RPG-07-IC-001 - Inspection and Test Plan For Production of Precast Concrete Elements

Download as xlsx, pdf, or txt
Download as xlsx, pdf, or txt
You are on page 1of 6

Activity Activity Description

No.

1 UHPC Raw Materials Internal/External Receiving and Sampling


1.1 Mix Designs and Finishing Sample Proposal
1.2 Materials Documents Submittal
1.3 Trail Mix Conducting and Testing
1.4 Company and Quality Related Document Submittal
1.5 Pre-Inspection Meeting - (Kickoff Meeting)
2 UHPC Raw Materials Sampling and Testing by TPA
2.1 Fine and Coarse Aggregates Sampling and Testing
2.2 Water and Ice Sampling and Testing
2.3 Gray and White Cement Sampling and Testing
2.4 Cementitious Material Sampling and Testing
2.5 Admixture Testing
3 Production Raw Materials Receiving and Preservation
3.1 Inspection for Receiving and Storage of Reinforcement
3.2 Inspection for Receiving and Storage of Production Materials
4 Production (Reinforced Elements)
4.1 Mold Preparation, Fabrication, and Assembly
4.2 Reinforcement Assembly
4.3 Inspection of Precast Concrete Mold
4.4 Inspection of Reinforcement, and Embedment
4.5 Fresh Concrete Ordering and Testing
4.6 Inspection of Concrete Placement and Consolidation
4.7 Inspection of Concrete Curing
5 Production (Prestressed Elements)
5.1 Mold Preparation, Fabrication, and Assembly
5.2 Reinforcement Assembly
5.3 Strand Placing (Cables)
5.4 Inspection of Strands Stressing and Elongation
5.5 Inspection of Reinforcement, and Embedment
5.6 Inspection of Precast Concrete Mold
5.7 Fresh Concrete Ordering and Testing
5.8 Inspection of Concrete Placement and Consolidation
5.9 Inspection of Concrete Curing
6 Production (Post-Tension Elements)
6.1 Mold Preparation, Fabrication, and Assembly
6.2 Reinforcement Assembly
6.3 Inspection of Precast Concrete Mold
6.4 Inspection of Reinforcement, and Embedment
6.5 Fresh Concrete Ordering and Testing
6.6 Inspection of Concrete Placement and Consolidation
6.7 Inspection of Concrete Curing
6.8 Strand Placing (Cables)
6.9 Inspection of Strands Stressing and Elongation
6.10 Grout Mixing and Injection
7 Demolding, Stripping, and Strand Releasing
7.1 Testing of Demolding, Stripping, and Strand Releasing Samples
7.2 Inspection of Element Demolding
7.3 Shifting Element to Stockyard / Storage
8 Delivery
8.1 Retouching / Repairing of Elements (Minor Defects)
8.2 Inspection of Element Major Repair
8.3 Final Inspection of Precast Element Prior to Delivery/Releasing
Legend
1 Action A
2 Hold H
3 Witness W
4 Surveillance S
5 Review R
6 Inspect/Test I
7 Third Party TPA
Note: This ITP activities and its related checklists, reports, and records are
Document Control Number RPG-07-IC-001

Inspection and Test Plan for UHPC Design Mix

Activity Description Frequency

w Materials Internal/External Receiving and Sampling


s and Finishing Sample Proposal Once
ocuments Submittal
nducting and Testing
nd Quality Related Document Submittal
tion Meeting - (Kickoff Meeting) If Requested
w Materials Sampling and Testing by TPA
arse Aggregates Sampling and Testing Monthly
ce Sampling and Testing
hite Cement Sampling and Testing Once Every 3
us Material Sampling and Testing Months
Testing Monthly
on Raw Materials Receiving and Preservation
or Receiving and Storage of Reinforcement When Requested
or Receiving and Storage of Production Materials When Requested
on (Reinforced Elements)
ration, Fabrication, and Assembly Every Element
ent Assembly Every Element
of Precast Concrete Mold Every Element
of Reinforcement, and Embedment Every Element
ete Ordering and Testing Every Element
of Concrete Placement and Consolidation Every Element
of Concrete Curing Every Element
on (Prestressed Elements)
ration, Fabrication, and Assembly Every Element
ent Assembly Every Element
ng (Cables) Every Element
of Strands Stressing and Elongation Every Element
of Reinforcement, and Embedment Every Element
of Precast Concrete Mold Every Element
ete Ordering and Testing Every Element
of Concrete Placement and Consolidation Every Element
of Concrete Curing Every Element
on (Post-Tension Elements)
ration, Fabrication, and Assembly Every Element
ent Assembly Every Element
of Precast Concrete Mold Every Element
of Reinforcement, and Embedment Every Element
ete Ordering and Testing Every Element
of Concrete Placement and Consolidation Every Element
of Concrete Curing Every Element
ng (Cables) Every Element
of Strands Stressing and Elongation Every Element
ng and Injection Every Element
ng, Stripping, and Strand Releasing
Demolding, Stripping, and Strand Releasing Samples Every Element
of Element Demolding Every element
ment to Stockyard / Storage Every element

/ Repairing of Elements (Minor Defects) Every Element


of Element Major Repair Every Element
tion of Precast Element Prior to Delivery/Releasing Every Element
Legend
The activity action need to be conducted by the entity having this responsibility.
QA/QC representative shall be notified of the activity in advance. The activity shall not be carried out without the attendance
QA/QC representative shall be notified of the activity. However, the activity can be performed as scheduled even if the QA/QC
QA/QC organization to monitor work in progress without notice from construction organization
Documentation or submittal should be submitted for review and verification if requested.
100% Contractor is responsible for inspection of the activity
Third Party Agency - entity responsible for performing all the tests and calibration of the project - (as per contract terms)
Note: This ITP activities and its related checklists, reports, and records are applicable with respect to contract t
Rev. No. 02 Rev. Date 31-07-23

esign Mix
9COM # 6000000560 & 6000000561

Activity (Document / Inspection Category


Records / Checklist) Prainsa Contractor TPA Client
QA/QC QA/QC

Quality Package of Submittal A H - H/R


A R - R
A H A H/R
A R - R
RPG-07-GD-009 A W - W

TPA Test Report W R A R

TPA Test Report / W R A R


Supplier Test Report
Supplier Test Report R - R

RPG-07-IC-004 A R - R
RPG-07-IC-005 A R - R

Approved Shop Drawing S S - S


Approved Shop Drawing S S - S
RPG-07-IC-007 H W/I - S
RPG-07-IC-002 H W/I - S
RPG-07-IF-005 H W/I A S
RPG-07-PP-001 W W/I - S
RPG-07-IR-004 andRPG-07-IR-005 W S - S

Approved Shop Drawing S S - S


Approved Shop Drawing S S - S
Approved Shop Drawing S S - S
RPG-07-IR-003 and RPG-07-IR-009 H W/I - S
RPG-07-IC-002 H W/I - S
RPG-07-IC-007 H W/I - S
RPG-07-IF-005 H W/I A S
RPG-07-PP-001 W W/I - S
RPG-07-IR-004 and RPG-07-IR-005 W S - S

Approved Shop Drawing S S - S


Approved Shop Drawing S S - S
RPG-07-IC-007 H W/I - S
RPG-07-IC-002 H W/I - S
RPG-07-IF-005 H W/I A S
RPG-07-PP-001 W W/I - S
RPG-07-IR-004 and RPG-07-IR-005 W S - S
Approved Shop Drawing S S - S
RPG-07-IR-003 W/H W/I - S
RPG-07-IC-006 W W/I A S

RPG-07-LF-005 W/H R/S - S


RPG-07-PP-001 W S - S
RPG-07-PP-001 S S - S

RPG-07-PP-002 S S - S
RPG-07-IR-008 H W/I A S
RPG-07-IC-003 H W/I - S

carried out without the attendance or the approval to proceed.


med as scheduled even if the QA/QC representative is not present.
zation

roject - (as per contract terms)


applicable with respect to contract terms and conditions.

You might also like