Elastomer Bearing 247+107

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Client: National Highways Authority of India

(Ministry of Road Transport & Highways)

Concessionaire:-
GR Belgaum Raichur (Package-6) Highway Private Limited
GR HOUSE HIRAN MAGRI SECTOR-11, UDAIPUR RAJASTHAN, UDAIPUR-313001

BELGAUM - RAICHUR (HA-CH)

4 Lane with Paved Shoulders From Design Ch.228.500 to Design Ch. 273.400 in
Belgaum - Hungund - Raichur Section of NH 748A (Ext. SH-20) in the State of
Karnataka on Hybrid Annuity Mode [Project Length - 44.900 kms]

Design Calculation of Elastomeric Bearing For EJ Location For MNB at Ch.


247+107

Document No. GR/HACH/DGN/MNB/BEARING_ 247+107

R0 10-05-24 KRT AV PK

Name Sign Name Sign Name Sign


Revision Date
Design by Checked by Approved by

Design Consultant:
G R Infraprojects Limited
Corporate Office, Second Floor Novus Tower Plot 18.Sector
Gurugram – 122015, Haryana
Design of Elastomeric Bearing
DESIGN OF ELASTOMERIC BEARING :-

DESIGN DATA A1
Span c/c of expansion joint = 18.00 m = 18.00 m
Expansion gap = 0.040 m = 0.04 m
Overall span = 17.960 m = 17.96 m

c/c of brg. = 16.200 m = 16.200 m


Nos. of bearing proposed = 5 Nos. / support
Total width of deck = 16 m
Skew Angle = 0 degree
Raduis of Curvature 1E+07 m Design Speed = 0 KM/h
1) Non-Seismic case :

Reaction due to DL and SIDL over supports


20m span
Brg. Node DL CB WC
Typ. No.
MT MT MT

A1 21 30.24 10.05 4.54


A2 40 33.87 -2.40 4.12
A3 59 32.84 -0.90 4.28
A4 78 33.87 -2.40 4.12
A5 97 30.24 10.05 4.54
A6 0 0.00 0.00 0.00

Reaction at Left & Right support due to Live Load without impact (from grillage model of structure)
20m span
37 56 75 94 113 3006 20m span
S.No. Loads Considered A1 A2 A3 A4 A5 - Rq Centrifugal Load due to Live load

Live Load ( Class A & 70R Max 30.87 19.27 21.20 23.14 25.08 - 0.00
1 119.56
Combi.) Min 0.39 0.06 -0.01 0.00 0.00 - 0.00

Max 0.13 14.86 59.68 34.19 -0.61 - 0.00


4 SV 108.25
Min 0.00 -0.06 -0.07 -0.08 -0.02 - 0.00

Impact factor :
Effective Span = 16.20 m = 16.20 m
Impact factor = 0.20 = 0.20
20m span
Summary of Maximum & Minimum Vertical Loads over Bearings
LL (with impact) LL (SV) Total
Support No. DL CB WC
Max Min Max Min Max Min

A1 30.2 10.0 4.5 37.1 0.4 0.1 0.0 82.0 44.8


A2 33.9 -2.4 4.1 23.2 0.1 14.9 -0.1 58.8 35.5
A3 32.8 -0.9 4.3 25.5 0.0 59.7 -0.1 95.9 36.1
A4 33.9 -2.4 4.1 27.8 0.0 34.2 -0.1 69.8 35.5
A5 30.2 10.0 4.5 30.2 0.0 -0.6 0.0 75.0 44.8
A6 0.0 0.0 0.0 0.0 0.0 - - 0.0 0.0

Rg = 197.1 T Reaction due to Permanent Loads


Rq = 119.6 T Reaction due to Live Loads
Calculation of Horizontal Forces :
Case 1 : Non-Seismic case

Forces in Longitudinal direction :


Braking force
13.6
Longitudinal Force per bearing = 1.36 T

Fh due to braking Fh = 100 x 0.2 x 1 + 55.4 x 0.05 x 2 = 25.54 t


+ 0 x 0.1 x 1 + 55.4 x 0.05 x 0 = 0 t
+ 0 x 0.1 x 1 + 55.4 x 0.05 x 0 = 0 t

for max loaded = 25.5 xT x x


Braking force per bearing = 0.64 T Nos of Bearing = 20

Elastomer size for abutment (Outer) = 250 x 250 x 64


Elastomer size for abutment (Inner) = 250 x 250 x 64
Elastomer size for pier (Outer) = 250 x 250 x 64
Elastomer size for pier (Inner) = 250 x 250 x 64

Number of bearings over each abutment/pier = 2 (Outer) 4 (Inner)


Shear rating of each ealstomer of abutment (S) = 0.88 KN/mm (Outer) 0.88 KN/mm (Outer)
Shear rating of each ealstomer of pier (S) = 0.88 KN/mm (Outer) 0.88 KN/mm (Outer)
18.90 ZMP

A1 P1 A2
Support
1.8 18
Distance 18.00

To find point of zero movement (ZMP)


Support Outer Inner S (KN/mm) Distance (Ln) (m) S*Ln (KN)
A1 2 3 4.39 0 0
p1a 2 3 4.39 18.00 79102
p1b 2 3 4.39 19.80 87012
A2 2 3 4.39 37.8 166113

SS 17.58 SSLn 332227

Distance of point of zero movement (ZMP) = 332227


17.58
= 18.90 m from A1
Temperature

Max temp = 49 Deg


Min Temp = 1.2 Deg
Diff in temp = 33.9 >
Effective bridge temp = 35.1 Deg
Thermal coefficient = 1.2E-05
Movement due to diff temp = 7.68852 mm

creep strain = 0.00035


creep factor (from superstructure) = 1.25
Movement due to creep = 3.9 mm

Shrinkage strain 8.1E-05


=
Movement due to shrinkage =
1.53734 mm
FxHx(GxA)
Movement due to braking force = 14.68 mm
Total movement ( 1.5 x Temp+ 1.15 x LL + 1 x shrinkage +1 x creep) 33.8 mm
To find distributed force due to deck movement
Max temp = 49.00 Deg
Min Temp = 1.20 Deg
Diff in temp = 33.9 > 20
Effective bridge temp = 35.1 Deg
Movement coefficient C = 0.00042 + 0.000428
= 0.00085
No of Disp
brgs/sup Outer Inner
S*x*C Dispalce Disp Due to
Support port S (KN/mm) Distance from ZMP (x) Brg Brg
(KN) ment Due to Creep
(kN) (kN)
Outer Inner temp Shrink.
A1 2 3 4.39 18.90 71 14 14 16 7.9607 8.088
p1a 2 3 4.39 0.90 3 1 1 1 0.3791 0.3852
p1b 2 3 4.39 -0.90 -3 -1 -1 -1 -0.379 -0.385
A2 2 3 4.39 -18.90 -71 -14 -14 -16 -7.961 -8.088
0.0
O.K
To find distributed force externallay applied force
Braking force Fh = 250.5 kN
No of Horz
brgs/support S (KN/mm) force S/SS*H
Support
Outer Inner Outer Inner kN Outer Inner
A1 2 3 1.76 2.64 25.1 37.6
p1a 2 3 1.76 2.64 25.1 37.6
250.5
p1b 2 3 1.76 2.64 25.1 37.6
A2 2 3 1.76 2.64 25.1 37.6
100.2 150.3
Total Braking force 250.5 O.K
Horizontal force with LL case
Each Each
Horz
Support brg brg Maximum Lateral
force, kN
Outer Inner force in bearing
A1 133.2 26.6 26.6 26.63
p1a 66.0 13.2 13.2 13.20
p1b 66.0 13.2 13.2 13.20
A2 133.2 26.6 26.6 26.63
Case 2 : Seismic Longitudinal case 20M SPAN
Load for 1mm movemnt = 0.88 kN
Seismic zone = II D = 512.605 kN
Z = * No0.10
seismic component of live load is considered t 1.52739 Sec
Sa/g L = 0.65 Longitudinal Direction 20M SPAN
Sa/g T = 0.65 Transverse Direction Load for 1mm movemnt = 0.88 kN
Response reduction factor = 1.00 D = 512.605 kN
Importance Factor = 1.20 t 1.52739 Sec

= 0.04
= 0.04

Horizontal Forces in Longitudinal Direction :


Due to braking forces of LL
Longitudinal force = * 00.00
% LL is considered
tonne in Longitudinal Direction
Seismic Component of DL + SIDL
= 7.7409 tonne

Longitudinal force / bearing (DL+SIDL) = 0.77 tonne


Longitudinal force / bearing (LL) = 0.00 tonne

Case 3 : Seismic Transverse Case

*Vertical reactions over bearings are same as in seismic longitudinal case.


Horizontal forces in longitudinal direction :
70 RW + Class A = 2.71 tonne
* 20% Total over span
Longitudinal force / bearing = 0.54 tonne

Horizontal forces in Transverse Direction :


Seismic component of :
LL : 70RW + Class A = 0.939 tonne
* 20 % LL is considered
DL + SIDL = 7.741 tonne
Total = 8.680 tonne
* Total over span

Transverse horizontal force over brg. (DL+SIDL) = 1.55 tonne


Transverse horizontal force over brg. (LL) = 0.188 tonne

Case 3 : Seismic Vertical Case

Av = 0.0262

A1 52.3 44.9 1.4 1.2


A2 40.2 35.6 1.1 0.9
A3 41.3 36.2 1.1 0.9
A4 41.2 35.6 1.1 0.9
A5 50.9 44.8 1.3 1.2
A6 0.0 0.0 0.0 0.0
Summary of Loads
ULS Load Factor
S.No. Load V HL HT DL CB WC FACTORED LOAD
1 DL Maximum 33.9 1.35 1.00 30.2 10.0 4.5 63.8 44.8
2 DL Minimum 30.2 1.35 1.00
3 SIDL Maximum 10.0 1.50 1.00
4 SIDL Minimum -2.396 1.50 1.00
5 Wearing Coat Max 4.543 1.75 1.00
6 Wearing Coat Min 4.116 1.75 1.00
5 LL Maximum 37.13 1.4 0.00 1.50 1.00 33.9 -2.4 4.1 49.3 35.6
6 LL Minimum -0.01 0.7 0 1.50 1.00 32.8 -0.9 4.3 50.5 36.2
7 Seismic Vertical Max 1.37 1.50 1.50 33.9 -2.4 4.1 49.3 35.6
7 Seismic Vertical Min 1.18 1.50 1.50
8 Seismic Longitudinal -0.89 0.77 1.50 1.50
9 Seismic Transverse -0.89 1.736 1.50 1.50
10 Temperature coeff 0.0004 1.50 1.50
11 shrinkage coeff 8E-05 1.00 1.00 30.2 10.0 4.5 63.8 44.8
12 Creep coeff 0.0004 1.00 1.00
Summary of Load cases :
Forces over Bearing
ULS Vertical HL HT
t t t
Non-Seismic ULS Cases :
1) DL + SIDL (max reaction) 68.75 0 0
2) DL + SIDL (min reaction) 44.43 0 0
3) DL + SIDL + LL (max reaction) 124.45 2.04 0.00
4) DL + SIDL + LL (min reaction) 44.41 1.08 0
5) DL + SIDL + Seismic Long 100% (Min Reaction) 44.03 1.16 0.78122
6) DL + SIDL + Seismic Long 100% (Max Reaction) 75.78 1.16 0.78122
7) DL + SIDL + Seismic Tras 100% (Min Reaction) 44.83 0.35 2.60406
8) DL + SIDL + Seismic Tras 100% (Max Reaction) 75.7765 0.35 2.60406

Design Rotations

aa,d ab,d
Load
mRad mRad aa,d = Angle of rotation across width a of bearing
DL 0.002 2.417 ab,d = Angle of rotation across width b of bearing
SIDL 2.853 6.002
WC 0.319 0.983
Design of Elastomeric Beraing

Bearing Parameters
a x b
Proposed Bearing Size (mm) = 250 x 250 x 64
Cover, c = 3 mm

hight nos
hi = 8 x 4 = 32 mm
hs = 4 x 5 = 20 mm
he = 6 x 2 = 12 mm
ho = 64 mm

h = nhi + 2*he = 44 mm
l = lo - 2c = 244 mm
b = bo - 2c = 244 mm

Effective area of Bearing , Ae =


= 59536 mm2

A_S_
Design of Elastomeric Beraing

Material Properties

Maximum design strain, etd = 7.00 (CL 5.1.3)


Shear modulus, G = 0.90 Mpa (CL 4.2.1 Note)
Stress correction factor, Kp = 1.30 (CL 5.1.3.2)

Bulk modulus Eb = 2000 Mpa


Yield stress of steel fy = 250 Mpa
Partial safety factor gm = 1.00 (CL 5.1.3)
Factor for tensile stresses, Kh Kh = 1.00 (CL 5.1.3.3 without hole)
Type loading factor, KL KL = 1.00 (CL 5.1.3)

A_S_
Design of Elastomeric Bearing

DESIGN OF ELASTOMERIC BEARING

Effective Perimeter Effective


Bearing Dimensions Effective width No. of Thickness
Area of brg. Thickness Height of Shape
S.No. Elastomer of inner
of bearing Factor
a b cover a' b' A1 Ip layers layers
elastomer
mm mm mm mm mm mm2 mm n ti te (mm) mm S
1 250 250 3 244 244 59536 976 4 8 40.4 64 7.63

Strain due to compressive load

Shear ecd =
Design Loads Reduced
modulus 1.5Fzd
S.No. Load Combination eff. Plan
area (Ar)
Fzd Fx,d Fy,d G Vx,d Vy,d G.Ar.S
T T T Mpa 2
mm
1 DL+SIDL (Max) 68.75 0.00 0.00 0.90 0.000 0.000 59536 2.476
2 DL+SIDL (Min) 44.43 0.00 0.00 0.90 0.000 0.000 59536 1.600
3 DL+SIDL+LL (Max) 124.45 2.04 0.00 0.90 15.061 0.000 55861 4.78
4 DL+SIDL+LL (Min) 44.41 1.08 0.00 0.90 7.977 0.000 57590 1.654
5 DL + SIDL + Seismic Long 100% (Min Reaction) 44.03 1.16 0.78 0.90 8.588 5.778 56031 1.685
6 DL + SIDL + Seismic Long 100% (Max Reaction) 75.78 1.16 0.78 0.90 8.588 5.778 56031 2.900
7 DL + SIDL + Seismic Tras 100% (Min Reaction) 44.83 0.35 2.60 0.90 2.577 19.261 54208 1.773
8 DL + SIDL + Seismic Tras 100% (Max Reaction) 75.78 0.35 2.60 0.90 2.577 19.261 54208 2.997
9 DL + SIDL + Seismic Long 100% +50% Temp 44.03 1.16 0.78 0.90 24.548 5.778 52136 1.811
10 DL + SIDL + Seismic Trans 100% +50% Temp 44.83 0.35 2.60 0.90 2.577 19.261 54208 1.773

A_S_
Design of Elastomeric Bearing

Shear Strain
Longitudinal translation due to temperature, creep, shrinkage etc. = 0.0011

S.No. Load Combination Vxy,d Tq eqd Check


1 DL+SIDL (Max) 0.000 40.4 0.001 SAFE
2 DL+SIDL (Min) 0.000 40.4 0.001 SAFE
3 DL+SIDL+LL (Max) 15.061 40.4 0.374 SAFE
4 DL+SIDL+LL (Min) 7.977 40.4 0.199 SAFE
5 DL + SIDL + Seismic Long 100% (Min Reaction) 10.351 40.4 0.257 SAFE
6 DL + SIDL + Seismic Long 100% (Max Reaction) 10.351 40.4 0.257 SAFE
7 DL + SIDL + Seismic Tras 100% (Min Reaction) 19.433 40.4 0.482 SAFE
8 DL + SIDL + Seismic Tras 100% (Max Reaction) 19.433 40.4 0.482 SAFE
9 DL + SIDL + Seismic Long 100% +50% Temp 25.219 40.4 0.625 SAFE
10 DL + SIDL + Seismic Trans 100% +50% Temp 19.433 40.4 0.482 SAFE

Design Strain Due To Angular Rotation

∑ti = 32

aa,d ab,d a' b'


S.No. Load Combination ead
mRad mRad mm mm
1 DL+SIDL (Max) 3.17 9.402 244 244 0.091
2 DL+SIDL (Min) 0.00 0.00 244 244 0.000
3 DL+SIDL+LL (Max) 3.17 8.419 244 244 0.084
4 DL+SIDL+LL (Min) 0.00 0.00 244 244 0.000
5 DL + SIDL + Seismic Long 100% (Min Reaction) 3.17 9.40 244 244 0.091
6 DL + SIDL + Seismic Long 100% (Max Reaction) 3.17 8.42 244 244 0.084
7 DL + SIDL + Seismic Tras 100% (Min Reaction) 3.17 9.40 244 244 0.091
8 DL + SIDL + Seismic Tras 100% (Max Reaction) 3.17 8.42 244 244 0.084

A_S_
Design of Elastomeric Bearing

Maximum Design Strain

S.No. Load Combination ecd eqd ead KL KL(ecd+eqd+ead)


Permissible Strain etd Check
1 DL+SIDL (Max) 2.476 0.001 0.091 1.00 2.569 7.00 SAFE
2 DL+SIDL (Min) 1.600 0.001 0.000 1.00 1.601 7.00 SAFE
3 DL+SIDL+LL (Max) 4.777 0.374 0.084 1.00 5.235 7.00 SAFE
4 DL+SIDL+LL (Min) 1.654 0.199 0.000 1.00 1.852 7.00 SAFE
5 DL + SIDL + Seismic Long 100% (Min Reaction) 1.685 0.257 0.091 1.00 2.034 7.00 SAFE
6 DL + SIDL + Seismic Long 100% (Max Reaction) 2.900 0.257 0.084 1.00 3.242 7.00 SAFE
7 DL + SIDL + Seismic Tras 100% (Min Reaction) 1.773 0.482 0.091 1.00 2.347 7.00 SAFE
8 DL + SIDL + Seismic Tras 100% (Max Reaction) 2.997 0.482 0.084 1.00 3.564 7.00 SAFE

A_S_
Design of Elastomeric Bearing

Reinforcing Plate Thickness

Kp = Stress concentration factor


= 1.30

Kh = Factor for induced tensile stresses in reinforcing plates


= 1.0 For plates without holes
= 2.0 For plates with holes

t1 & t 2 = Thickness of elastomer on either side of plate


gm = Partial factor of safety
= 1.0
fy = Yield stress of steel
= 250 Mpa

Fzd ts Provided
S.No. Load Combination Check
T mm thickness
1 DL+SIDL (Max) 68.75 0.942 4.0 SAFE
2 DL+SIDL (Min) 44.43 0.609 4.0 SAFE
3 DL+SIDL+LL (Max) 124.45 1.818 4.0 SAFE
4 DL+SIDL+LL (Min) 44.41 0.629 4.0 SAFE
5 DL + SIDL + Seismic Long 100% (Min Reaction) 44.03 0.641 4.0 SAFE
6 DL + SIDL + Seismic Long 100% (Max Reaction) 75.78 1.104 4.0 SAFE
7 DL + SIDL + Seismic Tras 100% (Min Reaction) 44.83 0.675 4.0 SAFE
8 DL + SIDL + Seismic Tras 100% (Max Reaction) 75.78 1.141 4.0 SAFE

A_S_
Design of Elastomeric Bearing

Limiting Conditions

a) Rotational limitation
G = 0.90 Mpa
S1 = Shape factor for thickest layer
where = 7.63
Eb = Bulk modulus of elasticity
= 2000 Mpa
Krd = Rotation Factor
= 3

b) Buckling Stability

For rectangular bearings

Rotational Limiting Condition Buckling Stability ULS


Fzd 2.a'.G.S1/3
S.No. Load Combination ΣVz,d (a'.αa,d+b'.αb,d)/Krd Check Fzd/Ar Check
T Te
1 DL+SIDL (Max) 68.75 1.645 1.023 SAFE 11.328 27.631 SAFE
2 DL+SIDL (Min) 44.42895 1.063 0.000 SAFE 7.321 27.631 SAFE
3 DL+SIDL+LL (Max) 124.4469 2.978 0.943 SAFE 21.855 27.631 SAFE
4 DL+SIDL+LL (Min) 44.41409 1.063 0.000 SAFE 7.566 27.631 SAFE
5 DL + SIDL + Seismic Long 100% (Min Reaction) 44.02976 1.054 1.023 SAFE 7.709 27.631 SAFE
6 DL + SIDL + Seismic Long 100% (Max Reaction) 75.77647 1.813 0.943 SAFE 13.267 27.631 SAFE
7 DL + SIDL + Seismic Tras 100% (Min Reaction) 44.82814 1.073 1.023 SAFE 8.113 27.631 SAFE
8 DL + SIDL + Seismic Tras 100% (Max Reaction) 75.77647 1.813 0.943 SAFE 13.713 27.631 SAFE

A_S_
Design of Elastomeric Bearing

c) Non Sliding Condition

where kf = 0.20 for bedding

and under permanent loads

Load Combination Fzd Fx,d Fy,d Fxy,d σm μe μe.Fzd Check


σcd,min
Check
T T T T Mpa
DL+SIDL (Max) 68.75 0.00 0.00 0.00 11.328 0.126 8.696 SAFE 11.548 SAFE
DL+SIDL (Min) 44.43 0.00 0.00 0.00 7.321 0.141 6.264 SAFE 7.463 SAFE
DL+SIDL+LL (Max) 124.45 2.04 0.00 2.04 21.855 0.114 14.153 SAFE 20.903 SAFE
DL+SIDL+LL (Min) 44.41 1.08 0.00 1.08 7.566 0.140 6.203 SAFE 7.460 SAFE
DL + SIDL + Seismic Long 100% (Min Reaction) 44.03 1.16 0.78 1.40 7.709 0.139 6.116 SAFE 7.395 SAFE
DL + SIDL + Seismic Long 100% (Max Reaction) 75.78 1.16 0.78 1.40 13.267 0.123 9.291 SAFE 12.728 SAFE
DL + SIDL + Seismic Tras 100% (Min Reaction) 44.83 0.35 2.60 2.63 8.113 0.137 6.141 SAFE 7.530 SAFE
DL + SIDL + Seismic Tras 100% (Max Reaction) 75.78 0.35 2.60 2.63 13.713 0.122 9.235 SAFE 12.728 SAFE

A_S_

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