Micro Hi-Fi System MCM103 /98/96/93
MCM103B/77/12
CONTENTS
Technical specification ..................................................................1-2
Service measurement setup..........................................................1-3
Service aids .................................................................................1-4
Instructions on CD playability ................................................2-1..2-2
Block diagram................................................................................3-1
Wiring diagram...............................................................................4-1
Disassembly diagram............ ........................................................5-1
Main board
Circuit diagram ..................................................................6-1..6-4
Layout diagram..................................................................6-5..6-6
Display board
Circuit diagram .........................................................................7-1
Layout diagram..................................................................7-2..7-3
AMP board
Circuit diagram .........................................................................8-1
Layout diagram.........................................................................8-2
Exploded view diagram .................................................................9-1
Mechanical parts list ......................................................................9-2
Electrical parts list........................................................................10-1
© Copyright 2011 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system or transmitted, in any form or by any means, electronic, mechanical, photocopying,
or otherwise without the prior permission of Philips.
Published by LX 1125 Service Audio Subject to modification 3141 785 34454
Version 1.4
1-2
TECHNICAL SPECIFICATION
Total Harmonic
Distortion < 3%
Rated Output Power 2X5W RMS
Signal to Noise
Ratio > 45 dBu Frequency Response 60 - 16kHz, ±3dB
Signal to Noise Ratio >65dB
Aux Input 0.5 V RMS 20kohm
Speakers
Speaker
Disc
Impedance 4ohm
Speaker Driver 3.5” Laser Type Semiconductor
Sensitivity >82dB/m/W Disc Diameter 12cm/8cm
Support Disc CD-DA, CD-R,
CD-RW, MP3-CD,
General information WMA-CD
Audio DAC 24Bits / 44.1kHz
AC power 110 - 127/220-240 V,
Total Harmonic
50/60 Hz
Distortion <1%
Operation Power
Frequency Response 60Hz -16kHz (44.1kHz)
Consumption 20 W
S/N Ratio >65dBA
Standby Power
Consumption <4W
USB Direct Version 2.0/1.1
Tuner
Dimensions
- Main Unit 150 x 152 x 250 mm Tuning Range FM: 87.5 - 108 MHz
(W x H x D) Tuning Grid 50 KHz
- Speaker Box 150 x 152 x 197 mm Sensitivity
(W x H x D) - Mono, 26 dB S/N < 22 dBf
Weight Ratio
- With Packing 5.14 kg Search Selectivity < 36 dBu
- Main Unit 2.002 kg
- Speaker Box 2 x 0.895 kg
VERSION VARIATION
Type /Versions: MCM103
Service policy /05 /96 /55 B/ 77 B/ 12 /9 3 / 98
Board in used:
DISPLAY BOARD C/M C/M C C/M C/M
MAIN BOARD C/M M C/M C/M C/M
AMP BOARD C/M C/M C/M C/M C/M
Type /Versions: MCM103
Features Feature diffrence /05 /96 /55 / 58 /61 / 93 /98
RDS
VOLTAGE SELECTOR
ECO STANDBY - DARK
* TIPS : C -- Component Lever Repair.
M -- Module Lever Repair
-- Used
1-3
MEASUREMENT SETUP
Tuner FM
Bandpass
DUT 250Hz-15kHz LF Voltmeter
e.g. 7122 707 48001 e.g. PM2534
RF Generator
e.g. PM5326
Ri=50:
S/N and distortion meter
e.g. Sound Technology ST1700B
Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).
Tuner AM (MW,LW)
Bandpass
250Hz-15kHz LF Voltmeter
DUT e.g. 7122 707 48001 e.g. PM2534
RF Generator
e.g. PM5326
S/N and distortion meter
e.g. Sound Technology ST1700B
Ri=50:
Frame aerial
e.g. 7122 707 89001
To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage.
Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).
CD Recorder
Use Audio Signal Disc SBC429 4822 397 30184 Use Universal Test Cassette CrO2 SBC419 4822 397 30069
(replaces test disc 3) or Universal Test Cassette Fe SBC420 4822 397 30071
DUT
DUT LF Generator L
L e.g. PM5110
R
R
S/N and distortion mete
S/N and distortion meter e.g. Sound Technology ST170
e.g. Sound Technology ST1700B
LEVEL METER
LEVEL METER e.g. Sennheiser UPM550
e.g. Sennheiser UPM550 with FF-filter
with FF-filter
1-4
SERVICE AIDS
GB WARNING ESD
All ICs and many other semi-conductors are
susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce life
drastically.
When repairing, make sure that you are
connected with the same potential as the mass
of the set via a wrist wrap with resistance.
Keep components and tools also at this
potential.
GB
Safety regulations require that the set be restored to its original CLASS 1
condition and that parts which are identical with those specified,
be used LASER PRODUCT
Safety components are marked by the symbol ! .
Lead free
2-1
INSTRUCTIONS ON CD PLAYABILITY
Customer complaint
"CD related problem"
Set remains closed!
1
check playability
playability N
ok ?
Y 3
For flap loaders (= access to CD drive possible)
"fast" lens cleaning cleaning method 4 is recommended
check playability
playability N
ok ?
Play a CD
for at least 10 minutes
check playability
playability N
ok ?
add Info for customer Exchange CDM
"SET OK" 2
return set
1 - 4 For description - see following pages
2-2
INSTRUCTIONS ON CD PLAYABILITY
1 4
PLAYABILITY CHECK LIQUID LENS CLEANING
Before touching the lens it is advised to clean the
surface of the lens by blowing clean air over it.
For sets which are compatible with CD-RW discs
This to avoid that little particles make scratches on
use CD-RW Printed Audio Disc ....................7104 099 96611
the lens.
TR 3 (Fingerprint)
TR 8 (600µ Black dot) maximum at 01:00
Because the material of the lens is synthetic and coated
• playback of these two tracks without audible disturbance with a special anti-reflectivity layer, cleaning must be done
playing time for: Fingerprint 10seconds with a non-aggressive cleaning fluid. It is advised to use
Black dot from 00:50 to 01:10 “Cleaning Solvent
• jump forward/backward (search) within a reasonable time
The actuator is a very precise mechanical component and
may not be damaged in order to guarantee its full function.
For all other sets Clean the lens gently (don’t press too hard) with a soft and
use CD-DA SBC 444A..................................4822 397 30245 clean cotton bud moistened with the special lens cleaner.
TR 14 (600µ Black dot) maximum at 01:15
TR 19 (Fingerprint) The direction of cleaning must be in the way as indicated in
TR 10 (1000µ wedge) the picture below.
• playback of all these tracks without audible disturbance
playing time for: 1000µ wedge 10seconds
Fingerprint 10seconds
Black dot from 01:05 to 01:25
• jump forward/backward (search) within a reasonable time
2
CUSTOMER INFORMATION
It is proposed to add an addendum sheet to the set which
informs the customer that the set has been checked
carefully - but no fault was found.
The problem was obviously caused by a scratched, dirty or
copy-protected CD. In case problems remain, the customer
is requested to contact the workshop directly.
The lens cleaning (method 3) should be mentioned in the
addendum sheet.
The final wording in national language as well as the printing
is under responsibility of the Regional Service Organizations.
3-1 3-1
BLOCK DIAGRAM
4-1 4-1
WIRING DIAGRAM
CDM (SANYO DA11B3VZ)
SPEAKER JACK
CON6 JACK1 SPEAKER JACK BOARD
J702
D23
REM1
J701
CON9
POWER/
CON1
AMP BOARD
DISPLAY BOARD CON108
CON14 MAIN BOARD CON7
CON5
CON201
CON3
JK1 CON12 CON2
CON13
J12
JK2
CON10
CON11
J5
CON4
CON8
5-1 5-1
DISASSEMBLY DIAGRAM
Dismantling of the Bottom Cabinet
1)Remove 2 screws A as indicated.
2)Remove 6 screws B as indicated to loosen the Bottom Cabinet.
BOTTOM CAB.
A
B
Dismantling of the Front Cabinet and PCB Board.
1)Remove 2 screws C as indicated to loosen the Front Cabinet.
2)Remoce 9 screws D as indicated to loosen the Display Board.
3)Remove 2 screws E as indicated to loosen the Main Board.
C
D E
6-1 6-1
CIRCUIT DIAGRAM - MAIN BOARD
PART1
6-2 6-2
CIRCUIT DIAGRAM - MAIN BOARD
PART2
6-3 6-3
CIRCUIT DIAGRAM - MAIN BOARD
PART3
6-4 6-4
CIRCUIT DIAGRAM - MAIN BOARD
PART4
6-5 6-5
LAYOUT DIAGRAM - MAIN BOARD
TOP SIDE
6-6 6-6
LAYOUT DIAGRAM - MAIN BOARD
BOTTOM SIDE
7-1 7-1
CIRCUIT DIAGRAM - DISPLAY BOARD
7-2 7-2
LAYOUT DIAGRAM - DISPLAY BOARD
TOP SIDE
7-3 7-3
LAYOUT DIAGRAM - DISPLAY BOARD
BOTTOM SIDE
8-1 8-1
CIRCUIT DIAGRAM - AMP BOARD
8-2 8-2
LAYOUT DIAGRAM - POWER BOARD
9-1 9-1
SET EXPLODED VIEW DIAGRAM
9-2
MECHANICAL PARTSLIST(not for -B/77) ACCESSORIES
080 996510026711 CD MECHANISM SPK 996510029292 SPK BOX PART (SINGLE L/R)
111 994000005401 CD DOOR SPRING RC01 996510029289 REMOTE CONTROL
201 996510029295 BOTTOM CAB(-/98/96) J010 996510000428 CONNECT CORD 3.5mmST/PLUGx2
201 996510037695 BOTTOM CAB(-/93) J007 ! 996510029291 AC CORD SET VDE APP 6FT (only for -/98)
202 996510029321 FRONT PANEL J007 ! 996510029755 AC CORD SET CNS APP 2M (only for -/96)
203 996510029293 BACK CABINET
Note: Only these parts mentioned in the list are
205 996510029071 PANEL FIXER
normal service parts.
207 996500039790 FM PIG TAIL HOUSING
208 996500039334 CD DOOR(WHITE) (only for -/98)
208 996510029752 CD DOOR (only for -/96/93)
209 994000005406 CD GEAR
210 994000005407 CD GEAR BRACKET
211 996510029319 PANEL BUTTONS
212 996510029301 POWER BUTTONS
213 996510029022 DISPLAY LENS (only for -/98)
213 996510029754 DISPLAY LENS (only for -/96/93)
214 996500039338 IR LENS(WHITE)
216 996510029298 TRIM RING
5601 994000004392 LASER COVER (FOR SANYO CD)
FFC1 996510029288 7P FFC 1mm L=180mm
FFC2 996510029296 16P FFC 1mm L=220mm
J001 996510002140 16P FLEX CABLE 1mm (MAIN-CDM)
J008 996510018969 FM ANT L=1.5M
J011 ! 996510029287 AC SOCKET R-201A(B00) BLACK
S001 994000002354 CD DOOR SWITCH DLS-02-W-1
S002 994000004376 SWITCH SL14-22AH-5AN
TR01 ! 996510029299 TRANSFO VDE EI57 127/240V(-/96/98)
TR01 ! 996510037696 TRANSFO UP57 220V(-/93)
0001 996510029753 PCBA-MAIN "MCM103/96"
0001N 996510041639 PCBA-MAIN
CBA-MAIN (LM1B1040030096 onwards) "MCM103/96"
0001 996510029297 PCBA-MAIN"MCM103/98"
0001N 996510041645 PCBA-MAIN
CBA-MAIN (LM1B1040021342 onwards) "MCM103/98"
0001 996510037698 PCBA-MAIN"MCM103/93"
0002 996510029756 PCBA-DISPLAY/KEY (only for -/96)
0002 996510029285 PCBA-DISPLAY/KEY (only for -/98)
0002 996530037697 PCBA-DISPLAY/KEY (only for -/93)
0003 996510029294 PCBA-AMP(-/98/96)
0003N 996510041651 PCBA-AMP(LM1B1040030096 onwards) (-/96)
0003N 996510041646 PCBA-AMP(LM1B1040021342 onwards) (-/98)
0003 996510037701 PCBA-AMP(-/93)
0650 996510037707 GIFT BOX(-/93)
0651 996510034447 CARTON BOX (2SET)(-/93)
0652 996510037694 PAPER PULP -TOP(-/93)
0653 996510037702 PAPER PULP -BOTTOM(-/93)
0654 996510037705 E.P.E BAG 14X17"(-/93)
0655 996510036648 GUARANTEE BOOKLET(-/93)
0001N 996510041708 PCBA-MAIN
CBA-MAIN (LM1A1040025967 onwards) "MCM103B/12”
0003N 996510041707 PCBA-AMP(LM1A1040025967 onwards) "MCM103B/12”
10 - 1
ELECTRICAL PARTSLIST(not for -B/77)
MAIN BOARD ASSEMBLY
C4 994000001346 E.CAP 4700UF 25V -20%
F401 ! 994000001222 FUSE RADIAL LT 2A 250V
IC2 996510025073 IC TC94A77FG-612 -SMD
IC301 996510018861 IC SI4702
IC701 996510014303 IC UE2314
IC702 994000002838 IC BA15BC0FP
IC703 994000002839 IC LM1117S-3.3
IC705 996510009408 IC MM1669AH
IC707 996510009407 IC BR24L32F-W
Q3 994000002839 IC LM1117S-3.3
Q407 996510020216 TRANSISTORS D882F
U1 996510029286 IC UTC7805G
U2 996510018852 IC UTC7808
U3 994000002839 IC LM1117S-3.3
U5 996510018761 FLASH IC SST39VF020
U708 996520033295 IC OTI6889 (LQFP-128)
X301 996510012559 CRYSTAL 32.768KHZ
X701 994000004551 CRYSTAL 16.9344MHZ +-20PPM
X703 996510008326 CRYSTAL 12 MHzHC-49/US H=3.5mm
DISPLAY BOARD ASSEMBLY
CON713 996510000344 USB SOCKET
D3 994000005385 LED LAMP (WHITE)
D4 994000001965 LED LAMP 3MM (RED)
D5 994000005385 LED LAMP (WHITE)
IC1 996510029302 MCU IC(GENNY) GY683
IC103 994000002839 IC LM1117S-3
LM1117S-3.3
3
IC104 996510002114 IC BR24C02F-WE2
JK1 994000005394 V/PHONE JACK
JK2 994000005394 V/PHONE JACK
LCD2 996510029074 LCD DISPLAY SDM8A5788A-HPTNN
REM2 996510009320 OPTIC SENSER FM-6038TN2-5AN
SW1 996500042444 TACT SWITCH 6x6mm 4.3mm
SW10 996500042444 TACT SWITCH 6x6mm 4.3mm
SW2 996500042444 TACT SWITCH 6x6mm 4.3mm
SW3 996500042444 TACT SWITCH 6x6mm 4.3mm
SW4 996500042444 TACT SWITCH 6x6mm 4.3mm
SW5 996500042444 TACT SWITCH 6x6mm 4.3mm
SW6 996500042444 TACT SWITCH 6x6mm 4.3mm
SW7 996500042444 TACT SWITCH 6x6mm 4.3mm
SW8 996500042444 TACT SWITCH 6x6mm 4.3mm
SW9 996500042444 TACT SWITCH 6x6mm 4.3mm
XT1 994000004451 CRYSTAL 8.000MHZ +-20PPM
XT2 996510012559 CRYSTAL 32.768KHZ
AMP BOARD ASSEMBLY
C113 994000001346 E.CAP 4700UF 25V -20%
F102 ! 994000004599 FUSE RADIAL T3.15A 250V
IC101 996510000882 IC TFA9842BJ
JACK101 994000003661 SPK JACK PT-22V11
Note: Only these parts mentioned in the list are
normal service parts.
