Scribd Logo
Upload

Welcome to Scribd!

  • 8 views

    Ss185re Snorkel Toyota Install

    Uploaded by

    Francisco Belouche

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Ss185re Snorkel Toyota Install

    Uploaded by

    Francisco Belouche
    8 views7 pages

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    8 views7 pages

    Ss185re Snorkel Toyota Install

    Uploaded by

    Francisco Belouche

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 7

    SS185RE SAFARI R-SPEC SNORKEL

    Toyota Land Cruiser Prado 90 Series


    with 2.7L 4cyl petrol (3RZ-FE) engine

    01/04/2015

    Parts List

    ITEM PART NO. DESCRIPTION QTY


    1 395-133-000R BODY - SNORKEL 1
    2 000-135-050 3" AIR RAM ASSEMBLY 1
    3 390-032-000 BRACKET - UPPER MOUNTING 1
    4 000-002-100 BOLT - HEX 6mm x 1.0mm x 14mm 3
    5 000-951-300 SCREW - S/T 4.2mm x 16mm S/S 4
    6 000-960 INSERT - PLASTIC 4
    7 000-110 STUD - S/S 8mm x 1.25mm x 25mm O/L 5
    8 000-311-300 WASHER - BODY 8mm x 30mm S/S 5
    9 000-205-300 NUT - NYLOC 8mm x 1.25mm S/S 5
    10 395-024-200 HOSE - AIR ENTRY 1
    11 000-908 CLAMP - HOSE 70/90mm 2
    12 395-025-200 JOINER - AIR ENTRY (78mm OD x 55mm Long) 1
    13 000-958 POP RIVET - 4.0mm x 12mm 3
    14 395-017-000 TEMPLATE 1
    15 000-918/B HOSE CLAMP - SIZE 48 (BLACK) 1

    Copyright Safari Automotive Pty Ltd Melbourne Victoria Australia – www.safarisnorkel.com


    SS185RE Page - 1 of 7
    SS185RE SAFARI R-SPEC SNORKEL
    Toyota Land Cruiser Prado 90 Series
    with 2.7L 4cyl petrol (3RZ-FE) engine

    Installation Guide

    Fitment to:
    Special Tools:
    • Right Hand Side
    • 86mm hole saw • masking tape
    • step drill • Air/Body saw
    Fitting Time:
    • 4.0mm drill bit • Sikaflex 227 Adhesive Sealant
    • pop rivet gun • Loctite 243 Threadlocker
    • 120min
    • touch-up paint

    Prior to commencing the installation, it is the installer's responsibility to verify that all
    components and particularly the template (Item 14) are correct.

    1 Remove the air cleaner assembly and the RHS front wheel arch liner in accordance with the
    factory service manual.

    Remove and discard the air


    inlet ducting.

    3
    Tape the template (Item 14)
    to the rear and upper edges
    of the RHS guard panel.

    With the template correctly


    positioned, mark all of the
    hole positions with a felt tip
    pen.

    Remove the template.

    Copyright Safari Automotive Pty Ltd Melbourne Victoria Australia – www.safarisnorkel.com


    SS185RE Page - 2 of 7
    4

    Drill a pilot hole for each


    hole position.

    Use a step drill to drill the


    five mounting holes to
    16mm diameter.

    6
    Use an 86mm hole saw to
    drill the two holes for the
    snorkel body outlet snout.

    Mark a straight line at the


    top and bottom between the
    two 86mm diameter holes.

    Use an air/body saw to trim


    the panel between the two
    86mm diameter holes.

    Deburr and paint all holes


    to prevent rust.

    Copyright Safari Automotive Pty Ltd Melbourne Victoria Australia – www.safarisnorkel.com


    SS185RE Page - 3 of 7
    7

    Install the upper mounting


    bracket (Item 3) to the
    snorkel body (Item 1) with
    hex bolts (Item 4),

    Apply Loctite to each of the


    five mounting studs (Item 7)
    and install the studs finger
    tight into the snorkel body
    mounting inserts (Item 1).

    8
    Apply a strip of masking
    tape along the 'A' pillar and
    install the snorkel body
    (Item 1) onto the guard
    panel.

    With the snorkel body


    correctly positioned, mark
    around the outside edge of
    the upper mounting bracket
    (Item 3) onto the masking
    tape.

    9 Remove the snorkel body


    (Item 1) from the guard
    panel and remove the
    upper mounting bracket
    (Item 3) from the snorkel
    body.

    Position the upper mounting


    bracket onto the 'A' pillar
    and align with the previous
    markings on the masking
    tape. Mark the four
    mounting holes with a felt
    tip pen.

    Copyright Safari Automotive Pty Ltd Melbourne Victoria Australia – www.safarisnorkel.com


    SS185RE Page - 4 of 7
    10
    Drill a pilot hole in the
    centre of each marked hole
    position and use a step drill
    to drill to 8mm diameter.

    Deburr and paint holes.

    Install the four plastic


    inserts (Item 6) into the
    upper mounting bracket
    holes in the 'A' pillar.

    11

    Install the upper mounting


    bracket (Item 3) to the 'A'
    pillar with four self tapping
    screws (Item 5).

    12
    Install the snorkel body
    (Item 1) to the guard panel.

    Fasten the snorkel body to


    the guard panel with body
    washers (Item 8) and Nyloc
    nuts (Item 9).

    Fasten the snorkel body


    (Item 1) to the upper
    mounting bracket (Item 3)
    with three hex bolts (Item
    4).

    Copyright Safari Automotive Pty Ltd Melbourne Victoria Australia – www.safarisnorkel.com


    SS185RE Page - 5 of 7
    13 Mark and drill three 4.0mm
    diameter holes
    approximately 120 deg
    apart around the air cleaner
    entry flange as shown.
    Insert the stainless steel
    joiner (Item 12) into the air
    cleaner inlet and mark the
    three hole positions.
    Remove the joiner and drill
    the three marked positions
    to 4.0mm diameter - Note
    avoid drilling into the
    joiner's welded seam.
    Apply adhesive sealant to
    the mating sufaces of the
    joiner and air cleaner inlet.
    Install the joiner into the air
    cleaner inlet and align the
    holes. Secure the joiner in
    place with three pop-rivets
    (Item 13).

    14
    Installer's Option

    The air cleaner housing


    base/underside has two
    drain openings that may
    permit water to enter the air
    intake.

    It is up to the installer to
    decide whether the drains
    should be sealed.

    15 Install the air cleaner base with the standard mounting hardware. Install the air cleaner
    element and air cleaner lid. Reconnect the sensor wiring plugs.

    Copyright Safari Automotive Pty Ltd Melbourne Victoria Australia – www.safarisnorkel.com


    SS185RE Page - 6 of 7
    16 Loosely install a hose
    clamp (Item 11) over each
    end of the air entry hose
    (Item 10).

    Install the air entry hose


    between the snorkel body
    outlet (Item 1) and the air
    cleaner entry joiner (Item
    12).

    Align the hose for best fit


    and tighten both hose
    clamps (Item 11).

    17
    Loosely install the black
    hose clamp (Item 15) to the
    base of the air ram
    assembly (Item 2). Install
    the air ram assembly onto
    the snorkel body.

    Align the air ram assembly


    and tighten the black hose
    clamp (Item 15).

    18 Reinstall the guard liner and any other components that may have been removed in
    accordance with the factory service manual.

    NB It is the installer’s responsibility to ensure all connections are watertight.

    Copyright Safari Automotive Pty Ltd Melbourne Victoria Australia – www.safarisnorkel.com


    SS185RE Page - 7 of 7

    You might also like