16/05

Question:

SWMS + RA = SWRA?

MOS + RA = MSRA?

found the format for Lendlease SWMS + RA,

(https://addceleng.sharepoint.com/:w:/r/sites/PROJECT/_layouts/15/Doc.aspx?sourcedoc=%7BFCB1223C-5F71-422E-9ADE-3319EB83B4CA%7D&file=7%2C%208%2C%209SWMS
%20%26%20RA.docx&action=default&mobileredirect=true)

Are the "installation of process drain DRP" and "mobilization" SWRA considered completed?

What are the remaining task that requires SWRA? (SWMS 001 to 017 and more?)

Reading the "MOS -Installation of process drain (DRP) undergroung piping work"

Denso Tape: Anti corrosion, sealing tape

NDT test: Dye penetrant test on welding joints

In the MOS, NDT testing seems to be referring to a radiography test, but the SWRA NDT seems to be
referring to a Dye penetrant test.
Found TP21 SWMS 001 to 017, doesn’t seem to be fully completed? (https://addceleng.sharepoint.com/sites/PROJECT/Shared%20Documents/
Forms/AllItems.aspx?id=%2Fsites%2FPROJECT%2FShared%20Documents%2F02%2E%20DIRECT%20PLANT%2F02%2E%20Plant%20Projects%2FGSK%2F01%20TP21%2F04%2E%20Safety%20Documents%2FSWMS%20%2DLLS%2FLLS
%20MSRA&viewid=36b21469%2Df1fe%2D4a8b%2D9694%2D56f0a53e303f)

For example SWMS 012 NDT testing, RA seems incomplete? Isit dye penetrant test or/and radiological
test.

“1.Installation of process drain (DRP) underground piping work of SWMS & RA -001-Rev-0” and SWMS
001 to 017 which is the updated naming scheme?

SWMS 001 = mobilization or Installation of process drain DRP

Automate MSRA w AI
Microsoft Co Pilot is unable to directly manipulate files hence I cant feed it a empty template and get
back a filled form

It is able to provide some basic ideation to help fill up MSRA forms.

i.e RA of NDT radiography test;

Prompt:

Can you help me to do a risk assessment on NDT radiography and provide the inputs for Potential
Hazards, Possible Risk/Impact and Persons at Risk, Exisiting Risk Control, Impact, Likelihood(value) ,Risk
Rating(value), additional risk control, impact(with the addtional risk control), likelihood(with the
addtional risk control), risk rating(with the addtional risk control)

co-pilot output:

Certainly! Let’s perform a comprehensive risk assessment for NDT radiography. I’ll provide the
requested inputs based on the information you’ve provided:

1. Potential Hazards:
o Ionizing Radiation: Exposure to ionizing radiation can harm living tissues and
increase the risk of cancer.
o Equipment Malfunction: Radiography equipment failure could lead to
unintended radiation exposure.
o Human Error: Mistakes by operators during radiography procedures may result
in unsafe conditions.
2. Possible Risk/Impact:
o Health Effects: Radiation exposure can cause acute effects (such as skin burns)
and long-term health issues (such as cancer).
o Environmental Contamination: Improper handling or disposal of radioactive
sources can contaminate the environment.
o Financial Loss: Equipment malfunction or accidents can lead to financial losses
for the organization.
3. Persons at Risk:
o Operators: Radiographers and technicians directly involved in NDT radiography.
o Other Workers: Individuals working in the vicinity of radiography areas.
o Public: People near radiography sites or contaminated areas.
4. Existing Risk Control:
o Shielding: Use lead shields and barriers to reduce radiation exposure.
o Distance: Maintain a safe distance from the radiation source during operations.
o Time Limit: Limit exposure time to the minimum required for imaging.
o Training: Ensure proper training for operators.
 5. Impact:
o Health Impact: Potential harm to operators and others.
o Financial Impact: Costs related to safety measures, equipment maintenance, and
potential accidents.
6. Likelihood (value):
o Assess the likelihood of hazards occurring based on historical data and safety
protocols.
7. Risk Rating (value):
o Combine the impact and likelihood to determine the overall risk rating (e.g., low,
moderate, high).
8. Additional Risk Control:
o Regular Inspections: Frequent inspections of equipment to prevent malfunctions.
o Emergency Procedures: Develop clear protocols for handling accidents or
equipment failures.
9. Impact, Likelihood, and Risk Rating for Additional Controls:
o Evaluate the effectiveness of additional controls in reducing risks.

Remember that risk assessment is an ongoing process. Regular reviews and updates are essential
to maintain safety standards in NDT radiography operations . If you need further details or have
any specific requirements, feel free to ask!

Prompt: Can you help me develop safe work procedures for NDT radiography test, provide the inputs for
Job Steps, Job step breakdown, safe work procedure, permit required, additional equipment or PPE, hold
point responsible. Singapore context

Co-pilot output:

Safe Work Procedures for NDT Radiography Test (Singapore Context)

Radiographic Testing (RT) is a crucial non-destructive testing (NDT) method used to examine
the internal structure of components and ensure their integrity. Here are the essential steps, safety
considerations, and responsibilities for conducting RT in Singapore:

1. Job Steps:
o Preparation:
 Identify the test area and secure it to prevent unauthorized access.
 Set up radiation warning signs and barriers.
 Ensure proper ventilation in the testing area.
 Verify that the equipment is calibrated and functioning correctly.
o Exposure:
 Position the test specimen between the radiation source and the film or
detector.
 Activate the X-ray or gamma-ray source.
 Record the exposure time.
 o Film Processing:
 Develop the exposed film to create a radiograph.
 Interpret the radiograph to identify defects.
o Post-Exposure:
 Safely store and dispose of the radiographic film.
 Remove barriers and signs.
 Document the results.
2. Safe Work Procedure:
o Radiation Safety:
 Always wear appropriate personal protective equipment (PPE), including
lead aprons, lead glass masks, thyroid shields, and goggles.
 Cordon off the testing area to prevent unauthorized entry.
 Follow local regulations and guidelines for radiation safety.
o Equipment:
 Use X-ray or gamma-ray machines calibrated by experienced NDT
companies.
 Ensure proper functioning and safety of the equipment.
o Hold Point Responsibility:
 The NDT examiner is responsible for testing.
 The quality surveillance inspector verifies compliance with quality plans.
 Hold points are implemented during quality plan inspections.
3. Permit Required:
o Obtain necessary permits for radiographic testing.
o Follow local regulations and industry standards.
4. Additional Equipment or PPE:
o Lead aprons, lead glass masks, thyroid shields, and goggles.
o Radiation warning signs and barriers.
o Film processing equipment (if using film-based radiography).

Remember that safety is paramount during radiographic testing. Always follow guidelines, use
proper equipment, and ensure the well-being of personnel involved in NDT activities12

For more specific details and Singapore-specific requirements, consult local authorities and NDT
experts34

Please note that the information provided here is for general guidance. Always refer to local
regulations and industry standards for specific procedures and safety measures56

Co-pilot pro can be used in Microsoft 365 apps

 SWMS 002;

No put material? ------ Do not place objects or apply force/pressure on the celling

SWMS 004; does job step breakdown have to be in order?

“put on necessary PPE” should be the 1st step?

Licensed Electrical Worker (LEW)

SWMS 004 v.s SWMS 005;

In 005 RA item no. 1 “Grinding / cutting / drilling/coring on the wall/ceiling/furniture “ is the same as RA
item no.3 in 004

For the Safe Work Procedures part, Do we need to include more details? i.e who should barricade the
work area?..... Worker/Supervisor to barricade the work area
Are the SWMS 001 to 017 in order? i.e step 1 to 17

For SWMS 007 Pressure testing is conducted on the new fabricated pipe or the existing pipe?

For SWMS 006 Draining and depressurizing of existing pipe can only be down upon shutdown?
GSK PIPE SEQ34 NOTES

Class 01 to 07 is our scope

GMP welding requirements = SEQ35

Butt Weld Connection = type of weld joint design; two pieces of metal are placed end to end and then welded
together; Pros: High strength due to complete fusion, easy to machine, distortion control, easy inspection. Cons:
Welding geometry can limit applications, fixturing/backing required, sensitive to faying surface conditions.

Screwed Connection = two pipes connected together via screwing mechanism, both pipes will have screw threads,
one pipe male, one pipe female

Screwed Reducer = type of pipe fitting used to change the pipe size from a larger bore to a smaller bore pipe.
Concentric reducers have uniform reduction in size, centerline remains the same, symmetry around the fitting, able
to use in any directions, suitable for vertical lines. Eccentric Reducers; different centerline in bigger and smaller
end, commonly used when there is a need to drain fluids/prevent air pockets, horizontal lines.

Screwed tee = pipe fitting that create a branch connection in a linear pipeline, T shape configuration, outlets are
positioned at a 90degree angle to the inlet.

Screwed cap = aka pipe cap or end cap, it is a pipe fitting used to close the end of a pipe or tube.

Screwed flange = designed for connecting pipes or fittings using threaded holes, commonly used in low pressure
piping systems where welding is not practical.

Blind Flange = closure plate flange, installed at the end of piping system to terminate a pipe. Commonly used for
isolating a pipe, valve, pressure vessel and temporary sealing.

Screwed nipple = consist of two threaded ends and an unthreaded center. Used to join pipes or fittings of like
dimensions together. Serve as connectors, allowing fluid or gas flow between two threaded components.
Screwed plug, pipe plug = typically have male threads and are designed to fit into female threaded openings of
pipes, valves or other fittings. To create a secure seal and prevent fluid or gas from escaping. Used to seal off an
opening when the pipe is no longer in use. Also used in pressure testing of pipelines, to block of specific sections
and ensure the integrity of system.

Screwed 3 piece union = consists of 3 main parts; Nut, Female end, Male end. Used to join pipes.

Screwed coupling = serves as connectors; allowing fluid or gas flow between two threaded components

PN16 = PN(pressure nominal) PN16 maximum operating pressure = 16 Bar

Gasket = create a tight seal between two surface, escape or ingress of fluids, prevent leaks

AISI 304L vs AISI 316L = 316L provides better resistance than 304L in environments with higher chloride
concentrations, such as marine and coastal applications. 316L is particularly resistant to pitting and crevice
corrosion, due to the higher molybdenum content. 304L offers greater formability due to its higher content of
chromium and nickel, but prone to work hardening. 304L is cheaper
SEQ31 THERMAL INSULATION OF PIPING AND VESSELS
Pipework where temperatures are below ambient, insulation shall be applied on piping and associated
fittings.

Insulated surfaces will be covered in such a manner that it prevents condensation on insulated parts.

Thickness of insulation has to be calculated in such a manner that the temperature of the external
surface if the pipe is above the dew point of the ambiance.

Tightness of the insulation material is sufficient to avoid any air circulation on the cold pipe surface,
resulting in condensation between pipe surface and the insulation material.

The use of a glass fibber cloth correctly closed with straps for fittings is recommended (in place of
removable alumina box) when the temperature is above 80°.

Insulation material must be chloride free.

For clean-ability reasons and maintainability of the network, the minimum distance between the
external surface of two insulated pipes or between the external surface of an insulated pipe and a wall is
10 cm.

Detail of wall penetration shall be such to leave a 3 mm gap between cladding