Wilo 47852
Wilo 47852
Wilo 47852
Fig. 3a: MVI 10, 15, 30 Fig. 3b: MVI 10, 15 NPT 1“; MVI 30 NPT 1 1/4“
3 7/8" 2 15/16"
(20)
(50)
2 15/16"
13/16"
4 X Ø 1/2"
(4 X Ø 12)
3 1/8"
(80)
3 15/16"
13/16"
5 1/8"
(20)
(130) (100)
7 3/8" 8 7/16"
(187) (215)
9 13/16" 9 15/16"
(250) (252)
DN 2" 8 X Ø 3/4"
(DN50) (8 X Ø 19)
MVI 80 NPT 2"
NPT 2"
4 X Ø 1/2" Ø 5"
(4 X Ø 12) (127)
4 X Ø 1/2"
(4 X Ø 12)
3 9/16"
3 15/16"
13/16"
5 1/8"
3 9/16"
13/16"
(20)
5 1/8" 8 7/16"
(90)
(20)
(90)
Fig. 4: Fig. 5:
Table of contents page
1 General.......................................................................................................................3
2 Safety .........................................................................................................................3
3 Transport and interim storage................................................................................4
4 Intended use (Application)......................................................................................4
5 Technical data...........................................................................................................4
6 Description and function.........................................................................................5
7 Installation and electrical connection ...................................................................5
8 Start up ......................................................................................................................7
9 Maintenance / Service .............................................................................................8
10 Faults, causes and remedies ...............................................................................9
11 Spare parts ............................................................................................................. 10
Contenido página
1 Generalidades ........................................................................................................ 19
2 Seguridad................................................................................................................ 19
3 Transporte y almacenaje ...................................................................................... 20
4 Uso previsto (aplicación)...................................................................................... 20
5 Datos técnicos ....................................................................................................... 20
6 Descripción y funcionamiento............................................................................. 21
7 Instalación y conexión eléctrica .......................................................................... 21
8 Puesta en marcha .................................................................................................. 23
9 Mantenimiento / Reparación ............................................................................... 25
10 Averías, causas y soluciones ................................................................................ 25
11 Repuestos............................................................................................................... 26
English
2.1 Symbols and signal words used in these operating 2.5 Safety precautions for inspection and installation
instructions The operator must ensure that all inspection and
installation work is carried out by authorized and
Symbols: qualified specialists who have carefully reviewed
these instructions.
General Safety symbol Work on the pump/unit must be carried out only with
the pump switched off and at complete standstill.
CAUTION!
The product is at risk of damage. 'Caution' refers
to the product when the user is neglecting the
procedures.
NOTE:
A NOTICE WITH USEFUL INFORMATION FOR THE
USER IN RELATION TO THE PRODUCT. IT INFORMS
THE USER TO POSSIBLE PROBLEMS.
4 WILO AG 10/2006
English
Temperature Loss of suction head (HA) Temperature Loss of suction head (HA)
20 °C 0.20 mCL 70 °F 0.70 ft
30 °C 0.40 mCL 90 °F 1.50 ft
40 °C 0.70 mCL 100 °F 2.00 ft
50 °C 1.20 mCL 120 °F 3.70 ft
60 °C 1.90 mCL 140 °F 5.70 ft
70 °C 3.10 mCL 160 °F 10.10 ft
80 °C 4.70 mCL 180 °F 16.20 ft
90 °C 7.10 mCL 200 °F 26.20 ft
100 °C 10.30 mCL 210 °F 32.60 ft
6 WILO AG 10/2006
English
• The pump/installation should be grounded in com- • Close the venting plug only after water flows out
pliance with local regulations. A ground fault inter- with no visible air at the venting plug.
rupter can be used as extra protection.
• The connection to the network must be in accor- WARNING! Bodily injury
dance with the connection plan (see Fig. 4). Pump under pressure! In hot water, a stream of
• The position of the terminal box can be changed a water may escape from the venting port.Take all
quarter turn by removing the motor attachment required precautions as regards persons and
screws (if necessary, remove the coupling guards) motor.
and turning the motor to the desired position.
WARNING! Bodily injury! Air evacuation process with pump in suction (see
Refit the attachment screws of the motor and the fig. 5):
coupling guards. Two possible cases:
1st case (see fig. 5.1)
WARNING! Electrical shock hazard - Close the discharge valve (3), open the suction
DO NOT FORGET TO CONNECT TO GROUND. valve (2)
- Remove the venting plug (5)
• The electric motors used on the pumps can be con- - Unscrew the bottom drain-priming plug (6)
nected to a frequency converter. Strictly follow the located on the pump casing 4 to 5 turns.
instructions given by the data sheet of the con- - Put a funnel into the venting plug port and com-
verter's manufacturer. pletely fill the pump and the suction pipe.
The converter must not generate voltage peaks at - After water flows out with no visible air at the
the motor terminals higher than 850 V and dU/dt vent plug , filling is complete.
(Voltage/Time variation) higher than 2500 V/µs. If - Screw the venting plug and the bottom drain-
the value of the voltage signal are higher than those, priming plug back in.
risk of damage the motor are to forecast.In the con-
trary provide a LC filter (inductance – capacitor) 2nd case (see fig. 5.2)
between the converter and the motor. It must be Filling can be made easier by fitting on the suction
connected to the motor with a minimum length pipe of the pump, a vertical pipe fitted with a Ø ½"
cable, armoured if necessary. ball valve and a funnel.
8 Start up
8 WILO AG 10/2006
English
DEFAULTS/CAUSES REMEDIES
1) Pump turns but no delivery
a) The internal parts are obstructed by particles a) Dismantle the pump and clean it
b) Suction pipe obstructed b) Clean all the pipes
c) Air in suction pipes c) Check tightness of the whole pipe up to the pump and make
it tight
d) Pump has lost it’s prime d) Fill the pump to prime again. Check foot valve is tight
e) Suction pressure is too low, it causes cavitation noise e) Too high loss of head on suction or suction head (check the
NPSH of the pump installed and of the installation)
f) The supply voltage of the motor is too low f) Check the voltage on the terminals of the motor and the
cross-section of the conductors
2) The pump vibrates
a) Loose on its foundation a) Check and tighten completely the nuts of the stud bolts
b) Particles obstructing the pump b) Dismantle the pump and clean it
c) Rotation variances c) Check the pump turns freely without abnormal sticking
d) Bad electrical connection d) Check the connections to the pump motor
3) The motor overheats
a) Voltage too low a) Check voltage on terminals of the motor, it should be within
± 10 % in 50 Hz or ± 6 % in 60 Hz of the rated voltage
b) Pump obstructed by particles b) Dismantle the pump and clean it
c) Ambient temperature above +40 °C c) The motor is aimed at operating at a maximum ambient tem-
perature of + 40°C
d) Election connection problem in terminal box d) Be in conformity with the motor plate and see figure 4
e) Phase imbalance on three phase e) Check amperage at each leg, if more than 5 % variance total
call electrician to balance (rotate all three legs)
4) The flow is irregular
a) The suction head (HA) is not adequate a) Study again the installation conditions and the recommen-
dations described in this instruction
b) The suction pipe has a lower diameter than the one of the b) The suction pipe must have the same diameter as the suction
pump pump port
c) The strainer and the suction pipe are partially obstructed c) Remove and clean
11 Spare parts
All spare parts must be ordered through your local
specialist and/or Wilo Customer Services.
In order to avoid returns and incorrect orders, please
specify the name plate data for all orders.
10 WILO AG 10/2006
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