Race

System

Version 11/18
THE OFFICIAL F1 IN SCHOOLS EQUIPMENT
 Welcome

As Proud Founder and Sponsor of F1 in Schools, Denford is delighted

to be the official supplier of F1 in Schools Race equipment

“F1 in Schools equipment - designed and “We need high quality equipment to future-proof
manufactured in the UK by Denford Limited.” the F1 in Schools STEM Challenge.”

“Denford continues to work hard to refine the latest F1 in “F1 in Schools has seen exponential growth since its launch in
Schools equipment to meet the needs of students taking part 2000 and in today’s technology driven world, it is as important
in the challenge. as ever to deliver cutting-edge equipment to future-proof our
F1 in Schools STEM Challenge.
The lightweight, portable Race Track and the Start Gate,
with its clear display and data storage, have now both The new Denford Race System combines the highest
been enhanced and include some exciting new features for standards of manufacture with the advanced technology
2018/19 required by F1 in Schools teams. The equipment was
launched to our international partners at the 13th World
The Air Trace Visualisation System is also a valuable asset for Finals in 2017 in Malaysia, and with the teams using the
aerodynamic capability analysis and for demonstrating this in new Race System for the first time, it was a great showcase
the classroom. for these innovative products, following which we have
had tremendous interest, as schools strive to meet the
These products, which were officially launched at the World technological demands of F1 in Schools students.”
Finals in 2017, have proved to be a resounding success with
students and F1 in Schools Teams worldwide.” Andrew Denford
Founder and Chairman
Steve Oddy F1 in Schools
Managing Director
Denford Limited

Look out for

Official F1 in Schools
Licensed Product
Holograms
MADE IN THE UK

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F1 in Schools launched in the UK in 2000 as
a Design & Technology Project to address the
‘Four Key Concepts’ of Design & Technology
as a Subject: “Creativity, Designing, Making,
and Critical Evaluation.” F1 in Schools is now
acknowledged as the world’s most exciting
STEM based educational project and engages
with learners through the magnetic appeal of
Formula 1. The project continues to grow, and
engage with millions of learners around the
world, offering a truly inspirational STEM based
educational experience.

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 Design
Software

QuickCAM QuickCAM
2D Design Pro

Simple to use and full of advanced features, this QuickCAM Pro provides the link between your 3D
wizard-based 2D CAD/CAM package allows you design software and the Denford range of CNC
to create 2D designs quickly and accurately, then Routers. It’s a simple wizard-based CAM package
easily create complex CNC machine toolpaths. which creates cutter paths from .STL files and image
files for the machining of F1 in Schools cars or any 3D
You can also import designs and images from parts on a Denford CNC Router or Milling machine.
other CAD packages, which can be manufactured
The latest release of QuickCAM Pro includes the
on a CNC Router or Laser Cutter.
new F1 Car Wizard, which simplifies the process of
creating the CNC file to cut both sides of an F1 car.
QuickCAM 2D now includes Advanced V-Carve Simply progressing through the pages of the Wizard
extension as standard. allows the program for both the left and right hand
side of the car to be created in one easy operation.

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 Design/Analyse

Autodesk 3D Autodesk Flow

Design Software Design
As F1 in Schools’ Premium Global Software Partner, Flow Design is the ideal virtual wind tunnel software for
Autodesk gives teams and schools free* access product designers, engineers and F1 in Schools Car
to software and support through the competition designers! It models airflow around your F1 car design
season, including: concepts to help test ideas early in the design process.
Access to industry software
Easy-to-follow learning tools Available only for use by F1 in Schools students and
Videos of other F1 in Schools teams educators, as part of the Free Autodesk software
package.
*Free Autodesk software and/or cloud-based
services are subject to acceptance of and compliance
with the terms and conditions of the software license
agreement or terms of service that accompany such
software or cloud-based services. Software and cloud-
based services subject to an Educational license may
be used solely for Educational Purposes and shall not
be used for commercial, professional or any other for-
profit purposes.

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 Make
Denford CNC Routers

Compact
1000 / PRO

This versatile Router is perfect for cutting F1 in

Schools Car designs, as well as a range of resistant
materials such as hard and soft wood, plastic,
modelling foam, acrylic and prototyping materials.
The Compact 1000 Pro can also cut non-ferrous
metals.

Router
2600 / PRO

Denford’s most popular CNC Routers offer

a larger capacity and high-speed, precision
cutting for a range of resistant materials,
and come complete with an enclosed
interlocking guard. Additionally, the Router
2600 Pro has a metal cutting spindle motor
for non-ferrous metals.

Also available: Router 2600 ATC fitted with

5 Station Automatic Tool Changer.

6 Visit denford.co.uk for full product specifications

 Router
6600 / PRO

Denford’s largest Routers – designed exclusively for education and training.

Complete with built-in machine bench (table size 1080 x 640mm) and perfect for
cutting a range of resistant materials such as hard and soft wood, plastic, modelling
foam, acrylic and prototyping material.

The Router 6600 Pro can also cut non-ferrous metals.

Choose from these optional extras to create

the Denford Router that’s right for you:-
• F1 in Schools Car Manufacturing Fixture
• 4th Axis Programmable Fixture
• 3D Scanning Attachment
• Heavy Duty Machine Bench and PC arm
• Dust Extraction Unit
All Denford CNC Routers are supplied with Denford’s VR5 CNC
machine operating software.

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 Make
Lasers
VLS Series
Laser Cutters
Available in a variety of sizes and power options. Ideal
for cutting, deep engraving, precision scribing, and
decorative etching on wood, plastic, fabric, leather,
paper and rubber, the VLS Series Lasers will also
mark glass, ceramic, metal and stone.

As part of the F1 in Schools Challenge, Laser cutters

can be used for a wealth of applications, such as
cutting front & rear wings and wheel components, as
well as measuring gauges for inspection of F1 Cars.
Additionally, teams can use lasers for various aspects
of marketing and branded merchandise such as key
rings, trophies, signs, business cards and etched
glasses. Lasers can also be used in the construction /
visual aspects of teams’ portfolios and pit displays.

Side panel colour variations

RoHS Compliant and with safety features including

Over Temperature Sensor with Audible Alarm, Safety
Glass, Automatic Recognition of Accessories and
‘Smart Technology’ ULR Laser Cartridges which can
be easily changed by the user.

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 3D Printers
3D printers are an essential and affordable choice for any school
taking on the F1 in Schools STEM Challenge. Robust, safe and
reliable, every printer which Denford supplies is easy to set up and
use and comes complete with a full 12-month warranty and the
support of a UK-based technical team.

As part of the F1 in Schools Challenge, 3D Printers

are ideal for printing front & rear wings, wheels, wheel
support systems and nose cones – allowing teams to
enhance and fine-tune their car designs.

3D printers can operate using ABS and PLA filament.

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 Test
Air Trace
Visualisation System
What’s included:

• Air Trace Visualisation Tunnel

• Air Trace Smoke Generator complete with Air Trace Fluid

Air Trace
Visualisation Tunnel
The Air Trace Visualisation
Tunnel is an essential part of Variable Air
the design, test and remake Speed Control
process. Featuring variable wind
speeds, it’s simple to use, compact in design, Variable Speed Fan
and easy to set up. Use it with the Air Trace
Smoke Generator to run a steady stream of
harmless, smoke-like vapour over your F1 in On/Off Switch
Schools car to demonstrate its aerodynamic
capabilities. Mains Input

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Air Trace
Smoke Generator
This will produce a steady stream
of smoke-like vapour for up to ten
minutes from a fully charged battery,
or continuously when connected to a
mains adapter. Vapour will disperse quickly, so
you can clearly see the air flow pattern without flooding
the Air Trace Visualisation Tunnel with thick fog.

Light and practical, the generator comes in its own

robust carry case with a battery and charger (mains
adapter kit available separately).

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 Race
F1 Race Track
The NEW F1 Race Track is designed and manufactured in the UK.
Designed to be durable and moisture resistant, its light aluminium construction makes it easy to
assemble, break down and store. It measures 23.65 metres in length, comprising 11 track sections
and 12 support legs, and incorporating cable management. Timing sensors are built into the finish
section of the track for accurate and consistent finishing times.

A flight storage case is available separately.

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Car Deceleration
System
F1 in Schools cars are growing faster and more
sophisticated, so your Car Deceleration System is an
important way to slow the cars down safely once they
have crossed the finish line. Using a tapered brush
system, the unit comes in two pieces designed to stop
cars effectively on each side of the track.

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 Race
F1 Race Control System
The ultimate race package, designed for the F1 Race Track.
What’s included: Available optional upgrades:
• Start Gate • Optional Sector Gate Timing System
• Finish Gate • Race Triggers (see Page 16)
• 2 Start Boxes • Flight Storage Case
• 2 F1 Start Triggers

New Features:
• The Race Control System can now be supplied as a stand-alone system, The Start Gate is fully
which can be floor mounted or fitted to the old style F1 Track programmable, allowing team
• The display screen background can be customised - for example to create an names to be input and results
event-specific screensaver to be viewed live.
• New reaction time leader board program which updates in real time

Finish Gate indicators to show

that power is applied and that
both lanes are clear.

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 The Start Gate features a high resolution 9” anti-glare screen displaying multiple modes:

- Auto Mode (Race Time)

- Manual Mode (Reaction Time, Race Time and Combined Time)
- Reaction Time Mode (Reaction Time)

Multi voltage power supply

and WiFi data transmission
as standard.
Rugged start triggers and
cables are supplied with Finish Gate incorporates a blue
90 degree connectors. spotlight indicator to show
Cable management included. when the finish line is crossed.

Reverse view of Start Gate Reverse view of Finish Gate

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 Race
Start Boxes
The NEW F1 Start Box is designed for
reliability and durability, featuring:
• Silver steel firing pins for extended life
• Torsion Spring which is latched under pressure for
consistent release
• Tool steel latch mechanism to provide consistent
release and to prevent wear
• The Start Boxes have a latch release lever to allow the
spring to be un-cocked, and a substantial base to reduce
recoil.

The Start Boxes are designed with safety in mind and are
fully guarded.

Standard Start Triggers

Race Triggers
Race Triggers are available on request. The Race Triggers are machined from high grade aluminium alloy, and are larger than standard
Start Triggers (shown above left). Race Triggers are used at all of the UK Regional and National Finals, and at the World Finals.

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 The complete
F1 Race System
Package
Includes everything you’ll need to get racing
• F1 Race Track
• F1 Race Control System comprising:
Start and Finish Gates
Start Boxes and
F1 Start Triggers

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 Consumables

Consumables

Official F1 in Schools F1 Model Blocks

Licensed Product
Holograms
The F1 Model Block is the only material accepted at the F1 in Schools
World Finals. Purpose-designed and tested extensively in the field, the
new block is grain-free, machines beautifully, has a consistent weight
and density, provides a great finish and is easy to paint.

The new F1 Model Block has the same dimensions as the previous
Balsa Wood Blank, but is more robust and durable, with no inherent
weaknesses.

Every F1 Model Block is wrapped with an official F1 in Schools sleeve

and sealed with an F1 in Schools Holographic Sticker, to confirm that
the block is an OFFICIAL F1 in Schools Authorised Product.

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CO2 Power Packs

Standard Race
After all your hard work designing, analysing and making your F1 in Schools race car, you deserve the highest quality
CO2 Power Packs to power it over the finishing line.

All Denford CO2 Power Packs offer quality and speed. Additionally, the Denford Race CO2 Power Packs are individually
weighed to guarantee a race weight range of within 0.5 grams.

F1 in Schools Car
Manufacturing
Fixture
This specially-designed fixture clamps straight on to
the T-Slot Table on your Denford CNC Router to hold
your car during manufacture – allowing the highest
quality machining for your F1 in Schools car design.

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 Consumables

F1 Entry/Development
Class Starter Kits
F1 Entry / Development Class
Starter Kit - SOLO
Consists of:
1 x F1 Model Block Car Kit
1 x IsoSketch 3D Drawing Tool – single blister pack

F1 Entry / Development Class

Starter Kit - TEAM
Consists of:
5 x F1 Model Block Car Kit
5 x IsoSketch 3D Drawing Tool – single blister pack

F1 Entry / Development Class

Starter Kit - GROUP
Consists of:
10 x F1 Model Block Car Kit
1 x IsoSketch 3D Drawing Tool – class pack of 30

IsoSketch 3D Drawing Tool

– single blister pack
– class pack of 30

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F1 Class Wheels F1 Model Block Car Kit
F1 Class Wheels (pack of 100) Includes 4 x F1 Class Wheels, 1 x Sandpaper, 2 x Screw
Eyes, 2 x F1 Axles, 4 x Axle Bushes, 1 x F1 Model Block

Paint Stand F1 Axles

The new, improved design holds your car during Use the strength of steel to mount your model wheels
the painting process. The car is suspended by the Axles 66mm (pack of 100)
cartridge hole and once in the stand, can be rotated
to paint all sides.

Screw Eyes Axle Bushes

Use these screw eyes to keep your car on track (pack of 100)
Screw Eyes (pack of 100)

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 Consumables
Race Consumables

Decal Stickers
(pack of 25 sheets)

Track Banners
Track Banners for use with the F1 Race Track, featuring chequered flag borders, F1 in Schools STEM Challenge Logo
and Denford Logo.

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Want to
know more?
To register for the F1 in Schools Challenge
and for “all things F1 in Schools”
visit www.f1inschools.co.uk

For more information on the new F1 in Schools

Race Systems and Denford equipment
visit www.denford.co.uk

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Race
System
Tel: +44(0)1484 728000

denford.co.uk
Denford Limited Armytage Road Brighouse West Yorkshire HD6 1QF England