Translation of the Original

Operating Instructions
Control Unit
PRIMUS+

IMPORTANT
We reserve the right to change the contents
due to product innovation or technical im-
provement!

Please state type of equipment and serial

number when contacting us!

Please read this manual and keep it safe for

future reference!

Please observe and follow the safety notes!

A digital version of this manual can be

opened with the operating panel!
Sesotec GmbH
Regener Straße 130 * D-94513 Schönberg
Telephone +49 (0) 8554 3 08-0 * Fax +49 (0) 8554 2606
E-mail: [email protected]
Internet: http://www.sesotec.com
Service: Telephone: +49 (0) 8554 30 8-173

Page 1 of 79 PRIMUS-PLUS-BA-CU-EN-0220.docx
Manufacturer:
Sesotec GmbH
D-94513 Schönberg, Germany

Contact:
Sesotec GmbH
Regener Straße 130
D-94513 Schönberg, Germany

Tel.: +49 (0) 8554 3080

Fax.: +49 (0) 8554 2606
E-mail: [email protected]
Internet: www.sesotec.com

Contact Service:
Sesotec GmbH
Industriestraße 5
D-94513 Schönberg, Germany

Service Hotline: +49 (0) 8554 308-173

E-mail: [email protected]

Represented by:

Page 2 of 79 PRIMUS-PLUS-BA-CU-EN-0220.docx
Contents

Contents

1 General notes 7
1.1 Introduction 7
1.2 About this document 7
1.2.1 Identification 7
1.2.2 Information 7
1.2.3 Importance of these operating instructions 7
1.2.4 Typographical conventions 8
1.2.5 Information categories 8
1.2.6 Danger levels 8
1.2.7 Symbols used 9
1.2.8 Duties of the operating company with respect to this document 9
1.3 Field of application 9
1.4 Application reasons 9
1.5 Information concerning the Control Unit 9
1.6 Overview 10
1.7 EC DECLARATION OF CONFORMITY 10
2 Design and method of operation 11
2.1 Functional principle 11
2.2 Functional and control elements 12
2.2.1 Operating module with LCD graphic display 12
2.2.2 Cable glands 12
2.2.3 PRIMUS+ / IO electronics board 13
2.2.4 PRIMUS+ / CU electronics board 15
3 Dimensions and technical data 16
3.1 Dimensions 16
3.2 Technical data 16
3.3 Environmental conditions for operation, storage, and transport 16
3.4 Noise levels 16
4 Modifications 16
4.1 Modifications at the PRIMUS+ Control Unit 16
5 Safety 17
5.1 Intended use 17
5.2 Safety signs 17
5.3 Personal protective measures 17
5.4 Organisational and personnel matters 17
5.5 Personnel qualification 18
5.5.1 Instructed personnel 18
5.5.2 Operating personnel 18
5.5.3 Maintenance personnel 18
5.5.4 Electrician 18
5.6 Dangers for persons with physical impairment 18
5.7 Dangers arising from non-compliance with safety notes 18
5.8 Safety information for operators 18
5.9 Safety information for operation 19
5.10 Safety information for operation, maintenance and cleaning 19
5.11 Safety information for commissioning 19
5.12 Safety information for storage and transport 20

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Contents

5.13 Notes on residual risks 20

5.14 Notes on stable standing requirements 20
5.15 Consequences of unauthorised modification 20
5.16 Improper use 20
6 Shipping, transport and storage 21
6.1 Shipping 21
6.2 Transport 21
6.3 Storage 22
7 System installation 23
7.1 Installation instructions 23
7.2 Mechanical mounting 23
7.3 Connection of the metal detector with PRIMUS+ Control Unit 24
7.3.1 Power supply 24
7.3.2 PRIMUS+ / IO electronics board, mains connection, connection diagram 24
7.3.3 Electrical connection 25
7.3.4 Connection of the cable with mains plug 25
7.3.5 Mains supply via terminal box 25
7.3.6 Mains connection directly at the PRIMUS+ / IO unit 26
7.3.7 PRIMUS+ / IO electronics board (control electronics board) 26
7.3.8 Electrical connections 26
7.3.9 PRIMUS+ / CU electronics board (evaluation electronics board) 27
7.3.10 Electrical performance 28
7.3.11 Drawing of input / output connections 29
8 Commissioning 30
8.1 Checking the mechanical installation 30
8.2 Commissioning, metal detector and separator with PRIMUS+ Control Unit 30
8.2.1 Behaviour of the PRIMUS+ Control Unit at start up 31
8.2.2 Switching states of relays 32
9 Operation of a metal detector with PRIMUS+ Control Unit 33
9.1 Metal detector is on - start product inspection 33
9.2 Product inspection - error display and signal devices 33
9.3 Product inspection - no metal detection 34
9.4 Stop product inspection - turn off the metal detector 34
10 Menu / operation PRIMUS+ 35
10.1 General operation 35
10.2 Quick start 36
10.2.1 Language selection 36
10.3 Menu structure 37
10.3.1 Main menu 37
10.3.2 Function menu items 37
10.3.3 Settings menu items 37
10.3.4 Output menu 38
10.3.5 Setup menu 39
10.3.6 Operating screen 44
10.4 Main menu 45
10.4.1 Change product 45
10.4.2 Auto-Set 45
10.4.3 Product parameter 47
10.4.4 Conveying speed 47
10.4.5 Output 48
10.4.5.1 Output adjust 48
10.4.5.2 Output lock 49

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Contents

10.4.5.3 Monitoring 49
10.4.5.4 Output level 50
10.4.5.5 Output options 50
10.4.6 Setup 51
10.4.6.1 Logbook 51
10.4.6.2 Show counter 53
10.4.6.3 Device-Info 53
10.4.6.4 Network info 54
10.4.6.5 Revision 54
10.4.6.6 Language 55
10.4.6.7 Login / Logout 55
10.4.6.8 Clear logbook (menu item requires login) 55
10.4.6.9 Change password 56
10.4.6.10 Clock/Date 56
10.4.6.11 Setup options 57
10.4.6.12 Autotest Unit 57
10.4.6.13 Units 58
10.4.6.14 Frequency deviation 58
10.4.6.15 Network 59
10.4.6.16 Time setup 60
10.4.6.17 Factory settings 61
10.4.6.18 Air pressure monitoring 61
10.4.6.19 Flap monitoring 62
10.4.6.20 External error 62
10.4.6.21 Ejection monitoring 63
11 Errors and error remedying 64
11.1 Error messages 64
11.1.1 Error supply voltage 64
11.1.2 Receiver voltage too high 64
11.1.3 Receiver faulty 64
11.1.4 Transmitter faulty 64
11.1.5 Transmitter overtemperature 64
11.1.6 Hardware CU 65
11.1.7 Hardware IO 65
11.1.8 Communication IO 65
11.1.9 Watchdog 65
11.1.10 Memory error 65
11.1.11 Short circuit MV 65
11.1.12 Connection MV 65
11.1.13 Air pressure 66
11.1.14 Diverter position 66
11.1.15 Sensor 1 faulty 66
11.1.16 Sensor 2 faulty 66
11.1.17 Filling level 66
11.1.18 External error 66
11.1.19 Error Autotest Unit (option) 66
11.2 Undefinable activation of the switching outputs 67
11.3 Replacing the backup battery 68
11.4 Replacement of electronic boards 69
11.4.1 Replacing the CU electronics board PRIMUS+ 69
11.4.2 Replacing the IO electronics board, PRIMUS+ Control Unit 70
11.4.3 Replacing the display board 70
12 Maintenance and cleaning 71
12.1 Maintenance 71
12.2 Cleaning 71
12.2.1 Hints for cleaning 71
12.2.2 Cleaning instructions 71
12.2.3 Care advice for stainless steel 72

Page 5 of 79
Contents

13 Spare parts 73
13.1 Spare parts view 73
13.2 Spare parts list 74
14 Decommissioning, preservation, shipping and waste disposal 75
14.1 Decommissioning 75
14.2 Preservation 75
14.3 Shipping 76
14.4 Waste disposal 77
15 Annex 78

Page 6 of 79
1. General information

1 General notes
1.1 Introduction
The texts, illustrations and explanations in this instruction manual are for the exclusive purpose of ex-
plaining how to commission, operate, maintain, clean and handle Sesotec metal detectors and separa-
tors with PRIMUS+ Control Unit. Please check if this manual matches your equipment.

On the basis of the information in this instruction manual the manufacturer does not assume any liabil-
ity for direct damage or consequential damage resulting from the use or misuse of this equipment.
The relevant safety regulations and protective measures that are necessary for operating the de-
scribed equipment must always be observed and adhered too. If you should have any question re-
garding the installation and operation of this equipment, please do not hesitate to contact us.
If you should experience any difficulties that are not described in this instruction manual and that can-
not be remedied by the operator, immediately turn the machine off and contact the manufacturer's
service department.
This instruction manual may not be copied, saved on computer or otherwise reproduced without the
prior permission of the manufacturer. Nor may any extract of this instruction manual be similarly repro-
duced.

1.2 About this document

1.2.1 Identification
Number: PRIMUS-PLUS-BA-CU-EN-0220
Issue date: 11.05.2020

1.2.2 Information
The clearly structured chapters in this instruction manual make it easy to find the information that is
required for operating and handling the PRIMUS+ Control Unit.
The PRIMUS+ Control Unit was built in accordance with the statutory provisions applicable at the time
of delivery and complies with the current state-of-the-art.
Possible residual risks are identified by safety notes and are described in the instruction manual.
All the safety notes attached at the machine must be observed. Such safety notes always must be
complete and clearly legible.
The PRIMUS+ Control Unit and machine components may only be operated when all the safety de-
vices are installed and are functioning properly.

1.2.3 Importance of these operating instructions

Please note that under current applicable EU law
• these instructions must be considered a PART OF THE PRODUCT.
• these instructions must be kept over the complete service life of the product.
• these instructions must be handed over to any following owner and user of the product.

Page 7 of 79
1. General information

1.2.4 Typographical conventions

The following conventions are used to improve the legibility and comprehensibility of the text:
• Cross-references to another chapter, section, or partial document within these instructions are
written in square brackets.
Example: [see chapter 2 "Design and method of operation"].
• Illustrations in these instructions have the purpose of providing a basic understanding and may
deviate from the actual design of the equipment or equipment components.
Illustrations of machine components are similar and do not necessarily correspond with the in-
stalled machine component.

1.2.5 Information categories

There are two different types of information symbols:

Tip / Important information:

A tip or important information is identified by this symbol.

Observe additional documentation:

A reference to additional documentation outside these instructions is identified by this
symbol.

1.2.6 Danger levels

DANGER
Indicates an immediately dangerous situation
which, if not avoided, may lead to death.
➢ List of all measures that must be taken to avoid consequences.

WARNING
Indicates a possibly dangerous situation
which, if not avoided, may lead to serious personal damage or death.
➢ List of all measures that must be taken to avoid consequences.

CAUTION
Indicates a possibly dangerous situation
which, if not avoided, may lead to minor personal damage and slight injuries.
➢ List of all measures that must be taken to avoid consequences.

ATTENTION
Indicates a possibly dangerous situation
which, if not avoided, may lead to property damage.
➢ List of all measures that must be taken to avoid consequences.

Page 8 of 79
1. General information

1.2.7 Symbols used

In these operating instructions all kinds of work relating to the safety of persons and to the safety of
the equipment are accompanied by corresponding warning and danger notes.
The following symbols are used for different kinds of danger:

Warning symbol Signal word Meaning

Warning that there is dangerous electric voltage.

Warning Either mains voltage or voltage from external circuits (e.g. at the
metal relay).

Warning Warning that there is a danger spot (risk of injuries).

At metal detectors with tunnel coils this prohibition sign indicates

Danger that there is danger for persons with cardiac pacemaker due to
the electromagnetic fields inside the coil.

1.2.8 Duties of the operating company with respect to this document

The operating company must ensure that prior to any work at and with Sesotec metal detectors and
separators.
➢ the operating instructions are available for the responsible personnel.
➢ the responsible personnel has read and understood the operating instructions.
- We urgently recommend to document this in a suitable form.

1.3 Field of application

The PRIMUS+ Control Unit is used in combination with Sesotec metal detectors and separators in the
plastics, wood, food, chemical, and in a special version also in the pharmaceutical industry. Depending
on the respective version, these systems inspect packed, unpacked, or piece products, and bulk mate-
rials for magnetic and non-magnetic metal contaminations.
Of course they also are suitable for similar applications in other branches of industry.

1.4 Application reasons

• Product liability
• ISO 9000
• TQM (Total Quality Management)
• Protection of machines and quality assurance

1.5 Information concerning the Control Unit

The information in this instruction manual only applies to the PRIMUS+ Control Unit. A label with the
respective data is attached at every system.

Page 9 of 79
1. General information

1.6 Overview

PRIMUS+ Control Unit Graphic display

1.7 EC DECLARATION OF CONFORMITY

(See annex – EC DECLARATION OF CONFORMITY)

Page 10 of 79
2. Design and method of operation

2 Design and method of operation

2.1 Functional principle

Detection coil
Re
ce
ive
r Control Unit PRIMUS+
Tra CU electronics IO electronics
ns m
itte
r Analog/digital Power
Signal amplifier
Re converter supply
c eiv
er

Oscillator CPU CPU

Memory for Relay

10 products I/O interface
Control panel
LCD graphic
display Logbook
Monitoring
real time clock

The Sesotec metal detector works with the so-called "balanced coil" principle:
The transmitter winding in the search coil creates a high-frequency electromagnetic field, which is re-
ceived by symmetrically placed receiver windings. The windings are connected against each other;
when undisturbed, the system is in balance.

An electrically conductible object within the detection area disrupts this balance, and the electronics
unit creates a switching signal.
A "learning process” makes it possible to suppress the conductivity of the product itself. Deviations
from the taught-in product are usually caused by metal contaminants, which are detected by the sys-
tem with high precision.

The metal detector is equipped with comprehensive test and analysis software to ensure fault-free op-
eration and retracing of product errors.

Even with state-of-the-art technical features a 100% metal detection cannot be

guaranteed.

Page 11 of 79
2. Design and method of operation

2.2 Functional and control elements

2.2.1 Operating module with LCD graphic display

1 Graphic display LCD module Display of operating and input screens

2 Operator keys + , - , , Esc For operation and machine setting
3 Function key Reset Reset to restore the unit after metal or fault signal
4 Function key Test Test function for metal detectors
5 Metal LED Metal Lights red when metal is detected
Lights green in normal operating mode, metal detec-
6 Operating / Fault LED Operating
tion active
6 Operating / Fault LED Fault Lights red in case of fault and error

2.2.2 Cable glands

Es c Te s t Reset

(7) Cable gland for the mains cable

(8), (9), (11) Cable gland for options
O pe ra ting/Fa ult M e ta l (10) Cable gland for free use
(12) Cable gland for connecting the detector coil

7 8 9 10 11 12

Page 12 of 79
2. Design and method of operation

2.2.3 PRIMUS+ / IO electronics board

17

LD1 LD3
LD2
TP1 (GND)
16

J8 15
1 2
3 4
5 6
7 8

18

J10

J14 J11 14
13 JP9

12
JP3
J13 11 3
2
1 TP2 (GND_24V)
LD12 9 LD11
8
10 LD10 LD8
LD9
2 4 6
F1 7 JP10 6
1 3 5 J5 J6

9 10 11 12 13 14 15 16 25 26 27 28 29 30 31 32

L N O1 O2 74 71 72 84 81 82
1 2 3 4 5 6 7 8 17 18 19 20 21 22 23 24

1 2 3 4 5

Connectors and termi- (1) "Mains/Option" L/N: Control unit power supply
nals: O1/O2: Optional 24V module power supply
(2) "Relay metal" Potential free change over contact
(3) "Relay fault" Potential free change over contact
(4) "Switching outputs" J5, connector, magnetic valves, signal combi., etc.
(5) "Switching inputs" J6, connector, sensors, switches, etc.
(12) "MV voltage external" J13, connector 24V external (option)
(18) "CU connection" J10, plug connection to CU electronics
Elements connected to (1) "Connector, Mains/Option"
mains voltage: (10) "Mains fuses"
Elements connected to (2) "Connector, relay metal" Vorsicht
Fremd-
External
external voltage: spannung Voltage
(3) "Connector, relay fault"
Light diodes: (7) "Monitor LED, MV1-3" LD 10, magnetic valve (MV1)
LD 9, magnetic valve (MV2)
LD 8, magnetic valve (MV3)
(9) "Monitor LED, relay" LD 11, relay fault (84, 81, 82)
LD 12, relay metal (74, 71, 72)
(17) "Monitor LED, Vcc” LD 1, +24V
LD 2, +10V
LD 3, +3.3V

Page 13 of 79
2. Design and method of operation

Jumper: (6) "MV connection monitor" JP10, 1-2, MV1

JP10, 3-4, MV2
JP10, 5-6, MV3
(11) "MV voltage supply" JP3, 2-1 external 24V (connector J13 +/-)
JP3, 2-3 internal, 24V (default)
(15) "Service jumper" J8, 5-6, plugged, enable, program update
Test points: (8) "GND_24V” TP2, magnetic valves (MV1- MV3)
(16) "GND" TP1, IO electronics
Interface/plug connectors: (14) "Program update" J11, mini USB, (only for trained staff)
JP9, USB selection (jumper plugged)
(13) "Data backup" J14, USB interface (system / product data)
JP9, USB selection (jumper open)

Fuse Description Type

F1 Mains supply 1.6A slow-blowing 1500A @ 250VAC 5x20mm

Page 14 of 79
2. Design and method of operation

2.2.4 PRIMUS+ / CU electronics board

Connectors and terminals: (1) "Receiver" J10, input signal from the detection coil
(2) "Transmitter" J7, output signal to the detection coil
(9) "Service interface" J11, diagnostics interface
(11) "FFC connector" J5, ribbon cable connector to the display module
(12) "Memory" J4, system / product data

Test points: (3) "Transmitter signal" TP7, sine signal ( 25Vss) to the detection coil
(6) "GND" TP8, TP19, reference ground for all signals

Jumper: (8) "Service jumper" J3, 5-6, plugged, enable, program update

Interface/plug connectors: (10) "Program update" J9, mini USB, (only for trained staff)
(JP3, observe jumper position)
(13) „Network“ J2, RJ45 Ethernet connection
Light diodes: (5) "Monitor LED,s, Vcc" LD 5, +24V
LD 6, +5V
LD 7, -5V
LD 8, +15V
LD 9, -15V
LD 10, 3.3V
(4) "Monitor LED’s" LD 1, red, network connection active
LD 3, red, fault status
LD 4, green, operating status
Memory: (12) "Memory devices" J4, device and product data
(7) "Battery" BT1, for real-time clock

Page 15 of 79
3. Dimensions and technical data / 4. Modifications

3 Dimensions and technical data

3.1 Dimensions
Observe additional documentation:
➢ [see Technical Data Sheet "PRIMUS+ Control Unit"]

3.2 Technical data

Observe additional documentation:
➢ [see Technical Data Sheet "PRIMUS+ Control Unit"]

3.3 Environmental conditions for operation, storage, and transport

The environment of Sesotec metal detectors and separators with PRIMUS+ Control Unit should be free
of any chemical vapours such as softeners, chlorine, or similar substances. The PRIMUS+ Control Unit
must not be exposed to direct sunlight or to other environmental influences (rain, snow and storm).
Make sure to observe the ambient temperature conditions for operation, storage, and transport.

Observe additional documentation:

➢ [see Technical Data Sheet "PRIMUS+ Control Unit"]

3.4 Noise levels

Sound pressure level measurements (in acc. with DIN 45 635)

Peak value of sound pressure level at a distance of 1m from the machine surface and 1.60 m above
the floor, LpA, 1m, max.

Result:
Idling: < 70 dB(A)
When metal is detected < 90 dB(A)

We reserve the right to change the contents due to product innovation or technical improve-
ment.

4 Modifications
4.1 Modifications at the PRIMUS+ Control Unit
Basically it is possible to also use the system in other applications than the intended use
stated herein, but such applications always require the prior consultation and approval of
Sesotec GmbH!
Product warranty will immediately become void if any unauthorised modifications are
made at the PRIMUS+ Control Unit.

WARNING
If any unauthorised modifications are made at the PRIMUS+ Control Unit Sesotec can no
longer guarantee operational safety.

Page 16 of 79
5. Safety

5 Safety
The safety of machines and systems made by Sesotec GmbH complies with standard rules of engi-
neering. However, as a manufacturer we believe it is our duty to make you aware of the following in-
formation.

The following safety and danger notes are intended for your protection, for the protection of
third parties, and for the protection of the equipment. The safety notes therefore should al-
ways be observed!

5.1 Intended use

The PRIMUS+ Control Unit for Sesotec metal detectors/separators is intended to be used
for the following applications only in combination with Sesotec detection coils (C-SCAN
DLS, P-SCAN RP, P-SCAN RS, etc.):
Suction/pressure conveyor applications, free-fall applications, and applications at a con-
veyor belt. The equipment can be used in the plastics, food, animal feed, recycling, and
chemical industry. In the operating environment of the system there must be no steam (e.g.
plasticizer) or other substances that may attack cord insulation of PVC. Basically it is pos-
sible to also use the system in other applications than the intended use stated herein, but
such applications always require the prior consultation and approval of Sesotec GmbH.

5.2 Safety signs

Symbol Location Meaning
At the sides of the hous- Warning - Mains voltage!
ing of the PRIMUS+ Con- This symbol indicates that mains voltage is used in the electron-
trol Unit ics housing, and that any connected external circuits (e.g. at the
metal relay) also may be energised. There is danger of electric
shocks due to the presence of mains voltage.
External
"Mains" (1) Voltage

"Metal" (2) and "Fault" (3)

5.3 Personal protective measures

The required personal protective equipment and protective clothing must be available.
Personal protective equipment (PPE) comprises:

Wear safety shoes Wear protective gloves Wear ear protection

5.4 Organisational and personnel matters

The PRIMUS+ Control Unit that is attached at Sesotec metal detectors/separators was manufactured
in accordance with the state-of-the-art and with recognised safety technology rules.
Its use nevertheless may still involve risks for the life and health of the user or of third persons, or
damage at the machine or at other material assets, especially if it is used by untrained personnel, im-
properly, or outside its intended use [see chapter 5.1 Intended use].
Approved technical rules for safe and professional working must be observed and must be communi-
cated by the operating company.
The operating instructions must be kept at the place where the machine is used and must be accessi-
ble for everybody.

Page 17 of 79
5. Safety

5.5 Personnel qualification

5.5.1 Instructed personnel
Instructed personnel means personnel that has been instructed in the correct handling of the
PRIMUS+ Control Unit and is familiar with the risks and effects of improper use.

5.5.2 Operating personnel

Operating personnel must be able to read and understand displays at the PRIMUS+ Control Unit. Op-
erating personnel must have knowledge of the operating instructions.

5.5.3 Maintenance personnel

The PRIMUS+ Control Unit is maintenance-free.
Depending on the system version it may be necessary depending on the conditions of use to perform
cleaning and maintenance work in regular intervals. Only reliable trained or instructed maintenance
personnel is allowed to perform such work. Maintenance personnel must have knowledge of the oper-
ating instructions.

5.5.4 Electrician
Work at electrical parts of the PRIMUS+ Control Unit may only be performed by a qualified electrician
or by instructed personnel under the direction and supervision of a qualified electrician in accordance
with standard rules of electrical engineering. Only reliable trained or instructed electricians are allowed
to perform work at the PRIMUS+ Control Unit. Electricians must have knowledge of the operating in-
structions.

5.6 Dangers for persons with physical impairment

DANGER
Persons with cardiac pacemaker:
Electromagnetic fields may influence and interfere with cardiac pacemakers. Malfunctions
or errors of the cardiac pacemaker may have serious consequences for the respective per-
sons.
➢ Persons with cardiac pacemaker must not stay in the detection tunnel of the met-
al detector.

5.7 Dangers arising from non-compliance with safety notes

DANGER
Any non-observance of safety notes constitutes a danger for life and health.

5.8 Safety information for operators

Sesotec metal detectors and separators may only be operated according to their intended use and in
perfect functioning condition.
During operation the cover of the electronics housing of the PRIMUS+ Control Unit must always be
kept closed.
Entered moisture must be removed from the housing before the machine is started! All the attached
warning signs at the equipment must not be removed and must be in a well recognizable condition.
Operation must be stopped if there should be any damage at housing parts, cables, or at the operating
panel.
Any damaged or defective parts must be immediately replaced.
When handling oil, grease, cleaning agents and other chemical substances the safety regulations for
the respective product must always be observed.
The operating instructions always have to be in a legible condition and completely available. Prior to
commissioning always make sure that the applicable accident prevention regulations are observed.
The operating company may only appoint qualified personnel for operation, maintenance and repair
work. If potentially explosive materials are examined, the pertinent regulations must be observed.

Page 18 of 79
5. Safety

DANGER
There is danger of electric shock in the electronics housing of the PRIMUS+ Control Unit.
➢ Before you open the housing, remove dirt and moisture from the electronics hous-
ing so that no dirt and moisture gets into the interior.
➢ Before you open the housing, disconnect the power supply and possibly connected
external circuits.
➢ Any moisture that has penetrated must be removed from the electronics housing!

WARNING
In the area where the operating personnel is working the electromagnetic field of the metal
detector does not exceed the limits stated in the provisions. Therefore there are no health
impairments due to electromagnetic fields in this area for persons and for wearers of medi-
cal implants such as cardiac pacemakers.
➢ Depending on the system design and version the limits may be exceeded inside
the coil. Persons with medical implants such as cardiac pacemakers only may per-
form work inside the coil when the metal detector has been turned off.

5.9 Safety information for operation

DANGER
Because of energised components in the electronics housing of the PRIMUS+ Control Unit
there is a risk of injuries due to electric shock or burns.
➢ During operation the cover of the electronics housing must be kept closed.

5.10 Safety information for operation, maintenance and cleaning

DANGER
There is danger of electric shock in the electronics housing of the PRIMUS+ Control Unit.
➢ Before you open the housing, remove dirt and moisture from the electronics hous-
ing so that no dirt and moisture gets into the interior.
➢ Before you open the housing, disconnect the power supply and possibly connected
external circuits.
➢ Any moisture that has penetrated must be removed from the electronics housing!

WARNING
Maintenance work such as e.g. replacing of the battery, replacing of signal elements, only
may be performed when the system has been turned off.
➢ Such work may only be performed by a qualified electrician under strict observa-
tion of the attached warning labels and with due regard to standard approved rules
of electrical engineering.

5.11 Safety information for commissioning

DANGER
In order to avoid injuries caused by energised parts in the electronics housing of the PRI-
MUS+ Control Unit (danger of electric shock), the described procedure for connection must
always be observed [see chapter 7.3 "Connection of the metal detector with PRIMUS+
Control Unit”].

Page 19 of 79
5. Safety

5.12 Safety information for storage and transport

WARNING
Improper handling may lead to personal injuries and transport damage.
➢ The information and the described procedure for storage and transport must al-
ways be observed.
[see chapter 6 "Shipping, transport and storage"].
➢ When transporting Sesotec metal detectors and separators, pay special attention
to make sure that suitable transport equipment is used and is only attached at the
positions intended at the metal detector/separator.

5.13 Notes on residual risks

CAUTION
➢ Electrical circuits may still be live even after having been isolated from the mains.

5.14 Notes on stable standing requirements

WARNING
Any loss of stable standing may lead to personal injuries and transport damage.
➢ The information for transport, commissioning, and operation must always be ob-
served.
➢ Always make sure that the fastening screws of the Control Unit are tight during
operation. When storing or transporting the Control Unit, place it on the closed rear
panel of the housing.

5.15 Consequences of unauthorised modification

DANGER
Unauthorised modifications / repair work may result in considerable hazards for the opera-
tor. All the declarations and guarantees given by the manufacturer will become void.

5.16 Improper use

Other applications of the PRIMUS+ Control Unit than those listed in chapter 5.1 are regarded as in-
admissible operation. Improper use also includes operating the equipment with excessive mechanical,
static or dynamic loads (e.g. heavy machine parts or strong vibration). It is furthermore not permitted to
inspect any aggressive materials on the conveyor, such as materials containing lyes, acids, and sol-
vents, or materials that react to electromagnetic fields, or living persons or animals. It also is not per-
mitted to operate the metal detector in Ex zones 0, 1, 2, 20, 21 and 22, except if the metal detector
with its construction and electrical components is specifically designed for such use.
Any other applications than the intended use stated herein always require the prior consultation and
approval of Sesotec GmbH.

Page 20 of 79
6. Shipping, transport and storage

6 Shipping, transport and storage

WARNING
Improper handling may lead to personal injuries and transport damage.
➢ Make sure you observe the information below.
➢ When transporting Sesotec metal detectors/separators, make sure that suitable
transport equipment is used and that such equipment only is attached at the proper
positions at the metal detector/separator that are intended for this purpose.

6.1 Shipping
Sesotec metal detectors and separators with PRIMUS+ Control Unit are shipped on a pallet or in a
suitable transport crate. If they are transported by truck only over short distances they only are
wrapped in foil for splash water protection.
Always observe the following information:

• A suitable unloading device must be used to unload the metal detector from the transport vehicle.
The unloading device must be approved for the load represented by the metal detector.
• The applicable safety regulations and operating instructions for the unloading equipment that is
used must always be observed!
Always observe the following information when unpacking the metal detector:
• Before opening, check the packaging for any external damage.
• If there should be any damage, please complain to the carrier immediately and take pictures for
documentation.

Transport damage always must be reported to the manufacturer!

• If the system was delivered in a wooden crate, first remove the cover of the crate, and then re-
move the side and front parts.
• Remove the protective secondary packaging (usually foil) only at the place of installation to pro-
tect the surfaces against scratching during transport.

6.2 Transport

WARNING
Any non-observance of the transport information below may lead to dangerous situations
for persons and may cause damage at the Sesotec metal detectors and separators.
➢ Transporting of the metal detector must be done with corresponding care!
➢ In addition to the instructions below, the general and local safety and accident pre-
vention regulations must always be observed.
➢ Observe the ambient conditions [see Technical Data Sheet "PRIMUS+ Control
Unit"].
The symbols for transport that are attached at packed equipment must always be observed:

Protect against moisture Careful: Glass Up Centre of gravity

Page 21 of 79
6. Shipping, transport and storage

6.3 Storage
Always observe the following information for storing metal detectors and separators:

• If possible metal detectors and separators should be stored in closed rooms until final installation.
• If metal detectors and separators are stored in the open they must be covered over with tarpaulins
that are open at the bottom to allow condensation to drain off.
• Avoid any higher temperature fluctuations. It is possible that condensed water that has formed in
the packing cannot properly drain and may corrode equipment surfaces. If a formation of con-
densed water cannot be avoided, suitable desiccants e.g. in the form of bags must be placed in
the packing.
• If the metal detector/separator was packed for transportation by sea this packaging must not be
damaged or opened during transport and storage. For protection against rising damp the metal
detector/separator must be placed on suitable supports.
• For storage temperature and permissible air humidity see [Technical Data Sheet "PRIMUS+ Con-
trol Unit"].
For correct storage of the metal detector all the storage and transport symbols that are attached at the
packing must also be observed:

Protect against moisture Careful: glass Up

Page 22 of 79
7. System installation

7 System installation

WARNING
Improper system installation may lead to dangerous situations for persons and may cause
damage at the metal detectors and separators.
➢ Follow the steps in the order as described in the chapters below!
➢ In addition to the instructions below, the general and local safety and accident pre-
vention regulations must always be observed.

7.1 Installation instructions

Personnel qualification:
Sesotec metal detectors and separators only may be installed by personnel with basic technical train-
ing.
Helpers only may be used according to their qualification and under permanent supervision.
Personal protective equipment:
The following personal protective equipment must be worn:

Wear safety shoes Wear protective gloves

7.2 Mechanical mounting

• Ensure stable and non-vibrating installation!
• In-house mounting and operation.
• Do not install the system in an explosion proof zone.
• Do not install the detection coil and the PRIMUS+ Control Unit in the vicinity of interference fields
(large electric motors and frequency converters!) The distance depends on the power consumption
of the motor or of the frequency converter (value for orientation: 5 m).
• Mount the control cabinet by using the provided bores. I.e. at a wall or frame, dimensions [see Tech-
nical Data Sheet "PRIMUS+ Control Unit”]. Pay attention to good stability, as the weight of the Control
Unit is approx. 4 kg.
• Never install the PRIMUS+ Control Unit in other switchgear cabinets, because this may lead to in-
terference effects. (E.g. from contactor controls)!
• Cable lengths may only be modified after consultation with "Sesotec GmbH". Use only original ca-
bles. Lay the connecting cable in fixed installation apart from other cables (e.g. fix it with nailing
clips or lay it in a cable duct).
• If several metal detector systems are used, the distance of the detection coils must not be less than
2m, if these coils stand side by side. If the coils are arranged opposite to each other, the distance
must not be less than 10 m. These values apply to large systems; for smaller systems the distanc-
es may be reduced to 50 cm. If, for reasons of space, these distances cannot be observed, please
contact Sesotec GmbH service!
• Install the system in such a way that the mains disconnector switch can be easily accessed and
pressed!

Page 23 of 79
7. System installation

7.3 Connection of the metal detector with PRIMUS+ Control Unit

DANGER
Incorrect connection of Sesotec metal detectors and separators with PRIMUS+ Control
Unit may lead to danger for life and health.
➢ Electrical work should only be carried out by qualified personnel!
➢ Before removing PRIMUS+ Control Unit covers etc. make sure the equipment is
isolated from mains or external voltage!
➢ Make sure that the mains voltage at the place of installation corresponds with the
value stated on the type plate!
➢ Any modifications at the wiring may only be performed by qualified expert person-
nel!
➢ Observe the information for metal detector connection!

Personnel qualification:
Connection of Sesotec metal detectors and separators may only be performed by a qualified electri-
cian or by instructed personnel under the direction and supervision of a qualified electrician in accord-
ance with standard rules of electrical engineering. Only reliable trained or instructed electricians are
allowed to perform system connection. Such electricians must have knowledge of the operating in-
structions and must have access to the electrical documentation.

7.3.1 Power supply

Sesotec metal detectors and separators only have one mains cable that is connected in the PRIMUS+
Control Unit / IO unit housing.
The mains cable is factory-wired and must not be removed. The cable gland al-
so must not be removed. Cable
For CE compliance it is absolutely necessary to use shielded cables for all the Shield Housing
lines leading to the outside. The shields must be connected to the housing di-
rectly at the glands.
The metal detector's mains connection is designed for a wide range of 100 - 240
VAC, 50/60 Hz.

DANGER
Observe proper fusing [see Technical Data Sheet "PRIMUS+ Control Unit”].
Incorrect fusing may destroy the equipment!!!!

7.3.2 PRIMUS+ / IO electronics board, mains connection, connection diagram

F1 Fuse 1.6A slow-blowing

1 Conductor 1 (black) to terminal L

2 Conductor 2 (black) to terminal N
3 Conductor PE (yellow/green) to earth connection

The PRIMUS+ Control Unit / IO unit only may be connected via a fused system mains ca-
ble (16A circuit breaker).

Page 24 of 79
7. System installation

7.3.3 Electrical connection

Designation Type of connection Function

Terminal strip Input L/N/PE power supply for electronics
mains
Mains module Output 100-240V AC, 50-60Hz, 0.6A

Mains module Output 24V power supply max. 24W, 1A

7.3.4 Connection of the cable with mains plug

WARNING
Make sure that the housing of the PRIMUS+ Control Unit is closed before you start com-
missioning!
➢ Connect the cable with mains plug to an existing socket.

7.3.5 Mains supply via terminal box

DANGER
The following procedures should only be undertaken by qualified personnel.
➢ Before removing PRIMUS+ Control Unit covers etc. make sure the equipment is
isolated from mains or external voltage!
➢ If the mains plug is removed, a terminal box and a suitable mains disconnector
switch with corresponding labelling/marking must be installed!
➢ The disconnector switch must be easily accessible and must disconnect all poles
of the metal detector/separator with PRIMUS+ Control Unit from the mains.
➢ If mains supply connection is effected by way of a terminal box, external fusing with
16A(T) must be provided outside the equipment.

1. Remove the mains plug.

2. Strip 5 cm length of insulation from cable and 1 cm from leads and attach cable end sleeves.

Mains cable 1 Conductor

2 PVC insulation
3 Isolation
4 PVC covering

3. Feed the cable into the connection box according to the diagram below.

WARNING
Make sure that the mains supply is switched off.
➢ Use a suitable shutdown unit i.e. emergency switch!

1 1 Terminal box
2 3 pin terminal
5 2
3 Control unit mains cable
3 6 4
L 4 Main supply
N
5 Conductor 1 (black) To terminal L
6 Conductor 2 (black) To terminal N
8 PE 7 Conductor PE (yellow/green) To terminal PE
7

4. Close the terminal box.

5. The unit is ready for operation approximately 5 seconds after switching it on.

Page 25 of 79
7. System installation

7.3.6 Mains connection directly at the PRIMUS+ / IO unit

DANGER
The following procedures should only be undertaken by qualified personnel!
➢ Before removing PRIMUS+ Control Unit covers etc. make sure the equipment is
isolated from mains or external voltage!
➢ If connection is made without a mains plug, a suitable mains disconnector switch
with corresponding labelling/marking must be installed!
➢ The disconnector switch must be easily accessible and must disconnect all poles
of the metal detector/separator with PRIMUS+ Control Unit from the mains, e.g.
provide an emergency stop switch.

7.3.7 PRIMUS+ / IO electronics board (control electronics board)

7.3.8 Electrical connections

Pos. Connection Type of connection Function
(1) "Mains/Option" Connector for mains L/N: Electronics power supply
supply O1/O2: Optional 24V module power supply connector
(2) "Relay metal" Voltage free Normal operation: Contacts 71 and 72 closed
relay contact On metal detected Contacts 71 and 74 closed
(3) "Relay fault" Voltage free Normal operation: Contacts 81 and 84 closed
relay contact In case of fault: Contacts 81 and 82 closed
(4) "Outputs" Switching outputs
24V J5 Switching functions
MV = magnetic valve connection
( =24V to GND or  = 0V to 24V)
J5 1–9 , FU: Not assigned
2 – 10 , LM: Lamp metal
3 – 11 , LB: Lamp operation
4 – 12 , LF: Lamp fault
5 – 13 , Mz: Ext. metal counter
6 – 14  or , MV1, (acc. to system setup)
7 – 15  or , MV2, (acc. to system setup)
8 – 16  or , MV3, (acc. to system setup)

Page 26 of 79
7. System installation

Pos. Connection Type of connection Function

(5) "Inputs" Switching inputs 24V
J6 Switching functions
24V, NPN or PNP switching
17 – 18 – 25 KÜ: Flap monitoring
J6 PNP or NPN (dep. on application)
19 – 26 – 27 FEX: Fault external
PNP or NPN (dep. on application)
20 – 28 DÜ: Compressed-air monitoring
NPN
21 – 29 TEX: Test external
NPN
22 – 30 REX: Reset external
NPN
23 – 31 MAN: Manual separation
NPN
24 – 32 MD: Deactivate metal detection
NPN

Pos. Connection Type of connection Function

(6) "Jumper JP10" Placement, JP10 Functions
connection monitor- Jumper plugged, monitoring inactive
ing MV1 – MV3 Jumper open, monitoring active
active / inactive 1–2 MV1 connection monitoring
3–4 MV2 connection monitoring
5–6 MV3 connection monitoring
Remove jumper when valve is connected

(12) "+24V external" +24V, external sup- Supply MV1 / MV2 / MV3 with external 24V.
ply of magnet valve Necessary when high-power valves are used, if total valve
connection power >6W
JP3 Function
Selection, supply of magnet valve connec-
tion
2–3 MV supply 24V internal
2–1 MV supply 24V external through connector J13

7.3.9 PRIMUS+ / CU electronics board (evaluation electronics board)

Page 27 of 79
7. System installation

Pos. Connection Type of connection Function

(1) "Receiver" Connection for de- JP10 Functions
tection coil: 1 Receiver signal
Receiver 2 Receiver signal
3 Reference ground for receiver signal
4 - 5V
5 + 5V
(2) "Transmitter" Connection for de- JP7 Functions
tection coil: 1 Transmitter voltage
Transmitter 2 Reference ground for transmitter voltage
3 Not assigned
4 Transmitter switch-over signal

7.3.10 Electrical performance

Relays for metal and fault
Contact positions of relays without current.

Potential-free relay contacts 250V 3A with alternating voltage

120V 3A with direct voltage

ATTENTION
For the potential-free relay circuits fusing must be provided outside the equipment.

Switching outputs (MV1, MV2, MV3) Maximum current load: 250 mA

Switching outputs (LM, LB, LF, Mz) Maximum current load: 150 mA

Switching inputs Connection of make contacts against+24 V,

connection of sensors (PNP, NPN)
total max. permissible current load 24V / 150 mA

Page 28 of 79
7. System installation

7.3.11 Drawing of input / output connections

ATTENTION
The maximum cable length for external components, switches and Cable
sensors is 15 m. Shield Housing
Only shielded cables should be used.
The shields must be attached directly to the electronics housing.

Switching outputs Switching inputs

J5 J6

9 10 11 12 13 14 15 16 25 26 27 28 29 30 31 32

1 2 3 4 5 6 7 8 17 18 19 20 21 22 23 24

1
2
P
3

NC LM LB LF MZ MV1 MV2 MV3 Sensor1 Sensor2 External Manual

Not Light Light Light Metal test separation
used metal oper- error counter Pressure External Disable
ating switches Reset metal
detection

ATTENTION
At J5, J6 only circuits that are isolated from the mains supply by way of double insulation
(SELV circuits) may be connected.

Page 29 of 79
8. Commissioning

8 Commissioning
The safety of Sesotec machines and systems complies with standard rules of engineering.

WARNING
If commissioning is not performed correctly the metal detector may not function properly.
➢ Follow the steps in the order as described in the chapters below!
➢ Observe the safety notes [see chapter 5 "Safety”].
➢ In addition to the instructions below, the general and local safety and accident pre-
vention regulations must always be observed.

Personnel qualification:
Initial commissioning only may be performed by reliable trained or instructed personnel. Such person-
nel must have knowledge of the operating instructions and must be able to recognise faults and dam-
age at the system and to inform the responsible persons.

Personal protective equipment:

The following personal protective equipment must be worn:

Wear ear protection

8.1 Checking the mechanical installation

• Make sure that the system is installed in a stable way and free from vibrations!

• Make sure that the metal-free zone of the metal detector is observed!
• Metal detectors with PRIMUS+ Control Unit are designed for in-house installation!
• Do not install the system in an Ex-protection zone!
• Do not install the metal detector in the vicinity of interference fields (e.g. large electric motors and fre-
quency converters)!

8.2 Commissioning, metal detector and separator with PRIMUS+ Control Unit
Commissioning can be started when the metal detector or separator has been properly installed and
mounted.
Every Sesotec metal detector is factory-preconfigured and immediately boots into its operating state.
Initial settings must then be performed as follows:

1. Make sure that nothing is still lying in the detection tunnel of the coil.
2. Make sure that the mains cable is plugged in and that the metal detector is supplied with power. If
the metal detector has been installed in combination with a conveyor belt, the metal detector can
be turned on with the corresponding control elements directly at the conveyor belt controller. The
metal detector will then boot up.
3. When the metal detector with PRIMUS+ Control Unit has booted up, the operating screen is dis-
played on the LCD graphic display, the "Operating / Fault" status LED lights up in green, and the
metal detector is ready for operation.
If a signal device is connected, the operating lamp lights up in green. Make sure that based on
these operating instructions you are familiar with the navigation and meaning of the menus at the
PRIMUS+ Control Unit.
4. With the current factory settings a Sesotec metal detector is able to detect metal parts.
For the size and type of metal parts please refer to the [Technical Data Sheet of the supplied
Sesotec metal detector/separator "Type"].

Page 30 of 79
8. Commissioning

8.2.1 Behaviour of the PRIMUS+ Control Unit at start up

Lamps and outputs during the start-up phase (approx. 2 seconds):

LM, LB and LF "on" → Function test lamp in the start-up phase.

Output Contact status "Power on”

LED Operation / Fault "off"
LED Metal "off"
Metal relay Contacts 71 and 72 closed (equal to no metal alarm)
Fault relay Contacts 81 and 82 closed (consistent with fault status)
MV1 / MV2 / MV3 switching "off"
outputs
Lamp interface LM = Lamp metal "on"
LB = Lamp operation "on"
LF = Lamp fault "on"
Mz = Metal counter "+0"

Behaviour of LEDs and switching outputs during the startup phase (booting)
Depending on the application the startup phase may take 0.1 sec. to 7.5 sec..

Output Contact status with parameter "Metal at startup = [ ]"

LED Operation / Fault "flashes green"
LED Metal "off"
Metal relay Contacts 71 and 72 closed (equal to no metal alarm)
Fault relay Contacts 81 and 82 closed (consistent with fault status)
MV1 / MV2 / MV3 switching High active or Low active, depending on system setup
outputs
Lamp interface LM = Lamp metal "on"
LB = Lamp operation "flashes"
LF = Lamp fault "on"
Mz = Metal counter "+0"

Output Contact status with parameter "Metal at startup = [x]"

LED Operation / Fault "flashes green"
LED Metal "on"
Metal relay Contacts 71 and 74 closed (consistent with metal alarm)
Fault relay Contacts 81 and 82 closed (consistent with fault status)
MV1 / MV2 / MV3 switching High active or Low active, depending on system setup
outputs
Lamp interface LM = Lamp metal "on"
LB = Lamp operation "flashes"
LF = Lamp fault "on"
Mz = Metal counter "+1"

Lamps and outputs during operating mode

Output Contact status

LED Operation / Fault "on" green illuminates
LED Metal "off"
Metal relay Contacts 71 and 72 closed (equal to no metal alarm)
Fault relay Contacts 81 and 84 closed (equal to no fault status)
MV1 / MV2 / MV3 switching High active or Low active, depending on system setup
outputs
Lamp interface LM = Lamp metal "off"
LB = Lamp operation "on"
LF = Lamp fault "off"
Mz = Metal counter "+0

Page 31 of 79
8. Commissioning

8.2.2 Switching states of relays

Metal Fault Metal Fault
Without power
Operating

Metal Fault

Fault → with parame- Metal → with pa-

ter "Metal at fault = rameter "Fault at
active [x]" metal = active [x]"

Page 32 of 79
9. Operation of a metal detector with PRIMUS+ Control Unit

9 Operation of a metal detector with PRIMUS+ Control Unit

Metal detectors/separators with PRIMUS+ Control Unit are designed for the inspection of
bulk materials and piece goods in vacuum / pressure conveying applications, free-fall ap-
plications, and conveyor belt applications, and are used in the plastics, food, animal feed,
recycling, and chemical industries.

ATTENTION
The product to be inspected may have an intrinsic electric conductivity, which may cause a
metal signal when the product is conveyed through the detection coil. It is recommended to
follow the steps described below.
➢ Use the "Auto-Set" function to learn the product to be inspected and save it to a se-
lected product memory (4-10)
[see chapter 10.4.2 "Auto-Set"].
➢ After Auto-Set the product must not generate metal signals any more.
➢ The scanning sensitivity can be optimised with the "Sensitivity" and "Product angle"
product parameters.

Personnel qualification:
Sesotec metal detectors and separators only may be operated by reliable trained or instructed per-
sonnel. Knowledge of the operating instructions is not mandatory. Operating personnel must be able
to read and understand displays at the PRIMUS+ Control Unit.

A differentiation must be made between "Operation" and "Setup". The respective user rights are de-
fined in the "Setup levels" (Code xxxx).

Operation:
Operating personnel can be assigned the respective user right by setting a password (code no.).

9.1 Metal detector is on - start product inspection

When the Sesotec metal detector/separator has been started up and is ready for operation, product
conveying can be started.

1. You can use suitable metallic test bodies to check and verify metal detection. All the activities will
be entered in the logbook and can be viewed by using the corresponding menu.
2. The PRIMUS+ Control Unit offers several possibilities for optimising the detection sensitivity
[see chapter 10.4.3 "Product parameter"].
3. Every additional new product that should be inspected must be created as a new product.
4. If several products have already been learned and created, a short product change is enough for
the metal detector to automatically change to the selected product.

9.2 Product inspection - error display and signal devices

The PRIMUS+ Control Unit displays all the operating states such as "Metal detected" and "Error mes-
sages" on the LCD display. It is also possible to connect external error and signal devices (24VDC),
for example signal lamps and signal horns (parallel connection is possible).
Three outputs are available for this purpose:
Display/signal de- Operating Not operating Metal detected Error
vice (no detection)
1 Lamp Operation On Off On On
2 Lamp Metal Off Off Flashes Off

3 Lamp Error Off Off Off Flashes

Page 33 of 79
9. Operation of a metal detector with PRIMUS+ Control Unit

Info:
1 Lamp Operation On Flashes On On
The "Lamp Operation" flashes as long as switching input "Deactivate metal detection" (J6 terminal 24-
32) is closed.

9.3 Product inspection - no metal detection

When the Sesotec metal detector or separator has been started up and a product has been learned,
relevant metal contaminations must be detected when the product is conveyed.
If there is no metal detection, please check the following.

1. Are external functions ignored, e.g. switching input "Deactivate metal detection" closed.
2. Check whether an error message is shown on the LCD display.
3. Check the product settings, using the operating instructions.
4. Learn the product anew.
5. Change to product no. 11, product B (factory setting)
6. In case of conveyor belt application check the product sequence.
7. Check the conveying speed (must match the set range).

If you have performed all these measures and the metal detector with PRIMUS+ Control
Unit still does not detect relevant metal particles, please contact our Sesotec service.

9.4 Stop product inspection - turn off the metal detector

Metal detectors/separators with PRIMUS+ Control Unit can be disconnected from the mains without
any preparatory measures.

1. When the metal detector is turned off this will be entered in the logbook with date and time.
2. All the settings will be stored.
3. Date and time are battery-buffered.
4. When the metal detector is started again, the last used product parameters will be activated again.

Page 34 of 79
10. Menu / operation PRIMUS+

10 Menu / operation PRIMUS+

This chapter starts with a short manual and cross references in order to familiarise the reader with the
most important settings. Following this, all setup menus are described.

10.1 General operation

The PRIMUS+ Control Unit can be operated with the 4 keys of the membrane keypad. These keys are
used both for navigation in menu selections and for setting parameters.

Key Function Comment / Example

Menu selection → down
Several functions
Parameter → decrease the value
Menu selection → up
Several functions
Parameter → increase the value
Back to the next higher menu level
Esc Several functions
Exit parameter settings without any changes
Several functions Menu selection → confirm
Confirm / Accept /
Select function Parameter → accept

Function 1
Select individual menu Function 2
items by pressing the key
Reset mode Autom.

Activate a function Displayed function → activate

Deactivate a function Displayed function → deactivate

Test Function key Activates the separation process at metal separators

Resets a metal message

Reset Function key
Resets a fault message

Page 35 of 79
10. Menu / operation PRIMUS+

10.2 Quick start

10.2.1 Language selection

(If required)

1. Turn on the machine, the operating screen is displayed.

2. Press the key.
3. Press the key until you reach the end of the menu list ("Setup" menu item) and confirm this
with the key.
4. Press the key until you reach the menu item that is marked with *) (Language*) and confirm
this with the key.
5. Use the or keys to select the desired language and again confirm your selection with the
key.

Please note:
For the PRIMUS+ Control Unit there are two language versions with the following languages.

Language version 1 Language version 2

• German • English
• English • Chinese traditional
• French • Chinese simplified
• Italian • Korean
• Spanish • Japanese
• Dutch
• Danish
• Czech
• Russian
• Greek
• Swedish
• Turkish
• Polish
• Hungarian
• Portuguese
• Finnish
• Lithuanian
• Slovenian

Page 36 of 79
10. Menu / operation PRIMUS+

10.3 Menu structure

Overview of menu items and setting screens, starting from the main menu.

10.3.1 Main menu

Menu items:
• Change product
• Auto-Set
• Product parameter
• Output
• Conveying speed (depending on application)
• Setup

10.3.2 Function menu items

Product selection:
001: to 010:

10.3.3 Settings menu items

Output menu
• Output adjust
• Output lock
• Monitoring
• Output level
• Output (options)

Setup menu
• Logbook
• Show counter
• Device-Info
• Network Info
• Revision
• Language*)
• Login
• Logout

Page 37 of 79
10. Menu / operation PRIMUS+

10.3.4 Output menu

Outputs
MV1, 2, 3 and MR1,
delay and duration in
seconds.

Outputs
MV1, 2, 3 and MR1,
output lock active or in-
active.

Outputs
MV1, 2, 3,
monitoring active or in-
active.

Outputs
MV1, 2, 3,
output level high, low, or
inactive.

Outputs,
activation, reset-mode,
and switching conditions
active or inactive.

Page 38 of 79
10. Menu / operation PRIMUS+

10.3.5 Setup menu

Setup levels, there are currently three setup levels.
Level 0 -> "Setup level standard" without "Code-No."
The following options are available:
• Logbook
• Show counter
• Device-Info
• Network Info
• Revision
• Language*)
• Login
• Logout

Level 1 -> "Setup level" with code "1000"

The following options are available:
• Logbook
• Clear logbook 1000)
• Show counter
• Device-Info
• Network Info
• Revision
• Change password 1000)
• Language*)
• Clock/Date 1000)
• Setup options 1000)
• Autotest unit 1000)
• Units 1000)
• Frequency deviation 1000)
• Network 1000)
• Time setup 1000)
• Factory settings 1000)
• Login
• Logout

1000)
Additional menu items with login 1000
Autotest unit 1000), menu item depends on the setup options.

Level 2 -> Setup level" with code "2000" (IO level)

The following options are available:
• Logbook
• Clear logbook
• Show counter
• Device-Info
• Network Info
• Revision
• Language*)
• Air pressure monitoring 2000)
• Flap monitoring or "Initiator" or "Light barrier" 2000)
• External error or "Eject/Level" or "Eject" or "Level" or "Clip detector" 2000)
• Setup options
• Login
• Logout

2000)Additional menu items with login 2000 and depending on the set and activated options in the Ser-
vice menu (factory settings, device and system specific).

Page 39 of 79
10. Menu / operation PRIMUS+

Overview 1

Logbook,
entries with date and
time

Metal counter,
clear by operator.

Metal counter,
global, product, and
batch.

Error counter,
global, product, and
batch.

Product counter,
only with light-barrier
function.

Page 40 of 79
10. Menu / operation PRIMUS+

Revision,
software, hardware

Language,
selectable.

Login,
setup-level 1 or 2.

Logout,
only more menu items,
setup-level 0.

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Overview 2
In addition to the standard menu items the following menu items can be selected in setup level 1.

Setup level 1, code 1000 (password)

Clear logbook.

Change password,
for product change,
Auto-Set, outputs, and
setup.

Set clock and date.

Setup options

Units

Frequency deviation

Network *)

Time setup

Factory settings

*) Only if there is a network module.

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Overview 3
In addition to the standard menu items the following menu items can be selected in setup level 2.

Setup level 2, code 2000 (password)

Air pressure monitoring

The PRIMUS+ Control Unit features two switching inputs. Depending on the application these inputs
can perform different functions. The assignments are factory-preset and are saved as system data.
Sensor 1 Connector J6, terminal 18 (PNP or NPN)
Sensor 2 Connector J6, terminal 26 (PNP or NPN)

Sensor 1
Flap monitoring

Sensor 2
External error

Eject/Level monitoring

Ejection monitoring

Level monitoring

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10.3.6 Operating screen

Operating screens after bootup procedure; the PRIMUS+ control unit requires about 5 sec after Power On.
Operating screens with the displayed information:
Product: Current product name, example: "Product 4“
Se: Sensitivity (0 bis 100%)
PA: Product angle (0° - 180°)
[Signal:] Metal signal, current measurement value
Signal >100 → Metal message
[[Info field] Current time, status of outputs etc...
Status information Autotest / Network, with examples
-- Info - Autotest Network (Ethernet, ETH)
-D- D== ETH-Link Down
-U- U== ETH-Link Up, establishing connection
-N- N== ETH-Link Network (connection ok)
- C1- C1== Communication via Port 1
- C2- C2== Communication via Port 2
- C- C== Communication via Port 1 and Port 2
- a- N- Autotest unit N== ETH-Link Network (connection ok)
present
- A- D- Autotest activat- D== ETH-Link Down
ed

Operating screens with information about the operating status

If the outputs were deactivated with a menu command, this is indicated in
the info field of the operating screen.
Output
LED Operation/Fault flashes green, and an entry is made in the logbook.
If metal detection was deactivated with the digital bypass input, this is indi-
cated in the info field of the operating screen.
Bypass
LED Operation/Fault flashes green, and an entry is made in the logbook.
If the Autotest option was started and is running, this is indicated in the info
field of the operating screen.
Autotest
An entry is made in the logbook. An error message is displayed if the test
was not successful.
Operating screens in case of errors, warnings and metal
Error states are displayed in an error screen. In addition the LED Opera-
tion/Fault flashes red, and a corresponding entry is made in the logbook.
This example here shows an air pressure monitoring error.
The error message can be reset by pressing the "Reset" key on the mem-
brane keypad or by activating the "Reset External" switching input.
Warnings do not disturb the operation of the system. They are displayed in
the info field of the operating screen, and in addition the LED Operation /
Fault flashes green.
- Battery voltage too low, or battery missing.

Metal events are displayed in a screen together with the corresponding sig-
nal value. In addition the LED Metal lights up in red, and an entry is made in
the logbook.

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10.4 Main menu

Starting from the operating screen, press the key to open the main
menu.

In the main menu, use the or keys to select a menu item, and then
confirm your selection by pressing the key.

10.4.1 Change product

The PRIMUS+ Control Unit is able to save up to 10 different products with
their corresponding parameters.
It is thus possible to easily change a metal detector/separator to another
product in a very short time.

Use the or keys to select a desired product, and then press the
key to confirm your product selection. The system then automatically
changes back to the operating screen.

Product B
With "Product B" you can change the system to factory settings without be-
ing able to change product parameters.

With this product setting the menu items "Auto-Set" and "Product parame-
ter" cannot be selected in the main menu.

10.4.2 Auto-Set
This function is used to quickly set the metal detector/separator to the prop-
erties of a new product or of the operating environment. "Learn a product"
Product memories 1 to 3 have fixed preset product parameters. "Auto-Set"
only is possible for product memories 4 – 10.
Press the key to start the function.

This input screen is displayed if the menu level is password-protected.

Passwords are set by the customer.

Ensure that only products without metal contaminations (metal-free products) are
being conveyed.

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Press the key to start the function. The PRIMUS+ Control Unit changes
from metal detection mode to product learning mode.

Convey the desired product several times, at least twice.

Press the key to stop the function and complete the product learning
process.
If you continue to convey the product additional times, this has no influence
on the result of the product parameters.
Press the key to close the function. The system automatically returns to
the operating screen.

In the Auto-Set process the product parameters "Sensitivity" and "Product

angle" have been updated. In the "Product parameter" menu these can be
further optimised manually.

Press the or key to change the respective parameter, and then

press the key to confirm the value.

The signal display directly illustrates how such changes affect the system’s
performance while products are being conveyed.

The PRIMUS+ Control Unit is now optimised for the product and the environment.
Metal detection must be tested with a suitable test sample.

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10.4.3 Product parameter

In the main menu, select "Product parameter" and press the key to
open the "Product parameter" menu.

- This input screen is displayed if the menu level is password-protected.

Passwords are set by the customer.

Press the or key to change the respective parameter, and then

press the key to confirm the value.
- Sensitivity, setting range from 1% to 100%, decreases or increases the
detection of metal contaminations.
- Product angle, setting range from 0.0° to 179.9°
Has an influence on the product effect, the suppression of environmen-
tal conditions, and thus also on metal detection.

The signal display directly illustrates how such changes affect the system’s
performance while products are being conveyed.

Changes in this menu are only applied for the current product. Metal detection must
be tested with a suitable test sample.

10.4.4 Conveying speed

"Conveying speed" input screen

The conveying speed only can be set in applications with variable conveying speed.

In the main menu, select "Conveying speed" and press the key to open
the "Conveying speed" menu.

- This input screen is displayed if the menu level is password-protected.

Passwords are set by the customer.

It is a prerequisite for reliable metal detection that the product conveying

speed matches the setting at the PRIMUS+ Control Unit.
The two figures in brackets show the optimal product speed range that can
be covered with the above setting.
Use the or keys to set the conveying speed, then press to con-
Esc
firm the value. Press the key to close the menu without making any
changes.

Changes in this menu are only applied for the current product.

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10.4.5 Output

In the main menu, select "Output" and press the key to open the
"Output" menu.

- This input screen is displayed if the menu level is password-protected.

Passwords are set by the customer.

In the "Output" menu you can set all the conditions for the switching outputs MV1/2/3 and MR1 that are
available at the PRIMUS+ Control Unit.
Use the and keys to select individual menu items, and then press to open the respective
menu.
Esc
Press to exit the respective menu and change back to the next higher menu level without making
any changes.

Output menu
➢ Output adjust
➢ Output lock
➢ Monitoring
➢ Output level
➢ Outputs options

10.4.5.1 Output adjust

In the "Output" menu, select "Output adjust" and press to open the
"Output adjust" menu.
Depending on the settings in the "Output options" menu, the switching
times for delay and duration of the outputs can be set for all outputs or in-
dependently.
See "Output options" menu.

Use the or keys to set the times for delay and duration, and then
Esc
confirm the values by pressing . Press to exit the menu without
making any changes.
Setting range: 0 to 60s in 50ms steps.
Example:
[ ] Outputs independent
MV1/2/3 Switching outputs magnet valves 1, 2 and 3, 24VDC
MR1 Switching output, metal relay, potential-free contacts
The times for delay and duration apply to all outputs.
Example:
[x] Outputs independent
MV1 Switching output magnet valve 1, 24VDC
Set delay and time only for MV1
(The screens and settings for MV2, MV3 and MR1 are identical).

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10.4.5.2 Output lock

In the "Output" menu, select "Output lock" and press to open the "Out-
put lock" menu.
- Output lock means that after a metal event the outputs are activated for
the set delay time, but are not automatically reset.
Reset
- Resetting must be done by pressing the key.
- The option can be set for MV1/2/3 and MR1, and for the LM output (lamp
metal).

Info:
With "Reset mode [Manual]" all the outputs are "Locked" and the menu thus
is not available.

[x] Function In all setting screens functions can be activated or deactivated as follows:

[ ] Function Press the key to activate the function.

[x] Function activated.
Press the key to deactivate the function.
[ ] Function deactivated
Press the key to confirm and save the settings.
Esc
Press the key to exit the menu without making any changes.
Example:
[ ] Outputs independent

[x] LM → Output "Lamp Metal" is locked.

[ ] MV1,2,3, MR1→ Without lock function.

Example:
[x] Outputs independent

[x] LM → Output "Lamp Metal" is locked.

[ ] MV1, MR1 → Without lock function.

10.4.5.3 Monitoring

In the "Output" menu, select "Monitoring" and press to open the

"Monitoring" menu.
- Monitoring of the connection of magnet valve MV1/2/3
for broken cable and short-circuit.

Example:
[x] MV1 → Output "MV1" monitoring activated.
[ ] MV2 → Output "MV2" monitoring deactivated.
[ ] MV3 → Output "MV3" monitoring deactivated.

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10.4.5.4 Output level

In the "Output" menu, select "Output level" and press to open the
"Output level" menu.
- Output level means that in case of a metal event the switching outputs
MV1, MV2 and MV3 are activated according to the set switching level.
"High" switches from Low to High in case of metal, 0V →24V
"Low" switches from High to Low in case of metal, 24V → 0V
"Inact" means no level change in case of metal, 0V (only for MV2 and
MV3)

Example:
[ ] Outputs independent
MV1, MV2 and MV3 switch to High in case of metal.

Example:
[x] Outputs independent
MV1 switches to High in case of metal
MV2 switches to Low in case of metal
MV3 has no switching function

10.4.5.5 Output options

In the "Output" menu, select "Output options" and press to open the
"Output options" menu.
- In this menu you can set various functionalities for the outputs MV1/2/3,
MR1 and LM. These settings have an influence on the screens and set-
tings in other menus.
[x] Outputs active → Switching function in case of metal as set
[ ] Outputs active → No switching function in case of metal
No entry in the logbook
"Output OFF" display in the operating
screen
[x] Outputs independent → Delay and duration for each individual output
[ ] Outputs independent → Delay and duration for all outputs

Reset mode [Autom.] → Metal message is reset automatically,

"Delay" and "Duration" can be set.
Reset mode [Manual] → Metal message can only be reset manually,
only "Delay" can be set.

Switching functions depending on conditions.

[x] Metal at fault → Metal message also in case of a fault.
[x] Fault at metal → Fault state also in case of metal message.
[x] Metal at startup → Metal message until operating status.

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10.4.6 Setup

In the main menu, select "Setup" and press the key to open the
"Setup" menu.

- This input screen is displayed if the menu level is password-protected.

Passwords are set by the customer.

In the "Setup" menu you can, without logging in with a "user-level", view all the system information and
change the language, if necessary.
Use the and keys to select individual menu items, and then press to open the respective
menu.
Esc
Press to exit the respective menu and change back to the next higher menu level without making
any changes.

Setup menu
➢ Logbook
➢ Show counter
➢ Device-Info
➢ Network Info (only if there is a network module)
➢ Revision
➢ Language*)
➢ Login
➢ Logout

10.4.6.1 Logbook

In the "Setup" menu, select "Logbook" and press to open the

"Logbook" menu.
- A logbook entry contains information such as incident, date, and time.
In the logbook of the PRIMUS+ Control Unit 100 entries are recorded
and saved.
Use the and keys to scroll through the saved incidents. All the in-
cidents are saved chronologically with date and time.

The following information is available:

• Running number of the entry.
• Date and time of the incident.
• Message (error messages are marked with a ).
• Optional: 2 lines of additional information (depending on entry).

When the maximum number of entries is reached, the oldest entries will be deleted with-
out asking.

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The following messages and information are displayed in the logbook:

Type Incident Additional Information Comment
Metal Metal - Global metal counter
- Metal signal
Info Mains on/off
Product change - Old product number
- New product number
Change of product data - Current product number For learning, product angle and
- Product data group sensitivity are also displayed

Batch change - Batch number

Outputs on/off
Metal incident - Metal signal Active during test
Time /date settings
Change of system data - System data group
EEPROM basic init
Bypass active
RESET error
Login ID
Logout
Transmitter temperature
Receiver too high
EEPROM
Error Receiver too high - Error counter (global)
Transmitter over- - Error counter (global)
temperature
Flap position - Error counter (global)
Air pressure - Error counter (global)
Reject container full - Error counter (global)
Reject control - Error counter (global)
Light barrier - Error counter (global)
EEPROM - Error counter (global)
External error - Error counter (global)

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10.4.6.2 Show counter

In the "Setup" menu, select "Show counter" and press to open the
"Show counter" menu.
- A logbook entry contains information such as incident, date, and time.
In the logbook of the PRIMUS+ Control Unit 100 entries are recorded
and saved.
Use the and keys to select the respective counter, and then press
to open the counter.

Available counters:
• User counter
Sums up all metal incidents regardless of product or batch changes
until it is reset by the user.
Press the key to clear the user counter.
• Metal counter
Sums up all metal incidents.
• Error counter
Sums up all error incidents.
• Product counter
Sums up all conveyed products (only in combination with trigger light
barrier).

For all counters:

Global: All incidents since launch of the system.
Product: All incidents since selection of the current product.
Batch: All incidents since start of the current batch.

10.4.6.3 Device-Info

In the "Setup" menu, select "Device-Info" and press to open the

"Device-Info" menu.
- In this menu you can view the most important system information.

• Frequency
Search frequency: 289kHz Frequency deviation 0
• Operating mode: Rapid
Others: Pipe Scan, C-Scan DLS, conveyor belt, vacuum/pressure
conveying, Protector
• Serial number of the CU electronics board

• Voltage values of the CU electronics board

Setpoint values
- -5V, +/- 0.1V + 5V, +/- 0.1V
-1- 15V, +/- 0.3V + 15V, +/- 0.3V

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• Temperature values of the CU and IO electronics boards

Setpoint <80°C / Setpoint < 80°C
• Voltage values of the coil connection
Setpoint <11V / Setpoint < 1.2A

• Voltage values of the IO electronics board

Setpoint values
- 24, +/- 0.4V + +10V, +/- 0.4V + 5.5V, +/- 0.2V

10.4.6.4 Network info

In the "Setup" menu, select "Network info" and press to open the
"Network info" menu. This menu item only is available if the PRIMUS+
Control Unit is equipped with an "Ethernet module".
- In this menu you can view the most important network information if
there is a network connection.
The respective settings either were assigned centrally through a DHCP
server or were made manually.
- Open the respective menu items by selecting them and then pressing
the key.

IP address, assigned or fixed

Subnet mask

Gateway address (GW)

DNS server address

MAC address, hardware address of the installed Ethernet module

The PRIMUS+ Control Unit with "Ethernet" option allows two simultaneous
connections via SSTProt through different ports.
C1: Client address connection 1 (port 10001)
C1: Client address connection 2 (port 10002)

10.4.6.5 Revision

In the "Setup" menu, select "Revision" and press to open the

"Revision" menu.
- In this menu you can view all the information about the hardware and
software revision states of the installed electronics boards.
CU electron. SW software
HW hardware
FPGA, software
IO electron. SW software
HW hardware

Info about the operating system that is used (licence).

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10.4.6.6 Language

In the "Setup" menu, select "Language" and press to open the

"Language" menu.
- In this menu you can set the desired operating language.

The number of available languages differs depending on the language ver-

sion of the system.
[see chapter 10.2.1 “Language selection”]

10.4.6.7 Login / Logout

Protected parts of the Setup menu can be access by way of the "Login" and "Logout" menu items.
In every-day operation these items usually are not needed and are therefore hidden.

In the "Setup" menu, select "Login" and press to open the "Login"
menu.
- In this menu additional Setup menu items can be accessed by entering
a code number (password).
User-level 1, code 1000
User-level 2, code 2000
These additional menu items usually are not needed during normal op-
eration. When you have finished settings or parameter changes here,
you should therefore log out by using the "Logout" menu item.
At every position, select the correct number by using the or keys
and confirm it with until you have correctly entered the four-digit code
number.

In the "Setup" menu, select "Logout" and press to "Log out".

- When you have successfully logged out with only the standard Set-
up menu items will be available again.

In the "Setup" menu, when you are logged in with "User-level 1" (code 1000), you can also change
certain system settings.
The following additional menu items will be available:

Setup menu
➢ Clear logbook
➢ Change password
➢ Clock/date
➢ Setup options
➢ Autotest unit (only if this option is activated)
➢ Units
➢ Frequency deviation
➢ Network (only if there is a network module)
➢ Time setup
➢ Factory settings

10.4.6.8 Clear logbook (menu item requires login)

In the "Setup" menu, select "Clear logbook" and press to open the
"Clear logbook" menu.

- In this menu you can clear all the entries in the logbook. As a precaution
you will be prompted for an additional confirmation.

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Press the key for "No" to cancel the process.

Press the key for "Yes" to clear all the logbook entries.

If necessary, open the "Logbook" menu and check the logbook.

10.4.6.9 Change password

In the "Setup" menu, select "Change password" and press to open the
"Change password" menu.

- In this menu you can set your own passwords for the function / setup
menus that are available in the main menu.
Use the or keys to select the function / setup menu for which you
want to set your own password.
Confirm your selection with .
➢ Password Change product for the
• "Change product" menu
➢ Password Auto-Set/Product for the
• "Auto-Set"
• "Product parameter"
• "Conveying speed" menus
➢ Password Output for the
• "Output" menu
➢ Password Setup for the
• "Setup" menu

At every position, use the or keys to select a number and confirm it

with until you have correctly set a four-digit password.

If a password has already been set, you must first enter the old password
before you can assign a new one.

10.4.6.10 Clock/Date

In the "Setup" menu, select "Clock/Date" and press to open the

"Clock/Date" menu.

- In this menu you can set the clock and the date.

Use the or keys to set the individual positions, then press to

change to the next position.
When you have correctly entered the year and have pressed the clock
and date settings are confirmed and saved.
Esc
Press to exit the menu without making any changes.

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10.4.6.11 Setup options

In the "Setup" menu, select "Setup options" and press to open the
"Setup options" menu.

- In this menu you can set additional options depending on the operating
mode.
Press the key to activate the function.
Press the key to deactivate the function.
Press the key to confirm and save the settings.
[x] Autotest Unit:
When the function is activated, the settings for Autotest and for controlling
the external test unit are available in the Setup menu.
The "Autotest Unit" menu item can be selected.

[x] Stop&Go mode:

This setting (option) is necessary if products, for example during conveyor
belt operation, may stop in the coil because the belt stops.

[x] Half wave (Stop&Go mode) means an increased susceptibility to interference.

Depending on the application and on the operating environment it may be that interfer-
ence-free operation only is possible with reduced sensitivity (<100%).

10.4.6.12 Autotest Unit

In the "Setup" menu, select "Autotest Unit" and press to open the
"Autotest Unit" menu.

- With an automatic test unit ("Autotest Unit") the function of a metal de-
tector/separator can be checked during operation. The test either starts
automatically according to the set "Interval" condition, or it can be start-
ed manually.
Use the or keys to set the respective condition for the automatic
test of the metal detector/separator.
Interval:
• [ Time ] 15min, 30min, 45min, 1h, 2h, 4h, 6h, 8h, 9h,12h and18h
•
Test
[ Manual ] (By pressing the key)
• [ None ] Autotest is not active
Press the key to save the settings and, if applicable, start the interval
time.
Info:
Even if an interval time has been set the autotest always can additionally be
started manually.
[x] Error if test not OK:
If an autotest was not successful, an error message will be displayed and
the corresponding switching outputs will be activated.
[x] Eject during test:
A metal message is generated when the test sample is transported through
the detection unit, and the corresponding switching outputs will be activat-
ed.

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10.4.6.13 Units

In the "Setup" menu, select "Units" and press to open the "Units"
menu.

- In this menu you can configure the country-specific unit for the convey-
ing speed and the date/time format.
Use the or keys to set the respective unit for the conveying speed
and the date/time format.
Possible units for the Possible date/time formats:
conveying speed:
• m/s • dd.mm.yyyy
• m/min • yyyy-mm-dd
• ft/s • mm/dd/yyyy
• ft/min

10.4.6.14 Frequency deviation

When several Sesotec metal detectors or metal separators with the same search frequen-
cy are used near each other, an interference in the signal can occur. To prevent this, a
frequency deviation can be selected.

In the "Setup" menu, select "Freq. deviation" and press to open the
"Frequency deviation" menu.

- If necessary, you can use this menu to set search frequency deviations
for metal detectors/separators.
Use the or keys to set the deviation steps within the factory-preset
setting limits in [+ max] [0] [- max].
• [+ max] (example [ 3]
• [- max] (example [-3]
Press the key to save the value. The search frequency will be set ac-
cording to the deviation.

Changes of pre-installed values should only be made after consulting Sesotec.

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10.4.6.15 Network

In the "Setup" menu, select "Network" and press to open the

"Network" menu. This menu item only is available if a network module is
installed.

- In this menu you can assign the necessary settings for network opera-
tion either centrally through a DHCP server or manually.
Press the key to activate the function.
Press the key to deactivate the function.
[x] DHCP:
The network configuration is assigned by a server.
[ ] DHCP:
The network configuration must be set manually.
Repeatedly press the key to select the respective items, and use the
or key to set the address at the respective position. This procedure
is the same for all the setting screens.

• Assigning a unique IP address

• Setting a subnet mask
• Setting the address of the gateway
• Setting the address of the DNS server

• Setting the address of a MQTT server

(message protocol for M2M communication)

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10.4.6.16 Time setup

In the "Setup" menu, select "Time setup" and press to open the
"Time setup" menu.
- In this menu you can set the system time with reference to the time
zone in which the system is operating.
- If the PRIMUS+ Control Unit operates in a network, the predefined time
server function can be used.
Use the or keys to select one of the predefined time servers and
confirm your selection with .
• pool.ntp.org
• time.google.com
• IP address (input screen for setting the address)
• --- (do not use a time server)

Irrespective of the time server function you can set the time in accordance
with the time zone in which the system is operating.
If a corresponding time zone (with daylight time) is set here, the change
from daylight time to standard time is performed automatically.
Use the or keys to select one of the predefined time zones and
confirm your selection with .
• EET/EEST Eastern European Time / Summer Time
• CET/CEST Central European Time / Summer Time
• WET/WEST Western European Time / Summer Time
• GMT Greenwich Mean Time
• AST/ADT Atlantic Standard Time (USA) / Atlantic Daylight Time
• EST/EDT Eastern Standard Time (USA) / Eastern Daylight Time
• CST/CDT Central Standard Time (USA) / Central Daylight Time
• MST/MDT Mountain Standard Time (USA) / Mountain Daylight T.
• PST/PDT Pacific Standard Time (USA) / Pacific Daylight Time
• AKST/AKDT Alaska Standard Time / Alaska Daylight Time
• JST Japan Standard Time
• CST China Standard Time
• IST India Standard Time
• MSK Moscow Standard Time
• Other/None Other time zone or none

UTC (Universal Time Coordinated), coordinated universal time.

With this setting you can manually set the UTC offset for your time zone, if
no time zone is selected.
Example: For CET offset +1 hour, for CEST offset +2 hours

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10.4.6.17 Factory settings

In the "Setup" menu, select "Factory settings" and press to open the
"Factory settings" menu.
- In this menu you can reset the metal detector/separator with PRIMUS+
Control Unit to the factory settings at the time of delivery.
- System data and all product memories will be reset to factory settings.
As a precaution you will be prompted for an additional confirmation.
Press the key for "No" to cancel the process.
Press the key for "Yes" to reset system and product data to factory set-
tings.

In the "Setup" menu, when you are logged in with "User-level 2" (code 2000), you can also change
the settings of options.
The following additional menu items will be available.
Setup menu (options)
➢ Air pressure monitoring
➢ Flap monitoring
➢ External error
➢ Ejection monitoring

These values are preset by Sesotec to ensure an optimal function. Usually it is not neces-
sary to change these values.

10.4.6.18 Air pressure monitoring

In the "Setup" menu, select "Air pressure mon." and press to open the
"Air pressure monitoring" menu.
- In this menu you can activate the switching input
\_air pressure mon.

Use the or keys to set a time in predefined steps.

After a metal detection the switching input is deactivated for the set time. In
this time the pressure can build up again so that there will be no repeated
error message.
Confirm the set time by pressing .
• 0.0s Monitoring is permanently deactivated
• 2.5s up to max. 10.0s in 2.5s steps
A value higher than 0 defines the maximum time in which the air pressure
may drop below the limit set in the pressure controller without creating an
error message.

Page 61 of 79
10. Menu / operation PRIMUS+

The PRIMUS+ Control Unit features two switching inputs. Depending on the application these inputs
can perform different functions. The assignments are factory-preset and are saved as system data.
Sensor 1 Connector J6, terminal 18 (PNP or NPN)
Sensor 2 Connector J6, terminal 26 (PNP or NPN)

10.4.6.19 Flap monitoring

In the "Setup" menu, select "Flap monitoring" and press to open the
"Flap monitoring" menu.
Sensor 1, "Flap monitoring" function
- In this menu you can activate the flap monitoring function.
- An optionally installed sensor detects the flap movement switching
times. In case of a malfunction an error message will be displayed.
Use the or keys to set a monitoring time.
Confirm the set time by pressing .
• 0.0s Monitoring is permanently deactivated
• up to max. 10.0s in 0.1s steps
A value higher than 0 defines the time that the flap must not exceed when
switching from normal position to reject position and vice versa.

10.4.6.20 External error

In the "Setup" menu, select "External error" and press to open the
"External error" menu.

Sensor 2, "External error" function.

Press the key to activate the function
Press the key to deactivate the function
[x] Input activated → Switching function triggers an error state
[ ] Input deactivated → No function

Delay: [ Time ] Can be set from 0.00s to 25.0s in 0.05s steps.

The error signal only is accepted after the set
delay time (error filter).
Confirm the set time by pressing .

Page 62 of 79
10. Menu / operation PRIMUS+

10.4.6.21 Ejection monitoring

In the "Setup" menu, select "Eject monitoring" and press to open the
"Eject monitoring" menu.
- In this menu you can activate or deactivate various monitoring functions
depending on the application.
Sensor 2, "Eject/Level monitoring" function
Press the key to activate the function
Press the key to deactivate the function.
[x] Input activated → Ejection monitoring: A signal is provided if
ejection was not performed within the set
response time.
→ Level monitoring: A signal is provided if the
reject container is full.
[ ] Input deactivated → No function
Confirm the setting by pressing .

Sensor 2, "Level monitoring" function

Press the key to activate the function
Press the key to deactivate the function.
[x] Input activated → Level monitoring: A signal is provided if the
reject container is full.
[ ] Input deactivated → No function
Confirm the setting by pressing .

Sensor 2, "Eject monitoring" function

Press the key to activate the function
Press the key to deactivate the function.
[x] Input activated → Ejection monitoring: A signal is provided if
ejection was not performed within the set
response time.
[ ] Input deactivated → No function
Confirm the setting by pressing .

Page 63 of 79
11. Errors and error remedying

11 Errors and error remedying

If you should have any questions, or if there should be any malfunctions, please contact the
manufacturer.

If you have any questions, please state the equipment type and serial number!

Service telephone: +49 (0) 85 54 - 30 8-173

11.1 Error messages

In case of an error the Operating/Fault LED at the control panel flashes red, a corresponding er-
ror message appears on the display, and the fault relay [see chapter 8.2.2 "Switching states of
relays"] drops. If the system is correspondingly configured, a metal alarm will also be activated.

11.1.1 Error supply voltage

Possible causes Remedy
CU electronics board, supply voltage for transmit- Short circuit at the coil connectors, check the
ter or analog-range is missing. transmitter or the receiver connection
+/-15V or +/-5V Replace the CU electronics board.

11.1.2 Receiver voltage too high

This message appears if the signal that is received from the detection coil has a too high voltage.
Possible causes Remedy
Big metal part (e.g. aluminium ladder, screwdriver, Check the detector head and the surroundings.
hammer, bracelets) directly beside or in the detec- Sometimes metal parts can be found inside or un-
tion coil. derneath the belt.
Improper installation of the search coil. See operating instructions Detection coil: "Installa-
tion”.

11.1.3 Receiver faulty

This message appears if the receiver connection cable is interrupted.
Possible causes Remedy
Receiver cable between Control Unit and detec- Check the receiver cable for interruptions. Re-
tion coil is interrupted. place it, if necessary.
Check the connectors of the connection cable. If
necessary, plug them on/fix them again.

11.1.4 Transmitter faulty

This message is displayed if the transmitter signal is not detected or the connection to the detector is
broken.
Possible causes Remedy
Transmitter cable between Control Unit and de- Disconnect transmitter cable at the detector (triax
tector has a short circuit or transmitter frequency cable) and measure with Ohm meter: Replace if
is incorrect. necessary or check transmitter frequency.

11.1.5 Transmitter overtemperature

Possible causes Remedy
CU electronics board defective. Replace the CU electronics board.
Coil or transmitter connection board defective. Contact Sesotec service.

Page 64 of 79
11. Errors and error remedying

11.1.6 Hardware CU
Possible causes Remedy
Self-monitoring (self-test) has detected an error Replace the CU electronics board.
on the CU electronics board.

11.1.7 Hardware IO
Possible causes Remedy
Self-monitoring (self-test) has detected an error Replace the IO electronics board.
on the IO electronics board.

11.1.8 Communication IO
This message appears if communication between CU electronics board and IO electronics board is in-
terrupted [see chapter 13.1 "Spare parts drawing”] and data exchange is no longer possible.
Possible causes Remedy

11.1.9 Watchdog
Possible causes Remedy
Software error of the CU electronics board. If this occurs several times, contact Sesotec ser-
vice.

11.1.10 Memory error

Possible causes Remedy
System and product data memory defective. Check whether the memory module is properly in-
serted in the socket [see page 15].
If necessary, replace the memory module. Then
select menu item "Factory settings".
Replace the CU electronics board.

11.1.11 Short circuit MV

This message is displayed if there is a short circuit in the magnetic valve switching outputs.
Possible causes Remedy
Short circuit or connection broken to magnetic Check valve cable for breaks and renew if neces-
valve 1. sary.
Check valve cable plug and socket connections,
remove and reinsert if necessary.

11.1.12 Connection MV
This message is displayed if there is a break in the magnetic valve switching outputs.
Possible causes Remedy
Short circuit or connection broken to magnetic Check valve cable and connectors with Ohm me-
valve 2. ter for short circuit, replace if necessary.
Check magnetic valve resistance which should be
100 ...140  → ok

Page 65 of 79
11. Errors and error remedying

11.1.13 Air pressure

Possible causes Remedy
Appears on display if the air pressure monitor re- Check the connection cable to the pressure sen-
sponds or the connection to the sensor is inter- sor.
rupted.
No air pressure or air pipe broken. Check air supply.
Operating threshold of pressure monitor is set too Adjust pressure monitor.
high.

11.1.14 Diverter position

Possible causes Remedy
Appears during reject operation of the diverter, if
signal timing is not correct, Fix the diverter mechanics
diverter is broken Check diverter if tight or wedged pieces
diverter too slow Check air pressure (min. 5 bar)

Caution! Danger of accident!

Disconnect air supply!

Forward and return time set too short. Prolong the time settings.
Connection to the sensors defective. Check cable and sensors.

11.1.15 Sensor 1 faulty

Possible causes Remedy
Error signal at the sensor 1 connection on the Find the cause of the error and remedy it.
IO electronics board (terminal 18). Replace the sensor.
Sensor connection for flap monitoring.

11.1.16 Sensor 2 faulty

Possible causes Remedy
Error signal at the sensor 2 connection on the Find the cause of the error and remedy it.
IO electronics board (terminal 26).
Sensor connection for external error. Replace the sensor.
Sensor connection for initiator – filling level.

11.1.17 Filling level

Possible causes Remedy
The container is full. Empty the container.
Is the sensor faulty? Replace the sensor.
The sensor is not connected, or the connection Check the sensor connection.
cable is interrupted.

11.1.18 External error

Possible causes Remedy
Error signal at the external error input of the IO Find the cause of the external error and remedy it.
electronics board.
Alarm message of the frequency inverter.
For example:
Thermal contact of motor protection.

11.1.19 Error Autotest Unit (option)

Observe additional documentation:
➢ [see operating instructions "Automatic Test Unit"] for Sesotec metal detec-
tors/separators.

Page 66 of 79
11. Errors and error remedying

11.2 Undefinable activation of the switching outputs

Possible causes Remedy
Improper installation of the search coil See operating manual detector coil: "Mounting"
Conveyor belt systems:
Intermittent contacts on the conveyor frame for Check and tighten all screw connections
example due to: If necessary weld frame parts.
• Loose guide plates
• Loose screw connections on the frame parts

Changing contact resistance on the tension and Insulate cross connections or tension and deflec-
deflection roller bearings or on the drive roller tion rollers on one side.

Certain parts of the conveyor belt are conductive:

• Contaminated with metal (welding spatter,
metal chips, abraded material….). Clean conveyor belt of all residue.
• Belt junction causing metal alarm to signal
even when no product on moving conveyor. If necessary replace conveyor belt.
Circular coils: Observe a minimum distance of 10mm between
Mechanical contact between scanning pipe and pipe and coil. If necessary use a scanning pipe
detection coil. with smaller diameter.
Sensitivity setting too high. Repeat product learning procedure, if necessary
reduce sensitivity manually.
Metal particles hard to identify due to corrosion or Check processed material carefully, if necessary
encapsulation. pass through detector again.
Loose contact at the detector cables. Check connections.
Material or conveyor statically charged (cracking Prevent static by additional earthing (please con-
sound heard at the detection coil). sult manufacturer) or by using ion spraying devic-
es.

Page 67 of 79
11. Errors and error remedying

11.3 Replacing the backup battery

WARNING
The system must be turned off before the battery is replaced.
➢ Always disconnect the power supply and any connected external circuits before
opening the cover.
➢ The work may only be performed by a qualified electrician under strict observation
of the attached warning labels and with due regard to standard approved rules of
electrical engineering.

1. Open the cover of the electronics housing.

Procedure - Replacing the backup battery:

Button cell CR2032 (for STE article number 33011070):

1. Carefully remove the old backup battery a) from its holder

2. Insert the new backup battery.
3. Always observe the correct polarity (positive pole on top)!
4. Close the cover of the electronics housing again.
5. Date and time must be set anew.
→ See "Setup Menu", code 1000.

If the backup battery is not replaced in time, the following data will be lost:
Date and time.

Page 68 of 79
11. Errors and error remedying

11.4 Replacement of electronic boards

The PRIMUS+ Control Unit consists of the following three boards: CU electronics board (2),
IO electronics board (5) and display board (7).

4 3

11.4.1 Replacing the CU electronics board PRIMUS+

1. Disconnect voltage supply and external circuits and open the cover at the electronics housing.
2. Remove connectors and remove the fastening screws (1).
3. Remove the CU electronics board (2).
4. Install the new board in reverse order, but do not connect the mains power supply!

The data memory is located on the CU electronics board (evaluation electronics board). The
memory contains all system and product parameter settings.
If this memory device is transferred to a new board no new settings must be performed.

Page 69 of 79
11. Errors and error remedying

Transferring all settings

(a) New controller board

(b) Old controller board

Procedure:
1. Remove the data memory module from the new (already
installed) CU electronics board (a) and place it aside.
2. Remove the data memory module from the old CU electron-
ics board (b) and insert it in the memory socket of the new
CU electronics board (a).
3. Switch on the power supply. The new board runs with the
"old" settings.

When the system and product data memory module is replaced, the date and time infor-
mation will not be adopted (because this information is saved in the battery-powered
memory).

11.4.2 Replacing the IO electronics board, PRIMUS+ Control Unit

1. Disconnect voltage supply and external circuits and open the cover at the electronics housing.
2. Remove the connectors and remove the fastening screws (1), (3) and (4).
3. Remove the CU electronics board (2).
4. Remove the IO electronics board (5).
5. Install the new IO electronics board (5) and the other components in reverse order!

11.4.3 Replacing the display board

1. Disconnect voltage supply and external circuits and open the cover at the electronics housing.
2. Remove the connectors and remove the fastening screws (6).
3. Take out the display board (7).
4. Install the new board in reverse order!

Page 70 of 79
12. Maintenance and cleaning

12 Maintenance and cleaning

Personnel qualification:
Only reliable trained or instructed maintenance personnel with technical training is allowed to perform
maintenance and cleaning work at the metal detector. Such personnel must have knowledge of the
operating instructions.

Personal protective equipment:

The following personal protective equipment must be worn:

Wear protective gloves

WARNING
Prior to cleaning turn off the Sesotec metal detector or separator with the master switch
and disconnect the system from the mains voltage.

12.1 Maintenance
The PRIMUS+ Control Unit is maintenance-free, yet it is still appropriate to inspect the equipment in
regular intervals:
• Are all the fastening screws tight?
• Is the housing seal in perfect condition, and does it provide proper sealing?
• Also check all the cables for possible damage (e.g. at the cable sheath).

12.2 Cleaning
12.2.1 Hints for cleaning
- Please ensure you follow the instructions below.
- Specific machine components must be cleaned with specific substances. Please use the correct
materials and clean at regular intervals as suggested.
- If the building is being cleaned ensure the machines are covered up.
The following must not be used for cleaning:
- Sharp, hard or pointed objects
- Water or steam jet appliances
- Compressed air
- Hazardous and solvent-containing materials
- Cleaning agents that may attack the materials used
- Cleaning agents containing chlorine.

12.2.2 Cleaning instructions

For cleaning purposes we recommend that you use warm water with approved cleaning agents for the
respective application, and a soft, lint-free cloth. Once every week the coil shaft should be thoroughly
cleaned, removing any dirt accumulations and deposits. After cleaning wipe up any remaining drops of
water with a dry, non-fibrous cloth until the coil shaft is dry. From time to time apply oil to the stainless
steel framework (e.g. Nirostol 55 cleaning and maintenance oil which meets food industry standards).

Page 71 of 79
12. Maintenance and cleaning

12.2.3 Care advice for stainless steel

Only high-quality stainless steel is used in the systems. To prevent rust on the high-grade steel parts
do not use substances containing chloride (e.g. cleaning or disinfecting products) or operate the ma-
chine in an atmosphere containing chloride. If this is unavoidable the steel parts must be thoroughly
rubbed down immediately afterwards with cleaning oil e.g. Nirostol 55 cleaning and maintenance oil
(which meets food industry standards).

Important information for stainless steel models.

Stainless steel models are extremely weatherproof and are therefore able to withstand most environ-
mental conditions.
However, even stainless steel can be susceptible to a slight film of rust.
These deposits are caused by contact corrosion and can be removed by following the instructions be-
low:
- Use a stainless steel cleaner: in principle any stainless steel cleaner may be used. Please ensure
you read the instructions prior to use.
- Use only cleaning agents that are halogen-free (i.e. without chlorides and fluorides), and salt and
hydrofluoric acid free.
- After each cleaning rinse the machine thoroughly with tap water.
- Do not use the following: Non-alloy materials or substances, abrasive cloths, cleaning agents con-
taining salt or hydrofluoric acid, chrome, silver or brass cleaners.

Page 72 of 79
13. Spare parts

13 Spare parts
If you should have any questions please state equipment type and serial number!

Spare parts and wearing parts must always be obtained from the manufacturer or from a
supplier that is certified by the manufacturer.

13.1 Spare parts view

15
20

12

21

11

16

14 13

1
10

2
17
18
3
19

Page 73 of 79
13. Spare parts

13.2 Spare parts list

Item
Part Part No. Material Art. No. Sp/Con
No.
1 Electronics housing PRIMUS+ Z0065803 77080254 Sp
2 Cable threaded joint MS-M 20x1.5 33001012 Sp
3 Cable threaded joint MS-M 16x1.5 33001010 Sp
4 Nut 50220 M for cable threaded joint 33001004 Sp
5 Nut 50216 M for cable threaded joint 33001002 Sp
6 Distance bolt M4x20 31160822 Sp
7 Distance bolt M4x10 31160820 Sp
8 Bush 77101378 Sp
9 Hexagon nut M4 31160908 Sp
10 Wall mount for control cabinet 08006717 Sp
(accessory)
11 Distance bolt M4x15 08023239 Sp
12 IO electronics board PRIMUS+ 77103219 Sp
Membrane keypad PRIMUS+ Sesotec Sp
13 77100328
GmbH
13 Membrane keypad PRIMUS+ Neutral 77100326 Sp
14 Display PRIMUS+ 33015460 Sp
15 CU electronics board PRIMUS+ / Rev.6 77156632 Sp
16 AC/DC converter (option) 33013134 Sp
17 Hexagon screw M8x20 15090400 Sp
18 Screw plug M20x1.5 33001018 Sp
19 Screw plug M16x1.5 33001016 Sp
20 Memory module (data memory) 77100949 Sp
21 Hexagon nut M8x8 15083200 Sp

*Sp/Con = Spare part / Consumable

Page 74 of 79
14. Decommissioning, preservation, shipping and waste disposal

14 Decommissioning, preservation, shipping and waste disposal

DANGER
There is danger of electric shocks in the electronics housing.
➢ Disconnect the metal detector or separator from the mains supply before you start
any kind of work.
➢ Also completely disconnect any external circuits (e.g. at relays) from the metal de-
tector.

WARNING
Improper decommissioning, preservation, shipping, and waste disposal may lead to serious
personal injuries and property damage.
➢ The instructions below must always be observed.
➢ Observe the transport information in chapter 6.2 “Transport”!
➢ Observe the ambient conditions
[see Technical Data Sheet "PRIMUS+ Control Unit"]

Personnel qualification:
Sesotec metal detectors and separators only may be decommissioned by instructed personnel with
basic technical training.
Helpers only may be used according to their qualification and under permanent supervision.
Personal protective equipment:
The following personal protective equipment must be worn:

Wear safety shoes Wear protective gloves

14.1 Decommissioning
Decommissioning means that the metal detector is put out of operation for a longer period of time
(longer than 3 months.)
Prior to decommissioning various kinds of work must be performed at the metal detector.
Perform decommissioning:
1. Disconnect the power supply.
2. Remove all products from the metal detector.
3. Clean the metal detector [see chapter 12.2 "Cleaning"]

14.2 Preservation
Preservation means the storing of the metal detector for a longer period of time (longer than 3 months)
and the preparation for shipping of the metal detector.
• Prior to preservation the metal detector must be cleaned! [see chapter12,2 "Cleaning”].
• After cleaning, rub down all the steel parts with cleaning oil, e.g. Nirostol 55 (cleaning and
maintenance oil which meets food industry standards).
• Prior to packing or preservation, all the parts must be dry and dust-free.
• The metal detector must be stored in a closed room and covered with tarpaulins for dirt pro-
tection.
• Observe the information for storage [see chapter 6.3, “Storage”].
• Observe the ambient conditions [see Technical Data Sheet "PRIMUS+ Control Unit”].

Page 75 of 79
14. Decommissioning, preservation, shipping and waste disposal

14.3 Shipping
1. Always observe the information for transport [see chapter 6.2 "Transport”]!
Use suitable lifting equipment to lift the metal detector or separator at the fastening rails. Place
the metal detector on a transport pallet, secure it against slipping (screw the fastening rails to the
transport pallet), and use lashing straps across the coil housing to tie it to the transport pallet.
Use a lift truck to carefully transport the metal detector on the transport pallet. Secure the
transport pallet against shifting on the lift truck.

ATTENTION
Incorrect lifting may lead to serious damage at the system.
➢ Do not lift the metal detector or separator at the throughput opening!
➢ The side walls or attached parts of the system must not be compressed by ropes
or chains pulling at an angle!

2. Choose packing that is suitable for the type and size of the equipment, taking into account
whether the shipment is for export by sea or airfreight, or for national or international road
transport. The packing material must protect the goods from all damage under normal transport
conditions.

3. Depending on the size, weight and nature of the goods packing in cardboard boxes, boxed pallets
etc. is only suitable for road transport.
Use reinforced card, corrugated cardboard, blister packing and shredded paper to fill and protect
the goods.
Electrostatic sensitive components (electronic boards, electronic modules, etc.) must be packed
in antistatic foil or foil bags prior to packing! ( t h i s i s e s s e n t i a l ! )
Stick additional warning labels on the outside of the packaging e.g. "Attention, electronic equip-
ment, do not drop,” etc. The packing should be sealed with adhesive tape and, where the weight
exceeds 50 kg, additionally with wrapping tape.

3a. When packing for international road transport use the instructions above (see point 2). Larger and
heavier shipments must also be protected as for export in wooden crates. Care must be taken to
ensure that the goods inside the packing are protected against corrosion.
Any parts that will corrode easily must be wrapped in oil paper or corrosion-protective foil. Care
must be taken to prevent the components moving around within the packaging.

3b. International air freight shipments must be packed in wooden crates or on export paltainers.
Care must be taken that the goods are secure and well-protected inside the packing. Any parts
liable to corrode must be wrapped in oil paper, protective foil or sprayed with anti-corrosion spray.

3c. Sea-freight must be packed in seaworthy export crates. These crates can be obtained from spe-
cialist suppliers.
The crates must be lined with oil paper to make them resistant to sea water and prevent corro-
sion. In addition the goods must be protected against corrosion by use of a spray or by wrapping
in protective foil.
Care must be taken to ensure that the goods cannot move around inside the crate.
After packing the sea-freight crates must be properly closed.
The sea crates must also be fastened externally with securing tapes.

During loading care must be taken not to damage the external packaging.

The carrier must certify that the shipment has been accepted and loaded correctly by detailing
this on the bill of lading, loading list etc.

Page 76 of 79
14. Decommissioning, preservation, shipping and waste disposal

3d. Attach the following symbols at the packing:

Protect against moisture Careful: Glass Up Centre of gravity

14.4 Waste disposal

Packing:
The packing materials usually are wood and PE foil. These materials can be returned to the respective
collection centres.
Reusable materials:
The equipment must be completely disassembled and materials must be separated into the following
groups:
• Light metals (aluminium, magnesium and other alloys)
• Ferrous metals (stainless steel, steel)
• Plastics
• Cables
• Electrical components
• Operating materials
The separate materials of the machine must be returned to the respective collection centres.

Observe the national waste disposal regulations!

Page 77 of 79
15. Annex

15 Annex
• EC DECLARATION OF CONFORMITY

• Technical data sheet

Accessories:

• UL/CSA certificate

Page 78 of 79
 ----------------------------------------------------------------------------------------------------------------------------- -----

Fold >

Page 79 of 79
 Sesotec GmbH
PRIMUS+
Supplemental sheet external 24V DC supply

PRIMUS+ with external 24V DC supply Date: 01.08.16

As an alternative to the standard mains power supply (110-240 VAC, 50/60 Hz) the control unit
PRIMUS+ as an option also offers the possibility to directly operate the control electronics
board with 24V (DC).
For this purpose the control board features a separate input (J3).
The two jumpers JP1 and JP2 must be set to position 2-3 to change the power supply to ex-
ternal 24V DC.

PRIMUS+ with external 24V DC supply.

To guarantee safe operation of the metal

detection coil, the control unit must be
connected to the local equipotential bond-
ing conductor (earthing).
1 2
For this purpose the control unit must be
earthed at the provided position (earthing
symbol).

External circuits may still be live although the

mains power supply has been turned off!

→ "Metal" (2) and "Fault" (3)

3

24V DC
(Mains)

In addition the following operating conditions must be observed:

Operating voltage: DC 24 V (± 3%)

Current input: approx. 1.25 A
Max. wire cross section at terminal J3: 2.5 mm²

Fusing of the power supply must be provided by the customer!

Fusing (provided Designation Type

by customer)
- Designation cus- Supply voltage PRI- Recommendation:
tomer-specific - MUS+ DC 24 V Electronic fusing with a rated current of 1.6A
(max. power input of PRIMUS+ approx. 30W)
Alternative:
Circuit-breaker 1.6A,
Characteristics Type A

1 PRIMUS+_Beiblatt_ DC 24V 77124461-EN-6131.docx

 Sesotec GmbH
PRIMUS+
Supplemental sheet external 24V DC supply

Attention:
Specif when ordering spare parts for Art. No. under Pos. 12.

9.2 Spare parts list

Item
Part Part No. Material Art. No. Sp/Con
No.
1 Electronics housing PRIMUS+ Z0065803 77080254 Sp
2 Cable threaded joint MS-M 20x1.5 33001012 Sp
3 Cable threaded joint MS-M 16x1.5 33001010 Sp
4 Nut 50220 M for cable threaded joint 33001004 Sp
5 Nut 50216 M for cable threaded joint 33001002 Sp
6 Distance bolt M4x20 31160822 Sp
7 Distance bolt M4x10 31160820 Sp
8 Bush 77101378 Sp
9 Hexagon nut M4 31160908 Sp
10 Wall mount for control cabinet 08006717 Sp
(accessory)
11 Distance bolt M4x15 08023239 Sp
12 IO electronics board PRIMUS+ 77124461 Sp
13 Membrane keypad PRIMUS+ Sesotec 77100328 Sp
13 Membrane keypad PRIMUS+ Neutral 77100326 Sp
14 Display PRIMUS+ 33015460 Sp
15 CU electronics board PRIMUS+ 33015446 Sp
16 AC/DC converter (option) 33013134 Sp
17 Hexagon screw M8x20 15090400 Sp
18 Screw plug M20x1.5 33001018 Sp
19 Screw plug M16x1.5 33001016 Sp
20 Memory module (data memory) 77100949 Sp
21 Hexagon nut M8x8 15083200 Sp

*Sp/Con = Spare part / Consumable

2 PRIMUS+_Beiblatt_ DC 24V 77124461-EN-6131.docx

 EU-DECLARATION OF CONFORMITY
concerning the Directive 2014/30/EU
No. PRIMUS+

1. Product designation: Control Unit

Type: PRIMUS+
Serial number: See type plate

2. Manufacturer: Sesotec GmbH Authorised representative: -

Regener Strasse 130
D-94513 Schoenberg
3. This declaration of conformity is issued under the sole responsibility of the manufacturer.
4. Object of the declaration:
The above named product is a device in the sense of the directive. It is used for the detection and separation
of metal contaminants in non metallic materials for industrial applications. Any modification of the product
made without our approval will render this declaration invalid.
5. The object of the declaration described above is in conformity with the relevant Union harmonisation
legislation:
EMC-Directive 2014/30/EU
Low-Voltage Directive 2014/35/EU
RoHS-Directive 2011/65/EU *

6. References to the relevant harmonised standards used, including the date of the standard, or references
to the other technical specifications, including the date of the specification, in relation to which conformity
is declared:
EN 55011:16, EN 61000-6-2:05, EN 61000-3-2:14, EN 61000-3-3:13
EN 61010-1:10, EN 60529:91+A1:00+A2:13
EN 50581:12 *
DGUV Regulation 103-013

7. The notified body: - Identification number: -

Address: -
performed -
and issued the following certificate:
-
8. Additional information:
* The declaration pursuant 2011/65/EU is based on our current knowledge and on declarations of conformity
from our suppliers.

Signed for and on behalf of: Sesotec GmbH

(Place and date of issue): Schoenberg / January 07, 2019
(Name, function) (signature): Marc Setzen / Managing Director
Technical data sheet PRIMUS+-0-TB-EN-V1.3.docx Page 1 of 2

PRIMUS+ control unit

 Dimensions

180
235
Ø9
35
27

6,5 85
200
220
236
All dimensions in mm

Subject to change without notice ! 19-01-01

Sesotec GmbH  Regener Str. 130  D-94513 Schönberg  Germany
Tel. +49(0)8554/308-0  Fax: +49(0)8554/2606  e-mail: [email protected]  Internet: www.sesotec.com
Technical data sheet PRIMUS+-0-TB-EN-V1.3.docx Page 2 of 2

PRIMUS+ control unit

 Standard design
Performance data:  High precision due to digital signal processing
 Modern 32 Bit processor system with high performance
 Automatic teach-in mode (Auto-Set) to mask out intrinsic conductivity
of products and environmental influences
 High immunity against vibration and electric smog
 Customer specific solutions due to flexible input-output module
 Product parameter memory for 10 different products
 Logbook with real-time clock (power-failure-proof).
 CE certified
Operating:  Easy to use with membrane keypad and clear text control concept
 Easy menu structure with full-graphic LCD module
 Configurable password protection.
 LED lamps for operation, metal alarm and fault.

Housing: Sheet steel, varnished, aluminium grey (RAL 9007)

Ingress protection: IP 65
Ambient conditions: -10° C to +50° C, 25% to 85% rH, no condensation
Storage and shipping conditions: -10° C to +50° C, 25% to 85% rH, no condensation
Weight: 3.2 kg
Operating voltage: 100-240 VAC (±10%), 50/60 Hz
Current input: Approx. 300 mA / 115 V, approx. 150 mA / 230 V
Fuse: 1.6 A, slow-blowing
Mains cable: 1.8 m with plug
Switching inputs: 1 switching input "external reset"
1 switching input "external test"
1 switching input "external error"
1 switching input "manual ejection"
1 switching input "air pressure monitor"
1 switching input "disable metal detection"
1 switching input "proximity switch (PNP/NPN)"
Switching outputs: 1 relay switching output for metal signal
1 relay switching output for fault / alarm signal
3 switching outputs 24 V DC, 250 mA metal signal, PLC use, etc.
3 switching outputs 24V, DC, NPN, 150 mA, connection for signal combination
Conveying speed: See data sheet of selected detection coil or complete unit
Can be combined with: Detection coils: C-SCAN DLS, ELS, Elcon and P-SCAN RP
Scanning sensitivity: See data sheet of selected detection coil or complete unit
Self monitoring: Detection coil and outputs
Performance validation: Test button (only in connection with metal separator)

 Accessories
 Visual alarm  Counter (detection counter) in a  Push button for functional test in
 Failure indication separate housing a separate housing
 Failure and metal indication  Push button for manual rejection  UL/CSA certificate
 Audible alarm in a separate housing  …………………….
 Failure indication
 Failure and metal indication
 Combination alarm (visual alarm and
audible alarm)
 Failure indication
 Failure and metal indication

 Options
 Ethernet interface (TCP/IP 100 Mbit/s, IP67, RJ45)

 Special versions
 Special varnishes  Extended temperature range (exceeding -10° C or +50° C)
 Explosion-proof version ATEX  ……….………………....

Subject to change without notice ! 19-01-01

Sesotec GmbH  Regener Str. 130  D-94513 Schönberg  Germany
Tel. +49(0)8554/308-0  Fax: +49(0)8554/2606  e-mail: [email protected]  Internet: www.sesotec.com