VPSS3i ARBEND Users Guide
VPSS3i ARBEND Users Guide
Users Guide
Ver. 2.07
Introduction
Thank you very much for introducing VPSS 3i ARBEND (hereinafter referred to as ARBEND).
This manual explains how to operate ARBEND.
Please read it before and while using ARBEND
Caution
Please do not reproduce this manual without permission.
The content and structure of this manual are subject to change without notice.
i
VPSS 3i ARBEND Users Guide
(C)2020 AMADA CO.,LTD. All Rights Reserved.
About Trademarks / Copyrights and Proprietary rights
Manual Structure
This manual consists of three chapters, each of which contains the following information:
ii
iv
Chapter 1
Basic Operation
This section describes the basic operation flow from starting ProductionDesigner (PD) to
creating bending data from SEM to ARBEND and saving it to Data Explorer.
Tool setting is required to automatically generate the parts used in this chapter.
How to set the tool is in the Others folder
(Default: C: ¥ Program Files ¥ AMADA3i ¥ UsersGuide ¥ [language] ¥ Others)
Please refer to "VPSS3i ARBEND ToolSettings.pdf”.
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VPSS 3i ARBEND Users Guide
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Chapter 1 - Basic Operation
This section describes the basic operation from SEM file of VSDD to creating and saving
bending data using Bend Auto. This example uses B-BOX1-A in Sample.
Starting ARBEND
1 Click [ Application menu] and select [Open].
The dialog box is displayed.
2 In the folder field, select [B-BOX1-A] in the [SAMPLE] folder of [VSDD Server], and then
click [Open].
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5 Select [HGARS] and click [New]. The main view of ARBEND is displayed.
(ARBEND window)
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Chapter 1 - Basic Operation
Running Auto
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Tip 1:
Depending on Assembly shape, Auto generation may fail.
Tip 2:
Depending on assembly shape and your versions, a minor warning may
still occur after successful Auto.
If warning occurs, you must either edit the programme or accept warning.
For acceptance of warning, see [Acceptance of Minor Warning] in the next
section.
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Chapter 1 - Basic Operation
Running a Simulation
1 Make sure that the [ Cycle Generation] tab at the top of the process tree is
selected.
2 Click the [ Start/Pause Simulation] button displayed in the simulation view. The simulation
is played.
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Save
1 Click the [Save] button on the ribbon control menu. Message bar displays "The file has been
saved to vSDD."
Tip :
If the background of message bar is yellow, the NC-file to operate the
actual machine will not be saved because of a problematic program. Click
the [More...] button to confirm detail and refer to the next section to correct
the program or accept warning.
Exit ARBEND
To exit ARBEND, you must return to PD's Process window.
1 Click the [Move to Method] button on the ribbon control menu. Process window of PD is
displayed.
2 To exit PD, click [ Application menu], and then select [Exit Application].
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Chapter 1 - Basic Operation
Starting ARBEND
1 Click ( Application menu) and select [Open].
The dialog box is displayed.
2 In the folder field, select [B-BOX1-A] in the [SAMPLE] folder of [VSDD Server], and then
click [Open].
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5 Select [HGARS] and click [New]. The main view of ARBEND is displayed.
(ARBEND window)
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Chapter 1 - Basic Operation
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Chapter 1 - Basic Operation
Adding loading
1 Double-click [Loading] in the process tree.
2 Click [Gripper] accordion to expand and select [IG0734U352SCB].
3 Click [Part Position] accordion < [Vertical Flip], and set Rotation to 180°.
4 Click [Gripping Position] accordion to set X position to 300mm, Y position to 230mm,
and Rotate to 180°.
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2 Click the [ Next] button. The bend setting screen is displayed. In addition, error
occurs because following cannot be performed when using suctioning with the
vacuum side of the combination gripper.
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Chapter 1 - Basic Operation
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Chapter 1 - Basic Operation
15 Click the [ Next] button. In this case, bend line selected by the present gripping
position cannot bend. So an error occurs.
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2 Click [ Rotate 90° Anti-clockwise] button on the Gripping Position accordion twice.
3 Click [ Flip] .
4 Change the X Position of the Gripping Position to 300mm and the Y Position to
50mm.
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Chapter 1 - Basic Operation
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3 On the Part Position accordion, click [ Select Placing Face] and click bottom face
(face with large hole).
4 Click the [ Previous] button. The screen returns to the setting screen of bend
process 5.
6 Click the [ 90° Rotate Clockwise] button on the Gripping Position accordion.
7 Change the X Position of the grip position to 350mm and the Y Position to 187mm.
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Chapter 1 - Basic Operation
Running a Simulation
1 Click the [Go to Cycle Simulation] button. This calculates all robot trajectories.
2 Click the Simulation [Start/Pause the simulation] button. All Sequence will be
simulated.
3 Click the [Save] button.
4 If it is displayed on message bar as shown in the figure below, programming by
manual is finished.
Tip :
Depending on the version you are using, you may experience minor
warning even if you perform the above steps. If so, the meessage will be
displayed in yellow when you save.
This means program has the warning. You must either edit the program or
accept warning. For acceptance of warning, see [Acceptance of Minor
Warning] in Section 3.
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This section describes the basic operation flow from starting ABE Planner to creating
bending data from SEM to ARBEND and saving it to Data Explorer.
Tool setting is required to automatically generate the parts used in this chapter.
How to set the tool is in the Others folder
(Default: C: ¥ Program Files ¥ AMADA3i ¥ UsersGuide ¥ [language] ¥ Others)
Please refer to "VPSS3i ARBEND ToolSettings.pdf”.
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VPSS 3i ARBEND Users Guide
(C)2020 AMADA CO.,LTD. All Rights Reserved.
Chapter 1 - Basic Operation
Result indicator
3-D/Flat view Part Diagram
8
Tip:
If you want to run [Auto] on more than one Part, select more than one Part
by clicking [Shift] + clicking. If you right-click status with the mouse-cursor
on Part List and select [Select all] from the sub-menu, all Part displayed on
Part List.
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Starting ARBEND
1 Select [B-BOX-A] and click [Manual]. ARBEND starts.
Running a Simulation
Exiting ARBEND
Click the [Close] button. ARBEND is completed and ABE Planner window reappears. When
you return to ABE Planner, you will see a checkmark that has been manually edited.
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Chapter 1 - Basic Operation
2 In the [Information of Result] field, Result (Tool layout, used Tool info, NG/ Warning
content Edit, Planning time, bending expected duration) of the selected Part is
displayed.
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Tips1:
To execute [Auto] for multiple parts, select multiple parts by clicking [Shift]
+ click. Also, if you right-click on the parts list and select [Select All] from
the submenu, all the parts displayed in the parts list will be selected.
When multiple parts are selected in [Parts list], the focus of [Parts list] is
automatically switched, the automatic process generation process is
executed for all the selected parts, and the result is displayed in [Parts list].
Tips 2:
The following operations are required according to the displayed results.
OK :
Even if OK is displayed, be sure to check the simulation according to the
above procedure.
OK (with warning), OK (correction required) :
Problems such as interference remain in the created program. Therefore,
the robot NC program is not saved.
After starting ARBEND by the above procedure, solve the problem
manually and save the program.
NG (end in the middle), NG (cancel), NG :
You need to create the program manually.
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Section 3 - Editing Bending Data Caused by Warning or collision
The following manual operations may be required depending on part shape when Auto is
executed or when cycle generation is executed in manual programming.
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Chapter 1 - Basic Operation
3 Although warning is indicated for the distance between the material and the pallet to
be closer than 50mm, it is acceptable here because there is a distance of 49.2mm.
4 Right-click [Transport] with a yellow mark in the process tree.
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6 When warning is accepted, the yellow mark will be a green mark. If the process tree
[Programming] yellow icon turns green, all warning are accepted. If marked yellow, accept
any remaining warning.
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Chapter 1 - Basic Operation
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3 Simulating pauses when collision occurs. After checking the operation to be collision, click
[ Stop Simulation] on the simulation.
4 Click the [Robot Trajectory] accordion to expand it.
5 From [Approach Offset], [Release Offset], [Pick Offset], and [Leave offset], click the entry
box for the operation that collision has occurred and enter the value of the new Offset.
6 Click the [ Start/Pause Simulation] button in the simulation again to execute the simulation.
7 When the simulation is finished without collision, Message bar displays Message shown in the
figure below, and the red circle in the process tree disappears.
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Chapter 1 - Basic Operation
9 Click [Yes].
10 Click the [Go to Cycle Generation] tab at the top of the process tree.
11 Click the [ Start/Pause Simulation] button displayed in the Simulation View. The
simulation is played back.
12 Click the [Save] button on the ribbon control menu.
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1 Double-click on [Regripping at Pinching Point] in the process tree where Error is displayed.
3 Click the [ Start/Pause Simulation] button in the simulation to execute the simulation and
check Collision operation.
4 Simulating pauses when collision occurs. After checking the operation to be Collision, click
[ Stop Simulation] on the simulation.
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Chapter 1 - Basic Operation
6 From [Release offset] or [Pick offset], click the entry box for the operation where Collision is
occurring and enter a new Offset value or drag the arrow displayed in the Simulation View.
7 Click the [ Start/Pause Simulation] button in the simulation again to execute the simulation.
8 When the simulation is finished without Collision, Message bar displays Message shown in the
figure below, and the red mark in the process tree disappears, but the yellow mark remains.
9 Click the [ Next] button to finish editing the current bending process and proceed to the
editing screen for the next bending process.
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10 When the process tree no longer shows a yellow symbol, click the [ Close] button to finish
editing repositioning operation. The following Message is displayed:
11 Click [Yes].
12 Click the [Go to Cycle Generation] tab at the top of the process tree.
13 Click the [ Start/Pause Simulation] button displayed in the Simulation View. The
simulation is played back.
14 Click the [Save] button on the ribbon control menu.
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Chapter 1 - Basic Operation
1 Double-click [Regripping after Bend] in the process tree where Error is displayed.
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4 Since the grip Position is Collision here, click the [Gripping Position] accordion to
expand it.
5 Click the gripping position entry box and edit the gripping position by entering a value
or by dragging the arrow in the Simulation View.
6 When the simulation is finished without collision, message bar displays message
shown in the figure below, and the red mark in the process tree disappears, but the
yellow mark remains.
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(C)2020 AMADA CO.,LTD. All Rights Reserved.
Chapter 1 - Basic Operation
7 Click the [ Next] button to finish editing the current bending process and proceed to
the editing screen for the next bending process.
8 If you edited the gripping of Bend repositioning, you may turn it Collision under the
following bend process: In such cases, Warning is displayed as shown in the figure
below. If this happens, Bend repositioning gripping Position must be adjusted again or
a repositioning must be added. In the following, we will add repositioning.
9 Expand the [Regripping] accordion in the Command-Panel.
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13 Select the Grip Position entry box and enter a value or drag the arrow in the
Simulation View.
14 Click the [ Next] button to finish editing the current bending process and proceed to
the editing screen for the next bending process.
15 When the process tree no longer shows a yellow symbol, click the [ Close] button
to finish editing repositioning operation. The following Message is displayed:
16 Click [Yes].
17 Make sure that the [ Go to Cycle Simulation] tab at the top of the process
tree is selected.
18 Click the [ Start/Pause Simulation] button displayed in the Simulation View. The
simulation is played back.
19 Click the [Save] button on the ribbon control menu.
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(C)2020 AMADA CO.,LTD. All Rights Reserved.
Chapter 1 - Basic Operation
3 Click the [ Start/Pause Simulation] button in the simulation to execute the simulation and
check Collision operation.
5 Expand the [Regripping] accordion and click the [ Add/ Delete Regripping after
Bend] button.
6 Click the [ Previous] button. Opens the front Sequence bending window.
7 Click the [ Regripping after Bend] button. Displays a window for editing Bend
gripping Position. In this case, Bend Line of the following bend process is displayed in
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10 Click the [ Next] button to finish editing the current bending process and proceed to the
editing screen for the next bending process.
11 Click the [ Start/Pause Simulation] button in the simulation again to execute the simulation.
12 When the simulation is finished without Collision, Message bar displays Message shown in the
figure below, and the red mark in the process tree disappears, but the yellow mark in Go to the
Next remains.
13 Click the [ Next] button to finish editing the current bending process and proceed to the
editing screen for the next bending process.
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(C)2020 AMADA CO.,LTD. All Rights Reserved.
Chapter 1 - Basic Operation
14 When the process tree no longer shows a yellow symbol, click the [ Close] button to finish
editing repositioning operation. The following Message is displayed:
15 Click [Yes].
16 Click the [ Go to Cycle simulation] tab at the top of the process tree.
17 Click the [ Start/Pause Simulation] button displayed in the Simulation View. The
simulation is played back.
18 Click the [Save] button on the ribbon control menu.
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1 Double-click the Undo process in the process tree where Error is occurring.
2 Click [More...] on Message bar to check for error messages.
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(C)2020 AMADA CO.,LTD. All Rights Reserved.
Chapter 1 - Basic Operation
5 Enter a value directly in TCP Position or drag the arrow in 3D view to move the target
Position in Robot.
6 Click the [ Start/Pause Simulation] button displayed in the Simulation View. When
Collision is avoided, Message in the figure below is displayed and the red symbol in the
process tree disappears.
7 Click the [ Next] button to finish editing the current bending process and proceed to the
editing screen for the next bending process.
8 When the process tree no longer shows a yellow symbol, click the [ Close] button to finish
editing repositioning operation. The following Message is displayed:
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9 Click [Yes].
10 Click the [ Go to Cycle Simulation] tab at the top of the process tree.
11 Click the [ Start/Pause Simulation] button displayed in the Simulation View. The
simulation is played back.
12 Click the [Save] button on the ribbon control menu.
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Chapter 1 - Basic Operation
Unloading
3 Click the [ Start/Pause Simulation] button in the simulation to execute the simulation and
check Collision operation.
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5 The orientation of the eject Position and Part is edited according to Collision
operation. Here, change the orientation of Robot by changing the orientation of Part.
7 Click the [ Start/Pause Simulation] button displayed in the Simulation View. When
Collision is avoided, Message in the figure below is displayed and the red symbol in the
process tree disappears.
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(C)2020 AMADA CO.,LTD. All Rights Reserved.
Chapter 1 - Basic Operation
8 When the process tree no longer shows a yellow symbol, click the [ Close] button to finish
editing repositioning operation. The following Message is displayed:
9 Click [Yes].
10 Click the [ Go to Cycle Generation] tab at the top of the process tree.
11 Click the [ Start/Pause Simulation] button displayed in the Simulation View. The
simulation is played back.
12 Click the [Save] button on the ribbon control menu.
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Chapter 2
Function and Editing
This section describes Function and manual editing procedures for ARBEND.
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Chapter 2 - Function and Editing
Loading
Pallet Loading
Adding Pallet Loading
2 Click the [ Add] button. The edit Palette Loading screen opens. At this time, it is selected
by Auto based on Priority of Gripper.
Tip :
Clicking [Pallet Loading] display button which add the palette loading
process by Auto calculation.
3 Click the [Gripper] accordion to expand it.
4 Click the combo box. The registered Gripper is displayed.
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6 Change the Gripping Position of Gripper as needed. Click the [Gripping Position] accordion to
expand it.
7 Click the input box or gripper in the simulation view. An arrow appears in position of gripper
TCPs in the simulation View.
8 Enter the value directly or drag the arrow to change Gripper grab Position.
9 Click the [ Next] button. If the detector is enabled in layout, the editing window for the
detection Position is displayed. If this happens, click the [ Next] button again.
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Chapter 2 - Function and Editing
HG-ARS pallet loading allows you to use pallet separator as option function.
1 On the pallet loading settings screen, click the [Devices Configuration] accordion to expand it.
2 Click the [ Add/Remove Separator] button. 3D view displays pallet separator bar.
3 The part position and the gripping position are set at the positions shown in the above
figure as in the case without pallet separator.
4 Click [Next] to complete the loading setting.
5 Set the bending and unloading settings and proceed to the simulated display.
6 Simulates each part that is at pallet separator. Select [Part 11] in the [Part] combo box
in the ribbon menu. Part on the pallet is displayed on the left side of pallet separator
bar.
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Chapter 2 - Function and Editing
Vertical loading
2 Click the [ Add] button. The vertical loading setting screen is displayed.
5 Edits the orientation of the part by clicking on Rotate buttons or invert button
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7 Click the edge that is assigned to the slot. Here, select the right edge of the figure
above. The selected edge corresponds to the slot.
Continue to set how Part should be loaded into the vertical loading device.
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Chapter 2 - Function and Editing
As shown in the figure below, the loading unit has A to E stages in slots No. 1 to 6. It is
necessary to set how part is loaded in each slot and each stage.
Select Start Slot: Select the start slot. For example, if you select the A colum and 3
start slots, the 1 and 2 slots of A colum do not have a Part.
Slot spacing: Select the slot spacing. For example, if you select 1, part will be spaced
one slot at a time.
Part Count: Select how many Part are placed in the selected column.
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To load part into all stages and slots, follow the steps below.
1 In Select Column, select Column E.
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Chapter 2 - Function and Editing
5 If you repeat the above steps by selecting from A to D column, parts will be loaded in all
stages and slots.
7 Set Position by clicking in the entry box and entering a number or by dragging the arrow in 3D
view.
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9 Edit the front and rear Position of the instrument. Click [ Front Wall Position] and input
the value directory or drag the arrow in 3D view.
10 Click [ Back Wall Position] and input the value directory or drag the arrow in 3D view.
11 When performing a simulation on the vertical loading setting view, you can select the part to
be simulated or switch the display/non-display of other parts. Select a step in the combo box in
the middle of the [Part Position] accordion. Here, select B.
12 Select a slot. Select 3 here.
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Chapter 2 - Function and Editing
13 Click the Simulation play button. The selected B stage 3 slot is simulated.
14 You can also hide part other than the selected part by clicking [ Show/hide other Parts].
15 Click the [ Verify All] button. Verifies the loading operation of all assembly. If there
are no issues such as collision, Message below will be displayed.
16 Click the [ Next] button to finish editing. The add bend screen will continue to
appear.
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Programming
Loading
Grasping
Measuring
Referene Loading
Bend
Unloading
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Chapter 2 - Function and Editing
Bend process
Changing Backgauge Position
This section explains how to change backgauge position of bend process. Backgauge
position can be changed using backgauge accordion in bend process settings window.
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Normal Backgauge
1 Click the [ Normal] backgauge button. The edges that can be backgauge are
displayed in orange color.
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Chapter 2 - Function and Editing
LShift
2 Select the first edge. The orange highlight disappears on the selected edges.
3 Select the second edge. Left and right backgauge hit separate edges.
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Adding X gauging
To add X-Gauging to bend process, make settings using the X-Gauge accordion in the
bending operations in bend process settings window.
4 Select the edge to gauge by the X gauge. Click the [ Select Gauging Edge] button.
The edges that can be gauge are displayed in orange color.
5 Click the edge to be hit. The X gauge hits the selected edge.
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Chapter 2 - Function and Editing
6 Adjust the X-Gauge position. Clicking the input field of the [ Part Y Position]
displays an arrow in 3D view. Adjust position by dragging the arrows.
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Chapter 2 - Function and Editing
Adding BI
To add a BI-S to bend process, use the BI accordion in the bend operation in bend process
editing window.
Pinching: Measurement Position and Waiting Position are the same Position.
Temporary Bend D Value (Pre&Post) : Wait with waiting Position before and
after bending.
Temporary Bend D Value (Only Pot) : Only Bend waits at waiting position.
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Chapter 2 - Function and Editing
Tip :
When [One Side(Front)] or [One Side(Rear)] is selected in Measurement
Method, the following Message is displayed.
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Approach Function
You can use Function below on the bend setting screen of the [ Approach].
Enable/Disable Stop at Mute: Robot stops at the mute point (Position before backgauge
position), and the upper table descends before gauging. This is used to avoid collision
between side bend flange and Punch.
Reverse Posture: Change the bucket Position of Robot when approaching. Used to
avoid collision or change posture.
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Chapter 2 - Function and Editing
Avoiding collision with side bend flange by stopping the mute point
If the punch collision with the side bend flange when the upper table descends at the
approach gauging position (bending position) as shown below, the mute point stop function
is effective.
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Chapter 2 - Function and Editing
Bending Function
Following Function
Function and follow-up methods described below are available for Robot to perform bending
operations.
・ Base Axis motion
・ New following
・ Open following
・ Close following
・ Without following
3 Clicking the [Enable/Disable Base Axis Motion] button turns on Base Axis Motion.
Then New Following buttons and Base Axis value are displayed. Following operation
move to this base axis position.
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New following
When the new follow-up function is set to ON, the bucket Position and bending speed are
calculated to the optimum values for the conditions and bending can be performed. (may
not be enabled depending on the conditions)
1 Click the [ New Following] button. The traveling bucket Position and bending
velocity are calculated and optimized.
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Chapter 2 - Function and Editing
Open following
The open following is followed by status where gripper is open or the vacuum is released
during the following operation. Half-open or full-open can be selected when using clamp.
The open following [ part release] can be selected with [Robot Trajectory] accordion of
Enable/Disable Part Release: Open clamp or follow with vacuum open status.
Clamp Z Offset: allows you to edit Offset volume to remove Clamp from Part during
follow-up.
Half Open: half open clamp when following. (Normally Half Open is enable by default)
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Close following
Clicking the [ Enable/Disable Part Release] button to turn it disable will close the
following.
Without following
When collision occurs in the following operation, it can be bent without following.
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Chapter 2 - Function and Editing
9 Click the simulation [Play] button. The following figure shows the operation without
following when using clamp.
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Defualt
Selecting a default generates pull out movement in Auto computation.
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Chapter 2 - Function and Editing
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X Transl - before
Pan horizontally to eject part from Punch.
X Transl - after
Pan horizontally to flange forward to eject.
Tip :
In a complex assembly shape of pull out movement, you may need to
manually edit pull out movement trajectory. To manually edit pull out
movement trajectory, use the teaching function. For the teaching function,
refer to the teaching in Other Function in Section 3.
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Chapter 2 - Function and Editing
2 In Tool Layout View, double-click Tool to change tool length or click [ Tools] on
Tool tab.
3 Select Tool type in Tool type filter.
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Right edge: You can specify the right edge Position of Tool's Stage.
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Chapter 2 - Function and Editing
Changing Tool
1 Double-click the first bend (Bend 1) in the process tree to open the editing screen.
2 In Tool Layout View, double-click Tool you want to change, or click the [
Replace] button in Tooling tab.
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6 Click the [ Add/Replace] button. Return to the bend sets window and change Tool
displayed in the simulation view.
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Chapter 2 - Function and Editing
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4 Click the [ Add/Replace] button. Return to the bend sets window and
change Tool length displayed in the Simulation View.
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Chapter 2 - Function and Editing
1 Double-click the bend you want to change in the process tree to open the edit screen.
Bend 2 is selected here to change Tool layout between Sequence of Bend 1 and
Bend 2.
2 Click the [ Add] button on Tool tab. The Add Setup dialogue is displayed.
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Chapter 2 - Function and Editing
Regripping
There are three regripping types:
・ Regripping on Device
・ Regripping at Pinching Point
・ Regripping after bend
・ Regripping on Panel Regripping Device
・ Regripping on Revolving Table
Regripping can be selected within [Regripping] accordion of the respective sequence.
Regripping on device
Regripping on device is added prior to the selected bend process. For
example, if you are adding a regrippin on device between bend process 2
and bend process 3, add and Delete in bend process 3 setting window.
2 Click the [ Regripping on device] button. The [Gripping Position] accordion opens.
3 To change the gripping position, manually change the XY Position or Rotate Angle, or
use function below.
Select Clamping Edge: Select the edge (outline line) you want to grip.
Select Gripping Face: Select face you want to grip. Used to change face to be
gripped, such as Bottom View → bending flange.
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4 Here, click the [ Select Clamping Edge]. The outline of Part in 3D view is displayed
in orange color.
7 Click the simulation [Play] button in the lower left to check the operation.
8 Click the [ Next] button to exit regripping on device editing screen and return to the
bend editing screen.
9 Click the [ Next] button or the [ Close] button. Clicking [Next] will continue to go
to the next sets window. You can exit the editing screen by clicking the [Close] button.
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: Regripping on Device ON
1 Click the [Gripper] accordion in Regripping on Device sets window to expand it.
IG0734U352SCB is selected in this step.
Before: After:
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Device Rotation
Used to grip the opposite side of before regripping.
Before: After:
Supporter
Use a supporter to turn repositioning a thin Assembly of size Assembly or Thickness.
1 Click the machine setting accordion in repositioning machine setting window.
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3 Click the [ Select Gripping Edge] button. The outline of Part in 3D view is displayed
in amber.
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Chapter 2 - Function and Editing
Supporter (HG-Rm/ARm)
HG-Rm/ARm allows you to use a supporter when Regripping at Pinching Point.
6 When the supporter is enabled by clicking the [Enable/Disable Supporter] button, Text
for adjusting the left and right arm Position is Show.
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Chapter 2 - Function and Editing
2 Click the [ Add/Remove Regripping after Bend] button. The [Gripping Position]
accordion opens.
3 Here, click [ Select Clamping Edge] button. The outline of part in 3D view is
displayed in orange color.
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5 Click the [ Previous] button. The screen returns to the previous bend process
setting screen. When regripping after bend is added, regripping after bend button is
added to the Command Panel.
8 Click [ Next] to exit Bend repositioning editing screen, and return to the original
bend process editing screen to Completion adding Bend repositioning.
Tip:
If regripping on device is added after regripping after bend, regripping on
device must be turned delete first for deleted regripping after bend
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Chapter 2 - Function and Editing
Add/Delete
1 Open bend process 2.
2 Open Regripping Accordion.
3 Click [Regripping on Panel Regripping Device Add/Delete].
4 Regripping on Panel Regripping Device is turned Add between [bend process 1] and
[bend process 2].
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When Central Support is activated, the supporter grasps Material as shown in the figure
below.
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Chapter 2 - Function and Editing
Add/Delete
1 Open bend process 2.
2 Open Regripping Accordion.
3 Click [Regripping on Revolving Table Add/Delete].
4 Regripping on Revolving Table is turned Add between [bend process 1] and [bend
process 2].
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Unloading
Unloading type
This section describes unloading type and procedure
・ Piece At Once
・ One Stack
・ Shift Multi Stack
・ Multi Stack
・ Plane-Jointed (HG-ARS only)
・ Plane-Cross (HG-ARS only)
Piece At Once
Use this function when placing one assembly at a time without stack them, and then pouring
them on a conveyor or the like.
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Chapter 2 - Function and Editing
3 Click the entry box for each coordinate in the [Part Position] accordion.
4 Edit Part Position by typing the values directly, or by clicking part in 3D view and dragging
the arrows that appear.
5 When the settings are completion, click the [ Next] button or the [ Close] button.
The dialog shown below is displayed.
6 Click [Yes].
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One Stack
Used to unload assembly at 1 stack.
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5 Directly enter the offset amount of the part position of the second and subsequent
sheets, or drag the arrow displayed in the 3D view to edit the position.
10 Click the [ Nesting X and Y direction] button to edit the uloading direction.
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11 Click the [ Nesting] button. unoading stack is added in the specified nesting
direction.
180mm
12 Click the [ Verify All] button. Verifies robot trajectory of all parts. If there is no
problem such as collision, Message below is displayed.
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Multi Stack
Used to line up several unloading stacks.
5 Click the [ Even Part] button. In multi stack, the placement of part can be changed for odd
plane and even plane. Here, even plane part are unloaded rotate.
6 Increase rotate angle of position accordion by 8° from the odd angle.
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Chapter 2 - Function and Editing
11 Click the [ Nesting] button. Unloading is added in the specified nesting direction.
12 Click the [ Verify All] button. Verifies robot trajectory of all part. If there is no
problem such as collision, Message below is displayed.
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Plane-Jointed (HG-ARS)
Used to engage and unload bending flange. This section explains how to unload the U-
shaped part by engaging them as shown in the figure below.
6 Click the [ Vertical Flip] button. Turn the bending flange upward.
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Chapter 2 - Function and Editing
7 Adds regripping only for odd part. On regripping accordion, click the [Add/Remove
Regripping on Device] button. The grip position accordion opens.
8 Select clamp for the gripper type.
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Tip :
Separate regripping cannot be added for each of the odd part and even
part stages. After adding regripping on device to the odd part, Message
below is added to attempt to add it to the even part as well. This results in a
common regripping and the same regripping for both.
15 Move the Part position by dragging the arrows in 3D view. Set so that the even part
engages with the odd part as shown in the figure below.
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Chapter 2 - Function and Editing
18 Click the [ Nesting] button. Unloading is added in the specified nesting direction.
19 Change the loading Part count of the loaded Front accordion as required.
20 Click the [ Verify All] button. Verifies robot trajectory of all part. If there is no
problem such as Collision, Message below is displayed.
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Plane-Cross (HG-ARS)
Used to unload a long part in a parallele cross.
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Chapter 2 - Function and Editing
8 Click the [ Nesting] button to nest. When nested in the direction , it is nested in
the direction shown in the figure below.
9 Next, the even part position and gripping position are edited. Click the [ Even Part]
button.
10 Change part position and gripping position as well as the odd part.
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13 Click the [ Nesting] button to nest. If the direction is specified , it is nested in the
direction shown in the figure below.
18 Click the [ Nesting] button. The stack is added in the specified nesting direction.
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19 Click the [ Verify All] button. Verifies robot trajectory of all part. If there is no
problem such as collision, Message below is displayed.
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Special Bend
Hemming Bend
This section describes the procedure for adding hemming bend using PART012 in the
SAMPLE folder.
2 For hemming bending, the [Hemming Acute Angle] can be set in the bending
operation accordion at the bottom right of the screen on the bending line selection
screen.
You can also edit the [Hemming Acute Angle] in the hemming process later.
3 Set the [Hemming Acute Angle] and click [Next].
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Chapter 2 - Function and Editing
Mute-point Distance:
You can set the mute-point distance.
Please refer to the Chapter 2-Section 1, [Approach Function] for [mute points].
Open Distance:
You can set the amount of press brake opening after the Hemming flattering process.
Bending Speed:
You can set the bending speed.
Ex.) If you set [2] in the Hemming Repeat Number, Press Brake will behave as follow.
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Z Bend
This section, we will explain [Z Bend].
Bending line setting
If you launch ARBEND and the bend line is displayed as [Z?], you can add a bend as a [Z
Bend].
If [V?] Is displayed on the bend line for which you want to set [Z Bend], you need to change
the attributes on the ARNBEND or PD.
tip:
[How to edit using ARBEND]
: [Group/Ungroup Z bend]
Click the [V?] Bend line, click the [Group/Ungroup Z bend] from the
bending operation accordion, select the other bend line, and then click
[Confirm].
You can also ungroup the Z-bends in the same way.
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Chapter 2 - Function and Editing
Tool Settings
The only [Z Bend] tool that ARBEND supports is [Following type], not [Flat type]. Please
read below for [Following Type] and [Flat Type].
[Following Type]
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RR Bend
ARBEND can set the [RR Bend] using R Punch.
In order to recognize the bending line as RR bend, the inner R must follow the PD setting.
PD Options> Method Settings> Bend Settings> R Bend Settings>Inner Radius Range
When the inner R is [RR / Step Bend Criterion value] ≧ [IR] ≧ [R Bend Criterion Value],
it becomes the bending line of RR bending.
If [IR] > [RR / Step Bend Criterion Value], it will be FR bending.
Tip:
ARBEND doesn’t support [FR Bend (=Step Bend)] which is performed by
repeating obtuse angle bend.
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Chapter 2 - Function and Editing
Auto
Auto
When you click [Auto], ARBEND create the all sequences from Loading to unloading.
This function also generate the robot trajectory.
Also, some options do not support semi-automatic. See the table below for details.
〇:Available,-: Not available
Auto Semi-Auto
Tool Currently Use Currently
Tool layout bending selected loading
specification specification sequence gripper phase
V Bend 〇 〇 〇 〇 〇 〇
Hemming 〇 - - 〇 〇 〇
Z-Bend 〇 - - - 〇 〇
RR-Bend 〇 - 〇 〇 〇 〇
Note: In case of IR>0, Hemming can’t execute.
Note: Hem double deck does not support [Auto]/[Semi Auto].
Semi-Auto
If you click [Auto < Semi-Auto], you can create the program automatically with the specify
specification.
This function also generate the robot trajectory.
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Bend Auto
Bend Auto
If you click [Bend Auto], ARBEND will calculate the Bend sequence and the press brake
tooling.
The bending sequence and the press brake tooling are currently set will overwrite by Bend
Auto.
In addition, Bend Auto will only create the Bend sequence and the press brake tooling, it
won’t create the Robot Trajectory and any phase (Loading, Bending, Unloading)
〇:Available,-: Not available
Bend Auto Bend Semi-Auto
Tool Currently
Tool layout Bending
specification specification sequence
V Bend 〇 〇 〇 〇
Hemming 〇 - - 〇
Z-Bend 〇 - - -
RR-Bend 〇 - 〇 〇
Note: Hem double deck does not support [Bend Auto]/[Bend Semi Auto].
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Chapter 2 - Function and Editing
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Chapter 2 - Function and Editing
Tip :
Printing is done using Windows Standard printer instructions.
Use a status that can print printers from Windows.
2 Scan the printed Report with AMNC 3i.
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Teaching
This section describes the basic operations of teaching with ARBEND.
Teaching can be performed by editing, adding, and Delete Robot operation trajectory
created by ARBEND.
Teaching can be performed on the simulation screen or on the setting screen of each
sequence.
Simulation screen
Editing Robot Position
1 In the simulation window, select the operation ([MoveJ] or [MovL]) you want to edit in
the process tree. An arrow appears in 3D view at the yellow line of the trajectory and
at the end of gripper.
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Chapter 2 - Function and Editing
4 You can also edit the TCP-coordinate of the XYZ using TCP position teaching in the
right side command-panel. (The J7 axes are the axes of the base. To edit position of
the base, edit the values of the J7 axes.)
5 You can edit the values of robot axes by teaching the axis values in the right side
command panel.
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2 Clicking the [ add] button adds the operation position to position you right-clicked
and adds move to the process tree.
3 Clicking [ Copy] also adds a Move of exactly the same Position as the currently
selected move.
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Chapter 2 - Function and Editing
4 However, some operations cannot be turned delete, such as saving position, which is
required for operation. If so, delete button is disabled.
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Editing add delete is the same as the method on the simulation screen, so please refer to
the procedure on the simulation screen above.
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Chapter 2 - Function and Editing
Pallet loading
The operation trajectory of pallet loading is as shown in the figure below.
(Approach)
Approach
Height
Sensing
Height
Escape X and Y
(X is depth direction)
Approach
Height
Escape Z
Approach
Height
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[Robot Trajectory] accordion for pallet loading allows you to edit the operation Position above.
Approach Height: Sets Height that initiates the approach to the material.
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Chapter 2 - Function and Editing
In addition, [Robot Speeds] accordion can be used to set the speed of each operation.
Each speed can be set from left to three levels: low speed, medium speed, and high speed.
Arrive: Current this speed is not used. The operation of the actual device does not
change even if it is changed.
Contact: Speed of the magnetic floater escape. It is not used when the magnet floater
escape is OFF.
Leave: The speed to the escape position. When the magnet floater escape is OFF, this
speed is applied from gripping position to escape position.
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Vertical loading
The operation trajectory of vertical loading is often as shown in the figure below.
Approach
Height(Z)
Approach
Distance(Y)
[Robot Trajectory] accordion, which is often loaded, allows the above approached quantities
to be set.
Approach Height (Z): Set the upper figure Approach Height (Z).
Approach Distance (Y): Set the Approach Distance (Y) in the figure above.
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It is also possible to set the speed of the above operation with [Robot Speeds] accordion.
Leave: Not currently used. The speed of the escape operation operates at the speed
set by Contact.
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Detector (HG-ARS)
The operation trajectory of the detector is as shown in the figure below.
(Approach)
Approach (Z)
Approach (Y)
(Escape)
The above operation Position can be edited with [Robot Trajectory] accordion of two sheets.
Approach Height (Z): Sets the Z-direction (Height direction) approach amount.
Approach Distance (Y): Sets the amount of approach in Y direction (depth direction).
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In addition, [Robot Speeds] accordion can be used to set the speed of each operation.
[Approach]: The operating speed up to the first approach position. The last MOVJ of
Transport trajectory and the first MOVL of the approach are output at the same position
(Robot Posture). The difference in velocity can be checked on the actual machine only when
the attitude of MOVJ and MOVL differs by teaching, etc.
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Detector (EG-AR)
For the operation trajectory of EG-AR detector, Offset is used as shown in the figure below.
Release Release
Approach Leave
Offset (Z) Offset (Z)
(Gripper Approach)
Release Approach Offset (Y)
Pick
Approach
Offset (Z)
(Part Escape)
Pick
Escape
Offset (Y)
Pick
Escape
Offset (Z)
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The above operation position can be edited with [Robot Trajectory] accordion of two sheets.
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In addition, [Robot Speeds] accordion can be used to set the speed of each operation.
Approach:
Sets robot speed when operating the Release Approach Offset (Z) and (Y).
Arrive:
Sets robot speed when operating from the Release Approach Offset (Y) Position to the Part
Position (Measuring Position).
Contact:
Sets robot speed when the actuator operates to the Release Offset (Z) Position after Part is
released.
Leave:
Sets the operation of approaches (Y) and (Z) to the new grippping position and the speed
of the escape operation after part grip.
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Release Offset
Pick Offset
Clamper
Release Offset
Pick Offset
The above operation Position can be edited with Robot operation trajectory accordion of the pinching
repositioning.
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Release Offset : Set the open position (offset quantity) in the figure above.
Clamper Release Offset:Set the amount of clamp release offset shown above. By
default, the part is set to be centered on the opening amount.
Pick Offset : Set the gripping Position (Offset quantity) in the figure above.
Clamper Pick Offset:Set the amount of clamp release offset shown above. By default,
the part is set to be centered on the opening amount.
In addition, [Robot Speeds] accordion can be used to set the speed of each operation.
Release: Sets the speed at which the actuator operates to the Release Offset.
Transition: Sets the speed of the posture change operation (MOVJ) from the Release
Offset to Pick Offset.
Pick : Sets the speed at which the actuator moves from the Pick Offset to the gripping
position
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Approach Offset
Release
Offset (Y)
Pick Offset
Leave
Offset
[Clamper]
Clamper
Release Offset
Approach Offset
Release
Offset
Leave
Offset
(Gripping
position) Clamper
Pick Offset
Pick Offset
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The above operation position can be edited with [Robot Trajectory] accordion of regripping on device.
[Before Regripping]
(Vacuum)
Approach Offset:
Set the approach position of the movement to put the part in the re-grabbing device before
re-grabbing.
Release Offset:
After grabbing the parts and placing them on the re-device, set the position where the gripper
retracts.
Release Y Offset:
Set the offset amount in the Y direction from the open position.
(Clamper)
Approach Offset:
Set the approach position of the movement to put the part in the re-grabbing device before
re-grabbing.
Release Offset:
After grabbing the parts and placing them on the re-device, set the position where the gripper
retracts.
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[After Regripping]
(Vacuum)
Pick Y Offset:
Set the offset amount in the Y direction from the grip position.
Pick Offset:
Set the approach position in front of the gripping position after re-grabbing.
Leave Offset:
After sucking the parts, set the position to retract.
(Clamper)
Pick Offset:
Set the approach position in front of the gripping position after re-grabbing.
Leave Offset:
After sucking the parts, set the position to retract.
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In addition, [Robot Speeds] accordion can be used to set the speed of each operation.
Release: Sets the speed at which part is left on regripping on device from the
previous approach position of regripping to the release offset.
Transition: Sets the speed at which from release offset to pick offset.
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(Part Approach)
Part Position
Approach Position X
(Gripper Escape)
Clamper Release Offset
Release Offset
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(Gripper Approach)
Pick Offset
(Part Escape)
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The above operation position can be edited with [Robot Trajectory] accordion of regripping
on device (EG-AR).
(Before Regripping)
Entry X Offset :
Sets the X-direction approaching position when part is placed on the equipment.
Entry Y Offset :
Sets the Y-direction approaching position when part is placed on the equipment. Normally it
is set to 0 by default.
Entry Z Offset :
Sets the Z-direction approaching position when Part is placed on the equipment.
Release Offset :
Sets position at which gripper escapes after part is released.
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(After Regripping)
Pick Offset:
Sets the approach position when part is grabbed to the gripping Position.
Exit Z Offset :
Sets the Z-direction Offset Position when holding Part and retracting from the equipment.
Exit X Offset :
Sets the X-direction Offset Position when holding Part and retracting from the equipment.
Exit Y Offset :
Sets the Y-direction Offset Position when holding Part and retracting from the equipment.
Normally, it is set to 0 by default.
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In addition, the following speed can be set with [Robot Speeds] accordion.
Release:
Sets the speed at which part moves from approach position to regripping on device to
escape.
Transition:
Sets the operating speed at which the position is changed to the holding Offset Position after
part is placed and evacuated.
Regripping :
Sets the operating velocity from gripping Offset Position to Part gripping and retracting.
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Robot Trajectory
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Robot Speed
Robot Speed Accordion allows you to turn Settings Speed below.
Approach:
Turns Settings Speed when depositing Material on Device.
Contact:
Turn Settings Speed until the air blow Leave Offset after placing Material on Device. This
Speed turns Function when air blow is enabled.
Regripping Speed:
Turn Settings Regripping Speed from when Material is turned Release until it is grasped.
Leave:
Turn Settings Speed from when Material is held until it retracts.
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Robot Trajectory
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Robot Speed
Robot Speed Accordion allows you to turn Settings Speed below.
Approach:
Turns Settings Speed when depositing Material on Device.
Contact:
Turn Settings Speed until the air blow Leave Offset after placing Material on Device. This
Speed turns Function when air blow is enabled.
Regripping Speed:
Turn Settings Regripping Speed from when Material is turned Release until it is grasped.
Leave:
Turn Settings Speed from when Material is held until it retracts.
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Approach
The approach is to turn pan part from the approach position to the gauging position as shown
in the operation below. You can set robot speed for this operation with [Robot Speeds]
accordion.
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Pull Out
This is the basic operation of extracting part from Tool to Bend as shown in the figure below.
You can set robot speed for this operation with [Robot Speeds] accordion.
Leave: Set the speed of the above pull out movement. It also operates at this speed
even when tracking operation is set.
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Unloading
The operation trajectory of unloading is as shown in the figure below.
(Approach)
Approach Height
Sensing Height
Release Offset
(Escape)
Escape Offset
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The above operation position can be edited with unloading's [Robot Trajectory] accordion.
Release Position : Sets Position to open Part. At 0, Part is placed on the pallet. If a
value greater than 0 is entered, Part is dropped from that Height.
Escape Offset : Set the amount to be retracted to release after placing part on the
pallet.
※ The sensing height is height position 50mm from the release position.
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In addition, [Robot Speeds] accordion can be used to set the speed of each operation.
Approach: Sets the operating speed from the operation to the approach height to the
sensing height.
Arrive: Sets the operation speed from sensing Height to release position. However, it
is not used if the release position is greater than 0, and it operates up to release position at
the approach speed.
Leave : Sets the speed when returning from escape offset to approach height.
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Import
Import CAM Program
In ARBEND, you can Import a programme created in the same Layout with the same
machine type and the same Device configuration. (Check data is also taken over.)
In addition, you cannot Import a program if the program you want to Import contains a gripper
that is not owned by the program.
1 From the ribbon menu, select [CAM Import] from Import.
2 On Show screen, Pick Machine of the program you want to Import from Machine List
and click [OK].
3 Check the program to generate and save cycles.
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1 Click the [Bend Sequence and Tool Layout] buttons. Machine name with a
programmed Part that is Pick is turned Show to Machines list.
2 Pick by clicking Machine name that you want to Import. In this example, Pick HGARS-
04.
3 Click the [OK] button. Bend Sequence and Tool are turned Import. To check Bend
Sequence, check Figure on View Bottom Left.
4 Bend Line is Show to V1 and V2. V stands for V Bend and the number indicates Bend
Sequence. Bend Line that is Show with V1 is the first Bend.
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VPSS 3i ARBEND Users Guide
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