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 NAVSHIPS 316-0042

INSTRUCTION BOOK
FOR
QUICK-ACTING
DOORS

TYPES
SLIDING DOG
(Lever Type)
 ROTATING DOG
(Lever Type and Rack and Pinion Type)

HEINTZ MFG. CO.

Front Street & Olney Ave., Philadelphia, Penna.

BUREAU OF SHIPS • NAVY DEPARTMENT • WASHINGTON, D. C.

INTRODUCTION

This instruction book presents all information necessary for installation of Sliding Dog Lever
Type, Rotating Dog Lever Type and Rotating Dog Rack and Pinion Type doors and their
maintenance by shore activities and forces afloat. Through its use these doors can be kept in
smooth, easy and efficient operating condition.

SHIP PROGRAM
SHIPS USING HEINTZ QUICK ACTING WATERTIGHT DOORS

Class Ship Ship Number Class Ship Ship Number

AD 4-5, 14-15, 17-19. AV 7, 11-17.
AE 18-19. AVP 23-41, 48-55.
AG 73-74, 76-78, 88-89. BAM 1-8.
AGC 7-17. BB 56-66.
AGP 8-9. CA 68-75, 122-133, 135-138.
AH 6-8. CB 1-3.
AM 62-65, 100-103. CL 42-49, 51-58, 60, 62-67, 80-83,
AN 1-4. 86-87, 89-98, 101-118, 144-147.
AOG 17-18, 21-22. CM 5-7.
AP 74. CR 96-99, 121, 184.
APA 110-116. CV 7-47.
APL 17-22. CVB 41-43.
AR 5-7, 19. CVL 48-49.
ARH 1. DD 421-424, 598-617.
AS 12, 15-19, 23-26. LST 1153-1155.
ASR 7-11, 13-18. YFD 68.

CONTENTS

Section Title Page

1 Description of the Heintz Quick Acting Watertight Doors 1
2 Installation of Door 9
3 Inspection, Maintenance and Repairs 10
4 Wedge Replacement 11
5 Hinge Pin Replacement 11
6 Rubber Gasket Replacement 12
7 Packing Replacement 12
 8 Rubber Gasket Compression Adjustment 13
9 Bushing Replacement 13
10 Hand Lever Shaft Replacement 14
11 Toggle Arm Replacement 18
12 Toggle Arm Spring Replacement 20
13 Toggle Arm Roller Replacement 21
14 Dog Replacement 22
15 Dog Operating Crank Replacement 24
16 Dog Operating Crank Cap Replacement 25
17 Dog Bracket Replacement 26
18 Dog Roller Replacement 26
19 Center Mechanism Connecting LINK Replacement 27
20 Link Replacement 29
21 Rack Replacement 30
22 Interlock Latch Replacement 32
23 Interlock Trigger Replacement 33
24 Interlock Pawl Replacement 34
25 Pinion Replacement 35
26 Spare Parts 37
27 Spare Parts List 37
28 Abbreviations 49

SECTION 1
DESCRIPTION of the HEINTZ QUICK-ACTING
WATERTIGHT DOORS

THERE ARE THREE TYPES OF HEINTZ QUICK ACTING DOORS

(1) Sliding Dog Lever Type Door, Fig. 1, All of the doors operate quickly, easily and
page 1, and Fig. 2, page 2. efficiently when correctly installed and
adjusted, and when in dogged position make
(2) Rotating Dog Lever Type Door, Fig. 1, compartments tight.
page 1, and Fig. 4, page 4.
All illustrations of replacement operations
(3) Rotating Dog Rack and Pinion Type refer to the 26" x 66" Doors. The doors are
Door, Fig. 6, page 6, and Fig. 8, page 8. made in various sizes and combinations of
dogs, depending upon pressure requirements
and bulkhead door openings.
 Fig. 1-Outside view of Sliding Dog and Rotating Dog Lever Type Doors.

SLIDING DOG LEVER TYPE DOOR the hand lever, with minimum power
requirement. The dogs are fully extended
This door is dogged or undogged by a 3/4 over the wedge before the final action forces
turn of the dogs down on the wedge.
 Fig. 2-Inside view, Sliding Dog Lever Type Door.

HERE IS THE COMPLETE DOGGING (c) rotates the dog crank which
OPERATION (Fig. 2, page 2): (d) extends the dogs out over the wedge,
(e) lifting the inner end of dog bar by the cam
(1) Closing the door against bulkhead frame, on the dog crank,
(f) forcing the outer end of dog down on
(a) trips the interlock, wedge,
(b) releasing the operating mechanism. (g) forcing knife edge into rubber gasket.
(h) The hand lever is held in final position by
(2) Turning the hand lever 3/4 turn, the toggle arm spring.

(a) rotates the toggle arm,

(b) actuating the connecting rod, this

3
Fig. 3-inside view, Sliding Dog Lever Type Door, showing shell with main assemblies pulled
out.

ROTATING DOG LEVER TYPE DOOR through the toggle arrangement of the center
mechanism and the use of roller type dogs.
On this type of door the ease of operation is
obtained
 Fig. 4-Inside view, Rotating Dog Lever Type Door.

HERE IS THE COMPLETE DOGGING (b) actuating the linkage system,

OPERATION (Fig. 4, page 4): (c) pulling the dogs around on their pivots;
(d) the dog rollers roll up on the wedges,
(1) Closing the door against bulkhead frame, (e) forcing knife edge into rubber gasket.
(f) The toggle arm spring acts as a limit stop
(a) trips the interlock, that holds the hand lever in final position.
(b) releasing the operating mechanism.

(2) Turning the hand lever 3/4 turn,

(a) rotates the toggle arm,

5
 Fig. 5-Inside view, Rotating Dog Lever Type Door, showing shell with main assemblies
pulled out.

ROTATING DOG RACK AND PINION through the use of a rack and pinion
TYPE DOOR mechanism and roller type dogs.
Approximately two turns of the hand-wheel
On this type of door the ease of operation is completes operation.
obtained
 Fig. 6-Inside view, Rotating Dog Rack and Pinion Type Door.

HERE IS THE COMPLETE DOGGING (2) Turning either handwheel

OPERATION (Fig. 6, page 6): (a) rotates the pinion,
(b) moving the rack down,
(1) Closing the door against bulkhead frame, (c) actuating the linkage system,
(d) pulling the dogs around on their
(a) trips the interlock trigger, pivots;
(b) lifting the pawl from the teeth of the (e) the dog rollers roll up on the
pinion, unlocking the mechanism. wedges,
(f) forcing knife edge into rubber
gasket.

7
 Fig. 7-Inside view, Rotating Dog Rack and Pinion Type Door, showing shell with main
assemblies pulled out.

The test pressures for the doors range from 5 their location; the size of the door; the size,
to 25 pounds per square inch. The pressure number and spacing of the structural ribs of
factor of the doors depends upon the type and the door panel, and the number of
number of dogs and reinforcements in the door frame.
Fig. 8-Outside view of Rotating Dog Rack and Pinion Type Door.

STANDARD SIZES
All Types Heintz Quick Acting Doors

Size of Door No. of Dogs Size of Door No. of Dogs

18" x 36" 6 30" x 54" 6
26" x 45" 6 30" x 54" 6
26" x 45" 8 30" x 60" 8
26" x 48" 6 30" x 66" 8
26" x 54" 6 30" x 66" 10
26" x 54" 8 36" x 57" 8
26" x 66" 6 36" x 66" 8
26" x 66" 8 42" x 57" 10
26" x 66" 10

9
 SECTION 2
INSTALLATION OF DOOR

The door is fabricated to a prescribed degree (8) Chalk-test knife edge contact on rubber
of accuracy and must be installed with gasket.
careful attention to prescribed procedure.
(9) Adjust rubber gasket compression, see
A TYPICAL INSTALLATION IS AS Figs. 15 and 16, page 13.
FOLLOWS (Fig. 9):
WELDING ELECTRODE NOTE
(1) Straighten the bulkhead around the edges
of the door opening. For welding corrosion-resisting steel frame to
any bulkhead, use only 25-20 welding
(2) Check with a straight edge across and electrode, Grade IV-DC BUSHIPS Ad
along the edges of the bulkhead opening, to Interim Specification 46E4 (INT) of 15 April
the exclusion of a 3/32" feeler. 1944 and amendment 2 of 15 August 1944 or
later issue. For medium carbon steel frame,
(3) Clamp door frame in place, center frame, use medium steel welding electrode
square up to vertical knife edge and level up BUSHIPS Ad Interim Specification 46E3
to horizontal knife edge. (INT) of 1 November 1945 or later issue. All
welding shall be in accordance with the
(4) Using arc weld, tack door frame in place applicable requirements of General
following proper tacking procedure. During Specifications, Appendix 5, Parts I and II.
tacking, check dimensions between knife
edges. INSTALLATION NOTE
(5) Permanently arc weld door frame in place When installing the Sliding Dog Lever Type
following proper welding procedure. During Door, the bulkhead must be braced from
welding, check knife edges for distortion. bulkhead stiffeners to door frame along the
vertical sides. This is done so that the
(6) With a straight edge, check knife edges to deformation of the bulkhead will not produce
the exclusion of a 1/16" feeler. If necessary to a change in the size of the door opening
straighten, use soft mallet. sufficient to permit the dogs to slide off the
wedges when subjected to heavy loads.
(7) Lift door onto hinges, see Figs. 11 and 12,
page 11.
 Door frame in place ready for tacking and welding.

10

SECTION 3
INSPECTION, MAINTENANCE and REPAIRS

Periodic inspection and maintenance will and necessary maintenance should be

keep the Quick Acting Doors watertight and completed without delay. A weekly routine of
insure smooth, easy operation. Each door inspection, maintenance and repairs, carried
should be inspected weekly, out systematically is desirable.
All the materials for routine maintenance will (4) Clean rust and paint off knife edge
be found in ships stores: carbon-tetrachloride contact surface with 00 emery cloth.
or kerosene and paint thinner for removing
grease, excess paint and other foreign matter, (5) Remove all paint and rust from rubber
steel wool, 00 emery cloth and some clean gasket. It should be clean and pliable.
wiping rags.
(6) Examine all moving parts for excess wear
HERE IS AN EXAMPLE OF GOOD or damage. If necessary, REPLACE NOW.
ROUTINE INSPECTION AND
MAINTENANCE: (7) Operate door and check for smooth and
positive dogging action.
(1) Wipe off all dirt, grease and foreign
matter with a wiping cloth dampened with (8) Check compression between knife edge
carbon-tetrachloride or kerosene. and rubber gasket. If adjustment is necessary,
see Figs. 15 and 16, page 13.
(2) Scrape rust off all parts of the door.
(9) Lubricate teeth of rack, pinion on Rack
(3) Clean contact surface of dog and dog and Pinion Type Door, using rust-inhibitive
wedge with steel wool and wipe both grease. 1
surfaces with an oily cloth, leaving a thin
film of oil.

11

SECTION 4
WEDGES REPLACEMENT

The wedges on all doors are the inclined surfaces, or HOW TO REPLACE WEDGES
points, where the dogs exert the pressure that forces ON ALL TYPES OF HEINTZ
the knife edge into the rubber gasket forming the DOORS
watertight seal.
First-Chip old wedge from door
frame.

Second-Chip clean all old weld

metal from wedge seat on frame.

Third-Hold wedge in place with "C"

clamp, see Fig. 10.

Fourth-Using arc weld, tack wedge

in place. Dog door and check for
proper wedge position.

Fifth-Permanently weld wedge in

place.

Sixth-Check rubber compression all

around door, see Figs. 15 and 16,
page 13.
Fig. 10-Wedge ready for welding, Rotating Dog Type NOTE: In tacking and welding,
Door. follow proper procedure (see
welding note, page 9).

SECTION 5
HINGE PIN REPLACEMENT

THERE ARE TWO TYPES OF HINGES ON THE HEINTZ DOORS:

1.-The conventional type with the elongated To Re-assemble:

hole in the hinge blade.
(3) Replace washer between lower hinge pad
2.-The Non-Sag Hinge which is designed to and hinge blade.
minimize sagging and misalignment of the
door and to reduce frictional wear on the (2) Line up hinge pin holes and insert hinge
hinge pin. pin.

HOW TO REPLACE HINGE PIN: (1) Set new collar in place and peen over
hinge pin.
To Dis-assemble:
Test for free swing of door.
Dog Door lightly.

(1) File off peen of pin and remove hinge pin

collar.

(2) Remove hinge pin.

(3) Slide washer from between hinge pad and

hinge blade and inspect for scoring or
excessive wear.

Fig. 12-Hinge, assembly and exploded views,

Non-Sag Type Hinge.
Fig. 11-Hinge, assembly and exploded views,
conventional type hinge.

12

SECTION 6
RUBBER GASKET REPLACEMENT

The rubber gasket makes the door HOW TO REPLACE RUBBER GASKET, ALL
watertight where the door gasket HEINTZ QUICK ACTING DOORS (Fig. 13):
meets the door frame knife edge.
First-Insert screw driver at joint and pry out enough for
The outer gasket retaining edge is hand-hold, pull out rest of gasket by hand.
part of the door panel, minimizing
the danger of water leakage at this Second-Clean out all foreign matter around gasket seat.
point. The inner gasket retaining
edge is a bulb angle of one section Third-Insert new gasket, use soft hammer and wooden
which acts as a stiffener around the wedge (see NOTE above).
door, thus minimizing bulge or
distortion of the door panel under Fourth-Check to be sure gasket is properly seated in
water pressure. retainers all around door.

The rubber gasket and method of

replacement are the same for all
Heintz Doors covered in this
manual.

NOTE: When replacing rubber

gasket, remember these Hints:

(1) Gasket joint should be at

center top of door.

(2) Wet gasket with water and

it will slide in place easily.

(3) Do not stretch rubber

gasket when inserting in seat.

(4) Cut one inch too long, pull Fig. 13-Rubber gasket replacement, all Heintz Quick
out part way, reinsert from cut Acting Doors.
end, forcing excess inch in
place.

SECTION 7
PACKING REPLACEMENT
 The packing is the medium for making the
door watertight at the point where the outside
handwheel or hand lever shaft pierces the
door.

INSTALLING PACKING, ALL HEINTZ

QUICK ACTING DOORS (Fig. 14):

From Outer Side of Door:

First-Remove packing plunger from outside

operating lever (handwheel) shaft.

Second-Insert stick of packing. If stick

packing is not available, roll bulk packing
into a string form and pack into hole of shaft
(use N.D. Spec. 33P29 Symbol 1425).

Fig. 14-Installing Packing. Third-Replace packing plunger and screw

flush to shaft surface.

13

SECTION 8
RUBBER GASKET COMPRESSION ADJUSTMENT

The compression between the knife edge and be pulled from between gasket and knife
rubber gasket may be varied by the edge with a maximum drag. After
compression adjustment on each dog on all preliminary adjustment has been completed
Heintz Doors. for each dog, fully dog door and adjust each
dog for a 1/8" depression of the knife edge
To determine proper preliminary adjustment, onto the rubber gasket. The 1/8" depression
hold a piece of paper under dog, between may be determined by measuring a 1/8" pull-
knife edge and gasket, close door and hold in in of the door to the frame. Use a depth gauge
closed position by hand. Do not dog door. or combination square and straight edge to
Adjust compression so that paper may measure from outside door panel to frame.
HOW TO ADJUST RUBBER GASKET HOW TO ADJUST RUBBER GASKET
COMPRESSION, ROTATING DOG COMPRESSION, SLIDING DOG
TYPE DOORS (Fig. 16): LEVER TYPE DOOR (Fig. 15):

First-Back lock screw out part way, using First-Back lock screw out part way, using
Allen wrench. Allen wrench.

Second-Turn dog spindle nut clockwise for Second-Turn set screw, with Allen wrench,
more compression, counter-clockwise for less clockwise for more compression, counter-
compression. clockwise for less compression.

Third-Determine proper compression Third-Determine proper compression

adjustment (see above). adjustment (see above).

Fourth-Tighten lock screw to lock Fourth-Tighten lock screw to lock

compression adjustment. compression adjustment.
 Fig. 15-Rubber gasket compression
adjustment, Sliding Dog Lever Type Door. Fig. 16-Rubber gasket compression
adjustment, Rotating Dog Type Doors.

SECTION 9
BUSHING REPLACEMENT

The bushings on all doors are made of oil- Remove bad bushing by driving out, using
impregnated metal and are self-lubricating; soft hammer and a piece of bar stock.
they act as bearings for the moving parts.
To Replace Bushing:
During the replacement of any part the
inspection of the bushings is regular Insert proper bushing; see spare parts list.
procedure. Any sign of failure indicates the
necessity of replacement. Drive bushing home, using soft hammer and
bushing set.
Inspect bushing for cracks, breaks, wear or
loose fit.

14

SECTION 10
HAND LEVER SHAFT REPLACEMENT

The hand lever shaft on the Lever Type Door is a rugged part and ordinarily needs little or no
attention. However, it may be damaged during shifting of cargo or equipment, which will
necessitate its replacement.

HOW TO REPLACE HAND LEVER SHAFT, SLIDING DOG LEVER TYPE DOOR
(Fig. 17):

To Dis-assemble:

From outer side of door:

(1) Remove packing plunger.

(2) Remove outside hand lever nut.
(3) Slide off outside hand lever wheel.
(4) Remove bushing, inspect and renew if necessary.
From inner side of door:
(5) Remove inside hand lever nut.
(6) Slide off inside hand lever wheel.
 (7) Remove lock pin from toggle arm pin.
(8) Remove toggle arm pin.
(9) Pull toggle arm over.
(10) Replace new hand lever shaft.
(11) Remove bushing, inspect and renew if necessary.
(12) Inspect two toggle arm bushings-renew if necessary.

To Re-assemble:

From inner side of door:

(11) Replace bushing.

(10) Replace new hand lever shaft.
(9) Slide toggle arm in place.
(8) Replace toggle arm pin, line up lock pin holes.
(7) Replace lock pin in toggle arm pin.
(6) Replace inside hand lever wheel.
(5) Replace inside hand lever nut and pull tight.
From outer side of door:
(4) Replace bushing.
(3) Replace outside hand lever wheel.
(2) Replace outside hand lever nut, pull tight.
Insert new packing, see page 12.
(1) Replace packing plunger.
Test for smooth operation.

15

Fig. 17-Replacing hand lever shaft, Sliding Dog Lever Type Door.

16

HOW TO REPLACE HAND LEVER SHAFT, ROTATING DOG LEVER TYPE

DOOR (Fig. 18):
To Disassemble:

From outer side of door:

(1) Remove packing plunger.

(2) Remove outside hand lever nut.
(3) Slide off outside hand lever wheel.
(4) Remove bushing, inspect and renew if necessary.

From inner side of door:

(5) Remove inside hand lever nut.

(6) Slide off inside hand lever wheel.
(7) Remove lock pin from toggle arm pin.
(8) Remove toggle arm pin.
(9) Pull toggle arm over.
(10) Remove hand lever shaft.
(11) Remove bushing, inspect and renew if necessary.
(12) Inspect two toggle arm bushings, renew if necessary.

To Re-assemble:

From inner side of door:

(11) Replace bushing.

(10) Replace new hand lever shaft.
(9) Slide toggle arm in place.
(8) Replace toggle arm pin, line up lock pin holes.
(7) Replace lock pin in toggle arm pin.
(6) Replace inside hand lever wheel.
(5) Replace inside hand lever nut.

From outer side of door:

(4) Replace bushing.

(3) Replace outside hand lever wheel.
(2) Replace outside hand lever nut.

Insert new packing, see page 12.

(1) Replace packing plunger.

Test for smooth operation.

17
 Fig. 18-Replacing hand lever shaft, Rotating Dog Lever Type Door.

18

SECTION 11
TOGGLE ARM REPLACEMENT

The toggle arm is the link that rotates when the hand lever is turned. It moves the connecting
rod up and down, actuating the dogs.

HOW TO REPLACE TOGGLE ARM, To Re-assemble:

SLIDING DOG LEVER TYPE DOOR (Fig. 19): (15) Insert bushing in new toggle
arm.
To Disassemble: (14) Hold new toggle arm and
bushing unit in place.
(1) Remove hand lever nut. (13) Replace toggle arm pin,
(2) Slide off hand lever wheel. lining up lock pin holes.
(3) Force down lap of lock washer. (12) Replace lock pin in toggle
(4) Remove spring stud. Remove the arm pin.
following: (11) Connect toggle arm to
(5) lock washer, operating link and replace washer
(6) spring back plate, behind operating link.
(7) third spring leaf, (10) Replace cotter pin behind
(8) second spring leaf, and operating link.
(9) main spring leaf.
(10) Remove cotter pin behind operating link. Hold in place the following:
(11) Remove washer behind operating link.
(12) Remove lock pin from toggle arm pin. (9) main spring leaf,
(13) Remove toggle arm pin. (8) second spring leaf,
(14) Remove toggle arm and bushing as a (7) third spring leaf,
unit. (6) spring back plate, and
(15) Check bushings, renew if necessary. (5) lock washer.
(16) Inspect bushing in operating link, renew (4) Replace spring stud and pull
if necessary. tight.
(3) Force lap of lock washer on
spring stud.
 (2) Replace hand lever wheel.
(1) Replace hand lever nut and
pull tight.

Test for smooth operation.

Fig. 19-Toggle arm, assembly and exploded views, Sliding Dog Lever Type Door.

19

Fig. 20-Replacing toggle arm, Sliding Dog Lever Type Door.

HOW TO REPLACE TOGGLE ARM, To Re-assemble:

ROTATING DOG LEVER TYPE DOOR (Fig.
20): (10) Replace bushing in new
toggle arm.
To Dis-assemble: (9) Hold new toggle arm in place.
(8) Replace toggle arm pin, line up
(1) Remove hand lever nut. lock pin holes.
(2) Slide off hand lever wheel. (7) Replace lock pin in toggle arm
(3) Remove lock pin from roller pin. pin.
(4) Remove roller and roller pin as a unit. (6) Hold toggle arm in position
(5) Remove cotter pin from toggle arm clevis and replace toggle arm clevis pin.
pin. (5) Replace cotter pin in clevis
(6) Remove toggle arm clevis pin. pin.
(7) Remove lock pin from toggle arm pin. (4) Replace roller and roller pin
(8) Remove toggle arm pin. unit, line up lock pin holes.
(9) Remove toggle arm. (3) Replace lock pin in roller pin.
(10) Check bushing, renew if necessary. (2) Replace hand lever wheel.
(1) Replace hand lever nut.

Test for smooth operation.

20

SECTION 12
TOGGLE ARM SPRING REPLACEMENT

TOGGLE ARM SPRING, SLIDING DOG AND HOW TO REPLACE TOGGLE

ROTATING DOG LEVER TYPE DOORS (Fig. ARM SPRING, SLIDING DOG
00) LEVER TYPE DOOR (Fig. 21):

The toggle arm spring, on both lever type doors, To Dis-assemble:

acts as a cushion stop and holds the hand lever in
extreme position. (1) Force down lap of lock washer.
(2) Remove stud from spring
assembly.

Lift off following:

(3) lock washer,

(4) back plate,
(5) third spring leaf,
(6) second spring leaf, and
(7) main spring leaf.

To Re-assemble:
Fig. 21-Toggle arm spring, assembly and exploded Hold following in place:
views, Sliding Dog Lever Type Door.
(7) new main spring leaf,
(6) second spring leaf,
(5) third spring leaf,
(4) back plate, and
(3) lock washer.
(2) Replace stud in spring
assembly.
(1) Bend lap of lock washer up on
side of stud head.
 Test for stop and holding action.

HOW TO REPLACE TOGGLE ARM

SPRING, ROTATING DOG LEVER
TYPE DOOR (Fig. 22):

To Dis-assemble:

(1) Remove two machine screws from

spring assembly.
Remove the following:
(2) tapping plate,
(3) main spring leaf (spring),
(4) second spring leaf (backing plate),
and
(5) third spring leaf (backing plate). Fig. 22-Toggle arm spring, assembly and
exploded views, Rotating Dog Lever Type
To Re-assemble: Door.

Hold in place the following:

(5) third spring leaf (backing plate),

(4) second spring leaf (backing plate),
(3) main spring leaf (spring), and
(2) tapping plate.
(1) Replace two machine screws in
spring assembly and set up tight.

Test for stop and holding action.

21

SECTION 13
TOGGLE ARM ROLLER REPLACEMENT

The toggle arm roller on the Rotating Dog Lever Type Door acts as a booster to aid the
operating mechanism get over the hump of the operation in dogging the door.

HOW TO REPLACE TOGGLE ARM ROLLER. ROTATING DOG LEVER TYPE

DOOR (Fig. 23):

To Disassemble:

(1) Remove lock pin from roller pin.

(2) Remove roller pin.
(3) Remove roller.

To Re-assemble:

(3) Hold new roller in place.

(2) Insert roller pin and line up lock pin holes.
(1) Replace lock pin in roller pin.

Test for smooth operation.

 Fig. 23-Replacing toggle arm roller, Rotating Dog Lever Type Door.

22

SECTION 14
DOG REPLACEMENT

DOG, SLIDING DOG LEVER TYPE DOOR (Fig. 24):

The Dog on this type door slides out on the wedge. When dog bar is fully extended, the cam
on the operating crank raises the inner side of the dog bar, forcing the outer end down on the
wedge. This exerts pressure between the knife edge of frame and rubber gasket, creating a
watertight seal.

HOW TO REPLACE DOG, SLIDING DOG LEVER TYPE DOOR (Fig. 24):

To Dis-assemble:

(1) Remove lock pin from dog spindle nut.

(2) Remove nut from dog spindle.
(3) Pry off operating crank cap.
(4) Lift dog from pivot pin and pull from out of dog bracket.
(5) Remove two slide plates from dog bracket.

To Re-assemble:

(5) Hold in place two slide plates in dog bracket.

(4) Slide new dog in bracket and insert inner end of dog on pivot pin.
(3) Replace operating crank cap.
(2) Replace nut on dog spindle, line up lock pin holes.
(1) Insert lock pin through dog spindle nut.

Test for smooth, positive action.

 Fig. 24-Dog, assembly and exploded views, Sliding Dog Lever Type Door.

23

Fig. 25-Dog, assembly and exploded views, Rotating Dog Lever Type and Rack and Pinion
Type Doors.

DOG, ROTATING DOG LEVER TYPE (9) Remove lock pin on dog spindle
AND RACK AND PINION TYPE DOORS nut.
(10) Remove nut on dog spindle.
The dogs on the Rotating Dog Type Doors (11) Remove dog and bushings as a
are pulled around on their pivot by the unit.
linkage system and rolling up on the wedge (12) Inspect three bushings and renew if
create the pressure at the contact point of the necessary.
knife edge and rubber gasket.
To Re-assemble:
HOW TO REPLACE DOG, ROTATING
DOG LEVER TYPE AND RACK AND
(11) Replace new dog and bushings as a
PINION TYPE DOORS (Fig. 25):
unit.
To Dis-assemble: (10) Replace nut on dog spindle, line up
lock pin holes.
(1) Remove cotter pins. (9) Insert lock pin in nut on dog spindle.
(2) Remove round nuts (collars). (8) Replace dog roller and bushing unit.
(3) Lift off connecting rod (on lever (7) Replace dog roller washer.
type door, loosen outside hand lever nut (6) Replace dog roller nut, line up lock
and pull center assembly part way out, pin holes.
on inner side of door, sufficient to lift (5) Insert lock pin in dog roller nut.
connecting rod from dog). (4) Replace washer.
(4) Remove washer. (3) Replace connecting rod (on lever
(5) Remove lock pin from dog roller type door, push center mechanism back
nut. in place, after connecting rod is
(6) Remove dog roller nut. attached to dog, and tighten outside
(7) Remove dog roller washer. hand lever nut).
(8) Remove dog roller and bushing unit, (2) Replace round nuts (collars), line up
inspect bushing and renew if necessary. cotter pin holes.
(1) Replace cotter pins.

Test for smooth operation.

24

SECTION 15
DOG OPERATING CRANK REPLACEMENT

DOG OPERATING CRANK, SLIDING DOG LEVER TYPE DOOR

The rotation of the operating crank extends the dogs over the wedge, at the same time raising
the inner end of dog bar, forcing the outer end down on the wedge.

HOW TO REPLACE DOG OPERATING To Re-assemble:

CRANK, SLIDING DOG LEVER TYPE
DOOR (Fig. 26): First insert new pivot pins in operating crank,
rivet pivot pins flush for loose fit.
To Dis-assemble:
(7) Slide new operating crank on crank
(1) Remove lock pin from crank spindle and insert spindle in connecting
spindle. rod.
(2) Remove nut from crank spindle. (6) Replace washer on connecting rod
(3) Pry off operating crank cap. spindle.
(4) Lift dogs from pivot pins (do not (5) Insert cotter pin in connecting rod
remove dogs from dog bracket). spindle.
(5) Remove cotter pin behind (4) Replace dogs on pivot pins.
connecting rod. (3) Replace operating crank cap.
(6) Remove washer behind connecting (2) Replace nut on crank spindle, line
rod. up lock pin holes.
(7) Slide dog operating crank from (1) Insert lock pin through crank spindle
crank spindle. nut.
(8) Inspect bushings, replace if
necessary. Test for easy, positive action.
 Fig. 26-Dog operating crank, assembly and exploded views, Sliding Dog Lever Type Door.

25

SECTION 16
DOG OPERATING CRANK CAP REPLACEMENT

DOG OPERATING CRANK CAP, SLIDING DOG LEVER TYPE DOOR

The operating crank cap is the outer hub for the operating crank pivot pins. If it is bent or
damaged, it may cause binding in the dogging action.

Fig. 27-Dog operating crank cap, assembly and exploded views, Sliding Dog Lever Type
Door.
HOW TO REPLACE DOG OPERATING CRANK CAP, SLIDING DOG LEVER
TYPE DOOR (Fig. 27):

To Dis-assemble:

(1) Remove lock pin from dog spindle.

(2) Remove nut from dog spindle.
(3) Pry off operating crank cap.

To Re-assemble:

(3) Replace new operating crank cap.

(2) Replace nut on dog spindle, line up lock pin holes.
(1) Insert lock pin through dog spindle nut.

Test for easy, positive operation.

26

SECTION 17
DOG BRACKET REPLACEMENT

The dog bracket on the Sliding Dog Type

Door is the guide the dog slides through. It
forms the fulcrum point where the dog end is
levered down on the wedge.

HOW TO REPLACE DOG BRACKET,

SLIDING DOG TYPE DOOR (Fig. 28):

First-Chip old bracket off door.

Second-Chip clean all old weld metal from

bracket seat on door.

Third-Hold bracket in place with "C" clamp.

Fourth-Using arc weld, tack bracket in place.

Check for proper bracket position.

Fifth-Permanently weld bracket in place, see Fig. 28-Dog bracket clamped in place ready
Fig. 24, page 22, for complete procedure. for installation.

NOTE: In tacking and welding, follow

proper procedure (see welding note, page
9).

See Fig. 24, page 22, for bracket disassembly

and re-assembly.

See Fig. 15, page 13, for rubber gasket

compression adjustment.

SECTION 18
DOG ROLLER REPLACEMENT
The dog rollers on the Rotating Dog Type
Doors revolve as they move up on the dog
wedge. At this point the frictional load is
reduced by the turning action of the rollers.

HOW TO REPLACE DOG ROLLER,

ROTATING DOG LEVER TYPE AND
RACK AND PINION TYPE DOORS
(Fig. 29):

To Disassemble:

(1) Remove lock pin from dog roller

nut.
(2) Remove dog roller nut.
(3) Remove dog roller washer.
(4) Remove dog roller and bushing as
a unit. Fig. 29-Dog roller assembly and exploded
(5) Inspect bushing, renew if views, Rotating Dog Lever Type and Rack and
necessary. Pinion Type Doors.

To Re-assemble:

(4) Replace new dog roller and

bushing as a unit.
(3) Replace dog roller washer.
(2) Replace dog roller nut, line up
lock pin holes.
(1) Insert lock pin through dog roller
nut.

Test for smooth operation.

27

SECTION 19
CENTER MECHANISM CONNECTING LINK REPLACEMENT

The center mechanism connecting link on the Rotating Dog Lever Type Door connects the
toggle arm of the operating mechanism and the linkage system, which moves the dogs on
their pivots. The link on the Rotating Dog Rack and Pinion Type Door connects the rack of
the operating mechanism and the linkage system which dogs and undogs the door.

HOW TO REPLACE CENTER To Re-assemble:

MECHANISM LINK, ROTATING DOG (4) Insert bushings in new link.
RACK AND PINION TYPE DOOR (Fig. (3) Slide new link on link studs.
30): (2) Replace collars on link studs, line up
cotter pin holes.
To Dis-assemble: (1) Insert cotter pins.

(1) Remove cotter pins from link studs. Test for smooth, positive action.
(2) Remove collars from link studs.
(3) Lift off link.
(4) Check bushings, renew if necessary.
 Fig. 30-Center mechanism link, assembly and exploded views, Rotating Dog Rack and
Pinion Type Door.

28

HOW TO REPLACE CENTER MECHANISM CONNECTING LINK, ROTATING

DOG LEVER TYPE DOOR (Fig. 31):

To Dis-assemble: To Re-assemble:
(1) Remove cotter pins from connecting (7) Replace bushings in new connecting
rod stud nuts. link.
(2) Remove round nuts from connecting (6) Slide new connecting link on
rod studs. connecting rod studs, holding toggle
(3) Remove cotter pin from clevis pin. arm up.
(4) Pull out clevis pin. (5) Put toggle arm in place.
(5) Lift up toggle arm. (4) Insert clevis pin through connecting
(6) Slide out connecting link. link and toggle arm, line up cotter pin
(7) Check bushings, renew if necessary. holes.
(3) Insert cotter pin in clevis pin.
(2) Replace round nuts on connecting
rod studs, line up cotter pin holes.
(1) Insert cotter pins through connecting
rod stud nuts.

Test for smooth, positive action.

 Fig. 31-Center mechanism connecting link, assembly and exploded views, Rotating Dog
Lever Type Door.

29

SECTION 20
LINK REPLACEMENT

The link, on the Rotating Dog Type Doors, connects the bell crank to the dog or the bell
crank to another bell crank. It is part of the linkage system that rotates each dog on its axis.

The replacement of the link is practically the same for both Rotating Dog Type Doors.

HOW TO REPLACE LINK ROTATING To Re-assemble:

DOG DOORS (Fig. 32): (5) Insert bushings in new link.
(4) Place new link on studs.
To Dis-assemble: (3) Replace washers on studs.
(2) Replace round nuts (collars) on
(1) Remove cotter pins from stud nuts studs, line up cotter pin holes.
(collars). (1) Insert cotter pins in round nuts
(2) Remove round nuts (collars) from (collars).
studs.
(3) Remove washer from studs (no Test for positive and easy action.
washers on the Rack and Pinion Type
Door).
(4) Lift off link.
(5) Check bushings, renew if necessary.
 Fig. 32-Link assembly and exploded views, Rotating Dog Lever Type Door.

30

SECTION 21
RACK REPLACEMENT

The rack on the Rack and Pinion Type Door is the gear mechanism that is moved up and
down by the pinions when handwheel is turned. It actuates the linkage system that turns the
dogs.

HOW TO REPLACE RACK, RACK AND PINION TYPE DOOR (Fig. 33):

To Dis-assemble:

(1) Remove two handwheel nuts.

(2) Remove washer from handwheel spindle.
(3) Slide off handwheel, pinion and bushing unit.
(4) Remove two cotter pins from link spindles.
(5) Remove two collars from link spindles.
(6) Lift over two links.
(7) Remove four spacers from link spindles.
(8) Remove pin from lower roller nut.
(9) Remove lower roller nut.
(10) Remove washer from lower roller bolt.
(11) Remove spring clip from lower roller bolt.
(12) Pull out lower roller bolt (lift rack out of mesh with pinion).
(13) Remove lower roller and bushing unit.
(14) Lift rack out of mesh with pinion and move up and out of roller track.
(15) Remove two upper roller pins.
(16) Remove two upper roller studs.
(17) Remove two upper roller and bushing units.

Inspect roller bushings, link bushings and pinion bushing, renew if necessary.

To Re-assemble:
 (17) Hold two upper roller and bushing units in place in new rack.
(16) Replace two upper roller studs, line up pin holes.
(15) Insert two upper roller pins.
(14) Slide rack unit down into roller track.
(13) Hold lower roller and bushing unit in place.
(12) Insert lower roller bolt through lower roller and rack, meshing rack with
pinion.
(11) Replace spring clip on lower roller bolt.
(10) Replace washer on lower roller bolt.
(9) Replace lower roller nut, line up pin holes.
(8) Insert pin in lower roller nut.
(7) Replace two spacers on each link spindle.
(6) Replace two links on link spindles.
(5) Replace two collars on link spindles. Line up cotter pin holes.
(4) Insert and open two cotter pins.
(3) Replace handwheel, pinion and bushing unit.
(2) Replace washer on handwheel spindle.
(1) Replace two nuts, pull tight.

Grease pinion and rack teeth with rust-inhibitive grease and test for smooth operation.

31
 Fig. 33-Rack, assembly and exploded views, Rack and Pinion Type Door.

32

SECTION 22
INTERLOCK LATCH REPLACEMENT

INTERLOCK LATCH, SLIDING DOG AND ROTATING DOG LEVER TYPE

DOORS (Fig. 34)

The interlock latch on both lever type doors locks and unlocks the operating mechanism.
When the door is open, the dogs are prevented from being moved beyond the edge of the
door. When the door is closed, the interlock latch slides on the side of the door frame knife
edge, lifts up and unlocks the dogging mechanism.

HOW TO REPLACE INTERLOCK LATCH, SLIDING DOG AND ROTATING DOG

LEVER TYPE DOORS (Fig. 34):

To Replace Bushing:

(1) Remove cotter pin from latch and latch pin.

(2) Remove latch pin.
 (3) Lift off interlock latch.
(4) Remove spring.

To Re-assemble:

(4) Replace spring. Hold spring on spring pin (5).

(3) Replace interlock latch (make sure spring pin on latch is seated in spring).
(2) Replace latch pin.
(1) Insert cotter pin through latch and latch pin.

Close door and check for unlocking action.

Open door and check for locking action.

Fig. 34-Interlock latch, assembly and exploded views, Sliding Dog Lever Type Door.

33

SECTION 23
INTERLOCK TRIGGER REPLACEMENT

The interlock trigger on the Rotating Dog Rack and Pinion Type Door moves the interlock
rod that drops the interlock pawl in and out of the pinion teeth. When the door is closed, the
trigger moves on the side of knife edge, pushing the interlock rod in, rotating the pawl on its
axis and pulling the pawl out of the teeth of the pinion, unlocking the dogging mechanism.

HOW TO REPLACE INTERLOCK TRIGGER, ROTATING DOG RACK AND

PINION TYPE DOOR (Fig. 35):

To Dis-assemble:

(1) Unhook spring from pawl.

(2) Remove cotter pin from pawl spindle.
(3) Remove washer from pawl spindle.
(4) Slide pawl off spindle and pull out entire interlock assembly.
(5) Drive out trigger pin.
(6) Remove trigger.

To Re-assemble:
 (6) Hold new trigger in place.
(5) Insert trigger pin and drive home.
(4) Slide entire interlock assembly in place and slide pawl on pawl spindle.
(3) Replace washer on pawl spindle.
(2) Insert cotter pin in pawl spindle.
(1) Hook spring to pawl.

Open and close door to test for locking and unlocking action.

Fig. 35-Interlock trigger, assembly and exploded views, Rotating Dog Rack and Pinion Type
Door.

34

SECTION 24
INTERLOCK PAWL REPLACEMENT

The pawl is the hook, on the Rack and Pinion Type Door, that drops into the teeth of the
pinion when the door is open, preventing the dogs from being turned beyond the edge of the
door.

HOW TO REPLACE PAWL, ROTATING DOG RACK AND PINION TYPE DOOR
(Fig. 36):

To Dis-assemble:

(1) Unhook spring.

(2) Remove cotter pin.
(3) Remove washer.
(4) Remove cotter pin.
(5) Remove nut.
(6) Slide pawl off spindle.

To Re-assemble:

(6) Slide new pawl on spindle.

(5) Replace nut.
(4) Insert cotter pin.
(3) Replace washer.
 (2) Replace cotter pin.
(1) Hook spring to pawl.

Test for positive locking.

Fig. 36-Pawl, Rotating Dog Rack and Pinion Type Door.

35

SECTION 25
PINION REPLACEMENT

The inside and outside handwheel pinions, on the Rack and Pinion Type Door, are both
geared to the rack. Turning either handwheel moves the rack up and down, actuating the
linkage system. This gearing system reduces the power necessary to operate this type of door.

HOW TO REPLACE OUTSIDE HANDWHEEL PINION, RACK AND PINION TYPE

DOOR (Fig. 37):

To Dis-assemble:

From outer side of door:

(1) Remove packing plunger.

(2) Remove two nuts from pinion shaft.
(3) Remove washer from pinion shaft.
(4) Slide outside handwheel off pinion shaft.
(5) Remove bushing, renew if necessary.

From inner side of door.

(6) Remove pinion.

(7) Remove bushings, renew if necessary.

To Re-assemble:

From inner side of door:

 (7) Replace bushings.
(6) Replace new pinion.

From outer side of door:

(5) Replace bushing.

(4) Slide outside handwheel on pinion shaft.
(3) Replace washer on pinion shaft.
(2) Replace two nuts, pull tight.
(1) Renew packing and replace packing plunger, see Fig. 14, page 12.

Grease pinion teeth with rust-inhibitive grease.

Test for smooth operation.

Fig. 37-Outside handwheel pinion, assembly and exploded views, Rack and Pinion Type
Door.

36

HOW TO REPLACE INSIDE HANDWHEEL PINION, RACK AND PINION TYPE

DOOR (Fig. 38):

To Dis-assemble:

(1) Remove two nuts from handwheel shaft.

(2) Remove washer from handwheel shaft.
(3) Slide from shaft, handwheel, pinion and bushing unit.
(4) Remove pinion and bushing unit.
(5) Remove bushings, renew if necessary.

To Re-assemble:

(5) Insert bushings in new pinion.

(4) Insert pinion and bushing unit in handwheel.
(3) Slide handwheel, pinion and bushing unit on handwheel shaft.
(2) Replace washer on handwheel shaft.
(1) Replace two nuts on handwheel shaft, pull tight.

Grease teeth of pinion with rust-inhibitive grease.

Test for smooth operation.

Fig. 38-Inside handwheel pinion, assembly and exploded views, Rack and Pinion Type Door.

37

SECTION 26
SPARE PARTS

Failure of door parts through normal wear, injury, corrosion and battle damage make it
necessary to replace parts at sea. At times it may even be necessary to fabricate a part aboard
ship. To meet such an emergency, specifications and heat treatment of parts are covered in
Section 26 and detailed drawing numbers are given in the Spare Parts Lists in this section.

If parts are not available and must be ordered from the manufacturer, the name and type of
ship and the number of the door opening will facilitate the order as all door openings and
their doors are on file with the manufacturer.

SECTION 27
SPARE PARTS LIST

SLIDING DOG LEVER TYPE DOOR. SPARE PARTS ALPHABETICALLY

ARRANGED

DESCRIPTION MFGR'S. MATERIAL SPECS.

PART NO. (See Section 29)
Connecting rod
connecting rod 59543-G M.S. 46S1
connecting rod 65740-G Cold rolled steel Rockwell B-80
connecting rod 59544-G M.S. 46S1
connecting rod 59545-G M.S. 46S1
connecting rod 59546-G M.S. 46S1
connecting rod 59547-G M.S. 46S1
connecting rod 59548-G M.S. 46S1
connecting rod 70357-G M.S. 46S1
connecting rod 59551-G M.S. 46S1
connecting rod 59552-G M.S. 46S1
connecting rod bushing 65361 Super-oilite bearing
connecting rod cotter pin 59914 Everdur Comm.
connecting rod washer 54282 Stl. SH Comm.
Dog
dog bracket 57284 M.S. Forging 46S1
dog bracket slide plate C-58581 Mueller #600
dog compression spring C-58502 COMP.Pr. 22W5
dog end C-72901 C.R.S. 1A 46S18
dog operating crank-R.H 58968 HYT Br. Class B 46B29
dog operating crank-L.H. 58969 HYT Br. Class B 46B29
dog operating crank cap-R.H. 58964 Y Brass Comm.
dog operating crank cap-L.H. 58965 Y Brass Comm.
dog pivot pin 58962 .13CH.S.Stl.
dog set screw 59963 Stl. SH Comm.
dog set screw lock screw 58511 Stl. SH Comm.
dog slider bar-side 18" 58582 C.D.Stl. EG 46S13
dog slider bar-side 20" 58598 C.D.Stl. EG 46S13
dog slider bar-side 21" 58583 C.D.Stl. EG 46S13
dog slider bar-side 22" 58584 C.D.Stl. EG 46S13
dog slider bar-side 24" 58585 C.D.Stl. EG 46S13
dog slider bar-side 26" 58586 C.D.Stl. EG 46S13
dog slider bar-side 30" 58519 C.D.Stl. EG 46S13
dog slider bar-side 36" 58587 C.D.Stl. EG 46S13
dog slider bar-side 42" 58588 C.D.Stl. EG 46S13
dog slider bar-side 42 spec. 58518 C.D.Stl. EG 46S13

38

SLIDING DOG LEVER TYPE DOOR, SPARE PARTS ALPHABETICALLY

ARRANGED-(Continued)

DESCRIPTION MFGR'S. MATERIAL SPECS.

PART NO. (See Section 29)
dog slider bar-end 6" R.H. 60142 C.D.Stl. EG 46S13
dog slider bar-end 6" L.H 60143 C.D.Stl. EG 46S13
dog slider bar-end 8" R.H. 60140 C.D.Stl. EG 46S13
dog slider bar-end 8" L.H. 60141 C.D.Stl. EG 46S13
dog slider bar-end 10" 70353 C.D.Stl. EG 46S13
dog slider bar-end 15" 65739 C.D.Stl. EG 46S13
dog spindle bushing 65362 Super-oilite bearing
dog spindle nut 52743 Stl. EG SAE-1112
dog spindle nut pin 58523 Stl. EG 42P6
dog wedge nut pin C-58580 Bronze 46B28
Gasket
gasket, rubber D-32666 Rubber Comm.
Hand lever
hand lever assembly 12" 46454 M.S.Galv. 46S1
hand lever assembly 15" 39000 M.S.Galv. 46S1
hand lever assembly 18" 49506 M.S.Galv. 46S1
hand lever shaft E-54250 M.S.SH Ass'y. 46S1
hand lever shaft bushing 64912 Super-oilite bearing
hand lever shaft link C-54249 M.S.SH Ass'y. 46S1
hand lever shaft nut 61703 C.D.Stl. SAE-X1020
hand lever shaft plunger 52742 Stl. EG SAE 1040-45
hand lever shaft sleeve 58506 Seamless steel Tubing 44T1
hand lever shaft sleeve rein 58148 M.S. 48S5
Hinge
hinge pin C-39127 COMP. Nr. 46B6
hinge pin collar C-39128 COMP. Nr. 46B6
hinge washer 47482 Comm.Brass Comm.
Interlock
interlock latch 58575 Flange SH Ass'y. 48S5
interlock latch cotter 59914 Everdur Comm.
interlock latch pin 58514 M.S. EG 46S1
interlock latch spring C-38921 COMP. Pr. 22W5
interlock latch spring pin 58515 M.S.SH Ass'y. 46S1
interlock rod-18" 58589 M.S.SH Ass'y. 46S1
interlock rod-21" 58590 M.S.SH Ass'y. 46S1
interlock rod-22" 58591 M.S.SH Ass'y. 46S1
interlock rod-24" 58592 M.S.SH Ass'y. 46S1
interlock rod-26" 58593 M.S.SH Ass'y. 46S1
interlock rod-30" 58594 M.S.SH Ass'y. 46S1
interlock rod-36" 58595 M.S.SH Ass'y. 46S1
interlock rod-42" 58596 M.S.SH Ass'y. 46S1
interlock rod slide button 58512 M.S.SH Ass'y. 46S1
interlock rod stud 58513 M.S.SH Ass'y. 46S1
interlock rod stud cotter 59914 M.S.SH Ass'y. 46S1
Toggle arm
toggle arm-R.H 65628 COMP. MnC 49B3
toggle arm-L.H 65629 COMP. MnC 49B3
toggle arm bushing 64908 Super-oilite bearing
toggle arm lock pin 54274 Stl. EG 46S1
toggle arm pin 58503 M.S. SH 46S1
toggle arm spring main leaf C-58507 COMP.Pr.S.T. 46B14
toggle arm spring 2nd leaf C-58508 COMP.Pr.S.T. 46B14
toggle arm spring 3rd leaf C-58509 COMP.Pr.S.T. 46B14
toggle arm spring BK plate 58577 M.S.EG 48S5
toggle arm spring bolt 58121 Stl. EG SAE-1112
toggle arm spring lock washer C-61045 Soft brass Comm.

NOTE: Reference Drawings, Sliding Dog Lever Type Door.

TITLE HEINTZ NO. TITLE HEINTZ NO.

Plans T-79718 Sections T-79719
Door Schedule E-79715 Details T-79720

39

SLIDING DOG LEVER TYPE DOOR, SPARE PARTS NUMERICALLY ARRANGED

MFGR'S DESCRIPTION MFGR'S DESCRIPTION

PART PART
NUMBER NUMBER
D-32666 Gasket, rubber 58589 Interlock rod 18"
C-38921 Interlock latch spring 58590 Interlock rod 21"
39000 Hand lever assembly, 15" 58591 Interlock rod 22"
C-39127 Hinge pin 58592 Interlock rod 24"
C-39128 Hinge pin collar 58593 Interlock rod 26"
46454 Hand lever assembly, 12" 58594 Interlock rod 30"
47482 Hinge washer 58595 Interlock rod 36"
49506 Hand lever assembly, 18" 58596 Interlock rod 42"
52742 Hand lever shaft plunger 58598 Dog slider bar, side, 20"
52743 Dog spindle nut 58962 Dog pivot pin
C-54249 Hand lever shaft link 58964 Dog operating crank cap, right
E-54250 Hand lever shaft hand
54274 Toggle arm lock pin 58965 Dog operating crank cap, left
hand
54282 Connecting rod washer
58968 Dog operating crank, right
57284 Dog hand
58121 Toggle arm spring bolt 58969 Dog operating crank, left hand
58148 Hand lever shaft sleeve rein 59543-G Connecting rod
C-58502 Dog compression spring 59544-G Connecting rod
58503 Toggle arm pin 59545-G Connecting rod
58506 Hand lever shaft sleeve 59546-G Connecting rod
C-58507 Toggle arm spring, main 59547-G Connecting rod
 leaf 59548-G Connecting rod
C-58508 Toggle arm spring, 2nd leaf 59551-G Connecting rod
C-58509 Toggle arm spring, 3rd leaf 59552-G Connecting rod
58511 Dog set screw lock screw 59914 Connecting rod cotter pin and
58512 Interlock rod slide button interlock rod stud cotter pin
58513 Interlock rod stud 59963 Dog set screw
58514 Interlock latch cotter 60140 Dog slider bar-end, 8" right
hand
58515 Interlock latch spring pin
60141 Dog slider bar-end, 8" left
58518 Dog slider bar, side, 42"
hand
special
60142 Dog slider bar-end, 6" right
58519 Dog slider bar, side, 30"
hand
58523 Dog spindle nut pin
60143 Dog slider bar-end, 6" left
58575 Interlock latch hand
58577 Toggle arm spring back C-61045 Toggle arm spring lock washer
plate
61703 Hand lever shaft nut
C-58580 Dog wedge
64908 Toggle arm bushing
C-58581 Dog Brack slide plate
64912 Hand lever shaft bushing
58582 Dog slider bar, side, 18"
65361 Connecting rod bushing
58583 Dog slider bar, side, 21"
65362 Dog spindle bushing
58584 Dog slider bar, side, 22"
65628 Toggle arm, right hand
58585 Dog slider bar, side, 24" 65629 Toggle arm, left hand
58586 Dog slider bar, side, 26" 65739 Dog slider bar-end 15"
58587 Dog slider bar, side, 36" 65740-G Connecting rod
58588 Dog slider bar, side, 42"
70353 Dog slider bar-end 10"
70357-G Connecting rod
C-72901 Dog end

40

ROTATING DOG LEVER TYPE DOOR, SPARE PARTS ALPHABETICALLY

ARRANGED

DESCRIPTION MFGR'S. MATERIAL SPECS.

PART NO. (See Section 29)
Connecting link
connecting link R.H. 26" 38450 M.S. Galv. 46S1
connecting link L.H. 26" 38451 M.S. Galv. 46S1
connecting link R.H. 30" 47478 M.S. Galv. 46S1
connecting link L.H. 30" 47479 M.S. Galv. 46S1
connecting link R.H. 36" 46242 M.S. Galv. 46S1
connecting link L.H. 36" 46241 M.S. Galv. 46S1
connecting link R.H. 24" 58878 M.S. Galv. 46S1
connecting link L.H. 24" 58879 M.S. Galv. 46S1
connecting link bushing 64910 Super-oilite bearing
connecting link plate 36" and 42" 46243 M.S. Galv. 46S1
connecting link plate 24" to 30" 38452 M.S. Galv. 46S1
connecting link stud 63122 MED.STL.SHER 46S1
connecting link washer 54284 Stl. SH Comm.
Connecting rod
connecting rod 58958 M.S. Galv. 46S1
connecting rod 54360 M.S. Galv. 46S1
connecting rod 54362 M.S. Galv. 46S1
connecting rod 55920 M.S. Galv. 46S1
connecting rod 56710 M.S. Galv. 46S1
connecting rod 58960 M.S. Galv. 46S1
connecting rod 54361 M.S. Galv. 46S1
connecting rod 54363 M.S. Galv. 46S1
connecting rod 55921 M.S. Galv. 46S1
connecting rod 56711 M.S. Galv. 46S1
connecting rod 57666 M.S. Galv. 46S1
connecting rod stud 63125 M.S. Galv. 46S1
connecting rod stud bushing 64909 Super-oilite bearing
connecting rod stud collar C-63120 Stl. SH SAE-1112
connecting rod stud pin 53737 Stl. Galv. Comm.
connecting rod stud washer 54353 Stl. SH Comm.
Dog, rotating
dog, rotating-R.H. E-46866A M.S. Forg. 46S1
dog, rotating-R.H 32504A M.S. Forg. 46S1
dog, rotating-R.H. E-32508A M.S. Forg. 46S1
dog, rotating-L.H. E-32501A M.S. Forg. 46S1
dog, rotating-L.H. 32505A M.S. Forg. 46S1
dog, rotating-L.H. E-46865A M.S. Forg. 46S1
dog, rotating and bell crank-R.H. 32502A M.S. Forg. 46S1
dog, rotating and bell crank-R.H 32506A M.S. Forg. 46S1
dog, rotating and bell crank-L.H 32503A M.S. Forg. 46S1
dog, rotating and bell crank-L.H. 32507A M.S. Forg. 46S1
dog, rotating bushing 64913 Super-oilite bearing
dog, rotating crank bushing 64909 Super-oilite bearing
dog, rotating lock screw C-55164 C.R.S. Class #6 Type A 46S18
dog, rotating nut C-54233 Stl. EG SAE-1112
dog, rotating nut pin 54271 Stl. EG 42P6
dog, rotating roller C-54248 Stl. SH SAE-1050
dog, rotating roller bushing 64908 Super-oilite bearing
dog, rotating roller nut C-54232 Stl. EG SAE-1112
dog, rotating roller nut pin 54291 Stl. EG 42P6
dog, rotating roller washer 54281 Stl. SH Comm.
dog, rotating spindle C-54247 Stl. SH SAE-1040
heat treated
dog, rotating spindle sleeve 56220 Steel SAE-1015
 dog, rotating wedge-R.H. 52410-B CU.SI.ALLOY Casting 46B28
dog, rotating wedge-L.H. 52411-B CU.SI.ALLOY Casting 46B28
Gasket, rubber 1/2" x 1 1/4" D-32666 Rubber Comm.
Hand lever assembly
hand lever assembly 15" 39000 M.S. Galv. 46S1
hand lever assembly 18" 49506 M.S. Galv. 46S1
hand lever shaft E-54250 M.S. 46S1

41

ROTATING DOG LEVER TYPE DOOR, SPARE PARTS ALPHABETICALLY

ARRANGED-(Continued)

DESCRIPTION MFGR'S. MATERIALS SPECS.

PART NO. (See Section 29)
hand lever shaft bushing 64902 Super-oilite bearing
hand lever shaft link C-54249 Med. Steel 46S1
hand lever shaft nut 61703 Steel El. Galv. 46S1
hand lever shaft plunger 52742 Stl. EG SAE-1040-45
hand lever shaft sleeve 38465 M.S. 46S13
Hinge
hinge adjusting yoke 75736 Flange Stl. 48S5
hinge adjusting yoke hex. nut 60449 Comm. brass Comm.
hinge adjusting yoke pin C-75738 COMP. Nr. 46B6
hinge adjusting yoke set screw 75747 Stl. SH
hinge collar 32157 COMP. Nr. 46B6
hinge cotter pin 5/32" x 2" 78211 C.R.S. Comm.
hinge pin C-75737 COMP. Nr. 46B6
hinge washer 75748 Comm. brass Comm.
hinge washer 20896 Comm. brass Comm.
hinge washer 76568 Comm. brass Comm.
Interlock
interlock cotter pin 3/32" x 1 1/8" 59342 Stl. EG Comm.
interlock trip 59337 M.S. 48S5
interlock trip pin 59338 Stl. EG 46S1
interlock trip pin sleeve C-59341 Steel 44P10
interlock trip spring C-24414 COMP.Pr.S.T. 22W5
interlock trip spring pin 59339 M.S. 46S1
interlock trip stop plate C-68800 M.S. 48S5
interlock trip stop plate rivet 68116 Steel Comm.
Link
link bell crank to dog 43025 M.S. Galv. 46S1
link bell crank to dog 50292 M.S. Galv. 46S1
link bell crank to dog 52289 M.S. Galv. 46S1
link bell crank to dog, bushing 64921 Super-oilite bearing
link bell crank to dog, washer 54283 Stl. SH Comm.
Name plate (outside)
name plate (outside)-off C-39006 Zinc Sheet
name plate (outside)-on C-39007 Zinc Sheet
name plate (outside) drive screw C-60882 Hardened steel
Brass plated
Stop pin
stop pin mach. screw (12-24 x 5/8") 64918 Stl. EG Comm.
stop pin spring C-38880 COMP. Pr.S.T. 46B14
stop pin spring backing plate C-38881 COMP. Pr.S.T. 46B14
stop pin spring backing plate C-38882 COMP.Pr.S.T. 46B14
stop pin spring tapping plate C-64924 Stl. EG 48S5
Toggle arm
toggle arm-R.H. 24" to 36" 38462 COMP. MnC 49B3
toggle arm-L.H. 24" to 36" 38463 COMP. MnC 49B3
toggle arm-R.H. 42" 49562 COMP. MnC 49B3
toggle arm-L.H. 42" 49563 COMP. MnC 49B3
toggle arm bushing 64907 Super-oilite bearing
toggle arm clevis pin C-64915 Stl. SH SAE-1112
toggle arm locking pin 1/8" x 7/8" 54273 Stl. EG 46S1
toggle arm locking pin 1/8" x 1 1/2" 54274 Stl. EG 46S1
toggle arm pin 54251 M.S. 46S1
toggle arm roller C-64916 HYT Bronze Grade #2
toggle arm roller cam 24" to 26" 38468 C.R.S. 1A 46S18
toggle arm roller cam 30" to 36" C-46195 C.R.S. 1A 46S18
toggle arm roller cam 42" C-49561 C.R.S. 1A 46S18
toggle arm roller pin C-64914 M.S. 46S1

NOTE: Reference Drawings Rotating Dog Lever Type Door.

TITLE HEINTZ NO. TITLE HEINTZ NO.

Plans T-78267 Details T-78269
Door Schedule E-78154 Sections & Details T-78260
Sections T-78268

42

ROTATING DOG LEVER TYPE DOOR, SPARE PARTS NUMERICALLY

ARRANGED

MFGR'S DESCRIPTION MFGR'S DESCRIPTION

PART PART
NUMBER NUMBER
20896 Hinge washer 54271 Dog, rotating nut pin
C-24414 Interlock trip spring
32157 Hinge collar 54273 Toggle arm locking pin 1/8" x
E-32501A Dog, rotating left hand 7/8"
32502A Dog, rotating & bell crank, 54274 Toggle arm locking pin 1/8" x
right hand 1 1/2"
32503A Dog, rotating & bell crank, 54281 Dog, rotating roller washer
left hand 54283 Link bell crank to dog, washer
32504A Rotating dog, right hand 54284 Connecting link washer
32505A Rotating dog, left hand 54291 Dog, rotation roller nut pin
32506A Rotating dog & bell crank, 54353 Dog, rotation stud washer
right hand 54360 Connecting rod
32507A Rotating dog & bell crank, 54361 Connecting rod
left hand
54362 Connecting rod
E-32508A Rotating dog, right hand
54363 Connecting rod
D-32666 Gasket, rubber, 1/2" x 1 1/4"
C-55184 Dog, rotating lockscrew
38450 Connecting link, right hand
26" 55920 Connecting rod
38451 Connecting link, left hand 55921 Connecting rod
26" 56220 Dog rotating spindle sleeve
38452 Connecting link, plate 24" to 56710 Connecting rod
30" 56711 Connecting rod
38462 Toggle arm, R. H. 24" to 36" 57666 Connecting rod
38463 Toggle arm, L. H. 24" to 36" 58878 Connecting link, R. H. 24"
38465 Hand lever shaft sleeve 58879 Connecting link, L. H. 24"
38468 Toggle arm roller cam 24" to 58958 Connecting rod
26"
58960 Connecting rod
C-38880 Stop pin spring
59337 Interlock trip
C-38881 Stop pin spring becking plate
59338 Interlock trip pin
C-38882 Stop pin spring becking plate
59339 Interlock trip spring pin
39000 Hand lever assembly
C-59341 Interlock trip pin sleeve
C-39006 Name plate (outside)-OFF
59342 Interlock cotter pin 3/32" x 1
C-39007 Name plate (outside)-ON 1/8"
43025 Link, bell crank to dog 60449 Hinge adjusting hex. nut
C-46195 Toggle arm roller cam 30" to C-60882 Name plate (outside) drive
36" screw
46241 Connecting link, L. H. 36" 61703 Hand lever shaft nut
46242 Connecting link, R. H. 36" C-63120 Connecting rod stud collar
46243 Connecting link plate 36" & 63122 Connecting link stud
42"
63125 Connecting rod stud
E-46865A Dog, rotating, L. H.
64907 Toggle arm bushing
E-46866A Dog, rotating, R. H.
64908 Dog, rotating roller bushing
47478 Connecting link, R. H. 30"
64909 Connecting rod stud bushing,
47479 Connecting link, L. H. 30" and dog rotating crank bushing
49506 Hand lever assembly 18" 64910 Connecting link bushing
C-49561 Toggle arm roller cam 42" 64912 Hand lever shaft bushing
49562 Toggle arm R. H. 42" 64913 Dog, rotating bushing
49563 Toggle arm L. H. 42" C-64914 Toggle arm roller pin
50292 Link bell crank to dog C-64915 Toggle arm clevis pin
52289 Link bell crank to dog C-64916 Toggle arm roller
52410-B Dog, rotating wedge, R. H. 64918 Stop pin mach. screw (12-24 x
52411-B Dog, rotating wedge, L. H. 5/8")
52742 Hand lever shaft plunger 64921 Link bell crank to dog bushing
53737 Connecting rod stud pin C-64924 Stop pin spring topping plate
C-54232 Dog, rotation nut 68116 Interlock trip stop plate rivet
C-54233 Dog, rotation nut C-68800 Interlock trip stop plate
C-54247 Dog, rotation spindle 75736 Hinge adjusting yoke
C-54248 Dog, rotating roller C-75737 Hinge pin
C-54249 Hand lever shaft link G-75738 Hinge adjusting pin
E-54250 Hand lever shaft 75747 Hinge adjusting yoke set
screw
54251 Toggle arm pin
75748 Hinge washer
76568 Hinge washer
78211 Hinge cotter pin, 5/32" x 2"
long

43

ROTATING DOG RACK AND PINION TYPE DOOR, SPARE PARTS

ALPHABETICALLY ARRANGED

DESCRIPTION MFGR'S. MATERIALS SPECS.

PART NO. (See Section 29)
Connecting rod
connecting rod-bottom E-46255 Alum. alloy 46A10
connecting rod-sides 46280 Alum. alloy 46A10
connecting rod-top 46245 Alum. alloy 46A10
connecting rod stud 36214 C.R.S. 7A 46S18
connecting rod stud C-34941 C.R.S. 7A 46S18
connecting rod stud collar C-36213 COMP. Nr. 46B6
connecting rod stud cotter pin C-25126 Brass Comm.
connecting rod stud washer C-34942 C.R.S. #1 47S20
Dog, rotating
dog, rotating E-32501 Bronze Forg. See note A, page 49
dog, rotating E-32508 Bronze Forg. See note A, page 49
dog, rotating-R.H E-32504 Bronze Forg. See note A, page 49
dog, rotating-L.H. E-32505 Bronze Forg. See note A, page 49
dog, rotating & bell crank-R.H. E-32 502 Bronze Forg. See note A, page 49
dog, rotating & bell crank-R.H E-32506 Bronze Forg. See note A, page 49
dog, rotating & bell crank-L.H. E-32503 Bronze Forg. See note A, page 49
dog, rotating & bell crank-L.H. E-32507 Bronze Forg. See note A, page 49
dog, rotating bushing C-36218 Bronze See note B, page 49
dog, rotating crank bushing 29720 Bronze See note B, page 49
dog, rotating lock screw C-36205 C.R.S. 7A 46S18
dog, rotating nut C-32517 COMP. Nr. 46B6
dog, rotating nut pin C-32515 C.R.S. 1A 46S18
dog, rotating roller C-36204 Mueller #600 Rockwell-B-95
Bearing Metal
dog, rotating roller bushing 31143 Bronze See note B, page 49
dog, rotating roller washer 31152 COMP. Nr. 46B6
dog, rotating roller nut C-32509 COMP. Nr. 46B6
dog, rotating roller nut pin C-32510 C.R.S. 1A 46S18
dog, rotating spindle C-36202 C.R.S. 7A 46S18
dog, rotating wedge-R.H E-36200 C.R.S. 1A 46S18
dog, rotating wedge-L.H E-36201 C.R.S. 1A 46S18
Gasket, rubber IA" x 1%" D-32666 Rubber Comm.
Handwheel
handwheel-inside 29953 Alum. alloy class 5 46A1
handwheel-outside 29954 Alum. alloy class 5 46A1
handwheel bushing-inside 31143 Bronze See note B, page 49
handwheel bushing-outside C-29766 C.R.S. 7A 46S18
handwheel pinion-inside E-36216 C.R.S. 7A 46S18
handwheel pinion-outside E-32524 COMP. Mn-r 46B15
handwheel pinion bushing-inside 36215 Bronze See note B, page 49
handwheel pinion bushing-outside C-36218 Bronze See note B, page 49
handwheel pinion sleeve-inside C-34947 M.S. 46S1
handwheel pinion sleeve-outside C-32522 Steel tub Type #1 44T1
handwheel spindle-inside C-34948 C.R.S. 7A 46S18
handwheel spindle nut 35292 COMP. Nr. 46B6
handwheel spindle washer-inside C-29955 C.R.S. #1 47S20
handwheel spindle washer-inside C-36219 Felt Comm.
handwheel spindle washer-inside C-29724A COMP. Nr. 46B6
handwheel spindle washer-outside C-29956 C.R.S. #1 47S20
handwheel spindle taper pin C-32098 C.R.S. 1A 46S18
handwheel spindle plunger C-19123 COMP. Pr. 46B3

44

ROTATING DOG RACK AND PINION TYPE DOOR, SPARE PARTS

ALPHABETICALLY ARRANGED (Continued)

DESCRIPTION MFGR'S. MATERIALS SPECS.

PART NO. (See Section 29)
Hinge
hinge pin 40023 COMP. Nr. 46B6
hinge pin 40024 C.R.S. 1A 46S18
hinge pin collar 32157 COMP. Nr. 46B6
hinge pin collar 35472 C.R.S. 1A 46S18
 hinge washer C-34319 COMP. Nr. 46B6
Interlock
interlock bolt C-29944 C.R.S. 7A 46S18
interlock bolt nut C-31238 COMP. Nr. 46B6
interlock cotter pin C-30062 Brass Comm.
interlock pawl-R.H. E-30064 COMP. MnC 49B3
interlock pawl-L.H. E-30065 COMP. MnC 49B3
interlock pawl washer 30063 COMP. Nr. 46B6
interlock pin C-32542
interlock rod assembly 45931 M.S. Galv. 46S1
interlock rod adj. end C-30998 COMP. Nr. 46B6
interlock spring 46256 Phos. Bronze 22W5
interlock trigger C-31003 Bronze Forg. See note A, page 49
Light, fixed
light, fixed gasket-outside C-32689 Rubber Comm.
light, fixed gasket-inside C-36280
light, fixed lens C-37337
light, fixed lockwasher C-34116
light, fixed nut C-31238 COMP. Nr. 46B6
light, fixed retainer E-35713 M.S. 48S5
Link
link bell crank to bell crank 46293 M.S. Galv. 46S1
link bell crank to bell rack 46294
link bushing-plain 24505 Bronze See note B, page 49
link bushing-shoulder C-34944
link washer 29723 COMP. Nr. 46B6
Rack
rack D-32818-A COMP. MnC 49B3
rack roller C-32530 Mueller #600 Rockwell-B-95
Bearing Metal
rack roller bushing C-32531 Bronze See note B, page 49
rack roller bolt-bottom C-32532 C.R.S. 7A 46S18
rack roller bolt-top C-32533 C.R.S. 7A 46S18
rack roller pin, bolt-bottom C-31639 C.R.S. 1A 46S18
rack roller pin, bolt-top C-31140 C.R.S. 1A 46S18
rack roller bolt nut C-31151 COMP. Nr. 46B6
rack spring clip C-31634 COMP. Pr. 46B14
rack stud, conn. rod 36220 C.R.S. 7A 46S18

NOTE: Drawings Covering the Rotating Dog Rack and Pinion Type Door.

TITLE HEINTZ NO. TITLE HEINTZ NO.

Plans T-48382 Sections T-48383
Door Schedule T-48370 Details T-48384
 45

ROTATING DOG RACK AND PINION TYPE DOOR, SPARE PARTS

NUMERICALLY ARRANGED

MFGR'S DESCRIPTION MFGR'S DESCRIPTION

PART PART
NUMBER NUMBER
C-19123 Handwheel spindle plunger C-32515 Dog, rotating, nut pin
24505 Link bushing, plain C-32517 Dog, rotating, nut
C-25126 Connecting rod stud cotter pin C-32522 Handwheel pinion sleeve,
29720 Dog, rotating, crank bushing outside
29723 Link washer E-32524 Handwheel pinion, outside
C-29724A Handwheel spindle washer, C-32530 Rack roller
inside C-32531 Rack roller bushing
C-29766 Handwheel bushing, outside C-32532 Rack roller bolt, bottom
C-29944 Interlock bolt C-32533 Rack roller bolt, top
29953 Handwheel, inside C-32542 Interlock pin
29954 Handwheel, outside D-32666 Gasket, rubber, 1/2" x 1 1/4"
C-29955 Handwheel spindle washer, D-32818-A Rack
inside C-34319 Hinge washer
C-29956 Handwheel spindle washer, C-34941 Connecting rod stud
outside
C-34942 Connecting rod stud washer
C-30062 Interlock cotter pin
C-34944 Link bushing, shoulder
30063 Interlock pawl washer
C-34947 Handwheel pinion sleeve,
E-30064 Interlock pawl, right hand inside
E-30065 Interlock pawl, left hand C-34948 Handwheel spindle inside
C-30998 Interlock rod adjustable end 35292 Handwheel spindle nut
C-31003 Interlock trigger 35472 Hinge pin collar
C-31140 Rack roller bolt, pin top E-36200 Dog, rotating wedge, right
31143 Dog, rotating, roller bushing hand
and handwheel bushing, inside E-36201 Dog, rotating wedge, left hand
G-31151 Rack roller bolt nut C-36202 Dog, rotating, spindle
31152 Dog, rotating, roller washer C-36204 Dog, rotating, roller
C-31238 Interlock bolt nut C-36205 Dog, rotating, lock screw
C-31634 Rack spring clip C-36213 Connecting rod stud collar
C-31639 Rack roller bolt pin, bottom 36214 Connecting rod stud
C-32098 Handwheel spindle taper pin 36215 Handwheel pinion bushing,
32157 Hinge pin collar inside
E-32501 Dog, rotating E-36216 Handwheel pinion, inside
E-32502 Dog, rotating, and bell crank, 36218 Dog, rotating, bushing and
90°, right hand handwheel pinion bushing,
E-32503 Dog, rotating, and bell crank, outside
90°, left hand C-36219 Handwheel spindle washer,
E-32504 Dog, rotating, right hand inside
E-32505 Dog, rotating, left hand 36220 Rack stud, connecting rod
E-32506 Dog, rotating, and bell crank, 40023 Hinge pin
180°, right hand 40024 Hinge pin
E-32507 Dog, rotating, and bell crank 46245 Connecting rod, top
180°, left hand
E-46255 Connecting rod, bottom
E-32508 Dog, rotating
46256 Interlock spring
C-32509 Dog, rotating, roller nut
46280 Connecting rod, sides
C-32510 Dog, rotating, roller nut pin
46293 Link, bell crank to bell crank
46294 Link, bell crank to rack
45931 Interlock rod assembly

46

SECTION 28
SPECIFICATIONS

NAVY SPEC. 22W5 NAVY SPEC. 46A10

Copper 94% min. Magnesium 1.10%-1.40%
Tin 3.50% min. Silicon 45%-65% of the
Zinc 0.02% max. magnesium
CHEMICAL content
Iron 0.10% max.
Chromium 0.20%-0.30%
Lead 0.20% max.
Iron 0.35% max.
Phosphorus 0.05%-0.50%
CHEMICAL Copper 0.10% max.
Tensile strength 130,000 #/sq.
in. min. Zinc 0.03% max.
PHYSICAL Other 0.03% max. of
Elongation in 2 2.0% min.
inches impurities each
Other 0.10% total of
NAVY SPEC. 42P6 impurities all
CHEMICAL None Aluminum remainder
PHYSICAL None Tensile 32,000 #/sq. in.
strength min.
NAVY SPEC. 44P10 Yield (set = 0.2%)
Tensile 45,000 #/sq. in. PHYSICAL strength 25,000 #/sq. in.
strength min. min.
Yield point 25,000 #/sq. in. Elongation 16% min.
PHYSICAL in 2 inches
min.
Elongation 18% (8 inch
gage length) NAVY SPEC. 46B6
Copper 59.0%-61.0%
NAVY SPEC. 44T1 Tin 0.5 %-1.0
Tensile 60,000 #/sq. in. Iron 0.10% max.
strength min. CHEMICAL Lead 0.20% max.
Yield point 55% min. of
PHYSICAL Other 0.10% max.
tensile
impurities
Elongation 20% min. in 8
Zinc remainder
inches
PHYSICAL Tensile 58,000 #/sq. in.
NAVY SPEC. 46M (CLASS 5) strength min.
 Copper .10% max. Yield point 26,000 #/sq. in.
Silicon .25% max. min.
Iron .40% max. Elongation in 35%
2 inches
Magnesium 3.25%-4.25%
max.
CHEMICAL NAVY SPEC. 46B14
Manganese .05% max. Copper 94.0% min.
Titanium .20% max. Tin 3.5% min.
Other .03% each Zinc 0.30% max.
elements
Iron 0.10% max.
Aluminum remainder CHEMICAL Lead 0.20% max.
Tensile 22,000 #/sq.
strength in. min. Phosphorus 0.5%-0.50%
PHYSICAL Copper, tin & 99.0% min.
Elongation in 6.0% min.
2 inches phosphorus
total
Tensile 80,000 #/sq.
strength in. min.
PHYSICAL Yield strength 60,000 #/sq.
in. min.
Elongation 12%

47

NAVY SPEC. 46B15 NAVY SPEC. 46S13

Copper 57%-60% Carbon 0.15%-0.25%
Tin 0.5%-1.5% Manganese 30%-.60%
CHEMICAL
Iron 0.8 %-2.0 % Phosphorus .045% max.
Manganese 0.5% Sulphur .05% max.
CHEMICAL Aluminum 0.25% PHYSICAL None
Lead 0.20% max.
NAVY SPEC. 46S18 (1A)
Other 0.10% max.
impurities Carbon 0.08% max.
Zinc remainder Manganese 0.20%-2.00%
Tensile 70,000 #/sq. Phosphorus 0.04% max.
strength in. min. Sulphur 0.04% max.
CHEMICAL
Yield point 35,000 #/sq. Silicon 1.00% max.
PHYSICAL
in. min.
Nickel 8.00% min.
Elongation in 20%
Chromium 18.00% min.
2 inches
Copper 0.50% max.
NAVY SPEC. 46B28 22,000 #/sq.
Proof stress
CHEMICAL Silicon 1.00%-5.00% in. min.
Manganese 1.5% max. Tensile 75,000 #/sq.
PHYSICAL
strength in. min.
Zinc 5.00% max.
Elongation in 35% min.
Iron 2.50% max. 2 inches
Tin 2.00% max.
Impurities 0.50% max. NAVY SPEC. 46S18 (6A)
 Copper remainder Carbon .15% max.
Tensile 45,000 #/sq. Manganese 1.20% max.
strength in. min. Phosphorus 0.17% max.
PHYSICAL
Elongation in 15.0% min. Sulphur 0.10% max.
2 inches CHEMICAL
Silicon 1.00% max.
NAVY SPEC. 46B29 Nickel .50% max.
Copper 63%-68% Chromium 12.0%45.0%
Zinc 19.5%-23.5% Copper 1.50% max.
Aluminum 3.0%-6.0% 35,000 #/sq.
Proof stress
Manganese 2.5%-5.0% in. min.
CHEMICAL Iron 2.0%-4.0% Tensile 70,000 #/sq.
strength in. min.
Tin 0.50% max.
PHYSICAL Elongation in 25% min.
Lead 0.20% max. 2 inches
Other 0.20% max. Brinell 202 max.
elements hardness
Tensile 90,000 #/sq. number
strength in. min.
PHYSICAL
Elongation in 20.0% min. NAVY SPEC. 46S18 (7A)
2 inches Carbon .12% max.
Manganese .20%-2.00%
NAVY SPEC. 46S1
Phosphorus 0.17% max.
Carbon 0.31% max.
Sulphur 0.10% max.
Manganese 0.75% max. CHEMICAL
Silicon 1.00% max.
Phosphorus 045% max.
Nickel 8.00% min.
Sulphur 055% max.
Chromium 17.0% min.
CHEMICAL Silicon 0.25% max.
Copper .50% max.
Copper 0.25% max.
22,000 #/sq.
Nickel 0.25% max. Proof stress
in. min.
Other 0.25% each Tensile 75,000 #/sq.
elements max. PHYSICAL
strength in. min.
Tensile 60,000 #/sq. Elongation in 35% min.
strength in. min. 2 inches
PHYSICAL Yield point 34,000 #/sq.
in. min.
Elongation 25.0%

48

NAVY SPEC. 47520 SAE-1040 (Heat Treated)

CHEMICAL Carbon 0.08% max. Carbon 0.35-0.45
Manganese 0.20%-2.00% Manganese 0.60-0.90
CHEMICAL
Phosphorus 0.04% max. Phosphorus 0.045 max.
Sulphur 0.04% max. Sulphur 0.055 max.
Silicon 0.75% max. PHYSICAL Tensile 93,000 #/sq.
Copper 0.50% max. strength in. min.
 Nickel 8.00% min. Yield point 58,000 #/sq.
Chromium 18.0% min. in. min.
Tensile 75,000 #/sq. Elongation 27%
strength in. min.
SAE 1015
Elongation in 40% min.
PHYSICAL 2 inches Carbon 0.10-0.20
Reduction in 50% min. Manganese 0.30-0.60
CHEMICAL
area Phosphorus 0.045 max.
Brinell 207 Sulphur 0.055 max.
Tensile 65,000 #/sq.
NAVY SPEC. 48S5 strength in. min.
Carbon 0.31% max. PHYSICAL Yield point 40,000 #/sq.
Manganese 0.75% max. in. min.
Phosphorus 045% max. Elongation 32%
CHEMICAL Sulphur 055% max.
SAE-X1020
Silicon 0.25% max.
Carbon 0.15-0.25
Copper 0.35% max.
Manganese 0.70-0.100
Nickel 0.25% max. CHEMICAL
Phosphorus 0.045 max.
Tensile 60,000 #/sq.
strength in. min. Sulphur 0.055 max.
PHYSICAL Yield point 37,000 #/sq. Tensile 69,000 #/sq.
in. min. strength in. min.
Elongation 23.0% min. PHYSICAL Yield point 47,000 #/sq.
in. min.
NAVY SPEC. 49B3 Elongation 30%
Copper 55%-60%
SAE-1112
Lead 0.40% max.
Carbon 0.08-0.16
Aluminum 1.50% max.
Manganese 0.60-0.90
Manganese 3.50% max. CHEMICAL
CHEMICAL Iron Phosphorus 0.09-0.13
0.40%-2.0%
Sulphur 0.10-0.20
Tin 1.50% max.
Tensile 67,000 #/sq.
Other 0.20% max. of
strength in. min.
elements each
PHYSICAL Yield point 40,000 #/sq.
Zinc remainder % in. min.
Tensile 65,000 #/sq.
Elongation 27%
strength in. min.
PHYSICAL
Elongation in 20.0% min. SAE-1050
2 inches
Carbon 0.45-0.55
SAE-1040-45 Manganese 0.60-0.90
CHEMICAL
Carbon 0.35-0.50 Phosphorus 0.045 max.
Manganese 0.60-0.90 Sulphur 0.055 max.
CHEMICAL
Phosphorus 0.045 max. Tensile 99,000 #/sq.
strength in. min.
Sulphur 0.055 max.
PHYSICAL Yield point 60,000 #/sq.
PHYSICAL Tensile 93,000-99,000
in. min.
strength #/sq. in. min.
Elongation 24%
 Yield point 58,000-60,000
#/sq. in. min.
Elongation 27%-24%

49

NOTE A

Copper 57%-60%
Manganese 2%-3.5%
CHEMICAL Aluminum 1%-2%
Silicon .6%-1.2%
Zinc remainder
Tensile strength 80,000-90,000 #/sq. in. min.
PHYSICAL Yield point 35,000-45,000 #/sq. in. min.
Elongation in 2 inches 20%-10%

NOTE B

Replace with Super-oilite bearing.

SECTION 29
ABBREVIATIONS

Alum. aluminum
C.D. Stl. cold drawn steel
C.D. Stl. EG cold drawn steel electric galvanized
Comm. commercial
COMP. MnC composition manganese brass casting
COMP. Mn-r composition manganese rolled
COMP. Nr. composition Naval brass
COMP. Pr. composition phosphor bronze
COMP. Pr. S.T. composition phosphor bronze spring temper
CU. SI. ALLOY copper silicon alloy
C.R.S. corrosion-resisting steel
HYT Br. high tensile bronze
max. maximum
mfgr's. manufacturer's
min. minimum
M.S. medium steel
M.S. Forg. medium steel forging
M.S. Galv. medium steel galvanized
M.S. SH Ass'y. medium steel sherardize assembly
no. number
Stl. EG steel electric galvanized
Stl. SH steel sherardized
 Y Brass yellow brass
.13CH.S.Stl. .13 chrome stainless steel

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