EN

EN
FR
IT
ES

CDA3000-PLC VT150W

System manual F6

V
W
X

M
N
O
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4
F7

Y
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-

P
Q
R
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5
F8

+
/
=

S
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F3

6
F9

Info

Help
F4
F10

PgUp

PgDn
F5

VT505W
D G J
E H K
F 1 I 2 L 3
A . ± Clr
shift B
C 0 Space
Esc
Enter

H1 H2 H3

230 V + 15/-20%

0,75 kW 0-400 Hz
50/60 Hz 1,7 kVA
3x0-230 V 4 A
CDA32.004,C1.0
Parameter
VAL

Hz

99120442
start stop
Type:

enter return
Out:
In:

SN.: X4
ANTRIEBSTECHNIK
D- 35633 Lahnau

X1 X2
U

1
V

2
W

!
ACHTUNG
Kondensatorent-
RB+ ladezeit >3 Min.
Betriebsanleitung
RB beachten!
WARNING
L- capacitor disscharge
time >3 minutes.
Pay attention to the
operation manual!
ATTENTION
L1 temps de decharge
du condensteur
L2 >3 min. observer le
mode dèmploi!
X3
L3

Sub-automation unit
with c-line DRIVES
System manual CDA3000-PLC
Id.-No.: 0840.12B.1
Stand: 05/.2003
Valid from CDA3000-software version V700.10

We reserve the right to make technical changes.

How to use this guide
Directory

1 Introduction 1

2 System survey 2

3 Sub-automatisation units 3

4 Commissioning of PLC-system 4

5 Order data of system components 5

Sub-automatisation unit with c-line DRIVES

Pictographs
➢ Attention! Faulty operation can cause damage or mal-
function of the drive system.

➢ Here you will find further comparable applications.

➢ The symbol stands for hurdles and barriers, which

have to be cleared during realization of the concept.

➢ Note: What you have to know, information in short

form.

Sub-atuomatisation unit with c-line DRIVES

 1 Introduction
1.1 Thinking in machine sub-automation units ...........1-2
1.2 Typical machine sub-automation units .................1-4

2 System survey
2.1 Software package CDA3000, PLC ...........................2-2
2.1.1 PLC-Editor ...........................................................2-2
2.1.2 PLC-Firmware ....................................................2-11
2.1.3 DRIVEMANAGER .....................................................2-20
2.2 Operator panels for c-line DRIVES .........................2-21
2.3 SMARTCARD / KEYPAD ..............................................2-31
2.4 Training .................................................................2-32
2.5 Service-know-how for your projects ...................2-34

3 Sub-automation units
3.1 Time-controlled luggage belt-drive .......................3-2
3.2 Drill feed unit ...........................................................3-4
3.3 Shredder with overload detection ..........................3-7
3.4 Unwinder for wire .................................................3-11
3.5 Diameter depending speed control ......................3-13
3.6 Simple positioning drive with PLC_3 ...................3-15

4 Commissioning of PLC-system
4.1 First commissioningCDA3000, PLC ........................4-1
4.2 First commissioning of
operator panels .......................................................4-4
4.2.1 Configuration of RS232-interface .........................4-4
4.2.2 Configuration of CANopen-network .......................4-6

5 Order data of system components

Sub-automatisation unit with c-line DRIVES

 1
1 Introduction

Due to the increased pressure to reduce costs a new slogan is born in the
2
automation industry. Sub-automation unit - a catchword, which will be
used more and more. What is the difference between this solution and
others, what are the advantages?
This manual clears these and other questions. It is made for all users of
inverters and servocontrollers as well as for people technically interested,
looking for new solutions. Salespeople, specialists and executives will get 3
an impression of new economic solutions.
The manual includes the following five ranges:
➢ Chapter 1: General introduction
➢ Chapter 2: System survey
➢ Chapter 3: Sub-automation units 4
➢ Chapter 4: Commissioning of PLC-systems
➢ Chapter 4: Order data of system components

Sub-automatisation unit with c-line DRIVES 1-1

 1 Introduction

1.1 Thinking in Thinking in machine sub-automation units requires in the drive units a
machine sub- free-programmable core inside, named PLC. Because the contribution to
automation units the solution of sub-automation units depends more and more on the flexi-
bility of the PLC-user plattform within the drive system. Finally, only the
software offers the „intelliegence“ and so the method to get over the
motion solution.

machine su
b-automatio
n unit

T1
T2
b1
T3
10

SM1 b1
10V 10V
T ... n
P2
T
ω
F D M2
W1 P1 P2
M1 S1
S3
X
M1
b1 S1

S1
RNOK M1
S2
W1 S2
ω

S3

H1 H2 H3

PLC - USER
ANTRIEBSTECHNIK
D-35633 Lahnau

X4

PLATFORM
Typ:

Netz:
Ausg.:

SN.:
000.000.00000000

X2

BASIC FIRM
WARE !

X1
U X3

HARDWAR V

E - PLATFO
RM RB+

RB

L-

L1

L2

L3

picture 1.1 PLC-user plattform

Seeing driving problems from a process oriented standpoint, always the

complete system has to be taken into consideration. Large complex
machines and instruments have to be disassembled in small clear sub-
automation units. In machine sub-automation units, doing a job automati-
cally and inevitably following to a set procedure. Normally such sub-auto-
mation units reflect the mechanical and electrical construction unit.
Please note at realization of new solutions that the procedure of sub-
automation units is enclosed. That means that a changing of conditions
cannot be made directly via an other sub-automation unit, it can only
adjusted via a „clear defined interface“.

Sub-automatisation unit with c-line DRIVES 1-2

 1 Introduction

Special at this solution is that the sub-automation unit can be used in

other machine types, requiring the same sub-automation unit, without
changing the program.
1
M2

M1
S1
b1
2

S2
W1

S3

3
picture 1.2 sub-automation unit - drill unit

Coupling of sub-automation units to one „function unit“ allows the co-ordi-

nation of complex procedures. In the function unit one of the sub-automa-
tion units manages the coordination of the whole function unit as well.
4
However, the function of other sub-automation units will be required via
the already mentioned „clear defined interface“.

M1 5
M2
S1
b1

A
S2

W1 M3

S3 S4

picture 1.3 function unit - drilling appliance

Sub-automatisation unit with c-line DRIVES 1-3

 1 Introduction

The complete automatic process is clearly structured resp. is divided in

closed machine sub-automation units. Sub-automation units, allowing
unitizing of machine types and having a high reusability. Serial commis-
sioning can be made without special knowledge or PC, simply via SMART-
CARD - plug-in, load and run.

1.2 Typical machine The already cleared machine sub-automation units can typically divided
sub-automation in three groups:
units
I/O-oriented sub-automation unit
Motion solutions, processes are mainly defined by means of I/O-signals.
Typical applications are: advance unit for drilling or sinking, belt and car-
riage drives, drives for doors and gates as well as pump stations with float
switches.

Time-controlled sub-automation unit

Motion solutions, processes are mainly time-controlled. Typical applicati-
ons are: melting and mixing plants for paints and other materials, different
centrifuges as well as mills and shredder.

Controlled sub-automation unit

Motion solutions, for controlling process variables like torque, traction,
pressure, temperature or position. Typical applications are wobbler and
dancer control for winders, block-protection for shredder, simple posi-
tioning jobs for drives, rotating, as well as drives for doors and gates and
the classic pressure, temperature and flow control.

Sub-automatisation unit with c-line DRIVES 1-4

 1

2 System survey
2
The system consists of the following components:
• Drive CDA3000 with accessories and option modules
• Software package CDA3000-PLC
• Different operator panels with accessories 3

VT150W

F6

V
F1
F7

Y
F2
F8

+
F3
F9
F4
F10
F5
4
PgUp
W Z / Info
X 7 - 8 = 9
M P S
PgDn
N Q T Help
O 4 R 5 U 6
Programming system for
VT505W
D G J
E H K

Help
F

shift
1 I

A
B
2 L

.
3

± Clr
Operator-Panels
VT50 C 0 Space
Esc
Enter

F1 F2 F3 F4 F5
SN.: 002301271

Info
Shift
Esc

Operator-Panels
SMARTCARD
SC-XL

5
1

Parameter
2

VAL

Hz

start
enter
stop
return
! Communication module
- PROFIBUS-DP via CM-DPV1
KEYPAD
- CANopen via CM-CAN1
KP200-XL

A
1
2

Integrated
21
22

PLC User modules

23
24

control functions
25

- I/O-Module (8E/4A) UM-8I4O

26
27
28
29
30
31
32
33
34
35

PLC-Program-Editor

picture 2.1CDA3000-PLC System survey

Sub-automatisation unit with c-line DRIVES 2-1

 2 System survey

2.1 Software pak- The software package CDA3000-PLC consists of three parts:
kage CDA3000, • PLC-program editor on CD-ROM. The PLC-editor is additionally to
PLC the DRIVEMANAGER.
On CD-ROM you will find this system manual as well as PLC and
device standard software. Furthermore it incl. additional product
documentation (user manual CDA3000, communication modules)
• PLC-device firmware V700.xx for CDA3000
• DRIVEMANAGER V3.20 (or higher version) on CD-ROM.

2.1.1 PLC-Editor The PLC-program editor will be delivered on a separate CD-ROM as

installation version. In German and English available.
The PLC-editor is part of the DRIVEMANAGER and so it can only be used
with DRIVEMANAGER. This presumes that a DRIVEMANAGER with version
V3.20 and higher is installed on the PC.

picture 2.2 PLC-editor

The PLC-editor is only necessary for the engineering resp. first commis-
sioning, a serial commissioning of the drive controller will be made via
DRIVEMANAGER-data set or SMARTCARD.

Sub-automatisation unit with c-line DRIVES 2-2

 2 System survey

The PLC-program editor offers the following functions:

• Program production
− Editor for program production
− Generating a text declaration file <project name>.txt for varia-
1
bles to show application specific texts in the DRIVEMANAGER.
− Syntax check of command code
− Renumbering of line numbers
• Program-Handling
− Load/Save/Print/New production of programs 2
− Load/Save a program from/in the connected drive
Load/Save a program from/in the DRIVEMANAGER data set
• Online-Help for PLC-Editor and for command syntax with examples
All PLC-functions are selectable via function switches (buttons)

Renumbering of line numbers

Load program from data set

Load program from device

Save program as file *.plc

Save program in data set

Save program in device

Program syntax check
Open program as file

4
Search/Replace

Print program
New program

Online help
Paste text
Copy text
Cut text

Undo

Sub-automatisation unit with c-line DRIVES 2-3

 2 System survey

PLC-Program process A program is divided in two parts:

1. Text declaration for used variables, flags, counter and timer
2. PLC-program
The Text declaration is for marking of used variables, counters and
timers in the PLC-program with the application specific function. A text file
will be generated out of the text declaration, evaluated in the DRIVEMANA-
GER, shows the parameters with application specific texts.

The text declaration starts with the designator, obtains the the project
name of the text declaration file (for details see „PLC-program data“).
%TEXT (project name) ; Start text declaration

An assignation of the parameter texts follows:

DEF M000 = setpoint_OK
DEF H000 = reference_pos_1
DEF H001 = reference_pos_2
DEF H002 = actual_pos
DEF H003 = Zero correction

End of the text declaration always with:

END

The text declaration is optional. Non-declared PLC-parameters will not be

saved in the text file resp. displayed with its number in the DRIVEMANA-
GER.

picture 2.3 Indication of PLC-parameters with application specific texts

The PLC-program attach to the text declaration. It contains a program

head, the true program part and the program end.
The program head consists of a line, includes the program number (here
only %P00 possible):
%P00

The lines of the program part are called command lines. The number of
the sets, which can be saved in the CDA3000, is limited to 254 (N001 ...
N254). Each command line consists of line number, command and ope-
rand. Via semicolon a command can be inserted.

Sub-automatisation unit with c-line DRIVES 2-4

 2 System survey

N030 SET M000 = 0; Setpoint not defined

Program ends always with line (without line number):

END

For program examples see chapter 3 or already installed DRIVEMANAGER-

1
directory„..\userdata\PLC“.
Program check and processing For quickstart resp. new producing of a PLC-program call for syntax
check with blank text field. Now the PLC-editor offers the producing of a
program body.
The syntax check checks if there are any errors in the command codes 2
of the actual program. It will be executed automatically at saving of the
program in the drive or manually via the appropriate button. The result of
the check will be indicated in the status rail. In case of any error message,
it is possible via double-click on the appropriate message to jump directly
to the faulty program line.
The renumbering of line number ease inserting a program set. At renum- 3
bering the first line gets the number N010, all other will be incremented by
steps of 10 (N020, N030, ...). If it is not possible to show a program in the
stated line ranges (001-254), the steps will be reduced automatically.
PLC-Program files The program content will be stored in two files:
1. Program file *.plc 4
This file consists the PLC- program as well as text declaration and so
the complete program information. In case of transfering the PLC-
program it is sufficient to copy the file.
2. Text declaration file <Project name>.txt
The file will be used from the DRIVEMANAGER to indicate the applica-
tion specific parameter names.
It will automatically generated upon succesful program download in
5
the drive controller or in a data set of the text declaration of the pro-
gram file. The file <Project name>.txt will be copied in the DRIVEMA-
NAGER file „LUST DriveManager\firmdata\<Project name>.txt“. This
file is only available on the PC, generated this program resp. loaded
the source code in the drive controller. However it can be copied to
other PCs. A
To reproduce all program information resp. data each program has to be
saved as file *.plc.
The comment lines of the process program and the text declaration are
not saved in the drive or in device data sets, that means a read-back is
not possible.

Sub-automatisation unit with c-line DRIVES 2-5

 2 System survey

There are 3 ways to open an available PLC-program:

• Double-click on file *.plc. Then DRIVEMANAGER opens and it starts
the PLC-editor and opens the program.
• Opening via DRIVEMANAGER menu „File/Open/PLC-process program
...“

picture 2.4 Open PLC-program via DRIVEMANAGER

• Opening via already started PLC-editor

Sub-automatisation unit with c-line DRIVES 2-6

 2 System survey

PLC-command syntax .

Comm
Operand Note
and
Jump command
1
JMP Ny/END Absolute jump
(Ippi = 0/1) Ny/END Condition of input
(Oppi = 0/1) Ny/END Condition of output
(Mxxx = 0/1, = != Myyy) Ny/END Condition of flag
(Mxxx & | ^ Ippi) Ny/END Logical link flag-input 2
(Mxxx & | ^ Ippi) Ny/END Logical link flag-output
(Cxx = != 0 .. 255) Ny/END Counter status
(Zxx = != 0) Ny/END Timer status
(Hxxx = != 0, = != < <= > >= Hyyy) Ny/END Size of integer variables
(Fxxx = != 0.0, = !=
< <= > >= Fyyy) Ny/END
Size of floating point variables
3
Set commands
SET Oppi = 0/1, Mxxx Set output diretly or with flag
Mxxx = 0/1, Ippi, Oppi, Myyy, M[Cxx] Set flag
Mxxx = Hyyy Set flag (LSB of Hyyy)
M[Cxx] = Mxxx Set flag (indicated)
Mxxx & | ^ Myyy Logical link of flag 4
Cxx = d, Cyy, Hyyy Set counter
Cxx + - d, Hyyy Calculate counter
Zxx = d, Hyyy Set timer
Set variable
Hxxx = z, Hyyy, H[Cyy], Fyyy, Cyy, Zyy, At processes with floating point
PARA[n, i], PARA[n], variables the value range will be 5
PARA[Hxxx,Hyyy], PARA[Hxxx] limited automatically. No error mes-
sage follows.
H[Cxx] = Hyyy Set variable (indicated)
Hxxx & | ^ Hyyy Logical link of variables
Hxxx << >> b, Hyyy Move variable
Hxxx + - * : % z, Hyyy Calculate variable A
Hxxx = ABS Hyyy Built variable amount
Set floating point variable. At proces-
Fxxx = f, Hyyy, F[Cyy], Fyyy, PARA[n, i],
ses with floating point variables the
PARA[n], PARA[Hxxx,Hyyy],
value range will be limited automati-
PARA[Hxxx]
cally. No error message follows.
F[Cxx] = Fyyy Set floating point variable (indicated)
Fxxx + - * : f, Fyyy Calculate floating point variable
Fxxx = ROUND Fyyy Round floating point variable
Fxxx = ABS Fyyy Built floating point amount

Sub-automatisation unit with c-line DRIVES 2-7

 2 System survey

Comm
Operand Note
and
PARA[n, i], PARA[n],
SET Set parameter
PARA[Hxxx,Hyyy], PARA[Hxxx] = Hyyy, Fyyy
BRKPT = 0 Deactivate brakepoint logic
BRKPT = 1 Activate brakepoint logic
Read variables with image of output
Hxxx = OUTPUT, INPUT
resp. input
Hxxx, Fxxx = ACTFRQ Read actual frequency [Hz]
Hxxx, Fxxx = ACTSPEED Read actual speed [rpm]
Hxxx, Fxxx = ACTPOS Read actual position [Incr]
Hxxx, Fxxx = REFPOS Read reference position [Incr]
Hxxx, Fxxx = ACTTORQUE Read actual torque [Nm]
Hxxx, Fxxx = ACTCURRENT Read actual current (effective) [A]
Read analog output value
Hxxx = OSA0
0 - 1023 = 0V - 10V
Read analog input ISA0
Hxxx = ISA0
-512 - 511 = -10V - +10V
Read analog input ISA1
Hxxx = ISA1
0 - 1023 = 0V - +10V
Set output image
OUTPUT = Hyyy Only outputs with set function selec-
tor will be set FOxxx=PLC.
Set analog output
0 - 1023 = 0V - 10V
OSA0 = Hyyy
Condition: function selector
200-FOSA0 = PLC
Write frequency reference to FOPT1
Reference is only active if reference
REFFRQ = Hyyy, Fyyy selector is set to
280-RSSL1=FOPT1 or
281-RSSL2=FOPT1.
Set reference reached window [incr]
INPOSWND = Hxxx
(Default 100 incr.)
Set reference reached time [ms]
INPOSTIME = Hxxx
(Default 20 ms)
Read error status
Mxxx = STA_ERR
(1 -> error)
Read warning-status
Mxxx = STA_WRN
(1 -> warning)
Read error/warning status
Mxxx = STA_ERR_WRN
(1 -> error/warning)
Mxxx = STA_ROT_R Motor turns right (1)
Mxxx = STA_ROT_L Motor turns left (1)
Mxxx = STA_ROT_0 Motor standstill (1)

Sub-automatisation unit with c-line DRIVES 2-8

 2 System survey

Comm
Operand Note
and
SET Mxxx = STA_ACTIV Motor/Control active (1)
Mxxx = STA_LIMIT Limitation (1) 1
Mxxx = STA_REF Reference reached (1)
Condition brake
Mxxx = STA_BRAKE
(1 -> Brake active)
Mxxx = STA_OFF Condition de-energized (1)
Mxxx = STA_C_RDY Condition control ready (1)
Mxxx = STA_WUV Warning undervoltage (1)
2
Mxxx = STA_WOV Warning overvoltage (1)
Mxxx = STA_ WIIT Warning I2*t (1)
Mxxx = STA_WOTM Warning overtemperature motor (1)
Mxxx = STA_WOTI Warning heat sink temperature (1)
Mxxx = STA_WOTD Warning interior temperature (1) 3
Mxxx = STA_WIS Warning apparent current - limit (1)
Mxxx = STA_WFOUT Warning output frequency - limit (1)
Warning reference of master faulty
Mxxx = STA_WFDIG
(1)
Mxxx = STA_ WIT Warning I*t (1)

Mxxx = STA_ WTQ

Warning torque (only FOR and SFC) 4
(1)
Stop/start control (Mxxx = 0/1)
ENCTRL = 0/1; Myyy Execution of function only if control
location CLSEL=PLC is set.
INV = 0/1; Myyy Invert reference
PCTRL = 0/1, Myyy Activate position controller
Brake motor to 0 Hz
5
BRAKE = 0/1, Myyy
(1, Mxxx = 1)
Release error switch-off
ERR = 0/1, Myyy
(1, Mxxx = 1)
Sub program call

CALL Ny
Sub program call to line Ny
Max. nesting depth: 255
A
RET Reset to line of sub program call
Wait commands
Waiting time in ms
WAIT d, Hxxx
(0 ... 4.294.967.295 ms)
WAIT PAR Wait until parameter is written.
Go commands (only for positioning control)
Go absolutely by value Hxxx and
GO W A Hxxx wait for program processing until
target position is reached.

Sub-automatisation unit with c-line DRIVES 2-9

 2 System survey

Comm
Operand Note
and
Go relative by value Hxxx and wait
GO W R Hxxx for program processing until target
position is reached.
Go absolutely by value of Hxxx (pro-
A Hxxx
gram processing continuous)
Go relatively by value of Hxxx (pro-
A Hxxx
gram processing continuous)
Referencing to 0 (reference position
0
=actual positon=0)
Referencing to Hxxx (reference posi-
0+Hxxx
tion=actual position=0)
Further commands
NOP Instruction without function
INV Oppi, Mxxx, Hxxx Inverting
Finish program, all following lines
END will be ignored. Do not enter a line
number.
SET BRKPT=1:
Sets a breakpoint in the program line
BRKPT
SET BRKPT=0:
no function

Syntax of command index:

Cxx, Cyy Counter index 00-10 b Value 1-32

Integer-Variable index 000- Status of a counter
Hxxx, Hyyy d
127 0 ... 255 (8 bit)
Floating-Point-Variable indes Status of a timer
Fxxx, Fyyy d
000-127 0 ... 4.294.967.295 (32 bit)
Zxx, Zyy Timer index 00-10 Floating point value
f
(32 bit)
Ny line number 001-254
Integer value
Parameter number n 000-999 z
PARA[n, i] ±2147483648 (32 bit)
Parameter index i 000-255
Mxxx, Myyy Flag index 000-255
Inputs
Ippi, Oppi ppi = A00, A01
S00-S03, E00-E07
Outputs
Oppi
ppi = S00-S02, E00-E03

Sub-automatisation unit with c-line DRIVES 2-10

 2 System survey

2.1.2 PLC-Firmware
PLC-functionality Firmware CDA3000-PLC with software version number V700.xx is suita-
ble for the frequency inverter CDA3000. It contains a routine for sequen-
tial processing of a user-programmed procedure. 1
Number of programs in drive memory: 1
Number of commandlines per program: 254
Process time per command line: 1 ms
The process program allows:
• Start of motor control
2
• Reference pre-set for motor control
• Set/Read analog and digital inputs/oputputs
• Read/Write parameters
• Mathematical operations (+,-,*, :, modulo, abs, round)
• Timer and counter functions
3
• Simple positioning control with frequency acceleration ramps over
the reference structure.
Basic software Basis of the PLC-software is the standard software V3.50-01 of
CDA3000. The defined functions of V3.50-01 (s. CDA3000 application
manual 07/2002) are applicable in the PLC-execution up to the following
exceptions resp. changes:
4
• No 4 USER-data sets
The device firmware includes one data set only. So a switching bet-
ween them is not possible. The known pre-set solutions with USER
data set switch-over are not applicable. Characteristic data set swit-
ching is available.
5
• Integrated CANopen-protocol
The system bus will be extended by the CANopen-protocol. Operation
with CANLUST-protocoll is also possible.
So the CANopen-link via communication module CM-CAN1 can be
realised. The requested CAN-protocol can be set via parameter 654-
PRSEL (CLUST/COPEN). A
Communication module CM-CAN2 (CANopen with setting the
address via coding switch) and CM-DPV1 (Profibus DP-V1) can be
used alternatively.
• Motor identification not applicable
The automatic identification of asynchronous motors are not part of
the PLC-firmware. Motor identification can be executed with the stan-
dard firmware V3.50-01. The identified data set can be used in the
PLC-firmware.

Sub-automatisation unit with c-line DRIVES 2-11

 2 System survey

PLC-Parameters All PLC-control commands are mapped via parameters. They are subject
to the already known data set handling of CDA3000. The parameters can
be processed via DRIVEMANAGER in the PLC-function window (s. picture
2.5).

New ist, that the whole PLC-program is saved as machine code in two
parameters. These parameters are included in the device data set and
can be load resp. saved during the data set handling via DRIVEMANAGER
or at serial commissioning via SMARTCARD SC-XL.

Para-
Description
meters
Starting conditions of the process control
Parameter PLCCT defines starting position of the process program.
PLC-start via terminal
TERM(0) Function selector of an input has to be set to Fixxx = PLCGO. (0 ->
Stop program, 1 -> Start program)
452-
PLC-start via parameter
PLCCT PARA(1)
Manual changing of operating status PLCST
PLC-start automatically on power on, parameter operating status
AUTO(2)
has to be set to GO
PLC-start simultaneous on enable control
CTRL(3)
PLC-stop simultaneous on disable control
Operation status of process control
This parameter allows start/stop (depending on parameter 452-PLCCT=PARA)
resp. shows the actual operating status of the process program.
OFF(0) PLC-switch-off/switched-off process program
GO(1) PLC-start/process program processing
450- PLC-Interruption of process program
PLCST With GO the operation continuous. Independent from the control
location it is possible to interrupt (BRKPT) resp. finish (OFF) the pro-
BRKPT(2) cess program via parameter at every time. Restart process program
from line of interruption with GO, if the condition of the control loaca-
tion is still given (e.g. terminal is still set). In case of a changed con-
dition, set parameter to OFF.
Current program line.
451-
Shows the current processed program line. The line number can be seen in the
PLCPL
digital oscilloscope, too.
Start at program line (0 = first program line).
454-
Program processing starts at the line, mentioned in PLCSN. It is convenient, if
PLCSN
there are different independent routines are available in one program.
list 2.1 Parameters of PLC

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 2 System survey

Para-
Description
meters
Interrupt program at line x (Breakpoint).
455-
PLCBN
Program will be interrupted at line, mentioned in PLCBN; parameter 450-PLCST 1
is going to status BRKPT. Restart of program with 450-PLCST=GO(1)
461- Flag (0/1)
PLC_M Access to process program M000...M255
Integer variables (32 bit)
Value range from 2-31 to 231. In case of a link with floating point variables or
460-
PLC_H
parameters the part after the decimal place will not be considered. No rounding 2
will be made.
Access to process program H000...H127
Floating point variables
465- Access to process program F000...F127
PLC_F
Value range: -3,37x1038 to 3,37x1038

462-
Timer (32 bit)
Time basis 1 ms
3
PLC_Z Access to process program Z00...Z11
Timer will be set to a value and returns to 0.
463- Counter for indicated addressing (8 bit)
PLC_C Access to process program C00...C10
Code of digital and analog inputs (bit coded)
466-
The code is also readable in the program as special variable INPUT. 4
ISD00-ISD03 Bit 0 - Bit 3
PLC_I
IED00-IED07 Bit 4 - Bit 11
ISA00 - ISA01 Bit 12 - Bit 13
Code of digital outputs (bit coded)
The code is also writable in the program as special variable OUTPUT.
464- OSD00-OSD02 Bit 0 - Bit 2
PLC_O OED00-OED03 Bit 4 - Bit 6 5
In order to set outputs out of the program the corresponding function selector
has to be set to FOxxx = PLC.
Name of PLC-program (project name)
468- Project name will be defined during building the process program (text declara-
PLCPJ tion). The name describes directly the text declaration file (project name.txt)
(max. 32 figures without special characters, blanks will be ignored) A
list 2.1 Parameters of PLC

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 2 System survey

An easy setting of the a.m. parameters allows the PLC-function window

(expanded main window -> PLC or via „basic settings/PLC“ according to
selected PLC-preset-solution):

picture 2.5 DRIVEMANAGER - PLC-function window

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 2 System survey

Pre-set solutions Special pre-set solutions are included in the fimware to optimize parame-
ter setting of PLC-applications:

PLC_1 - PLC-start via terminal, analog reference & fixed fre- 1

quency
Function:
• Analog speed pre-set for two rotation directions via ISA0
• Switching-over to fixed frequency via input ISD02
• Start PLC-program via ISD03
2
• Motor control via inputs ISD00/01
• All further I/O’s are available at the PLC-process program.

X2 Des. X2 Des.
3
STL
Ready message 20 OSD02/14 Start/Stop anti-clockwise 10 ISD01
K0 Start/Stop clockwise STR
+24V 19 OSD02/11 9 ISD00
Power stage hardware ENPO
18 OSD02/12 8 ENPO
enable
17 DGND 7 +24 V
~ Reference reached H1
16 OSD01 6 +24 V
- N1 +
Motor holding brake
K1
15
14
OSD00
DGND
Actual frequency
0...10V = 0...FMAX
-
5
4
OSA00
AGND
4
M
3~ 13 +24 V 3 ISA01
start PLC S2 12 ISD03 2 ISA00
Reference -10V...+10V R1
select fixed frequency S1 1 +10 V Ref.
11 ISD02
>10 kΩ

picture 2.6 Terminal assignment PLC_1

5

PLC_2 - PLC-autostart, motor- & I/O-control via PLC

Function:
• Motor control via PLC A
• PLC-process program starts automatically on „power-on“

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 2 System survey

• All further I/O’s are available at the PLC-process program.

X2 Des. X2 Des.
Ready message 20 OSD02/14 10 ISD01
K0 9 ISD00
19 OSD02/11
ENPO
18 OSD02/12 Power stage hardware 8 ENPO
enable 7 +24 V
17 DGND
16 OSD01 6 +24 V

15 OSD00 5 OSA00

14 DGND 4 AGND
13 +24 V 3 ISA01
12 ISD03 2 ISA00
11 ISD02 1 +10 V Ref.

picture 2.7 Terminal assignment PLC_2

Motor control will be controlled from the PLC-program. Independent from

the selected control mode VFC, SFC or FOR.
Start motor control:
N010 SET ENCTRL=0 ; Switch-off motor control
N020 SET ENCTRL=1 ; Switch-on motor control

Condition: Control location selector 260-CLSEL=PLC (control via process

program). Is already adjusted at pre-set PLC_2 .

Reference assingment:
N030 SET REFFRQ=H000 ; Frequency reference
; (Value without decimal place)
N040 SET REFFRQ=F010 ; Frequency reference
; (Value as floating point number)

Condition: Parameter of reference selector must be set to FOPT1 (280-

RSSL1=FOPT1 oder 281-RSSL2=FOPT1). That means reference chan-
nel FOPT1 will be used via PLC-program at PLC-software for reference
set. At pre-setting PLC_2 (280-RSSL1=FOPT1) it is already adjusted .

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 2 System survey

PLC_3 PLC-position control

Function:
• Position control with PLC-program and control via inputs ISD01 (start
positioning - reference 2) and ISA01 (start homing mode)
1
• Control mode FOR
• Encoder evaluation via ISD02/03
• Motor control via input ISD00
• All further I/O’s are available at the PLC-process program.
2
For the complete function you have to download the additional PLC-pro-
gram „PLC_3_position control.plc“. See DRIVEMANAGER-directory „..\user-
data\PLC“ ab.

3
X2 Des. X2 Des.
Start positioning STL
Ready message 20 OSD02/14 10 ISD01
K0 Start/Stop control STR
+24V 19 OSD02/11 9 ISD00
Power stage ENPO
18 OSD02/12 8 ENPO
hardware enable
17 DGND 7 +24 V
Reference
H1
~
-
reached

motor holding brake

16
15
OSD01
OSD00 Actual frequency
N1 +
6
5
+24 V
OSA00
4
K1 0...10V = 0...FMAX
N2 14 DGND - 4 AGND
M
3~ 13 +24 V Not assigned 3 ISA01
track B Start homing mode 2
12 ISD03 ISA00
Encoder track A
11 ISD02 1 +10 V Ref.

picture 2.8 Terminal assignment PLC_3 5

In control mode FOR control of rotor position is possible, too. The position
control is suitable for slow changing processes. Therefore a P-controller
will be connected in series to the reference path in the known CDA3000
reference structure.
A
REFFRQ [Hz]

PCTRL = 0

CDA3000 CDA3000
Position controller Reference structure Motor control
0 Hz +
REFPOS [incr]
FOPT1
- PCG

ACTPOS

picture 2.9 Position control with PLC-process program

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 2 System survey

Switch-on/off the position controller via the following commands:

N010 SET PCTRL = 1 ; Activate position controller
N020 SET PCTRL = 0 ; Deactivate position controller

The P-gain 819-PCG of the position controller is adjustable by the

DRIVEMANAGER (Function window „basic setting“) or via parameter
access in the process program.
Functions like homing mode, jog mode and cam switch are not part of the
firmware. However, they can be realised with a PLC-program (sub-pro-
gram).
A position profile generator is not included. That means the position con-
troller sends a step signal to the reference structure resp. speed control-
ler. Via suitable parameter setting of the acceleration ramps of the refe-
rence structures it can be straightened. An overswinging in the target
position is possible.

The pre-set solution PLC_3 will also be described in chapter 3.6. as

example.

PLC-error messages The process control generates different error messages, collected in list
2.2.

Error Description
E-PLC 210 Error actuated via PLC (SET ERR = 1, Mxxx mit Mxxx = 1).
Error at sub-program calls / reset via CALL / RET.
E-PLC 211 Stack underflow: unexpected RET w/o previous CALL.
Stack overflow: max. nesting scopes (250 CALLs) reached.
Error at writing parameters (buffer full).
Writing out of the interrupt via a buffer with max. 30 entries, whereas the
buffer itself will be handled in the main loop. Receiving this message
means that the buffer limit is reached, that means the main loop could not
process all parameter assignments.
E-PLC 212
Command WAIT PAR effects in stopping the program processing as long
as all parameters are written and the buffer is empty.
In case of too many parameter accesses (more than 30 continuous para-
meter accesses) or during backup of parameter writing access at the fur-
ther program processing an WAIT PAR should be effected intermediately.
Error at writing parameters.
E-PLC 213 Parameter does not exist, no field parameter, value range default, value
not writable, etc.
Error at reading parameters.
E-PLC 214
Parameter does not exist or no field parameter..
E-PLC 215 Internal error: No code available or program instructions not executable.
list 2.2 Error messages of PLC-process control

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 2 System survey

Error Description
Internal error: No code available, program instructions not executable or
jump to unused address.
E-PLC 216
Error occurs during loading of process program, if there is still a process 1
program is running in the controller and the new program contains other
line numbers. If not necessary, switch-off PLC during loading of a pro-
gram.
E-PLC 217 At dividing in process program a division by zero occured.
E-PLC 218 PLC is not available in this software version.
E-PLC 219 Motor identification is not available in this software version. 2
Error at floatingpoint operation in the process control. The process control
is in waiting condition ans shows the faulty program line. Check the terms
of the interruption (value ranges) at floating point operations. If necessary
correct the process program resp. the faulty program line.
E-PLC 220 Please note: At floating point calculations value range contaminations
(0... 3.37E+38) can occur.
May be at a comparison of two floating point variables the terms of inter- 3
ruption cannot be reached. Pay attention at programming that there are
clear and plausible value ranges.
Cycle time of process control is exceeded, that means the program proce-
E-PLC 221
sing takes more time as scheduled.
list 2.2 Error messages of PLC-process control
4

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 2 System survey

2.1.3 DRIVEMANAGER PLC-software as well as PLC-editor can be operated resp. parameters

can be set with each DRIVEMANAGER-version from V3.20. With the
DRIVEMANAGER a serial commissioning of the CDA3000-PLC is possible
with only one device data set.
Condition is an installed DRIVEMANAGER for working with PLC-functiona-
lity resp. PLC-editor, because it is integrated. Parallel working with the
DRIVEMANAGER and the PLC-editor functions is possible.

picture 2.10 DRIVEMANAGER-main window for CDA3000

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 2 System survey

2.2 Operator panels With the graduated raw of operator panels high-quality, efficient, multiple
for c-line DRIVES use products are available for the system. They guarantee a high-opera-
ting comfort and a high-functionality and are equipped with an attractive
design, too.
1
• Presentation of texts, picture, bargraphs, bitmap-pictures and inciting
graphics*
• Recipe management*
• Saving of files to avoid unautorised access via passwords
• Indication of system messages
• Indication of warning messages*
2
• Communication via bus systems LUSTBUS (RS232) or CANopen*
• Free-programmable function buttons
• Individual possibilities of labelling via slide-in strip*
• Clearly-presented multilingual programming software
* however not available at all types
3
Four different operator panels are available:

VT150W

4
Help
VT50
F1 F2 F3 F4 F5 Info
Shift F6 F7 F8 F9 F10
Esc
F1 F2 F3 F4 F5

V Y +
PgUp
W Z / Info
7 8 9
VT050 X

M
-

P
=

S
PgDn
N Q T Help
Text display, O

D
4 R

G
5 U

J
6

5
E H K

2x20 characters, 8 buttons F 1 I 2 L 3

A . ± Clr
shift B
C 0 Space
Esc
Enter

VT150W
Text display,
4x20 characters, 25 buttons

A
VT505W
VT155

VT505W
Touch-Screen, 4 blue levels,
320x240 pixel (5,6“)
VT155W
Touch-Screen, 4 grey levels,
240x128 pixel

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Further displays as well as customized operator panels are available

upon request.
operator panels can be used for operating and parameter setting of drive
controllers of c-line Drives:
• CDA3000 (Standard, HF, PLC)
• CDD3000
• CTC3000
Interfaces The operator panels are available with serial LUSTBUS Interface RS232 or
with a CANopen interface. At some panels we differ between programming
and communicating interface.
At communication interface RS232 (LustBus-interface) a Peer-to-Peer
communication between axis controller and operator panel is possible.
This connection is suited for single axis drives. Programming of the panel
is also done via RS232-interface.

When connecting the operator panel via serial RS232-interface the ser-
vice interface (e.g. for PC-tool DriveManager) is not longer resp. can only
be used with disconnected operator panel.

Assignment of the connecting cable is shown in picture 2.11.

VT-Site c-line DRIVES

D-Sub D-Sub
25-pole plug 9-pole plug

RxD 3 2 TxD
TxD 2 3 RxD
GND 7 5 GND
25
RTS 4
CTS 5
15
18

max. 5m

picture 2.11 RS232-connection of operator panels

For the connection there are cord sets in length of 3 m (OPK-RS03) and
5 m (OPK-RS05) at disposal.
With an integrated communication interface CANopen in the operator
panel an autonomous network operation with one operator panel and the
drive controllers of c-line-DRIVES is possible. The operator panel set the
parameters for all controllers, connected to the bus. For programming the
panel a serial RS232-interface is available.

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The CANopen-interface of operator panels has a master slave structure

(s. picture 2.12).

1
Master

Slave 2
Adress Adress Adress Adress
1 2 127 128

picture 2.12 CANopen-network with operator panel

3
It is the job of the operator panels (Master) to initialise and to reconfigure
the drive controllers (Slaves); furthermore it is necessary for the control of
the communication status of the devices in the network. For communica-
tion the slave-devices have to be initialized (operating status) and para-
meters have to be set from the master-device.

4
Technical data VT050

Article code of panel: Characteristics of panel:

VT050 00000N
VT050 000CNN 5
Display
Type Text LCD z z
Background lighting LED z z
Lines and characters 2 x 20 z z A
Representional format [mm] 73,5 x 11,5 z z
Character matrix in text mode [Pixel] 5x7 z z
Size of characters [mm] 3,2 x 5,5 z z
Contrast adjustment Trim pot z z
Character sets ASCII, Katakana z z
Keyboard
System-/ Function-/Alphanumerical keys 8/5/- z z
User memory
Project (Flash EPROM) [kB] 256 kB z z
Interfaces

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 2 System survey

Article code of panel: Characteristics of panel:

VT050 00000N
VT050 000CNN

Serial port MSP (25 pin female) RS232/RS422/RS485/TTY 20 mA z

Serial port ASP-8 ( pin female) RS232 z
Networks
Integrated CANopen z
Characteristics
Project-languages 4 z z
Password-level /Bit-Password - / 8 bit z z
Pages/pages-help 127 / 127 z z
Variables per page 8 z z
DEC, HEX, BIN, BCD, ASCII,
Variable form z z
Floating Point
Depending on size of project
Dynamic texts z z
memory
ISA-alarms/information messages - / 128 z z
Alarm buffer -
Recipes -
Dimensions
Outer W x H x D [mm] 166 x 86 x 41
Mounting frame W x H [mm] 157 x 77
Technical data
Power supply 24 Vdc (18 .. 32 Vdc)
Power absorbed at 24 Vdc 5W
5 x 20 mm - 315 mA (Fine wire
Protection fuse
fuse type F)
Protection level IP65 (Front)
Working temperature 0 .. +50°C
Storage and transportion temperature -20°C .. +60°C
Humidity <85%
Weight 0,5 kg
Certifications and approvals CE, RINA (UL upon request)

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 2 System survey

Mounting frame

Technical data VT150W 2

Article code of panel: Characteristics of panel:
VT150W 00000N
VT150W 000CNN
3
Display
Type Text LCD z z
Background lighting LED z z
Lines and characters 4 x 20 z z
Representional format [mm] 70,4 x 20,8 z z 4
Character matrix in text mode [Pixel] 5x7 z z
Size of characters [mm] 2,95 x 4,75 z z
Contrast adjustment Trim pot z z
Character sets ASCII, Katakana z z
Keyboard
System-/ Function-/Alphanumerc keys 9 / 5 / 11 z z 5
LEDs for function/operation buttons 5/2 z z
User memory
Project (Flash EPROM) [kB] 256 kB z z
Interfaces
Serial port MSP (25 pin female) RS232/RS422/RS485/TTY 20 mA z
Serial port ASP-8 ( pin female) RS232 z
A
Networks
Integrated CANopen z
Characteristics
Project-languages 6 z z
Password level/Bit-password 10 / 8 bit z z
Pages/pages help 1024 / 1024 z z
Variables per page 16 z z
DEC, HEX, BIN, BCD, ASCII,
Variable form z z
Floating Point

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 2 System survey

Article code of panel: Characteristics of panel:

VT150W 00000N
VT150W 000CNN

Depending on size of project

Dynamic texts z z
memory
ISA-Alarms/Information messages - / 1024 z z
Alarm buffer -
Recipes -
Dimensions
Outer W x H x D [mm] 148 x 188 x 41
Mounting frame W x H [mm] 123 x 175
Technical data
Ppower supply 24 Vdc (18 .. 32 Vdc)
Power absorbed at 24 Vdc 15 W
5 x 20 mm - 800 mA (Fine wire
Protection fuse
fuse type F)
Protection level IP65 (Front)
Working temperature 0 .. +50°C
Storage and transportion temperature -20°C .. +60°C
Humidity <85%
Weight 0,7 kg
Certificates and approvals CE

Mounting frame

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 2 System survey

Technical data VT505W

Article code of panel: Characteristics of panel:

VT505W 00000N 1
VT505W 000CNN

Display
z z
Type
Touch Screen
Graphic, LCD 4 blue levels STN
Matrix 20 x 16 z z
2
Background lighting CCFL-tube z z
Lifetime [hours] 15000 z z
Resolution 320 x 240 (5,6“) z z
LInes and characters 16x40 / 8x20 / 4x10 z z
Representional format [mm] 115,2 x 86,4 (5,6“) z z 3
Character matrix in text mode [Pixel] 8x15 / 16x30 / 32 x 60 z z
Size of characters [mm] x1 / x2 / x4 2,8x5,2 / 5,6x10,4 / 11,2x20,8 z z
Contrast adjustment Software z z
Character sets programmable sets z z
User memory
Project (Flash EPROM) [kB] 512 kB z z 4
Data storage (Flash EPROM) [kB] 16 kB z z
Interfaces
Serial port MSP (25 pin female) RS232/RS422/RS485/TTY 20 mA z z
Networks
Integrated CANopen z
Characteristics
5
Multilingual texts 4 z z
Password-level /Bit-Password 10 / 8 bit z z
Pages/pages help 64 / 64 z z
Variables per page 24 z z

Variable form
DEC, HEX, BIN, BCD, ASCII,
Floating Point
z z A
Depending on size of project
Dynamic texts / picture index z z
memory
ISA-Alarms/Information messages - / 256 z z
Alarm buffer -
Recipes (number of/variables per recipe) 128 / 256 z z
Bar graphs per page 24 z z
BMP, JPG; TIFF, PSD, WMF, PNG,
Project pictures z z
EPS, ...
Clock Software (w/o buffer battery) z z

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 2 System survey

Article code of panel: Characteristics of panel:

VT505W 00000N
VT505W 000CNN

Dimensions
Outer W x H x D [mm] 210 x 158 x 54
Mounting frame W x H [mm] 198 x 148
Technical data
Power supply 24 Vdc (18 .. 32 Vdc)
Power absorbed at 24 Vdc 10 W
5 x 20 mm - 800 mA (Fine wire
Protection fuse
fuse type F)
Protection level IP65 (Front)
Working temperature 0 .. +50°C
Storage and transportation temperature -20°C .. +60°C
Humidity <85%
Weight 1,4 kg
Certificates and approvals CE

Mounting frame

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Technical data VT155W

Article code of panel: Characteristics of panel:

VT155W 00000N 1
VT155W 000CNN

Display
z z
Type
Touch Screen
Graphic, LCD 4 grey levels STN
Analog/20x8 (12x16 pixel) z z
2
Background lighting LED z z
Resolution 240x128 pixel z z
Lines and characters 16x40 / 8x20 / 4x10 z z
Representional format [mm] 94,5x54,5 z z
Character matrix in text mode [Pixel] 6x8 / 12x16 / 24x32 z z 3
Size of characters [mm] x1 / x2 / x4 2,3x5,2 / 4,6x5,8 / 9,1x11,7 z z
Contrast adjustment Software z z
Character sets Programmable sets z z
User memory
Project (Flash EPROM) [kB] 640 kB z z
Data storage (Flash EPROM) [kB] 16 kB + 8 kB (Alarm buffer) z z 4
Interfaces
Serial port MSP (25 pin female) RS232/RS422/RS485/TTY 20 mA z
Serial port Port ASP (8 pin female) RS232 z z
Networks
Integrated CANopen z
Characteristics
5
Project-languages 4 z z
Password-level /Bit-Password 10 / 8 bit z z
Pages/pages help 64 / 64 z z
Variables per pages 32 z z

Variable form
DEC, HEX, BIN, BCD, ASCII,
Floating Point
z z A
Depending on size of project
Dynamic texts/picture index z z
memory
ISA-Alarms/Information messages 256 / 256 z z
Alarm buffer 220
Recipes (number of/variables per recipe) 128 / 256 z z
Bar graphs per page 32 z z
BMP, JPG; TIFF, PSD, WMF, PNG,
Project pictures z z
EPS, ...
Clock Hardware (with Supercapacitor) z z

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Article code of panel: Characteristics of panel:

VT155W 00000N
VT155W 000CNN

Dimensions
Outer W x H x D [mm] 166 x 100 x 43,6
Mounting frame W x H [mm] 157 x 91
Technical data
Power supply 24 Vdc (18 .. 32 Vdc)
Power absorbed at 24 Vdc 10 W
5 x 20 mm - 800 mA (Fine wire
Protection fuse
fuse type F)
Protection level IP65 (Front)
Working temperature 0 .. +50°C
Storage and transportation temperature -20°C .. +60°C
Humidity <85%
Weight 0,5 kg
Certificates and approvals CE (UL upon request)

Mounting frame

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 2 System survey

Programming operator panels Programming of operator panels by means of a graphic PC-user inter-
face. Only one software for all operator panels. The CD-ROM software
package VTWINCD includes:
• Programming software in 5 languages 1
• Suitable for operating system Windows 95/98/NT/2000/ME/XP
• Software- and hardware-manuals in 5 languages
For the programming of operator panels various programming cables
resp. adapters are available. The following list 2.3 shows which cable is
needed for a defined panel (X).
2
Programming Programming
cable adapter
CVCOM 11102 CVCOM 25F8M
VT050 00000N X
VT050 000CNN X X
VT150W 00000N X
3
VT150W 000CNN X X
VT505W 00000N X
VT505W 000CNN X
VT155W 00000N X X (optional)
VT155W 000CNN X X
4
list 2.3 Using program cables

2.3 SMARTCARD / For serial commissioning we recommend SMARTCARD SC-XL. It has a

KEYPAD large data storage, so that the PLC-program with all PLC-configuration
parameters can be saved. 5
The SMARTCARD SC-XL is no replacement for the card SC. The SMART-
CARD SC (A028.V01.1) used up to now cannot be used any longer, due to
a loss of memory capacity. An error at the KEYPAD is indicated when
trying to write on such a card.
To support the SMARTCARD SC-XL the KEYPAD KP200-XL will be used.
The KP200-XL is compatible with the functions of the KP200
A
(0840.0000). The SMARTCARD SC (A028.V01.1) will also be supported by
the KP200-XL.
Parallel to the already used KP200 we offer the KP200-XL, which has to
be ordered with a separate article number.

Attention: The CDA3000-PLC-operation with KEYPAD KP200 and/or

SMARTCARD SC can cause malfunction and is not allowed.

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2.4 Training To introduce the CDA3000-PLC system we offer different trainings. Trai-
nings methods are lectures, discussions, demonstrations and practical
examples.

Training how to program CDA3000-PLC

Target: Learning how to handle and program the CDA-

PLC software

Contents: • Chracteristics, efficiency, application limits

of the PLC-function.
• Making of process programs with PLC
− PLC-Program editor
− Survey of command sets
− PLC-parameter setting
• Commissioning of CDA3000-PLC
• Possibilities of use and training examples

Conditions: • Experience in working with inverter drive

systems CDA3000 and DRIVEMANAGER
• MS-Windows system-knowledge

Date: 1 day seminar

Time: 8.00 a.m. to 5.00 p.m.

Location: Lust Antriebstechnik GmbH, Lahnau

Number of 6-10 Persons

participants:

Instructors: Andreas Kling, Jörg Brinkemper

Languages: German or English

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 2 System survey

Handling and programming of operator panels

Target: Learning how to handle and program Lust-opera-

tor panels 1
Contents: • Survey of operator panel components
• Characteristics and efficiency of operator
panels
• Connection of operator panels with the drive
controller 2
• Configuration and programming of operator
panels
• Possibilities to use and training examples

Conditions: • Experience in working with the inverter drive

system CDA3000 and DRIVEMANAGER 3
• MS-Windows system-knowledges

Date:

Time:

Location: 4
—
n
Number of
atio
r
participants: epa
p r
Instructors: in
— 5

Language: German or English

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2.5 Service-know- Use the know-how of our qualified application engineers. Get decisive
how for your advantages to realize efficient sub-automation units with our experience.
Solutions, made exactly for your requirements, your demands.
projects
Compatibility from the beginning:
• Projectmanagement
− Work out project order
− Detailed project planning
− Execution of project
− Sorted finishing of the project and saving the knowledge
• Engineering
− Analysis of the conceptual formulation
− Concipate and design of the system
− Apply the components for the system
− Introduction of different solution opportunities
• Service of making software
− Making of PLC- or operator panel software acc. to specification
− Test the software in the system
− Transfer of software incl. all documents
• Commissioning of a sub-automation unit
− Prepare the commissioning resp. function test
− Commissioning of the system at site
− Making of commissioning protocol with all measuring data
Use our experience of over 30 years and together we will find a solution
for your complex jobs.

Sub-automatisation unit with c-line DRIVES 2-34

 1

3 Sub-automation units
2
By the mentioned examples in this chapter it deals only with programming
exercises for the CDA3000-PLC. Neither the conceptional formulation nor
the solutions are checked under safety specifications.
The examples show which solutions are possible with integrated
sequence control and how a typical program looks like. The mentioned 3
programs are saved in the DRIVEMANAGER sub-directory „userdata/PLC“.
You will agree that under these circumstances Lust Antriebstechnik
GmbH is not responsible and cannot assume any liability for using this
programs or parts of it.

Sub-automatisation unit with c-line DRIVES 3-1

 3 Sub-automation units

3.1 Time-control- Description of the function

led luggage If the luggage interrupts the light beam of the light-barrier L1, the con-
belt-drive veyor belt FB starts. Max. conveyor speed will be pre-selected via poten-
tiometer P1.
Cycle length of conveyor FB will be set by means of potentiometer P2. If
the time set with potentiometer F2 is passed, the inverter M1, FU1 will be
switched-off and the belt runs off.

Technology scheme

L1

P1 P2
(v) (t)

H1 H2 H3

FU1
RB FB
!

CDA3000/PLC M1

picture4.1 Time-controlled luggage belt-drive

Sub-automatisation unit with c-line DRIVES 3-2

 3 Sub-automation units

Process program
; Process programme for CDA-PLC, example luggage belt-drive

;Initialisation
;Reference setpoint via analog input ISA0 with caling in the
device parameters
1
%TEXT(luggage belt)
DEF H000=max_cycle length
DEF H001=auxiliary variable
DEF H002=analog input
END

%P00
N010 SET H000=20000; max. value cycle length in ms
2
N020 SET H001=H000; auxiliary variable
N021 SET H001:1023; resolution of analog input 10Bit

N050 JMP (IS00=0) N050; wait for release signal

; of light barrier
N060 SET ENCTRL=1; start control

;Read timer value of analog input ISA1 3

N070 SET H002=ISA1; analog value in H002
N075 SET H002*H001; Calculate resolution of analog input

;Initialise timer
N080 SET Z00=H002
N085 JMP (Z00!=0) N085; wait for timer run-off

;Stop control
N090 SET ENCTRL = 0
4
N100 JMP N020; jump back
END

Further typical applications are melting and mixing plants for paints and
other materials as well as centrifuges, mills and shredder.
5

Sub-automatisation unit with c-line DRIVES 3-3

 3 Sub-automation units

3.2 Drill feed unit The drilling appliance consists of a drilling spindle, feed unit and conveyor
unit. In the following we like to explain the sub-automation unit „drilling“
and with it spindle and feeding drive.

Basic position
The drilling unit is in basic position, if
• the feed unit is above (S1 damped)
• the drilling appliance is free (S3 not damped)
• spindle M1, FU1 is switched-off.

Description of the function

If the workpiece W1 is in the drilling appliance (S3 damped) and the start
button b1 is pressed, the drilling unit receives okay for processing.
The drilling spindle M1,FU1 runs to the working speed. If drilling spindle
M1,FU1 reaches the working speed, the drilling unit sinks over the fee-
ding drive M2,FU2.
Approaching the lower sensor (S2) the point of reversal is reached. The
feeding drive M2,FU2 reverses, so that the drilling spindle runs in basic
position again.
Approaching the upper sensor (S1) the feeding drive M2,FU2 and the dril-
ling spindle M1,FU1 stop automatically. The workpiece will be carried via
conveyor unit and the process can start again.
Set spindle speed and feeding speed via operator panel OP.

Sub-automatisation unit with c-line DRIVES 3-4

 3 Sub-automation units

Technology scheme

FU1 FU2 OP
1

002301271

002301271
SN.:

SN.:
Help
VT50
F1 F2 F3 F4 F5 Info
! ! Shift
Esc

CDA3000,HF CDA3000 + PLC

2
M2

M1
S1
b1
3

S2
W1
4
S3

picture4.2 Drill feed unit

5
Process program
;Program example feed unit

;Inputs:
;M001=Start feed
;IS01=Pre-stop opener
;IS02=Upper limit switch opener A
;IS03=Lower limit switch closer

%TEXT (feed)
DEF H000 = Reference_0
DEF H001 = Timer_1
DEF M002 = Initialisation
DEF H002 = Quick-jog frequency
DEF H003 = Slow-jog frequency
DEF H004 = Waiting time
DEF H010 = Quick-jog_positive
DEF H011 = Quick-jog_negative
DEF H012 = Slow-jog_positive
DEF H013 = Slow-jog_negative
DEF M001 = Start motion

Sub-automatisation unit with c-line DRIVES 3-5

 3 Sub-automation units

END

; Process program for CDA-PLC

%P00
N005 SET H000=0; Reference 0
N010 SET H001=1000; Value for timer 1
N015 JMP (M002=1) N031; Jump over initialising
N020 SET H002=70; Reference feed Hz
N030 SET H003=20; Slow-jog
N031 SET H004=200; Waiting time working point
N032 SET M002=1

N040 SET H010=H002; Variable quick-jog positive

N041 SET H011=H002; Variable quick-jog negative
N042 INV H011

N050 SET H012=H003; Variable slow-jog positive

N051 SET H013=H003
N052 INV H013

N060 JMP (M001=1) N100; Start feed motion

N065 JMP (IS02=0) N040; Upper limit switch reached
N070 SET REFFRQ=H010; Move to upper limit switch
N075 JMP (IS02=1) N075; Wait for reaching limit switch
N080 SET REFFRQ=H000; Stop axis
N081 SET OS00=1; Axis in upper position
N082 SET OS01=0
N085 JMP N040; Close loop

N100 SET REFFRQ=H011; Start feed quick-jog

N105 SET OS00=0; Axis runs
N109 JMP (M001=0) N040
N110 JMP (IS01=1) N109; Control contact pre-stop
N120 SET REFFRQ=H013; Switch-over to low-jog
N129 JMP (M001=0) N040
N130 JMP (IS03=0) N129; Wait for lower limit switch
N140 SET REFFRQ=H000; Stop axis

N150 JMP (M001=0) N040

N151 SET REFFRQ=H012; Move back to pre-stop
N152 JMP (M001=0) N040
N153 JMP (IS01=0) N152
N154 WAIT H004
N155 JMP N120; Feed

N190 JMP N040

END ;End of program

Further typical applications are belt and carriage drives, lifting and tota-
ting tables, drives for doors and gates and for example pumping stations
with float switch.

Sub-automatisation unit with c-line DRIVES 3-6

 3 Sub-automation units

3.3 Shredder with Shredder (hacking machines) are used in various applications, for
overload detec- example in the food industry, construction industry or in offices. Fre-
quently, problems during this process are caused by blocking of the drive.
tion
The example shows a shredder with overload detection and automatic 1
free-running (back-off) of the roller at blocking. The user can have an
effect on this behaviour by means of setting the parameters of the over-
load detection. Therefore the user set the time of reaction at overload,
minimum time for overload and the number of free-running trials per
recipe management.
2
Description of the function
Upon actuating the drive FU1,M1 via button b1 the rollers of the shredder
rotate with an adjustable fixed frequency in forward direction A. During the
process the PLC of FU1 manages the control of the motor current I up to
a settable threshold. In case of exceeding the reference, that means at
overloading or blocking or the roller, the drive stops as soon as the set 3
overload time is exceeded. After a set time a backwards rotation of the
roller in direction B will be initiated (free-running). The period of rotating
backwards can be controlled via PLC-time as well. After the backward
rotation the standard operation in direction A will be actuated again. The
drive stops, if it deals with an multiple overload (quantity can be set in
PLC) of the time, set in parameters. 4
Via the operator panel OP and by means of recipe management all timer
and threshold values will be set depending on the material, shall be
shreddered.

Sub-automatisation unit with c-line DRIVES 3-7

 3 Sub-automation units

Technology scheme

FU1 OP
I
002301271
SN.:

PLC
!

t
VT505W

CDA3000
+ PLC

b1

M1

A A

B B

picture4.3 Shredder with overload detection

Process program
; Process program for CDA shredder

; Inputs
; IS00 - Start control
; IS01 - Start process program

;Ausgänge
; OS00 - Warning overload
; OS01 - Reference reached
; OS02 - S-RDY

%TEXT(Shredder)
DEF H001 = Timer_overload
DEF H002 = Break time_overload
DEF H003 = Reversing time
DEF H004 = Timer_repeat
DEF H005 = Counter_reverse
DEF H006 = max_repeats
DEF H010 = Reference_process
DEF H011 = Reference reverse
DEF F000 = Actual_apparent current
DEF F001 = Threshold value

Sub-automatisation unit with c-line DRIVES 3-8

 3 Sub-automation units

END

%P00
;Init
N005 SET
Z000
H001 = 500; Reaction time at overload (ms),
1
N010 SET H002 = 500; Break time at overload (ms)
N015 SET H003 = 3000; Reversing time (ms)
N020 SET H004 = 20000; Timer repeats reverse
N025 SET H005 = 0; Counter reverse trials
N030 SET H006 = 3; Max. value counter
N035 SET H010 = 50; Reference forward (Hz)
N040 SET H011 = -20; Reference reverse (Hz)

N045 SET F000 = 0; actual apparent current

2
N050 SET F001 = 1; Threshold overload

;Hauptprogramm
N055 SET H005 = 0
N060 SET Z001 = H004; Timer repeats reverse
N065 SET REFFRQ = H010; Forward

N070 SET F000 = PARA[408];

N075 JMP (Z001 = 0) N055;
Call for apparent current
Time repeats reset
3
N080 JMP (F000 < F001) N070

N085 SET Z000 = H001; Timer reaction time overload

N090 SET F000 = PARA[408]; Call for apparanet current

N095 JMP (F000 < F001) N070;

N100 JMP (Z000 != 0) N090;
Overload gone?
Timer runs off? 4
N105 SET REFFRQ = H000; Stop drive
N110 WAIT H002 ; Wait break time

N115 JMP (H005 = H006) N145; Reverse to often

N120 SET REFFRQ = H011; Reference reverse

N125
N130
SET H005 + 1;
WAIT H003 ;
Counter reverse
Reverse time
5
N135 WAIT H002 ; Break time

N140 JMP N065 ; Jump back to forward

N145 NOP
END ; End of program

An other possibility to solve this applications shows the following pro-

A
gram- The process is modified a little bit compared with the a.m. descrip-
tion of the function.
; PLC-program for shredder

;parameter
; 270-FFIX1 = Reference forward
; 271-FFIX2 = Reference reverse
; Zeile 55 Special function warning current

; inputs
; IS00 - Start forward
; IS01 - Start reverse

Sub-automatisation unit with c-line DRIVES 3-9

 3 Sub-automation units

; IS02 - Stop
; IS03 - Fault reset

; outputs
; OS00 - c_rdy
; OS01 - Reference reached
; OS02 - Warning current limit

%TEXT(shredder)
DEF H000 = Value timer reverse
DEF H001 = Value timer repeat
DEF H002 = Max repeat
DEF H003 = Repeat
DEF M000 = STA_WIS
DEF Z000 = Timer revers
DEF Z001 = Timer repeat
DEF F000 = Reference forward
DEF F001 = Reference reverse
DEF F003 = Reference 0
END

%P00
;Init
N005 SET H000 = 5000; Timer reverse
N006 SET H001 = 600000; Timer repeat
N007 SET H002 = 3; Max. count repeat
N010 SET F000 = PARA[270];Reference forward
N011 SET F001= PARA[271];Reference reverse
N012 SET F003=0

;main
N030 SET REFFRQ=F003
N035 SET OS02=0

N040 JMP (IS00=1) N050; Start forward

N041 JMP (IS01=1) N200; Start reverse
N043 JMP N040

N050 SET H003=1

N051 SET Z001 = H001; Timer repeat reverse
N052 SET ENCTRL=1; Enable control
N053 SET REFFRQ = F000; Forward
N054 WAIT 2000; Waiting for acceleration

N055 SET M000 = STA_WIS; Warning current?

N056 JMP (Z001=0) N050; Timer repeat reset
N057 JMP (IS02=1) N030
N060 JMP (M000=0) N055; No warning

N070 SET Z000=H000; Timer reverse

N071 SET H003+1; Count reverse
N075 JMP (H003>H002) N150;Max count reverse
N080 SET REFFRQ = F001; Reference reverse
N085 JMP (Z000=0) N053; Timer reverse
N090 JMP (IS02=1) N030; Stop required
N095 SET M000 = 0
N100 JMP N085

N150 SET REFFRQ=F003; Stop

N155 SET OS02=1
N160 JMP (IS03=0)N160; Waiting for reset
N165 SET OS02=0
N170 JMP N030

Sub-automatisation unit with c-line DRIVES 3-10

 3 Sub-automation units

N200 SET ENCTRL=1; Enable control

N201 SET REFFRQ = F001; Start reverse
N210 JMP (IS02=1) N030; Stop required
N220
END
JMP N210
;End of program 1

Further typical applications are block-protection controls for mixing plants,

mills and shredder.

2
3.4 Unwinder for The unwinding process, described herein, supplies materials to a dry or
wire wet wire drawing machine. The solution of the sub-automation unit inclu-
des the integration of the drive solution in the automatic process and the
set-up mode.

Description of the function 3

The stripping speed will be controlled via unit FU1, M1 resp. implemented
process controller and a feedback via dancer T. For mounting a new wire
roller at the mandrel D a set-up mode is implemented in order to ease the
work of the operator. The set-up mode will be activated at standstill via
button b1 resp. control input IS02 at the frequency inverter FU1.
4
During set-up mode the drive FU1, M1 runs to a fixed speed and controls
the motor current. The motor current is as long under the set limit as the
tapped at the shaft drive takes-over the coil. After that the drive FU1, M1
stops immediately, so that the operator can fix the coil at the driving shaft.
Via controlling the dancer position P2 in automatic operation it is possible
to detect when the wire will drop-off and the drive control FU1, M1 will be 5
activated automatically.

Sub-automatisation unit with c-line DRIVES 3-11

 3 Sub-automation units

Technology scheme

FU1

002301271
SN.:
b1
!

10

P2
T
D
F
M1

picture4.4 Unwinder for wire

Process program
; Process program for CDA-PLC, unwinder
; (Winder with dancer control)
;Dancer control via process controller in firmware

%TEXT(Winder)
DEF H001=Threshold value
DEF H002=Waiting time
DEF H000=Analog value
DEF M001=Warning_current
END

%P00
;Initialising
N010 SET H001=10; Threshold value dancer
N011 SET H002=500; Waiting time start in ms

;Mainprogram
N020 JMP (IS02=1) N100; Set-up mode with fixed frequency
N030 SET H000=ISA0; Control dancer excursion
N035 JMP (H000<H001) N020;Start at excursion of dancer

;Control process
N050 SET ENCTRL=1; Release control
N060 SET H000=ISA0; Control dancer excursion
N065 JMP (H000>H001) N060;Stop at final position dancer
N070 SET ENCTRL=0; Control off
N080 JMP N020

Sub-automatisation unit with c-line DRIVES 3-12

 3 Sub-automation units

;Set-up mode
N100 SET ENCTRL=1; Release control
N110 WAIT H002; Waiting time start
N115 SET M001=STA_WIS; Threshold apparent current exceeded?
N120 JMP (IS02=0) N020;
N125 JMP (M001=0) N115;
SEt-up mode interrupted
Detect load surge? 1
N130 SET ENCTRL=0; Control off
N140 JMP N020

END

Further typical applications are warbler and dancer controls for winders.
2
3.5 Diameter This PLC-example controls the main drive of a polishing machine. It
depending requires constant circumferential speed depending on the abrasion of the
polishing disc.
speed control
3
Description of the function
Drive FU1, M1 will be actuated with button b1. Reference of the circumfe-
rential speed ω will be transmitted to the process program via potentiome-
ter P2.
The program works directly in application units, that means circumferen-
tial speed is unit [m/s], circumference of the disc is unit [m]. The neces-
4
sary norms are fixed in the process program. In the example the custo-
mer-specific set range of 10 m/s-34,5 m/s is the norm.
By abrasion of the disc, the polishing can be misplaced via handwheel, so
that an optimal distance to the working place is guaranteed. This mecha-
nical misplacing provides at the same time a 0-10V analog signal for the
misplacing range via potentiometer P1. The misplaced position is directly
5
proportional to the diameter of the polishing disc x. Changing the diame-
ter results in calculating the new reference frequency of the main drive
M1, from the analog information at requested constant circumferential
speed. In this example the diameter of the disc is between 0,55 m and
0,96 m (=> Umfang 1,73 m - 3,01 m).
Initiator S1 regulates the distance between polishing disc and protection
A
hood. If the distance is too small a starting of the main drive is not possi-
ble resp. the running process will be interrupted.

Sub-automatisation unit with c-line DRIVES 3-13

 3 Sub-automation units

Technology scheme

FU1 10V 10V

002301271
SN.:
b1
ω
!

P1 P2

S1
CDA3000
+ PLC

M1
ω

picture4.5 Diameter-depending speed control

Process program
; Process program for CDA-PLC polishing disc
; Information:
; Speed reference via ISA0, with the following customer-specific
; settings:
; 0V = 10m/s
; 10V = 34,5m/s -> Delta = 24,5m/s -> Resolution 2,45m/s/V
;
; Circumference reference via potentiometer at ISA1, with the
; following customer specific settings:
; 0V -> 0,96m => 3,01m max. circumference
; 10V -> 0,55m => 1,73m min circumference -> Delta = 1,28m ->
; Resolution 0,128m/V
;
;
%TEXT(Polishing disc)
DEF F000=Analog value0
DEF F003=Analog value1
DEF F002=Reference_m_pro_s
DEF F005=Circumference_m
DEF F007=Reference r_p_m
DEF F009=Reference_in_Hz
END

;F002=ISA0 Reference im m/s, auxiliary variables (F000-001)

;F005=ISA1 Actual value in m, auxiliary variables (F003-004)

%P00
;Reference and actual value regulation

Sub-automatisation unit with c-line DRIVES 3-14

 3 Sub-automation units

N010 SET F000=PARA[416]; Call for analog value 0

N015 SET F000*2.45; Scaling in m/s
N020 SET F001=F000
N021 SET F001+10; Reference in m/s +Offset 10m/s
N022 SET F002=F001; Save reference
1
N030 SET F003=PARA[417]; Call for analog value 1
N035 SET F003*0.128; Scaling in m
N040 SET F004=3.01; max. circumference = 3.01m
N041 SET F004-F003; Actual value circumference in m
N042 SET F005=F004; Actual circumference in m

;Calculating reference in m/s

N050 SET F006=F002
N055 SET F006*60; Calculate m/min
2
N065 SET F006:F005; Calculate in rpm at the disc
N070 SET F007=F006; Save reference in F007

;Calculating speed -> frequency

N100 SET F008=F007; Call for speed
N110 SET F008*2; Consider gear ratio 1:2
N115 SET F008:20; Calculate frequency of rotary field:
;
N120 SET F009=F008;
f=n*pp/60, pp=3
Save Reference in Hz
3
N150 SET REFFRQ=F009; Pre-set frequency reference

N250 JMP N010

END ;End of program

4
Further typical applications are winding drives with diameter control.

3.6 Simple posi- The example refers to the pre-set solution PLC_3 (position control with
tioning drive PLC-process program). Workpiece positioning via feed drive. Set para-
with PLC_3 meters for the both reference positions via operator panel. 5
Basic position
The used CDA3000, PLC has an process control for the position control.
Feed drive is in basic position if
• homing mode is released via button b1 and executed. Homing mode A
gives the absolute position to the feed. Homing mode is not mentio-
ned in this program example. In this program at homing mode the
actual axis position will be set as homing position.
• feed carriage reaches no limit switch S1, S2.

Sub-automatisation unit with c-line DRIVES 3-15

 3 Sub-automation units

Description of the function

If the material is on the carriage as well as reference positions 1 and 2
are set via operator panel OP homing can be start via button b1. After
successful homing the carriage runs automatically in the rest position 1.
Via button b2 the feed to position 2 can be actuated. Positioning of mate-
rial via drive M1 resp. moving forward by the set lift length. If the position
Pos. 2 is reached and button b2 is resetted carriage moves back to rest
position Pos. 1.

Technology scheme

OP
002301271

VT150W
SN.:

F6 F7 F8 F9 F10
F1 F2 F3 F4 F5

V Y +
PgUp
W Z / Info
X 7 - 8 = 9
M P S
PgDn
N Q T Help
O 4 R 5 U 6
D G J
E H K
F 1 I 2 L 3
A . ± Clr
shift B
C 0 Space
Esc
Enter

b1 b2 CDA3000 VT150
+ PLC

W1 M1
Pos. 1--

Pos. 2--

S1 RNOK S2

picture4.6 Feed drive with PLC-position control

Process program
; PLC_3 - position-control, control via terminal
;
; The position control is started via terminal.
; The position control toggles between 2 position.
; The PLC-program runs if motor control is activ.

;-----------------------------------------------
%TEXT(PLC_3_position_control)
DEF M000 = Homing_OK

DEF H000 = Reference_pos_1

DEF H001 = Reference_pos_2
DEF H002 = Actual_pos
DEF H003 = Zero correction

Sub-automatisation unit with c-line DRIVES 3-16

 3 Sub-automation units

END

;-----------------------------------------------
%P00
; Initialisation of reference position 1
; deactivated -> reference positions should not set at every
; start of motor control
; N010 SET H000 = 0;
; N020 SET H001 = 655360; 10 U * 65536 Inkr.

; Homing requested?
N030 SET M000 = 0; Zero position not defined
N040 JMP (IA00 = 0) N060;
;
ISA0=0: start positioning
ISA0=1: start homing
2
N050 CALL N140 ; Call sub-routine homing mode

; Main program positioning

N060 JMP (M000 = 0) N040; Return while homing is not
; finished

; Selection of reference position

N070 JMP (IS01 = 1) N110; Select position 2 if IS01=1 3
; Select position 1
N080 GO W A H000 ; Absolut positioning with H000
; and wait while reference is rea
; ched
N090 SET H002 = ACTPOS; Read actual position
N100 JMP N060 ; Return

; Select position 2 4
N110 GO W A H001 ; Absolute positioning with H001
; and wait while reference is rea
; ched
N120 SET H002 = ACTPOS; Read actual position
N130 JMP N060 ; Return

;-----------------------------------------------
; Sub-routine homing mode
N140 SET PCTRL = 1; Switch on position control
5
N150 GO 0 + H003
N160 SET M000 = 1; Homing OK (finished suc
; cessfully)
N170 RET

END ; End of program

Typical applications are simple positioning controls for drives of doors and
A
gates, belts, carriages and material gripper feeds, etc.

Sub-automatisation unit with c-line DRIVES 3-17

 3 Sub-automation units

Sub-automatisation unit with c-line DRIVES 3-18

 4 Commissioning of PLC-system

4 Commissioning of PLC-system
1
The following commissionings are described in this chapter:
• First commissioning of CDA3000 with PLC-firmware
• First commissioning of operator panels at the drive controller
The serial commissioning of a frequency inverter with PLC-function is
identically with the standard serial commissioning. This form of the com-
2
missioning is described in the operating manual of CDA3000.

4.1 First For the first commissioning the mentioned devices, assembly groups or
commissioning knowledges are necessary:
CDA3000, PLC • Frequency inverter CDA3000 with standard software V3.50-01 or 3
higher
• CD-ROM for DRIVEMANAGER and PLC-editor
• Serial interface cable CCD-SUB90x
• Experience with the handling of inverter drive system CDA3000 and
DRIVEMANAGER
4
Strategy:
1. Installation of software DRIVEMANAGER V3.20 (or higher)
For operating the PLC-editor a DRIVEMANAGER-Version from V3.20 is
necessary.
Please find information to the installation of the software in the docu- 5
mentation of the DRIVEMANAGER.
2. Installation of PLC-editor
Please take care that the DRIVEMANAGER is closed before installation
of the PLC-editor. The PLC-editor is an additional module for the
DRIVEMANAGER, which has to be installed additionally.
A
3. Connect CDA3000 via serial interface (RS232) to the PC
4. Starting of the software DRIVEMANAGER
This process searches automatically for connected inverters and
description of the device will be read into.
5. Installation of PLC-software
The installation of the firmware is only necessary, if there is not yet a
PLC-software version V700.xx available at the device. Please find
information to the actual firmware of the connected device in the
DRIVEMANAGER main window in menu „actual values“.

Sub-automatisation unit with c-line DRIVES 4-1

 4 Commissioning of PLC-system

Note: A motoridentification is not included in the PLC-firmware.

On demand it can be executed with the help of a standard
software (e.g. V3.50-01, at PLC-editor-CD-ROM in direc-
tory "Firmware\Std-Firmware"). After that the identified
and at the PC stored dataset can be loaded on a device
with PLC-firmware
The PLC-software and the DRIVEMANAGER-text files can be find on
the PLC-editor-CD-ROM in sub-directory "Firmware\PLC-Firmware".
At DRIVEMANAGER-version smaller than V3.20-00 (z.B. V3.10 or
V3.20-98) copy the DRIVEMANAGER-text files in the DRIVEMANAGER-
file (C:\program files\Lust Antriebstechnik GmbH):
- 3_700_*.pit to „Lust DriveManager\language\001\“
- 3000_ERR.txt to „Lust DriveManager\language\001\“
- 3_700_*.mcw to „Lust DriveManager\firmdata\“
Install the PLC-software on the frequency inverter via menu „Extras/
Load device software“.
An succesful „Download“ effects in an automatic reset of the fre-
quency inverter as well as a read into of the device description.
6. First commissioning
The PLC-software includes no motoridentification. If an exact setting
of the motor data is necessary (e.g. at control modes SFC or FOR)
start the first commissioning with loading a data set with correspon-
ding motor adjustments.
Further steps of the first commissioning of the drive controller will be
executed as described in the manual of CDA3000.

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 4 Commissioning of PLC-system

7. Programming of PLC-functions
Select „PLC...“ in the main windows of the DRIVEMANAGER. With this
function mask all functions and terms of the PLC can be program-
med and tested. 1

5
picture 4.7 PLC-main window

8. PLC-program-editor
With button "PLC-program-editor..." you are able to write a PLC-pro-
gram or to load one in the device. Functions and command syntax
can be find in the online help or in this system manual. A

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 4 Commissioning of PLC-system

4.2 First commis- This chapter describes basically the configuration of the communication
sioning of interface between operator panel and drive. The application specific pro-
operator panels gramming of each operator panel is describee in the operator panel soft-
ware manual (included on VTWINCD CD-ROM).
Condition for the programming of operator panels is an installed version
of the VTWIN software on your PC.

4.2.1 Configuration of 1. Installation of RS232-driver for LustBus-protocol

RS232-interface If the VTWIN software does not include the Lust-specific software
driver for communication via serial RS232-interface (e. G. V4.50 or
V4.64), follow the stated steps:
- Close VTWIN application
- Extract the driver package *.zip. At VTWIN-Version V4.64 the driver
is stored on the CD-ROM in the directory „Lust driver“.
- Replace VTWINDEV.DBR in VTWIN-
installation directory (e.g. B. C.\Program files\ESA\VTWIN)
- Copy LUSTBUS.BIN in sub-directory firmware
2. Start VTWIN
3. Select a new project.
At first select type of operator panel, shall be programmed:

Type Name
VTWIN
VT050 00000N VT50 (Rev.2 )
VT150W 00000N VT150W
VT505W 00000N VT505W
VT155W
VT155W 00000N or
VT155W (Porträt)

Selected operator panel and bus-interface will be indicated in project

window.

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 4 Commissioning of PLC-system

4. Select a drive controller

Open directory „MOTOR DRIVE/LUST“ in component window. Draw
the icon of drive controller „c-line Drive“ to the interface-icon (MSP or
ASP) in the project window. If Lust directory is missing please install
the driver as described in 1.). Now the drive is physically connected
1
with the operator panel.

picture 4.8 Configuration of operator panel with RS232-interface

5
5. Setting of RS232-interface Baud rate
Open via double-click on the interface icon (MSP or ASP) the window
„port properties“ and set the Baud rate to 19200 bit/s.
This Baud rate must be set in the drive, too. Therefore start the
DRIVEMANAGER and open in menu „communication“ the bus-configu-
ration. Save the settings in the drive. A
6. Setting of device name and address
Open via double-click on the drive icon the window „device proper-
ties“. The device address must (always) be set to 1. Furthermore the
symbolic name of the drive controller can be changed.
7. Programming of operator panels
Open via double-click on operator panel icon in project window the
program application. For programming use the software manual of
the operator panels (available on VTWIN CD-ROM ).

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 4 Commissioning of PLC-system

4.2.2 Configuration of Conditions for bus-operation:

CANopen-net- • Drive is equiped with CAN-module (CANopen-protocol)
work • Drive is connected with the operator panel via CAN-Bus
• Parameters of the fieldbus interface are set correctly in the connec-
ted drive (e.g. Bus-protocol, Baud rate, device addresses)
1. Start VTWIN
2. Select a new project.
At first select type of operator panel, shall be programmed:

Type Name
VTWIN
VT050 000CNN VT50 (CAN NETWORK)
VT150W 000CNN VT150W (CAN NETWORK)
VT505W 000CNN VT505W CAN
VT155W CAN
VT155W 000CNN or
VT155W (Porträt) CAN

Selected operator panel and bus-interface will be indicated in project

window.

3. Select drive
Open directory „CANOPEN/ESA ELLETRONICA“ in component win-
dow. Draw icon „CANopen Master“ to the interface-icon FIELD
NETWORK (CAN)) in the project window. The drive controller is now
physically connected to the operator panel. It is possible to install up
to 127 drives of c-line to the bus. .

picture 4.9 Configuration of operator panels with CANopen-network

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 4 Commissioning of PLC-system

4. Setting the Baud rate of CANopen-network

Open via double-click on the icon interface (FIELD
NETWORK (CAN)) the window „port properties“ and set the Baud
rate to the requested speed. 1
Please note that the adjustment of the baudrate has to be set in the
drive as well.
5. Setting of device name, address and transfer parameters
Open via double-click on the icon drive controller the window „device
properties“. Set the device address. Furthermore the symbolic name
of the drive can be changed here. 2
Please note that the device address has to be set in each drive as
well.
Via actuating the button „More ...“ in window „device properties“ the
window opens for setting the transfer parameters resp. channels. For
setting the parameters and process data channels use the user
manual „communication module CANopen. 3

picture 4.10 Configuration of drive for CANopen-network

6. Programming the operator panels

Open via double-click on the operator panel icon in project window
the program application. For programming use software manual to
the operator panels (available on VTWIN-CD-ROM).

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 4 Commissioning of PLC-system

Sub-automatisation unit with c-line DRIVES 4-8

 1
5 Order data of system components

Order codes for PLC-software package

2
Order designation Short description Article no.
CD-ROM incl.
- PLC-Program editor
PLC-Editor
- PLC-Training program
- System manual CDA3000-PLC
0842.V11.1 3
- Firmware CDA3000-PLC
- Licence PLC-Editor
DriveManager full version on CD-
DRIVEMANAGER V3.20 0842.V08.2
ROM
DriveManager-180-days-testver-
DRIVEMANAGER V3.20, TEST
sion on CD-ROM
0842.V09.2
4
Order codes for user and communication modules

Order designation Short description Article no. 5

CM-CAN1 Communication module for CANopen 0916.0001
Communication module for Profibus 0916.0003.1
CM-DPV1 DP-V1 0916.0000.1 (with-
Supports CDA3000-PLC GSD)

A
Order codes for manual operating unit

Order designation Short description Article no.

KEYPAD KP200 for parameter setting
and serial commissioning of
KP200-XL
CDA3000-PLC with SMARTCARD SC-
XL
SMARTCARD with large EEPROM-
SC-XL
memory for saving PLC-Data

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 5 Order data of system components

Order codes for Operator Panel and accessories

Bestell-
Kurzbeschreibung Artikelnummer
bezeichnung
VT050 00000N operator panel VT50 (RS232) 1002.0001.0
VT050 000CNN operator panel VT50 (CANopen) 1002.0002.0
VT150W 00000N operator panel VT150 (RS232) 1002.0003.0
VT150W 000CNN operator panel VT150 (CANopen) 1002.0004.0
VT505W 00000N operator panel VT505 (RS232) 1002.0005.0
VT505W000CNN operator panel VT505 (CANopen) 1002.0006.0
VT155W 00000N operator panel VT155 (RS232) 1002.0007.0
VT155W000CNN operator panel VT155 (CANopen) 1002.0008.0
Software package VTWIN to pro-
gram the operator panels
VTWINCD 1002.0011.0
- CD-ROM (Software, Manuals,
5 languages)
Programming cable
CVCOM 11102 PC 9-polig-MSP 25-poles 1002.0009
necessary for all operator panels
Programming cable adapter
PC 25-poles-ASP 8-poles DIN
Necessary for
- VT050 000CNN
CVCOM 25F8M - VT150W 000CNN 1002.0010
- VT505W 000CNN
- VT155W 00000N
- VT155W 000CNN
CVCOM 11102 must be available!
Serial RS232-interface cable to con-
nect the drive controller to the opera-
tor panel. Suitable for
- VT050 00000N
OPK-RS03 in preparation
- VT150W 00000N
- VT505W 00000N
- VT155W 00000N
Length 3 m
Serial RS232-interface cable to con-
nect the drive controller to the opera-
tor panel. Suitable for
- VT050 00000N
OPK-RS05 in preparation
- VT150W 00000N
- VT505W 00000N
- VT155W 00000N
Länge 5 m

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 5 Order data of system components

Order codes for trainings and services

Order designation Explanation Net price 1

8 hours incl. post-processing without
PLC-Projectmanagement on request
travel costs
8 hours incl. post-processing without
PLC-Engineering on request
travel costs
8 hours incl. post-processing without
PLC-Software producing
travel costs
on request 2
8 hours incl. post-processing without
PLC-Commissioning on request
travel costs
1 day
PLC-Training on request
incl. records, snacks
1 day
PLC-Training, Licence incl. records, snacks on request 3
PLC-Editor-Licence
1,5 dayse
OP-Training on request
incl. records, snacks
1,5 dayse
OP-Training, Licence incl. records, snacks, on request
VTWINKIT with licence
4

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 5 Order data of system components

Sub-automatisation unit with c-line DRIVES 5-4

Lust Antriebstechnik GmbH
Gewerbestrasse 5-9 • D-35633 Lahnau
Tel. 0 64 41 / 9 66-0 • Fax 0 64 41 / 9 66-137
Internet: http://www.lust-tec.de • e-mail: [email protected]

ID no.: 0840.12B.1 • 05/2003

Technische Änderungen vorbehalten.
We reserve the right to make technical changes.