Pedal General Building Guide
Pedal General Building Guide
&
STEP BY STEP GUIDE
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INDEX
In this document you can find the building documents common to all
the pedals, including a general step by step guide for building your kit.
Be sure to check the kit specific manual for updated part values and
instructions.
CONTENTS
KIT BUILDING GENERAL GUIDELINES .............................................. Error! Bookmark not defined.
POTENTIOMETERS .................................................................................................................. 3
SPDTs & DPDTs ....................................................................................................................... 4
DC CONNECTOR ...................................................................................................................... 5
BATTERY CLIP .......................................................................................................................... 5
LED ......................................................................................................................................... 5
DC, BATTERY&LED CONNECTION............................................................................................. 6
PARTS WITH ORIENTATION ..................................................................................................... 7
ICS&SOCKETS .......................................................................................................................... 7
3PDT ....................................................................................................................................... 7
RON & ROFF ............................................................................................................................ 8
JACKS ...................................................................................................................................... 9
KIT BUILDING ............................................................................................................................ 10
STEP BY STEP GUIDE.................................................................................................................. 10
STEP 1 – Resistors and diodes .......................................................................................... 12
STEP 2 – IC sockets & Pin header ..................................................................................... 13
STEP 3 – Capacitors and Transistors ................................................................................. 14
STEP 4 – Regulator IC ....................................................................................................... 15
STEP 5 – LED and Battery Clip........................................................................................... 16
STEP 6 – DC Power Jack wires .......................................................................................... 17
STEP 7 – Audio Jacks ........................................................................................................ 18
STEP 8 – Potentiometers .................................................................................................. 19
STEP 9 – DC Power Jack.................................................................................................... 23
STEP 10 – 3PDT .................................................................................................................. 24
STEP 11 – Connect the 3PDT .............................................................................................. 26
STEP 12 – Your pedal is finished! ........................................................................................ 26
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KIT BUILDING
GENERAL GUIDELINES
2
Kit General Guidelines
For more detailed guidelines, you can check out the guide in our website: Kit
Assembly.
POTENTIOMETERS
3
If you want to use an enclosure, you can remove the small tab in the
potentiometers with small pliers so you can correctly fit the potentiometer
to the case:
For SPDTs and DPDTs, the pin 1 is at any of the sides (it
doesn’t matter).
As DPDTs have two gangs, you need to solder the first gang
to one of the DPDT connectors and the second one to the
other (the order doesn’t matter):
4
DC CONNECTOR
BATTERY CLIP
LED
5
DC, BATTERY&LED CONNECTION
Pay attention to the way the battery and DC jack are connected, as
connecting them the wrong way could damage some of the parts.
6
PARTS WITH ORIENTATION
ICS&SOCKETS
3PDT
7
If the 3PDT is not soldered using the PCB adapter (i.e. when getting only the
PCB), it should be connected according to the following pictures (left: 7 pin
boards, right: 6 pin boards):
RON is connected to the “RON” mark in the PCB (left bottom, as in the left
picture). Roff is not used on this pedal.
8
JACKS
We send stereo jacks with our kits, that are directly soldered to the PCB. If
you are using any other jack or if you want to wire it, you can follow this
guidelines:
9
KIT BUILDING
STEP BY STEP GUIDE
In this section we explain in detail the steps to build your pedal for a general kit,
so the pictures won’t correspond with the kit in front of you. This only aims to explain in details
the steps you should follow to build your kit in an easy and general way.
You’ll be able to find the corresponding part values and pictures in the manual available in the kit page
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STEP 1 – Resistors and diodes
Other (2)
1 DP 1N4007
1 RON 1k
11
STEP 1 – Resistors and diodes
Other (2)
1 DP 1N4007
1 RON 1k
12
STEP 2 – IC sockets & Pin header
13
STEP 3 – Capacitors and Transistors
14
STEP 4 – Regulator IC
15
STEP 5 – LED and Battery Clip
Solder two wires to the LED Then, solder then to the LED (the red
connection (red to the “+” sign). wire is connected to the longer pin).
Solder the battery clip, connecting the red wire to the “+” sign:
16
STEP 6 – DC Power Jack wires
Solder three wires (about 5cm each) to the DC connection as shown (don’t solder anything
to the other end yet!):
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STEP 7 – Audio Jacks
Now, solder the audio jacks to the board (DC, battery and led
wires are not present to make it clearer):
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STEP 8 – Potentiometers
Cut 3 pieces of wire for each potentiometer you have to solder (i.e. 9 pieces for 3
potentiometers). Then, solder them to each lug. The first lug is the one in the left in top
view (the black wire in the picture).
Here, we’ve cut them short (~1cm), but you can use the length you need.
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Then, solder them to the board like in the picture in the left, and then place the board
inside the enclosure:
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DOUBLE POTENTIOMETERS
It’s the same as for single potentiometers, but you have to cut 6 pieces of wire for each
one (i.e. 12 pieces for 2 potentiometers). Then, solder them to each lug. The first lug for
each of the 2 gangs is the one in the left in top view (the black wire in the picture).
Here, we’ve cut them short (~1cm), but you can use the length you need.
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Then, solder them to the board like in the pictures below:
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STEP 9 – DC Power Jack
First of all, insert the DC jack in the enclosure and tighten the
nut:
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STEP 10 – 3PDT
Pay attention, the pins and the 3PDT Now solder the 3PDT to the PCB and
must be soldered to the same side of the remove all the nuts but one, that should
PCB adapter (the one labeled “buttons be set at a middle height:
and 3PDT on this side”).
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C – Solder the 3PDT directly to the board (optional)
25
STEP 11 – Connect the 3PDT
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