Maintenance

DIAGRAMS AND
SCHEMATICS
GP20-30MX (GP040-060MX) [A390]

PART NO. 550141722 8000 YRM 2002

 SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the
load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the
weight of the load.
• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift trucks.
Disconnect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK
ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always use APPROVED parts when making repairs. Replacement parts must meet or exceed the
specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to
remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit needs
repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable.
Be sure to follow the necessary safety precautions when handling these fuels and when working on these
fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area.
Make sure the area is well ventilated.
NOTE: The following symbols and words indicate safety information in this man-
ual:

WARNING
Indicates a hazardous situation which, if not avoided, could result in death
or serious injury.

CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury and property damage.
On the lift truck, the WARNING symbol and word are on orange back-
ground. The CAUTION symbol and word are on yellow background.
 Table of Contents

TABLE OF CONTENTS
Diagrams and Schematics...................................................................................................................................... 1
Schematics........................................................................................................................................................... 1
Wiring Diagram...................................................................................................................................................24
Hydraulic Schematics......................................................................................................................................... 45

©2019 Yale Materials Handling Corp. i

8000 YRM 2002 Diagrams and Schematics

Diagrams and Schematics

SCHEMATICS

Figure 1. Electrical Schematic (Sheet 1 of 23) 1

Diagrams and Schematics 8000 YRM 2002

Figure 1. Electrical Schematic (Sheet 2 of 23)

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Figure 1. Electrical Schematic (Sheet 3 of 23)

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Figure 1. Electrical Schematic (Sheet 4 of 23)

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Figure 1. Electrical Schematic (Sheet 5 of 23)

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Diagrams and Schematics 8000 YRM 2002

Figure 1. Electrical Schematic (Sheet 6 of 23)

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Figure 1. Electrical Schematic (Sheet 7 of 23)

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Figure 1. Electrical Schematic (Sheet 8 of 23)

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Figure 1. Electrical Schematic (Sheet 9 of 23)

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Figure 1. Electrical Schematic (Sheet 10 of 23)

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Figure 1. Electrical Schematic (Sheet 11 of 23)

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Figure 1. Electrical Schematic (Sheet 12 of 23)

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Figure 1. Electrical Schematic (Sheet 13 of 23)

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Figure 1. Electrical Schematic (Sheet 14 of 23)

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Figure 1. Electrical Schematic (Sheet 15 of 23)

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Figure 1. Electrical Schematic (Sheet 16 of 23)

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Figure 1. Electrical Schematic (Sheet 17 of 23)

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Figure 1. Electrical Schematic (Sheet 18 of 23)

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Figure 1. Electrical Schematic (Sheet 19 of 23)

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Figure 1. Electrical Schematic (Sheet 20 of 23)

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Figure 1. Electrical Schematic (Sheet 21 of 23)

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Figure 1. Electrical Schematic (Sheet 22 of 23)

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Figure 1. Electrical Schematic (Sheet 23 of 23)

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Diagrams and Schematics 8000 YRM 2002

WIRING DIAGRAM

Figure 2. Wiring Diagram (Sheet 1 of 22)

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Figure 2. Wiring Diagram (Sheet 2 of 22)

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Figure 2. Wiring Diagram (Sheet 3 of 22)

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Figure 2. Wiring Diagram (Sheet 4 of 22)

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Figure 2. Wiring Diagram (Sheet 5 of 22)

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Figure 2. Wiring Diagram (Sheet 6 of 22)

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Figure 2. Wiring Diagram (Sheet 7 of 22)

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Figure 2. Wiring Diagram (Sheet 8 of 22)

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Figure 2. Wiring Diagram (Sheet 9 of 22)

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Figure 2. Wiring Diagram (Sheet 10 of 22)

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Figure 2. Wiring Diagram (Sheet 11 of 22)

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Figure 2. Wiring Diagram (Sheet 12 of 22)

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Figure 2. Wiring Diagram (Sheet 13 of 22)

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Figure 2. Wiring Diagram (Sheet 14 of 22)

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Figure 2. Wiring Diagram (Sheet 15 of 22)

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Figure 2. Wiring Diagram (Sheet 16 of 22)

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Diagrams and Schematics 8000 YRM 2002

Figure 2. Wiring Diagram (Sheet 17 of 22)

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Figure 2. Wiring Diagram (Sheet 18 of 22)

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Figure 2. Wiring Diagram (Sheet 19 of 22)

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Figure 2. Wiring Diagram (Sheet 20 of 22)

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Figure 2. Wiring Diagram (Sheet 21 of 22)

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Figure 2. Wiring Diagram (Sheet 22 of 22)

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Diagrams and Schematics 8000 YRM 2002

HYDRAULIC SCHEMATICS

Figure 3. Transmission Hydraulic Schematic

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Figure 4. Manual Control Valve Hydraulic Schematic

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Figure 5. E-Hydarulic Control Valve Hydraulic Schematic

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