stable
heavy-duty cutting

NLX 6000 | 2000


<Through-spindle hole diameter 185 mm (7.3 in.) + Milling + Y-axis>
Applications and Parts
Highlights
Machine and Technology
Others
Machine Specifications

NLX 6000

Thoroughly Controlled Thermal Displacement


There are varieties of factors leading to thermal displacement
that has a major influence on machining accuracy, including
heat generation during machine operation, changes in room
temperature and increase in coolant temperature.
DMG MORI tackles each of the factors by taking its original
measures from every angle.

1 Cooling of the milling motor


1
+ Oil jacket cooling around the
built-in motor suppresses
temperature rises

4
2
12 3

2 Cooling of the spindle motor


(Milling specification)
+ Oil jacket cooling around the
spindle drive motor maintains high
accuracy machining even over long
hours

3 Headstock cooling
+ Oil / air lubrication method adopted for spindle bearings
+ Wear and heat generation of gears suppressed by oil
lubrication
+ Heat generation suppressed by circulating cooling oil
inside the headstock casting

4 Z-axis ball nut cooling


+ Cooling oil circulated around the Z-axis ball nut
Coolant chiller <separate type> (option)

Increased coolant temperature causes


thermal displacement in the fixtures and
workpiece, affecting the machining accuracy
of the workpiece. Use this unit to prevent
the cutting coolant from heating up.
When using oil-based coolant, the coolant
temperature can become extremely high
even with the standard coolant pump,
so please be sure to select this unit.

When using oil-based coolant or a


super-high-pressure coolant system,
please be sure to consult our sales
representative.

● We cannot guarantee that this unit will completely control the coolant temperature.
It is designed to help prevent oil temperature increases.

Full closed loop control (Scale feedback) <Magnescale> (option)

13

+ Full closed loop control (Scale feedback) SmartSCALE as an


NLX 6000 | 2000
option: Enhanced positioning accuracy
<Through-spindle hole diameter 185 mm (7.3 in.) + Milling + Y-axis>
+ High-accuracy machining is ensured by a scale with the same
thermal expansion rate as the cast iron machine structure
Applications and Parts
Highlights
Machine and Technology
Others
Machine Specifications

NLX 6000

Large-diameter, High-rigidity Spindle


The NLX 6000 is equipped with a highly reliable spindle that takes thermal displacement into account.
The model enables high-output, high-torque machining by employing the robust mechanism equipped with
a built-in, beltless drive motor, solving problems unique to the belt drive, such as noise and vibration.
The model provides the optimal spindle suited for the needs of each and every customer. Three variations
of through-spindle diameters of 185 mm (7.3 in.), 285 mm (11.2 in.) and 375 mm (14.8 in.) are available.

14
Scan the QR code to view the video
of the Spindle Plant.
https://www.dmgmori.co.jp/en/
movie_library/movie/id=3458

Sophisticated spindle labyrinth + Air purge for spindle Max. spindle speed <30 min / cont>
+ The labyrinth structure has been enhanced, taking into + Through-spindle hole diameter 185 mm (7.3 in.):
account frequent use of high-pressure coolant 1,600 min-1 <45 / 37 kW (60 / 50 HP)>
<75 / 55 kW (100 / 75 HP)> <high output>
+ Spindle air purge offered as standard*1
+ Through-spindle hole diameter 285 mm (11.2 in.):
+ Prevent coolant entry and improve spindle durability
1,000 min-1 <45 / 37 kW (60 / 50 HP)>
+ Standard chuck size*2: 18, 21, 24 inches <75 / 55 kW (100 / 75 HP)> <high output>
+ Max. turning diameter: 920 mm (36.2 in.) + Through-spindle hole diameter 375 mm (14.8 in.):
500 min-1 <45 / 37 kW (60 / 50 HP)>
*1 Optional for through-spindle hole diameter 375 mm (14.8 in.).
*2 The chuck is optional.

Spindle torque <30 min / cont>

Spindle C-axis positioning accuracy + Through-spindle hole diameter 185 mm (7.3 in.):
7,021 / 5,329 N・m (5,178.4 / 3,930.5 ft・lbf)
+ High-accuracy encoder to reduce positioning accuracy 6,570 / 5,747 N・m (4,845.8 / 4,238.8 ft・lbf) <high output>
errors on the C-axis down to half the amount of the
conventional model + Through-spindle hole diameter 285 mm (11.2 in.):
12,069.1 / 9,160.2 N・m (8,901.7 / 6,756.2 ft・lbf)
11,298.7 / 9,874.7 N・m (8,333.5 / 7,283.2 ft・lbf) <high output>
+ Through-spindle hole diameter 375 mm (14.8 in.):
12,082.2 / 9,170.1 N・m (8,911.3 / 6,763.5 ft・lbf) 15

+ Through-spindle hole diameter: + Through-spindle hole diameter: + Through-spindle hole diameter:


185 mm (7.3 in.) 285 mm (11.2 in.) 375 mm (14.8 in.)
○: Option ☆: Consultation is required

NLX 6000 | 1000 / NLX 6000 | 2000

Through-spindle hole diameter mm (in.) 185 (7.3) 285 (11.2) 375 (14.8)

Type of spindle nose JIS A2-15 JIS A2-20 JIS A2-20


Max. spindle speed min-1 1,600 1,000 500
18 inches ○ ☆ ☆
21 inches ○ ☆ ☆
24 inches ○ ○ ☆
Hydraulic chuck
18 inches (quick change chuck) ○ ☆ ☆
21 inches (quick change chuck) ○ ☆ ☆
24 inches (quick change chuck) ○ ○ ☆
JIS: Japanese Industrial Standard
Applications and Parts
Highlights
Machine and Technology
Others
Machine Specifications

NLX 6000

BMT (Built-in Motor Turret) for


Outstanding Milling
The turrets of the milling / Y-axis specifications are equipped with BMT.
The built-in motor construction of the BMT eliminates heat-generating transmission mechanisms,
while also suppressing thermal displacement with jacket cooling.
This has improved milling accuracy and achieved cutting forces rivaling those of a machining center
with a No. 40 taper spindle.

16

“Mature” and “Evolved” BMT Technology


+ Improved milling power
+ Improved milling accuracy
+ Controls the turret’s heat
and vibration
+ Reduced energy loss

BMT: Built-in Motor Turret


The turret with an optimum center of gravity location offers significantly improved tool tip rigidity.
+ Max. milling spindle speed <10% ED / 50% ED / cont>: 8,000 min-1 <11 / 11 / 7.5 kW (15 / 15 / 10 HP)>
8,000 min-1 <13.2 / 13.2 / 7.5 kW (17.6 / 17.6 / 10 HP)> <high torque>
+ Milling spindle torque <10% ED / 50% ED / cont>: 117 / 84 / 62.3 N・m (86.3 / 62.0 / 45.9 ft・lbf)
140 / 84 / 62.3 N・m (103.3 / 62.0 / 45.9 ft・lbf) <high torque>
+ Number of tool stations: 12 tools
+ Max. milling spindle speed: 8,000 min-1
+ Turret indexing time <1-station>: 1.18 sec.
+ Overhang of O.D. cutting rotary tool: 72 mm (2.8 in.)

High-torque milling High-precision quick change tool holders (option)


+ High-rigidity, high-precision quick change type tool
holders compatible with the CAPTO tools

+ Max. milling spindle torque:


140 N・m (103.3 ft・lbf) <10%ED> For milling

17

Y-axis specification
Combination of the X-axis and Comparison between polar coordinate interpolation and Y-axis control
the simulating axis (contouring)

Y-axis (+)
Quadrant Polar coordinate
a projection (a) interpolation

X-axis
a a
X-axis Y-axis control
(–) (+)

Spindle center a ● Points “a”, intersections between the workpiece center line
and the profile to be machined.
Y-axis (–)

With polar coordinate interpolation, the X-axis movement reverses at the


intersections (a) between the workpiece center line and the profile, which changes
We also independently developed a powerful cutting conditions and affects form accuracy.
platform for maximizing performance in the
Y-axis specification. This has achieved rigidity
between the spindle and the tool tip that exceeds + Y-axis control: High form accuracy is achieved as machining surfaces
that of conventional two-axis turning centers. are not affected by cutting condition changes

+ Y-axis travel: ±100 mm (3.9 in.)

Turning specification
1000 type 2000 type
SL type holder used. NL type holder used.
Applications and Parts
Highlights
Machine and Technology
Others
Machine Specifications

NLX 6000

Various Chip Disposal Solutions Available


According to Machining Conditions
Chips can be one of the main causes leading to machining failure and
machine stop.
DMG MORI conducted an in-depth study on them by carrying out various
experiments and analyses, and achieved outstanding chip disposal
performance.
We offer optimal chip disposal solutions according to a machining
condition of each customer.

● The chip conveyor in the picture complies with the EN.

EN: European Norm (European Standards)

Chip flushing coolant (option) Chip conveyor <hinge type> (option) Chip conveyor <scraper type> (option)

18

Chip flushing coolant is featured as


standard at the base of the tailstock,
improving chip processing capability.

The hinge plate carries and discharges chips to the Chips accumulated on the bottom of the chip
outside of the machine. Particularly effective for conveyor are scraped up by a scraper and
long chips. discharged to the outside. Suitable for short or
powdery chips.
Chip conveyor*
Handles various types of chips and ejects them in a highly efficient way.
* Distance between centers 1000 type: option

Workpiece material Steel

Chip form

20 mm 20 mm 20 mm
(0.8 in.) (0.8 in.) (0.8 in.)

Chip size Long Short Powdery

Hinge type ○ − −
Scraper type − ○ △*2
*1 Consultation is required
*2 Depending on chip size, chips may pass through the filter and the conveyor and accumulate in the coolant tank. Due to possible effect on machining accuracy, a second filtration device may
need to be considered.
● <Chip size guidelines> Short: chips 50 mm (2.0 in.) or less in length, bundles of chips ø 40 mm (ø 1.6 in.) or less
Long: bigger than the above
Powdery: minute particles
Zero sludge coolant tank (option)*
Multiple coolant nozzles are arranged to stir coolant and efficiently collect fine Image of sludge collection
casting sludge with a highly accurate cyclone filter.

+ Reduce cleaning work of the coolant tank dramatically


+ Prevent clogging of pipes / coolant nozzles and pump breakage
+ Expand coolant life 3

❶ Coolant nozzle
❷ Inlet filter pump
❸ Cyclone filter
❹ Stirring nozzle coolant pump 1
❺ Clean coolant tank (from cyclone filter)
❻ Through-spindle coolant pump 1

* Consultation is required 6
● Not compatible with oil-based coolant. 2
1 4

1
Scan the QR code to view the video of 1
the zero sludge coolant tank.
5
https://www.dmgmori.co.jp/en/theme/movie/
id=3021

Coolant line filter (option) Chuck top coolant (option) Air blow for tool tip (option)

19

It removes foreign matter in the coolant coming from the Coolant supplied from above the chuck removes Air is blown toward the tool tip to blow away
coolant pump. The filter clogging detection function is chips and minimizes heat generation in the chips adhering to the tool.
available. workpiece.

○: Suitable △: Consideration required −: Not suitable

Cast iron Aluminum / non-ferrous metal

20 mm 20 mm 20 mm 20 mm 20 mm
(0.8 in.) (0.8 in.) (0.8 in.) (0.8 in.) (0.8 in.)

Short Powdery*1 Long Short*1 Powdery*1

− − ○ − −
○ − − − −
● The options table shows the general options when using coolant.
Changes may be necessary if you are not using coolant, or depending on the amount of coolant, compatibility with machines, or the specifications required.
● Be sure to select a chip conveyor that suits the shape of your chips.
When using special or difficult-to-cut material (chip hardness HRC45 or higher), please consult our sales representative.
● Chip conveyors are available in various types for handling chips of different shape and material. For details, please consult our sales representative.
Applications and Parts
Highlights
Machine and Technology
Others
Machine Specifications

NLX 6000

Pursuit of Usability
The NLX 6000 is designed with features for ease of maintenance to increase the machine operating rate.
The NLX 6000 achieves shorter MTTR (Mean Time To Repair) by thorough analyses of customers’ demands such
as a wider door opening for better work efficiency and maintainability.
This ensures the machine is always in the best condition, thereby bringing greater productivity to the customer.

1 Pneumatic equipment /
Lubricating oil (for sliding surfaces) tank
+ The pneumatic equipment and tank of lubricating oil for slideways
are placed at the back of the machine for easy maintenance

20 3

2
2 Oil chiller / Hydraulic unit
+ The oil chiller and hydraulic unit are
arranged at the left side of the
machine for easy access

4 Spindle center height


3 Interference prevention pocket NLX 6000 | 1000 (turning specification)
+ The chuck cover is + Because the machine has the mm (in.)
provided with a pocket same spindle center height
to accommodate tool <1,300 mm (51.2 in.)* > as that
overhang, preventing of SL-603, peripherals such as
interference a bar feeder for SL-603 can be
From floor
1300 (51.2)

used

* Milling specification and Y-axis specification: 1,350 mm (53.1 in.)


5 Visibility inside the machine 6 Wide door opening
during machining + A wide door opening improves efficiency of setups
+ Large window for better visibility inside
the machine
+ In-machine LED lighting for higher
visibility of machining points
+ Number of lights: 2 <1000 type>
3 <2000 type>

+ Door opening: 1,280 mm (50.4 in.) <1000 type>


2,600 mm (102.4 in.) <2000 type>

7 Hydraulic steady rest (option) 8 CELOS


+ Power consumption, hydraulic unit
pressure and temperature of the oil
chiller can be monitored using
easy-to-read graphs displayed on
the screen

21

5 6

CELOS: Control Efficiency Lead Operation System

10
9 Pull out the coolant tank in front
9
+ It does not take extra space to clean the
coolant tank because it can be pulled to the
front when it is moved 380 mm (15.0 in.) to
NLX 6000 | 2000 the right
<Through-spindle hole diameter 10 In-machine step
185 mm (7.3 in.) + Milling + Y-axis>
+ Removable
+ Higher workability and safety
inside the machine

● The chip conveyor in the picture complies


with the EN.

EN: European Norm (European Standards)


Applications and Parts
Highlights
Machine and Technology
Others
Machine Specifications

NLX 6000

Solutions Best Matched to Customers’ Needs


Automation systems and solutions for machining of long and large-diameter workpieces are available.

High-pressure steel pipe transfer system for the energy industry*


* Consultation is required

Machining of high-pressure steel pipes for the energy industry


Machining of high-pressure steel pipes for the energy industry <Air chuck (front, rear), Centering chuck> (option)
+ High-accuracy machining by powerful gripping of the front and rear chucks

22 1 2 3
1

Air chuck (rear) Air chuck (front) Work stopper, centering chuck

Thread cutting support function


Thread cutting override (option) Thread re-cutting (option)
Tool

Spindle Machine
position position (Z)
(SP)

+ Capable of changing the spindle rotation speed + When pressing the teaching button on the screen after bringing a tool tip
during thread cutting to a thread groove manually, the spindle position and machine coordinate
+ Magnescale-made encoder for high-accuracy data are stored, which allows workpieces to be re-chucked for re-threading
responsiveness to the feeding
High-pressure coolant system
+ Chips are cut with high-pressure
coolant to prevent chip entanglement
Scan the QR code to watch NLX 6000 with a
high-pressure steel pipe transfer system used in
the energy industry.
https://www.youtube.com/watch?v=DPBoZXZOifo
Robot system <Consultation is required>
+ Highly efficient workpiece loading / unloading for higher productivity

Scan the QR code to watch NLX 6000 with a


robot system.
https://www.youtube.com/
watch?v=HgQbDVJNvBU
Robot loading

Support for automation


In-machine measuring system (option)
+ Possible to automatically carry out measurement, offset
input and re-machining of areas that have been cut with
high accuracy

Measurement Measurement
of workpiece of workpiece
length diameter
23
Easier setups
(Left spindle) Automatic in-machine tool presetter Quick jaw change (option)
<pvoting type, with sensor air blow> (option)
+ Perform tool measurement more
efficiently, thereby improving setup
+ Tool breakage detection

+ Built-in quick change jaw system to ensure highly


accurate and highly efficient jaw changes
+ High performance in high-mix low-volume
production
Steady rest for shaft machining
Steady rest <tool passing type> (option) Hydraulic steady rest (option)

+ Thanks to an opening of the + Manual opening / closing + Quick-change system


steady rest, the saddle can possible without a crane + Powerful gripping force and high repeatability
pass without sliding back in
the X-axis direction
Applications and Parts
Highlights
Machine and Technology
Others
Machine Specifications

NLX 6000

One Stop Service for Various Needs


DMG MORI Qualified Products
The DMG MORI Qualified Products (DMQP) program <option>
is designed to certify peripherals that meet DMG MORI
standards in quality, performance and maintainability.
DMG MORI collaborates with our partners in the world and
provides customers with peripherals required for their
machining.
We take care of the arrangement from selection to
installation to support best-quality machining.
DMG MORI helps customers improve productivity
by offering the total solutions including quality peripherals
as well as machine tools.

+ Offer peripheral equipment optimal for each customer at one stop


+ Provide support including connection and setup of machines and
peripheral equipment
+ Achieve efficient connections with optimal interfaces

24

Scan the QR code to check DMQP.


https://www.dmgmori.co.jp/sp/dmqp/
en/index.html

Four DMQP categories

Handling Shaping
Oil skimmer

Super-high-pressure
Rotary window
coolant system
Robot system Chip conveyor

Hydraulic steady rest Mist collector

Measuring Monitoring

In-machine tool presetter External tool measurement Electrical cabinet chiller Coolant chiller

In-machine measuring Surface roughness


Coolant float switch Signal lamp
system (workpiece) measuring system

● The options above are examples. For details, please consult our sales representative.
DMQP: DMG MORI Qualified Products
Air chuck (front) Air chuck (rear) Hydraulic steady rest

Signal lamp Mist collector Super-high-pressure coolant system

25

Coolant chiller Air dryer Air compressor

Coolant gun Oil skimmer Electrical cabinet chiller


Applications and Parts
Highlights
Machine and Technology
Others
Machine Specifications

NLX 6000

DMG MORI Technology Cycles


Technology Cycles are complete solutions that achieve complex machining easily in a short time.
They enable every operator to easily perform high-quality machining, setups and measurements with
general-purpose machine tools and standard tools / fixtures, which used to require specialized machines,
programs and tools.

Shaping

26
Measuring

Monitoring

Handling

● The availability of the functions differ depending on the machine. For details, please consult our sales representative.
● The above is an image picture.
Scan the QR code for more information about
Technology Cycles.
https://www.dmgmori.co.jp/en/movie_
library/movie/tc_001.html

Respond to Various Technology Cycles

Shaping

Gear hobbing*1

Optimal programming achieves


hobbing with a general-purpose
machine

Efficient High-precision

Issue (before introduction) Results (after introduction) 27

+ Hobbing program can be easily


created by conversational input

+ Hob cutter’s machining position can


*2 be changed, maximizing the tool life

+ Consolidation of machining
+ A gear machine is needed. After blank operations into the general-purpose
machining with a turning machine, gear machine reduces setup time and
machining needs to be performed with a enhances accuracy such as
gear machine after setup changes concentricity due to no setup change
+ Want to extend the tool life of expensive
hob cutter

*1 Consultation is required
*2 <Reference> Wikipedia: Hobbing; https://ja.wikipedia.org/wiki/%E3%83%9B%E3%83%96%E7%9B%A4 (quoted on September 19, 2018)
Applications and Parts
Highlights
Machine and Technology
Others
Machine Specifications

Monitoring

Easy tool monitoring

Monitoring load of spindle and Issue (before introduction)


traveling axes
+ Abundant experience is needed to set cutting conditions
+ Want to prevent tool breakage and machine failure
+ Difficult to monitor load to the spindle and tools at all times
Efficient Safe

Results (after introduction)

+ Conditions can be set in advance, enabling digital cutting management


not dependent on experience or expertise
+ Can reduce tool breakage and maintenance cost by maximizing the
capacities of the tools and machine
+ Load to the traveling axis and spindle during machining is monitored at
all times, and the machine stops when abnormal values are detected

28

Handling

Multi-tool

Maximizing number of tools & Issue (before introduction)


minimizing non-cutting time
+ Models with the Y axis or Right spindle specification require tools for
various cutting operations
+ More than one tool is mounted to one station in some cases, making their
Efficient
management complex
+ Including spare tools, it is necessary to prepare more tools than the
number of turret stations

Results (after introduction)

+ Tool compensation setting and life management can be easily


performed for multiple tools of each station
+ Operator can set optimum tool information for each tool and maximize
the number of tools
+ Prevent tool breakage and enhance production efficiency by switching to
spare tools according to the operating time of the set tool
Handling

Alternating speed*2
Stable machining in which chatter Issue (before introduction)
hardly occurs
+ Chatter occurs when using tools under its recommended conditions
+ Vibration in deep hole drilling using a long drill should be suppressed

Efficient High-precision

Results (after introduction)

+ Cutting resistance is changed by periodically changing the rotation


speed of the spindle. This helps suppress chatter and enhance cutting
conditions, which lead to shorter machining time
+ Surface quality is improved

29

Shaping

Multi-threading*1
Cutting special thread Issue (before introduction)

+ Hope to cut special thread shapes


+ Hope to simplify complicated programming

Efficient

Results (after introduction)

+ Easily create various thread shapes by conversational programming


+ Create a machining program of a special shape thread on the machine
without CAD / CAM

Triangle Square Trapezoidal

Round Buttress

*1 Consultation is required *2 Option


Applications and Parts
Highlights
Machine and Technology
Others
Machine Specifications

Shaping

Excentric machining*1
Easy programming of excentric Issue (before introduction)
machining
+ Hope to perform excentric machining processes on one machine
+ Expensive jigs for excentric machining are necessary

Efficient High-precision
Results (after introduction)

+ Reduce setup time by consolidating machining operations performed


with a special machine into a general-purpose machine
+ Complicated program for excentric machining can be created using the
conversational programming style
+ Compatible with both turning and milling to achieve efficient machining
+ Require no eccentric machining jigs

30

Shaping

gearSKIVING*1
High-speed gear cutting including Issue (before introduction)
internal teeth
+ Not sure how to create a program because it involves a special machining
technique
+ Require multiple processes with a gear machine and a cutting machine
Efficient High-precision

Results (after introduction)

+ Can easily program a machining technique called gear skiving


+ Internal teeth that cannot be machined by hobbing can be cut
+ Consolidation of processing operations into the general-purpose
machine reduces setup time and enhances accuracy such as
concentricity due to no setup change

*1 Consultation is required
Shaping

Efficient Production Package (High-speed canned cycle)*2


Easy inputting of various machining Issue (before introduction)
patterns
+ Taking much time to create programs for complicated shapes and many
holes
+ Mistakes resulting from large quantity of calculation
Efficient Safe High-precision

Results (after introduction)

+ A program will be automatically created just by entering a complex


shape in a conversational style
+ Safe cutting is ensured by confirming cutting details using
the simulation function
+ Optimal tool path and cutting conditions enhance cutting quality

31

Handling

Retraction cycle
Efficient Safe

Automation allows for easy return to the zero return position without errors

+ Operational efficiency is enhanced, as one button push will enable return to the zero
return position in the preset order
+ Can customize the order of axes to be moved according to the condition
+ Enhance efficiency of setup operation
+ Reduce the risk of accident

Shaping

DMG MORI gearMILL*1 Efficient High-precision

Integrating gear cutting into turning / milling

+ PC software for gear cutting


+ All processes of turning, milling, and gear cutting are done on one machine
+ Investment cost can be reduced by use of commercially available tools and general-
purpose machines

*1 Consultation is required *2 Option


Applications and Parts
Highlights
Machine and Technology
Others
Machine Specifications

NLX 6000

From the Idea to the Finished Product


DMG MORI’s cutting-edge operation system, CELOS, enables consistent management, documentation and
visualization of orders, processes and machine data. CELOS can be extended with apps and is also compatible
with your company’s existing infrastructures and programs.

APP menu:
Central access to all available
applications

32

ERGOline operation panel with


21.5-inch multi-touch screen
and NC unit from SIEMENS*

* Consultation is required

CELOS: Control Efficiency Lead Operation System


CELOS APPs facilitate quick and
easy operation: four examples »»

STATUS MONITOR JOB MANAGER


Monitor machine and machining status Systematic planning, administration
and preparation of work orders

33

CAD / CAM VIEW JOB ASSISTANT


Visualize workpieces and improve Menu guided set-up of the machine and
program data conversational processing of production
orders

STANDARD

+ Standard user interfaces for all new high technology machines from DMG MORI

CONSISTENT

+ Consistent administration, documentation and visualization of order, process and


machine data

COMPATIBLE
ERGOline operation
+ Compatible with PPS and ERP systems
panel with 21.5-inch Can be networked with CAD / CAM products
multi-touch screen and Open to trendsetting CELOS APP extensions

NC unit from FANUC


PPS: Production Planning and Scheduling System
ERP: Enterprise Resource Planning
Applications and Parts
Highlights
Machine and Technology
Others
Machine Specifications

NLX 6000

DMG MORI Digital Factory

PLANNING PREPARATION PRODUCTION


Production planner Process designer Operator

/ PC Version Machine
PC Version(PC)

34 (on-machine)

JOB MANAGER CAD / CAM VIEW


(on-machine and PC) (on-machine and PC) + A wide variety of apps facilitate machining
operation
+ Registration of + Remote connection
workpiece with CAD / CAM,
information operation and check
(drawings, materials) on CELOS
JOB ASSISTANT
(on-machine only)

+ The operator can


check the information
JOB SCHEDULER JOB MANAGER registered in JOB
MANAGER and do
(on-machine and PC) (on-machine and PC)
setups for machining
+ Creation and change + Registration of cutting tools, clamping + NC data and
of work schedule by fixtures, machining programs, work information about
setting start / end instructions and setup procedures to tools and a clamping
dates of machining centrally manage workpiece information device are transferred
to the machine

ORGANIZER TECHNOLOGY CYCLE TOOL HANDLING


(on-machine and PC) (on-machine only) (on-machine only)

+ Setting of memos + Complex machining easily realized in a + Tool management by checking and
and alarms short time registering tools to be used
DMG MORI realizes “Digital Factory” that drastically improves customer productivity and profits, using the cutting-edge
technologies. The DMG MORI Digital Factory largely consists of five steps. Our cutting-edge operating system “CELOS”
connects humans, machines and factories, enabling visualization and analyzation of information which were difficult before.
We make clear customers’ production issues by shop digitization and provide optimal solutions for them.

MONITORING SERVICE
Factory manager Service engineer

/ PC Version

MESSENGER (on-machine and PC)

Your online service manager


+ Visualize service history
+ Manage documents digitally
+ Order services online
+ Track & Trace order status

+ Visualizes operating status of networked machines


+ Collects alarm history and identifies reasons for machine stops
+ Possible to check from a machines, 35
PC or smartphone anytime, anywhere
Integral solution for the
digital shop floor, available for
borh DMG MORI & 3rd party
products
+ Manage documents centrally
+ Control service precisely

CONDITION ANALYZER + Implement service sustainably


(on-machine only) + Learn continuously with
analyses
+ Allows for early identification of machine
and machining problems based on
machine data recorded by on-machine
sensors NET SERVICE
(on-machine only)

+ Remote support by DMG MORI Service


IoTconnector Center minimizes machine downtime
+ Compatible with widely used caused by machine trouble
communication protocols
(MTConnect, OPC UA,
MQTT, etc.)
+ Communication PC
equipped with the enhanced SERVICE AGENT
data connection function to
(on-machine and PC)
boost the machine's network
performance
+ Regular machine maintenance in an accurate and attentive manner

Use of AI (under development)


+ AI learns information sent from a sensor and estimates & corrects
thermal displacement to achieve higher machining accuracy ● These functions may differ in your country. Please consult our local sales
+ Preventive maintenance to prevent machine problems in advance representative for more detailed information.
Applications and Parts
Highlights
Machine and Technology
Others
Machine Specifications

NLX 6000

High-Performance Operation System


MAPPS
MAPPS is a high-performance, smart operation
system mounted on CELOS.
It enables operators to easily control machine
operation with touch operation.

36

1 2 Lower Touch Panel Screen Layout


❶ Individual function operation area : Displays function buttons at all times
regardless of the operation mode.
6 4 3
❷ Operation mode selection area : Displays mode selection buttons at all times.
❸ Status display area : Displays the override status.
❹ Machine operation area : Displays buttons related to spindle / turret
operation and optional functions over
5 multiple pages.
❺ Mode-by-mode operation area : Displays buttons related to axis feed, zero
return or automatic operation over multiple
pages. The available buttons will change
depending on the mode selected.
❻ In-machine display area : Displays the machine model view.
MAPPS: Mori Advanced Programming Production System
CELOS: Control Efficiency Lead Operation System
NLX 6000

Assist for Programming


SIEMENS*
Automatic programming by interactive guidance
and easy-to-understand illustrations to reduce
programming time by 60%.

* Consultation is required

37

Without Technology Cycle With Technology Cycle


Program using DIN code Interactive programming
DMG MORI Achieved Carbon Neutral
Production Worldwide
We achieved carbon neutrality throughout the entire production process from parts
procurement to product shipment. As a proof of being produced carbon neutral,
our products are shipped with the “GREENMACHINE” mark on them.

38

Scan the QR code for DMG MORI's


approach towards sustainability.
https://www.dmgmori.co.jp/
corporate/sustainability/en/

100% CLIMATE NEUTRAL MACHINE MANUFACTURING

NEUTRAL PRODUCT CARBON FOOTPRINT

NEUTRAL COMPANY
CARBON FOOTPRINT

SUPPLIERS +
Energy saving achieved by GREENMODE functions and higher machine performance
Besides the GREENMODE functions, higher machine performance contributes to shorter machining time and less
power consumption.

Higher machine performance


+ Rapid traverse rate (Z-axis): 20 m/min (787.4 ipm) → 24 m/min (944.9 ipm) <20% UP>
+ Cutting capability: Higher cutting conditions by high machine rigidity and high-output motor

GREENmode

GREEN monitoring GREEN idle reduction GREEN control


+ Visualization of power consumption + Shut off the power of the servo motor, + Quicken standard M codes
and CO2 emissions spindle and coolant pump at a time of + Inverter-controlled coolant
machine stop supply
GREEN device
+ Turn off the operation panel screen
+ High-brightness LED light when a machine is not in operation
+ Inverter-equipped hydraulic pump for a certain time

Energy-saving effects (compared with conventional machine)


O.D. machining of flywheels (1,000 pcs.)
Workpiece: Flywheel
Cutting time Standby power Power consumption CO2 emissions
(sec.) (kWh) (kWh) <kg (1b.)> Size: ø 505 120 mm
Conventional 204,000 (ø 19.9 4.2 in.)
machine 140 310 198 (435.6) Material <JIS>: S45C*
Reduced by Reduced by Reduced by Reduced by

NLX 6000 150,000


26% 105
25% 220
29% 143 (314.6)
28% S45C: Carbon steel
JIS: Japanese Industrial Standard

Contribution to sustainable production


Reduction in CO2 emissions by
process integration and automation
Process integration and automation can ensure highly efficient production and
shorter lead time.

Example of cycle time (machining of a fly wheel)


39
Conventional machining
(Lathe, Machining Center, Hobbing machine) 287.5 min

NLX 6000 (Process integration) 189.5 min Reduced by 34%


NLX 6000 + Automatic operation 174.0 min Reduced by 39%
* 1045, 1046 (ANSI), C45, C45E, C45R (BS, DIN), 45 (GB)

MACHINE UTILIZATION

1. CELOS apps for transparency and optimization of energy


MORE EFFICIENT consumption
ENERGY AND EMISSIONS 2. Intelligent, demand-oriented control
3. Consumption-optimized components
MACHINE OPERATION
4. Energy recovery during braking

TECHNOLOGY 1. Green technologies like wind power and electromobility are


the most important leverage against climate change
EXCELLENCE FOR
2. DMG MORI is the innovation driver for the production of
GREEN TECHNOLOGIES green technologies

CUSTOMERS
Applications and Parts
Highlights
Machine and Technology
Others
Machine Specifications

NLX 6000

Machine Size

mm (in.)
NLX 6000 | 1000

Front view

1280 (50.4)
Door opening 829
869 (34.2)
Operation panel travel

Chip conveyor <EN>

Spindle large
nose
Signal lamp
3247 (127.8)

2857 (112.5)

Spindle center

disposal height <EN>

Operation panel
1350 (53.1)*

1257 (49.5)
1236 (48.7)

1200 (47.2)
Chip conveyor

57
°
40 30

height
4995 (196.7) 346
5 (0.20)

(13.6)
974 (38.3)
1279 (50.4)
5969 (235.0)
6274 (247.0) <EN>

* Turning specification: 1,300 mm (51.2 in.)


900 (35.4)
Maintenance

Side view
63 (2.5)

area

3618 (142.4)
(22.7)
576

829 (32.6) 2789 (109.8)


4.2)
495 63
ation panel travel
(19.5) (2.5)
Chip conveyor <EN> Spindle
2789 (109.8)

center
Door opening
1081 (42.6)
disposal height <EN>

Operation panel
1257 (49.5)
1236 (48.7)

1200 (47.2)
Chip conveyor

57
°

(32.6)
829

30°
height

346 4995 (196.7) 346


673 EN: European Norm (European Standards)
(13.6) (13.6)
974 (38.3) (26.5) 974
1279 (50.4) Q56469A02
12
1800 (70.9) 5969 (235.0)
Maintenance area 6274 (247.0) <EN>
mm (in.)
NLX 6000 | 2000

Front view
1300 (51.2) 1300 (51.2)
Door opening Door opening
830 (32.7)
1900 (74.8)
Operation panel
travel

Chip conveyor <EN>


495
Spindle large (19.5)
nose
Signal lamp
3247 (127.8)

2857 (112.5)

2857 (112.5)
Spindle center

disposal height <EN>

2149 (84.6)
1621 (63.8)

Operation panel
disposal height
1350 (53.1)

1350 (53.1)
Chip conveyor

Chip conveyor
1257 (49.5)

1236 (48.7)

1200 (47.2)

57
°
341

5 (0.20) height
5 (0.20)

6370 (250.8) 416 828 (32.6)


(16.4) 1133 (44.6)
7614 (299.8)
7919 (311.8) <EN>
900 (35.4)
Maintenance
63 (2.5)

area

(23.1)
588

Side view
3619 (142.5)

830 (32.7) 2789 (109.8)


2789 (109.8)

yor <EN>
495
Spindle
Door opening
1081 (42.6)

(19.5) center
2857 (112.5)
disposal height <EN>

2149 (84.6)
1621 (63.8)

Operation panel

(32.7)
1350 (53.1)

830
1200 (47.2)

57
°

30°
5 (0.20) height

6370 (250.8) 1244 (49.0) 381


1800 (70.9) 7614 (299.8) <1549 (61.0): EN> (15.0)
EN: European Norm (European Standards)
650 Maintenance area 7919 (311.8) <EN>
(25.6)

Q56327A03
Applications and Parts
Highlights
Machine and Technology
Others
Machine Specifications

NLX 6000

Machine Specifications

NLX 6000 | 1000 / NLX 6000 | 2000


Basic specification T TS

Optional specifications − MC MC Y

Through-spindle hole diameter mm (in.) 185 (7.3) <standard>


Capacity
1,360 (53.5) <interference with front cover 1,110 (43.7)>
Swing over bed mm (in.)
{1,325 (52.2) <interference with front cover 1,039 (40.9)> *1}

733 (28.9) / 480 (18.9)


Swing over cross slide mm (in.) 772 (30.4)
<Y = 0 / Y = +100 (+3.9)>
Max. turning diameter mm (in.) 920 (36.2) <900 (35.4)*1>
Max. turning length mm (in.) 1,000 (39.3) / 2,000 (78.7)
Bar work capacity *2 mm (in.) ø 116 (ø 4.5)
Travel
X-axis travel mm (in.) 485 (19.1)
Y-axis travel mm (in.) − 200 <±100> (7.9 <±3.9>)
Z-axis travel mm (in.) 1,150 (45.3) / 2,150 (84.6)
Spindle
Max. spindle speed min-1 1,600
Type of spindle nose JIS A2-15
42
Turret
Number of tool stations 12
Shank height for square tool mm (in.) 32 (11/4)
Max. milling spindle speed min-1 − 8,000
Feedrate

X: 20,000 (787.4)
X: 20,000 (787.4)
Rapid traverse rate mm/min (ipm) Y: 10,000 (393.7)
Z: 24,000 (944.9)
Z: 24,000 (944.9)

Tailstock
Tailstock travel mm (in.) 1,100 (43.3) / 2,100 (82.7)
Taper hole of tailstock spindle Built-in center <MT5>
Motor
Spindle drive motor <30 min / cont> kW (HP) 45 / 37 (60 / 50), 75 / 55 (100 / 75) <high output>
Milling spindle drive motor <50%ED / cont> kW (HP) − 11 / 7.5 (15 / 10), 13.2 / 7.5 (17.6 / 10) <high torque>
Machine size
Machine height <from floor> mm (in.) 2,857 (112.5)

1000 type: 5,341 × 3,284 (210.3 × 129.3) <without chip conveyor>


5,969 × 3,284 (235.0 × 129.3) *3
Floor space <width × depth> mm (in.) 6,274 × 3,284 (247.0 × 129.3) *3 <EN>
2000 type: 7,614 × 3,284 (299.8 × 129.3) *3
7,919 × 3,284 (311.8 × 129.3) *3 <EN>

18,000 (39,600) / 18,100 (39,820) / 18,900 (41,580) /


Mass of machine kg (lb.)
19,000 (41,800) 19,100 (42,020) 19,900 (43,780)
Control unit
Mitsubishi Electric M730UM
JIS: Japanese Industrial Standard EN: European Norm (European Standards)
*1 1000 type (Turning specification)
*2 Depending on the chuck / cylinder used and its restrictions, it may not be possible to reach full bar work capacity.
*3 Including chip conveyor. Swivel radius of the operation panel not included.
● Max. spindle speed: depending on restrictions imposed by the workpiece clamping device, fixture and tool used, it may not be possible to rotate at the maximum spindle speed.

● For details, please check the Detailed Specifications.

● The information in this catalog is valid as of May 2021.


T : Turret MC : Milling (option)
TS : Tailstock Y : Y-axis (option)
The basic model is equipped with T and TS .

NLX 6000 | 1000 / NLX 6000 | 2000


Basic specification T TS

Optional specifications − MC MC Y

Through-spindle hole diameter mm (in.) 285 (11.2) <option>


Capacity
1,360 (53.5) <interference with front cover 1,110 (43.7)>
Swing over bed mm (in.)
{1,325 (52.2) <interference with front cover 1,039 (40.9)>*1}

733 (28.9) / 480 (18.9)


Swing over cross slide mm (in.) 772 (30.4)
<Y = 0 / Y = +100 (+3.9)>
Max. turning diameter mm (in.) 920 (36.2) <900 (35.4)*1>
Max. turning length mm (in.) 1,000 (39.3) / 2,000 (78.7)
Bar work capacity*2 mm (in.) ø 116 (ø 4.5)
Travel
X-axis travel mm (in.) 485 (19.1)
Y-axis travel mm (in.) − 200 <±100> (7.9 <±3.9>)
Z-axis travel mm (in.) 1,150 (45.3) / 2,150 (84.6)
Spindle
Max. spindle speed min-1 1,000
Type of spindle nose JIS A2-20
43
Turret
Number of tool stations 12
Shank height for square tool mm (in.) 32 (11/4)
Max. milling spindle speed min-1 − 8,000
Feedrate

X: 20,000 (787.4)
X: 20,000 (787.4)
Rapid traverse rate mm/min (ipm) Y: 10,000 (393.7)
Z: 24,000 (944.9)
Z: 24,000 (944.9)

Tailstock
Tailstock travel mm (in.) 1,100 (43.3) / 2,100 (82.7)
Taper hole of tailstock spindle Built-in center <MT5>
Motor
Spindle drive motor <30 min / cont> kW (HP) 45 / 37 (60 / 50), 75 / 55 (100 / 75) <high output>
Milling spindle drive motor <50%ED / cont> kW (HP) − 11 / 7.5 (15 / 10), 13.2 / 7.5 (17.6 / 10) <high torque>
Machine size
Machine height <from floor> mm (in.) 2,857 (112.5)

1000 type: 5,341 × 3,284 (210.3 × 129.3) <without chip conveyor>


5,969 × 3,284 (235.0 × 129.3)*3
Floor space <width × depth> mm (in.) 6,274 × 3,284 (247.0 × 129.3)*3 <EN>
2000 type: 7,614 × 3,284 (299.8 × 129.3)*3
7,919 × 3,284 (311.8 × 129.3)*3 <EN>

18,100 (39,820) / 18,200 (40,040) / 19,000 (41,800) /


Mass of machine kg (lb.)
19,100 (42,020) 19,200 (42,240) 20,000 (44,000)
Control unit
Mitsubishi Electric M730UM
JIS: Japanese Industrial Standard EN: European Norm (European Standards)
*1 1000 type (Turning specification)
*2 Depending on the chuck / cylinder used and its restrictions, it may not be possible to reach full bar work capacity.
*3 Including chip conveyor. Swivel radius of the operation panel not included.
● Max. spindle speed: depending on restrictions imposed by the workpiece clamping device, fixture and tool used, it may not be possible to rotate at the maximum spindle speed.

● For details, please check the Detailed Specifications.

● The information in this catalog is valid as of May 2021.


Applications and Parts
Highlights
Machine and Technology
Others
Machine Specifications

NLX 6000

Machine Specifications

NLX 6000 | 1000 / NLX 6000 | 2000


Basic specification T TS

Optional specifications − MC MC Y

Through-spindle hole diameter mm (in.) 375 (14.8) <option>


Capacity
1,360 (53.5) <interference with front cover 1,110 (43.7)>
Swing over bed mm (in.)
{1,325 (52.2) <interference with front cover 1,039 (40.9)>*1}

733 (28.9) / 480 (18.9)


Swing over cross slide mm (in.) 772 (30.4)
<Y = 0 / Y = +100 (+3.9)>
Max. turning diameter mm (in.) 920 (36.2) <900 (35.4)*1>
Max. turning length mm (in.) 1,000 (39.3) / 2,000 (78.7)
Travel
X-axis travel mm (in.) 485 (19.1)
Y-axis travel mm (in.) − 200 <±100> (7.9 <±3.9>)
Z-axis travel mm (in.) 1,150 (45.3) / 2,150 (84.6)
Spindle
Max. spindle speed min-1 500
Type of spindle nose JIS A2-20
Turret
44
Number of tool stations 12
Shank height for square tool mm (in.) 32 (11/4)
Max. milling spindle speed min-1 − 8,000
Feedrate

X: 20,000 (787.4)
X: 20,000 (787.4)
Rapid traverse rate mm/min (ipm) Y: 10,000 (393.7)
Z: 24,000 (944.9)
Z: 24,000 (944.9)

Tailstock
Tailstock travel mm (in.) 1,100 (43.3) / 2,100 (82.7)
Taper hole of tailstock spindle Built-in center <MT5>
Motor
Spindle drive motor <30 min / cont> kW (HP) 45 / 37 (60 / 50)
Milling spindle drive motor <50%ED / cont> kW (HP) − 11 / 7.5 (15 / 10), 13.2 / 7.5 (17.6 / 10) <high torque>
Machine size
Machine height <from floor> mm (in.) 2,857 (112.5)

1000 type: 5,341 × 3,284 (210.3 × 129.3) <without chip conveyor>


5,969 × 3,284 (235.0 × 129.3)*2
Floor space <width × depth> mm (in.) 6,274 × 3,284 (247.0 × 129.3)*2 <EN>
2000 type: 7,614 × 3,284 (299.8 × 129.3)*2
7,919 × 3,284 (311.8 × 129.3)*2 <EN>

18,100 (39,820) / 18,200 (40,040) / 19,000 (41,800) /


Mass of machine kg (lb.)
19,100 (42,020) 19,200 (42,240) 20,000 (44,000)
Control unit
Mitsubishi Electric M730UM
JIS: Japanese Industrial Standard EN: European Norm (European Standards)
*1 1000 type (Turning specification)
*2 Including chip conveyor. Swivel radius of the operation panel not included.
● Max. spindle speed: depending on restrictions imposed by the workpiece clamping device, fixture and tool used, it may not be possible to rotate at the maximum spindle speed.

● For details, please check the Detailed Specifications.

● The information in this catalog is valid as of May 2021.


T : Turret MC : Milling (option)
TS : Tailstock Y : Y-axis (option)
The basic model is equipped with T and TS .

NLX 6000

Standard & Optional Features ● : Standard features ○ : Options


◇ : Select one ☆ : Consultation is required
− : Not applicable

NLX 6000
1000 / 2000
Basic specification T TS
Optional specifications − MC MC Y

Spindle
1,600 min-1: 45 / 37 kW (60 / 50 HP) <30 min / cont> Through-spindle hole diameter 185 mm (7.3 in.) ● ● ●
1,600 min-1: 75 / 55 kW (100 / 75 HP) <30 min / cont>
Through-spindle hole diameter 185 mm (7.3 in.) ○ ○ ○
{high output}
1,000 min-1: 45 / 37 kW (60 / 50 HP) <30 min / cont> Through-spindle hole diameter 285 mm (11.2 in.) ◇ ◇ ◇
1,000 min-1: 75 / 55 kW (100 / 75 HP) <30 min / cont>
Through-spindle hole diameter 285 mm (11.2 in.) ◇ ◇ ◇
{high output}
500 min-1: 45 / 37 kW (60 / 50 HP) <30 min / cont> Through-spindle hole diameter 375 mm (14.8 in.) ○ ○ ○
Turret
For NL holders <1000 / 2000 type> − / ●*1 ● ●
12-station bolt-tightened turret
For SL holders <1000 / 2000 type> ● / −*1 − −
8,000 min-1: 11 / 11 / 7.5 kW (15 / 15 / 10 HP),
− ◇ ◇
Milling spindle 117 / 84 / 62.3 N・m (86.3 / 62.0 / 45.9 ft・lbf)
<10%ED / 50%ED / cont> 8,000 min-1: 13.2 / 13.2 / 7.5 kW (17.6 / 17.6 / 10 HP),
− ◇ ◇
140 / 84 / 62.3 N・m (103.3 / 62.0 / 45.9 ft・lbf) <high torque>
Tailstock
Programmable tailstock ● ● ● 45

MT5 ● ● ●
Tailstock spindle built-in center*2
MT6 ☆ ☆ ☆
Tailstock with the hydraulic quill ● ● ●
Fixture / Steady rest
ø 100−ø 450 mm (ø 3.9−ø 17.7 in.) ○ ○ ○
Steady rest (bolt-tightened)
ø 400−ø 600 mm (ø 15.7−ø 23.6 in.) ○ ○ ○
Hydraulic steady rest (carriage direct-coupled) Steady rest quick change system ○ ○ ○
Coolant
0.45 / 0.65 MPa (65.3 / 94.3 psi)*3,
● ● ●
800 / 1,100 W <50 / 60 Hz>
Coolant system
1 / 1.5 MPa (145 / 217.5 psi)*4,
○ ○ ○
1.1 / 2.2 kW (1.5 / 3 HP) <50 / 60 Hz>

Super-high-pressure coolant system 7.0 MPa (1,015 psi)*4 ○ *5


○ *5
○*5
(separate type)*6 Interface*4 ○ ○ ○
*1 For the 1000 type turning specification, SL holder is mounted as standard. (NL holder not compatible) For the 2000 type turning specification, NL holder is mounted as standard.
(SL holder not compatible)
*2 The center is standard.
*3 In the case that the discharge rate is 30 L/min (7.9 gpm). The values may vary depending on the shape of a tool to be used.
*4 When high-pressure coolant is selected, the standard pump is not attached.
*5 DMQP (DMG MORI Qualified Products)
*6 When super-high-pressure coolant system is used, a coolant chiller is recommended. For details, please consult our sales representative.
● DMQP: Please see Page 24 for details.

● For details, please check the Detailed Specifications.

● The information in this catalog is valid as of May 2021.

● Specifications, accessories, safety device and function are available upon request.

● Some options are not available in particular regions. For details, please consult our sales representative.

Flammable coolant such as oil-based coolant has a high risk of ignition, and will cause fire or machine breakage if ignited.
If you have to use a flammable coolant for any reason, please be sure to consult our sales representative.
Applications and Parts
Highlights
Machine and Technology
Others
Machine Specifications T : Turret MC : Milling (option)
TS : Tailstock Y : Y-axis (option)
The basic model is equipped with T and TS .

NLX 6000

Standard & Optional Features


● : Standard features ○ : Options
− : Not applicable

NLX 6000
1000 / 2000
Basic specification T TS
Optional specifications − MC MC Y

Chip disposal
Right discharge, hinge type <1000 type> − ○ ○
Chip conveyor Right discharge, hinge type <2000 type> ● ● ●
Right discharge, scraper type ○ ○ ○
Spindle ●*7 ●*7 ●*7
Air purge
Milling spindle − ● ●
Measurement
Pivoting type, without sensor air blow, cleaning of
● ● ●
(Left spindle) Automatic in-machine tool presetter presetter required (before measurement)
Pivoting type, with sensor air blow ○ ○ ○
(Left spindle) Manual type in-machine tool presetter Removable type ○ ○ ○
In-machine workpiece measuring system*8 Touch sensor (radio signal transmission type)*9 ○ ○ ○
Improved accuracy
Oil chiller ● ● ●
X-axis ○ ○ ○
Full closed loop control (Scale feedback) Y-axis − − ○
46 ○ ○ ○
Z-axis
Automation
Auto power off ● ● ●
EtherNet/IP interface ○ ○ ○
Ethernet/IP interface, automatic door, guard fence
Robot interface (EtherNet/IP)*10 ○ ○ ○
interface required separately
Other
2 <1000 type> ● ● ●
Built-in worklight (LED)
3 <2000 type> ● ● ●
Signal lamp 4 colors (LED type: red, yellow, green, blue) ○ ○ ○
Signal lamp buzzer ○ ○ ○
Single ● ● ●
Chuck foot switch
Double ○ ○ ○
*7 Optional for through-spindle hole diameter 375 mm (14.8 in.).
*8 Certain workpiece shapes cannot be measured.
*9 Please note that there are a few countries where the radio signal transmission type cannot be used because no radiowave license in those countries has been obtained yet.
For details, please consult our sales representative.
*10 The addition of a special interface signal requires design-to-order work.
● For details, please check the Detailed Specifications.

● The information in this catalog is valid as of May 2021.

● Specifications, accessories, safety device and function are available upon request.

● Some options are not available in particular regions. For details, please consult our sales representative.

Flammable coolant such as oil-based coolant has a high risk of ignition, and will cause fire or machine breakage if ignited.
If you have to use a flammable coolant for any reason, please be sure to consult our sales representative.
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You can register from your
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<Precautions for Machine Relocation>

This product is deemed regulated cargo when exported under the Japanese government’ s Foreign Exchange and
Foreign Control Trade Law. Government authorization is required when exporting this product.
The product shipped to you (the machine and accessory equipment) has been manufactured in accordance with the
laws and standards that prevail in the relevant country or region. If it is exported, sold, or relocated to a destination
in a country with different laws or standards, it may be subject to export restrictions of that country.

This product detects machine relocation. Once the machine is relocated, it is not operable unless its legitimate
relocation is confirmed by DMG MORI or its distributor representative.
If the restart of the machine can result in unauthorized export of cargo or technology or will violate legitimate export
controls, DMG MORI and its distributor representative can refuse to restart the machine.
In that case, DMG MORI and its distributor representative do not assume any loss due to the inability to operate the
machine or any liability during the warranty period.

+ DDM, BMT, ORC, turnMASTER, DMQP, MATRIS, Robo2Go, Zero sludge coolant tank, CELOS, ERGOline, SLIMline,
COMPACTline, DMG MORI SMARTkey and names of each Technology Cycle are trademarks or registered trademarks of
DMG MORI CO., LTD. in Japan, the USA and other countries.
+ If you have any questions regarding the content, please consult our sales representative.
+ The information in this catalog is valid as of September 2021. Designs and specifications are subject to changes without notice.
+ The machines shown in the catalog may differ from the actual machines. The location and the size of the nameplates may also
differ from the actual machines, or the nameplates may not be attached to some machines.
+ DMG MORI is not responsible for differences between the information in the catalog and the actual machine.

DMG MORI CO., LTD.

Tokyo Global Headquarters □ 2-3-23, Shiomi, Koto-ku, Tokyo 135-0052, Japan Phone: +81-3-6758-5900

Iga Campus □ 201 Midai, Iga City, Mie 519-1414, Japan Phone: +81-595-45-4151
Nara Campus □ 362 Idono-cho, Yamato-Koriyama City, Nara 639-1183, Japan Phone: +81-743-53-1121

NLX6000-ED01D
D.2109.CDT.0000
Created in Japan

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