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Ford 6R60E/6R75E (2006 - On) 6R80E (2009 - On)

6 SPEED 2WD & 4WD (Full Electronic Control)

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Revision 12/2018
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Ford 6R60E/6R75E (2006 - On) 6R80E (2009 - On)
6 SPEED RWD (Full Electronic Control)

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Ford 6R60E/6R75E (2006 - On) 6R80E (2009 - On)
6 SPEED RWD (Full Electronic Control)
ILL ILL
NO.............DESCRIPTION YEARS QTY PART NO NO.............DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES Cont…
Kit Overhaul Kit (Transtec) 303C 'E' Clutch Steel (3.00mm).......... 06-ON 6-7 6HP26.STP02
(6R60E, 6R75E)........................ 06-ON 1 6R60E.OHK01 304E 'B' Clutch Steel (2.10mm).......... 06-ON 4-5 6HP26.STP03
Kit Overhaul Kit (Aftermarket) 305E Waved Steel 'B' Clutch............... 06-ON 1 6HP26.STP11
(6R60E, 6R75E)........................ 06-ON 1 6R60E.OHK05 306F 'C' Brake Steel (3.00mm)........... 06-ON 4-5 6HP26.STP01
Kit Overhaul Kit (Transtec) 307F Waved Steel 'C' Brake............... 06-ON 1 6HP26.STP08
(6R80E)..................................... 08-ON 1 6R80E.OHK01 308G Waved Steel 'D' Brake............... 06-ON 1 6HP26.STP11
Kit Overhaul Kit (Precision) 309G 'D' Brake Steel (2.10mm)........... 06-ON 6-7 6HP26.STP03
(6R80E, Ford Lincoln, Mazda)... 09-ON 1 6R80E.OHK51 310G End Steel 'D' Brake (Selective)
(2.10mm Thick).......................... 06-ON 1 6HP26.STP03
Sonnax® Transmission Identification Chart (3.00mm Thick).......................... 06-ON 1 6HP26.STP01

GASKETS
100J Pan Gasket................................ 06-ON 1 6R60E.GAS01
PRESSURE PLATES
400B 'A' Clutch.................................... 01-ON 1 6HP26.PP04
401C 'E' Clutch.................................... 01-ON 1 6HP26.PP02
RUBBER COMPONENTS 402E 'B' Clutch.................................... 06-ON 1 6HP26.PP03
120A 'O' Ring, Pump to Stator............ 06-ON 1 4HP24.OR01 403F 'C' Brake (3.90mm).................... 06-ON 1 6HP26.PP01
121A 'O' Ring, Stator to Case............. 06-ON 1 5HP18.OR02
127C 'O' Ring, 'E' Clutch Piston
(Inner)........................................ 06-ON 1 5HP24.OR03
SPRINGS & CIRCLIPS
139G 'O' Ring, 'D' Damper Inner......... 01-ON 1 6HP19.OR02
410B Diaphragm 'A' Clutch................. 06-ON 1 6HP26.DIA01
411C Diaphragm 'E' Clutch................. 06-ON 1 6HP26.DIA02
412E Diaphragm 'B' Clutch................. 06-ON 1 6HP26.DIA03
METAL CLAD SEALS 413F Diaphragm 'C' Brake.................. 06-ON 1 6HP26.DIA05
150A Front Pump................................ 06-ON 1 6HP26.MCS01 414G Diaphragm 'D' Brake.................. 06-ON 1 6HP26.DIA04
151J Extension Housing (2wd)........... 06-ON 1 6HP26.MCS02 431C Snap Ring, Front Planet
151J Extension Housing (2wd) to 'A' Clutch Drum...................... 06-ON 1 6HP26.RET01
(6R80E, 64mm x 80mm x 8mm).. 06-ON 1 6R80E.MCS01
151J Extension Housing (4wd)........... 06-ON 1 6HP26.MCS03
152J Selector Shaft Seal
FILTERS
(10mm x 18mm x 5mm)............. 06-ON 1 3HP22.MCS03
450J Pick Up Filer, (6R60/75/80E)
22mm Pick-Up........................... 11-ON 1 6R60E.FIL02
450J Pick Up Filter (Shallow Pan)
MOULDED PISTONS 6R60/75/80E 2mm Pick Up....... 11-ON 1 6R60E.FIL03
450J Pick Up Filter (Shallow Pan)
Ford Ranger OEM
6R60/75/80E 2mm Pick Up....... 11-ON 1 6R60E.FIL13
SEALING RINGS 450J Pick Up Filer, (AM, 6R80E Ford, Lincoln, Mazda)
22mm Pick-Up........................... 09-ON 1 6R80E.FIL51
Kit Sealing Ring Kit (6R60/75E)...... 06-ON 1 6R60E.SRK01

BUSHINGS
FRICTION PLATES
Kit Bushing Kit................................. 06-ON 1 6R60.BK01
Kit Friction Plate (6R60E) (Alto)...... 06-ON 1 6R60E.FRK51
Kit Friction Plate (6R80E) (Alto)...... 08-ON 1 6R60E.FRK52
Kit Friction Plate (6R80E)
(Precision).................................. 09-ON 1 6R80E.FRK01 THRUST WASHERS & BEARINGS
250B 'A' Clutch.................................... 06-ON 4-5 6HP26.FRP01
251C 'E' Clutch (6R60E, 6R75E)......... 06-ON 5-7 6HP26.FRP06 Kit Thrust washer Kit....................... 06-ON 1 6R60E.TWK01
251C 'E' Clutch (6R80E, 2.00mm)...... 08-ON 5-7 6R80E.FRP01 Kit Bearing Kit................................. 06-ON 1 6R60E.TWK02
252E 'B' Clutch.................................... 06-ON 4-5 6HP26.FRP03 600A Shim, Selective (Rear of Pump)
253F 'C' Brake..................................... 06-ON 4-5 6HP26.FRP03 (2.60mm Thick).......................... 06-ON AR 6HP26.SHIM01
254G 'D' Brake..................................... 06-ON 6-7 6HP26.FRP01 (2.80mm Thick).......................... 06-ON AR 6HP26.SHIM02
(3.00mm Thick).......................... 06-ON AR 6HP26.SHIM03
(3.20mm Thick).......................... 06-ON AR 6HP26.SHIM04
(3.40mm Thick).......................... 06-ON AR 6HP26.SHIM05
STEEL PLATES (3.60mm Thick).......................... 06-ON AR 6HP26.SHIM06
(3.80mm Thick).......................... 06-ON AR 6HP26.SHIM07
Kit Steel Plate (6R60E)................... 06-ON 1 6R60E.STK01 (4.00mm Thick).......................... 06-ON AR 6HP26.SHIM08
Kit Steel Plate (6R80E)................... 07-ON 1 6R60E.STK02 (4.20mm Thick).......................... 06-ON AR 6HP26.SHIM09
300B Waved Steel 'A' Clutch............... 06-ON 1 6HP26.STP11 (4.40mm Thick).......................... 06-ON AR 6HP26.SHIM10
301B 'A' Clutch Steel (3.00mm).......... 06-ON 4-5 6HP26.STP01 (4.60mm Thick).......................... 06-ON AR 6HP26.SHIM11
302C Waved Steel 'E' Clutch............... 06-ON 1 6HP26.STP07 (4.80mm Thick).......................... 06-ON AR 6HP26.SHIM12

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Ford 6R60E/6R75E (2006 - On) 6R80E (2009 - On)
6 SPEED RWD (Full Electronic Control)
ILL ILL
NO.............DESCRIPTION YEARS QTY PART NO NO.............DESCRIPTION YEARS QTY PART NO
THRUST WASHERS & BEARINGS Cont… VALVE BODY PARTS Cont…
601J Shim, Selective (Output Shaft) Kit Sleeve, Pressure Regulator Valve
(1.00mm Thick).......................... 06-ON AR 6HP26.SHIM22 (Sonnax® Click here for Info).. 06-ON 1 6HP19.VA03
(1.20mm Thick).......................... 06-ON AR 6HP26.SHIM13 Kit Valve Body End Plug
(1.40mm Thick).......................... 06-ON AR 6HP26.SHIM14 (13mm & 17mm)
(1.60mm Thick).......................... 06-ON AR 6HP26.SHIM15 (Sonnax® Click here for Info).. 06-ON 1 6HP19.VA04
(1.80mm Thick).......................... 06-ON AR 6HP26.SHIM16 Kit Valve Body End Plug (12mm)
(2.00mm Thick).......................... 06-ON AR 6HP26.SHIM17 (Sonnax® Click here for Info).. 06-ON 1 6HP19.VA05
(2.20mm Thick).......................... 06-ON AR 6HP26.SHIM18 Kit Boost Valve & Sleeve
(2.40mm Thick).......................... 06-ON AR 6HP26.SHIM19 (Sonnax® Click here for Info).. 06-ON 1 6HP19.VA06
(2.60mm Thick).......................... 06-ON AR 6HP26.SHIM20 Kit Accumulator Pistons & Springs
(2.80mm Thick).......................... 06-ON AR 6HP26.SHIM21 (Sonnax® Click here for Info).. 06-ON 1 6HP19.VA07
650A Needle Bearing Kit Lubrication Control Valve (Oversize)
(Front Pump).............................. 06-ON 1 6HP26.BE01 Requires Toolkit 6HP19.VA09 &
651C Radial Bearing, 'E' Clutch to AG4.VA05 Universal Fixture
Front Planetary.......................... 06-ON 1 6HP26.TOR01 (Sonnax® Click here for Info).. 06-ON 1 6HP19.VA08
652D Radial Bearing, 'E' Clutch to Kit Toolkit for 6HP19.VA08
Intermediate Shaft..................... 06-ON 1 6HP26.TOR02 (Sonnax®).................................. 06-ON 1 6HP19.VA09
653D Radial Bearing, Sun Gear Shaft to Kit Solenoid Pressure Regulator Valve (Oversize)
Intermediate Shaft..................... 06-ON 1 6HP26.TOR01 Requires Toolkit 6HP19.VA11 &
655E Radial Bearing, 'B' Clutch to AG4.VA05 Universal Fixture
Sun Gear Shaft.......................... 06-ON 1 6HP26.TOR03 (Sonnax® Click here for Info).. 06-ON 1 6HP19.VA10
657G Radial Bearing, Kit Toolkit for 6HP19.VA10
('D' Brake to Rear Sun Gear)..... 06-ON 1 6HP26.TOR05 (Sonnax®).................................. 06-ON 1 6HP19.VA11
658H Radial Bearing, Rear Planetary. 06-ON 2 6HP26.TOR04 Kit Converter Release Regulator Valve (Oversize)
659H Radial Bearing, Requires Toolkit 6HP19.VA14 &
(Rear Planet to O. Shaft)........... 06-ON 1 6HP26.TOR06 AG4.VA05 Universal Fixture
660J Needle Bearing, Output Shaft.... 06-ON 1 6HP26.BE02 (Sonnax® Click here for Info).. 06-ON 1 6HP19.VA13
661J Roller Bearing, Output Shaft...... 06-ON 1 6HP26.BE03 Kit Toolkit for 6HP19.VA13
(Sonnax®).................................. 06-ON 1 6HP19.VA14
ELECTRICAL COMPONENTS Kit Bypass Clutch Control Valve (Oversize)
Requires Toolkit 6HP19.VA16 &
Kit Solenoid Kit................................ 06-ON 1 6R60E.SOL01
AG4.VA05 Universal Fixture
700J SSA Solenoid (PWM)
(Sonnax® Click here for Info).. 06-ON 1 6HP19.VA15
................................................... 06-ON 1 TBA
Kit Toolkit for 6HP19.VA15
701J SSB Solenoid (PWM)
(Sonnax®).................................. 06-ON 1 6HP19.VA16
................................................... 06-ON 1 TBA
Kit 'D1'/'E' Clutch Control Valve (Oversize)
702J SSC Solenoid (PWM)
Requires Toolkit 6HP19.VA12 &
................................................... 06-ON 1 TBA
AG4.VA05 Universal Fixture
703J PCA Solenoid (PWM)
(Sonnax® Click here for Info).. 06-ON 1 6HP19.VA17
(Pressure Control)..................... 06-ON 1 TBA
Kit 'A' Clutch Control Valve (Oversize)
704J SSD Solenoid (PWM)
Requires Toolkit 6HP19.VA12 &
................................................... 06-ON 1 TBA
AG4.VA05 Universal Fixture
705J SSE Solenoid (On/Off)
(Sonnax® Click here for Info).. 06-ON 1 6HP19.VA18
................................................... 06-ON 1 TBA
Kit Toolkit for 6HP19.VA17 & VA18
706J TCC Solenoid (PWM)
(Sonnax®).................................. 06-ON 1 6HP19.VA12
(TCC Control)............................. 06-ON 1 TBA
Kit Valve Body Correction Package (1st Generation)
707J Valve Body Plate/TCM 6R80E
(Sonnax® ZIP KIT)
(VIN Required)........................... 09-ON 1 6R80E.ELE01
(Click here for Info).................. 06-ON 1 6HP19.ZIP01
709J Case Connector......................... 06-ON 1 6R60E.ELE01
Kit Valve Body Correction Package (2nd Generation)
VALVE BODY PARTS (Sonnax® ZIP KIT)
(Click here for Info).................. 06-ON 1 6HP19.ZIP02
Kit Shift Kit Kit Valve Body Parts (Containes
(TransGo® Click here for Info).06-ON 1 6R80E.SK01 Accumulator Rubbers, Check Balls,
Kit Valve and Reamer Kit Check Valves and Filters
(TransGo® Click here for Info).06-ON 1 6R80E.SK02 for the Valve Body...................... 06-ON 1 6HP26.GK01
Kit Refill Kit for Valve and Reamer Kit NI Bonded Rubber Intermediate Plate for
(TransGo® Click here for Info).06-ON 1 6R80E.SK03 Mechatronic Unit / Valve Body
Kit Valve Body End Plug Kit............ 06-ON 1 6HP26.VA02 (6R60/6R75E)............................ 06-ON 1 6R60E.SP01
755J Spring & Cap Assy NI Bonded Rubber Intermediate Plate for
(Return Valve for Clutches & Mechatronic Unit / Valve Body
Retaining Valve for Converter Pressure) (6R80E, E510F Code)............... 12-ON 1 6R80E.SP01
................................................... 06-ON 2 6HP26.VA01
756J Damper Piston........................... 06-ON 6 5HP19.ACC02
Kit Pressure Regulator Valve (Oversize) Click here for complete Sonnax® Valve Body Diagram
Requires Toolkit 6HP19.VA02 &
AG4.VA05 Universal Fixture Vacuum Test Point Locations (Sonnax®) - Generation 1
(Sonnax® Click here for Info).. 06-ON 1 6HP19.VA01
Kit Toolkit for 6HP19.VA01 Vacuum Test Point Locations (Sonnax®) - Generation 2
(Sonnax®).................................. 06-ON 1 6HP19.VA02

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Ford 6R60E/6R75E (2006 - On) 6R80E (2009 - On)
6 SPEED RWD (Full Electronic Control)
ILL ILL
NO.............DESCRIPTION YEARS QTY PART NO NO.............DESCRIPTION YEARS QTY PART NO
HARD PARTS
800A Pump Assembly, With Stator Bushing
(6R60/75E)................................ 06-ON 1 6R60E.PUM01
800A Pump Assembly, 6R80E
With Stator Bushing
(15mm Pump Gears)................. 09-13 1 6R80E.PUM01
800A Pump Assembly, 6R80E
With Stator (Flats)..................... 14-ON 1 6R80E.PUM03
801A Short Pump Assy
(All Except Ford Falcon
Code 1068 010 175).................. 06-ON 1 6HP26.PUM01
802A Pump Gears (6R80E, 15mm).... 09-ON 1 6R80E.PUM02
803A Pump Cover............................... 06-ON 1 6R60E.PUM03
804A Stator Housing & Tube
(27 Splines)................................ 06-ON 1 6R60E.PUM04
805B 'A' Clutch Drum (Forward).......... 06-ON 1 6R60E.DRU01
807C Sun Gear, Front Planetary......... 06-ON 1 6R60E.SUN01
808C Front Planetary.......................... 06-ON 1 6R60E.PL01
810C 'E' Clutch Drum (Overdrive)
(2 Rings, 6 Plate, 6R60E).......... 06-09 1 6R60E.DRU03
810C 'E' Clutch Drum (Overdrive)
(6R80E)..................................... 09-ON 1 6R80E.DRU01
813D Hub, Overdrive w/ Shaft 6R60E
(1.200" Long Pilot)..................... 06-ON 1 6R60E.HUB03
813D Hub, Overdrive w/ Shaft 6R75E, 6R80E
(Forged)..................................... 06-ON 1 6R60E.HUB04
814D Hub, Forward w/ Shaft............... 06-ON 1 6R60E.HUB01
815D Hub, Direct................................. 06-ON 1 6R60E.HUB02
819E 'B' Clutch Dum (Direct)............... 06-ON 1 6R60E.DRU02
822F 'C'/'D' Brake Drum
(Centre Support)........................ 06-ON 1 6R60E.SUP01
826H Rear Planetary Kit...................... 06-ON 1 6HP26.PLK02
827H Sun Gear 1, Rear Planetary...... 06-ON 1 6R60E.SUN02
828H Sun Gear 2, Rear Planetary...... 06-ON 1 6R60E.SUN03
830H Rear Ring Gear.......................... 06-ON 1 6R60E.PL03
831H Output Shaft (2WD)................... 06-ON 1 6R60E.SH01
831H Output Shaft (4WD)................... 06-ON 1 6R60E.SH02
832J Plastic Breather Cap.................. 06-ON 1 5HP19.CAP01

SPECIAL ITEMS
902A Pump Bolt (M6 x 20mm)............ 06-ON 1 4HP20.NUT03
NI LifeGuardFluid6 Transmission Fluid (Shell M-1375.4)

(1 x 1 Ltr Bottle)......................... 06-ON AR OIL.53

(1 x 20 Ltr Canister)................... 06-ON AR OIL.54
(1 x 209 Ltr Barrel)..................... 06-ON AR OIL.55

TOOLS & MANUALS

NI Technical Manual (ATSG)
(6R60E/6R75E/6R80E)............. 06-ON 6R60E.MAN01

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