Australian Standard: Specification For Test Sieves
Australian Standard: Specification For Test Sieves
Australian Standard
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Australian Standard
PREFACE
This Standard was prepared by the Standards Australia Committee on Particle Size
Analysis, under the direction of the Multitechnics Standards Policy Board, to supersede
AS 1152—1973, Test sieves.
In the preparation of this Standard, the committee took cognizance of overseas experience,
including: BS 410, Specification for test sieves; ISO 565, Test sieves —Woven metal wire
cloth, perforated plate and electroformed sheet—Nominal size of openings; ISO 2395,
Test sieves and test sieving—Vocabulary; and ISO 3310, Test sieves—Technical
requirements and testing.
CONTENTS
Page
1 SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 REFERENCED DOCUMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 TEST SIEVE DESIGNATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5 CONSTRUCTION OF TEST SIEVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6 WOVEN WIRE CLOTH IN TEST SIEVES . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
7 PERFORATED PLATES IN TEST SIEVES . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
8 TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
9 MARKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
APPENDICES
A PURCHASING GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . 11
B TEST PROCEDURE FOR WOVEN WIRE CLOTH TEST SIEVES . .. .. .. . 12
C TEST PROCEDURE FOR PERFORATED PLATE TEST SIEVES . . . . .. .. . 15
D CALIBRATION TESTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. .. . 20
E MAINTENANCE OF TEST SIEVES . . . . . . . . . . . . . . . . . . . . . . . .. .. .. . 23
AS 1152— 1993 4
STANDARDS AUSTRALIA
Australian Standard
Specification for test sieves
1 SCOPE This Standard specifies the requirements for test sieves made from woven
wire cloth or from plates with square or round perforations for use in determining the size
distribution of granular products in the particle size range 32 µm to 125 mm.
The aperture sizes and tolerances of this Standard apply to new test sieves.
For wire cloth test sieves, successive sizes of which are in a ratio of about 1:2, the R40/3
series of aperture sizes is proposed. For perforated plate test sieves, both the R40/3 and
the R20 series are proposed, particularly to meet the requirements of the aggregate, coal
and iron industries.
NOTES:
1 Appendix A provides guidance on information to be supplied by purchasers when ordering
test sieves.
2 Appendix B describes the procedure for inspecting woven wire test sieves.
3 Appendix C describes the procedure for inspecting perforated plate test sieves.
4 Appendix D describes the procedure for calibrating woven wire cloth or perforated plate test
sieves.
5 Appendix E gives information on the maintenance of test sieves.
3 DEFINITIONS For the purpose of this Standard, the definitions below apply.
3.1 Aperture size—the dimension defining an opening in the sieving medium.
3.2 Bridge width (bar)—the distance between the nearest edges of two adjacent holes in
a perforated plate.
3.3 Frame—a rigid framework which supports the sieving medium and limits the spread
of the material being sieved.
3.4 Lid—a cover which fits snugly over a test sieve to prevent escape of the material
being sieved.
3.5 Margin—the distance between the outside edges of the outside rows of holes and
the edges of a perforated plate.
3.6 Nest of test sieves—a set of test sieves assembled together with a lid and receiver.
3.7 Perforated plate—a sieving medium consisting of a plate with uniform holes in
symmetrical arrangement.
3.8 Pitch (centres)—the distance between corresponding points of two adjacent holes in
a perforated plate.
3.9 Plain weave—the weave in which every warp wire crosses alternately above and
below every weft wire and vice versa (see Figure 1(a)).
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AS 1152— 1993 6
Nominal Diameter of
Nominal depth
diameter, Tolerance sieving
H
D and d surface Appropriate sieving medium
D d Min. Max. Full Half
mm mm mm mm mm mm mm
100 +0.4 −0.01 90 100 40 20 Wire cloth
−0 −0.4
200 +0.8 −0.01 185 200 50 25 Wire cloth or perforated plate
−0 −0.4
300 +0.09 −0.01 275 300 75 40 Wire cloth* or perforated plate
−0 −0.6
450 +1.0 −0.01 425 450 Not less — Wire cloth* or perforated plate
−0 −1.0 than 100
* When fine wire cloth is used in large diameter test sieves, it should be supported by a support
mesh or spider.
FIGURE 2 DIMENSIONS OF ROUND TEST SIEVE FRAMES
5.2 Lid and receiver When required for round test sieves, lids and receivers shall be
of the same metal and gauge as the test sieves (see Figure 3).
5.3 Finish Test sieves, receivers and lids shall be smoothly finished. The seal between
frame and sieving medium shall be formed in such a manner as to prevent lodging of the
material to be sieved.
5.4 Nesting Test sieves shall be assembled in a nest with lid and receiver in such a
way as to prevent escape of the sample during the sieving operations.
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NOTES:
1 The material for woven wire cloth is not specified. The following materials are commonly
supplied:
Material Range of aperture size for which suitable
Phosphor bronze Less than 250 mm
Brass 250 µm to 16 mm
Stainless steel All sizes
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AS 1152— 1993 8
When tested in accordance with Appendix B, the aperture size before the test sieve is used
shall comply with the tolerances listed in Table B1, as follows:
(a) Maximum tolerance for size of an individual aperture —no aperture size shall exceed
the nominal value by more than the tolerance X.
(b) Average aperture size—the average aperture size shall not differ from the nominal
value by more than the tolerance Y.
(c) Intermediate tolerance for size of an individual aperture—Not more than six percent
of apertures shall exceed the nominal value by more than the tolerance Z.
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7.5 Pitch The nominal pitch is shown in Table C1. The pitch shall not be more than
15 percent larger than the nominal pitch. It may be smaller than the nominal pitch
provided that individual bridge widths comply with Clause 7.6.
7.6 Bridge width Minimum bridge widths shall comply with Table C1. No individual
bridge shall be less than half of the width obtained by subtracting the nominal aperture
size from the nominal pitch.
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AS 1152— 1993 10
7.7 Punching Perforated plates shall be uniformly and cleanly punched. The radius at
the corners of square holes shall not exceed 0.05 W ±0.30 mm, where W is the aperture
size expressed in millimetres.
7.8 Mounting The perforated plate shall be mounted with the punch entry side
uppermost, i.e. burred face down.
The crevices above and below the plate at its junction with its frame shall be filled and
left smooth.
7.9 Tolerances on aperture size Each aperture size of a test sieve shall comply with
the nominal size of the test sieve within the limits of tolerance shown in Table C1.
NOTE: Aperture size is measured on the centre-lines of square holes (see Clause 7.2) and on
the diameter of round holes (see Clause 7.3).
7.10 Inspection The test sieve manufacturer shall thoroughly examine each test sieve
by eye for faults as follows:
(a) Obvious faults such as irregularly formed holes, ragged edges or upward-facing
burrs.
(b) Oversize apertures.
Test sieves having any of these faults shall be specified in the report.
8 TESTING The manufacturer shall test each test sieve before sale and supply a
record card. Sieves failing to comply with the requirements of this Standard shall be
rejected (see Appendices A, B, C).
NOTE: The purchaser’s order should state when a calibration test is required to be carried out
by the manufacturer.
9 MARKING A label shall be permanently attached to the frame of each test sieve
complying with this Standard, legibly marked with the following information (see
Figure 7):
(a) The designation. The numerals shall be bold, and preferably not less than 5 mm tall,
on the left side of the label.
(b) The material of the sieving medium.
(c) The material of the test sieve frame.
(e) The maker’s name or trade mark.
(d) An identification number.
(f) The wire diameter, if required.
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APPENDIX A
PURCHASING GUIDELINES
(Informative)
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AS 1152— 1993 12
APPENDIX B
TEST PROCEDURE FOR WOVEN WIRE CLOTH TEST SIEVES
(Normative)
B1 SCOPE This Appendix sets out the procedure for the inspection of woven wire test
sieves.
B2 TEST PROCEDURE Every aperture in the metal wire cloth of a test sieve shall be
inspected for compliance with the requirements listed in Clause 6.
Where a test sieve has 20 apertures or less, all apertures shall be measured. In other cases,
the examination shall proceed in stages from a survey of general condition to a
methodical scrutiny of individual apertures, and finally to measurement of aperture size
for compliance with the tolerances.
Aperture size (see Paragraphs B3, B4 and B5) shall be measured accurately on equipment
within a precision of at least 2.5 µm or one tenth of the intermediate tolerance for the
nominal aperture concerned, whichever is greater.
B6 AVERAGE SIZE OF APERTURE After a test sieve has been found acceptable by
the above tests, measurements of the average size of aperture shall be made of sample
regions. These average values shall lie within the limits given in Table B1.
The sizes of at least 10 apertures shall be measured in each direction in each of at least
two positions on the cloth. If the results from the two positions require different
tolerances, and if they contradict the information given in Table B1, the average sizes at
more positions on the cloth shall be checked.
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TABLE B1
WIRE CLOTH IN TEST SIEVES: WIRE DIAMETER
AND TOLERANCES ON APERTURES IN THE RANGE 16 MM TO 32 µm
Tolerances
mm mm mm mm mm
µm µm µm µm µm
The aperture sizes are taken from ISO 565. They are in the R40/3 series based on 1 mm with a ratio
between successive sizes of about 1:2. The asterisked sizes are the principal sizes stated in ISO 565.
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AS 1152— 1993 14
B7 REPORT The manufacturer shall test each test sieve before sale and supply a
record card. In addition, the manufacturer shall carry out regular quality control tests on
test sieves, in accordance with Appendix B, to ensure compliance with Clause 5. A typical
form of record card for a woven wire test sieve is given in Figure B1 below.
Test sieve number ......... has been found to comply with the tolerance of AS 1152
Signed ................................
Aperture size .....................
NO TE: It is the user’s responsibility to ensure that a used sieve is re-examined. The user, or
representative, should make retests according to the circumstances and within a frequency
appropriate to the degree of use that the sieve has undergone.
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APPENDIX C
TEST PROCEDURE FOR PERFORATED PLATE TEST SIEVES
(Normative)
C1 SCOPE This Appendix sets out the procedure for the inspection of perforated plate
test sieves.
C2 TEST PROCEDURE Every aperture in the perforated plate in a test sieve shall be
inspected for compliance with the requirements listed in Clause 7.
An examination is made of the general condition of the perforated plate, followed by a
methodical examination of individual apertures and finally measurements of individual
aperture size are taken.
NOTE: Calipers, tapered plate gauges, segmental plain limit plug gauges, or optical projection
may be used for size determination.
C3 GENERAL EXAMINATION Each aperture and each pitch shall be carefully and
methodically examined for uniformity against an illuminated background. If obvious faults
are found, the test sieve shall be rejected.
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If the minimum number of holes prescribed for examination in one or both directions is
not available in the plate, all the holes in the test sieve shall be checked.
If one aperture is oversize by more than the maximum tolerance as listed in Table C1, the
test sieve shall be rejected.
C6 PLATE THICKNESS The thickness of the plate shall be measured for compliance
with Tables C1 or C2, as appropriate.
C7 REPORT The manufacturer shall test each test sieve before sale and supply a
record card. In addition, the manufacturer shall carry out regular quality control tests on
test sieves in accordance with Appendix C, to ensure compliance with Clause 7. A typical
form of record card with specimen entries for a perforated plate test sieve is given in
Figure C4 below.
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Test sieve number ........ has been found to comply with the tolerance of AS 1152
Signed ...................
Aperture size .........
Times Tester Date Visual Compliance with the tolerance of BS 410
used survey
New AB C 92.10
NO TE: It is the user’s responsibility to ensure that a used sieve is re-examined. The
user, or representative, should make retests according to the circumstances and within
a frequency appropriate to the degree of use that the sieve has undergone.
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AS 1152— 1993 18
TABLE C1
PERFORATED PLATE IN TEST SIEVES: APERTURES IN THE RANGE
125 mm TO 4 mm; SQUARE AND ROUND HOLE
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TABLE C2
PERFORATED PLATE IN TEST SIEVES: APERTURES IN THE RANGE
3.55 mm TO 1 mm, ROUND HOLES ONLY
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AS 1152— 1993 20
APPENDIX D
CALIBRATION TESTS
(Informative)
D1 SCOPE This Appendix sets out the procedure for obtaining the detailed
information about the woven wire cloth or perforated plate required to calibrate a test
sieve.
In the cases of 100 mm and 300 mm diameter test sieve frames, the number of fields for
measurement are 4 and 15 respectively.
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TABLE D1
NUMBER OF APERTURES TO BE MEASURED IN A 200 mm
DIAMETER TEST SIEVE
Minimum number of
Nominal consecutive apertures to be
Number of
aperture width measured in each direction
fields
mm
In each field In all fields
3.35 10 3 30
2.80 10 3 30
2.36 10 4 40
2.00 10 4 40
1.70 10 5 50
1.40 10 6 60
1.18 10 8 80
1.00 10 9 90
µm
850 10 10 100
710 10 12 120
600 10 15 150
500 10 15 150
425 10 20 200
355 10 25 250
300 10 30 300
250 10 30 300
212 15 20 300
180 15 20 300
150 15 20 300
125 15 20 300
106 15 20 300
90 15 20 300
75 15 20 300
63 15 20 300
53 15 20 300
45 15 20 300
38 15 20 300
32 15 20 300
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APPENDIX E
MAINTENANCE OF TEST SIEVES
(Informative)
E1 SCOPE This Appendix provides a guide for ensuring that the performance
requirements of test sieves are maintained.
E2 MAINTENANCE
E2.1 General The sizes and tolerances in this Standard apply to new test sieves. With
continued use, test sieves will wear; it is therefore necessary for the apertures to be
remeasured from time to time.
If the user is not equipped to make such periodic re-inspections, recourse may be made to
specialists in testing.
E2.2 Wear allowances The tolerances on test sieve apertures are determined by the
degree of closeness to nominal values attainable in current manufacturing practice.
Increases in aperture size (due to wear) which may be acceptable in service are
determined by the requirements of the product, and may well be included in the product
specification. They are not necessarily the same as the manufacturing tolerance.
E2.3 Cleaning Before each use, the sieving medium and frame should be inspected
and cleaned if necessary. The test sieve should be cleaned with great care so that the
sieving medium is not damaged. The sieving medium should not be touched with the
fingers.
Occasionally, test sieves may be washed in warm water containing a liquid synthetic
detergent. After washing, the test sieves should be rinsed thoroughly in water and dried at
a temperature not exceeding 110°C. It is important to note that test sieves should not be
heated to high temperature. The test sieves may be cleaned by immersing upside-down in
a suitable liquid, e.g. alcohol or water in an ultrasonic bath and treated for 15 s to 20 s
with a frequency not less than 30 kHz and power input not exceeding 60 W/L.
Wire mesh test sieves, particularly those with a nominal aperture size smaller than
3.35 mm, may be brushed or cleaned with compressed air, provided that care is taken not
to damage the sieving medium.
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