Secure
Secure
CP08MHT80 OCP801H0180
CP24MHT80 OCP162H0180
CP35MHT80 OCP352H0180
High-Performance Distance Sensor
Operating Instructions
1. Proper Use 3
2. Safety Precautions 3
2.1. Safety Precautions 3
2.2. Laser/LED warning 3
2.3. Approvals and IP Protection 4
3. Technical Data 5
3.1. Complementary Products (see catalog) 7
3.2. Connection Diagram 7
3.3. Housing Dimensions 7
3.4. Control Panel 8
4. Installation Instructions 8
5. Initial Operation 8
6. Function 8
7. Adjustment 9
7.1. Manual Adjustments 9
7.2. Special Settings 12
7.3. Settings and Queries via the RS-232 interface 13
8. Maintenance Instructions 19
9. Proper Disposal 19
2
1. Proper Use
High performance distance sensors which use the principle of angle measurement determine the distance be-
tween the sensor and the object. These sensors have small working ranges (under 1 m) and recognize objects
with high precision. Some sensors use a high-resolution CMOS line array and DSP signal processing. The color,
shape and texture of the objects to be recognized does not affect the sensors’ measurements. Even dark objects
can be reliably detected against a bright background. They can be operated with very high speeds or very high
resolutions. The measured value can be output as an analog value or via the interfaces. Furthermore, Teach-In,
filter functions for adjusting a switching output, and an error output are available. The measuring range can be
selected individually within the working range.
2. Safety Precautions
2.1. Safety Precautions
• This operating instruction is part of the product and must be kept during its entire service life.
• Read this operating instruction carefully before using the product.
• Installation, start-up and maintenance of this product has only to be carried out by trained personnel.
• Tampering with or modifying the product is not permissible.
• Protect the product against contamination during start-up.
• Not a safety component in accordance with the EU Machinery Directive.
LASER CLASS 1
Class Laser 1 (EN 60825-1)
EN 60825-1:2014
Observe all applicable standards and safety precautions.
CAUTION CAUTION!
LASER RADIATION - Observe all applicable standards and safety precau-
DO NOT STARE INTO BEAM
tions. The enclosed laser warning labels must be at-
tached and visible at all time. Do not stare into beam.
620 - 690 nm < 1mW
CLASS 2 LASER PRODUCT
RoHS
4 Safety Precautions
3. Technical Data
CP08MHT80 CP24MHT80 CP35MHT80
Optical Data
Working Range 30…80 mm 40...160 mm 50...350 mm
Measuring Range 50 mm 120 mm 300 mm
Resolution < 8 µm < 20 µm < 50 µm
Resolution (Speed-Mode) < 12 µm < 30 µm < 80 µm
Linearity 0,1 % 0,1 % 0,15 %
Linearity (Speed-Mode) 0,2 % 0,2 % 0,2 %
Light Source Laser (red) Laser (red) Laser (red)
Wave Length 660 nm 660 nm 660 nm
Laser Class 2 2 2
Service Life (25 °C) 100000 h 100000 h 100000 h
max. Ambient Light 10000 Lux 10000 Lux 10000 Lux
Electrical Data
Supply Voltage 18…30 V DC 18…30 V DC 18…30 V DC
Light Spot Size at begin working range 0,5×1 mm 0,5×1,2 mm 0,6×1,5 mm
Light Spot Size at end working range 1×2 mm 1×2,5 mm 1,5×4 mm
Current Consumption (Ub = 24 V) < 80 mA < 80 mA < 80 mA
Measuring rate 1500/s 1500/s 800/s
Response Time 660 µs 660 µs 1250 µs
Response Time (Resolution-Mode) 1660 µs 1660 µs 2500 µs
Temperature Drift < 5 µm/°C < 10 µm/°C < 25 µm/°C
Temperature Range –25...50 °C –25...50 °C –25...50 °C
Analog Output 0…10 V 0…10 V 0…10 V
Current Output Load Resistance < 1 mA < 1 mA < 1 mA
Analog Output 4…20 mA 4…20 mA 4…20 mA
Current Output Load Resistance < 500 Ohm < 500 Ohm < 500 Ohm
Voltagedrop PNP-Error Output < 2,5 V < 2,5 V < 2,5 V
Switching Current PNP-Error Output < 200 mA < 200 mA < 200 mA
Short-Circuit Protection yes yes yes
Reverse Polarity Protection yes yes yes
Interface RS-232 RS-232 RS-232
Baud Rate 38400 Bd 38400 Bd 38400 Bd
Protocol 8N1 8N1 8N1
Mechanical Data
Adjustment Teach-In Teach-In Teach-In
Housing Plastic Plastic Plastic
Protection Mode IP67 IP67 IP67
Connection M12×1 M12×1 M12×1
Protection Class III III III
FDA Accession Number 0820588-000 0820589-000 0820590-000
Reference material: Kodak white 90 % remission
6 Technical Data
3.1. Complementary Products (see catalog)
= Transmitter Diode
= Receiver Diode
Screw M4 = 0,5 Nm
4. Installation Instructions
During use of the sensors, applicable electrical and mechanical regulations, standards and safety precautions
must be adhered to. The sensor has to be protected against mechanical influences.
In case of very glossy surfaces the sensor has to be mounted slightly inclined and has to be mounted on a
plane surface (approx. 5°), to inhibit a direct reflection of the laser beam into the optics.
5. Initial Operation
Please control the proper connection of all conductors.
Impress a supply voltage of 18…30 V DC with ripple of < 10 % (within the indicated voltage range).
The settings can be operated either with the RS-232 interface or manually.
6. Function
The sensor uses a high-resolution CMOS line array and DSP technology, virtually eliminating material, color
and brightness related measurement value differences. Alternatively high speed (Speed-Mode) or high
resolution (Resolution-Mode) are adjustable. Integrated analogue output can be configured for voltage
0…10 V or current 4…20 mA, error output and RS-232 interface, Teach-In, Error Output and filter functions.
8 Installation Instructions
Outputs
Analogue Output
The analogue output is connected to analogue earth. The analogue output can be configured as a current
output or a voltage output. If you have the choice we recommend the use of the voltage output (reduced cur-
rent consumption).
The analogue output reads out a standard signal of 0...10 V when configured as a voltage output (see settings).
The analogue output reads out a standard signal of 4...20 mA when configured as a current output (see settings).
Error Outputs
The PNP error output is switched to positive if no object is detected within the selected working range, or if an
error has occurred (e.g. an interrupted conductor at the current output). The red F LED lights up to indicate that
the error output has been activated.
RS-232 interface
This sensor is equipped with an RS-232 interface for communication with a device such as PC or a controller.
Sensor functions can be activated, and scanning results can be acquired via the RS-232 interface.
7. Adjustment
7.1. Manual Adjustments
Reset:
• Set the rotary selector switch Ý to RESET
• Briefly press the minus-key or the plus-key
è red F-LED lights up
è Delivery status restored (RES. MODE, rising characteristic function, full measuring range, filter func-
tion off.) The adjusted transmission speed (Baud rate) and the setting Current or Voltage Output is not
changed by the RESET.
• Set the rotary selector switch Ý to RUN
U-LED: OFF
RxD * I-LED: OFF
= Minus Button / LED
= Plus Button / LED
U-LED: ON U-LED: OFF
RxD = RS-232 Receive Line
La I-LED: OFF La I-LED: ON La = Emitted Light can be switched off at 24 V
La = Emitted Light can be switched off at 0 V
U-LED: OFF
* Presetting
RxD I-LED: OFF
10 Adjustment
Operate the sensor with high speed (Speed-Mode)
• Set the rotary selector switch Ý to RES. / SPEED-MODE
è The red F-LED lights up
è The yellow U-LED lights up: Sensor presently set to high speed
è The yellow I-LED lights up: Sensor presently set to high Resolution
• Briefly press the plus-key
The yellow U-LED lights up: Sensor now operates with high speed.
• Set the rotary selector switch Ý to RUN
B) Setting the measuring range for a rising characteristic function (Zoom function):
• Set the rotary selector switch Ý to TEACH
è red F-LED lights up
• Place the object at the most distant point of the desired working range
• Briefly press the plus-key
è yellow I-LED lights up
• Place the object at the nearest point of the desired working range
• Briefly press the minus-key
è yellow LEDs light up: The two points have now been taught in
è yellow LEDs do not light up: Teach-In must be repeated because the two points are too close to each
other, or they are outside of the measuring range
• Set the rotary selector switch Ý to RUN
C) Setting the measuring range for a falling characteristic function (Zoom function):
• Set the rotary selector switch Ý to TEACH
è red F-LED lights up
• Place the object at the most distant point of the desired working range
• Briefly press the minus-key
è yellow U-LED lights up
• Place the object at the nearest point of the desired working range
• Briefly press the plus-key
è yellow LEDs light up: The two points have now been taught in
è yellow LEDs do not light up: Teach-In must be repeated because the two points are too close to each
other, or they are outside of the measuring range
• Set the rotary selector switch Ý to RUN
By means of the LCM (Long Capture Mode) the Exposure Time of the sensor can be elongated for dark or
highly glossy objects (e.g. black lack) in order to achieve a more exact measurement.
By means of the SCM (Short Capture Mode) the Exposure Time of the sensor can be reduced for dark or highly
glossy objects (e.g. black lack) in order to achieve a reduction of the drop down of the Measurement Rate.
The shining of the U-LED and the I-LED the current setting is indicated. DCM is preset in delivery status. By
pressing of the Plus respectively Minus key the current setting can be changed.
• Set the rotary selector switch Ý to DCM/LCM/SCM
U-LED: OFF
DCM* I-LED: OFF
= Minus Button/ LED
U-LED: ON U-LED: OFF = Plus Button / LED
LCM I-LED: OFF SCM I-LED: ON DCM = Default Capture Mode
SCM = Short Capture Mode
LCM = Long Capture Mode
U-LED: OFF
* Presetting
DCM I-LED: OFF
12 Adjustment
7.3. Settings and Queries via the RS-232 interface
The interface utilises a software handshake procedure (see protocol specification below). All sensor settings
can be selected digitally with a PC, and all values generated by the sensor can be read out at a PC.
The RS-232 interface connections RxD (connection 5, grey) and TxD (connection 4, yellow) correspond to mi-
nus (connection 3, green) and can be connected to the appropriate connections of the communication partner.
Software Tools:
Software for the interface of the CP08 is available. Download address: www.wenglor.com
Interface configuration:
Baud rate: 38.400 baud, 8 data bits, no parity, 1 stop bit
1) Connect the sensor over the wenglor® Plug Adapter S232W3 with PC, controller etc.
Installing the wenglor® Plug Adapter S232W3:
• Set the rotary selector switch Ý to RUN
• Disconnect the 8-conductor connector cable (S80-xx) from the sensor
• Connect the S232W3 plug adapter directly to the sensor
• Connect the 8-conductor connector cable (S80-xx) to the plug adapter
• Connect the 9-pin sub-miniature socket connector to the serial interface at the PC
• Switch the power supply on
14 Adjustment
Adjustments about RS-232 Interface
In the following commands is: x = place holder for entered and emitted values
qq = place holder for the Checksum
Sensor Settings
Reset
Function Send Frame to the Response Frame from
Sensor the Sensor
Reset /000R4D. /030R0127D.
Configure Output
Function Send Frame to the Response Frame from
Sensor the Sensor
Configure as voltage output (0...10 V) /020Q004C. /030MQ0000.
Configure as current output (4 mA...20 mA) /020Q014D. /030MQ0101.
Choose Resolution/Speed-Mode
Function Send Frame to the Response Frame from
Sensor the Sensor
Operate sensor with high speed (Speed-Mode) /020er13B. /030Mer177.
Operate sensor with high resolution (Resolution-Mode) /020er238. /030Mer274.
Special Settings
16 Adjustment
Set Delay Time of Contamination Output
Function Send Frame to the Response Frame from
Sensor the Sensor
Set Delay Time of Contamination Output /030fgxxqq. /030fgxxqq.
xx = 00...99 for 1 to 99 measurements until the Error Output reacts in case of errors. The default value is 20.
Attention: The duration of cycles of the number of measurements depends on the exposure time, but the delay
time cannot be allocated.
The new baud rate is activated after the supply voltage is applied anew.
18 Adjustment
Function Send Frame to the Response Frame from
Sensor the Sensor
Query Sensor Version /000V49. /070V8a:bbccqq.
a: software version. a = 3
bb: sensor group (2 characters) z. B. bb = 0D
cc: sensor type (2 characters) z. B. cc = 01
Special queries
Query object distance binary
Differing from the usual query of sensor values via the protocol it is also possible to query the object distance
faster through binary data.
Send a “#” sign to the sensor, then the currentjy measured distance value is emitted in a binary form.
8. Maintenance Instructions
• This wenglor sensor is maintenance-free.
• It is advisable to clean the lens and the display, and to check the plug connections at regular intervals.
• Do not clean with solvents or cleansers which could damage the device.
9. Proper Disposal
wenglor sensoric gmbh does not accept the return of unusable or irreparable products. Respectively valid
national waste disposal regulations apply to product disposal.