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User Manual - 60kW DC Charger

The document provides instructions for installing and using a DC EV charger. It describes the product, including its characteristics, specifications, structure and package contents. It also provides guidance on installation preparation, the mounting process, operation, status indicators, fault codes and warranty information.

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100% found this document useful (1 vote)
1K views10 pages

User Manual - 60kW DC Charger

The document provides instructions for installing and using a DC EV charger. It describes the product, including its characteristics, specifications, structure and package contents. It also provides guidance on installation preparation, the mounting process, operation, status indicators, fault codes and warranty information.

Uploaded by

am.project01
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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USER MANUAL

DC EV Charger
ST-EVDC60KW

Servotech Power Systems Ltd.

Registered Office : 806, 8th Floor, Plant & R&D : 76A, Sector-57,
Crown Heights, Hotel Crowne Plaza, Revenue Estate, Kundli, Sonipat,
Rohini, New Delhi - 110085 Haryana - 131028

www.servotech.in
Safety and Compliance CONTENT

Save these instructions. Read the manual before installation or usage 1 Product Introduction
of device.
1.1 Product Description 01
1) Do not put tools, material or body parts into the electric vehicle connec-
tor. 1.2 Product Characteristic 02
2) Do not use the DC EV charger if the cabinet, power cord or charging 1.3 Product Technical Specifications 03
cable are frayed, have broken insulation or show any other signs of
1.4 External Structure 04
damage.
3) Do not install or use the DC EV charger if the enclosure is broken, 1.5 Package Contents 05
cracked, opened or shows any other indications of damage. 2 Installation Instruction
4) The DC EV charger should be installed only by a qualified technician. 2.1 Installation Preparation 06
5) Make sure that the materials used and the installation procedures follow 2.2 Mounting Process 07
local building codes and safety standards.
6) The information provided in this manual in no way exempts the user of 3 Configuration and Operation
responsibility to follow all applicable codes or safety standards. 3.1 Power-on Checking 11
7) The manufacturer is not responsible for physical injury, damage to 3.2 Start and stop charging by your charge card 11
property or damage to equipment caused by the installation of this device.
4 Indication and Fault
8) This document provides instructions for the DC EV charger and should
4.1 Indicator Status 14
not be used for any other product. Before installation or use of this prod-
uct, you should review this manual carefully and consult with a licensed 4.2 Fault Code and Resolution(LCD display) 15
contractor, licensed electrician or trained installation expert to make sure 5 Warranty and Service
of compliance with local building codes and safety standards.
5.1 Customer Service 16
5.2 After Service 16
5.3 About 16
Warning

Hazardous voltage that The input and output voltages of this


gives risk of electrocution device are high voltage, which threaten
human life safety. Please strictly observe
General risk all warnings on the device and user
manual. Unauthorized and non-profession-
PE al service personnel are forbidden to
remove the cover of this device.
1 Product Introduction 1.2 Product Characteristic

1.1 Product Description

The DC EV charger is the top choice for powering battery electric


vehicles (BEV) and plug-in electric vehicles (PHEV) today. It is
designed for quick charging in both public and private locations,
such as retail and commercial parking spaces, fleet charging
stations, highway rest areas, workplaces, residences, etc.
The DC EV charger has the advantage of easy installation. The
ground-mounted design and pluggable power modules allow for
flexible installation. The DC EV charger also features network com-
munication capability; It is able to connect with remote network
systems and provide drivers of electric cars real-time information,
such as the locations of charging stations, charging progress infor-
mation and billing information.The DC EV charger has a friendly
user interface with HMI, a power supply safety system and excellent
waterproof and dustproof technology to provide the best choice for 10 Inch LCD Display
Straight forward user interface with 10 inch panel, which display the real-time charging status, including
outdoor environments. time, voltage, current, power and temperature.

Convenient operation
Easy installation with modular design,adapt to indoor and outdoor environment.Ingress protection up
to IP55.

Simultaneous charging output


Applicable to dual output and multiple output model,smart Charging model to adjust the power
loading,Load sharing to ensure the best utilization.

High intelligence
Powerful information collection, transmission and communication functions, compatible to OCPP
backend office,support user authentication options.

Easy to install and use


The installation process is simple, payment is convenient and fast, supports mobile application
software or IC card swiping. Fully compatible with all EV in the market.

01 02
1.3 Product Technical Specifications 1.4 External Structure

Dimension drawing
7
60K1000D2
100 Amp

HMI

External view

RFID Reader
LCD touch panel

Emergency button Charger status indicator

Door lock
Charging connector holder
Charging connector

10"

03 04
1.5 Package Contents 2 Installation Instruction
Unpack the product. Please check and verify following items after 2.1 Installation Preparation
receiving the charger:
1) Visual inspection on charger's external appearance. If there is any Please prepare the following tools before installation:
breakage or other damage, please notify the seller immediately.
2) Check type and quantity of all accessories as follows. If there is a
shortage in the quantity of any items or if any items are missing, please
contact the seller at once.

General parts
Hammer drill and Electric drill Multimeter Hammer
drill bit

Front door key Side door key Phillips Measuring tape


(x2) (x1) screwdriver Adjustable wrench Diagonal Pliers (5m)

Installation Notice
Electrical devices should only be installed, operated, and maintained
by qualified technician. No responsibility is assumed by the manufactur-
er for any consequences arising out of the use of this device.
When installing wires, do not turn on the power supply.
The length of the power cable and communication cable should be
properly reserved to facilitate installation and connection.
Pay attention to protect the charger enclosure during installation to
prevent bumping, scratching the surface, etc.
The charger must be installed vertically, and the deviation of any direc-
tion from the vertical position should not exceed 5°.

05 06
2.2 Mounting Process
Power range PVC Cable pipe
60kW DN80

1) Unpack the wooden box.

3) Foundation fabrication requirements: the ground height of the foundation is ≥200mm,


the underground depth is 500mm, the length is 700mm, the width is 340mm, eight M12
holes with a depth of 100mm are drilled at the designated position of the cement base,
and expansion screws are installed at the holes. The embedded conduit shall be
50~80mm higher than the foundation, and the conduit shall be replaced during founda-
tion pouring.
Installation distance requirements: The distance between the upper part of the charging
stake and the obstacle is not less than 150mm, the distance between the two sides of
the charging stake and the obstacle is not less than 800mm, the distance between the
back side and the obstacle is not less than 50mm, and the distance between the front
obstacle should ensure that the front door is opened smoothly and maintained internally.
2) Take the key and open the front door to remove the accessory bag. When there is a parking line, the horizontal distance between the parking line and the
stake should not be less than 400mm.

07 08
6) Open the front door and release the input PC shield with a screwdriver.

4) Remove the base cover, expose the wooden bracket fixing screw and remove it to
separate the charging stake from the wooden bracket.Use a crane to transport the
L1 L2 L3
charging stake to the mounting position and align the four corner reserved screw posts.
Use a wrench to tighten the four corner nuts to secure the charging stake to the base. N

INPUT
L1L2L3
N
PE

Model Recommended cable Stripping Length Screw Ttorque

60kW L1/L2/L3/N:50mm2;PE:25mm2 250mm M8.0 3.5N-m

7) Connect the power cord L1/L2/L3/N/PE according to the legend. Load back the PC
shield and close the front door after wiring is completed.

09 10
3 Configuration and Operation 1) Choose a compatible plug (CCS).

3.1 Power-on Checking

Please check / re-check the following items prior to initial


Power-on:
1) The location of the charger should be convenient for operation and
maintenance. CCS2
2) Before installation of the charger, ensure that the AC input component
in the power supply is properly installed with the required protection.
3) Double confirm the charger is installed properly.
4) No components or other items have been left inside of the charger.

2) Connect the plug to the EV.


3.2 Start and stop charging by your charge card

Operation

3) Swipe the authorized RFID card to start charging. The authorized


RFID can be used directly without any activation or setting.

Take charging Payment


plug Swipe card by card

Plug into Return


the EV Charging charging plug

11 12
4) Once charging commences, status information is displayed on the 6) Return the plug to the holder.
screen. The following illustrations demonstrate the start to near com-
plete charging procedure.

During charging

4 Indication and Fault


4.1 Indicator Status

LED Light Status Description of Charging status

The Charger Connector status


5) Swipe the authorized RFID card to stop. Green light on is Available/Charging Completed

Blue light blink The charger is in Preparing State

Orange light raising During Charging

Failure or alarm status, unable to


Red light on
charge.

13 14
4.2 Fault Code and Resolution(LCD display) 5 Warranty and Service
5.1 Customer Service
We can provide customers with professional product advice and purchase
options. All emails will be responded within 48 hours during working days.
We provide online customer service in multiple languages. You can
communicate with ease, or contact us through email anytime.

5.2 After Service


The warranty of all our products is one and half years. The specific after-
sale plan will be free for replacement or charging a certain maintenance
cost according to the specific situations. During the warranty period,
customers can apply for replacement or free maintenance for the fault
damage caused by product quality. For the fault damage caused by other
reasons (human factors, natural factors, etc.), we will provide paid
maintenance services.

5.3 About

If you need to report for repair or inquire about charging product service,
please call the company's customer service hotline 011 41183119
or through the official email [email protected]

15 16

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