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Module 2 Solution

The document provides guidance on writing CNC programs for an exam. It explains that only the main program needs to be written and repeating sections can be skipped. Finishing cycles should only be included if needed. Examples of turning cycles like G71 and facing cycles like G72 are given to reduce cycle times for different part geometries.

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Yogesh Saini
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Download as PDF, TXT or read online on Scribd
21 views

Module 2 Solution

The document provides guidance on writing CNC programs for an exam. It explains that only the main program needs to be written and repeating sections can be skipped. Finishing cycles should only be included if needed. Examples of turning cycles like G71 and facing cycles like G72 are given to reduce cycle times for different part geometries.

Uploaded by

Yogesh Saini
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Module 2 Solution

 In the solution module, only the main part of the program has been given.
In exam you have to write complete program once and rest you can skip
the repeating part of the program.
 In exam, you have to write the explanation of the code once as it is
present in the ppts. You can skip the explanation of the code which is
repeating.
 Finishing cycle (G70) is not written in every program since it was
repeating. You have to write the finishing cycle part if it is necessary.

PART 1
1. G00 X57 Z1 PART 2
G90 X54 Z-40 F60
X53 G00 X62 Z0
X52 G90 X42 Z-40 R-1 F60
X51 R-2
X50
G00 X55 Z1 R-3
G90 X49 Z-20 F60 :
X48
:
X47
: R-15
:
:
X20

2. (Here grooving tool size is assumed to be 2 mm)


G00 X110 Z-20
G75 R1
G75 X90 Z-60 P500 Q1500 F10
3. For part 1, G72(facing cycle) has been used since the diameter is
large as compared to the length of the workpiece. So to reduce the
cycle time of the process, G72 has been used.
N10 G00 X102 Z0
N20 G72 W1 R1
N30 G72 P40 Q80 U0.1 W0.1 F30 (FACING CYCLE)
N40 G00 Z-52
N50 G01 X100 PART 1
N60 G02 X51 Z-36 R16
N70 G03 X35 Z-20 R16
N80 G01 Z0
(Home position, tool change, spindle speed change)
N90 G00 X102 Z0
G70 P40 Q80

In part 2, G71 has been used since the length of the workpiece is
large as compared to the diameter of the workpiece. So to reduce
the cycle time of the process, G71 was used.
N10 G00 X100 Z1 PART 2
N20 G71 U1 R1
N30 G71 P40 Q80 U0.1 W0.1 F30 (TURNING CYCLE)
N40 G01 X0
N50 Z2
N60 G03 X20 Z-10 R10
N70 G01 Z-50
N80 G02 X100 Z74.385 R45
(Home position, tool change, spindle speed change)
N90 G00 X100 Z1
G70 P40 Q80

4. N10 G00 X142 Z2


N20 G71 U1 R1
N30 G71 P40 Q100 U0.1 W0.1 F30
N40 G01 X40
N50 Z-170
N60 X60 Z-310
N70 Z-420
N80 X100 Z-510
N90 Z-590
N100 X140 Z-650
(Home position, tool change, spindle speed change)
N110 G00 X142 Z2
N120 G70 P40 Q100
5. N10 G00 X32 Z0
N20 G72 W1 R1
N30 G72 P40 Q110 U0.1 W0.1 F30
N40 G01 Z-160
N50 X20
N60 X14 Z-90
N70 X10
N80 Z-60
N90 G03 X8 Z-55 R5
N100 G01 Z-1
N110 X6 Z0
(Home position, tool change, spindle speed change)
N120 G00 X32 Z0
N130 G70 P40 Q110

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