AKD Fault Card EN Rev G
AKD Fault Card EN Rev G
AKD Fault Card EN Rev G
Fault Card
Keep all manuals as a product component during the life span of the product.
Pass all manuals to future users / owners of the product.
Record of Document Revisions:
Revision Remarks
C, 03/2012 Faults added for 1.6, AKD BASIC, and I/O option card.
D, 08/2012 Tamagawa faults added.
E, 11/2012 Faults added for 1.8.
F, 05/2013 Added F467 and F560.
G, 09/2013 Added F127, F468, F469, F623 – F627, F829 – F832, and F901
IMPORTANT NOTICE
Copyright© Kollmorgen Danaher Motion Servotronix Ltd. 2013. All rights reserved.
Kollmorgen Danaher Motion Servotronix Ltd. holds the copyright to this manual. All
rights are resrved and no part of this publication may be reproduced or transmitted
in any form or by any means without prior written consent from Kollmorgen Danaher
Motion Servotronix Ltd.
Disclaimer
The information in this manual was accurate and reliable at the time of its release.
However, Kollmorgen Danaher Motion Servotronix Ltd. reserves the right to change the
specifications of the product described in this manual withoutnotice at any time.
Registered Trademarks
Technical changes which improve the performance of the device may be made
without prior notice.
September 2013
Table of Contents
1. AKD Fault Messages
F0 – F121 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
F123 – F135 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
F136 – F248 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
F249 – F309 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
F312 – F419 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
F420 – F463 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
F464 – F485 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
F486 – F518 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
F519 – F534 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
F535 – F703 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
F801 – F817 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
F818 – F901 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
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1. AKD Fault Messages
When a fault occurs, the drive fault relay is opened, the output stage is switched off (motor loses all torque),
or the load is dynamically braked. The specific drive behavior depends on the type of fault. The LED display on
the front panel of the drive shows the number of the fault that occurred. If a warning is issued prior to the fault,
the warning is shown on the LED and has the same number as the associated fault. Warnings do not trip the
power stage of the drive or fault relay output.
The left side of the LED displays F for a fault or n for a warning. The right side displays the fault or warning
number as follows: 1-0-1-[break]. The highest priority fault is displayed on the LED, but multiple faults may
be present when a fault condition is occurring. Check the AKD WorkBench Fault screen or read the status of
DRV.FAULTS through the controller or HMI for the entire list of faults.
F101 Firmware
incompatible.
Installed firmware is
not compatible with the drive hardware.
Load compatible firmware
into the drive.
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AKD Fault Card | F123 – F135
Too much movement. Too much movement was created Check that the system
F126 Warning issued prior during a Bode plot. Motor is unstable is closed loop stable. Refer to the
to fault. and is not following drive instructions. system tuning guide.
F128 MPOLES/FPOLES
an integer.
not Ratio of motor poles to feedback poles
must be a whole number.
Change to a compatible feedback
device.
F131 Secondary
line break.
feedback A/B Problem in secondary feedback
detected.
Check secondary feedback (X9
connection).
F132 Secondary
line break.
feedback Z Problem in secondary feedback
detected.
Check secondary feedback (X9
connection).
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AKD Fault Card | F136 – F248
Firmware and FPGA The FPGA version does not match the Load the FPGA version that is
F136 versions are not firmware FPGA version constants. compatible with the firmware.
compatible.
The drive cannot decelerate from its Change Motion task profile and
Target Position over current speed to reach the end point of clear fault with DRV.CLRFAULTS
F139 short due to invalid the second motion task without moving or change the value of
motion task activation. past it. Increase the deceleration rate in FAULT139.ACTION = 1 to ignore
the move or trigger the move earlier this condition.
F201 Internal
RAM failed. Hardware failure detected. Restart drive. If issue persists,
contact technical support.
F202 External
RAM failed. Hardware failure detected. Restart drive. If issue persists,
contact technical support.
F203 Code integrity failed. Software failure detected. FPGA Restart drive. If issue persists,
register access failure occurred. contact technical support.
F204
– EEPROM
failure detected. EEPROM failure detected. Restart drive. If issue persists,
exchange drive.
F232
F234 Control temperature
– sensor high. Warning High temperature Check cabinet ventilation system.
limit reached.
F237 issued prior to fault.
F240 Power temperature
– sensor low. Warning Low temperature Check cabinet ventilation system.
limit reached.
F243 issued prior to fault.
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AKD Fault Card | F249 – F309
Option board Communications with the I/O on the DRV.CLRFAULTS. If issue persists,
F249 downstream option board failed. contact technical support.
checksum.
F250 Option board Communications with the I/O on the DRV.CLRFAULTS. If issue persists,
upstream checksum. option board failed. contact technical support.
F251 Option board Communications with the I/O on the DRV.CLRFAULTS. If issue persists,
watchdog. option board failed. contact technical support.
Firmware and option The option board FPGA is not Download the correct firmware file
F252 board FPGA types are compatible with this hardware. for this drive.
not compatible.
Firmware and option The version of the option board Download the correct firmware file
F253 board FPGA versions FPGA is not compatible with this for this drive.
are not compatible firmware.
F302 Over speed. Motor exceeded VL.THRESH value. Increase VL.THRESH or lower
velocity command.
Motor foldback. Maximum motor power has been Change move profile to reduce load
F304 Warning issued prior exceeded; the power has been on motor. Check for load jamming
to fault. limited to protect the motor. or sticking. Check that current limits
are set correctly.
F305 Brake Motor brake open circuit. Check cabling and general
open circuit. functionality.
F306 Brake Motor brake short circuit. Check cabling and general
short circuit. functionality.
F307 Brake closed during Motor brake Check cabling and general
enable state. closed unexpectedly. functionality.
F308 Voltage exceeds Drive bus voltage exceeds the Make sure that the motor fits the
motor rating. motor’s defined voltage rating. driving rating.
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AKD Fault Card | F312 – F419
F401 Failed to set Feedback is not connected or wrong feedback Check primary feedback (X10
feedback type. type selected. connection).
Analog signal Analog signal amplitude is too low. Analog Check primary feedback (X10
F402 amplitude fault. fault (resolver signal amplitude or sin/cos connection), resolver and sine/
amplitude). cos encoder only.
Hall sensor returns invalid Hall state (111, Check the feedback wiring;
000); either all Hall sensors are on or off. check all feedback connectors
F404 Hall error. Legal Hall states are 001, 011, 010, 110, 100, to ensure all pins are
and 101. This fault can be caused by a broken positioned correctly.
connection in any one of the Hall signals.
F405 BiSS Bad communication with the feedback device. Check primary feedback (X10
watchdog fault. connection), Biss only.
F406 BiSS Bad communication with the feedback device. Check primary feedback (X10
multicycle fault. connection), Biss only.
F407 BiSS Bad communication with the feedback device. Check primary feedback (X10
sensor fault. connection), Biss only.
F418 Primary feedback Power supply fault for primary feedback. Check primary feedback (X10
power supply. connection).
Encoder init Phase find procedure did not complete Check encoder wiring, reduce/
F419 procedure failed. successfully. balance motor load prior to
phase finding.
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AKD Fault Card | F420 – F463
Following Motor did not follow command values. Check feedback commutation
F439 error (user). Motor exceeded maximum allowed position setup and tuning parameters.
following error (user).
Following error Motor did not follow command values. Check feedback commutation
F450 (presentation). Motor exceeded maximum allowed position setup and tuning parameters.
following error (presentation).
F453 Tamagawa Bas communication with the feedback Check the cabling to the drive
to communication device. Cabling or shielding fault, or internal and if the problem persists
F459 fault feedback failure. then return the feedback to the
manufacturer for repair.
When the feedback is powered on the Reset the fault on the drive
Tamagawa position (within one revolution) was incorrect with
F461 encoder fault because of a problem with the feedback DRV.CLRFAULTS. If the problem
(counting error) device. persists then clean the
feedback code plate.
Tamagawa
F462 encoder fault Multi-turn counter has overflowed. Reset the fault on the drive
(counting with DRV.CLRFAULTS.
overflow).
The temperatur of the encoder substrate Reset the fault on the drive
F463 Feedback exceeds overheating detection temperature with DRV.CLEARFAULTS after
overheat fault. during main power-on. temperature of encoder has
lowered.
9
AKD Fault Card | F464 – F485
Wake and Shake. WS.DISTMAX has been exceeded in Increase WS.DISTMAX value or
F475 Excess WS.MODE 0. Or more than 360 degrees was reduce WS.IMAX or WS.T. Note:
movement. traveled in WS.MODE 2. Wake and Shake is not supported
for vertical/overhung loads.
Wake and Shake.
F476 Fine-coarse delta The angle difference between the coarse and Modify WS.IMAX or WS.T and
fine calculation was larger than 72 deg. try again.
too large.
10
AKD Fault Card | F486– F518
11
AKD Fault Card | F519– F534
F519 Regen short circuit. Regen resistor short circuit. Regen IGBT short circuit. Contact technical
support.
F521 Regen over power. Too much power stored in Either get larger regen resistor or use DC bus
regen resistor. sharing to dissipate power.
F523 Bus over voltage Bus over voltage hard fault. Check mains voltage and check system brake
FPGA. capacity.
Maximum drive power has
F524 Drive foldback. been exceeded. The power Motion requires too much power. Change
has been limited to protect profile to reduce load.
the drive.
F525 Output over current. Current exceeds drive peak. Check for short or feedback faults.
F526 Current sensor short Current sensor short circuit. Restart drive. If issue persists, contact
circuit. technical support.
F527 Iu current AD Hardware failure detected. Restart drive. If issue persists, contact
converter stuck. technical support.
F528 Iv current AD Hardware failure detected. Restart drive. If issue persists, contact
converter stuck. technical support.
F529 Iu current offset Hardware failure detected. Restart drive. If issue persists, contact
limit exceeded. technical support.
F530 Iv current offset Hardware failure detected. Restart drive. If issue persists, contact
limit exceeded. technical support.
F531 Power stage fault. Hardware failure detected. Restart drive. If issue persists, replace drive.
12
AKD Fault Card | F535 – F703
The power-board
F535 Power-board over- temperature sensor Reduce the load of the drive or ensure better cooling.
temperature fault. indicates more than
85 °C.
F701 Fieldbus runtime. Runtime Check fieldbus connections (X11), settings, and control
communication fault. unit.
Fieldbus All fieldbus Check fieldbus connections (X11), settings, and control
F702 communication communication was unit.
lost. lost.
Emergency
F703 timeout occurred Motor did not stop in Change timeout value, change stop parameters,
while axis should the timeout defined. improve tuning.
disable.
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2. AKD BASIC Faults
AKD BASIC faults are caused by runtime errors in the program view.
F808 Runtime: Array out of User program exception caused an array to Clear Fault, Fix user
bounds. exceed its bounds. program, recompile,
download and attempt
to run the program
F809 Runtime: Feature not User program contains a feature that the again.
supported. current firmware version does not support.
F817 Runtime: Data too low. User program contains a parameter that is
below the accepted range.
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AKD Fault Card | F818 – F901
F818 Runtime: Param type out of User program attempted to write a value
range. which was out of a parameter's range.
F819 Runtime: Data not divisible User program executed a function that
by 2. requires it to be divisible by two.
F821 Runtime: Cannot read from User program attempted to perform a read of
command. parameter that is a command or statement.
F901 Too many cams. User program contains too many cams.
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About Kollmorgen
Kollmorgen is a leading provider of motion systems and components
for machine builders. Through world-class knowledge in motion,
industry-leading quality, and deep expertise in linking and integerating
standards and custom products, Kollmorgen delivers breakthrough so-
lutions that are unmatched in performace, reliability, and ease-of-use,
giving machine builders an irrefutable marketplace advantage.
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