Hilux (LHD) Double cab

Auto folding mirror

Installation Instructions

Model year: 2015/06

Vehicle code: GUN1**L-****HW

Part number: PC642-0K002

Manual reference number: AIM 003 548-0

 Revision record
Rev. No. Date Page Picture Update New Deleted steps

PC642-0K003 PC642-0K006
PZ415-00000-00

adhesion promoter
A 1x B 18x C 3M 4298 UV 1x
PC642-0K007

D2
D5
D3
D1 E 1x

D6 D7
D4
D 1x F 2x
PC642-0K008

G1 G3 G2

G 1x

Manual reference number: AIM 003 548-0 2 of 18

 MSDS 40°C
18°C

2x

2x
90 sec
1

= = = = Installer Safety
= = = S = Customer Safety
= = = R = Regulation
= = = Attention
1
5
2

Manual reference number: AIM 003 548-0 3 of 18

 or

23x =
3x =
2x =

Manual reference number: AIM 003 548-0 4 of 18

 5 1 x3

7x =

4 3
4

5 2

3
4

20 pin
20 pin
4 Pin
1
18 Pin

Manual reference number: AIM 003 548-0 5 of 18

 1
C
adhesion promoter
3M 4298 UV

2 > 1.5min.
< 1h.

B, C-CAB
4

A
UP

5
ECU
CONNECTOR

6
UP

3 ECU
CONNECTOR

15 of 18

D-CAB
4

A
UP

5
ECU
CONNECTOR

UP
6
3 ECU
CONNECTOR

15 of 18

Manual reference number: AIM 003 548-0 6 of 18

8

D4 10

D3

OE
16 pin 1
D2
10

D1

1 6x 2
D5-7
B
10

Manual reference number: AIM 003 548-0 7 of 18

 D5-7
6x
2
B

3
1

D
D4

D1
4

D5-7

10

Manual reference number: AIM 003 548-0 8 of 18

 3
4

2
1 20 Pin

D5

5 6 PIN10 7 PIN10

Click
D6
D6 B
D6 B

20 Pin
B
B
10 1
B
9 8 7 6 5 4 3 2

20 19 18 17 16 15 14 13 12 11
W
W
PIN Color Signal
10 B LOCK
W 20 W UNLOCK

8 10
9 PIN20 PIN20

Click

D7 D7
D7 W W

11

Manual reference number: AIM 003 548-0 9 of 18

 B
2
1 x3
3
G2

40 Pin

40 Pin

W
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21

W
W
PIN Color Signal
21 W B+

5 PIN21 6 PIN21

Click
4 G2
G2 G2 W W

12

Manual reference number: AIM 003 548-0 10 of 18

 1

G3

B
2
x1
3

13

2 2x 3
B

2
G

D5 E G1

14 15

Manual reference number: AIM 003 548-0 11 of 18

 90 mm

16

3 x3

A
D1

1
2
17

Manual reference number: AIM 003 548-0 12 of 18

 or

23x =
3x =
2x =

4
3

D4

18

2x

5.4 Nm

19

Manual reference number: AIM 003 548-0 13 of 18

Manual reference number: AIM 003 548-0 14 of 18
 0 10 20 30 40 50

0 10 20 30 40 50 60 70 80 90 100
90 100
80
70
60

CHECK SIZE
50

0 10 20 30 40 50
Print 100%
40

Check with Rulers

before use.
30
20
10
0

Manual reference number: AIM 003 548-0 15 of 18

Manual reference number: AIM 003 548-0 16 of 18
 CHECK SHEET

Model / Year Hilux (LHD) Double cab Auto folding

2015/06 mirror
VIN n°

P/N = OK
2x 5,4 Nm CLICK

Serial Number =A =B

1 2 3

4 5 6 S
ENGINE
START
STOP
6 Sec.
1 4
PUSH
2 5 ON
ACC O
N

OFF
K C

ST
LO

AR
T

3 6
ACC A B

5 1 4 7
4
6
2 5 8

7 8 3 6 9
2

Manual reference number: AIM 003 548-0 17 of 18

 = OK = OK

= OK

Installation Date: Technician Name & Signature: Stamp:

. . / . . / . . . .

Manual reference number: AIM 003 548-0 18 of 18